FARISHA NERINA BINTI SAHAR

2020476434

7A2
5.0 Tasks to be carried out

The PFD diagram of a plant of the production of ethylene from ethanol is shown in Appendix
1. The temperature of the streams (oC) are shown in the box. The stream condition is listed
in Table 1.

From the PFD:

1. Identify the streams those require heating and cooling and calculate the heat content

(Q) for each stream identified in Joule.

(10 marks)

Sample Calculation:
𝑄 = 𝑚𝐶𝑝∆𝑇

𝑘𝐽
𝑄1 = (100 𝑚𝑜𝑙) (7.6 ) (45℃ − 78℃)
𝑚𝑜𝑙℃

𝑄1 = −25080 × 103 𝐽

2. Design the heat integration for the heat exchanger network using the MUMNE
algorithm:
• Choose a minimum approach temperature of 10 oC and construct a
Temperature Interval Diagram.

(10 marks)
Sample Calculation:

𝑄 = 𝑚𝐶𝑝∆𝑇

𝑘𝐽
𝑄𝐴 = (1060 )(545℃ − 510℃)
℃

𝑄𝐴 = 37100 × 103 𝐽

1. Construct the cascade diagram and determine the pinch temperature.

(10 marks)

37100

67100

20180

41480

70100

28500

14797.2

Pinch Pinch
0
a b
6594
• Determine the minimum number of heat exchanger above and below the pinch.

(10 marks)
 • Determine the heat exchanger network above and below the pinch.

(15 marks)

Sample Calculation:

𝑘𝐽
𝑄2 = (399.66 ) (145℃ − 117.76℃)
℃
𝑄2 = 10885.10 × 103 𝐽
Sample Calculation:

𝑘𝐽
𝑄8 = (640 ) (35.63℃ − 0℃)
℃

𝑄8 = 22803.2 × 103 𝐽
 • Construct the MUMNE network diagram.

(10 marks)

3. Design the revision PFD based on the new heat exchanger network.

(15 marks)
 4. Calculate the cost of heat exchanger network without and with heat integration. Use bare
module cost to determine the cost of equipment (HE). Use the following assumptions:

Assumption:
• Only the effect of Q will be considered in this case.

• The other variables effect will be considered as the same for all HE: ✓ Shell and tube heat
exchanger with u-tube head type
✓ U = 10 kJ/hr m2 K
✓ ΔTLMTD = ΔT.

✓ f = 1. (10 marks)

Cost of heat exchanger network with heat integration.

𝑙𝑜𝑔10 𝐶𝑝0 = 𝑘1 + 𝑘2 𝑙𝑜𝑔10 (𝐴) + 𝑘3 [𝑙𝑜𝑔10 (𝐴)]2

𝑄
𝐴=
𝑘𝐴∆𝑇

Stream Area
K1 K2 K3 (HE) delta T Q (x 10^3 J) (m2) log10 Cp Cp
4.1884 -0.2503 0.1974 1 62.76 25080 39.96176 4.293892 19673.96
2 17 10885.1 64.03 4.380383 24009.47
3 83.33 88320 105.9882 4.491147 30984.71
4 173 131480 76 4.415927 26057.15
5 178.01 135298.4 76.00607 4.415944 26058.17
6 15 5994 39.96 4.293884 19673.63
7 33.53 22803.2 68.00835 4.392635 24696.48
𝑙𝑜𝑔10𝐹𝑝= 𝐶1+𝐶2𝑙𝑜𝑔10𝑃+ 𝐶3(𝑙𝑜𝑔10𝑃)2𝑙𝑜𝑔10 𝐹𝑝 = 𝐶1 + 𝐶2 𝑙𝑜𝑔10 𝑃 + 𝐶3 (𝑙𝑜𝑔10 𝑃)2

From plotted
graph, Fm = 1.7

𝐶𝐵𝑀 = 𝐶𝑃0 𝐹𝐵𝑀 = 𝐶𝑃0 (𝐵1 + 𝐵2 𝐹𝑀 𝐹𝑝 )

 HE Cp B1 B2 FM Fp CBM
1 19673.96 1.63 1.66 1.7 1.008676527 88070.18
2 24009.47 1.63 1.66 1.7 1.008676527 107478
3 30984.71 1.63 1.66 1.7 1.008676527 138702.6
4 26057.15 1.63 1.66 1.7 1.008676527 116644.4
5 26058.17 1.63 1.66 1.7 1.008676527 116649
6 19673.63 1.63 1.66 1.7 1.008676527 88068.7
7 24696.48 1.63 1.66 1.7 1.008676527 110553.4
Total Cost 766166.4 at 2001

Year CEPCI Cost

2001 394.3 766166.4
2022 816 1585574

Cost of heat exchanger network without heat integration.

 Area
K1 K2 K3 HE delta T Q (kJ) (m2) log10 Cp Cp
4.1884 -0.2503 0.1974 1 335 355100 106 4.491174 30986.6
2 105 41958 39.96 4.293884 19673.63
3 45 30600 68 4.39261 24695.04
4 33 25080 76 4.415927 26057.15
5 202 153520 76 4.415927 26057.15
6 173 131480 76 4.415927 26057.15
7 200 128000 64 4.380288 24004.27

𝑙𝑜𝑔10 𝐹𝑝 = 𝐶1 + 𝐶2 𝑙𝑜𝑔10 𝑃 + 𝐶3 (𝑙𝑜𝑔10 𝑃)2

C1 C2 C3 P log10 Fp Fp
0.03881 -0.11272 0.08183 8 0.003752 1.008677

From plotted
graph, Fm = 1.7
HE Cp B1 B2 FM Fp CBM
1 30986.59569 1.63 1.66 1.7 1.008676527 138711.0357
2 19673.62762 1.63 1.66 1.7 1.008676527 88068.7021
3 24695.04211 1.63 1.66 1.7 1.008676527 110546.9895
4 26057.15019 1.63 1.66 1.7 1.008676527 116644.4461
5 26057.15019 1.63 1.66 1.7 1.008676527 116644.4461
6 26057.15019 1.63 1.66 1.7 1.008676527 116644.4461
7 24004.26587 1.63 1.66 1.7 1.008676527 107454.7399
Total Cost 794714.8057 at 2001

Year CEPCI Cost

2001 394.3 794,714.81
2022 816 1644654.53

5. Optimize the heat exchanger network using Aspen Plus/Hysis.

(10 marks)