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FLUKE189II Service Manual-Unredacted
FLUKE189II Service Manual-Unredacted
Service Manual
PN 3270465
February 2008, Rev. 1, 6/10
© 2008 - 2010 Fluke Corporation. All rights reserved. Printed in USA. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090 P.O. Box 1186
Everett, WA 98206-9090 5602 BD Eindhoven
U.S.A. The Netherlands
11/99
Title Page
Introduction........................................................................................................ 1
Contacting Fluke................................................................................................ 1
Precautions and Safety Information................................................................... 2
International Symbols ........................................................................................ 2
Safety Information ............................................................................................. 3
General Specifications ....................................................................................... 5
Detailed Specifications ...................................................................................... 5
AC Voltage Specifications ............................................................................ 6
AC Current Specifications............................................................................. 6
DC Voltage Specification.............................................................................. 6
DC Current Specifications............................................................................. 7
Resistance Specifications .............................................................................. 7
Temperature Specifications ........................................................................... 7
Capacitance and Diode Test Specifications................................................... 8
Frequency Counter Specifications................................................................. 8
Frequency Counter Sensitivity ...................................................................... 8
MIN MAX, Recording, and Peak Specifications .......................................... 9
Input Characteristics ...................................................................................... 9
Burden Voltage (A, mA, μA) ........................................................................ 9
Unpacking the Meter ......................................................................................... 9
Inspection........................................................................................................... 9
Hazardous Voltage............................................................................................. 10
Required Equipment .......................................................................................... 10
Theory of Operation........................................................................................... 11
Analog Signal Conditioning .......................................................................... 11
Control Section.............................................................................................. 11
Power Supply................................................................................................. 11
Block Diagram................................................................................................... 12
Testpoint Locations............................................................................................ 12
Fault Isolation Techniques................................................................................. 12
Wear Tolerance.................................................................................................. 12
Trouble Symptoms............................................................................................. 12
Logic .................................................................................................................. 12
Restoration Actions............................................................................................ 12
Basic Maintenance ............................................................................................. 13
Opening the Meter Case ................................................................................ 13
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Service Manual
ii
List of Tables
1. Symbols.................................................................................................................. 2
2. Required Equipment............................................................................................... 10
3. Temperature Test Input and Display ...................................................................... 19
4. 189II/AN Performance Test Steps ......................................................................... 19
5. Calibration Entry Soft Keys ................................................................................... 23
6. Softkey Functions during Calibration .................................................................... 25
7. Calibration Adjustment Steps for Firmware Version 1.00..................................... 26
8. Calibration Adjustment Steps for Firmware Version 1.10..................................... 28
9. Replacement Parts .................................................................................................. 31
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189II/AN
Service Manual
iv
List of Figures
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189II/AN
Service Manual
vi
Introduction
XW Warning
To avoid shock or injury, do not perform the verification tests
or calibration procedures described in this manual unless you
are qualified to do so.
The information provided in this document is for the use of
qualified personnel only.
W Caution
The 189II/AN True-rms Digital Multimeter contains parts that
can be damaged by static discharge.
Follow the standard practices for handling static sensitive
devices.
The information in this manual deals with the Fluke Model 189II/AN True-rms Digital
Multimeter, (hereafter referred to as “the Meter”). Information provided includes:
• Precautions and safety information
• Specifications
• Basic maintenance (cleaning, replacing the battery and fuses)
• Performance test procedures
• Calibration and calibration adjustment procedures
• Accessories and replaceable parts
For complete operating instructions, refer to the Model 189II/AN Users Manual located
on the 189II/AN CD ROM.
Contacting Fluke
To order accessories, receive assistance, or locate the nearest Fluke distributor or Service
Center, call:
USA: 1-888-44-FLUKE (1-888-443-5853)
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31 402-678-200
Japan: +81-3-3434-0181
Singapore: +65-738-5655
Anywhere in the world: +1-425-446-5500
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189II/AN
Service Manual
International Symbols
International symbols used on the Meter and in this manual are explained in Table 1.
Table 1. Symbols
2
True-rms Digital Multimeter
Safety Information
Safety Information
The Meter complies with:
• ANSI/ISA 82.02.01 (61010-1) 2004
• UL 61010-1:2004
• CAN/CSA-C22.2 No. 61010-1-04
• IEC/EN 61010-1 2nd Edition Pollution Degree 2
• EMC EN 61326-1
• Measurement Category III, 1000V, Pollution Degree 2
• Measurement Category IV, 600 V, Pollution Degree 2
In this manual, a Warning identifies hazardous conditions and actions that could cause
bodily harm or death. A Caution identifies conditions and actions that could damage the
Meter, the equipment under test, or cause permanent loss of data.
XWWarning
To avoid possible electric shock or personal injury, follow these
guidelines:
• Use this Meter only as specified in this manual or the
protection provided by the Meter might be impaired.
• Do not use the Meter if it is damaged. Before you use the
Meter, inspect the case. Look for cracks or missing plastic.
Pay particular attention to the insulation surrounding the
connectors.
• Make sure the battery door is closed and latched before
operating the Meter.
• Remove test leads from the Meter before opening the
battery door.
• Inspect the test leads for damaged insulation or exposed
metal. Check the test leads for continuity. Replace damaged
test leads before using the Meter.
• Do not apply more than the rated voltage, as marked on the
Meter, between the terminals or between any terminal and
earth ground.
• Never operate the Meter with the cover removed or the case
open.
• Use caution when working with voltages above 30 V ac rms,
42 V ac peak, or 60 V dc. These voltages pose a shock
hazard.
• Use only the replacement fuses specified by the manual.
• Use the proper terminals, function, and range for
measurements.
• Avoid working alone.
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189II/AN
Service Manual
4
True-rms Digital Multimeter
General Specifications
General Specifications
Maximum voltage between any Terminal and Earth Ground: 1000 V
W Fuse Protection for mA or μA inputs............. 0.44 A (44/100 A, 440 mA), 1000 V FAST Fuse, Fluke specified part
only
W Fuse Protection for A input ............................ 11 A, 1000 V FAST Fuse, Fluke specified part only
Battery Type .......................................................... 6 AA Alkaline batteries, NEDA 15A IEC LR6
Battery Life ............................................................ 100 hours minimum. 200 hours in Logging mode
Temperature
Operating ............................................................ -20 °C to 55 °C
Storage ............................................................... -40 °C to 60 °C
Relative Humidity.................................................. 0 % to 90 % (0 °C to 37 °C), 0 % to 65 % (37 °C to 45 °C), 0 % to 45 %
(45 °C to 55°C)
Altitude
Operating ............................................................ 3,000 m
Storage ............................................................... 10,000 m
Temperature Coefficient....................................... 0.05 X (specified accuracy) /°C (<18 °C or >28 °C)
Vibration ................................................................ Random Vibration per MIL-PRF-28800F Class 2
nd
Shock ..................................................................... 1 meter drop per IEC/EN 61010-1 2 Edition
Size (HxWxL) ......................................................... 22.2 cm x 10.2 cm x 6.0 cm (8.75 in x 4.03 in x 2.38 in)
Weight .................................................................... 28.0 oz (871 g)
Safety Standards
US ANSI.............................................................. Complies with ANSI/ISA 82.02.01 (61010-1) 2004
CSA..................................................................... CAN/CSA-C22.2 No 61010-1-04 to 1000 V Measurement Category III
and 600 V Measurement Category IV, Pollution Degree 2
UL ....................................................................... UL 61010-1:2004
nd
CE European ...................................................... IEC/EN 61010-1 2 Edition Pollution Degree 2
Electromagnetic Compatibility Standards (EMC)
European EMC ................................................... EN61326-1
Australian EMC ................................................... ; N10140
US FCC............................................................... FCC CFR47: Part 15 CLASS A
Certifications ......................................................... UL, CE, CSA, ; (N10140), ®
Detailed Specifications
Accuracy:
Accuracy is specified for a period of one year after calibration, at 18 °C to 28 °C (64 °F to 82 °F), with relative humidity to
90 %. Accuracy specifications are given as: ±( [ % of reading ] + [ number of least significant digits ] ). Accuracy
specification assumes ambient temperature is stable at ±1 °C. For ambient temperature changes of ±5 °C, rated accuracy
applies after 2 hours.
True-rms:
AC mV, AC V, AC μA, AC mA, and AC A specifications are ac-coupled, true rms, and are specified from 2 % of range to
100 % of range, except 10 A range is specified from 10 % to 100 % of range.
Crest Factor:
Accuracy is specified with AC crest factor ≤3.0 at full-scale, increasing linearly to 5.0 at half-scale, except the 1000 V
range, where it is 1.5 at full scale, increasing linearly to 3.0 at half-scale and 500 mV and 5000 μA, where it is ≤3.0 at
80 % of full scale, increasing linearly to 5.0 at half-scale. For non-sinusoidal waveforms add ±(0.3 % of range and 0.1 % of
reading).
