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How S&OP Changes Corporate Culture: Results from Interviews with Seven
Companies

Article · February 2011


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Sales and Operations Planning

HOW S&OP CHANGES CORPORATE CULTURE:


RESULTS FROM INTERVIEWS
WITH SEVEN COMPANIES
John E. Mello and Robert A. Stahl

PREVIEW. John Mello and Bob Stahl have each contributed many publications about the Sales and
Operations Planning process and its dependence on changes in corporate culture. For this article,
they have teamed up to examine the cultural impact of S&OP in seven companies, interviewing in-
dividuals who were present before and after S&OP implementations. The interview results reveal re-
markable changes in corporate culture and greater satisfaction with corporate performance.
Definition. The term “S&OP” used throughout this piece refers to Executive S&OP, the aggregate,
executive-led part of the overall Sales and Operations Planning process. See Bob Stahl’s most recent
column (Stahl, 2010) for an overview of the entire S&OP process.

INTRODUCTION potential soft benefits that can emerge from


Several of our previous Foresight articles cultural change, such as improved collabo-
(Mello, 2010 and Stahl, 2009 and 2010) em- ration and collegiality.
phasized the importance of corporate culture Individual participants were chosen primar-
in the S&OP process. We both have argued ily because they were intimately involved in
that successful execution requires collabora- the implementation of S&OP and closely
tion, trust, openness, and an environment in familiar with the culture of their organiza-
which departments and individuals accept tions before and after the implementation.
responsibility. For S&OP to succeed, func- Participants included representatives from
tional teams must communicate, share data, operations, supply chain, marketing, human
strive for consensus, and plan to achieve resources, and production planning. Most
common sets of objectives. This can often were from the VP level or higher, but several
mean doing things differently than they have were from middle management.
been done before.
What we learned from talking to these
For this article, we teamed up to investigate people confirmed our belief that S&OP can
the cultural changes that organizations have indeed change behaviors in companies in a
seen as a result of the implementation of an positive manner. What we have set down in
S&OP process. We conducted interviews in this article represents the actual experiences
seven companies that were selected based of people seeing cultural change resulting
on their success in establishing an effective within their own companies due to this pro-
S&OP process. Each of the selected com- cess.
panies achieved significant benefits in cus-
tomer service, inventory reduction, produc- PRE-S&OP Cultures
tivity improvement, and risk abatement. Our The interviews turned up a good deal of
interview questions sought to focus on the commonality on what company culture was

www.forecasters.org/foresight FORESIGHT 37
shaped the behavioral norms of the company
Key Points and created a culture of indifference toward
• We conducted interviews with individuals the forecasting process.
from seven companies, selected on the basis Acceptance of Poor Data
of successful implementation of an S&OP A marketing manager reported a failure to
process. These interviews pointed to an S&OP
transformation of corporate culture. ensure that the data coming into the forecast
had been thoroughly checked for accuracy:
• Dissatisfaction with pre-S&OP culture included
“We based all of our production planning on
lack of management involvement in forecast-
ing and planning, inadequate data input, preva- the salesperson’s forecast. The forecast was
lence of silo mentalities, and reactive rather than never really scrubbed by anyone internally.”
proactive decision making. Lack of attention to data detail caused the ac-
• Post S&OP implementation, companies saw ceptance of questionable data sources, which
improved interdepartmental collaboration, more created subsequent problems. A general
openness and trust, better accountability, more
manager indicated that “tribal knowledge”
data-driven decision making, and increased
satisfaction with many areas of company and “anecdotal stories” provided the data
performance. input for forecasting and that this led to “…
• The cultural challenge is changing not just what chaos, in the formulation of the production
you do, but changing how you behave within the plan.”
entire organization. Silo Mentality
A human-resources manager revealed that,
prior to S&OP, the functional units worked
independently, and “the focus was more on
like prior to the implementation of S&OP. functional differences.” The director of oper-
Repeatedly we heard about: ations from the same company talked about
• lack of involvement of top management the impact this had on the business:
Th
 e goals and objectives weren’t particu-
• acceptance of poor data used for the forecasts
larly aligned. Both groups knew that, but
• silo mentalities that inhibited interdepart- there was no process to help those two
mental cooperation and collaboration groups stop doing what they knew they
• reactive instead of proactive decision mak- shouldn’t be doing to each other.
ing
A business-unit manager brought up lack of
Here are a few examples of each. coordination on demand and supply deci-
Lack of Involvement in Forecasting sions as another example of the silo mental-
One company president reported a lack of ity:
top-management participation: S ome of the problems that you used to see
E
 xecutives wouldn’t have been involved; [are] where marketing might think they
for example, the CFO or the general man- can sell 2 million pieces of something, and
ager would not have been involved...they the finance team doesn’t want to overcom-
really didn’t participate in the makeup and mit so they’re only going to budget for 1
the commitment to the schedule. 1/2 million pieces, but the production
The actions and attitudes of top manage- team wants to make everybody happy and
ment often set the tone for lower-level em- over-deliver, so they’re going to build 2 1/2
ployees. In this company, the lack of inter- million pieces. You know everybody’s try-
est in forecasting trickled down to where ing to do a good job and protect their area
“people in the trenches weren’t paying too without having that tie into a single plan,
much attention to the forecast; they were a single financial objective, and collaborat-
just looking at tomorrow.” Top management ing to achieve that.

