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Jack-Up Rig Standard Checklist
Jack-Up Rig Standard Checklist
Jack-Up Rig Standard Checklist
EGPC-SF-TN-002
EGPC GUIDELINE
Table of Contents
1. Executive Summary ......................................................................................................................... 6
2. Purpose and scope .......................................................................................................................... 6
2.1 Purpose ......................................................................................................................................................... 6
2.2 Scope ............................................................................................................................................................ 6
2.3 Field of Application ...................................................................................................................................... 7
2.4 Inspection Contractor’s Requirements .......................................................................................................... 7
2.5 Safety ............................................................................................................................................................ 7
2.6 Quality Assurance ......................................................................................................................................... 8
3. Audit Checklist ................................................................................................................................ 8
1. Quality Management System .................................................................................................... 12
2. Safety Management System ..................................................................................................... 12
3. Rig : ............................................................................................................................................ 17
4. Warehouse and storage: ........................................................................................................... 20
5. Safety:........................................................................................................................................ 21
6. Handling and lifting equipment: ............................................................................................... 26
7. Rig Floor and Substructure: ....................................................................................................... 32
8. Well Control and BOP:............................................................................................................... 38
9. Mud System and Solid handling equipment: ............................................................................ 41
10. Power Supply:.......................................................................................................................... 45
11. Accommodation block: ........................................................................................................... 48
12. CRANE OPERATIONS & RIGGING ............................................................................................. 52
13. HELIDECK ................................................................................................................................. 53
14. Certificate and NDE: ................................................................................................................ 54
Annex – A: Drilling Equipment’s Certificate .......................................................................................... 65
Annex – B: Marine Certificates ............................................................................................................. 66
Annex – C: Offshore Personal Training Matrix...................................................................................... 68
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Document No: EGPC-SF-TN-002
REVISION RECORD:
Issue No. Description of Revision
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Document No: EGPC-SF-TN-002
Copyright
This manual is a property of EGPC. It is nontransferable and must be surrendered on demand
or upon termination of employment to EGPC. This manual cannot be used except in the
purposes it is issued for. It cannot be reproduce this report in whole or in part unless by the
approval of EGPC CEO Assist for HSE and according to EGPC codes of practice document
control procedure (EGPC-GEN-GL-001).
Disclaimer
No liability whatsoever in contract, tort or otherwise is accepted by EGPC or any of its
Companies, their respective shareholders, directors, officers and employees whether or not
involved in the preparation of the Manual for any consequences whatsoever resulting
directly or indirectly from reliance on or from the use of the Manual or for any error or
omission therein even if such error or omission is caused by a failure to exercise reasonable
care.
All administrative queries should be directed to the EGPC HSE Department utilizing
feedback form according to document control procedure (EGPC-GEN-GL-001)
Abbreviations
Definitions
Please refer to Definition and Abbreviations procedure (EGPC-GEN-GL-002)
References
1. Executive Summary
The EGPC Guideline aim to provide guidance and clarity on a range of topics relevant for
onshore and offshore oil and gas operations in the EGYPT and on the EGYPT continental
shelf. The Guidelines cover a wide variety of topics, many of them related to health, safety and
environment, and to process safety operational matters.
This guideline define the service requirements for Jack-Up Rig Inspection/surveys (and audits),
Commissioning (procedures and management), on drilling and workover rigs operating
offshore.
All Guidelines is owned by EGPC, in which selected members of EGPC are represented and
are actively participating. Through a process of drafting and reviewing, in liaison with external
stakeholders and IOC’s where needed, each Guideline will be assessed by all committee.
All Guidelines require the endorsement of the committees and eventually the approval of
the Executive personnel of EGPC. All approved Guidelines will be published on the MoP HSE
portal and subsequently maintained in accordance with this Guideline.
2.2 Scope
The scope of this document is to define the service requirements for Jack-Up Rig Inspection/surveys
(and audits), Commissioning (procedures and management), on drilling and workover rigs operating
offshore.
It is the responsibility of each company to assure the compliance of any newly contracted Jack-
Up Rigs with the minimum requirements stipulated in the contract.
Any additional items/changes shall be identified, reviewed, and agreed on under EGPC DRILLING
Team & HSE team consultation.
Verification of compliance with EGPC minimum acceptance standard (i.e. Well Control Policy,
BOP and Tubular requirements) and technical Rig Contract specifications (Personnel
qualification requirements included).
Verification of certification and safety rules as:
IMO, Modu Code and SOLAS requirements.
Local Rules and regulations for the country of activity.
Company specific safety requirements (if any).
Safety and emergency procedures.