AC Floor:
When the input leads are shorted together in the ac functions, the Meter may display a residual reading up to 200 counts.
A 200 count residual reading will cause only a 20 count change for readings at 2 % of range. Using REL to offset this
reading may produce a much larger constant error in later measurements.
AC+DC:
AC+DC is defined as ac 2 + dc 2
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189II/AN
Service Manual
AC Voltage Specifications
Accuracy
Function Range Resolution 65 Hz to 10
20 to 45 Hz 45 to 65 Hz 10 to 20 kHz 20 to 100 kHz
kHz
[1] [3]
AC mV 50 mV 0.001 mV 1.5 % + 60 0.3 % + 25 0.4 % + 25 0.7 % + 40 3.5 % + 40
500 mV 0.01 mV 1.5 % + 60 0.3 % + 25 0.4 % + 25 0.7 % + 40 3.5 % + 40
[1] [3]
AC V 5V 0.0001 V 1.5 % + 60 0.3 % + 25 0.6 % + 25 1.5 % + 40 3.5 % + 40
[1]
50 V 0.001 V 1.5 % + 60 0.3 % + 25 0.4 % + 25 0.7 % + 40 3.5 % + 40
[1]
500 V 0.01 V 1.5 % + 60 0.3 % + 25 0.4 % + 25 Not Spec’d Not Spec’d
1000 V 0.1 V 1.5 % + 60 0.3 % + 25 0.4 % + 25 Not Spec’d Not Spec’d
dBV -70 to -62 dB 0.01 dB
[2] 3 dB 1.5 dB 2 dB 2 dB 3 dB
-52 to -6 dB 0.01 dB
[2] 0.2 dB 0.1 dB 0.1 dB 0.2 dB 0.8 dB
-6 to +34 dB 0.01 dB
[2] 0.2 dB 0.1 dB 0.1 dB 0.2 dB 0.8 dB
34 to 60 dB 0.01 dB
[2] 0.2 dB 0.1 dB 0.1 dB Not Spec’d Not Spec’d
AC Current Specifications
Accuracy
Function Range Resolution [4]
20 to 45 Hz 45 to 1 kHz 1 to 20 kHz 20 to 100 kHz
[3]
AC μA 500 μA 0.01 μA 1 % + 20 0.6 % + 20 0.6 % + 20 5 % + 40
5000 μA 0.1 μA 1%+5 0.6 % + 5 0.6 % + 10 5 % + 40
[3]
AC mA 50 mA 0.001 mA 1 % + 20 0.6 % + 20 0.6 % + 20 5 % + 40
400 mA 0.01 mA 1%+5 0.6 % + 5 1.5 % + 10 5 % + 40
[2] [4]
AC A 5A 0.0001 A 1.5 % + 20 0.8 % + 20 3 % + 40 Not Spec’d
[1] [4]
10 A 0.001 A 1.5 % + 5 0.8 % + 5 3 % + 10 Not Spec’d
[1] 10 A range (10 % to 100 % of range).
[2] 20 A for 30 seconds on, 10 minutes off. >10 A not specified.
[3] 400 mA continuous; 550 mA for 2 minutes on, 1 minute off.
[4] Verified by design and type tests.
See Detailed Specifications introduction for additional information.
DC Voltage Specification
Accuracy
[2]
AC over DC, DC over AC, AC + DC
Function Range Resolution [2]
DC 45 Hz to 1 20 to 35 kHz
20 to 45 Hz 1 to 20 kHz
kHz
[3] [4]
DC mV 50 mV 0.001 mV 0.05 % + 20 1.5 % + 40 5 % + 40
[5]
500 mV 0.01 mV 0.025 % + 2 1.5 % + 40 5 % + 40
[1]
DC V 5V 0.0001 V 0.025 % + 2 1.5 % + 40 5 % + 40
2 % + 80 0.5 % + 80
50 V 0.001 V 0.025 % + 2 1.5 % + 40 5 % + 40
500 V 0.01 V 0.03 % + 2 Not Spec’d Not Spec’d
1000 V 0.1 V 0.03 % + 2 Not Spec’d Not Spec’d
[1] Add 20 counts in dual display ac over dc, dc over ac or ac+dc.
[2] AC+DC ranges are specified from 2 % to 140 % of range, except 1000 V is specified from 2 % to 100 % of range.
[3] When using the relative mode (REL ) to compensate for offsets.
[4] Add 4 counts/10 mV AC in dual display ac over dc, dc over ac or ac + dc
[5] Add 10 counts/100 mV AC in dual display ac over dc, dc over ac or ac + dc.
6
True-rms Digital Multimeter
Detailed Specifications
DC Current Specifications
Accuracy
[1]
AC over DC, DC over AC, AC + DC
Function Range Resolution [1][3]
DC 45 Hz to 1 20 to 100 kHz
20 to 45 Hz 1 to 20 kHz [5]
kHz
[4]
DC μA 500 μA 0.01 μA 0.075 % + 20 1 % + 20 0.6 % + 20 0.6 % + 20 5 % + 40
5000 μA 0.1 μA 0.075 % + 2 1%+5 0.6 % + 5 0.6 % + 10 5 % + 40
[4] [6]
DC mA 50 mA 0.001 mA 0.05 % + 10 1 % + 20 0.6 % + 20 0.6 % + 20 5 % + 40
400 mA 0.01 mA 0.15 % + 2 1%+5 0.6 % + 5 1.5 % + 10 5 % + 40
[2] [5]
DC A 5A 0.0001 A 0.3 % + 10 1.5 % + 20 0.8 % + 20 3 % + 40 Not Spec’d
[5]
10 A 0.001 A 0.3 % + 2 1.5 % + 10 0.8 % + 10 3 % + 10 Not Spec’d
[1] AC+DC ranges are specified from 2 % to 140 % of range.
[2] 20 A for 30 seconds on, 10 minutes off. >10 A not specified.
[3] Add 20 counts in dual display ac over dc, dc over ac or ac+dc.
[4] 400 mA continuous; 550 mA for 2 minutes on, 1 minute off.
[5] Verified by design and type tests.
[6] Temperature coefficient: 0.1 X (specified accuracy)/ °C (<18 °C or > 28 °C)
Resistance Specifications
Function Range Resolution Accuracy
[1]
Resistance 500 Ω 0.01 Ω 0.05 % + 10
[1]
5 kΩ 0.0001 kΩ 0.05 % + 2
[1]
50 kΩ 0.001 kΩ 0.05 % + 2
500 kΩ 0.01 kΩ 0.05 % + 15
5 MΩ 0.0001 MΩ 0.15 % + 4
30 MΩ 0.001 MΩ 1.5 % + 4
50 MΩ 0.01 MΩ 1.5 % + 4
50 MΩ up to 100 MΩ 0.1 MΩ 3.0 % + 2
100 MΩ up to 500 MΩ 0.1 MΩ 8%+2
[2]
Conductance 50 nS 0.01 nS 1%+10
[1] When using the relative mode (REL ) to compensate for offsets.
[2] Add 20 counts above 33 nS in 50 nS range.
Temperature Specifications
[1,2]
Temperature Resolution Accuracy
-200 °C to +1350 °C 0.1 °C 1 % + 10
-328 °F to +2462 °F 0.1 °F 1 % + 18
[1] Does not include error of the thermocouple probe.
[2] Accuracy specification assumes ambient temperature stable to ±1 °C. For ambient temperature changes of ±5 °C, rated accuracy
applies after 2 hours.
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189II/AN
Service Manual
8
True-rms Digital Multimeter
Unpacking the Meter
Input Characteristics
Common Mode
Overload Input
Function [1] Rejection Ratio Normal Mode Rejection
Protection Impedance
(1 kΩ unbalance)
>120 dB at dc,
L 1000 V 10 MΩ <100 pF >60 dB at 50 Hz or 60 Hz
50 Hz or 60 Hz
F [2] >120 dB at dc,
mV 1000 V 10 MΩ <100 pF >60 dB at 50 Hz or 60 Hz
50 Hz or 60 Hz
10 MΩ <100 pF
K 1000 V >60 dB, dc to 60 Hz
(ac-coupled)
Open Circuit Full Scale Voltage Typical Short Circuit Current
Overload Test Voltage
Function [1] To ≥5 MΩ or 500 Ω 5 kΩ 50 kΩ 500 kΩ 5 MΩ 50 MΩ 500 MΩ
Protection
500 kΩ 50 nS
[2]
e 1000 V 5 V dc 550 mV <5 V 1 mA 100 μA 10 μA 1 μA 1 μA 0.3 μA 0.3 μA
[2]
G 1000 V 5 V dc 3.1 V dc 1 mA
[1] Input is limited to the product of a V rms sinewave times frequency of 2 x 107 V-Hz.
