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Are View On Top Con Solar Cell Technology
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All content following this page was uploaded by Engr. Hasnain Yousuf on 15 October 2021.
Received June 15, 2021; Revised August 27, 2021; Accepted September 3, 2021
ABSTRACT: The tunnel oxide passivated contact (TOPCon) structure got more consideration for development of high performance
solar cells by the introduction of a tunnel oxide layer between the substrate and poly-Si is best for attaining interface passivation. The
quality of passivation of the tunnel oxide layer clearly depends on the bond of SiO in the tunnel oxide layer, which is affected by the
subsequent annealing and the tunnel oxide layer was formed in the suboxide region (SiO, Si2O, Si2O3) at the interface with the substrate.
In the suboxide region, an oxygen-rich bond is formed as a result of subsequent annealing that also improves the quality of passivation.
To control the surface morphology, annealing profile, and acceleration rate, an oxide tunnel junction structure with a passivation
characteristic of 700 mV or more (Voc) on a p-type wafer could achieved. The quality of passivation of samples subjected to RTP annealing
at temperatures above 900°C declined rapidly. To improve the quality of passivation of the tunnel oxide layer, the physical properties and
thermal stability of the thin layer must be considered. TOPCon silicon solar cell has a boron diffused front emitter, a tunnel-SiOx/n+-
poly-Si/ SiNx:H structure at the rear side, and screen-printed electrodes on both sides. The saturation currents Jo of this structure on
polished surface is 1.3 fA/cm2 and for textured silicon surfaces is 3.7 fA/cm2 before printing the silver contacts. After printing the Ag
2
contacts, the Jo of this structure increases to 50.7 fA/cm on textured silicon surfaces, which is still manageably less for metal contacts.
This structure was applied to TOPCon solar cells, resulting in a median efficiency of 23.91%, and a highest efficiency of 24.58%,
independently. The conversion efficiency of interdigitated back-contact solar cells has reached up to 26% by enhancing the optoelectrical
properties for both-sides-contacted of the cells.
Key words: TOPCon Solar Cell, TOPCon solar cell fabrication, Production process of TOPCon Solar Cell, TOPCon cell efficiency progress,
TCAD analysis of TOPCon solar cell
IBC : Interdigitated back contact greatest interest. In TOPCon design, the metal does not come
TOPCon : Tunneling oxide passivated contact into direct contact with the wafer. Alternatively, a thin tunneling
LPCVD : Low pressure chemical vapor deposition oxide is applied, followed by a layer of highly doped with n or
PECVD : Plasma enhanced chemical vapor deposition p poly silicon that contacts the metal at the ends. Behind the
APCVD : Atmospheric pressure chemical vapor deposition tunneling oxide does not affect the operation of the device, as
the tunneling oxide blocks one type of carrier. Therefor, these
structures are commonly referred to as the passivating contacts.
1. Introduction
SunPower Corporation was fabricating the Integrating Back
5)
Contact (IBC) cells in 2010 , where the contact use the
The efficiency of traditional manufacturing solar cells has
passivating contacts. TOPCon cell of Fraunhofer ISE with an
improved by 0.5 to 0.6% per annum and is now over 22% with 6, 7)
efficiency of 25.8% , and POLO-IBC with an efficiency of
the passivated emitter rear cells (PERC) structure in last few 8) 2
1-3)
26.1% were reported, where a specific surface area was 4 cm .
years . When the Si solar cell’s efficiency approaches 23%,
Inspired by these excellent research advances, attempts to
most of the recombination loss is due to metal contact. Therefore,
introduce passive contacts into industrial solar cell manufacturing
contact passivation has been an enthusiastic investigation matter
are fascinating. However, there are some industry requirements
to consider. Firstly, it should currently use a large silicon wafer
*Corresponding author: echo0211@skku.edu; junsin@skku.edu 2 2
of 156.75 × 156.75 mm , 161.7 × 161.7 mm or more. Secondly,
75
76 H. Yousuf et al. / Current Photovoltaic Research 9(3) 75-83 (2021)
The crystalline silicon solar cell has been thoroughly investi- of the heavily doped poly silicon, the resistance of the
gated for the previous some years. There is a high concentration junction can be decreased and the current output could be
oxidation from oxygen as an oxidizing atmosphere, and to form scale efficiency. The TOPCon solar cell efficiency was reported
the oxide film, at high temperatures oxygen reacts directly with at laboratory scale on first and second quarter of 2013 about
hydrazine gas. The moist oxygen is an extreme clear vapor of 21.8% and 22.9%, respectively, and in the third and fourth
pure water as an oxidizing atmosphere, and to form the oxide quarter of the same year the efficiency is improved and reported
