Jack-Up Rig Standard Checklist

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JACK-UP RIG STANDARD CHECKLIST

EGPC-SF-TN-002

EGPC GUIDELINE

Egyptian General Petroleum Cooperation (EGPC)


STANDARDIZATION COMMITTEE
OCTOBER 2020
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
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Document No: EGPC-SF-TN-002

Table of Contents
1. Executive Summary ......................................................................................................................... 6
2. Purpose and scope .......................................................................................................................... 6
2.1 Purpose ......................................................................................................................................................... 6
2.2 Scope ............................................................................................................................................................ 6
2.3 Field of Application ...................................................................................................................................... 7
2.4 Inspection Contractor’s Requirements .......................................................................................................... 7
2.5 Safety ............................................................................................................................................................ 7
2.6 Quality Assurance ......................................................................................................................................... 8
3. Audit Checklist ................................................................................................................................ 8
1. Quality Management System .................................................................................................... 12
2. Safety Management System ..................................................................................................... 12
3. Rig : ............................................................................................................................................ 17
4. Warehouse and storage: ........................................................................................................... 20
5. Safety:........................................................................................................................................ 21
6. Handling and lifting equipment: ............................................................................................... 26
7. Rig Floor and Substructure: ....................................................................................................... 32
8. Well Control and BOP:............................................................................................................... 38
9. Mud System and Solid handling equipment: ............................................................................ 41
10. Power Supply:.......................................................................................................................... 45
11. Accommodation block: ........................................................................................................... 48
12. CRANE OPERATIONS & RIGGING ............................................................................................. 52
13. HELIDECK ................................................................................................................................. 53
14. Certificate and NDE: ................................................................................................................ 54
Annex – A: Drilling Equipment’s Certificate .......................................................................................... 65
Annex – B: Marine Certificates ............................................................................................................. 66
Annex – C: Offshore Personal Training Matrix...................................................................................... 68
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DOCUMENT INFORMATION SHEET


TITLE:
Jack-up Rig Standard Checklist
PURPOSE AND SCOPE:
The scope of this document is to define the service requirements for Jack-Up Rig Inspection/surveys (and
audits), Commissioning (procedures and management), on drilling and workover rigs operating offshore
Document No: Issue No: Issue Date:
EGPC- SF- TN - 002 Issue 01 Sunday, 25 October 2020
GUIDELINEIZATION COMMITTEE APPROVALS:
Name Company Signed by/date
Chemist. Osama Abdou EGPC CEO Assistant For safety
Eng. Mohamed Elguoshy EGPC Drilling General Manager
Eng. Mohamed Ashraf Aboul-Dahb EGPC HSE Section head for upstream
Eng. Mohamed Abdalsabour EGPC Senior Drilling Engineer
Eng. Walid Eltaweel IEOC JV HSE Manager
Eng. Ahmed Ibrahim IEOC JV HSE Coordinator
ENG. Waleed Ibrahim Abdel Hakim Petrobel Drilling General Manager
Chemist. Mohamed Hassan Afifi Petrobel HSE General Manager
Chemist. Mahmoud Abdel latife SHELL HSE section head (Rashpetco JV)
Eng. Ahmed Bahakim Dragon oil Drilling HSE team leader
Eng. Hesham Reda EDC Marine Superintendent
Eng. Alhassan Rabie EDC Offshore Rig Manager
Eng. Mohamed Shouman EDC Offshore HSE Section Head
FOR ISSUE:

Signature: Position: EGPC CEO Assist for HSE

Name: Chem. Gamal Fathi Date:

Signature: Position: EGPC vice CEO for Production

Name: ENG. Samir Abady Date:


ENG. Abed Ezz EL- Regal
EGPC CEO
Signature: Date:
APPROVAL AND ISSUE RECORD:
Issue Description Author Approved
Date
No. (see Revision Record for details) (name) (name)

REVISION RECORD:
Issue No. Description of Revision
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Copyright
This manual is a property of EGPC. It is nontransferable and must be surrendered on demand
or upon termination of employment to EGPC. This manual cannot be used except in the
purposes it is issued for. It cannot be reproduce this report in whole or in part unless by the
approval of EGPC CEO Assist for HSE and according to EGPC codes of practice document
control procedure (EGPC-GEN-GL-001).
Disclaimer
No liability whatsoever in contract, tort or otherwise is accepted by EGPC or any of its
Companies, their respective shareholders, directors, officers and employees whether or not
involved in the preparation of the Manual for any consequences whatsoever resulting
directly or indirectly from reliance on or from the use of the Manual or for any error or
omission therein even if such error or omission is caused by a failure to exercise reasonable
care.

All administrative queries should be directed to the EGPC HSE Department utilizing
feedback form according to document control procedure (EGPC-GEN-GL-001)
Abbreviations

IMO “International Maritime Organization” Conventions.

API “American Petroleum Institute

SOLAS “International Convention for the Safety of Life at Sea”

IADC “International Association of Drilling Contractors”

LOLER “The Lifting Operations and Lifting Equipment Regulations”


ModuSpec

ASME “American Society of Mechanical Engineers”

IEE “Institution of Electrical Engineers”

IEC “International Electrotechnical Commission”

Definitions
Please refer to Definition and Abbreviations procedure (EGPC-GEN-GL-002)

References

Relevant reference will be presented within audit checklist


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1. Executive Summary
The EGPC Guideline aim to provide guidance and clarity on a range of topics relevant for
onshore and offshore oil and gas operations in the EGYPT and on the EGYPT continental
shelf. The Guidelines cover a wide variety of topics, many of them related to health, safety and
environment, and to process safety operational matters.
This guideline define the service requirements for Jack-Up Rig Inspection/surveys (and audits),
Commissioning (procedures and management), on drilling and workover rigs operating
offshore.
All Guidelines is owned by EGPC, in which selected members of EGPC are represented and
are actively participating. Through a process of drafting and reviewing, in liaison with external
stakeholders and IOC’s where needed, each Guideline will be assessed by all committee.
All Guidelines require the endorsement of the committees and eventually the approval of
the Executive personnel of EGPC. All approved Guidelines will be published on the MoP HSE
portal and subsequently maintained in accordance with this Guideline.

2. Purpose and scope


2.1 Purpose
The purpose of a Guideline is to provide information and guidance to offshore auditors to support
the delivery of consistent and effective drilling rig inspections. It does this by highlighting current
key areas to be covered during inspections, providing a framework for inspectors to judge
compliance, assign performance ratings, and decide if rig is accepted or not to be in service

2.2 Scope
The scope of this document is to define the service requirements for Jack-Up Rig Inspection/surveys
(and audits), Commissioning (procedures and management), on drilling and workover rigs operating
offshore.

 It is the responsibility of each company to assure the compliance of any newly contracted Jack-
Up Rigs with the minimum requirements stipulated in the contract.
 Any additional items/changes shall be identified, reviewed, and agreed on under EGPC DRILLING
Team & HSE team consultation.

The inspection shall include, but is not limited to:-


 Function testing, pressure testing, load testing and insulation resistance checks for all critical
equipment (pressure lines included) of the unit.
 Structural inspection as well as drilling string and Bottom Hole Assembly inspections are carried
out only visually unless agreed upon by the parties.
 Verification of compliance with ISO/API International Standards, Oilfield good practices and
other recognized international code of practice.
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 Verification of compliance with EGPC minimum acceptance standard (i.e. Well Control Policy,
BOP and Tubular requirements) and technical Rig Contract specifications (Personnel
qualification requirements included).
 Verification of certification and safety rules as:
 IMO, Modu Code and SOLAS requirements.
 Local Rules and regulations for the country of activity.
 Company specific safety requirements (if any).
 Safety and emergency procedures.

2.3 Field of Application


The document shall applied for Jack-Up rigs hired, contracted, farm out by the companies. The
inspection process can conducted by:
1. Company assigned and qualified internal inspection resources for Jack-Up rig survey,
inspection and acceptances activities.
2. Rig inspection third party with compliance of the Minimum requirement stated in the
checklist.

2.4 Inspection Contractor’s Requirements


In case of using third party “inspection contractor” The third party shall satisfy the following
requirements:

• World-wide recognized competency – from the main oilfield Operators – as “Third


Party”/”Independent Authority”.
• At least 10 years experience in the Drilling rigs Inspections.
• Technical capability on all type of drilling Rigs (on-shore/off-shore) and have technical
knowledge of the most common software-controlled equipment installed.
• Contractor shall ensure 24 hours world-wide support (technical and logistic) to the Company
and Contractor’s Operators.
 Contractor shall have a documented system to review competence of surveyor (to be
provided upon Company request). System shall include periodic performance review.
 Contractor shall perform a technical and language check and subsequent approval of the
report final issuing.
 Shall have API SPEC Q1 & Q2 monogram.

2.5 Safety
The drilling Contractor shall be responsible for adopting and applying all the safety measures while
performing the service requested by the Company, in order to prevent any possible accident that
could result in to injury to Contractor/Company/Rig Owner/Third Party personnel or damage to
Company/Rig Owner/Third Party equipment/facilities.
The drilling Contractor shall at all times be responsible for ensuring that Personnel provided to
perform the Services hold valid safety certification.
Company reserves the right to inspect and/or audit the qualifications and/or Health, Safety and
Environment training of Contractor’s Personnel.
The drilling Contractor must provide his own Personnel with necessary protective and safety
equipment.
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2.6 Quality Assurance


All activities carried out by drilling Contractor in relation to the work shall be performed in
accordance with Contractor’s written procedures and in compliance with the Applicable Standards
and relevant requirements in Contractor’s Quality Assurance System.
Company or any authorized representative may carry out inspections related to Contractor's
Quality-Assurance system at any time during the term of the contract. Contractor shall fully co-
operate with all such inspections.
Note:
Items marked with (**) are mandatory where rig could not be accepted without compliance with
this items.

