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Niu (2014) Ion Exchange Preparation
Niu (2014) Ion Exchange Preparation
Niu (2014) Ion Exchange Preparation
a r t i c l e i n f o a b s t r a c t
Article history: Zn-containing HZSM-5 zeolites (Zn/ZSM-5) were prepared by four methods including impregnation (IM),
Received 21 March 2014 ion exchange (IE), physical mixing with ZnO (PM), and direct synthesis (DS); the influence of preparation
Received in revised form 26 May 2014 method on the catalytic performance of Zn/ZSM-5 in the process of methanol-to-aromatics (MTA) was
Accepted 23 June 2014
investigated. The results indicated that Lewis acid sites of zinc species (ZnOH+) are formed by introducing
Available online 1 July 2014
zinc into HZSM-5, at the expense of the silanol hydroxyl and proton acid sites. The distribution of acid
sites and the nature of zinc species as well as the subsequent catalytic performance of Zn/ZSM-5 in
Keywords:
MTA are significantly influenced by the preparation method for introducing zinc. In Zn(PM)/ZSM-5, zinc
Methanol to aromatics
Zinc species
is mainly present as macro ZnO particles and trace ZnOH+ is formed by solid state reaction; in Zn(IM)/
Preparation method ZSM-5, ZnOH+ is the main ingredient, together with nano ZnO particles dispersed in the zeolite channel;
Zn-containing HZSM-5 in Zn(IE)/ZSM-5 and Zn(DS)/ZSM-5, however, only ZnOH+ species are observed. There is a linear correla-
Methanol aromatization tion between the amount of ZnOH+ species and the selectivity to aromatics for MTA over the Zn/ZSM-5
catalysts prepared by different methods; ZnOH+ species may promote the dehydrogenation of light
hydrocarbons to aromatics and suppress the hydrogen transfer reaction and the formation of alkanes
by depressing the Brønsted acidity. Zn(DS)/ZSM-5 with small particle size and high mesoporous volume
exhibits the longest catalytic lifetime, whereas Zn(IE)/ZSM-5 with high fraction of surface ZnOH+ species
gives the highest selectivity to aromatics in MTA.
Ó 2014 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.micromeso.2014.06.027
1387-1811/Ó 2014 Elsevier Inc. All rights reserved.
X. Niu et al. / Microporous and Mesoporous Materials 197 (2014) 252–261 253
proposed that ZnO and ZnOH+ species were present in Zn/ZSM-5 lined stainless steel autoclave under rotation (20 r/min). The solid
prepared by impregnation or physical mixing with ZnO [19,20]. products were recovered by centrifugation and washing with de-
Berndt and coworkers used temperature-programmed surface ionized water repeatedly until the mother liquid showed a pH
reaction with CO as probe molecule (TPSR/CO) to distinguish value of 7–8, followed by drying at 110 °C overnight and calcina-
between Zn2+ ions and oxygenous zinc species [21]; they observed tion at 550 °C for 10 h in air. The ZSM-5 zeolite in hydrogen form
that equimolar amounts of CO2 and H2 were formed during the (HZSM-5) was obtained through ion-exchanging with aqueous
TPSR/CO over Zn/HZSM-5 prepared by ion exchange and impregna- NH4NO3 solution (1 M, m(liquid)/m(solid) = 40) at 80 °C for 4 h
tion, proving the presence of ZnOH+ species. Kolyagin and cowork- and subsequent calcination at 550 °C for 6 h.
ers found that three types of zinc species were involved in Zn/H- Zn(IM)/ZSM-5 was prepared by incipient wet impregnation of
MFI zeolite prepared by impregnation with aqueous solution of HZSM-5 in Zn(NO3)2 solution, followed by drying at 100 °C over-
Zn(NO3)2, i.e. small ZnO clusters inside the pores, large ZnO clus- night and calcination at 550 °C for 6 h in air. Zn(IE)/ZSM-5 by ion
ters on the external surface, and zinc cations (Zn2+ or ZnOH+) exchange was obtained through stirring HZSM-5 powder in
[22]. Ni and coworkers prepared nano-sized H[Zn,Al]ZSM-5 zeolite Zn(NO3)2 solution (0.1 M, m(liquid)/m(solid) = 40) at 80 °C for 6 h,
by direct synthesis and found that the direct synthesis method was and then filtrating, drying and lastly calcinating at 550 °C for 6 h.