38 FORESIGHT Winter 2011


A production-planning manager told us that W
 hen I took over as the group president,
“prior to S&OP we could be cruising along we had a late season and had an awful June
on the operations side trying to meet what and so they decided to shut everything off.
we thought was a forecast for the month, and And then they had the biggest August in
find out halfway through the month that the the history of the business.
financial department had actually turned in The four negative attributes illustrated here
a different forecast.” – lack of management involvement in fore-
A common occurrence in a silo culture is casting, acceptance of poor data, silo men-
game playing. A brand manager described talities, and reactive instead of proactive de-
an instance of production changing the plan cision making – foster behaviors detrimental
because they did not believe the forecast. to forecasting and matching supply with de-
This is what we call the “I know best” game, mand. Of major interest to us was whether
in which a functional area changes forecasts these cultural drawbacks were overcome
based on their own opinion rather than a with implementation of the S&OP process.
consensus forecast.
POST-s&op Cultures
A business-unit general manager talked about In every one of the seven companies sur-
the “hedging” game, which involves adding veyed, we were told that “remarkable” behav-
more demand to the forecast “just in case”: ioral changes occurred as a result of S&OP
“We were layering pad upon pad upon pad; implementation. The new S&OP culture had
sometimes that resulted in having $3 million these major attributes:
too much inventory on an item because so • inter-functional collaboration, with open-
many people have padded the forecast.” ness and trust between departments re-
We can see from these examples that a com- placing the silo mentality
pany tolerating a culture of independent • data-driven decision making
functional silos runs the risk of dysfunction-
al behaviors, hurting company performance. • higher levels of accountability
• proactive approaches to demand and sup-
Reactive Decision Making ply issues
A VP of global supply chain described the
“fire drill” condition at his company: Inter-functional Collaboration
Before S&OP it was a fire drill – short-term The change most often described was im-
reaction to either an up- or downswing in proved collaboration between functions. As
demand, so we’re either killing everybody a human-resources manager put it, “If I were
to jam more product through if we’ve un- to define a key ingredient or a key indicator
der-forecast it, or we’re out there shutting of an S&OP culture, I would start with the
off machines if all of a sudden demand term ‘collaborative.’” Collaboration requires
doesn’t come through. a change in the way people think about
working together and a willingness to focus
This company failed to lay out a consensus on what is best for the company rather than
plan, one that incorporates the “three-legged for the individual departments. A produc-
stool” of the Market View, the Customer tion-planning manager said:
View, and the Historically Modeled View, all T
 o me an S&OP culture means, number
reconciled into a single company forecast. As one, that it’s okay to disagree and discuss,
a result, the business was thrown into reac- that the goal is to reach consensus, that
tion mode, which can result in serious mis- the goal is to achieve the best overall plan
matches between demand and supply. The for a company, even though that is almost
mismatch can be especially pronounced in never the best plan for each department at
seasonal businesses, as one company presi- a given point in time.
dent related:
www.forecasters.org/foresight FORESIGHT 39
Another key to collaboration is consensus Another aspect of openness is that there are
decision making. This means that at the end no hidden agendas and no game playing
of the S&OP process, adhering to the plan is permitted. The same VP of supply chain de-
achieved and, as an S&OP manager put it, scribes this culture as an “honest and truth-
“we have our parts to play but we’re all going ful environment” in which no elements of
to hold hands and agree.” In an S&OP cul- information are held back from the rest of
ture, all departments enter into discussions the company. A result of this cultural change
in a constructive manner; never, as a gen- is an elevation in the level of trust between
eral manager put it, “saying one thing in a departments and people, and this in turn fos-
meeting, rolling your eyes, walking out and ters collaboration throughout the company.
doing something different.” People talked Data-driven Decision Making
about how the S&OP process changed at- Another common cultural benefit of S&OP
titudes between departments, making “us was the emergence of data-driven decision
all feel more like a team” and that “we’re all making. An S&OP manager noted that deci-
kind of in it together, singing from the same sions are no longer based on opinion, force
sheet of music.” of personality, or who can yell the loudest:
“It’s not about who has the most power in the
room, it’s about who has the best informa-
tion.”
A production planner echoed this when she
said, “For us, the most important thing is the
facts.” This focus on data makes for an open,
constructive approach to making decisions
based on fact, “not on what someone thinks
they can do or what someone wishes some-
one could do.”
A company president related how this new
focus helps his company make decisions and
stay on plan:
Collaboration and consensus require open- S &OP culture is where everyone is on the
ness and a willingness to “disagree without same page, you have robust dialog based
being disagreeable.” S&OP created what a upon data and informed opinion, not un-
human-resources manager described as a informed opinion, and that robust dialog
“safe environment for people” in which “you becomes heated at times but it’s always
could ask any question, you could put any about the data, and then you come out
challenge out there.” with a game plan that everybody executes
against.
This safe environment is one in which the
focus is on resolving problems, not on Since the information at the S&OP meetings
punishing people. As a VP of supply chain is there for everyone to see and question, and
noted, “Basically people are more willing everyone knows that decisions will be made
to elevate issues quickly because they know based on that information, there is great in-
that instead of focusing on the bearer of bad centive for anyone responsible for the data
news the focus is going to be on ‘How do to make sure that the information is as accu-
we solve the problem?’” This attitude allows rate and objective as possible. This allows the
for robust arguments without fear of retri- meeting to focus on solutions rather than the
bution. perspectives of the various company func-
tions.