3. Audit Checklist
All activities carried out by auditors shall be recorded against following checklist
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RIG INSPECTION TEAM


Team Leader:
Name:
Position:
Company
Years of experience
Team member:
Name:
Position:
Company
Years of experience
Team member:
Name:
Position:
Company
Years of experience
Team member:
Name:
Position:
Company
Years of experience
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Rig Identification
Rig Name:
Rig Owner
Class:
Flag State :
Location:
Year Built
OIM Name:
Rig contract No.
Rig contract Start on:
Inspection from to
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
1. Quality Management System
1.1 QMS- Manuals:
Quality Management System Manual
Catering and Hygienic Manual
Chemical and Paint Manual
Contingency Manual **
Operations Manual **
Procedures and Instructions Manual
Prolog Manual
Safety Manual **
Marine Manual
Training Manual
Well Control & B.O.P Manual **
Job Description Manual
Rig Move Procedures
Environmental Program/Procedures (As per contractual
Agreement)
Offshore Security Plan (ISPS Code)
Helicopter & HLO Guidelines As per the National
Aviation Authority
ITEMS COMPLIANCE REFERENCE COMMENTS
YES / NO
2. Safety Management System
2.1 General:
The Filing System up-dated and in proper
order
THE FOLLOWING REPORTS ARE PROPERLY
FILLED IN :
Pre-job and Pre-tour safety meetings Pre-job
safety meetings documented & supported
with JSA for all tasks, JSA Communicated to
employees.
Monthly DP & DC reports.
BOP accumulator and choke manifold **
Incident / Accident reports **
Contingency drills Reports **
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Lifting Gear Register/ Certificates *
3rd Party Equipment checklist & Consent to
operate forms.
Work Permit **
PTW system being utilized correctly,
documented with supporting safe Job Analysis
(JSA), signed from Tool Pusher, copies of
permit are submitted to Company Man at the
same time.

Isolation of Systems **
Safe Job Analysis SJA
Lifting Plans
Weekly and Monthly HSE Meetings
Weekly and Monthly HSE Inspection
Safety induction & registration for new
arrivals
Dropped objects management system commit
of register with the inventory of all equipment
in the Mast, tag number of each piece of
equipment, fastening Method. (Mast Log
book)
All Sea bed Survey, rig move preparation
checklists and rig move plan Are all carried out
prior to rig moves.
Final Position Acceptance is carried out by
OIM, according to the standard requirements
for offshore drilling locations.
All rig move equipment is inspected against
safety requirements.
Rig move reports are approved by Tow master
& properly filled and sent to Head office.
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
The main equipment list updated
Job description received by all the DRILLING
CONTRACTOR personnel.
NCR procedures exists and implemented
Observation system implemented and
discussed in safety meetings and Action
List/Log is available and updated **
Planned Maintenance System implemented
**
Oil analysis results for the mechanical
equipment updated, check the corrective
action when it is recommended
List of personnel to be contacted in case of
emergency available and updated **
Safety flashes/alerts received, logged and
complete
Rig QHSE plan available and updated

Rig drawings \ Zone classification are


updated and available upon request
Fire and Safety plan approved from ABS &
Rig safety equipment layout available and
the safety equipment’s distribution are
according to this plan **
Station bills available, controlled and
updated. Distribution according to the safety
plan **
MSDS available for all chemicals used at the
rig, Rig Safety Engineer/Person In Charge.
and clinic **
Regular calibration /function test record for
both Gas & H2S monitoring systems.
Medevac Management System
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
- 2.2 Contractual requirements:
Equipment certification process is carried out
according to Standards & OEM Recommendations **

Personnel training and competency comply with


Class/Flag State/STCW and IMO Protocols **
Personnel Training Records/Certificates Documented
at Rig
- 2.3 Environmental Procedures:
Environmental awareness program is available?
Waste Management Plan to be documented and
implemented.
Awareness:
 All Personnel are aware of their roles and
responsibilities?
 Supervisors and crew members are aware of the
required procedures for environmental protection.
 All personnel have received proper training?

Handling of Waste: (As per


 Different types of waste are separated.- contractual
 Implementing Waste Segregation Agreement)
 Chemically contaminated liquids are not disposed
near water sources or where there is a risk of soil
or water impairment **
Treated Sewage: (As per
 Treated sewage water is tested to ensure it does contractual
not contaminate the surrounding area or Agreement)
underground water
Sewage Treatment unit : (As per
 Operational and certified contractual
 Subjected to Planned Maintenance Agreement)
Clinical Waste:
 Clinical waste shall be collected separate from
other domestic waste **
 Needles are crushed or burned to prevent
infection **
 Expired medicine shall be collected and sent back
to Head Office **
Hazardous Waste:
 Used oil shall be collected in sealed oil drums by a
designated waste disposal contractor, all
shipments shall be recorded.
 No open container of paint buckets
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ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
Water Maker:
 Maintained according to PMS
 Water sample tested periodically
 Acid job plan for all system
Waste Compactor:
 Maintained according to PMS
 Identified types of waste to be
compacted only
 Hygienic level acceptable
 Chemical disinfectants available
 Cleanness level
Oil Spill: (As per IMO
 SOPEP available standards)
 Oil spill kit available and all component
updated with list of component posted
inside the kits
 Oil spill kits well distributed according to
the F&S plan
 Oil dispersants of enough quantity
Noise Survey: (As per
 Noise levels are measured according to contractual
calibrated sound meter Agreement)
 Ear protection and high noise level sign
is posted according to the noise survey
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
3. Rig :
- 3.1 General:
Life boats stations \ muster points are marked and
directions are posted inside accommodation and
outside (Arrows… Etc.) **
H2S , fire & abandon muster points established and
marked **
Wind Sock available **
All stair steps are supported by anti-slip mats and
proper handrails , med rails and toe boards
Authorized personnel only areas are supported by
chains and lockers
Automatic closing devices for all doors to be available
Water tight doors are closed all time while afloat
(sign to be posted)
Adequate storage of tubular, suitable pipe racks and
all tubular threads protected.
Hand tools available and kept in their designated
area / boxes / lockers and are in good condition.

All drilling equipment stored properly in the


toolboxes.
Area for non-conforming equipment and material
established and identified.
(No Smoking) Area's designated & posted.
Safe briefing areas easily seen, unobstructed, with
charged SCBA's and ELSA directed lighted for night
use.
Adequate number of SCBA & ELSA exists with spare
cylinders.
Public address or Internal phone system (EX-proof) at
mud pits room, choke manifold, mud logging unit, rig
floor, offices, and engine room.
Drill floor –Derrick man talkback or Intercom system, (As per
(EX-proof). Agreement)
Intrinsically safe hand portable radios, adequate
numbers.
Emergency alarms are clear, audible & visible.

Adequate lighting at rig. Identified emergency


lighting
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ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
Availability of portable gas detector, with
Minimum measuring H2S, O2, Combustible
gas & Calibrated.
All press. Relief v/v´s labeled with the
pressure relief rating?
Pressure relief v/v´s anchored and vented in
a safe direction?
Hazardous classifications shall be
implemented.
- 3.2 COMMUNICATION EQUIPMENT

All communication equipment installed and


operational **
The list of personnel to be contacted in case
of emergency available **
Accurate list of personnel on board (POB)
available and updated **
Visitor induction system established **

Communication system operating between:


SCR or VFD, Company man office, OIM office,
Rig floor, shale shaker, mud lab, mud
pump (optional)
MEDIVAC plan available approved and
updated according to the current location at
control room, radio room and clinic **
- 3.3 Potable Water Storage:
Tank clean and sealed **
Samples of water are analyzed frequently
Water purification system operational
(Filters & Ultra Violet water Purifier)
Potable water pumps in good working
Condition. Check leaks, electric motor,
junction box and cables.
- 3.4 Welder workshop:
Oxygen & Acetylene bottles labeled **

Condition of hoses (no cracks, cuts or wear)


**
Flash back arrestors/check valves fitted to API/RP 54
both ends to oxy-acetylene hoses ** 20.4.2
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ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
Storage of bottles (separated 6 m apart at API RP 20.4
least or separated by a steel barrier) **
Caps fitted to all bottles ** API RP 20.4.7
Proper hose crimps are being used **

All combustible gas cylinders fitted with left


hand threaded connections **
All non-combustible gas cylinders fitted with
Right hand threaded connections **
Good condition of welding cables **

Good conditions of earth return cables **

Good condition of bench grinder and guards


are fitted **

Portable grinder in good condition and


 Equipped with dead man switch.
 Guards installed and adjusted.
 No cuts or splices on electrical cable.
Ensure disk fitted to the grinder is:
 The correct type of the material to be
used.
 The correct size of the grinder.
 Disks are designed for a particular
revolution speed which should be equal
or exceed that of the grinder.
 Cutting disks should not be used for
grinding jobs, and grinding disks should
not be used for cutting jobs.
 Disks worn small through use should be
discarded and NEVER used on smaller
machines.
 Free from any damage or cracks that
may result of disk shattering.
 Expiry date should be checked.
Welder is provided with face shield, dark
goggles grade 10 and protective
apron/jacket
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
4. Warehouse and storage:
- 4.1 Warehouse
Paint stored in well ventilated store with no
other flammable materials **
Paint and paint thinner containers covered
and clearly marked and stored in paint
locker supported by separate firefighting
system **
Rubber room air conditioned and rubber
covered with powder **
Warehouse clean and organized

Proper storing procedures implemented


Warehouse is supported by proper wheeled
stairs
Heavy items was stored on lower shelves
and light items on upper shelves.
Flammable and pressurized cans shall be
stored inside Flammable Cabinet.
- 4.2 Drill string (Racking area):

Drill string racked properly with protectors.