beneficial to the dispersion of zinc species and part of zinc intro- Zn(PM)/ZSM-5 was acquired by mechanically grinding the physical
duced was incorporated into the zeolite framework [23]. mixture of HZSM-5 and ZnO powder and subsequent calcination at
Although a great deal of efforts has been devoted to investigate 550 °C for 6 h. Zn(DS)/ZSM-5 was directly synthesized in a similar
zinc states in zeolites, the nature of zinc species in Zn-containing way as HZSM-5, by adding a desired amount of Zn(NO3)2 in the
HZSM-5 and their effect on the subsequent catalytic performance synthesis gel.
are still under debate. Biscardi and coworkers suggested that the
ZnOH+ species was unstable and might react further with acidic 2.2. Catalyst characterization
–OH groups to form active zinc species bridging two oxygen atoms
(O –Zn2+–O ) [24]. Through pyridine adsorption on Zn-modified The actual amount of zinc element in the Zn/ZSM-5 zeolites was
HZSM-5, Yakerson and coworkers gave the similar conclusion that determined by inductively coupled plasma atomic emission spec-
one Zn2+ cation could replace two protons and interact with two Al troscopy (ICP-AES, Autoscan16, TJA).
sites [25]. El-Malki and coworkers found that the structure of zinc Nitrogen adsorption/desorption isotherms were measured at
species in Zn/HZSM-5 was related to the Si/Al ratio; zinc could be 195.8 °C on a BELSORP-max gas adsorption analyzer. Prior to
stable in cationic exchange positions, either for compensating the the measurement, the zeolite sample was degassed under high
charge of two Al-centered tetrahedrons or being ligated with one vacuum at 300 °C for 8 h. The surface area was calculated from
internal silanol or –OH group [16]. Kamarudin and coworkers the adsorption branch in the range of relative pressure from 0.05
reported that the Zn2+ cations interacted with extraframework alu- to 0.25 by Brunauer–Emmett–Teller (BET) method and the pore
minum (AlO)+, forming Zn(OAl)2 and Si(OH)Al [26]. Penzien and size distribution was derived from the adsorption branch by Bar-
coworkers carried out stepwise zinc ion exchange of BEA zeolite rett–Joyner–Halenda (BJH) method. Pore volume was estimated
and found that the zinc species in BEA could be present as Zn2+ at a relative pressure of 0.99.
incorporated in the vicinity of two framework aluminum atoms, X-ray powder diffraction (XRD) patterns were collected on a
(Zn–O–Zn)2+ created at nearby framework aluminum pairs, and Rigaku MiniFlex II desktop X-ray diffractometer with monochro-
ZnO, depending on the zinc concentration [27]. mated Cu Ka radiation (154.06 pm, 30 kV, and 15 mA). By assum-
In this work, Zn-containing HZSM-5 zeolites (Zn/ZSM-5) were ing that the zeolite sample having the largest peak area in the
prepared by four methods including impregnation (IM), ion range of 2h from 22° to 25° (here it was HZSM-5) as a reference
exchange (IE), physical mixing with ZnO (PM), and direct synthesis had a crystallinity of 100%, the relative crystallinity of each zeolite
(DS). The Zn/ZSM-5 zeolites obtained by various methods were sample was then estimated by comparing its total peak area in this
characterized by X-ray diffraction (XRD), nitrogen physical sorp- 2h range with that of the reference sample.
