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Neutral-Point-Clamped Five-Level Inverter With Self-Balanced Switched Capacitor
Neutral-Point-Clamped Five-Level Inverter With Self-Balanced Switched Capacitor
3, MARCH 2022
Abstract—In this article, a new five-level inverter is de- multilevel inverters have been commercialized by manufacturers
veloped by inserting a switched-capacitor (SC) unit into the [6]. However, some inherent drawbacks limit the increase in
traditional three-level neutral-point-clamped (NPC) inverter the number of output levels of these multilevel circuits [7], [8].
phase leg. The SC unit consists of two capacitors and
one bidirectional switch, all of which withstand a quarter For instance, in addition to eight active switches, NPC employs
of the dc input voltage. While increasing the output lev- 12 clamping diodes and FC employs six clamping capacitors
els, the performance is also improved in terms of power for each phase of five-level configurations. And four dc-link
loss, common-mode voltage, switching stress dv/dt, and capacitors employed in the five-level NPC require auxiliary
output filter. Compared to other five-level inverters like the circuits to balance their voltages [9]–[11]. Otherwise, a complex
conventional NPC and active NPC five-level topologies, the
new solution not only reduces the number of components neutral point voltage balance method must be developed [12].
and simplifies the design but also has the advantage of To overcome the above drawbacks, several new topologies
self-balanced capacitor voltages. The analysis, simulation, of three-phase five-level inverters have been proposed in re-
and experiment indicate that the proposed inverter is suit- cent years [13]–[24]. Specifically, the conventional active NPC
able for a wide range of applications like renewable source (ANPC) five-level inverter developed in [13] combines some
grid-connected interfaces and motor drivers. Simulation
and experimental results of grid-connected operation verify features of three-level ANPC and three-level FC. As shown
that the new inverter is capable of providing both active in Fig. 1(a), it consists of four high-voltage transistors S1 –S4
and reactive power to the grid. Its excellent performance withstanding a voltage stress of 2E, four low-voltage transistors
is also experimentally evaluated by a 1.2-kW prototype and S5 –S8 having a blocking voltage of E, and one FC Cf with a volt-
the measured efficiency is above 97% for a wide range of age of E. Similarly, other two types of ANPC are introduced in
load.
[14]. As shown in Fig. 1(b) and (c), they are also developed based
Index Terms—Multilevel inverter, neutral point clamped on three-level ANPC and three-level FC. By replacing the two
(NPC), switched capacitor (SC). transistors S7 and S8 in Fig. 1(c) with two diodes, a six-switch
five-level inverter topology is derived, as illustrated in Fig. 1(d)
I. INTRODUCTION [15]. In the three topologies, the high-voltage transistors S1 , S2
withstand a voltage stress of 3E. In order to use all transistors
INCE Nabae et al. [1] invented the neutral-point-clamped
S (NPC) inverter in 1979, Meynard and Foch [2] invented the
flying capacitor (FC) inverter in 1992; the two types of inverters
with the same blocking voltage of E, each of S1 and S2 is replaced
with three transistors rated in the voltage of E and multiple FCs
are added in [16]. In contrast, the five-level nested neutral point
have caused a substantial attention and they have already been clamped (NNPC) inverter presented in [17] use two FCs and
put into medium-voltage high-power motor drivers. In 1995, two bidirectional switches. In fact, the total standing voltage
a cascaded H-bridge inverter was also successfully developed (TSV) of transistors in the NNPC is the same as the conventional
as high-power motor drivers [3], [4]. In addition, the modular ANPC. The T-type NNPC five-level inverter presented in [18]
multilevel converter presented by Marquardt in 2003 is very has one less bidirectional switch than the NNPC, but a more
popular in HVdc applications [5]. Due to the inherent advan- complex control strategy is required. Overall, these new inverters
tages of near-sinusoidal output voltage waveforms, reduced use fewer components than the traditional five-level NPC and
dv/dt switching stresses, less switching losses, etc., these classic FC inverters. However, they still employ one or two FC(s) to
generate the levels of ±E. The capacitor voltages need to be
Manuscript received August 25, 2020; revised November 5, 2020,
January 14, 2021, and February 17, 2021; accepted March 5, 2021. monitored and a complex control strategy is required to ensure
Date of publication March 23, 2021; date of current version Decem- that the voltages are balanced at a quarter of the dc input voltage.
ber 6, 2021. This work was supported in part by the National Natural Recently, two boost-type ANPC five-level inverters are devel-
Science Foundation of China under Grant 51907033 and in part by
the Natural Science Foundation of Guangdong Province under Grant oped in [19] and [20] to output the levels of 0, ±2E, and ±4E.