A designated area for keeping non-


conforming drilling stem components
available (not certified, in bad condition or
exceeded rotation hours).
Satisfactory housekeeping at the racking
area.
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
5. Safety:
- 5.1 Safety Awareness:
No unsafe conditions / practices observed
during the inspection
PPE shall be provided for all Jack-up crew RP 54 5.2.5
/Service crew or visitors ** RP 54 5.2.6
Hazardous jewelry not worn by crew RP 54 5.2.7
Stock of the PPE is available at the
warehouse. (10 coveralls , 5 shoes)
PPE lockers at mixing areas to be completed
and list of items posted
All safety signs are in English/Arabic
languages with color coded **
Mobile phones banned on rig and no
mobile phones signs are posted on the rig
Special PPE is provided and adequate e.g.
Welder, chemical mixing, Elect. etc.
MSDS’s available and accessible at all times RP 54 6.1.12
**
Emergency showers and eye wash stations
are distributed according to the fire and
safety plan
First aid kits are available and distributed
according to the fire and safety plan
Life jackets are available at muster points , rig
floor and under cantilever & inside
accommodation (in cabinets)
ELSA and SCBA are distributed according to
the fire and safety plan
- 5.2 Firefighting and detection:

All extinguishers adequately labeled for RP 54 7.2.3


contents, inspected and tagged ** RP 54 7.2.7
Fire extinguishers properly located and in/at RP 54 6.5.5
their assigned locations ** RP 54 7.2.2
RP 54 12.1.3
Condition of extinguishers and hoses

Fire alarm is working and audible **

All hoses connections operate freely (length,


test under water pressure and kept in marked
box) **
Nozzles attached to hose operate freely
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ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Fire detection system inside control room is
monitored 24\7 (continuously).
H2S & LEL detection system inside control
room is monitored 24\7 (continuously).
Fire detection system maintenance sheets are
available , smoke detectors checked ,
inspection kits are available
H2S & LEL detection system maintenance
sheets are available , sensors checks ,
inspection kits are available
Fireman outfit is available , completed & list
of fire teams are posted inside
Evidence of periodical training \ drills

Crash kit are available and completed

Emergency generator available , maintenance


records to be checked
Suppression systems available according to
classification of zones
Sea water suction mechanism are available
Manual call points are available in every area
and is connected to the alarm system
Fire retardant walls, doors are classified
according to the zone classifications
Fire dampeners are identified

Fire monitors are available and maintained

Fire pump with independent drive sized as


per requirement and contractual agreement
(min. 2 pumps) in good working condition.
Inspect gland packing or the mechanical seal
for leakage, visually inspect valves, lines and
gauges **
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ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
Backup firefighting pumps are available tested,
maintained in good working condition. Inspect
gland packing or the mechanical seal for
leakage, visually inspect valves, lines and
gauges **
Firefighting and auxiliary teams designated and
well trained **
- 5.3 Clinic:

First aid kits available as per plan and fully


stocked **
DRILLING
Location of kits indicated by signs CONTRACTOR
Standard safety
Signage system
for Jack-Up Rigs.
Stretchers available as per plan and
periodically checked during the weekly
Accommodation inspection
First aid team designated and well trained **

Search team designated and aware/follow rig


search routes
Resuscitator available and in good condition

Contact numbers of physician, hospital,


ambulance, and helicopter service posted in
the clinic ERP.
the rig clinic meet the building requirements as
defined in Medical manual
rig clinic meet the Health Care Provision
requirements as defined in medical manual
the rig clinic meet the Medical Equipment and
Medical Supplies requirements as defined in
The manual
rig medic \ doctor meet the Staff Qualification
requirements as defined in The manual
All equipment including lifesaving apparatuses
kept in good working condition (electronic
blood pressure device, resuscitator, and oxygen
cylinders with
pressure regulators, breathing mask…etc.
Doctor received orientation on DRILLING
CONTRACTOR hygienic and health
procedures.
Adequate and appropriate equipment and
medical supplies.
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Adequate stocked “crash table” available for


immediate response.
Medicines in date.
Medical treatment recording system
implemented.
Hypnotic and anesthetic medicine.
Vaccines.
Catheters.
Silk and chromic sutures.
Should be controlled and its consumption
logged by rig doctor.
Medical Waste Management System
- 5.4 H2S equipment:
H2S alarms are working and audible **
Wind sock is visible from all around Rig (Best on
Dog-house) **
Emergency escape air packs stored in a RP 49 6.6.2
convenient, clean and sanitary location as per RP 68 6.5.1, 6.7
F&S plan **
Personnel trained on use of BA and escape RP 49 5.1-6
sets. RP 68 5.1-7
H2S/SO2 monitoring devices in use ** RP 49 6.2-3
RP 68 6.2-3
H2S monitoring equipment properly RP 49 6.5
maintained & calibrated ** RP 68 6.4
Portable gas detectors and explosimeter RP 49 6.2-3
available and operational (date of last RP 68 6.2-3
calibration) **
- 5.5 Evacuation and Rescue equipment: -
Life jacket (PFD) for each bunk in every
stateroom.
MODU station bill displayed on each level of
the accommodation
Routes to life boats, rafts marked and Are
emergency escape route free of obstructions
life boats \ life capsules are available, certified IMO MSC-
full equipped and covers the full POB 1/CIRC.1206
Life rafts (Secondary evacuation device) are IMO MSC-
available, certified and 2 X maximum POB and 1/CIRC.1206
within inspection date
Jacob ladder \ scramble nets are available near
the life raft stations
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HSE MANAGEMENT CODES OF PRACTICE
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Page 25
Document No: EGPC-SF-TN-002

T-card boxes, updated and available at muster


stations
launching instructions posted at each life raft &
life boat station
the life raft painter lines secured and long
enough to allow the life raft to reach the sea at
maximum stowage height
Sufficient number of lifebuoy’s? (10 minimum)
2 X Smoke and light lifebuoy’s2 X Throwing line
lifebuoy’s2 X Light lifebuoy’s4 X Any of the
above
FRC is available, full equipped , anchorage
points are certified (man overboard situations)
(if available)
work vests available & used
EPIRP & SART equipment are available,
approved
Throwing lines and search and rescue
equipment inside control room
Man overboard horn is operational
Personnel transfer basket available , certified
and supplied with place for stretcher
FINAL
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Page 26
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO

6. Handling and lifting equipment:


- 6.1 Mast Illumination:

Aircraft warning light operational **

Illumination at rig sufficient **

Safety wires/Secondary securing fitted to all


light fittings **
All covers and guards in place **

Emergency lighting system available as per


contingency plan
- 6.2 Mast Ladder:
Derrick ladder safe to use ** RP 54 9.3.1-2
Safety climbing device installed and working

Full body harness with lanyard available RP 54 5.5.1


and in good condition
Fall protection devices in use RP 54 5.5.1
- 6.3 Mast:

Manufacturer’s specification/operation RP 54 9.2.2


plate
attached to derrick **
Good condition of mast, clean and free from RP 54 9.16.1
rusty/corroded areas.
Any modifications and / or repairs must be
verified by the mast manufacturer or API 4F
accredited facility. Unauthorized repairs are
not accepted.
All pad eyes inspected and marked with
SWL **
All structural members intact and straight
**
All pins and keepers are installed and in RP 54 9.2.8
good condition **
Safety pins are installed in all shackles on
derrick **
No bolts missing **
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Page 27
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
(As per
Fast line guide operational ** contractual
Agreement)
Adequate lock sling and shackle in place for
slip and cut

All electric cables routed adequately and


secure.
Any tools used in derrick properly secured; API/RP 54 9.2.13
Safety lines securing all sheaves hanging in
the derrick (i.e. tong, hoist, lighting fixtures,
etc...) .These lines inspected frequently.
Regular inspection / check done for the
mast to remove redundant equipment.
(Check last date for inspection).
All wire ropes in good condition: no wire
rope rubbing against structural members **
No wire ropes wrapped around beams

Derrick hydraulic system free of leaks.

The deadline anchor bolts checked


periodically to ensure that they has a proper
torque , all the drilling line retainer bolts in
good condition and in place through the
Anchor drum.
- 6.4 Monkey Board:

Attached and secured well to mast


Handrails are in good condition ** RP 54 9.3.17
Guardrails installed for monkey board & RP 54 5.5.1
close off bar.
Air winch in good condition/inspected **

Is there adequate fall protection device


available for the derrick man **
Derrick rope in good condition

Racks and safety chains in good condition RP 54 9.2.17

All fingers secured with safety wires ** API 54


RP 9.3.16
All tools on the monkey board have a safety RP 54 9.2.13
line attached
Satisfactory housekeeping at monkey board
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 28
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
- 6.5 Derrick Man’s Escape
System:
Derrick emergency escape line installed ** RP 54 6.10.1
Derrick escape device on-line and ready for RP 54 6.10.1
immediate access and use **
Escape line adequately anchored, per RP 54 6.10.1
manufacturer’s recommendations, in a clear
area away from the rig **
Landing area is marked Manufacturer’s
Recommendation
Descent angle within manufacturing Manufacturer’s
recommendation Recommendation
Accessible and usable with escape set on
Wire (1/2” or 5/8”) in good condition
Line clear of any obstructions
Certificate of origin of both escape line and
device available **
- 6.6 Casing Stabbing Board: (If
available)
Board certified –documentation inspected
and approved **
Satisfactory attachment to mast
Safe condition and access
A safe line fitted to mast above stabbing
board (preferably inertia reel type)
Lifting / lowering cable in good condition
And certified every 6 months.
Safety stops fitted
Good visibility between stabber and driller

- 6.7 Standpipe and Manifold:


Manifold securely fixed to mast.
No threaded connections.
Kelly hose snubbed to derrick and swivel.
- 6.8 Crown Block:

Block line jump bars fitted leaving no more


than 100° of arc unprotected to avoid cable
jumping of the sheaves in event of sudden
loss of hook load **
Crown block bumper beams secured such API 54
that impact cannot dislodge them ** RP 9.2.16
No loose items on crown block.
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HSE MANAGEMENT CODES OF PRACTICE
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Page 29
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
Fast and deadlines on opposing sides.

Crown guardrail installed and toe boards are


fixed to the crown area.
- 6.9 Swivel: (If available)

Rotary hose in good condition

Gooseneck fitted with wire line entry plug Manufacturer


Recommendation
Swivel certified as an approved lifting
apparatus and is the maximum load clearly
and visibly indicated **
Circulating hose secured to gooseneck and RP 54 9.7.7
swivel **
- 6.10 Traveling block and hook:

Traveling block in good condition RP 54 9.7.1


Traveling block guards securely bolted ** RP 54 9.7.4
All safety pins installed **
Mast aligned directly over rotary table **
Hoisting hook equipped with safety latch or RP 54 9.7.3
equiv. **
Travelling block equipped with a device to
prevent accidental release (floor saver).
Travelling block, elevator and related
equipment are free of projecting bolts, pins
or other parts upon which clothing or
personnel may be caught.
Stabbing board operation procedure in
place
- 6.11 Top Drive (If available):

The HP mud hose is installed onto the s- PM Work


pipe and a certified safety clamp and line is Instructions
installed between the hose and S-pipe **
Piping, hoses and connections are free from PM Work
leakage ** Instructions
Return line filter that the indicator is in the PM Work
green band range Instructions
Power unit for top drive in good working PM Work
condition. Check the accumulator for Instructions
possible flash over damage. Inspect the
power cables for poor insulation and check
for mechanical damage.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Jack-up Rig Standard Checklist
Page 30
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
- 6.12 Elevators and bails:

Elevators in good condition RP 54 9.7.1


RP 54 9.7.8
RP 54 9.7.1
Elevators latches working freely
All nuts have safety pins installed
Drilling handling equipment inspection
reports provided.
- 6.13 Air Winches:

Adequately secured to deck **


Check that the winch control automatically
returns to neutral when released i.e.
automatic fail safe brake
SWL clearly displayed.
Check the condition of air hose and that a
ball valve is installed in the main air supply
close to the operating control in order to
quickly close air supply in case of failure of
winch controls.
A plate indicating the operation direction
(up/down) is available
Wire of winch properly layed/wounded on API/RP9B 3.3.3
drum
Cable spooler and drum guard installed. API/RP 6.8.2.3
Air hoses in good condition and inspected
No air and oil leaks and ensure exhaust is
not obstructed.
Good brake band adjustment and brake
lining condition.
Wires are free from obstructions on derrick
Certificate of origin and annual inspection
certificate is available **
- 6.14 Man Riding Winch:

Available on rig floor and under


substructure (cellar deck) Adequately
secured to deck **
Designed for man riding by manufacturer
**
Person could be lowered in case of power
failure **
Emergency lowering mechanism installed
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Page 31
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
and awareness of functioning.