tion, scanning electron microscope (SEM), Fourier transform infra- Temperature programmed desorption of NH3 (NH3-TPD) was
red (FT-IR) spectra, temperature programmed desorption of NH3 performed on a Micromeritics AutoChem II 2920 chemisorption
(NH3-TPD), ultraviolet–visible diffuse reflectance spectra (UV–vis analyzer. Approximately 100 mg of the zeolite sample was used
DRS), X-ray photoelectron spectroscopy (XPS), and X-ray absorp- in each measurement, which was first pretreated at 550 °C for
tion spectroscopy (XAS). The influence of preparation method for 2 h in an argon stream (30 ml/min) and then cooled down to
introducing zinc on the distribution of acid sites, the nature of zinc 120 °C. Saturated adsorption of NH3 on the zeolite sample was then
species, and the subsequent catalytic performance of Zn/ZSM-5 in achieved by introducing gaseous NH3 (5 vol% in argon, 30 ml/min)
MTA was investigated; the relationship between the existence into the sample tube for 30 min. After that, the physically adsorbed
state of zinc species and the aromatization activity was then NH3 was removed by flushing the sample tube with an argon flow
elucidated. (30 ml/min) at 120 °C for 2 h. To get the NH3-TPD profile, the zeo-
lite sample was then heated up from 120 to 550 °C at a ramp of
2. Experimental 10 °C/min; the amount of NH3 released during the heating for
desorption was measured by a thermal conductivity detector
2.1. Catalyst preparation (TCD). The quantities of strong, medium, and weak acid sites are
measured by the amounts of ammonia desorbed at 300–550,
ZSM-5 zeolite was synthesized with the molar composition of 200–300, and 120–200 °C, respectively, through integrating the
SiO2:0.011 Al2O3:0.02 Na2O:0.15 TPAOH:30 H2O, from the mixture NH3-TPD profile in each temperature interval.
of sodium hydroxide (NaOH), silica sol (40 wt.% SiO2, 0.4 wt.% Fourier transform infrared (FT-IR) spectra were measured on a
Na2O), sodium aluminate (NaAlO2, Al2O3 P 41.0 wt.%), and tetra- Bruker Tensor 27 FT-IR spectrometer. The zeolite sample was first
propylammonium hydroxide (TPAOH, 48.67 wt.% in aqueous solu- pressed into a self-supported wafer. Prior to the measurement, the
tion). To obtain zeolites with a uniform particle size, 0.2 wt.% sample cell was evacuated to 10 2 Pa at 450 °C for 2 h; the IR spec-
silicalite-1 seeds, prepared by following the procedures of Li and tra were then recorded at room temperature. To get the FT-IR spec-
coworkers [28], was added to the above-mentioned synthesis gel. tra for pyridine adsorption (Py-IR), pyridine vapor was introduced
The crystallization was conducted at 170 °C for 40 h in a Teflon- into the cell at room temperature for 1 h; the spectra were then
254 X. Niu et al. / Microporous and Mesoporous Materials 197 (2014) 252–261
recorded after evacuation at 150 °C for 1 h. The concentrations of decomposition of methanol to carbon oxides [32]. To minimize
different acidic sites were calculated by following the procedures the negative effect of zinc on the MTA reaction, the content of zinc
reported by Madeira and coworkers [29]. in the Zn-containing HZSM-5 zeolites is controlled at around
Diffuse reflectance ultraviolet–visible spectra (UV–vis DRS) 1 wt.%, as listed in Table 1. For the Zn(IE)/ZSM-5 zeolite prepared
were measured on a Varian Cary 300 Scan UV–vis spectrophotom- by ion-exchange and Zn(PM)/ZSM-5 by physical mixing, the sur-
eter equipped with an integration sphere. face zinc contents determined by XPS are obviously higher than
The scanning electron microscopy (SEM) image to characterize the bulk ones measured by ICP (Table 1), suggesting that the zinc
the surface morphology of the as-prepared zeolite sample was species in Zn(IE)/ZSM-5 and Zn(PM)/ZSM-5 is concentrated on
taken on a field emission scanning electron microscope (FESEM, the HZSM-5 zeolite surface. For the Zn(DS)/ZSM-5 zeolite by direct
JSM 7001-F, JEOL, Japan). synthesis and Zn(IM)/ZSM-5 by impregnation, however, the zinc
X-ray photoelectron spectroscopy (XPS) was recorded on a contents determined by XPS are only slightly higher than those
Thermo ESCALAB 250 spectrometer with Al Ka radiation source by ICP. Such a result suggests that in Zn(DS)/ZSM-5 and Zn(IM)/
(hm = 1486.6 eV) and a multichannel detector. Approximately ZSM-5, more zinc is admitted in the zeolite channels and less is
100 mg of the powder sample was compressed into a wafer for concentrated on the zeolite surface, compared with that in
analysis. The binding energy (BE) values were calibrated with the Zn(IE)/ZSM-5 and Zn(PM)/ZSM-5.