[2] For circuits <0.5 A short circuit. 660V for high energy circuits.
Inspection
Inspect all contents for any visible shipping damage. Look for scratches or any other
damage. If the Meter is damaged, contact Fluke immediately using the contact
information listed in the “Contacting Fluke” section earlier in this manual. If it is
necessary to return the Meter, place it in its original packaging and return.
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189II/AN
Service Manual
Hazardous Voltage
To alert you to the presence of a potentially hazardous voltage, when the Meter detects a
voltage ≥30 V or a voltage overload (OL), the Ysymbol is displayed.
Required Equipment
Required equipment is listed in Table 2. If the recommended models are not available,
equipment with equivalent specifications may be used.
Repairs or servicing should be performed only by qualified personnel.
Recommended
Equipment Required Characteristics Model
Capacitance Range: 5 nF
Accuracy: ±0.55 %
10
True-rms Digital Multimeter
Theory of Operation
Theory of Operation
The Meter includes the following major modules: Case, Display Module, Batteries,
Shields, and the Printed Circuit Assembly (PCA).
All the electrical processing is done on the PCA.
There are four main sections of the PCA: analog signal conditioning and conversion,
measurement processor, memory, and power supply.
Analog Signal Conditioning
The Analog Signal Conditioning section converts all levels of voltage and currents, AC
and DC, at the input terminals to a DC voltage that is read by the Analog to Digital
Converter (ADC). It also provides the stimulus current and voltages for the Ohms,
Continuity, Diode Test and Capacitance functions. This section provides protection
against overloads on the input terminals.
The Analog Signal Conditioning section is controlled by the measurement processor. It
gets the range and function from the master control section. It, in turn, sets up all the
analog switches, starts the ADC, reads the ADC, and sends this back to the control
processor. It has timers to count for the frequency functions. It monitors and reports back
to the control processor the position of the rotary switch, the level of the battery, and the
use of the current jacks.
Control Section
The Control Section contains a μP and memory. It receives information on the position of
the rotary selector switch, key presses, and measurement μP data. It outputs range and
function selection to the measurement μP and data to the display module. It also reads
from and writes to memory.
Power Supply
This section takes the battery voltage from the six AA cells, which can be from 6 to
9 volts, and creates 1.8 V, 2.5 V, 3 V, 5 V and 20 V which are switched on and off. It
also creates a 3 V supply that is always on.
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189II/AN
Service Manual
Block Diagram
A block diagram of the 189II/AN is shown in Figure 1.
Flash
SPI
and
RSOB
PSRAM
(Rotary Control uP Memory
Switch on
Board) Flash Mgmt
Power
Supply
24
Vbatt
5.0
Other LCD 3.0
LCD
Buttons Bias 2.5
1.8
VSS
Beeper Backlight
fet36.eps
Figure 1. Fluke 189II/AN Block Diagram
Testpoint Locations
Not available for this Meter.
Wear Tolerance
Not applicable for this Meter.
Trouble Symptoms
Not available for this Meter.
Logic
Not available for this Meter.
Restoration Actions
Refer to the “Performance Tests” section.
12
static awareness
A Message From
Fluke Corporation
The following practices should be followed to minimize damage to S.S. (static sensitive) devices.
PORTIONS REPRINTED
WITH PERMISSION FROM TEKTRONIX INC.
AND GERNER DYNAMICS, POMONA DIV.
Dow Chemical
True-rms Digital Multimeter
Basic Maintenance
Basic Maintenance
XW Warning
To avoid electrical shock or personal injury, remove the test
leads and any input signals before opening the case or
replacing the battery or fuses. To prevent damage or injury,
install ONLY batteries or fuses specified for this product.
Opening the Meter Case
W Caution
To avoid unintended circuit shorting, always place the
uncovered Meter assembly on a protective surface. When the
case of the Meter is open, circuit connections are exposed.
To open the Meter case, do the following:
1. Disconnect test leads from any live source, turn the Meter off, and remove the test
leads from the input terminals.
2. Use a flat-blade screwdriver to turn the battery door fastener counterclockwise until
the arrow points to unlock position.
3. Lift up on the bottom of the battery pack and slide it down to remove it as shown in
Figure 3.
4. The case bottom is secured to the case top by six screws. Remove the screws with a
Phillips-head screwdriver.
5. Pull the case bottom and cast top apart.
Removing and Reinserting the Printed Circuit Assembly
The circuit board assembly (PCA) must be removed to access and replace the LCD. Refer
to Figure 6 while performing the following procedure.
W Caution
The PCA is extremely susceptible to contamination. Handle it
by the fuse clips or edges of the PCA only. Use clean surgical
gloves to help avoid contamination.
The LCD cable is very delicate. Use extreme caution and do not
exert excess force or strain on the cable or mating connector
when removing them.
1. Put the Meter’s rotary switch knob in the position.
2. Refer to the “Opening the Meter Case” section and remove the case bottom to access
the PCA.
3. Remove six Phillips-head screws securing the PCA to the case top and input
terminals.
4. Remove the bottom shield.
5. Before lifting out the PCA, very carefully remove the fragile LCD cable from the
LCD connector without excessive bending of the cable or connector. Remove the
PCA.
6. Remove the top shield.
7. The LCD is now accessible and may be easily removed.
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189II/AN
Service Manual
14
True-rms Digital Multimeter
Basic Maintenance
k
Replace F1 if Replace F2 if
0
10.000
100 200 300 400
Auto Range
500
reading is OL 0 100
0.50
200 300 400
Auto Range
500
reading is OL
est33.eps
Figure 2. Testing the Current Fuses
Replacing Fuses
XW Warning
To avoid electrical shock, remove the test leads and any input
signals before replacing the battery or fuses. To prevent
damage or injury, install ONLY specified fuses and batteries.
To replace the fuses, refer to Figure 3 and do the following:
1. Turn the meter off and remove test leads from the input terminals
2. Remove the battery door by using a standard-blade screwdriver to turn the battery
door fastener to the unlock position.
3. Remove either fuse by gently prying one end loose, then lifting the fuse out of the
fuse contacts.
4. Install only Fluke specified replacement fuses with the amperage, voltage, and
interrupt ratings shown in the replacement parts list (see Table 9).
5. Replace the battery door and secure it by turning the battery door fastener to the lock
position.
Replacing the Batteries
The Meter is powered by six AA batteries (NEDA 15A or IEC LR6).
WCaution
Be sure to observe proper polarity when replacing batteries.
Incorrect battery polarity may seriously damage the Meter.
To replace the batteries, refer to Figure 3 and do the following:
1. Turn the meter off and remove test leads from the input terminals.
2. Remove the battery door by using a standard-blade screwdriver to the turn the battery
door fastener to the unlock position.
15
189II/AN
Service Manual
3. Replace the batteries, observing proper polarity. Replace the battery door and secure
it by turning the fastener to the lock position.
F2
11 A
F1
0.44 A
est32.eps
Figure 3. Battery and Fuse Replacement
Cleaning
Periodically wipe the case with a damp cloth and mild detergent. Do not use abrasives,
isopropyl alcohol, or solvents.
XWWarning
To avoid electrical shock or damage to the Meter, never allow
water inside the case. To avoid damaging the housing, never
apply solvents to the Meter.
Dirt or moisture in the input terminals can affect readings and can falsely activate the
Input Alert feature. Clean the terminals as follows:
1. Turn the Meter off and remove all test leads.
2. Shake out any dirt that may be in the terminals.
3. Soak a clean swab with mild detergent and water. Work the swab around in each
terminal. Dry each terminal using canned air to force the water and detergent out of
the terminals.
Performance Tests
The following performance tests will ensure that the Meter is in proper operating
condition and will check the accuracy of each meter function against its specifications.
To perform the tests you will need the equipment listed in Table 2. Prior to beginning the
accuracy tests, allow the Meter to stabilize to room temperature. Depending on
temperature gradient this could take up to several hours.
If the Meter fails any of these tests, it needs calibration adjustment or repair.
16
True-rms Digital Multimeter
Performance Tests
Factory Default
Prior to completing the Performance tests reset the Meter to the factory defaults as
follows:
1. Power the Meter on in any function.
2. Press F4 (Setup) and select Reset using arrow keys.
3. Press F3 (Meter).
4. Press F1 (OK). The Meter should go through power up routine.
Power LED Test
The Meter’s power button has an LED backlight. To test the LED, power on the meter,
and verify that the power button lights for approximately 4 seconds, and then
extinguishes.
Backlight Test
To test the backlight, press the T button twice. Note that the backlight comes on at two
different intensity levels.
Current Terminal Sensing Test
This test determines whether or not the Input Alert™ is functioning properly.
Note
Before conducting this test, make sure the beeper is not disabled in setup.
1. Turn the Meter on.
2. Install a test lead in the mA/μA input terminal.
3. Turn the rotary switch to all functions, except current functions. Note that the beeper
Chirps continuously and the LCD displays a warning.