Automatic and fail-safe braking system **


SWL displayed **
A plate indicating the operation direction
(up/down) is available **
Acceptable speed adjustment
Position gives adequate view of mast.
Sheaves adequately secured in mast. Fitted
with safety sling
Does the slack wire mechanism work
correctly; when the wire is slack the brake
should automatically come on.
No air and oil leaks and ensure exhaust is
not obstructed
- 6.15 Lifting Gear:

All equipment manufactured not


homemade
**
All equipment certified and in good
condition
SWL displayed on all items
All equipment are included in lifting
equipment register
All slings coded with current color code
Color-coding board displayed and up to date

Adequate storage facility for lifting gear.

Hooks fitted with safety latches and that


they are functioning.
Accredited 3rd party is appointed for lifting
equipment inspection and certification
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 32
Document No: EGPC-SF-TN-002

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
7. Rig Floor and Substructure:
7.1 Rig floor general:
All handrails in place and secured
No gaps in rails

Non-slip surface on drill floor (especially


Around rotary table).
V-door gate, where applicable, fitted and
Operational.
V-door ramp securely attached to drill floor
And catwalk.
Access stairs securely attached and safe,
With full hand rails.
Tool racks available.
Set back mat acceptable.
Covers for all holes available and fail-safe. API RP 54 9.3.20
No tripping hazards. API RP 54 6.5.1
Wind Sock available API RP 49 8.2.3
Line pull indicator calibrated **
Adequate rig floor drainage system Availability (As per Class
of drip pan underneath rig floor, connected to Recommendation)
mud system.
Availability of Man rider winch in good
working order
Mud box in good condition
All valves and lines clearly marked **
All electrical switches clearly labeled
Satisfactory housekeeping at the rig floor
All rig floor pads leveled
Are the TIW and FOSV available
Red zones are clearly marked and drawing
installed at entrance of Rig Floor.
7.2 Driller'S Console:
Emergency power shut down at driller’s
console – function tested (check the last
test) **
Weight indicator calibration inspected – within
5 % at maximum hook load **
All draw-work controls clearly labeled.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 33
Document No: EGPC-SF-TN-002

All draw work control lever safety gates


fitted and functional **
Rotary torque gauge operating **
Pump, DP and annulus pressure gauges
working **
SPM and stroke counters operating **

All warning lights and gauges on SCR panel


and/ or MCC panel operational **
All SCR switching options function tested.
Means of Communication with Derrick man.?
7.3 Dog House:
Depth counter calibrated in meters/feet and (As per
working contractual
Agreement)
Geolograph wire , where available, adequately (As per
covered and in good condition. contractual
Agreement)
Breathing apparatus sets and ELSA
positioned
Emergency procedures posted (H2S, Kick, and
Fire)
Fire and safety plan is available
Well control procedures available in dog house
All hand tools (working aloft kit) in good
condition- in a Dedicated and controlled Tool
Box
First aid kit , shower and eyewash station
available
Stretcher available.
Satisfactory housekeeping in the dog house.
7.4 Draw Works:
All moving parts guarded ** API 54
RP 6.8.3
Anti-two blocking device(Crown-O-matic) API 54 RP
installed and operational **- or other 9.2.16
automated system for block control and crown API RP 9.4.8
saver
Drilling line in good condition ** API RP 9B
3.3.3
API RP 9B
3.3.10
Drawworks properly guarded API RP 54
9.4.2
API RP 54
9.6.4
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Page 34
Document No: EGPC-SF-TN-002

Sufficient wraps left on drum with blocks in API RP9B


down position ** as per API and OEM 3.3.10b
recommendations.
Proper lay of drill line on reel API RP9B
3.3.10b
Cathead in good condition (drum, cable and API 54 RP
chain) 9.5.1
Slip and cut procedure and program in place
(Date of last slip and cut) **
Drilling line certificate of origin is available
and date of installation indicated at the Rig
register **
Main brake condition and adjustment
Main brake cooling system flow / temperature
/ level sensors and audio – visual alarms
working, PH checked?
Warning alarm indicating that auxiliary
brake is disconnected or empowered
Emergency stops clearly labeled and tested
**
Cathead friction surface in good condition API RP 54
9.5.1
Cat line not worn or kinked, if available ** API RP 54
9.5.10
7.5 Elmagco Brake/Auxiliary brake:
Inspect brake system for
mechanical/electrical malfunctions **
Measure the average rotor radial clearance.
When running under load, check for the
abnormal noise and temperature for the
main bearings & review wear reports for brake
bands & brake pads .
7.6 Rotary table:
All moving parts guarded ** API RP 54
6.8.3
Backlash within manufacturer’s specs.
Rotary table torque indicator in good
working condition **For drilling rotary only
7.7 Kelly: (If Available) (As per contractual Agreement)
Visually straight.
Kelly saver installed
Kelly bushing cover available
7.8 Tongs:
Tong backup lines are 5/8” minimum.
Depending on tong size and maximum pull
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
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Document No: EGPC-SF-TN-002

Tong lines adequately clamped or spliced. API RP 54


9.9.6
Counter balance weights fall protected.
Hanging lines in good condition. API RP 9B
3.7.4
Pins and hinges in good condition.
Tong die keeper used RP 54 9.9.7
Makeup and breakout lines in good condition.
Snub lines (safety line) should be installed on
makeup and breakout tongs and secured to a
structural part of the rig floor
or derrick.
Makeup and breakout lines adequately
guarded and restrained over catheads to
prevent them from falling onto main Draw
works drive shafts.
Availability of the power tong safety latch in
good condition.
Color code (yellow/ black) at pinch points of rig
tongs, green at tong handle /safe part of use. .
Tongs are inspected and free of cracks specially
the critical areas such as latch arm and tong
arm
7.9 Slips:
All safety pins installed.
All die stops in place.
Colors coded
Visually inspected, free of cracks, free of
welding specially in slips body.
7.10 Substructure:
Overall in good condition
Safety pins fitted.
BOP lifting device, where applicable, in good
condition.
Deadline clamp inserts and bolts in good
condition.
Deadline anchor frame securely bolted on to
the substructure.
Condition of catwalk (end stops fitted).
7.10 Iron Roughneck (if available)
Are all the hydraulic hoses routed to avoid
potential tripping hazards or damage on rig
floor
Piping, hoses and connections are free from
leakage
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 36
Document No: EGPC-SF-TN-002

Visually inspect pipe spinner rollers. Verify


that they are still within their wear limit
Inspect the control panel for damaged
knobs and lens caps. Make sure all indicators
and lamps illuminate
Visually inspect Jaw Dies.
Pipe spinner in good condition.
Check drive rollers or chain sprockets for
wear and damage
Check condition of air motor, air lines,
lubricator and muffler.
Check that lifting cylinder is fitted with safety
sling.
The Iron Roughneck operated from the side of
the unit to ensure that the operator cannot
become trapped.
7.11 DROPS:
Formal drops training received by
personnel?
Check attachment of mast ladder is securely API RP 54
fixed to the mast and if any locking 9.2.4
nuts/bolts are missing.
Check all the sheaves of air hoist equipment
and tong counterweights have safety slings
passing below the sheave and between the
wires in such a way that the sheave, load and
the wire are retained in the case of
sheave or pin failure **
Check that all the mast flood lights and tube
lights are secured by safety wires attached to
the body of the light and mast beams **
Check if there is a derrick log book
available in the dog house.
DROPS survey is performed and the correct
installation and secondary retention of all
permanent equipment is shown in a picture
book available on Rig .
Are the "DROPS checklists" performed
regularly by the rig crew? Dropped Objects
Management System.
Inventories are in place for all equipment in
the Mast
All Red Zones have a designated person in
charge who is accountable for permitting
access to personnel
Rig location drawings indicate No-Go
Zones and red/yellow/green zones.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Document No: EGPC-SF-TN-002

All equipment that is not an integral part of the


structure on which it is mounted has a
suitable secondary method of retention.
Is the tool aloft procedure implemented?
Is there a dedicated work aloft tool box and
controlled by driller.
All tools and equipment taken aloft will have a
safety lanyard attached to the structure or the
personnel carrying out the work.
Are only hand tools from the 'Tools Aloft
Tool Kit" are to be used Aloft?
Does the rig have the 'Tools Aloft Tool Kit"? Is it
available in the, mechanic's workshop and
maintained in usable
Condition?
7.12 Cantilever:
Samson posts are in place and not defected
Level of housekeeping is acceptable and no
slippery surfaces
Cover is installed for the rabbit tube on V-door
All hoses are secondary tensioned by safety
wires & chains
Handrails are cleaned and not slippery
Walk ways are identified
Gate swings are placed on the stair ways
7.13 Under Cantilever:
Life vests are available
Gangway to platform is in good condition with
proper slope
Texas deck certified and properly connected to
cellar deck
Visitor instructions are displayed on the
platform access
All hoses are secondary tensioned by safety
wires & chains
Walk ways are identified
7.13 Cellar deck: -
Fall arrestors are connected to certified pad
eyes
All pad eyes are color coded
Fall arrestor lines are easily accessible
Secondary retention to all potential drops
Fall arrestor line is fully retracted inside
housing and attached to a piece of rope for
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Jack-up Rig Standard Checklist
Page 38
Document No: EGPC-SF-TN-002

easily access.