signal of contaminated carbon C 1s at 284.6 eV. The detailed Zn
2p3/2 spectra were measured in the ranges of 1030–1018 eV. The
spectra were decomposed by using XPSPEAK software (Ver. 4.1)
after applying a Shirley background subtraction and Gaussian Table 1
(80%)–Lorentzian (20%) decomposition parameters. Atomic ratios Textural properties of HZSM-5 and Zn-containing HZSM-5 zeolites prepared by
were calculated from the peak areas that were calibrated by the different methods.
sensitive factors provided by the equipment manufacturer. Sample Crystallinity Zn content SBET Vmicro Vmeso
X-ray absorption fine structure (XAFS) measurements were car- (%) (wt.%) (m2 g 1
) (cm3 g 1
) (cm3 g 1
)
ried out at the BL14W1 beam line in Shanghai Synchrotron Radia- ICP XPS
tion Facility (SSRF). The extended X-ray absorption fine structure
HZSM-5 100 0 0 390 0.188 0.068
(EXAFS) spectra were analyzed following a standard procedure of Zn(IE)/ 98.2 1.16 1.60 376 0.165 0.085
data reduction and least-square fitting by using the IFEFFIT code ZSM-5
[30]; the phase and amplitude function was calculated by using Zn(DS)/ 93.9 0.98 1.11 364 0.156 0.117
ZSM-5
the FEFF 9.0 code [31]. The structure parameters were calculated
Zn(IM)/ 95.6 1.13 1.15 362 0.172 0.051
in R-space with k = 3–11.5 Å–1, dk = 2, and kweight = 3, using a first ZSM-5
coordination sphere of oxygen atoms and a second coordination Zn(PM)/ 95.7 1.02 1.47 377 0.170 0.050
sphere of zinc or silica atoms, where the mean coordination num- ZSM-5
ber was individually determined in each case. Note: SBET, BET surface area; Vmicro, micropore volume determined by t-plot; Vmeso,
mesopore volume determined by Vtotal – Vmic; the relative crystallinity is estimated
by comparing the total XRD peak area of a zeolite sample in the range of 2h from 22°
2.3. Catalyst tests and analytic procedures
to 25° with that of the parent HZSM-5 having the strongest diffraction intensity.
3
tion of zinc species in this work has little influence on the frame- c
work structure of the parent HZSM-5. Compared with that of the 150 b
parent HZSM-5, however, Fig. 1(I) also illustrates that the intensity a
of the diffraction peaks of Zn-containing HZSM-5 zeolites is 100
decreased slightly; consequently, as listed in Table 1, the Zn-con- 50
taining HZSM-5 zeolites have a lower crystallinity. The slight
decrease of crystallinity by introducing zinc species should be 0
ascribed to the intermixing of zinc species with HZSM-5 zeolite 0.0 0.2 0.4 0.6 0.8 1.0
0
P/P
rather than any detriment of the crystalline framework.
Although four Zn-containing HZSM-5 zeolites prepared by dif- 0.20 II
ferent methods have a similar bulk zinc content of around 1 wt.%
(Table 1), only very weak diffraction peaks for ZnO at 36.3° and 0.15
31.8° can be discriminated from the XRD patterns of Zn(PM)/ e
dVp/ddp
ZSM-5 prepared by physical mixing, as illustrated by the scaled- 0.10 d
up XRD patterns at 2h of 30°–40° in Fig. 1(II). The XRD results sug-
c
gest that the zinc species introduced by ion-exchanging, direct 0.05
synthesis, and impregnation are highly dispersed in the parent b
HZSM-5, whereas it is difficult to disperse ZnO completely in a
0.00
monolayer on HZSM-5 surface through the grinding and later heat
1 10
treatment of the ZnO and HZSM-5 mixture.
dp (nm)
The SEM images of HZSM-5 and Zn-containing HZSM-5 zeolites
shown in Fig. 2 suggest that the introduction of zinc species by post
Fig. 3. Nitrogen adsorption/desorption isotherms (I) and pore size distribution (II)
treatment methods such as impregnation, ion-exchanging, and of HZSM-5 and Zn-containing HZSM-5 zeolites prepared by different methods: (a)
physical mixing has little influence on the crystal sizes and the HZSM-5, (b) Zn(IE)/ZSM-5, (c) Zn(DS)/ZSM-5, (d) Zn(IM)/ZSM-5, and (e) Zn(PM)/
morphology of the parent HZSM-5 zeolite, which has a crystal size ZSM-5.