2020A1515110977. (Corresponding author: Xiaolin Wang.) The first one is shown in Fig. 1(g), which has a similar structure
The authors are with the School of Automation, Guangdong to the conventional ANPC of Fig. 1(a) but both S5 and S6 are
University of Technology, Guangzhou 510006, China (e-mail:
eeyeym@gdut.edu.cn; 761741767@qq.com; 956432498@qq.com; connected in reverse. As a result, the capacitor CS used in this
xiaolinwang@gdut.edu.cn). circuit is actually a switched capacitor (SC) rather than an FC.
Color versions of one or more figures in this article are available at Specifically, CS is charged by the dc input voltage 4E through
https://doi.org/10.1109/TIE.2021.3066932.
Digital Object Identifier 10.1109/TIE.2021.3066932 the transistors S1 , S2 , S5 , and S6 when the inverter outputs the
0278-0046 © 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2203
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2204 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
TABLE I
SWITCHING STATES OF THE PROPOSED FIVE-LEVEL INVERTER
B. Operation Principle
To facilitate analysis, it is assumed that all components used
in the five-level inverter are ideal and all capacitors are so large
that their voltages can be seen as constant. Fig. 3. State circuits of the proposed five-level inverters. (a), (b) uO =
0. (c) uO = +E. (d) uO = –E. (e) uO = +2E. (f) uO = –2E. ∗Note: 1 and
As shown in Fig. 2, there are five switches S1 –S5 employed 2 represent the switches’ voltage stresses of E and 2E, respectively.
in each phase of the proposed inverter. At any time, only one
of S1 , S2 , and S5 is turned ON while the other two are OFF. The
two switches S3 and S4 operate in a complementary manner.
As a result, there are six operation states corresponding to five 2) uO = ±E: When the switches S3 and S5 are turned ON
output levels, as illustrated in Table I, wherein x = a, b, or c. while others are OFF, the output level of +E is provided
Note that 1 and 0 represent ON and OFF states of the related by the capacitor CS1 directly, as illustrated in Fig. 3(c).
switches, respectively. Capacitors’ states are indicated by “C,” Similarly, the level of –E is provided by CS2 through the
“D,” and “N,” which are indicative of charging, discharging, and ON switches S4 and S5 , as illustrated in Fig. 3(d). In the
idle states, respectively. The state circuits and the voltage stress two states, the output current can flow out of or into the
of each OFF switch are illustrated in Fig. 3. The detailed analysis capacitors to provide active and reactive power.
is given as follows. 3) uO = ±2E: When the switches S1 and S3 are turned ON
1) uO = 0: When the switches S2 and S3 are turned ON while while others are OFF, the output level of +2E is provided
others are OFF, the capacitors CS1 and CS2 are charged by the dc-link capacitor Cdc1 directly, as illustrated in
by the dc-link capacitor Cdc2 through the diode D1 , as Fig. 3(e). In this state, the capacitors CS1 and CS2 are also
illustrated in Fig. 3(a), making the sum voltage of CS1 and charged by Cdc1 through the diode D2 . Moreover, both
CS2 is the same as the capacitor Cdc2 , i.e., 2E. The output active and reactive power can be provided by Cdc1 through
level of 0 is therefore generated by the series connection S1 –S3 or their freewheeling diodes. Similarly, the level
of CS1 , CS2 , and Cdc2 . Similarly, the level of 0 can also of –2E is provided by Cdc2 through the ON switches S2
be generated by turning ON S1 and S4 simultaneously, as and S4 , as illustrated in Fig. 3(f). Both active and reactive
illustrated in Fig. 3(b). In the two states, the output current power in this state can be provided by Cdc2 through S2 –S4
can flow in both directions. or their freewheeling diodes.
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2205
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2206 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
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2208 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
TABLE III
COMPARISON RESULTS FOR THE SAME OUTPUT VOLTAGE
PEAK (PHASE LEG)
TABLE IV
SPECIFICATION AND COMPONENTS OF THE SIMULATION MODELS
Fig. 10. Initial charging circuit for SCs. (a) Initial charging stage.
(b) Normal operation stage.
TABLE II
COMPARISON RESULTS OF DIFFERENT FIVE-LEVEL INVERTERS (PHASE LEG)
NT + ND + NC + α × TSV + β × TCV
CF = (13)
5
where α and β are coefficients and both are set to 1 in this article.
As all compared inverters employ two dc-link capacitors, this
item is therefore not compared in Table II.
The comparison results indicate that the four five-level ANPC
Note: VG is the ratio of the maximum ac line voltage to the dc input voltage. inverters’ phase legs shown in Fig. 1(a)–(d) have the advantages
of a single capacitor and lower CF. But the FC’s voltage needs
to be sensed for control with a complex algorithm. The same
current change rate di/dt is helpful to reduce the switching loss
problem is also found in the NNPP of Fig. 1(e) and the T-NNPC
and improve the efficiency of the inverter.
of Fig. 1(f).