4. Turn the rotary switch to the A/mA position. Note that the beeper does not chirp and
the leads warning is not displayed.
5. Remove the test lead and install it into the A terminal. Repeat steps 3 and 4.
Keypad Test
Note
Before conducting this test, make sure the beeper is not disabled in setup
mode.
To test that the keypad buttons are active Turn the Meter on and push each button
separately. Each button push should cause the Meter to beep.
LCD Test
The Meter uses a dot matrix LCD. To best test the LCD pixels, use the following
procedure.
1. Turn the rotary switch knob to and turn on the Meter.
2. Push F4 for Setup and select contrast.
3. Push the Backlight button twice for max brightness and use the F1 and F2 softkeys to
adjust Contrast for the brightest display.
4. Push the “i Info” button and scroll the text with F1 and F2. Inspect the LCD display
for missing pixels or areas of the display that may be unreadable due to pixel defects.
17
189II/AN
Service Manual
IR Port Verification
Note
When using MET/CAL to do performance testing over the Meter’s IR port,
it is not necessary to perform this verification test.
1. Connect the Infrared Serial Cable to the USB port of a PC, with windows 98 or later,
and the Meter’s IR port at the top of the Meter.
2. Turn the Meter on, and set the rotary switch to any function.
3. On the PC, go to Start, and under Programs, Accessories, open HyperTerminal.
4. Setup the following:
Connect K-type thermocouple and Fluke 80AK to the temperature input on the Meter.
Connect the other end to the 5520A TC output. Allow connections to stabilize for two
minutes before proceeding.
18
True-rms Digital Multimeter
Performance Tests
1. Turn the Meter on, set the rotary switch to , and select the temperature function.
Select the degrees C function key.
2. On the Meter, select Offset. Adjust the offset to 000.0 using keypad edit buttons.
3. Close the Offset window.
4. Set the 5520A for K-type thermocouple and an output of 0 °C.
5. Perform the measurement steps in Table 3.
Display
Input
Lower Limit Upper Limit
Display Reading[1]
Frequency
Step Function Range Input Level Lower Upper
or Model
Limit Limit
REL Offsets
19
189II/AN
Service Manual
Display Reading[1]
Frequency
Step Function Range Input Level Lower Upper
or Model
Limit Limit
REL Offset
Set 5520A for COMP OFF and Remove Auxiliary Test Cable
20
True-rms Digital Multimeter
Performance Tests
Display Reading[1]
Frequency
Step Function Range Input Level Lower Upper
or Model
Limit Limit
Connect 5520A Auxiliary Output to Meter’s mA/μA and COM Input Terminals
21
189II/AN
Service Manual
Display Reading[1]
Frequency
Step Function Range Input Level Lower Upper
or Model
Limit Limit
Connect 5520A, Auxiliary 20A output, to Meter’s A and COM Input Terminals
Calibration Adjustment
Perform the Calibration Adjustment Procedure when the Meter fails any performance test
steps listed in Table 4.
The Meter features closed-case calibration adjustment using known reference sources.
The Meter measures the applied reference source, calculates correction factors and stores
the correction factors in nonvolatile memory.
The following sections present the features and Meter pushbutton functions that can be
used during the Calibration Adjustment Procedure.
Before you begin the adjustment procedure, the Meter must be allowed to reach the
ambient temperature of the lab environment. Depending on temperature gradient, this
could take up to several hours.
22
True-rms Digital Multimeter
Calibration Adjustment
Operation
Calibration adjustment is started by pressing the F1 [Setup] softkey, and then navigating
to Calibration on the Setup menu.
Note
The Meter will not allow calibration a low battery condition.
When Calibration is selected in the Setup menu, the F1-F4 softkeys function as shown in
Table 5.
Battery Terminal 9 V
CAL Key Pad
est90.eps
Figure 4. PCA Component Location
mVDC
-0.03 Manual Range
500 mVDC
Calibration
Source: 0.0000 mV 0.000Hz
Calibration Step: 1 of 56
CALIBRATING...
Next Abort
est91.eps
Figure 5. Calibration Adjustment Screenshot
Screenshot Description
The following describes the Meter dialog shown in Figure 5 Screenshot.
• Live Reading measurement shown in the Primary display is using default calibration
constants. The measurement is likely to be slightly different from the applied signal,
because it is an uncalibrated measurement.
• Bolt icon is shown at all times during the calibration procedure.
• Source- value for Calibrator shown in the Secondary measurement portion of the
24
True-rms Digital Multimeter
Calibration Adjustment
screen.
• Calibration Step progress indicator.
• Calibration status message. Usually blank, but displays one of the following
messages when the given condition occurs:
• Calibrating... is shown while measurements are being made after Next is
pressed. All softkeys except for ABORT are disabled during this time.
• An error message is shown if the rotary switch is in an incorrect position for the
present step.
• An error message is shown if the source jacks are in an incorrect position for the
present step.
Softkeys
Table 6 describes the Meter’s softkey functions during the calibration adjustment routine.
F1 Next Used to go to next calibration step if present reading is validated. Otherwise shows
error message if invalid measurement. Disabled during calibration computation or
with an error message
F4 Abort Return to Measurement Screen without changing stored calibration constants. This
softkey is always available during the calibration procedure.
Navigation Buttons
The UP and DOWN Arrow buttons can be used to adjust display contrast while in the
calibration mode. The RIGHT and LEFT Arrow buttons are disabled.
Mode Buttons
The mode buttons (, , , and ) are disabled during calibration
adjustment.
Description of Calibration Adjustment Steps
The general calibration procedure is as follows:
1. Move the rotary switch to the function that you are calibrating as indicated by the
calibration procedure.
2. Apply the source value indicated by the secondary display.
3. Wait for the measurement on the primary display to settle to its final value. There is
no internal control or wait time. It is up to the user to determine that the measurement
is settled.
4. Press the NEXT softkey to calculate calibration constants for the current step. During
calculation of calibration constants the secondary display will show Calibrating....
Some calibration measurements take longer to execute than others (up to 115
seconds). If the measurement is within calibration tolerance the Meter records the
new constant(s) and proceeds to the next calibration step, giving a single beep to
prompt the user to proceed.
Note
The frequency value for AC functions will not be validated.
25
189II/AN
Service Manual
1 mV DC 0.0 V, 0 Hz 2 10
2 mV DC 500.0 mV, 0 Hz 2 15
3 mV DC 50.0 mV, 0 Hz 2 2
4 mV DC 0.0 V, 0 Hz 7 15
5 mV AC 5.0 mV, 60 Hz 4 4
6 mV AC 50.0 mV, 60 Hz 4 2
7 mV AC 500.0 mV, 60 Hz 4 5
8 mV AC 50.0 mV, 60 Hz 10 5
26
True-rms Digital Multimeter
Calibration Adjustment
9 mV AC 0.0 V, 0 Hz 10 5
10 VAC 0.0 V, 0 Hz 4 10
11 VAC 5.0000 V, 60 Hz 10 5
[2]
12 VAC 5.0000 V, 65 kHz 5 35
13 VAC 50.000 V, 60 Hz 6 10
15 VAC 250.00 V, 60 Hz 8 2
16 VAC 500.00 V , 60 Hz 6 5
17 VAC 1000.0 V, 60 Hz 7 4
18 VDC 0.0 V, 0 Hz 3 30
19 VDC 5.0000 V, 0 Hz 3 5
22 VDC 50.000 V, 0 Hz 3 8
25 VDC 500.00 V, 0 Hz 3 7
27 VDC 1000.0 V, 0 Hz 2 5
31 Ω 0 Ω, zcomp wire2 4 20
35 Ω 500 kΩ 5 5
36 Ω 5.0 MΩ 5 5
37 Ω 50.0 MΩ 5 5
38 Ω 500.0 MΩ 5 2
27
189II/AN
Service Manual
41 μA DC 500.0 μA, 0 Hz 3 4
42 μA DC 5000.0 μA, 0 Hz 3 4
43 μA AC 500.0 μA, 60 Hz 10 4
44 μA AC 5000.0 μA, 60 Hz 10 3
45 mA DC 50.0 mA, 0 Hz 5 4
46 mA AC 400.0 mA, 0 Hz 3 4
47 mA AC 50.0 mA, 60 Hz 10 3
48 mA AC 400.0 mA, 60 Hz 10 4
49 ADC 5.0 A, 0 Hz 8 4
50 ADC 10.0 A, 0 Hz 3 2
51 AAC 5.0 A, 60 Hz 10 4
52 AAC 10.0 A, 60 Hz 9 4
[1] Meter is “Calibrating” after “Next” is pressed.
[2] For software version 1.00, the instrument display indicates 60 kHz. Use 65 kHz.