ITEMS COMPLIANE REFERENCE COMMENTS


YES / NO
8. Well Control and BOP:

8.1 General:

Hydraulic hoses in good condition. regardless


to armor condition if available
All Hydraulic hose are properly secured.
All hydraulic connectors rated to 3000 psi. API 53
RP 10.2.1
All valves fitted with secure handles. The As per
blind / shear ram control handles are Contractual
protected in a way to prevent against Agreement
accidental closure.
Spare annular preventer rubber available
(Stored in Company ware house).
Flare and bleed off lines anchored.
DP and annulus pressure gauges in good
order – all reading the same. gauges to be
calibrated as per schedule
BOP test done and documented ** API/RP 54 6.4.1
& 13
BOP and valves washed after each round
trip.
Complete set of spare parts maintained & API/RP 53 6.4
readily available. (Stored in Company ware
house).
Shut down list shall be added to the list as an
appendix
Safety lines correctly installed on the choke
and kill side of BOP stack.
BOP stack hydraulic lifting device (hydraulic As per
chain hoist ,pneumatic or electrical) with Contractual
current inspection and load Agreement
test certification.
Availability of fall protection device to be
utilized When climbing on BOP stacks, , not
attached to the BOP.
8.2 BOP Control Unit:

Accumulators charged with N2 to 1000-psi API 53


+/- 10% **or as per OEM RP 12.5.3
FINAL
HSE MANAGEMENT CODES OF PRACTICE
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Jack-up Rig Standard Checklist
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Document No: EGPC-SF-TN-002

Manifold fitted with relief valve. Calibrated


All vessels fitted with protective caps.

Accumulator test (Wall thickness test) API 53


completed. RP 12.5.3
All pressure gauges operational and API 53
calibrated ** RP 12.5.3
All functions clearly marked ** in all remote RP 54 7.2.2
panels and BOP closing unit itself
Blind/shear rams safely covered but not Moduspec
blocked Recommendation
BOP control panel easily accessible, and
nothing hinders approach **
BOP winches rollers, airlines, control switches
and lubricators in good working condition
and when they were last inspected.
**
The control system includes low pressure
warning alarm and low hydraulic oil level
alarm.
Hydraulic hoses properly protected, fire API 16D
resistant and in good condition. Regardless to
armor condition if available.
Emergency light and siren installed and
working on accumulator unit.
8.3 BOP Control Remote Panel:
Control hoses suitably protected. API 53
RP 12.5.3
Blind/shear rams safely covered but not
locked.
Positioning (rig floor + safe area) **
Remote control panel in good working
condition. Check airline lubricator, airlines,
connections for leaks, pressure gauges and
all control handles.
Labelled for all functions, such as describing
the size of rams installed on BOP.
8.4 Choke Manifold:
Choke line is as straight as practicable.
Choke line securely anchored to prevent API RP 54
whipping. 6.4.18
No threaded connections.
All connections snubbed.
All valves fitted with secure handles and Moduspec
color coded black and red. Recommendation
Choke manifold hose is fire resistant.
Choke manifold & mud gas separator & Vent
Line in the derrick .
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HSE MANAGEMENT CODES OF PRACTICE
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Jack-up Rig Standard Checklist
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Document No: EGPC-SF-TN-002

8.5 Remote Choke panel:


Is the panel fitted with two gauges for the
drill pipe pressure and two gauges for the
annulus pressure at least one of the two with
25psi increments with a large face to aid fine
choke adjustment .or any other readable
range
Is there a backup pump to close the auto
choke as a backup to the air and does it
function correctly?(switch off the air supply
to the choke control and hand pump the
hydraulic and close & open the choke while
using the hand pump and choke control
handle)
All gauges are calibrated on low and high
ranges.
Readings to be compared to confirm all
gauges reads the same pressure.
8.6 Diverter system and Diverter control
Panel:
Diverter Certificate and pressure test report–
if available
Diverter lines are installed and sizes are as
per Recommendations.
Diverter function test procedure
Diverting process for shallow gas kicks are in
place and understood
Is the diverter has auto sequence process?
Wind socks available and visible to driller at
the time of diverting.
Diverter insert packers are available for
surface hole size ( at least to seal on supplied
drill pipe size)
Diverter panel gauges are available and
calirated
If Possible, a diverter function test for
diverting shallow gas kicks – drill to be made
upon installation.
Diverter flow line seals, overshot packer and
lock down dogs are in good condition.
Diverter hydraulic lines are free of leaks
Diverter valves and indicators are in good
condition.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 41
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
9. Mud System and Solid handling
equipment:
9.1 General:
No tripping hazards or slippery floors. API 54
RP 6.5.1
All steps and ladders in good shape.
Gratings secure and in good order.
Adequate handrails and stairs.
Railings are fitted with two bars and kick
plate.
Adequate lighting. API 54
RP 9.14.7
Tank layout chart available.
Emergency shower and Eye wash station
available and operational.
All rotating machinery guarded. RP54 6.8.2-3
Vacuum degasser operational.
Explosion proof equipment, fixtures and RP 500 5.3
wiring used in the vicinity of the shale shaker RP 500 10.1-
** 16
Class 1 Div 1/2 Location RP 549 14.8
Desander in good working condition. Check
Hydrogen pressure is maintained and check
cones for plugging.
Desilters flow continuously and bladders are
in good condition.
Mud cleaner operational and in good working
condition (funnel condition, clamps, electric
motor, inspect vibrator pads
and cable).
ELSA available and in good condition
All high-pressure lines snubbed. RP 54 9.13.3
Satisfactory housekeeping. API 54
RP 6.5.1
All mud pits free of leaks and kept in good
Condition.
All mud agitators operational and in good
working condition. Check condition of
coupling, oil leaks and abnormal noise.
Mud pits dump are working and free of leaks
Are the mud pits dump and processing pits
dumps are controlled by master dump valve
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
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Page 42
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Pre-charge pump, mud mixing pump, degasser
pump, desander pump, desillter pump, mud
cleaner pump, trip tank pump and drill
water/general service pump in good working
condition. Inspect gland packing or the
mechanical seal for leakage, visually inspect
valves, lines and gauges and check
temperature by hand on both pump and
motor.
9.2 Mud Pumps:
No threaded connections on HP system.
Relief valves fitted upstream of discharge
filters.
All gauges are operational.
Relief valves fitted with flanged RP 54 9.13.2
connections.
Discharge lines sloping down from relief
valve, as solids couldn't settle in the line and
cause plug.
Ends of relief lines, high pressure lines RP 54 9.13.3
secured, discharge lines clamped and
snubbed.
All rotating machinery covered. RP 54 6.8.2-3

Fluid end in good working condition. Check


fluid leaks.
Check Flushing system for proper supply
and spraying.
Pony Rods are guarded. RP 54 6.8.2-3

Check piston rod coupling clamps


Check discharge pulsation damper to be
within 40% to 60% of normal operation
pressure. Or as per OEM instructions
Blower motor in good working condition.
Inspect the overall condition of ducts and
check electric motor. Filters are clean
Sufficient spares and liners of varying sizes.
Spare suction and discharge modules
available.
Pump stroke counter, electric cable, sensor
and isolation in good condition.
Availability of mud pump spare parts
consumables like valves, seats and piston
heads.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 43
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
- 9.3 Shale Shakers:

Shakers operational and jacks, vibration


blocks, electric motor and cables are in good
working condition.
Check earthling cables of all motors
All rotating parts to be guarded
Cutting ditch is available and free of
obstructions
Walk ways and handrails are available and
walk ways are free of obstructions same as
escape ways.
Check shock mounts for swelling, collapse
or cracking.
Check electric motors and cables.
9.4 Handling of Chemicals:
Adequate protective equipment available API RP 54 5.2.4
and used at the mixing area. API RP 54 6.13.2
□ Rubber Gloves □ Apron □ Face Shield
□ Goggles □ Respirator: □ ½ mask □ Full
Face □ Other:
Personal protective equipment properly API RP 54 6.13.2
stored
Eye wash station and deluge shower F& S Plan
available and operational at the mixing area.
Chemical stored in orderly fashion.
Warning signs for hazardous chemicals.

No chemicals stored outside storage area.


MSDS is posted and available inside sack
store
Hydraulic/Electrical forklift to be inspected
and certified (if available)
Forklift operator to be certified (if available)
No sharp objects inside sack store , to be
stored in specific locker
Cement tank room to be well organized
Pressure gauges inside cement tank room to
be calibrated by third-party
Barite tank room to be well organized
Pressure gauges inside barite tank room to
be calibrated by third-party
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 44
Document No: EGPC-SF-TN-002

All water tight doors to be closed while


afloat
Exhaust fans are operational inside sack
store and chemical handling areas
All main deck hatches to be opened during
mixing chemicals
All walk ways to be identified and not
obstructed
SCBA units inside lockers to be away from
chemicals
Forklift if available parking area is identified
If crane operations are in progress for
transferring sacks , area is barricaded
underneath the main deck hatch
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 45
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
10. Power Supply:
10.1 Engines:

Smooth running and normal exhaust fumes.


General condition and leaks.
Check that the instrument panel should be
Within normal range.
Check abnormal running condition (heat,
Noise and vibration).
Check air filter indicator.
Check hydro-mechanical emergency shut off
gauge to be within normal operational range
(green zone).
Area clean and free from tripping hazards.
Are all steps and ladders in good condition?
Are gratings secure and in good order.
Suitable safety signs displayed (hearing
protection).
Check availability of adequate emergency
lighting.
All Moving machinery guarded.
Rig generators located in unclassified area, If
not, Spark arrestors or muffler
exhaust/automatic shutdown system fitted in
engine. **
Visible alarm inside engine room for
emergency cases.
Generator shall inside an enclosure.
All generators have an overload safety
device that will provide protection from short
circuit and burnout.**
Rig power emergency shutdown devices can
be actuated either from the driller console or
the engine room.**
An Emergency generator exist and operates
independently, to feed the emergency lights,
engine room, rig floor ,mast lights, trip tank
pump, offices.**
10.2 Compressor Room:

Relief valve fitted to all air compressors and


Receivers.
Pressure vessels inspected and certified.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 46
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
General condition and leaks.
All rotating equipment and belts guarded.
Suitable safety signs displayed.
Stairs secure with adequate handrails.
Satisfactory housekeeping at air compressor
room.
Air compressors in good working condition
(suction air filter, oil and air leaks, condition of
V-belt, all gauges for proper function and test
the electric motor by hand for excessive heat
and any abnormal running condition)?
Air receiver gauges, valves and safety
valves in good working condition.
Is the air dryer operational?
“No Smoking” , “No Open Flame” &
“Flammable” signs erected on all sides
No leaks in fuel supply system.
Adequate ventilation.
Grounding + clamps for filling.
Fuel purifier free from leaks, noises or
unusual vibration.
Adequate diesel loading pump and secure
vehicle filling nozzle. Filling points equipped
with means to stop filling immediately in an
emergency (e.g. quick acting valve or pump
shut off button).
10.3 Power Control Room (SCR/VFD):
Check generators are sharing kilovars and
Kw to within 15 %.
Check ground lamps.
Check all blowers below the SCR/VFD units
are running properly.
Suitable safety signs displayed.
Adequate ventilation.
No material stored on floor in SCR/VFD
room.
Master shutdown and all switches marked
**
Lockable type electrical switches for those
used to isolate equipment.
Switchgear doors secured.
Are emergency electric shock treatment
posters displayed?
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 47
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Electric insulation resistance performed each
year (check the report).
Fire detection and protection system at
SCR/VFD
Is there a fixed firefighting system installed
and certified **
Insulated floor (rubber/wood mat) at switch
gear.
Electric shock instructions posted

Rescue hook is hanged and placed in


accessible place
Bench equipment is in good condition.