2.5 Safety
The drilling Contractor shall be responsible for adopting and applying all the safety measures while
performing the service requested by the Company, in order to prevent any possible accident that
could result in to injury to Contractor/Company/Rig Owner/Third Party personnel or damage to
Company/Rig Owner/Third Party equipment/facilities.
The drilling Contractor shall at all times be responsible for ensuring that Personnel provided to
perform the Services hold valid safety certification.
Company reserves the right to inspect and/or audit the qualifications and/or Health, Safety and
Environment training of Contractor’s Personnel.
The drilling Contractor must provide his own Personnel with necessary protective and safety
equipment.
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Document No: EGPC-SF-TN-002
3. Audit Checklist
All activities carried out by auditors shall be recorded against following checklist
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Document No: EGPC-SF-TN-002
Rig Identification
Rig Name:
Rig Owner
Class:
Flag State :
Location:
Year Built
OIM Name:
Rig contract No.
Rig contract Start on:
Inspection from to
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Document No: EGPC-SF-TN-002
Isolation of Systems **
Safe Job Analysis SJA
Lifting Plans
Weekly and Monthly HSE Meetings
Weekly and Monthly HSE Inspection
Safety induction & registration for new
arrivals
Dropped objects management system commit
of register with the inventory of all equipment
in the Mast, tag number of each piece of
equipment, fastening Method. (Mast Log
book)
All Sea bed Survey, rig move preparation
checklists and rig move plan Are all carried out
prior to rig moves.
Final Position Acceptance is carried out by
OIM, according to the standard requirements
for offshore drilling locations.
All rig move equipment is inspected against
safety requirements.
Rig move reports are approved by Tow master
& properly filled and sent to Head office.
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Document No: EGPC-SF-TN-002
easily access.
8.1 General:
Gate valves for BOP - disassembled in the last 3 to 5 API RP53 Sect 17.10.3
years for inspection, produce records. API STD 53 Sect 6.5.7.3
Relief valves on the BOP Control Unit system-test
API RP53
date and test pressure.
Surface Hydraulic BOP Control Unit - A testing and re-
certification schedule of relief valves must be in place.
API RP576 Sect 6.1.2
The relief valves must be fitted with tags indicating
testing date and test pressure.
(The pressure setting is normally 3,300 psi)
Surface Hydraulic BOP Control Unit - Pressure gauges
should be calibrated to 1% of full scale at least very API RP53 Sect 12.5.3.g
three years.
Surface Hydraulic BOP Control Unit - Verify whether
the accumulator bottles have ever been API Spec 16D 2.2.1.4
hydrostatically tested, preferably every ten years and API Spec 16D 3.1.2.3
the bottles should be tested in a qualified machine ASME Sect VIII Division
shop to 1.5 times the working pressure. 1
(New bottles should have ASME U1A certificates)
BOP Hoisting System - Provide for review the
certification of the wire ropes/chains and how long API RP2D
they have been installed.
BOP Hoisting System – Has the crane been load
tested within the last 4 years? API RP2D
(5 tons above SWL)
Conductor Tensioning Unit - When were the hydraulic
PMS
tensioning cylinders last pressure tested / inspected?
BOP Pressure Tests (All Types) – Is the PM system
with equipment identified, tasks specified and time
intervals between tasks stated should be employed
on each rig. API RP53 Sect 17.12.1
Records of maintenance performed and repairs made
should be retained on file at the rig or readily
available.
BOP Pressure Tests (All Types) - Ensure that pressure
API Spec 16A Sect
gauges are periodically recalibrated depending on
7.2.3.3 & 7.2.3.4.1
degree of usage of the gauges.
14.5 Power Plant Date of Last Inspection
Provide the main engine running hours, plus hours to
Ops Requirement
next major overhaul & last overhaul report.
Diesel Engines General - Are the engine shut down
devices are actuation checked on a weekly basis? API RP54 9.15.2
Final Results
Rig Accepted Rig Accepted with Rig Suspended Rig Rejected
conditions
Name
Positon
Company
Date
Signature
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Document No: EGPC-SF-TN-002
Inspection Categories
Item Description Reference
CAT III Certificate CAT IV/COC certificate
Compliance
Certificate Reference Note
(Yes/No)
API SPEC 2C, RP
Marine Cranes 2D
The period
interval shall
OEM
Derrick Skidding System not
Recommendation
exceed 5
years
API SPEC 2F, RP
Mooring Chains
2I
LALGR
(Lifting
Every 6
Lift Gear Inspection Appliances &
months
Lifting Gear
Regulations)
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Document No: EGPC-SF-TN-002
Offshore Personnel
Training Matrix.xlsx