around 500 nm. The Zn(DS)/ZSM-5 zeolite obtained by direct
hydrothermal synthesis appears in particles of 500 nm, which are Meanwhile, four methods for introducing zinc species are also
however aggregated from small crystals of around 100 nm different in their influence on the surface area of the resultant
(Fig. 2c). This means that the presence of zinc component in the Zn-containing HZSM-5 zeolites, as shown in Table 1. The introduc-
synthesis system may have an influence on the nucleation and tion of zinc species by four methods all leads to a decrease of sur-
crystal growth process, which promotes the formation of nano- face area, especially for Zn(DS)/ZSM-5 by direct synthesis and
crystals. On the other hand, the SEM picture of Zn(PM)/ZSM-5 zeo- Zn(IM)/ZSM-5 by impregnation. Zn(DS)/ZSM-5 and Zn(IM)/ZSM-5
lite reveals the presence of ZnO crystals with a particle size of 200– may have more inaccessible inner micropore surface than Zn(IE)/
300 nm (Fig. 2e), consistent with the XRD results. Moreover, the ZSM-5 and Zn(PM)/ZSM-5, since in the former two Zn/ZSM-5 sam-
SEM images of ZnO particles were also provided here for a clearer ples, more zinc is admitted in the interior of the zeolite channels, as
comparison (Fig. 2f). revealed by the XPS results.
a b c
d e f
Fig. 2. SEM images of HZSM-5, Zn-containing HZSM-5 zeolites prepared by different methods, and ZnO: (a) HZSM-5, (b) Zn(IE)/ZSM-5, (c) Zn(DS)/ZSM-5, (d) Zn(IM)/ZSM-5,
(e) Zn(PM)/ZSM-5, and (f) ZnO. The images have a magnification of 20,000, with the inserted pictures in a magnification of 100,000 (50,000 for ZnO).
256 X. Niu et al. / Microporous and Mesoporous Materials 197 (2014) 252–261
The porous structure of the Zn-containing HZSM-5 zeolites is 3.2. Acidic properties
also related to the preparation method for introducing zinc, as
illustrated in Fig. 3. In general, the microporous volume of Zn-con- The concentration and strength of acid sites in HZSM-5 and Zn-
taining HZSM-5 zeolites is decreased by the introduction of zinc containing HZSM-5 zeolites are determined by NH3-TPD, as pre-
species, as the zinc species may be located in the porous channel sented in Fig. 4. Generally, a NH3-TPD profile on HZSM-5 zeolite
and then reduce the accessibility of micropores (Table 1). shows two desorption peaks, i.e. the high-temperature one located
It should be emphasized that the mesoporous volume of above 300 °C and the low-temperature one situated below 200 °C,
Zn(DS)/ZSM-5 by direct synthesis is much higher than that of which are ascribed to ammonia adsorbed on the strong and weak
the parent HZSM-5 and other Zn-containing HZSM-5 zeolites acid sites, respectively [23]. In this work, the distribution of the
(Table 1) and there appears a peak at 5–10 nm in the pore size acid sites across the acidic strength is determined by integrating
distribution diagram of Zn(DS)/ZSM-5 (Fig. 3(II)), which is related the NH3-TPD profiles in different temperature intervals, as listed
to its agglomerative morphology shown in Fig. 2c, where more in Table 2, where the quantities of strong, medium, and weak acid
void space is built among the stacked nano-crystals. Ni and sites are measured by the amounts of ammonia desorbed at 300–
coworkers [23] also observed similar inter-crystalline voids cre- 550, 200–300, and 120–200 °C, respectively.