Portable tools are in good condition

Check airlines and connections.

Grinding machine guarded.

Check display of eye protection safety sign.

10.4 Electrical Distribution:

Sockets clearly marked with supply voltage


and frequency.
All overhead lights equipped with safety
fasteners.
Explosion-proof lighting fixtures and
equipment used where required by the
classification of the area.
All explosion-proof junction boxes and
breaker boxes are properly sealed.
High voltage panels are clearly marked
“DANGER – HIGH VOLTAGE.”
Lockout/ Tag out devices available,
procedure performed under the Permit to
Work (PTW) system.
10.5 Workshops:

Housekeeping at workshops satisfactory and


no safety hazards observed.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 48
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO

11. Accommodation block:


11.1 Accommodation
Are electrical junction boxes weather proofed
and closed?
Are electrical cords and fittings free of
defects?
Are protective covers on all lights?
Are ABC fire extinguishers adequately placed?
Is the rig specific Fire Attack Plan in place for
this area
Are smoke detectors present and functioning?

Are fire alarms audible and or visual and


functioning?
Are Manual fire alarm stations conspicuously
located on each deck level?
Are H2S alarms audible in all areas of the
accommodation?
Are escape routes posted, marked and kept
clear?
Are life jacket (PFD) for each bunk in every
stateroom?
Is all emergency lighting operational and
adequate?
Are fire blankets available?
Are fire extinguishing system in place and
charged?
Are personal sanitation rules posted and
followed?
Is the MODU station bill displayed on each
level of the accommodation?
Doors operate freely and provided with safety
chains??
Smoking policy well known to all personnel
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 49
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Doors operate freely and provided with safety
chains??
Smoking policy well known to all personnel
11.2 Galley
Mess hall and galley equipment: Freezer
units, electric range, bread toaster, deep fryer,
food mixer, dishwashers, icemakers and
refrigerators in good working condition?
Check wiring, switches and piping for leaks.
Make sure that digital thermometer is
available.
The color codes for all kitchen tools &
cutting boards (fishes, meats, chickens,
vegetables…etc.)
Make sure that slaughterhouse stamping is on
the Carcass and its data is according to its
receipt copy.
Tidiness and cleanliness of kitchens & its
equipment.
The availability of the cleaning material &
its MSDS.
Dress and appearance of catering staff.
Make sure that all the cooked meals have
been reached temp 75ᵒC at the middle of the
meal layers for at least 20 second.
Adequate dish washing facilities.
Relief lines on water heaters.
All the raw material that has been taken
from the store is for immediate cooking.
All the vegetables should be washed with
chlorine pills or with any other kind of
disinfectants.
Adequate storage of food.
Adequate drainage to wash down floor.
Adequate ventilation and fume extraction.
Fire detection shall be installed.
Co2 or dry powder fire extinguishers, fire
blanket **
All food handling staff holding medical
certificates.
Keep the hot meals warm above 63ᵒC to
limit the Bacteria growth also at the middle of
the meal layers.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 50
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Make sure that all the dishes are cleaned by
3 cleaning stages (Washing, Rinse (45ᵒC) &
Purge (77ᵒC for 30 sec).
Separation of cooked and uncooked food.
All garbage boxes are kept clean and
covered.
All the garbage bins lids should be with leg
opening mechanism.
Dining room cleaned after each meal and all
equipment operational and kept clean.
11.3 Stores:
Are adequate storage facilities available?
Receiving the freeze raw material at (-12 to -
18ᵒC)
Receiving the chilled raw material at temp
(1ᵒC-4ᵒC) Max (7ᵒC)
Receiving the fishes in Ice boxes only & in
double layer of ice (above -bottom).
Food and dry food store rooms are pest
proof.
Make sure that there is no sign of melting
ice in the received packages.
Dry food store in good condition (Bulk food
stored off floor, bulk food in closed containers,
floor clean, heavy items stored in lower
shelves, clean, tidy and food containers
covered).
Stock rotation (first in-first out) & new stock
at back.
Checks are performed for the received foods
and suitable actions are taken if any concerns
are found.
The good packed material stored in the top
shelves & the free material in the lower
shelves.
Correct temperature of cold and freezer
rooms (-12 to -18ᵒC).
Make sure that freezer & chiller temperature
Log sheet is available & enabled every 6 Hours.
Keep the store humidity below 60%.
Walk-in freezer can be opened from inside.
Food provided in their original containers.
Segregation of cleaning materials from food
items.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 51
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
Separate the ready to eat material like
Vegetables from meats and poultry.
All packed foodsare within their expiry
dates.
Check receiving dates of meat, poultry and
fish.
11.4 Bathrooms:
Water heater in good condition.
Sanitary/Disinfection to be used.
No safety hazards (e.g. electrical,
slipping…etc).
No leaks.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
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Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
12. CRANE OPERATIONS & RIGGING
Do all cranes have a current manufactures
inspection sticker.
Is the rated maximum working load for each
crane conspicuously posted.
Are all crane controls properly marked to
show their function
Are the crane load chart posted inside crane
cabin.
Are All safety devices provided on cranes
such as boom stops, boom angle indicators,
and anti-two-blocking switches kept in
proper working order
Emergency lowering system functioned and
work properly.
Are all lighting installed on a crane, by the
manufacturer, including boom lights, travel
lights, instrument panel lights, and warning
lights properly maintained and used.
Are crane cab windows kept clean and free
from defects that may affect visibility
Does each crane hook have an approved
safety latch fitted
Is each crane fitted with a two way
communication device
Is all offshore cargo weight manifested as
per Marine Instruction Manual.
Is the MODU lifting gear register accurate
and up to date
Are all slings and related lifting gear visual
inspection every 6 months recorded in a
sling inspection log
Are all spreader bars and lifting forks
marked with the following; serial number,
date of load test, SWL & color code
When not in use, is all rigging gear stored in
a designated storage area offering
protection from the elements
Is the use of webbing slings controlled
under the PTW system
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 53
Document No: EGPC-SF-TN-002

ITEMS COMPLIANCE REFERENCE COMMENTS


YES / NO
13. HELIDECK
If helideck nets are not installed, is the helideck
covered in a non-skid material.
Is the outside perimeter netting in place and in good
condition
Is the helideck crash box correctly equipped
Has the Helideck firefighting equipment been
inspected and is it operable
Are safe arrival/boarding procedures used as per rig
instruction
Are the fire team in position for landing/take-off
Are all cranes secured (not working) during
landing/take-off
Are there at least two exits from the Helideck
Is each access to the helideck marked with warning
signs “beware of the tail rotar”
Is there a passenger waiting area at least 7’ below the
helideck
Is there a designated, OPITO (or approved equivalent)
qualified HLO for each shift
Are all collision points 50’ or more above the Helideck
fitted with aviation lights
Does the Helideck drainage work effectively
Does the Helideck have an illuminated wind sock
Is the MODU equipped with a VHF radio capable of
reaching 138.25 and 138.20 to allow for direct
communications with the helicopter
Are all helideck perimeter lighting installed and
operational
Are all helideck perimeter lighting and lighting to
facilitate helicopter operations available on
emergency power
Are all helideck markings legible
Emergency Equipment shall be stored in immediate
vicinity of the helicopter landing area. They shall be
stored in a suitable container to keep them in good
condition for immediate use:
 An aircraft type axe.
 A large axe.
 A heavy-duty hacksaw with blade.
 2 spare hacksaw blades.
 A grab hook.
 A quick release knife.
 A crowbar
 A pair of 24 inch bolt croppers.
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 54
Document No: EGPC-SF-TN-002

14. Certificate and NDE:


Date of Last
14.1 General
Inspection
MARPOL certificates MARPOL
PROTOCOL/CONVENTI
ON
MODU Certificate
MODU Code
Flag Certificate
List of all Class certification dates and possible Class (Annual and 5
outstanding comments by Class surveyor yearly)
Last wall thickness checks report for the Hull. (Shell
plate, Bottom, decks, etc.) applicable only for MODU Class (5 yearly)/PMS
of 15 years old or older
Details of Last Spud can inspection (internal and
external, including NDT report of major load bearing Class (5 yearly)/PMS
welded areas)
Details of last leg inspection report (Visual and NDT
reports of major welded areas) Class/PMS

Review of Marine Operations Manual (Verify if any


modifications have been made and updated,
Class
including light ship survey and available variable deck
load)
Jacking system last third party inspection/overhaul PMS/OEM
report, including leg guides and tolerances recommendation (the
period interval should
not exceed 5 years)
Date of Last
14.2 Drilling Equipment
Inspection
Derrick- Provide for review the last valid test
API RP4G Sect 5.1
certificates and inspection reports including the NDT
NDT Records
inspection of high stress areas
Provide for review the last derrick dropped object 3rd API RP54 Sect 9.2.13
party inspection report DROP’s
Crown Block CAT IV Inspection Report API RP8B
Has the crown been NDT inspected for possible cracks
API RP4G
in beams?
Date of last sheave bearing check and sheave groove
gauging conducted. PMS
Provide the last measurement recorded.
Travelling Block CAT IV Inspection Report API RP8B
Travelling Block - Provide certification and correct
API RP8B
SWL of the block hang-off lines.
Deadline Anchor CAT IV Inspection Report API RP8B
Swivel CAT IV Inspection Report API RP8B
Swivel - Last lube oil sample analysis PMS
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 55
Document No: EGPC-SF-TN-002