40 FORESIGHT Winter 2011


Responsibility and Accountability it’s definitely been helpful in that, when
Those interviewed reported an increased those things come up, we’ve usually got
sense of responsibility for the plans coming some things that we can do to reallocate
out of the S&OP process. A business-process capacity or to bring additional capacity on-
owner told us: line in order to respond to those shorter-
There is now a greater sense of responsibil- term needs.
ity to be in alignment and be in sync, and This type of observation was echoed by a VP
to come to that integration meeting under- of operations, who discussed how the ability
standing what the demand issues are, what to be proactive helped his company:
the supply issues are, and how you’re going [ S&OP] helped the business by fostering
to come together that month. more discussion and more action to cre-
Along with a greater sense of responsibility ate proactive activities that improved the
comes a greater accountability for input into condition of the business. So sales people
the process and the decisions coming out of were looking at how do I deliver something
it. Some of this stems from the additional different than just what the trend says I’m
scrutiny given departmental performance going to deliver, and operational folks were
and how closely it conforms to the plan upon expected to be in front of those trends rath-
which they agreed. A VP of sales offered this er than behind.
example:
Once we started the S&OP process, one of The logic and mechanics of S&OP are simple, but mak-
the things that we started doing is to say, ing the process work is not an exercise in technology; it is
“Okay, you national sales managers are mostly change management and process improvement. It
telling me this is what you guys sold. How does not involve gaining improvement by taking what you
does that compare to the S&OP plan we have always done and doing it better, but rather by doing
put together with the demand and supply something different to be better
teams?”
Because all departments began to have in- In summary, the major cultural changes at-
put to the plan and are part of the consensus tributed to S&OP included inter-functional
agreement that created the plan, the various collaboration, data-driven decision making,
functions know they will be held accountable openness and trust between departments,
for what they commit to, removing any in- higher levels of accountability, and proac-
centives for game playing or operating under tive decision making. These new traits mark
a different set of numbers than those used by a significant change in behavior compared
other functions in the company. to pre-S&OP cultures. In the majority of our
companies, demand and supply planning
Proactive Decision Making moved from a dysfunctional, often detri-
Another important change in behavior not- mental process, to one that the companies
ed by participants was a shift from reactive to felt very positive about. The positive feeling
proactive decision making on demand and came not only from improvement in behav-
supply issues. As a VP of global supply chain ior, such as increased cooperation between
expressed it, S&OP has given his company departments, but also in the belief that over-
the ability to anticipate problems earlier and all company performance had improved.
devise plans to deal with them:
I think the biggest thing is that problems CONCLUSIONS: The Benefits of
come to light earlier…and it’s amazing to an S&OP Culture
see by looking out farther at the aggregate Cultural change can be difficult to achieve,
level you can make decisions that give you and often goes in directions other than those
flexibility when the short term arrives. So intended by company leaders. However, as