As the SCs are charged by the dc-link capacitors through
The asymmetric hybrid H-bridge-NPP of Fig. 1(i) has the
the transistor S1 or S4 as well as the diode D1 or D2 , the
advantage of minimal components, but the four transistors in the
maximum charging current Icr˙max is also the current stress of
H-bridge are rated at the total dc input voltage. Hence, its three-
these switching components.
phase extension requires 12 high-voltage transistors to form 3
H-bridges. The four transistors S1 –S4 in the boost-type ANPC
C. Initial Charging Circuit of Fig. 1(h) are also rated at the total dc input voltage, but it has
Fig. 10 shows a phase leg of the proposed inverter with an boost capability.
initial charging circuit for SCs. Before normal operation, the As illustrated in Table IV, to get the same peak of the output
two low-power single-pole double-throw switches labeled by K voltage, Fig. 1(h) has the same number of switches and the
select the position “1.” Both capacitors CS1 and CS2 are charged same voltage rating of transistors as the proposed inverter. It
to a quarter of the input voltage through the four voltage divider uses a single high-voltage capacitor CS , whereas the proposed
resistors having the same value Rdc . During normal operation, inverter uses two low-voltage capacitors CS1,2 . Hence, from the
the two switches K select the position “1.” The resistor network perspective of circuit structure only, the topology of Fig. 1(h) is
is divided into two groups to assist the voltage balance of the slightly better than the proposed inverter as two lower voltage
two dc-link capacitors and the two SCs, respectively. diodes D1,2 are used in Fig. 1(h). However, the proposed inverter
is superior to Fig. 1(h) in the following aspects.
1) Various commercial three-level NPC modules can be used
V. COMPARISON WITH OTHER FIVE-LEVEL INVERTERS
to simplify the design process.
Table II lists a comparative study for phase legs of the pro- 2) The significantly reduced charging voltage gap of SCs
posed topology and other five-level inverters in terms of the when the modulation ratio is higher, as depicted in
numbers transistors (NT ), diodes (ND ), capacitors (NC ), the TSV Fig. 11(a). It is beneficial to reduce the inrush charging
and the maximum blocking voltage (MBV) for switching com- current.
ponents, the total capacitors’ voltage (TCV), the cost function 3) Less power addressed by SCs when the modulation ratio is
(CF), the voltage gain (VG), and self-balance (SB) capability for higher, as depicted in Fig. 11(b). It is beneficial to reduce
capacitor voltages. The CF introduced in [27] is used to evaluate power loss of SCs.
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2209
Fig. 12. Diagram of the PLECS simulation model for the proposed five-
level inverter with the grid-connected operation.
4) Greatly simplified modulation and control strategies, es-
pecially for nonunity power factor operation.
Overall, for the same output voltage and power, both five-level
inverters have their own advantages. Specifically, the boost-type
ANPC of Fig. 1(h) is more suitable for low input-voltage appli- levels of output voltage and providing both active and passive
cations as it has boost capability, whereas the proposed inverter is power to the grid simultaneously. All capacitor voltages are
more suitable for medium and high input-voltage applications as balanced automatically. Fig. 13(b) shows the output voltage and
it has lower MBV, lower inrush charging current, and less power current of the three-level NPC model. The result indicates that
loss of SCs. Hence, the proposed inverter is not a competitor the proposed five-level inverter has a smaller output current’s
to the boost-type ANPC of Fig. 1(h), but an alternative of the ripple than the three-level NPC. This is resulted from the reduced
transitional five-level NPC, which requires auxiliary balancing dv/dt of the output voltage and it is beneficial to reduce the output
circuits to equalize the dc-link capacitors’ voltages as described filter.
in [9] and [11]. When the active power P∗ is fixed at 2000 W while the reactive
power is set to three different values of 0, 1000, and 2000 VAR,
VI. SIMULATION AND EXPERIMENTAL RESULTS Fig. 14 shows the power loss distribution in one phase leg of the
three simulation models. The values given in Fig. 14 are the total
To verify the feasibility of the proposed inverter, both sim-
power loss of components in one phase leg. It indicates that the
ulation and experimental results for three-phase operation are
proposed inverter has less power loss than the other two models,
provided in this section.