Swivel - Threaded connection NDT inspection report API RP8B


NDT inspection reports for swivel yoke/becket
Hook CAT IV Inspection Report API RP8B
NDT inspection report of the threaded connection of
API RP8B
the swivel.
NDT inspection reports of all elevators (6-monthly
and Yearly) Yearly check to include complete API RP8B
disassembly and NDT inspection of hinges and pins
Pipe Spinning Wrench - lifting points NDT inspection
LOLER 1998 Reg 9
report
NDT inspection reports for the rig tongs. API RP8B
Are the tong counter weight wire lines included in the
lifting gear inspection program? LOLER
(They are classified as lifting appliances)
NDT inspection reports of master bushings and
LOLER 1998 Reg 9
bushing pullers.
NDT inspection reports of lifting subs and lifting caps.
LOLER 1998 Reg 9
NDT inspection reports of all slips. API RP8B
NDT inspection reports of all dog collars and clamps. API RP8B
NDT inspection reports of TDS bails – if available
NDT inspection reports of the pad eyes for the
API RP8B
travelling block hang-off lines.
Inspection programme and last inspection report for API RP7G
the drill string. DS-1 Vol 3
NDT inspection reports of the bail pin keepers on the
API RP8B
swivel.
NDT inspection reports for the link ear wear and full
API RP8B
surface crack tests.
NDT inspection of the top drive main shaft and load
API RP8B
collar.
Provide the last work pack for the overhaul of the top
OEM
drive.
Provide certification for the installed drilling line. API RP7G
NDT inspection report for “V” door supports. Ops Requirement
NDT inspection report of Hydraulic Catheads / Ezy-
Ops Requirement
Torq units.
Drawworks components and brake linkage CAT III API RP7L
NDE inspection report IADC Safety Alert 99-
09
Drawworks - NDT inspection reports of the spare
NDT Records
brake bands
Drawworks - NDT inspection reports of brake band at
NDT Records
full circumference.
Drawworks last overhaul report OEM
API RP 7L
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 56
Document No: EGPC-SF-TN-002

Disk Brake – Are the relief valve settings calibrated


and tested at a regular intervals not exceeding 10
years in a protected environment or 5 years for relief API RP510 Sect 6.6
valves working in a corrosive environment? API RP576 Sect 6.4
A relief valve list clearly indicating the location, set
value and testing date, must be available.
Disk Brake – Are the springs of the emergency brake
OEM
renewed every 12 months?
Iron Roughneck - latches and gates NDT inspection OEM
report (6 monthly basis)
TDS- Have ultrasonic inspections been carried out to
AS PER OEM
detect signs of erosion and/or corrosion of the inside
INSTRUCTIONS
diameter (5 yearly or 15,000 running hours)
TDS- load shoulder upper IBOP valve is used the
AS PER OEM
connection between the valve and main shaft NDT
INSTRUCTIONS
inspection report (6 monthly or 1,500 running hours)
TDS - NDT inspection of all load bearing areas are to
AS PER OEM
be carried out as per Varco's recommendations. (12
INSTRUCTIONS
months or 3,000 hrs)
TDS- Retractable Guide Dollies used on Varco top
drives and travelling blocks to be inspected for cracks. AS PER OEM
(Cracks develop in and around the area where the INSTRUCTIONS
lower retract arm stop is located)
TDS- Last oil sample analysis reports. Oil Sample Records
TDS- Last calibration of all instruments, in particular PMS History
those displaying torque/pressure and amps, is carried Records/AS OEM
out on a regular basis. (i.e. yearly) RECOMMENDATIONS
TDS- Are the power and service loops regularly PMS History
surveyed to ensure that they lay correctly and Records/AS OEM
undamaged and not twisted? RECOMMENDATIONS
Are there spare electric and hydraulic service loops
PMS/OEM
available onboard?
RECOMMENDATION
Provide date of the last service loop change out.
Rotary Table – Last lube oil sample analysis reports of PMS/OEM
the table and gear box. RECOMMENDATION
Swivel - Last lube oil sample analysis PMS/OEM
RECOMMENDATION
Swivel - Threaded connection NDT inspection report API RP8B
Kelly Spinner – Last inspection report API RP8B
Kelly and Kelly Drive Bushing - Verify that valid
inspection reports are available for the kelly in use NDT Records
(Not older than six (6) months)
Hook - Link ears last NDT inspection report API RP8B
Hook - When was the entire hook checked for cracks,
NDT Records
wear and metal deformations?
Drilling Instrumentation - When was the weight
indicator last calibrated API RP54 Sect 9.10.2
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 57
Document No: EGPC-SF-TN-002

(Should be done periodically)

Drilling Instrumentation - When were all


instrumentation calibrated? such as RPM of the PMS HISTORY/OEM
rotary table, MD load indicator, flow meter, mud RECOMMENDATION
pump pressure gauges, etc.
Drilling Subs – Provide for review the inspection
program for the drilling subs and the previous PMS
inspection records.
Fishing Tools - Provide for review the inspection
program for the fishing tools and the previous PMS
inspection records. If available
Casing Stabbing Board - Verify the CBS has been load
tested.
ASME B30.23 Chapter
OEM Test: 2 X SWL (new installation, after major
23-1 Sect 23.2.2.1.a2 -
overhaul)
b1.
Annual test: 1.25 X SWL, platform shall be hoisted
LOLER Reg. 5(1)(d)
and held in a suspended position no less than five (5)
(159)
minutes, followed by an inspection by a qualified
person.
Casing stabbing board certificate and last high load
LOLER 1998 Reg 9
bearing areas NDT inspection report.
Manriding Winches - certificates available to certify
LOLER 1998 Reg 9
these winches
Utility Tuggers and Man Riding Winches - Last NDT API RP8B Table 1
inspection report of the tugger/winch foundations. IADC Safety Alert 09-
When were the foot bolts last replaced? 22
LOLER 1998 Reg 9
Cementing cross-over 4½”IF Pin x 2”Weco Female
NDT Records
(bottle neck) NDT inspection report
Well Testing Equipment – When were the high
ASME B31.1 & 3
pressure lines were last pressure tested?
Well Testing Equipment – NDT inspection reports of ASME Section V –
the high stress areas Edition 2017
Well Testing Equipment – Valid wall thickness
inspection reports of the oil and gas lines.
ASME/ANSI B 36.10
(It is recommend that previous inspection report is
not older than one (1) year maximum)
Date of Last
14.3 Mud System
Inspection
Provide certification and results of last wall thickness
survey of the Standpipe Manifold. (Wall thickness
tests should be carried out yearly on the standpipe API RP574 Sect 7.2
from the manifold up to the rotary hose connections)
Provide certification of the cement hose OEM
Provide certification of rotary hoses, age of rotary API RP7L
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 58
Document No: EGPC-SF-TN-002

hoses and date of last borescope inspection OEM


Provide certification of high pressure mud jumper
API RP7L Appendix A
hoses, age of hose and date of last borescope
OEM
inspection.
Wall thickness report for HP mud and cement lines. OEM
Is there a maintenance/ inspection program is in
API 510 Sect 9.3.1 &
place that will ensure the pulsation damper to have
9.3.6.C
sufficient integrity for the intended service.
Provide verification that the mud pump pulsation
dampers have been hydrostatically tested within the
last ten years. (if applicable)
ASME Sect VIII Div. 1
Class may require a five (5) yearly interval for internal
API 510 Sect 9.3.6.C
inspection and pressure testing to MAWP (e.g. ABS
Certification of Drilling systems Section 9.5.5 ii and
iii)”
Work pack including final bearing clearances, for the API RP7L Sect 6.3
mud pumps. OEM
When were the bearing clearances for the mud API RP7L Sect 6.3
pumps, last checked/recorded? OEM
Mud Pumps - NDT inspection reports when the pony
rod ends, pistons rod ends, intermediate rods, etc NDT Records

Mud Pumps - Provide for review the NDT inspection


of high stress areas of the crankshaft for cracks.
(Verify if these inspections are conducted on regular NDT Records
intervals one or two years, frequency depends on
existence of cracks)
Mud Pumps - Verify if the pressure relief valves of the
mud pumps are calibrated and inspected on a
reasonable interval. ( API RP576 does not give a set
inspection interval but intervals are depending on the API RP576 Sect 6.4
environment of the pressure relief valve, reasonable
will be approximately every year)
Mud Pumps - When were the studs on the fluid end
last removed and inspected for fatigue cracking? (as OEM
per OEM 12,000 running hrs)
Vacuum Degasser - Report on the overall and internal
inspection, to include the wall thickness reports OEM
and/or pressure test results.
Standpipe Manifold and Rotary Hoses - Verify ContiTech Beattie
pressure test records of the jumper and rotary hoses. Inspection Guidelines,
The acceptable pressure drop is 2% HP Drilling &
Production Hoses
Rev.1
FINAL
HSE MANAGEMENT CODES OF PRACTICE
October 2020
Jack-up Rig Standard Checklist
Page 59
Document No: EGPC-SF-TN-002