www.forecasters.org/foresight FORESIGHT 41
many of our participants noted, when change •b
 etter understanding and communication
occurs in the right direction the results can between functions
be excellent. From what we learned in our • i mproved alignment of departmental goals
interviews, the implementation of S&OP – game playing reduced or eliminated
brought about many beneficial changes to
•d
 ecisions driven by data rather than opin-
their culture:
ion
• far more serious involvement with the de-
mand and supply process at all levels • less animosity and finger pointing between
functions
•d
 ecisions made more quickly and in a more
proactive manner
Professor John Mello of Ar- Certainly not least, we heard that company
kansas State University spent performance had improved. Participants
nearly three decades in the con-
sumer packaged-goods business,
talked about better budgeting and long-term
holding positions in production planning, heightened customer service with
supervision, inventory manage- less inventory investment, higher sales reve-
ment, operations planning, mate- nue, greater profitability, and a higher degree
rials management, and informa- of optimism about company prospects. As
tion systems implementation, before beginning his academic
one general manager said, “[T]he business
career. John is the author of one of Foresight’s most influential
articles, “The Impact of Sales Forecast Game Playing on Supply result has led to the culture of the company
Chains,” which appeared in the Spring 2009 issue. being optimistic and positively minded, as
opposed to pessimistic” – the way it used to
jmello@astate.edu
be.
The logic and mechanics of S&OP are sim-
ple, but making the process work is not an
exercise in technology; it is mostly change
management and process improvement. It
does not involve gaining improvement by
taking what you have always done and doing
Bob Stahl has spent 30-plus years it better, but rather by doing something dif-
as a practitioner and coach to manu- ferent to be better. Therein lies the challenge:
facturing companies, developing changing not just what you do, but changing
leading-edge processes for their man-
how you behave within the entire organiza-
ufacturing, logistics, and supply-chain
practices. He is a teacher, writer, and tion.
S&OP coach, and has coauthored six REFERENCES
books, including Sales & Operations Mello, J.E. (2010). Corporate culture and S&OP:
Planning--The How-to Handbook, 3rd Why culture counts, Foresight, Issue 16 (Winter
Edition, and Sales & Operations Plan- 2010), 46-49.
ning--The Executive’s Guide. Three of his books are used for pro-
Stahl, R.A. (2010). Executive S&OP: Managing
fessional certification. Bob also heads up the consulting prac-
to achieve consensus, Foresight, Issue 19 (Fall
tice for TF Wallace & Company and is Foresight’s S&OP Editor. 2010), 34-38.
Stahl, R.A. (2009). Sales and operations plan-
RStahlSr@aol.com ning: Simpler, better, and needed more than
ever, Foresight, Issue 14 (Summer 2009), 12-16.

42 FORESIGHT Winter 2011


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