CV-3000 Datasheet

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Data Sheet

CV-3000
Digital Image Sensor/Controller

This model has been discontinued. Contact Us: 1800-396-5010(Singapore) +65-6392-1011


Compliance with the certification standard is ensured as of the time of shipment from our company.

Recommended Replaceable Products: Intuitive Vision System - CV-X series

Specifications
Model CV-3000
No. of pixels 512 (H) x 480 (V),
approx. 240,000 pixels
Camera input Two colour/monochrome cameras
(CV-035C/S035C/035M/S035M can be
connected. Mixed connection is
possible.)
No. of registered programs Maximum 1000 programs each in the system and memory card
(depending on the memory capacity and program data), externally selectable.
Number of screens that can be registered Maximum 1000 screen for each program (depending on the capacity of the
internal memory and memory card)
Compression save function.
Internal memory capacity About 15 MB (550 settings)*1
(Max. number of settings that can be registered, for reference)
Window setting Measurement area 128 windows/1 program
Mask area 4 mask windows/1 inspection window
Colour extraction function (valid only when a colour camera is con- Colour binary processing, colour shade processing, gray scale processing
nected) (colours can be numerically specified with HSB or RGB values.)
Measurement Area measurement Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
tool sides),
auto-adjusting rectangle, and auto-adjusting circle
Position detection Pattern search • Multiple search possible
• For both pattern area and search area, the shapes are rectangle, rotated rect-
angle, circle, oval, ring, arc, and polygon (up to 12 sides)
• Pattern area can be masked (4 positions/1 area).
V-search • Simultaneous classification search through up to 256 patterns possible
• For both pattern area and search area, the shapes are rectangle, rotated rect-
angle, circle, oval, ring, arc, and polygon (up to 12 sides)
• Pattern area can be masked (4 positions/1 area)
ShapeTrax • Multiple search possible
• For both pattern area and search area, the shapes are rectangle, rotated rect-
angle, circle, oval, ring, arc, and polygon (up to 12 sides)
• Pattern area can be masked (4 positions/1 area).
Edge position • Angles can be measured.
• Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
sides), auto-adjusting rectangle, and auto-adjusting circle
Trend edge position • Circle or straight line can be measured from the detection result.
• Shapes are rectangle, rotated rectangle, ring and arc.

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Data Sheet

Blob (Centre of grav- Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
ity) sides),
auto-adjusting rectangle, and auto-adjusting circle
Inspection mode Edge position
Edge pitch
Edge count
Edge angle Shape is rectangle.
Pair edge Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
sides),
auto-adjusting rectangle, and auto-adjusting circle
Trend edge width Shapes are rectangle, rotated rectangle, ring and arc.
Blob (characteristic • Number of blobs, centre of gravity, main axis angle, area, feret diameter, peri-
quantities) meter, roundness.
• Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
sides), auto-adjusting rectangle, and auto-adjusting circle
Stain detection • Subtract stain detection by using subtract filter
• Stain grouping function supporting multiple stain detection and position meas-
urement.
• Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
sides), auto-adjusting rectangle, and auto-adjusting circle
Intensity inspection Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
sides),
auto-adjusting rectangle, and auto-adjusting circle
Colour (only when • RGB and HSV measurement supported
a Colour camera is • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up
connected) to 12 sides)
Geometry • Calculation result can be reflected.
• Shapes are point, line, and circle.
OCR • Character recognition for max. 2 lines of 20 characters per line
• Shape is rectangle
Continuous capture function • 1 to 32-time multi-measurement (maximum, minimum and average values)
• Error values can be excluded from the measurement result.
Execution condition setting function Can set whether to execute the results (OK/NG) for other measurement and
calculation windows in each measurement window.
Image Processing area setting function The applicable 240,000 pixels (512 (H) x
capturing 480 (V)) can be captured from 320,000
setting pixels.
function
Scan mode (valid only when a monochrome Progressive/Interlace
camera is connected)
Capture start/end line setting function Desired capture start/end line can be set within the image capture range.
(Two lines are counted as one unit with the interlace method.)
Correction Position adjustment Batch, individual (maximum 64 settings), X, Y, ±180° rotation.
functions
Camera gain adjustment Camera CCD sensitivity, offset and span adjustments. Also supports the changing
of the shift and span of the CCD for 16 different levels (including separate RGB
elements when using colour cameras).
White balance adjustment (valid only when Manual setting with white target
a colour camera is connected)
Filter function Count The same type of filter can be used up to 9 times. 13 steps.
(For binarization and subtract only : 1 step/window)
Type Expand, shrink, average, median, edge sharpening, edge extract X, edge extract
Y, Sobel, Prewitt,
Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion,
image extraction
Scaling function X and Y calibration setting for each camera. Conversion from measurement val-
ues
and calculation values is supported.
Calculation Numerical operation No. of settings 128 calculations/1 program
functions
Arithmetic operation Sum (+), subtract (-), multiply (x), divide (÷)
Arithmetic function Square, exponential, counting fractions as one, round-off fractions, maximum,
minimum, average, average within range,