1 mV DC 0.0 V, 0 Hz 2 7
2 mV DC 500.0 mV, 0 Hz 3 6
3 mV DC 0 mV, 0 Hz 2 8
4 mV DC 50.0 V, 0 Hz 2 1
5 mV DC 100.0 mV, 0 Hz 2 1
6 mV DC 500.0 mV, 0 Hz 2 1
10 mV AC 500.0 mV, 55 Hz 2 3
11 mV AC 50.0 mV, 55 Hz 10 6
12 mVAC 0.0 V, 0 Hz 2 6
13 VAC 0.0 V, 0 Hz 2 15
28
True-rms Digital Multimeter
Calibration Adjustment
14 VAC 5.0 V, 55 Hz 3 7
16 VAC 50.0 V, 55 Hz 2 10
18 VAC 500.0 V, 55 Hz 5 2
19 VAC 1000.0 V, 55 Hz 3 2
20 VDC 0.0 V, 0 Hz 2 8
21 VDC 5.0 V, 0 Hz 2 1
22 VDC 50.0 V, 0 Hz 2 1
23 VDC 500.0 V, 0 Hz 2 1
24 VDC 1000.0 V, 0 Hz 3 1
25 VDC 5.0 V, 55 Hz 3 12
27 VDC 50.0 V, 55 Hz 5 16
29 VDC 1000.0 V, 55 Hz 5 7
30 mV DC 500.0 mV, 55 Hz 5 8
31 Ω 0 Ω, zcomp wire2 2 15
35 Ω 500 kΩ 2 13
36 Ω 5.0 MΩ 2 9
37 Ω 50.0 MΩ 2 9
38 Ω 500.0 MΩ 2 2
41 μA DC 5000 μA, 0 Hz 2 1
42 μA AC 5000 μA, 55 Hz 2 1
29
189II/AN
Service Manual
43 mA DC 400.0 mA, 0 Hz 2 1
44 mA AC 400.0 mA, 55 Hz 2 1
45 ADC 10.0 A, 0 Hz 2 1
46 AAC 10.0 A, 55 Hz 2 2
To reduce settling time, apply 10 ohms to Meter before setting Rotary Switch to LoΩ
30
True-rms Digital Multimeter
Parts
Parts
Table 9 lists the available replacement parts shown in Figure 6.
Ref
Description Fluke Part No.
Des.
31
189II/AN
Service Manual
MP7
MP2
MP16
MP30
MP5
MP3
DS1
MP12
MP42-44
MP6
MP8 MP1
MP49
F2
F1 XBT1
XBT2-3
H15-18
(4x)
MP9
H7-14 (8x)
MP4
MP45
MP46
H1-6 (6x)
fet34.eps
Figure 6. Replacements Parts
32
True-rms Digital Multimeter
Schematic Diagrams
Schematic Diagrams
The schematic diagrams for the 189II/AN are shown in Figure 7.
33
189II/AN
Service Manual
34
Schematic Diagrams
S
5% MMSZ6V2T1 GND
CURRENT
MIRROR R16 R92 R86 R85 8 3
IN2 -EN
8 C49 V-
AD8603
LTC6101 1 3
+ V+ U16 0.15U 2
15MIL S1 S1 V- 1 LPF_OUT 10V
8B 12A 12C 13A R13 2 4.99K 102K 107K 97.6K 2 GND GND AGND
+5V 0.1% - AVSS
6.2V VR2 12B 13B C40 V-
AD8617 AGND 1 4 R90
5% MMSZ6V2T1 LO1 LO* 499K C48 390P 4
R268 AVSS AGND1 0.0027U AGND
2.5MM C3 2.5MM S1 5% 5% IN 3C1 51.1K
10 50V
R15 2.00K 50V AVSS AVSS AVSS
VAC mVAC LO 11A
R266 RMS_EN* R89
0.022U 34B 34D 11B 499K 51.1K
GND 1000V LZ VDC mA uA +5V
5 4.99K AGND AGND
RT1 R261 3 U2
R4 10MM +t 2.5MM + V+ R267
GND S1 4.99K AD8541 1 Q11 AGND
1K 50MIL 1.1K 50MIL 8A 4
- V- 4.99K MMBT5089
VDC mVDC R 36
10% 20% 34E 2
50MIL 1W
10MM S1 VAC
7 8A AVSS Q10 R269
1 LZ
C6 R264 R265 MMBT5087 4.99K
INPUT_JACK 1 GND
S1 +5V
A1
RT2 RV3 8B 9 0.047U 22.1K 4.99K
A2
1.1K +t 910V 16
P1 20% mVDC R C/D R8 R260 +5V VCC
A3 2 50K AGND1 AC_OUT 12 14 RMS_IN
A4 GRD3 0.1% 20.0K 8 LPF_OUT 13
A0 A OUT 2C1 3D8 2C1 3D8
3C3
10MM FDN337N 6 1
RV2 910V R52 - V- 10 2A1
3B8 IN B1 E22
50MIL 910V 3 E4 S 825 U12
HI_OHMS* IN 3C3 4 RMS_OUT 5
C 4 ACF_IN
2 R72 0.1% C152 C0
IN
S1 Q12 LO_OHM_ISNS 3
2 35 FDN337N 1 R49 110K 0.033U C1 E18
AVSS AVSS 5%
mVDC S1 20.0K R56 NOLOAD 74HCT4053
6 4B 4A 37 2 S
1.00K 50V LPF_SW
GND S0 11 IN 3C1
mVAC 10 AC_BUF IN 3C1
Z1 2.5MM 5 LO2 C17 6 S1
ACF_SW
OSP_ICNTL
9
AVSS AVSS
R173 R71 0.1U AVSS AGND E S2 IN 3B2
1M 50MIL LZ R C/D LO
50V AGND
24.9K 249K GND VEE
1W 0.1% 0.1%
+3V C14 AVSS 8 7
C103 S1 2.5MM R250 0.1U E7
30 50V AVSS AVSS
10M 0.5W AC
VDC mVDC R C/D LO 31A U9
22P 5% 34C 31B
R1 200V VAC VDC mA uA 1 Z2 2 E42
IR2
IR1
L4
CPC_H
ICNTL
CPC_S2
CPC_S1
100K
ACAMP_M
ACAMP_O
2.5MM 10M DC
Q1 GND S1 SCK OSP_SCK IN 3C1 3B8
MMBT3904 33 4A 220_OHM COMPUTER SDI OSP_SDI
C2 Q25 CS* OSP_CS* IN 3C1 3B8
0.47U MSP_MAJACK LZ2 MMBT3904 INTERFACE POR* OSP_POR* IN 3C1
16V OUT 3C3
C102 CURRENT SOURCE IN 3C1
R239 THERMALLY
499 BAV199 CONNECT TO 0.01U
GND GND 50V AC AMP
+3V CR4 COM TERMINAL
Q27 Q7 Q8 VCLAMP
SFH325FA BC817 BC807 RJ -
R2 AGND
AVSS GND +
AVSS 200 R27 V-
INFRARED DS2 GRD2 R29 2K ISRC C107
AP2012F3C 0.1U
1.00K 16V AVSS
GRD3 R166 2MM R168 2MM R169 R170 R171 R172 INPUT
Q2 SWITCHING FREQUENCY COMP_O DC_COMP_OUT
MSP_JACK_DET 1.50M 1.50M 1.50M 1.50M 1.50M 1.50M OUT 3C4
BSS138 IN 3C3 COMPARATOR +5V +5V
S
SENSE
R21 2K GRD1
INPUT_JACK AVSS C24
C1 DIV V+ C106 0.01U
P1 C2 5MM 0.1U 50V
5MM GRD2 GND 16V
C3 65MIL 440MA C25
C4 6 Z2 3 R0 0.01U
GND GND 50V
XAF1 XBF1 33MIL 1.1M C16 10P BUFFER AGND
Q4 Q6 VCLAMP GRD3
AC1 BC817 BC807 +5V GRD1 AGND E5
TP26 5% 50V AVSS
CR14 DB101S +20V NOLOAD +
BUFFER_O DCAMP_OUT
AVSS 6 Z2 4 OUT 3D8
P N CR3 R1
R163 BAV199 -
+3V 10.0K 100K C18 100P
65MIL 0.1% E1 CR19 R37
CR15 AC2 65MIL BAV199 261K 1% 50V
NOLOAD
GF1B 65MIL 33MIL 6 Z2 5 R2 GAIN
R3 S1 10K
100K 3 U3 R36 C22 100P FILTER AMP