ated by aggregation of nano-crystals in H[Zn,Al]ZSM-5 and pro- The introduction of zinc species on HZSM-5 exhibits a signifi-
posed that the inter-crystalline voids might act like intra- cant influence on the distribution of acid sites across their acidic
crystalline mesopores, which can effectively alleviate the fast cat- strength, though it has little influence on the total acid quantity
alyst deactivation due to coke deposition by preventing the (Table 2). The acidic strength of the Zn-containing HZSM-5 zeolites
entrance of the micropore from quickly blocking. On the contrary, is reduced by introducing the zinc species; the extent of tempera-
the pore size distribution of Zn(IM)/ZSM-5 prepared by impregna- ture decrease for ammonia desorption follows the sequence of
tion is remarkably narrowed and the pore size becomes much Zn(IE)/ZSM-5 > Zn(IM)/ZSM-5 > Zn(DS)/ZSM-5 > Zn(PM)/ZSM-5
smaller, compared with other Zn-containing HZSM-5 zeolites. (Fig. 4). Compared with the parent HZSM-5, it seems that the
The shrinkage of pore size in Zn(IM)/ZSM-5 may be ascribed to amount of the medium acid sites is increased markedly in the
the accumulation of a small amount of sub-nanometric ZnO clus- Zn-containing HZSM-5 zeolites at the expense of the strong and
ters in the channels of HZSM-5 zeolite, which is detrimental to weak acid sites (Table 2); the new medium acid sites should be
the effective product diffusion and may accelerate the catalyst ascribed to the interactions between the zinc species and the
deactivation due to coke deposition. All these suggest that four intrinsic acid sites in the parent HZSM-5 zeolite. Furthermore,
Zn-containing HZSM-5 zeolites are also different in the existence the quantity of the acid sites with medium strength reduces in
state of zinc species, depending on the preparation method for the order of Zn(IE)/ZSM-5 > Zn(IM)/ZSM-5 > Zn(DS)/ZSM-
introducing zinc. 5 > Zn(PM)/ZSM-5, which may also reflect the degree of the inter-
action between the zinc species and the intrinsic acid sites in the
Zn-containing HZSM-5 zeolites prepared by different methods.
FT-IR spectra in the OH stretching region provide more informa-
tion about the acidic properties. As shown in Fig. 5(I), HZSM-5 con-
tains Brønsted acid groups (3610 cm 1) associated with the
framework aluminum [Si(OH)Al], isolated external silanol groups
(3745 cm 1), free internal silanol groups (3728 cm 1), and delocal-
ized hydrogen-bonded groups (3500 cm 1) of lattice defects
NH3 desorption (a.u.)
Table 2
Acidic properties of HZSM-5 and Zn-containing HZSM-5 zeolites prepared by different methods.
a 1 b 1
Sample Acidity by strength (mmol g ) Acidity by type (mmol g )
Strong Medium Weak Total M/(S + W) Brønsted Lewis L/B
HZSM-5 0.285 0.140 0.138 0.563 0.33 0.172 0.047 0.27
Zn(IE)/ZSM-5 0.193 0.230 0.131 0.554 0.71 0.106 0.266 2.51
Zn(DS)/ZSM-5 0.247 0.178 0.128 0.553 0.47 0.138 0.149 1.08
Zn(IM)/ZSM-5 0.212 0.206 0.136 0.554 0.59 0.129 0.190 1.47
Zn(PM)/ZSM-5 0.246 0.143 0.123 0.512 0.39 0.168 0.093 0.55
a
Density of the acid sites, assorted according to the acidic strength, determined by NH3-TPD. Strong, NH3 desorbed at 300–550 °C; medium, NH3 desorbed at 200–300 °C;
weak, NH3 desorbed at 120–200 °C; M/(S + W), the ratio of the amount of medium acidic sites to that of strong plus weak acidic sites.
b
Density of the acid sites, assorted according to the acidic type, determined by Py-IR. L/B, the ratio of the amount of Lewis acidic sites to that of Brønsted acidic sites.
X. Niu et al. / Microporous and Mesoporous Materials 197 (2014) 252–261 257
Absorbance (a.u.)
I 3745 3728 3610 220 275 368 I
e
Absorbance (a.u.)
d
c d
c
b
b
a a
3800 3700 3600 3500 3400 3300 200 300 400 500 600 700 800
-1
Wavenumber (cm ) Wavelength (nm)
FT magnitude k χ(k)
3
Absorbance (a.u.)