Standpipe Manifold and Rotary Hoses - Verify if the


integrity verification of the rotary hose and the
jumper hose are managed in the maintenance
system.
API RP7L
ContiTech Beattie recommends:
ContiTech Beattie
Every three month - visual inspection
Inspection Guidelines,
Annual pressure test
HP Drilling And
Every 5 years - primary inspection
Production Hoses
8-10 years - 2nd primary inspection
Rev.1
ContiTech Beattie states that normal expected life
time cycle of a rotary/jumper hose should be
approximately 5 - 10 years, provided that the hose is
maintained according to the OEM’s
recommendations
When were the trip tanks last UT wall thickness
inspected? PMS
Provide for review the last UT report
14.4 Well Control Equipment Date of Last Inspection
Provide certification for the Coflexip choke and kill
OEM
hoses, last borescope inspection and age of hoses.
Provide certification for the poorboy degasser, to
include the wall thickness reports / pressure test Ops Requirement
results.
Provide ddocumentation to verify when all kill and
choke lines were ultra-sonically tested for wall API RP53
thickness.
Overhaul report for the choke manifold- 3 to 5 yearly
API RP53
inspection of valves and chokes.
BOP overall reports – all BOP equipment including the
API RP53 Sect 17.10.3
annulars and the diverter.
Last NDT inspection report of the bonnet bolts with
Hydril EB #92007
high pre loads (4 yearly, when Torque tools are used)
Last NDT inspection report of the bonnet bolts with
Hydril EB #92007
low pre loads NDT inspected yearly
Last NDT inspection report of the shear/blind ram
NDT Records
blades
BOP Hoisting System - crane hook NDT inspection
API RP2D Sect C.4.1.2c
report
BOP Hoisting System - sheaves NDT inspection report API RP2D Sect C.4.1.2c
BOP's – Documentation of the shearing capacity of API RP53 Sect 17.5.6
the shear rams. Is it appropriate for the grades and API STD 53 Sect
weights of the drill pipe in use on the rig? 6.5.4.7 (surface)
Gate Valves – Are the studs if the flanges of the gate
valves are B-7 grade or higher? API RP53 Sect 17.11.2
The proper nuts 2H should also be used.
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Gate valves for BOP - disassembled in the last 3 to 5 API RP53 Sect 17.10.3
years for inspection, produce records. API STD 53 Sect 6.5.7.3
Relief valves on the BOP Control Unit system-test
API RP53
date and test pressure.
Surface Hydraulic BOP Control Unit - A testing and re-
certification schedule of relief valves must be in place.
API RP576 Sect 6.1.2
The relief valves must be fitted with tags indicating
testing date and test pressure.
(The pressure setting is normally 3,300 psi)
Surface Hydraulic BOP Control Unit - Pressure gauges
should be calibrated to 1% of full scale at least very API RP53 Sect 12.5.3.g
three years.
Surface Hydraulic BOP Control Unit - Verify whether
the accumulator bottles have ever been API Spec 16D 2.2.1.4
hydrostatically tested, preferably every ten years and API Spec 16D 3.1.2.3
the bottles should be tested in a qualified machine ASME Sect VIII Division
shop to 1.5 times the working pressure. 1
(New bottles should have ASME U1A certificates)
BOP Hoisting System - Provide for review the
certification of the wire ropes/chains and how long API RP2D
they have been installed.
BOP Hoisting System – Has the crane been load
tested within the last 4 years? API RP2D
(5 tons above SWL)
Conductor Tensioning Unit - When were the hydraulic
PMS
tensioning cylinders last pressure tested / inspected?
BOP Pressure Tests (All Types) – Is the PM system
with equipment identified, tasks specified and time
intervals between tasks stated should be employed
on each rig. API RP53 Sect 17.12.1
Records of maintenance performed and repairs made
should be retained on file at the rig or readily
available.
BOP Pressure Tests (All Types) - Ensure that pressure
API Spec 16A Sect
gauges are periodically recalibrated depending on
7.2.3.3 & 7.2.3.4.1
degree of usage of the gauges.
14.5 Power Plant Date of Last Inspection
Provide the main engine running hours, plus hours to
Ops Requirement
next major overhaul & last overhaul report.
Diesel Engines General - Are the engine shut down
devices are actuation checked on a weekly basis? API RP54 9.15.2

Diesel Engines - When was the vibration damper last


OEM
checked for: rubber flexibility and the use of silicon
PMS
grease?
Diesel Engines - Are lube oil samples taken, analysed
and are results reported back to the rig? History Records
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Diesel Engines – Are any major overhauls


PMS
expected/planned in the next 6 months?
Diesel Engines - Is the coolant inhibitor concentration PMS
checked and is it part of the PM routine? History Records
When was the last Main engine shutdown test carried
out?
Provide the results of last shutdowns tests of the;
OEM
overspeed, high oil temp, high water temp, low
cooling water pressure, crankcase pressure detector
& low lube oil pressure
Crane annual third party inspection and date of the
API RP2D
last 5 yearly inspection.
Crane and Power System – Provide copies of the
following records:
a) Original test certificate b)
Ops Requirement
Date and crane to which rope is fitted
c) Record of slipping/cutting
d) Last load test
Crane and Power System – Provide for review the ANSI B30
daily, monthly and yearly inspection reports. PMS
Produce documentation to verify when the air
receivers were last UT inspected and is the maximum API RP510
safe working pressures marked on all units?
Date of last test of the high temperature shutdown
IADC Alert 98-7
on the rotary compressors
Air Compressors - When was the oil last changed?
PMS
Air Compressors, System & Receivers - When were
PMS
the safety valves last tested/replaced?
14.6 Electrical Date of Last Inspection
Main Transformers - Regular oil samples should be
taken from any transformers or other equipment
immersed in oil.
PMS
These samples should be examined and the results
logged for future reference. Provide last sample
report
Main Transformers - Has a thermal inspection of the IEE rec EEEMFOI 1992
busbars and connections been carried out recently? sect 26.7
Converters (SCR's & VFD's) - Has a thermographic NFPA 70B 11.17
inspection of the busbars and connections been AS/NZS 3439.2 Sect
carried out recently? 7.1.1.4/ 8.2.13,
Main Switchboards - Have the circuit breakers and Special Survey & IEE
thermal overloads been tested through a current rec EEEMFOI 1992
injection test less than 5 years ago? sect 26.7
DC Motors - Supply a copy of the latest DC motors
PMS
megger test values from the PMS
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AC Motors – Supply a copy of the latest AC motors


PMS
megger test values from the PMS
Motor Control (MCC's and Starters) - Have the circuit Special Survey
breakers and thermal overloads been tested through IEE Rec EEEMFOI Sect
a current injection test less than 5 years ago? 26.7
Motor Control (MCC's and Starters) - Supply a copy of
PMS
the last Load Analysis, are they still valid?
Elmagco Brake - When was the brake last
OEM
disassembled and the bearings replaced?
PMS
Provide copy of last inspection report
Elmagco Brake - Provide for review the last air gap OEM
readings PMS
HVAC - Is there a permanent record of gas added to
PMS
the system. Provide log for review
Insulation resistance readings for primary and
IEE 26.2
secondary windings on main transformers
Proper operation of generator safety devices,
IEE 8.5.3i
including reverse power and under frequency tripping
Main and Emergency generator insulation readings IEE 26.2
Are all back up battery supply, charging and UPS units
IEE 14.4 & 14.9.4
operational?
Thermal imaging survey on switchboard connections IEE 26.7
All emergency lighting is operational and marked with
a red coloured “E”
IEC 61892-6 11.4
(Red E on round white background identification label
on the diffuser)
Ensure all flame paths are not restricted on explosion
IEC 60079-14 10.2.2
proof motors
14.7 Safety Date of Last Inspection
Personnel basket - Every six months, thoroughly
HSE
inspected and submitted to a load test.
When was the fixed fire protection equipment last
serviced by a certified 3rd party independent HSE
company? Ops Requirement
Provide report or details
Provide for review the lifting gear equipment register
include all drilling equipment lifting gear. (Links, LOLER
elevators and downhole tools)
Provide for review the certification for the most
recent lifting gear inspection. (Inspections should be LOLER
at six (6) months intervals)
Provide for review the certificates of all lifting
LOLER
appliances, including wires, kept on file on the rig.
Produce documentation of hydrostatic tests
performed on all portable fire extinguishers. MODU Code 9.9.1
(Hydro Test intervals to be as per Flag requirement)
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Produce Provide certification for all inertia reels (anti-


LOLER 1998 Reg 9
fall blocks)
Provide for review in the maintenance system that all
PMS
B.A. sets are regular maintained.
BA set documentation. (Hydro test 5 yearly) MSC/Circ. 850 Sect.8.1
IACS No.88
BA Compressor - pressure relief valves last
OEM
tested/certified.
Fire Hose Stations – When was the last pressure test
PMS
of the fire hoses and system?
Portable Extinguishers and Equipment – Provide for
API RP54 Sect 7.2.3
review the last inspection/hydrostatic test date.
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General Comments & Observation:

Final Results
Rig Accepted Rig Accepted with Rig Suspended Rig Rejected
conditions

Reported by Reviewed by Approved by

Name

Positon

Company

Date

Signature
FINAL
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Document No: EGPC-SF-TN-002

Annex – A: Drilling Equipment’s Certificate

Inspection Categories
Item Description Reference
CAT III Certificate CAT IV/COC certificate

1 MAST & SUBSTRUCTURE API SPEC 4F, RP 4G


2 MONKEY BOARD
3 STABBBING BOARD
4 CROWN BLOCK
5 TRAVELLING BLOCK
6 ELEVATOR LINKS
API SPEC 8A, RP 8B, RP 54
7 DEAD LINE ANCHOR
8 KELLY & KELLY BUSHING
9 TOP DRIVE
10 STAND PIPE MANIFOLD
11 CHOKE MANIFOLD API SPEC 6A
12 ROTARY TABLE
13 ROTARY BUSHING
14 ROTARY SLIPS
15 ROTARY HOSES
16 BOP HANDLING EQUIPMENT
17 MANUAL TONGS API SPEC 7K, RP 7L, RP 54
18 SAFETY CLAMPS
19 PULSATION DAMPENER
20 MUD PUMPS
21 DRAWWORK
BOP Well Control
Equipment
22 (Ram preventer, Annular API SPEC 16A, RP 53
Preventer,
Drilling Spools, Clamps)
Notes:
CAT III & CAT IV Inspection shall be documented .
Name Plate shall be included in the COC certificate and shall be located on the equipment .
Offshore jack-up rig mast is exempted from CAT IV inspection as per API RP 4G.
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Annex – B: Marine Certificates


Compliance
Certificate Reference Note
(Yes/No)
Country of Registry & Flag Related Certificates
(A) Certificate of Registry
Valid only with conjunction with International &
National Certificates
(B) IOPP Certificate
Annex-I of
(B.1) Renewal (every 5 years)
MARPOL
(B.2) Intermediate Survey Regulation
(B.3) Annual Survey
(C) IAPP Certificate
Annex-VI of
(C.1) Renewal (every 5 years)
MARPOL
(C.2) Intermediate Survey Regulation
(C.3) Annual Survey
(D) ISPP Certificate
Annex-IV of
(D.1) Renewal (every 5 years)
MARPOL
(D.2) Intermediate Survey Regulation
(D.3) Annual Survey
(E) NLS Certificate
Annex-II of
(E.1) Renewal (every 5 years)
MARPOL
(E.2) Intermediate Survey Regulation
(E.3) Annual Survey
(F) International Load Line Certificate
(G) Radio Station Liscence (GMSDSS)
(H) Raditelephony Certificate (only for self-propelled
vessels)
(I) Cargo Gear Registry
(J) IMO MODU Code Certificate (Safety Construction
& Equipment Cert.)
(K) Minimum Safe Manning Certificate
Class Certificate (Hull & Machinary)
Class Certificate Surveys (Annual/Intermediate)
UWILDD Inspection
Anchor Chain Inspection
Structural Survey
Class Status Report
PMS Annual Surveys
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Compliance
Certificate Reference Note
(Yes/No)
API SPEC 2C, RP
Marine Cranes 2D
The period
interval shall
OEM
Derrick Skidding System not
Recommendation
exceed 5
years
API SPEC 2F, RP
Mooring Chains
2I
LALGR
(Lifting
Every 6
Lift Gear Inspection Appliances &
months
Lifting Gear
Regulations)
FINAL
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Annex – C: Offshore Personal Training Matrix

Offshore Personnel
Training Matrix.xlsx

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