1 uA R167 432K
Q3 GND LM4041-ADJ 3 1% 50V
2 100 NOLOAD
R3 +
C1 MMBT3904 mA 1% 5
Z2 7
1W 6
0.47U MSP_AJACK
FB
-
16V OUT 3C3 2
R28 250
C7 C31
50MIL 1U 976K
CONV_IN
20% R4
FAMP_M
FAMP_O
FIL_IN
Q24 R165 0.001U 5%
FIL_O
16V 50V
GRD4
SFH325FA 1
GND
5% NOLOAD
2.5W E132
INPUT_JACK +5V
AVSS GND R256
D1 ACBUF_NINV OUT 2C2 3B8
D2 R78 8
P1 5MM
U5 100
5MM 3
+ V+
LPF_OUT
GRD1
D3 260MIL 10A
1.00M 1
1 2 R6 OPA2364
D4 2
- V-
260MIL 1MM 10.0K R61
XAF2 XBF2 R5 50MIL C36 C27 0.0 4
.010 0.022U 0.022U R50 NINV_X1
TP27 2% 50V 50V E11 3C8 IN
INPUT_JACK 1W 1.00M AVSS
WW M2
B1
AGND NINV_FB OUT 3C7 R270
P1 B2
4 3 65MIL 40.2K FLUKE-189II/AN-1001
B3 NINV_X5
B4 260MIL AGND
+5V 3C8 IN (1 of 4)
E131
C153 C154 R255
GND 0.01U 0.01U
SHIELD CONTACT 50V 50V 10.0K
AGND
AVSS
AGND
AGND
35
189 II/AN
Service Manual
+5V
C21 C20
10U 0.1U
20% 16V
2 16V
VCC 14
F0
U10
3
+5V C155 REF
13 A2D_SCK
E3 0.01U 4
SCK
16 50V REF
ACF_OUT VCC LTC2415-1 +3V +3V
2D1 IN 12 14 R67 5 12 R70 A2D_SDO
A0 A VIN SDO
13
DCAMP_OUT
A1 121 C15 6 11 49.9K A2D_CS* C41
2B1 IN 2 15 0.01U VIN CS C42 C39 C35 C33 C38
B0 B +5V 50V 10U 0.1U 10U 0.1U 10U 0.1U
2C1 IN RMS_IN 1
B1 GND 20%
1 7 8 9 10 15 16 20% 16V 20% 16V 16V 16V
5 U39 R65 16V 16V AGND
C0 C 4 E16 AGND AGND
3 10.0K
+5V C1
8 U16 DVSS AVSS AVSS
74HCT4053 R80 5
+ V+ AD8617 S2
S0 11 SADC_SRC 7 MSP_FADC AVSS NOLOAD
10 FADC_SRC 1.00M 6 2 1
S1 -
100
R45 6 9 FADC_X2 V- C182 3 4 RST*
60
11
10
+1.2V E S2
MT1
1
4 0.01U
7
51.1K C34 C28
GND VEE R79 10P R84 MT2 VEREF VREF
EVQPLHA15 0.1U
VREF-/
VeREF-
DVCC
DVCC2
+ +
RMS_EN*
AVCC
AVSS 8 7 1.00M 5% 100K 16V
94
RST*/NMI P5.7/R33
59
OUT 2D2
U4 1 1.225V 50V 58 LPF_SW OUT 2C1
P5.6/R23 AC_BUF
LM4041 C105 AVSS AVSS AVSS DVSS 89
XT2IN P5.5/R13
57
OUT 2C1
3 1U E10 88 56 DVSS
20%
XT2OUT MSP430F448 R03
2 16V AVSS Y1 8
XIN U13 URXD1/P4.1
62 A2D_SCK
32.768KHZ 9
XOUT/TCLK UTXD1/P4.0
63 OSP_CS* OUT 2C1
R82 MSP_TCK 93
TCK P4.2/STE1/S39
51 OSP_POR* OUT 2C1
AVSS 100K MSP_TMS 92
TMS P4.3/SIMO1/S38
50 OSP_SDI OUT 2C1 3B8
DVSS MSP_TDI 91
TDI P4.4/SOMI1/S37
49 LP_THRESH_50V*
MSP_TDO 90
TDO/TDI P4.5/UCLK/S36
48 OSP_SCK OUT 2C1 3B8
P4.6/S35
47 A2D_CS*
P4.7/S34
46 FADC_X2
5C7 IN MSP_BATSNS 6 45
+3V 5
P6.7/A7/SUSIN S33
44
+5V NINV_GAIN 4
P6.6/A6 S32
43
C13 MSP_AJACK 3
P6.5/A5 S31
42
16 0.1U XBT2 E9 2A7 IN MSP_MAJACK 2
P6.4/A4 S30
41
VCC 16V 2C7 IN MSP_FADC 97
P6.3/A3 S29
40
12 14 R77 R234 IN DEBUG 96
P6.2/A2 S28
39
DVSS
13
A0 A
LOWPASS MONITOR +5V MSP_RSOB 95
P6.1/A1 S27
38
E8
A1
NOLOAD
+3V 100K 10.0K P6.0/A0 S26
37
S25
2A2 IN NINV_X1 2
B0 15 NINV_FB OUT 2A2 DVSS 2C4 OUT HI_OHMS* 80 36
NINV_X5 B 1 DC_COMP_OUT
5 P1.7/CA1 S24
2A2 IN 1
B1 E133 2B1 IN 1 5C6 OUT 3V_ON 81
P1.6/CA0 S23
35
U40 C184 5
U11 4 82 34
AGND 5
C0 C 4 4
- V+
U7 R294
2 83
P1.5/TACLK/ACLK
P1.4/TBCLK/SMCLK
S22
S21
33
2C1 IN AC_OUT 3 OPA364 1 LP_COMP A2D_SDO 84 32
C1 1000P 7S08 +3V P1.3/TBOUTH/SVSOUT S20
OUT OSP_ICNTL
3 3 85 31
NOLOAD + V- 10.0K 2C4 P1.2/TA1 S19
74HCT4053 R290 C185 NOLOAD DVSS R74 SADC_SRC 86 P1.1/TA0/MCLK S18
30
S0 11 499K 2 0.01U MSP_JACK_DET 87
P1.0/TA0 S17
29
10 NINV_GAIN NOLOAD 28
S1
MON_SRC 1.00M S16
6
E S2
9
R288
NOLOAD 2B7 OUT 5C3 OUT 5V_ON*
20V_ON
72
73
P2.7/ADC12CLK S15
27
26
GND VEE
AVSS 5D5 OUT MSP_IRRXD P2.6/CAOUT S14
562 AVSS TP1 74
P2.5/URXD0 S13
25
AVSS 8 7 NOLOAD LP_COMP 75 24
AGND AGND R293 76
P2.4/UTXD0 S12
23
P2.3/TB2 S11
AVSS AVSS 77 22
2M P2.2/TB1 S10
NOLOAD 78 21
P2.1/TB0 S9
4B8 IN MSP_CS* 79
P2.0/TA2 S8
20
19
S7
R289 R291 R292 LOG_LED 64
P3.7/TB6 S6
18
100K 6.49K 3.32K FADC_SRC 65
P3.6/TB5 S5
17
NOLOAD NOLOAD NOLOAD 5C5 OUT 1V8_ON 66
P3.5/TB4 S4
16
LP_THRESH_5V* VBATT MXS_INT 67 15
4B8 OUT MXS_SCK 68
P3.4/TB3 S3
14
+5V +3V 4B8 IN
COM1/P5.2
COM2/P5.3
COM3/P5.4
P3.3/UCLK0 S2
AVSS LP_THRESH_50V* 4B8 OUT MXS_MISO 69 P3.2/SOMI0 P5.0/S1
13 MUX_SYNC* OUT 3B8
R229 2.00K 70 12 MON_SRC
DS4
2
DVSS1
DVSS2
71
AP2012CGCK
AVSS
COM0
P3.0/STE0
VDD R64 4B8 IN MXS_MOSI
U48 Q9 100K R148
2C2 2A1 IN ACBUF_NINV 5
S1 D1
6 MMBT5089 4A6 4A5 OUT
99
61
98
52
53
54
55
7 8 RESET*
9
S2 D2
10 C178 R47 LOG_LED 10.0K
11
S3 D3
12 C179 820P S4
10.0K AVSS
2
14
S4 D4
13 C180 820P 5% S5
16
S5 D5
15 C181 1500P 5% 50V ON/OFF 2 1 NOLOAD
LP_THRESH_5V*
DVSS TP31
1
S6 D6 C162 0.0027U 5% 50V 3
ACF_SW
18 17 4
20
S7 D7
19 C161 4700P 50V 25V R38 MT1
S8 D8 C160 8200P 50V 5% AGND MT2
412
POR
ADG714BRV C156 0.015U 50V 5% AGND DVSS EVQPLHA15
OSP_SDI 3 22 0.027U 50V 5% AGND