3
c 2 e
d
b
1 c
a b
0 a
1700 1650 1600 1550 1500 1450 1400
0.1 0.2 0.3 0.4 0.5 0.6
-1
Wavenumber (cm ) Radial distance (nm)
Fig. 5. FT-IR spectra of OH groups (I) and pyridine adsorption (II) on HZSM-5 and Fig. 6. UV–visible DRS spectra (I) and EXAFS Zn K-edge radial distributions (II) of
Zn-containing HZSM-5 zeolites prepared by different methods: (a) HZSM-5, (b) Zn-containing HZSM-5 zeolites prepared by different methods: (a) Zn(IE)/ZSM-5,
Zn(IE)/ZSM-5, (c) Zn(DS)/ZSM-5, (d) Zn(IM)/ZSM-5, and (e) Zn(PM)/ZSM-5. (b) Zn(IM)/ZSM-5, (c) Zn(DS)/ZSM-5, (d) Zn(PM)/ZSM-5, and (e) ZnO.
well dispersed on the outer surface of Zn(PM)/ZSM-5 and have lit- sites in zeolites are essential for the formation of olefins from
tle influence on the porous structure, as shown in Fig. 3(II); the XPS methanol, which then undergo dehydro-cyclooligomerization and
results also indicate that more zinc is concentrated on the surface hydrogen transfer reactions to generate aromatics and alkanes.
in Zn(PM)/ZSM-5 than that in Zn(IM)/ZSM-5 (Table 1). That is to The introduction of zinc species is able to reduce the Brønsted acid
say, the pores in Zn(IM)/ZSM-5 catalyst are remarkably shrunk sites, leading to the formation of less alkanes by inhibiting the
due to the deposition of the sub-nanometric ZnO clusters at the hydrogen transfer reaction. Moreover, the Zn-Lewis sites origi-
pore apertures or in the channels of HZSM-5, which is detrimental nated from the introduction of zinc were also favorable for the
to the effective product diffusion and may accelerate the catalyst dehydrogenation of alkenes to aromatics [15]. As a result, the for-
deactivation due to coke deposition; as a result, the Zn(IM)/ZSM- mation of aromatic products is related to both the Brønsted acid
5 catalyst exhibits a much shorter life time in MTA than the parent sites and the Zn-Lewis species. Song and coworkers [55] proposed
HZSM-5 and other Zn/ZSM-5 catalysts (Fig. 8(I)). that the strong acid sites were necessary for the transformation of
Meanwhile, the preparation methods for introducing zinc spe- methanol, ethanol and olefins to aromatics, whereas the inter-con-
cies also differ markedly in the selectivity to aromatics for the version of olefins was catalyzed both by strong and weak acid sites
resultant Zn-containing HZSM-5 catalysts. In general, the presence over HZSM-5 zeolites. After poisoning of some strong acid sites,
of zinc species in HZSM-5 can enhance the selectivity to aromatics, HZSM-5 showed much lower aromatization activity in MTA; how-
as shown in Fig. 8(II). After the MTA reaction comes into the period ever, HGaMFI zeolites exhibited high aromatization activity due to
with a relatively stable catalyst activity, for example, with a time the high dehydrogenation activity of metal Ga [56]. The introduc-
on stream of 12.5 h, the selectivity to aromatics over various cata- tion of zinc species causes a decrease of the strong acid sites, which
lysts follows the sequence of Zn(IE)/ZSM-5 > Zn(DS)/ZSM- is however compensated by the zinc metal centers with high activ-
5 Zn(IM)/ZSM-5 > Zn(PM)/ZSM-5 > HZSM-5; Zn(IE)/ZSM-5 pre- ity for dehydrogenation and aromatization. The formation of aro-
pared by ion exchange gives the maximum selectivity of 46.9% to matics from methanol over the Zn-containing HZSM-5 zeolites is
aromatics, which is much higher than that of 35.6% on the parent then attributed to the synergy between the Brønsted and the Zn-
HZSM-5. However, the selectivity to aromatics decreases gradually Lewis acid sites.