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Data Sheet

square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos,
atan, π
Comparative operat- <, ==, Not
or
Geometric calcula- Distance between 2 points, angle of line segment, circle radius, circle centre,
tion average angle, straight line, cross point, distance between a point and a straight
line,
straight line angle, angle between the two crossed lines, perpendicular line
between
a point to a line, perpendicular bisector , midpoint
Coordinate conver- Coordinate system conversion, rotating matrix
sion function.
Type conversion Coordinate constant conversion, constant coordinate conversion,
function angle unit conversion
Logical operator AND, OR, NOT, XOR
Sort function Maximum value index output, minimum value index output
System function Number of measurement times, measurement time, year, month, day, time,
minute, second
Time axis operation Previous measurement result acquisition operator
function
Command memory 128 command memories that can be rewritten from external devices
or the remote control console during operation are installed.
Support Statistics analysis No. of data Max. 20000 data (can be saved into a memory card in a batch)
functions
Statistical item Maximum, minimum, average value, deviation (3σ), summary of processing, in-
cluding OK/NG count
Screen save (valid when monochrome The following number of screens can be
and colour cameras are connected) saved in the systemís memory :
• Maximum 511 images (when using a
monochrome camera)
• Maximum 169 images (when using a
colour camera)
(These are the maximum values with
only one camera connected, and
[Condition] set to [All Images].)
Programming aid Image Zoom Between 4% and 1600% during setting or operation (6% and 2500% during full
functions screen display) (Size can be set for each screen while diplaying multiple screens.)
Edge derivative Edge waveform can be graphically displayed during setting or operation, and edge
wave display intensity and measurement values (some are not supported) can be displayed
during
setting.
Profile display Trend edge position and gap can be graphically displayed during setting or
operation.
Stability display Stain detection (stain level) is displayed during setting or operation.
Shift all windows Selected windows from an identical camera or an identical registered image can
be
shifted in the desired XY direction in a group.
Display template set- No. of display tem- 10 templates/1 program (within which 4 templates are specified values), externally
ting plates selectable
function
No. of screens that Max. 5 screens can be displayed at the same time
can be (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).
displayed simultan-
eously
Hold image Up to the past three images (NG images) can be displayed as hold images.
measurement results and measurement time can be viewed.
(The number of displayable times varies between 0 and 3 depending on camera's
connection state.)
Screen customisa- No. of customisation 10 screens/1 program
tion function screens
Custom item Character string : Measurement value (decimal point can be specified), result,
custom
character, graphics, active text

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Data Sheet

Measurement result • Display colour can be changed according to the result for figures and custom
interlink characters.
• Can set a message in the allocation table that relates to the measurement value
(active text)
Custom menu function Shortcut menu to a desired program screen can be created (20 menus/program).
Operation rewrite function Upper/lower tolerance or command memory can be rewritten during opration.
Memory card save function • Measurement value, judgment result, NG count, measurement image (com-
pressible), stored image (compressible), captured image, statistics analysisdata,
RS-232C communication log, program data• Can save data during test run (ex-
cept for program data).
Others Screen capture function, password function, re-test function, file management
function, I/O monitoring, RS-232C monitoring (with log save function)
Memory card Supports NR-M32 (32 MB), GR-M256 (256 MB), and CV-M1G (1 GB).
Supports VFAT and FAT32.
Interface Control input External trigger input 2-camera simultaneous capture/
individual capture can be selected.
Control input 18 inputs
Input rating 26.4 V or less, 2 mA or more
Control output Universal output 27 outputs NPN (including two FLASH outputs linked to external trigger.)
Total comparator 1 output, NPN open collector, maximum 50 mA (30 V or less)
output
Monitor output SVGA 800x600 (24-bit colour 60 Hz)
RS-232C Numerical value output, image data (compressible) and control input/output en-
abled.
Can be used simultaneously with other communication ports.
Maximum baud rate of 115200 bps is supported.
PLC link Numerical value output and control input/output using the RS-232C port or
Ethernet port enabled.
Following PLCs are supported via link unit :
• KEYKENCE CORP. : KV-700 series, KV-1000 series
• Mitsubishi Electric : A series (RS-232C only), Q series
• OMRON : SYSMAC C series (RS-232C only), CJ/CJ1 series
Ethernet Numerical value output, image data (compressible) and control input/output en-
abled.
Can be used simultaneously with other communication ports.
100BASE-TX/10BASE-T
USB Numerical value output, image data (compressible) and control input/output en-
abled.
Can be used simultaneously with other communication ports.
USB2.0, HI-SPEED supported
Display language Japanese/English/German selectable
Rating Power voltage 24 VDC ±10 %
Current consumption 1.4 A (2 cameras at maximum load)
Environmental resist- Ambient temperature 0 to +50 °C
ance
Relative humidity 35 to 85 % RH (No condensation)
Weight Approx. 950 g

*1 Typical example when using standard mode : monochrome camera x 1, registered image x1 compressed, 9 measurement windows

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Data Sheet

Dimensions
* Download CAD file or product manual for larger image/text and more detail.

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