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How SOP Changes Corporate Culture Results From Int
How SOP Changes Corporate Culture Results From Int
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How S&OP Changes Corporate Culture: Results from Interviews with Seven
Companies
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PREVIEW. John Mello and Bob Stahl have each contributed many publications about the Sales and
Operations Planning process and its dependence on changes in corporate culture. For this article,
they have teamed up to examine the cultural impact of S&OP in seven companies, interviewing in-
dividuals who were present before and after S&OP implementations. The interview results reveal re-
markable changes in corporate culture and greater satisfaction with corporate performance.
Definition. The term “S&OP” used throughout this piece refers to Executive S&OP, the aggregate,
executive-led part of the overall Sales and Operations Planning process. See Bob Stahl’s most recent
column (Stahl, 2010) for an overview of the entire S&OP process.
www.forecasters.org/foresight FORESIGHT 37
shaped the behavioral norms of the company
Key Points and created a culture of indifference toward
• We conducted interviews with individuals the forecasting process.
from seven companies, selected on the basis Acceptance of Poor Data
of successful implementation of an S&OP A marketing manager reported a failure to
process. These interviews pointed to an S&OP
transformation of corporate culture. ensure that the data coming into the forecast
had been thoroughly checked for accuracy:
• Dissatisfaction with pre-S&OP culture included
“We based all of our production planning on
lack of management involvement in forecast-
ing and planning, inadequate data input, preva- the salesperson’s forecast. The forecast was
lence of silo mentalities, and reactive rather than never really scrubbed by anyone internally.”
proactive decision making. Lack of attention to data detail caused the ac-
• Post S&OP implementation, companies saw ceptance of questionable data sources, which
improved interdepartmental collaboration, more created subsequent problems. A general
openness and trust, better accountability, more
manager indicated that “tribal knowledge”
data-driven decision making, and increased
satisfaction with many areas of company and “anecdotal stories” provided the data
performance. input for forecasting and that this led to “…
• The cultural challenge is changing not just what chaos, in the formulation of the production
you do, but changing how you behave within the plan.”
entire organization. Silo Mentality
A human-resources manager revealed that,
prior to S&OP, the functional units worked
independently, and “the focus was more on
like prior to the implementation of S&OP. functional differences.” The director of oper-
Repeatedly we heard about: ations from the same company talked about
• lack of involvement of top management the impact this had on the business:
Th
e goals and objectives weren’t particu-
• acceptance of poor data used for the forecasts
larly aligned. Both groups knew that, but
• silo mentalities that inhibited interdepart- there was no process to help those two
mental cooperation and collaboration groups stop doing what they knew they
• reactive instead of proactive decision mak- shouldn’t be doing to each other.
ing
A business-unit manager brought up lack of
Here are a few examples of each. coordination on demand and supply deci-
Lack of Involvement in Forecasting sions as another example of the silo mental-
One company president reported a lack of ity:
top-management participation: S ome of the problems that you used to see
E
xecutives wouldn’t have been involved; [are] where marketing might think they
for example, the CFO or the general man- can sell 2 million pieces of something, and
ager would not have been involved...they the finance team doesn’t want to overcom-
really didn’t participate in the makeup and mit so they’re only going to budget for 1
the commitment to the schedule. 1/2 million pieces, but the production
The actions and attitudes of top manage- team wants to make everybody happy and
ment often set the tone for lower-level em- over-deliver, so they’re going to build 2 1/2
ployees. In this company, the lack of inter- million pieces. You know everybody’s try-
est in forecasting trickled down to where ing to do a good job and protect their area
“people in the trenches weren’t paying too without having that tie into a single plan,
much attention to the forecast; they were a single financial objective, and collaborat-
just looking at tomorrow.” Top management ing to achieve that.
www.forecasters.org/foresight FORESIGHT 41
many of our participants noted, when change •b
etter understanding and communication
occurs in the right direction the results can between functions
be excellent. From what we learned in our • i mproved alignment of departmental goals
interviews, the implementation of S&OP – game playing reduced or eliminated
brought about many beneficial changes to
•d
ecisions driven by data rather than opin-
their culture:
ion
• far more serious involvement with the de-
mand and supply process at all levels • less animosity and finger pointing between
functions
•d
ecisions made more quickly and in a more
proactive manner
Professor John Mello of Ar- Certainly not least, we heard that company
kansas State University spent performance had improved. Participants
nearly three decades in the con-
sumer packaged-goods business,
talked about better budgeting and long-term
holding positions in production planning, heightened customer service with
supervision, inventory manage- less inventory investment, higher sales reve-
ment, operations planning, mate- nue, greater profitability, and a higher degree
rials management, and informa- of optimism about company prospects. As
tion systems implementation, before beginning his academic
one general manager said, “[T]he business
career. John is the author of one of Foresight’s most influential
articles, “The Impact of Sales Forecast Game Playing on Supply result has led to the culture of the company
Chains,” which appeared in the Spring 2009 issue. being optimistic and positively minded, as
opposed to pessimistic” – the way it used to
jmello@astate.edu
be.
The logic and mechanics of S&OP are sim-
ple, but making the process work is not an
exercise in technology; it is mostly change
management and process improvement. It
does not involve gaining improvement by
taking what you have always done and doing
Bob Stahl has spent 30-plus years it better, but rather by doing something dif-
as a practitioner and coach to manu- ferent to be better. Therein lies the challenge:
facturing companies, developing changing not just what you do, but changing
leading-edge processes for their man-
how you behave within the entire organiza-
ufacturing, logistics, and supply-chain
practices. He is a teacher, writer, and tion.
S&OP coach, and has coauthored six REFERENCES
books, including Sales & Operations Mello, J.E. (2010). Corporate culture and S&OP:
Planning--The How-to Handbook, 3rd Why culture counts, Foresight, Issue 16 (Winter
Edition, and Sales & Operations Plan- 2010), 46-49.
ning--The Executive’s Guide. Three of his books are used for pro-
Stahl, R.A. (2010). Executive S&OP: Managing
fessional certification. Bob also heads up the consulting prac-
to achieve consensus, Foresight, Issue 19 (Fall
tice for TF Wallace & Company and is Foresight’s S&OP Editor. 2010), 34-38.
Stahl, R.A. (2009). Sales and operations plan-
RStahlSr@aol.com ning: Simpler, better, and needed more than
ever, Foresight, Issue 14 (Summer 2009), 12-16.