especially for high reactive power. In the proposed phase leg, as
the SC unit just provides a small part of output power, the main
A. Simulation Results of Grid-Connected Operation
power loss is caused by the conduction loss of the four transistors
With the parameters of Table IV, three simulation models S1 –S4 as well as the switching loss of S1 and S2 . In contrast, as
for the three-level NPC, the proposed inverter, and the boost- the main power of the boost-type ANPC is provided by the SC
type ANPC shown in Fig. 1(h) were built in PLECS. All of circuit, its main power loss is caused by the SC and the charging
them are three-phase configuration and are regulated by a dual paths formed by D1 , D2 , S5 , and S6 . This is consistent with the
closed-loop controller. As shown in Fig. 12, the measured grid work in [20]. In addition, all components’ loss of the three-level
voltages ua,b,c and currents ia,b,c are transformed to the rotating NPC leg grows along with the rise of reactive power making its
D–Q reference frame, i.e., ud,q and id,q . The current references total loss increases dramatically. Especially, the switching loss
id ∗ and iq ∗ are generated by the power outer loop, whereas the of S3 and S4 in the NPC is almost zero when the reactive power
current inner loop is used to generate the voltage references is zero, but it increases along with the rise of reactive power. In
uref˙a,b,c for sinusoidal pulsewidth modulation (SWPM). With contrast, the switching loss of S3 and S4 in the proposed phase leg
this controller, the active power and reactive power are fully is always close to zero as they operate in fundamental frequency.
decoupled and they can be regulated individually by changing Although S1 and S2 in both the NPC leg and the proposed phase
their given values P∗ and Q∗. In the boost-type ANPC and the leg have the same blocking voltage and operate in the same
proposed inverter models, each SC is connected in series with a switching frequency, their switching loss in the proposed phase
small resistor 30 mΩ as its equivalent series resistance (ESR) to leg is obviously lower than the NPC leg. The reason is that
analyze power loss, and a small inductor 1 μH is added to limit switching stress dv/dt is reduced by half in the proposed five-
inrush charging current spike. As the boost-type ANPC has a level inverter.
VG of 2, its input voltage is set to half of the other two models. With the step change of output power, simulation results of
Fig. 13(a) shows the steady-state simulation results of the pro- the proposed five-level inverter are shown in Fig. 15. It indicates
posed inverter model when P∗ = 2000 W and Q∗ = 1000 VAR. It that the simulation model can effectively track the change of the
is verified that the proposed inverter is capable of generating five given values of active and reactive power. The output voltage is
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2210 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
Fig. 14. Phase leg’s power loss distribution of the proposed inverter,
the three-level NPC, and the boost-type ANPC.
185 V for phase b, and 155 and 195 V for phase c. The result
indicates that the voltage gap among SCs gradually narrows.
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2211
Fig. 15. Simulation results with the step change of output power.
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2212 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
Fig. 19. Waveforms for transient response. (a) Step change of load
between 25 and 50 Ω. (b) Step change of the input voltage from 280 to
300 V.
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2213
VII. CONCLUSION
By inserting a low-voltage SC unit formed by a bidirectional
switch and a pair of capacitors into the conventional three-level
NPC phase leg, a new five-level inverter was developed in this
article. Compared to the conventional five-level NPC inverter, of
which dc-link capacitor voltages were equalized by using extra
balancing circuits or complex control algorithms, the new topol-
ogy reduces the number of components without compromising
the reactive power capability. In addition to the circuit topology
Fig. 21. Efficiency versus the output power. and operation principle, modulation, CMV, capacitance design,
inrush charging current, initial charging circuit, and comparative
study were analyzed in detail. The results of grid-connected
closed-loop controller was developed in TMS320F28335 and operation with direct power control showed that the inverter has
the PD-PWM is implemented in an EP4CE6F17C8N FPGA good performance such as self-balancing capacitor voltages, low
controller. The results demonstrate that the prototype is capable power loss, and fast transient response when injecting active
of injecting both active and reactive power into the gird. The and reactive power into the grid. The results of the off-grid
inverter phase voltage waveforms of Fig. 22(a) and (b) indicate operation with voltage closed-loop control demonstrated the
that the modulation ratio is significantly different when the feasibility and high efficiency of the inverter. The good perfor-
reactive power changes from 0 to 100 VAR, whereas the active mance for both grid-connection and off-grid operations showed
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2214 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
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YE et al.: NEUTRAL-POINT-CLAMPED FIVE-LEVEL INVERTER WITH SELF-BALANCED SWITCHED CAPACITOR 2215
Teke Hua was born in Shaoguan, China, in Xiaolin Wang received the B.Sc. degree in
1995. He received the B.Sc. degree in electrical electrical engineering and automation from
engineering from Guangdong Polytechnic Nor- China Three Gorges University, Yichang, China,
mal University, Guangzhou, China, in 2019. He in 2012, and the M.Sc. and Ph.D. degrees
is currently working toward the M.Sc. degree in in electrical engineering from The Hong Kong
electrical engineering with the Guangdong Uni- Polytechnic University, Hong Kong, in 2013 and
versity of Technology, Guangzhou, China. 2018, respectively.
His research interests include multilevel She is currently an Assistant Professor with
inverters, switched-capacitor converters, and the School of Automation, Guangdong Univer-
intelligent control for renewable energy power sity of Technology, Guangzhou, China. Her re-
generation. search interests include battery management
systems, energy balancing system, distribution system planning, and
vehicle to grid.
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