2C1 3C1 IN DIN DOUT 50V 5% AGND
AGND DVSS
OUT
OUT
OSP_SCK 1 SCLK 5%
2C1 3C1 IN MUX_SYNC* 24 23 R275
AGND DVSS
3B1 IN SYNC RST +5V AGND
GND VSS 10.0K AGND
2C1
4A6
JTAG
4
21
R42 R35 R34 R41 R40 R33 R32 R44 R43 R31 R30
56.2K 120K 100K 100K 182K 249K 280K 340K 30.1K 40.2K 49.9K
AVSS
AGND1
36
Schematic Diagrams
PSRAM
D<0..31>
3V_SW 3V_SW
OUT
OUT
OUT
OUT
A<1..22>
C100
1U
PSRAM32_CS*
+1.8V +1.8V +1.8V +1.8V R155
20%
FLASH_CS*
4.99K
D6
E1
D6
E1
CR13 16V
ENET_CS*
SFH2500FA
DVSS
VCC
VCC
Q23
VCCQ
VCCQ
2 A3 2 A3
EB0*
EB1*
EB2*
EB3*
A0 A0
MMBT3906
OE*
WE*
3 A4 B6 0 3 A4 B6 16
R273 4 A5
A1 DQ0
C5 1 4 A5
A1 DQ0
C5 17
DVSS 5 B3
A2 DQ1
C6 2 5 B3
A2 DQ1
C6 18 R150 3V_SW R156
0.0 6 B4
A3 DQ2
D5 3 6 B4
A3 DQ2
D5 19 2.80K 1.00K
7 C3
A4 DQ3
E5 4 7 C3
A4 DQ3
E5 20 5 CR12 R158
8 C4
A5 U27 DQ4
F5 5 8 C4
A5 U25 DQ4
F5 21 3 U23 BAV99 MXS_IRTXD 100
A6 DQ5 A6 DQ5 + V+
M10
R10
A<1..24> D<0..31> 9 D4 F6 6 9 D4 F6 22 1 3V_SW
N4
R3
R4
M5
N8
M8
K3
N7
M7
L7
R5
L9
M9
A7 DQ6 A7 DQ6 OPA364
10 H2 G6 7 10 H2 G6 23 4
A8 DQ7 A8 DQ7 - V- U22
11 H3 B1 8 11 H3 B1 24 R151 5
A9 DQ8 A9 DQ8 4 LPV7215 DS1
OE
RW
2
EB0
EB1
EB2
EB3
CS0
CS1
CS4
CS5
R7 N10 0 12 H4 C1 9 12 H4 C1 25 2.80K V+
CSD0/CS2
CSD1/CS3
A0 D0 +1.8V +1.8V +1.8V A10 DQ9 A10 DQ9
1 MXS_IRRXD SFH426
ETMTRACEPKT7/ECB
ETMTRACEPKT6/LBA
P6 K10 1 H5 C2 13 H5 C2 26
ETMTRACEPKT5/BCLK
1 A1/MA0 D1 13 A11 DQ10 10 A11 DQ10
2 P5 L8 2 14 G3 D2 11 14 G3 D2 27 3V_SW 3 INFRARED
A2/MA1 D2 A12 DQ11 A12 DQ11 DVSS GND
3 P4 A3/MA2 D3 R11 3
C87 C88 C81
15 G4
A13 DQ12
E2 12 15 G4
A13 DQ12
E2 28 DVSS
4 P3 A4/MA3 D4 R9 4 1U 16 F3 F2 13 16 F3 F2 29 2
5 P2 P8 5 0.1U 20% 0.1U 17 F4
A14 DQ13
F1 14 17 F4
A14 DQ13
F1 30 R159 R153
A5/MA4 D5 16V 16V A15 DQ14 A15 DQ14 10M DVSS
6 R1 A6/MA5 D6 P7 6 16V 18 E4 G1 15 18 E4 G1 31 R160 DVSS 100K
7 N2 R6 7 19 D3
A16 DQ15
19 D3
A16 DQ15
100 5%
8 N1
A7/MA6 D7
N6 8 20 H1
A17
20 H1
A17 R161 R154
A8/MA7 D8 DVSS DVSS DVSS A18 A18
9 L2 N5 9 21 G2 21 G2
10 L1
A9/MA8 D9
M4 10 22 H6
A19
22 H6
A19 100K 10M 5%
A10/MA9 D10 A20 A20 +1.8V +1.8V +1.8V R152
11 K2 A11/SDBA0 D11 R2 11
MT45W2MW16 MT45W2MW16 C101 C99 C96
12 J2 A12/SDBA1 D12 N3 12
C74 0.01U 10.0K
13 K1 A13/SDBA2 D13 M3 13
C71 1U C64 R162
14 J1 A14/SDBA3 D14 P1 14
0.1U 20% 0.1U
50V 100K 0.001U
50V
10P 5%
50V
15 H1 A15/SDBA4 D15 M2 15 EB3* A1 EB1* A1
16 H2 M1 16 EB2* B2
LB
J1 EB0* B2
LB
J1 16V 16V 16V
A16/ETMTRACEPKT3 D16 UB WAIT UB WAIT DVSS
17 G1 A17/ETMTRACEPKT2 D17 L3 17
18 G2 A18/ETMTRACEPKT1 D18 L4 18 OE* A2
OE
OE* A2
OE DVSS DVSS DVSS DVSS
19 F2 A19/ETMTRACEPKT0 NVDD1 - 1.8V D19 K4 19 WE* G5
WE CLK
J2 WE* G5
WE CLK
J2
20 F1 A20/ETMPIPESTAT0/PA28 D20 J4 20 PSRAM32_CS* B5
CE
PSRAM32_CS* B5
CE
21 E1 A21/ETMPIPESTAT1/PA29 AVDD1 - 3.0V D21 J3 21 A6
CRE
A6
CRE
22 E2 H5 22 J3 J3
VSSQ
VSSQ
A22/ETMPIPESTAT2/PA30 D22 ADV DVSS ADV DVSS
NVDD2 - 3.0V
VSS
VSS
23 D1 A23/ETMTRACECLK/PA31 D23 H3 23
24 D2 A24/ETMTRACESYNC/PA0 D24 H4 24
NVDD3 - 3.0V D25 G4 25 DVSS DVSS
E6
D1
E6
D1
R14 SDWE* D26 G3 26
R8 SDCLK NVDD4 - 3.0V D27 F4 27 DVSS DVSS DVSS DVSS
N13 SDCKE0 D28 F3 28
P13 SDCKE1 D29 E4 29
E3 30
N12 DQM0
D30
D31 C1 31 ETHERNET CONNECTOR
P11 DQM1
N11 DQM2 J6
R12 B10 LSCLK NOLOAD
DQM3 LSCLK/PD6
A11 FLASH FLAT-FLEX
P9 MA10
UART2DTR/REV/PD7
UART2DCD/CLS/PD8 F10 D<0..15>
KEY_01
KEYPAD ENET_CS*
1
2
2643628
P10 MA11 UART2RI/PS/PD9 A12
B11 +1.8V +1.8V +1.8V KEY_02 EB3* 3
UART2DSR/SPL_SPR/PD10 CONTRAST KEY_03 OE* 4
P12 RAS CONTRAST/PD11 C10 OUT 5C4
R13 E11 LCD_M KEY_04 5
CAS* ACD/OE/PD12
LP/HSYNC/PD13 D11 LCD_LP
LCD_FLM LD<0..3>
LCD 2 2 2 2 WE*
RESET*
6
7
P15 C11
A4
A6
H3
D5
D6
G4
RESET_SF FLM/VSYNC/PD14 A<1..24> S15 S12 S9 S8 MXS_TIN 8
LD0/PD15 B12 0
D12 1 +20V J3 C163 C167 C171 C174 A<1..3> 9
LD1/PD16
VPP
VCC
VCC
VCCQ
VCCQ
VCCQ
KEY_03 C3 A13 2 FLAT-FLEX 0.01U 1 0.01U 1 0.01U 0.01U 1 10
KEY_04 A2
PB14/SSI1_RXFS U26 LD2/PD17
B13 3 1 A1 F2 0 1 2739499 NOLOAD NOLOAD NOLOAD
1
NOLOAD
1
2 11
MODEL_A PB15/SSI1_RXCLK LD3/PD18 B1
A1 DQ0
E2 LCD_V1
2 12
B3 PB16/SSI1_RXDAT LD4/PD19 A14 2 1 5B5 IN F1 HOLD DOWN INFO 3
MODEL_B D4 MC9328MXSCVF10 A15 3 C1
A2 DQ1
G3 2 LCD_V2
3 D<0..15> 13
KEY_09 C4
PB17/SSI1_TXDAT LD5/PD20
B14 D1
A3 DQ2
E4
5B5 IN LCD_V3
4 14
PB18/SSI1_TXFS LD6/PD21 PCA REVISION DETECT 4 A4 DQ3 3 5A5 IN DVSS DVSS DVSS DVSS 0
KEY_10 A3 B15 5 D2 E5 4 LCD_V4
5 1 15
KEY_11 B4
PB19/SSI1_TXCLK LD7/PD22
C12 R277 1.00K 6 A2
A5 U28 DQ4
G5 5
5A5 IN 6 2 16