film from the molecules of water and oxide on the surface about 23.6% and 23.9%, respectively. In 2014 the efficiency of
reaction. Generally, the rate of oxidation for dry oxygen oxidation TOPCon solar cell was improved to 24.3%. In the last quarter of
24, 27)
is lower than that of moist oxygen . 2015, the efficiency was reported about 25.1%. In the laboratory
scale the TOPCon solar cell got efficiency about 25.8% which is
5.2 Poly silicon Doped Film reported on 2017 by the Fraunhofer ISE as shown in Fig. 5. In
The massive doping of poly silicon layer is created by 1) by the commercial scale the efficiency is reported in 2017 about
utilizing LPCVD accumulating a silicon layer, reconciliation 22.2% which was further improved to 23.2% on 2018. The scale
with additional ion doping, or 2) by employing PECVD precisely of the efficiencies reach higher than before and got 23.3% on
consigning a layer of silicon doping film. 2019 which if further enhanced on 2020 and stretched at 23.6%
efficiency at the commercial scale. The conversion efficiency of
5.3 TOPcon cell efficiency progress N-type mono-crystalline based bifacial TOPCon solar cells had
The TOPCon solar cell efficiency progress is explain in two reached to 25.09%, which is the first crystalline silicon solar on
categories one is the laboratory scale and other is commercial a commercial size wafer exceeded the efficiency of 25% as
shown in Fig. 3 and expected more than 28% after the year
2028. The efficiency is enhanced as the passivation technology
improve and expected to increase the TOPCon solar cell pro-
duction from 5.9 GW on 2020 to 14.06 GW on 2025 as
described in the Fig. 4. The production capacity was expected to
30)
more than 8.16 GW .
Fig. 4. TOPCon solar cell production forecast30, 31) Fig. 5. Progress on TOPCon solar cell efficiencies
H. Yousuf et al. / Current Photovoltaic Research 9(3) 75-83 (2021) 79
Fig. 7. TCAD analysis of bifaciality and conversion efficiency with n-type TOPCon solar cell33)
80 H. Yousuf et al. / Current Photovoltaic Research 9(3) 75-83 (2021)
the cell drop up to 7.33% and the front side efficiency of the cell carrier depth increased. So, at low depth high current density
upsurge to 23.74% and the bifaciality is calculated as 1.74% due will be obtain at low concentration as shown in Fig. 8(b). A
to low efficiency of rear side of the cell. As the rear side highest open circuit voltage Voc of 715.9 mV was obtained for
19 3
efficiency is dropped by increasing the rear side finger width the inter-diffused carrier concentration of 1×10 atoms/cm at
and front side efficiency is increase when the rear side width is the depth of 10 nm as shown in Fig. 8(c). A fill factor FF (%) of
increase, so, we can identify the optimize value of the rear side 82.25% was obtained at highest efficiency for the inter-diffused
19 3
finger width using F1+R0.2. Which means that sum up the carrier concentration of 1×10 atoms/cm at the depth of 10 nm
100% efficiency value from the front side and 20% efficiency as shown in Fig. 8(d). The loss increases as the depth increases.
2
value from the rear side efficiencies. The optimum value of the The rear contact loss increases from 0.03 mW/cm to 0.17
2
rear side finger width is 100μm on which the rear side efficiency mW/cm for an increase in inter-diffused depth from 10 nm to
16
is 19.85% and front side efficiency is 23.35% and the optimum 350 nm. The impurity concentration was varied from 1×10
3 19 3
efficacy on both side is 27.37% get by F1+R0.2 as shown in the atoms/cm to 5×10 atoms/cm , and the depth was changed
33) 33)
Fig. 7 . from 10 nm to 350 nm in the TCAD tool as shown in Fig. 9 .
(a) (b)
(c) (d)
33)
Fig. 8. Analysis of interfuse concentration
not more than 7 fA/cm2, with the 94% non-metallized portion contact. In this review, abridging the performance of poly
2
with Jo = 3.4 fA/cm in addition to 6% metallization section with silicon passivating contacts, in addition to emerging a blatant
2
Jo = 50.7 fA/cm . It is accomplishing that enhancing the emitter passivating contact that is scientifically practicable, are currently
and its metallization yet accepts a great ability for more impro- highest imperative work in silicon photovoltaic investigation
vements in efficiencies. This could be complete by advance and progress. The solar industry is dominated by crystalline
progress of a traditional emitter construction and its metallization silicon solar cells. While interdigitated back-contact cell show
of paste, or by substituting it with a translucent passivating the greatest efficiency, double-sided contacted cells are less
82 H. Yousuf et al. / Current Photovoltaic Research 9(3) 75-83 (2021)
complex and the recommended choice for industrial production. contact: Identifying sources for efficiency limitations by wafer
Avoiding the front side layer that providing lateral charge carrier thickness and resistivity variation,” Solar Energy Materials and
Solar Cells, Vol. 173, pp. 96-105 (2017).
transportation which is the key to the outstanding opto-electrical
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