with the time on stream. As summarized above, in the Zn-containing HZSM-5 zeolites,
The products distribution over various catalysts, as listed in zinc is mainly present as ZnO and ZnOH+ species. Because
Table 3, suggests that the presence of zinc not only influences Zn(PM)/ZSM-5 prepared by physical mixing, which is dominated
the selectivity to aromatics, but also the selectivity to light alkanes by ZnO, exhibits the worst activity for aromatization, it is specu-
and olefins. Over different catalysts, the total selectivity to light lated that ZnO is inactive for MTA. Rojasová and coworkers [57]
alkanes and olefins shows the reversed tendency compared with found that ZnO as an extra-framework phase was an inactive com-
the selectivity to aromatics, suggesting that the formation of aro- ponent in ZnO/ZSM-5 for n-hexane aromatization. Berndt and
matics may be accompanied by the suppression of light alkanes coworkers also thought that ZnO species was inactive in conver-
and olefins. Ono and coworkers [13] proposed that light olefins sion of propane to aromatics [21]. Therefore, in this work, the
could be dehydrogenated to form aromatics by the zinc ions or ZnOH+ species are suggested as the active component in the Zn-
transformed into alkanes and aromatics through hydrogen transfer containing HZSM-5 catalysts for MTA; moreover, the content of
reaction under the action of protons. Later, it was found that the surface ZnOH+ species can be estimated from the decomposition
zinc species could also act as a catalyst for the dehydrogenation of the XPS spectra (Fig. 7). If the amount of surface ZnOH+ species
of alkanes [49,50]. Therefore, it is rational in this work to assume in the Zn-containing HZSM-5 zeolites is correlated with the selec-
that the improvement of the selectivity to aromatics in MTA over tivity to aromatics, as shown in Fig. 8(III), it is clearly illustrated
Zn/ZSM-5 by introducing zinc species is related to its ability in that the selectivity to aromatics over various catalysts is enhanced
enhancing the catalytic activity for alkanes dehydrogenation. In almost linearly with the amount of ZnOH+ species, no matter what
addition, the formation of less alkanes over the Zn-containing method is used to introduce the zinc species.
HZSM-5 zeolites may also be associated with the alteration in acid- In summary, the introduction of zinc species to HZSM-5 is effec-
ity by introducing zinc species, as hydrogen transfer between car- tive in enhancing the aromatization activity for MTA through two
benium ions and alkenes (or alkanes) is catalyzed by the acid sites. approaches: on the one hand, ZnOH+ species is formed, which is
For methanol conversion over HZSM-5, both aromatic- and ole- active for the dehydrogenation of light hydrocarbons; on the other
fin-based cycles may contribute to the formation of olefins [6,51]; hand, zinc cations may reduce the Brønsted acid sites, which is
ethene was predominantly produced via the aromatic-based cycle, helpful in suppressing the formation of alkanes by inhibiting the
whereas propene and higher alkenes were probably formed to a hydrogen transfer reaction. The enhancement of the selectivity to
considerable extent from successive alkene methylation and crack- aromatics is linearly related to the amount of ZnOH+ species in
ing reactions via the olefin-based cycle [52]. Table 3 illustrates that the Zn-containing HZSM-5 zeolites, no matter what method is used
the selectivity to aromatics together with the portion of ethene in to introduce the zinc species. Zn(IE)/ZSM-5 prepared by ion
olefins are enhanced over the Zn-containing HZSM-5 catalysts, exchange is provided with the highest fraction of surface ZnOH+
which approves the fact that the introduction of zinc species is pro- species and then also gives the highest selectivity to aromatics.
pitious to the dehydrogenation of alkenes and alkanes to aromatics
and then strengthens the aromatic-based cycle. In a word, the zinc 4. Conclusions
species incorporated into the parent ZSM-5 is effective in suppress-
ing hydrogen transfer reaction, reducing the generation of alkanes, Zn-containing HZSM-5 zeolites were prepared by four methods
and promoting the aromatization of alkenes, which all contribute including impregnation, ion exchange, physical mixing with ZnO,
to low yield of light alkanes and high selectivity to aromatics over and direct synthesis; the influence of preparation method on their
the Zn-containing HZSM-5 zeolites. textural and acidic properties, existence state of zinc species, as
well as catalytic performance in MTA was investigated.
3.5. Active zinc species for the formation of aromatics from methanol The results indicated that Lewis acid sites of zinc species
(ZnOH+) are formed by introducing zinc into HZSM-5, at the
MTA is a complicated process which involves various reactions expense of the silanol hydroxyl and proton acid sites. The distribu-
like dehydration, oligomerization, methylation, cracking, hydrogen tion of acid sites and the nature of zinc species as well as the sub-
transfer, dehydrogenation, and cyclization [53,54]. Brønsted acid sequent catalytic performance are significantly influenced by the
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