KEY_12 PB20/USBD_AFE LD8/PD23 R278 1.00K C2
A6 DQ5
G6 7 KEY_05 17
A4 PB21/USBD_OE LD9/PD24 C13 NOLOAD 7 A7 DQ6 6
KEY_13 B5 PB22/USBD_RCV LD10/PD25 E12 R279 1.00K NOLOAD 8 A3 H7 7 3V_SW 8 KEY_06 3 18
KEY_14 A5 D13 R280 1.00K NOLOAD 9 B3
A8 PC28F640 DQ7
E1 8 LCD_M 9 KEY_07 4 19
PB23/USBD_SUSPND LD11/PD26 A9 DQ8 DVSS
KEY_08 D6 PB24/USBD_VP LD12/PD27 C14 R281 1.00K NOLOAD 10 C3
A10 DQ9
E3 9 LCD_FLM 10 KEY_08 20
A6 PB25/USBD_VM LD13/PD28 D15 R282 1.00K NOLOAD 11 D3
A11 DQ10
F3 10 LCD_LP 11 2 2 2 2
C6 PB26/USBD_VPO LD14/PD29 F12 R283 1.00K NOLOAD 12 C4 F4 11 LCD_OFF 12
B6 F13 R284 1.00K NOLOAD 13 A5
A12 DQ11
F5 12 LD<0..3> LSCLK 13 S16 S10 S13 S6 J7
PB27/USBD_VMO LD15/PD30 DVSS A13 DQ12
J5 1 F7 PB28/UART2_CTS 14 B5
A14 DQ13
H5 13 3 14 C164 C168 C172 C175 NOLOAD
2
DVSS E7 PB29/UART2_RTS PA3 E15 HIBEAM* OUT 5A3 15 C5
A15 DQ14
G7 14 2 15 0.01U 1 0.01U 1 0.01U 1 0.01U 1 FLAT-FLEX
3 D8 E14 16 D7 E7 15 1 16 NOLOAD NOLOAD NOLOAD NOLOAD 1 2643628
4 3V_SW PB30/UART2_TXD PA4 1V8_MODE E30 D8
A16 DQ15
17 2
C7 PB31/UART2_RXD PA5 H11 OUT 5C5 17 A17 0 F2 LEFT RANGE BACKLIGHT 5
HEADER
PA6 F14 3V_MODE OUT 5C6 18 A7
A18
18 6 3
NOLOAD A7 PC3/SSI0_RXFS PA7 G12 E29
19 B7
A19 VBATT 19 DVSS DVSS DVSS DVSS 7 4
F8 PC4/SSI0_RXCLK PA8 F15 20 C7
A20 5B3 IN LCD_K 20 5
E31 C8 6
B7 PC5/SSI0_RXDAT PA9 G15 E32
21 A21 8
F9 J10 22 A8 KEY_09 9 7
C8
PC6/SSI0_TXDAT PA10
G13 LCD_OFF 23 G1
A22 R97 KEY_10 10 8
PC7/SSI0_TXFS PA11 H8
A23 DVSS KEY_11 9
A8 PC8/SSI0_TXCLK PA12 H12 24
E9 G14 B6
A24 0.0 KEY_12 11 10
C9
PC9/UART1_CTS PA13
H13 R137 A25 R95 12 11
PC10/UART1_RTS PA14 10.0K 2 2 2 2
MXS_IRTXD B8 PC11/UART1_TXD ETMTRACEPKT4/PA17 N9 3V_SW 13 12
MXS_IRRXD E8 OE* F8 F7 0.0 S17 S14 S7 S3 13
MSP_CS* PC12/UART1_RXD KEY_05 +1.8V WE* OE WAIT NOLOAD
3B3 OUT A9 PC13/SPI1_RDY PB8 C2 G8
WE ADV
F6 C165 C169 C173 C176 14 14
3B3 OUT MXS_SCK A10 PC14/SPI1_SCLK PB9 D3 KEY_06 FLASH_CS* B4
CE AGND 0.01U 1 0.01U 1 0.01U 1 0.01U 1 15 15
3B3 IN MXS_INT B9 PC15/SPI1_SS PB10 C5 KEY_07 RESET* D4
RST CLK
E6 NOLOAD NOLOAD NOLOAD NOLOAD 16
3B3 IN MXS_MISO E10 PC16/SPI1_MISO PB11 B1 R144 C6
WP F3 UP MINMAX CAL 17
VSS
VSS
VSS
VSS
3B3 OUT MXS_MOSI D10 PC17/SPI1_MOSI PB12 B2 KEY_01 18
A1 KEY_02 10.0K +1.8V 19
PB13 DVSS DVSS DVSS DVSS DVSS
20
B2
H2
H4
H6
3V_SW +1.8V +1.8V KEY_13
TIN/PA1 E13 MXS_TIN KEY_14
PWMO/PA2 G11 BACKLIGHT OUT 5B3 C95 2 2 DVSS
H14 D14 BEEP C94 1U C91
E33 I2C_SDA/PA15 TMR2OUT/PD31 DVSS 0.1U 0.1U S18 S11
E39 J11 I2C_SCL/PA16 16V 20% 16V
16V C166 C170 FOR DEVELOPMENT ONLY
0.01U 1 0.01U 1
BIG_ENDIAN
RESET_OUT
EXTAL16M
EXTAL32K
RESET_IN
3V_SW F4 RIGHT
XTAL16M
XTAL32K
BOOT0
BOOT1
BOOT2
BOOT3
TRST
CLKO
DVSS DVSS
R134 MODEL DETECT JTAG BEEPER VBATT
TDO
TDI
TCK
TMS
POR
100K 3V_SW
TP23
J15
J14
K11
M12
N14
K13
N15
J13
K12
J12
H15
M15
L14
L15
K15
P14
K14
M14
L12
RESET*
1
J4 2 C84 C77 MODEL_A MODEL_B MXS_TCK CR8 + LS1
1.00K
1.00K
1.00K
1.00K
TP19
POR
2
R122 50V 50V R125 R120 TP15
1.00K 499K 499K MXS_TDO*
E34
IN
IN
R140
R139
3B2
37
189 II/AN
Service Manual
VBATT E27
R94
C50 C51 49.9 C53 C52
0.01U 10U 10U 0.01U
R142 20% 20%
1.00M 50V 16V 16V 50V NOLOAD
S AVSS AVSS AVSS AVSS 2
U42 6
Q42 IN OUT
MMUN2234 3 Q43 LTC6652
FDN338P 2.5V
3C3 IN 20V_ON 1 22K 3
SD TRM
5
GND
47K 4
R108 2 +1.8V
AVSS
1.00M VBATM C37
3V_SW E35 Q20 Q21 TP18 E41 +20V
R180 L1 FDN338P FDN338P L2 R130 L3 CR11 R157
F1 0.01U
22UH S S 22UH 56UH +5V TP3 50V
2 1 (2.9V)
0.0 20% 20% 0.0 MBR0530 0.0
E26
C 5%
1
U17 5 R88
TP8 C93 IN OUT
0.75 AMP U21 4.7P R146 0.0 2
U15 6 +2.5V
C65 2
C66 R117 2M
TPS77050
IN OUT
C60 C57 R118 24P CR9 68P C80 LT1615 5.0V
CR7 47U 47U 562K 2% SS13 VDD CR10 5% 226K 47U 5% C97 C98 3 4 C44 LT1019 M3
GF1B SS13 5 1 50V -EN NC C47
20% 20% 50V U20 50V 20% VIN SW 10U 10U 0.1U 10U 2.5V
16V 16V 1 10 10V 20% 20% GND 20% 3 5
EXT1 EXT2 25V TMP TRM
C79 C67 C68 C89 R145 35V 35V 2 16V
47U 47U 3 8 47U 10U GND
+ 20% 20%
FB1 FB2
20% 20% 121K
4 AGND
XBT1 10V 10V XC9503 10V 16V 6V VR5 AGND1
6AA 4 7 4 SHDN 3 5% 5233 R76
R114 PWM1 PWM2 R113 FB 2.49K
249K 5 6 226K NOLOAD
EN1 EN2 GND C30 C29
GND C90 2 10U 0.01U
9
0.01U 20% 50V
50V 16V
C63 R107
0.01U 374K
50V VBATT
TP14 CONTRAST
4C6 IN AVSS
VBATM R230
R127 1.00M
24.9K
M1 3C3 IN 5V_ON*
MECCA MSP_BATSNS 3V_MODE 1V8_MODE R131
OUT 3C3 4B6 IN TP32 TP33 IN 4B6
TP10 1.00K
C70
3C3 IN 3V_ON 1V8_ON IN 3B3 R123 1U
1.00K 20%
16V
DVSS AVSS R115 R116
100K 100K DVSS DVSS
38