Professional Documents
Culture Documents
2008-2010-3200 4100 4300 4400 7000 and 8000 Elec Circ Diag
2008-2010-3200 4100 4300 4400 7000 and 8000 Elec Circ Diag
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built March, 2008 to May 16, 2010 — ELECTRICAL CIRCUIT
DIAGRAMS
Model: 3200
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 4100
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 4300
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 4400
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 7300
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 7400
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 7500
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 7600
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 7700
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 8500
S08337
Copyright © 10/21/2010 Navistar, Inc.
Start Date: 03/19/2008 End Date: 05/16/2010
Model: 8600
Start Date: 03/19/2008 End Date: 05/16/2010
Model: RXT
Start Date: 03/19/2008 End Date: 05/16/2010
S08337
10/21/2010
S08337
Copyright © 10/21/2010 Navistar, Inc.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, DUAL, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, DUAL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND — IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND — IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND — IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND — IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND — CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND — CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. GROUND — CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND — CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
3.31. ENGINE GROUND — IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.32. J1939 DATA LINK — IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) i
TABLE OF CONTENTS
ii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
TABLE OF CONTENTS
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . .128
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) iii
TABLE OF CONTENTS
iv 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
TABLE OF CONTENTS
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) v
TABLE OF CONTENTS
vi 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
TABLE OF CONTENTS
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) vii
TABLE OF CONTENTS
viii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
TABLE OF CONTENTS
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) ix
x 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 to May 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS
S08337
INSTRUCTIONS AND CHARTS (CHAPTER 2)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 1
INSTRUCTIONS AND CHARTS (CHAPTER 2) ACRONYMS, P. 2
2.2. ACRONYMS, P. 2
2 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CIRCUIT DIAGRAM INSTRUCTIONS, P. 3 INSTRUCTIONS AND CHARTS (CHAPTER 2)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 3
INSTRUCTIONS AND CHARTS (CHAPTER 2) CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING
4 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5 INSTRUCTIONS AND CHARTS (CHAPTER 2)
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 5
INSTRUCTIONS AND CHARTS (CHAPTER 2) CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
6 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
LAMP BULB CHART, P. 7 INSTRUCTIONS AND CHARTS (CHAPTER 2)
BULB
CANDLEPOWER OR
BULB APPLICATION TRADE
WATT
NUMBER
BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 7
INSTRUCTIONS AND CHARTS (CHAPTER 2) RELAY FUNCTION AND WIRING GUIDE, P. 8
85
COMMON CONTACT
ENERGIZING COIL
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
8 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SCHEMATIC SYMBOL CHART, P. 9 INSTRUCTIONS AND CHARTS (CHAPTER 2)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 9
INSTRUCTIONS AND CHARTS (CHAPTER 2) SCHEMATIC SYMBOL CHART, P. 10
10 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SCHEMATIC SYMBOL CHART, P. 11 INSTRUCTIONS AND CHARTS (CHAPTER 2)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 11
INSTRUCTIONS AND CHARTS (CHAPTER 2) SCHEMATIC SYMBOL CHART, P.12
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)
12 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
E2 F2
TERMINAL
A14AF
200A BLOCK
TYPE FUSE
18RD
FUSE F2-F (1011)
2RD
C2 D2
A14MC A14CE CADEC GPS CONNECTOR
K14H
4RD
MEGA FUSE
8RD
8RD
8RD
A14F
100A
(1001)
16RD
(1000)
(1910) CH4_19
12RD
6RD
A86R
/ TWO POST PWR SOURCE
A14J 14LTGN
CH3_02 (1860 / 1861) CH4_01
8RD
A14NA IGNITION RELAY#2
A14T 12RD (1012 / 1014)
CH3_02,03 CH3_05
8RD FUSE F6-B (1015)
A14NB B3 A3 A12Z AUX ROOF RELAY
A14P 12RD 16LTBL (1010) CH4_16
20A
8RD
IGNITION RELAY#3
CH3_03 A14NC
(1012 / 1014)
A14H 12RD
W/ AUX & CH3_05
8RD POWER SOURCE A72C AUX POWER RELAY
12OR (1873) CH10_21
FUSE F7-F (1016)
A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511) CH10_06
30A
OR *25A A78A *WINDSHIELD RELAY (LEFT)
14LTGN (1019-R2) CH4_09B
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 13
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) BATTERY FEED, DUAL, P. 2
N/ BODY BUILDER
14 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
BATTERY FEED, DUAL, P. 3 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A
A94AY WABCO ABS
14GY (1420) CH10_05
FUSE F2-H (1011)
A14T A14TA C4 D4 A26D PAM
8RD 12RD 18TN (4087) CH8_11
*10A
OR A78 WINDSHIELD
15A 16LTGN RELAY (RIGHT)
(1010-R1) CH4_09B
E4 F4 A63 IP / ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) 10A
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 15
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) ACCESSORY FEED, P. 4
BATTERY FEED
CH3_01
CH3_34
KEY SWITCH
(1100)
W/CH3_34 -
A14/4RD
6RD
BATT
A14
OFF
ACC IGN S
A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
10A
18LTBL
BODY CONTROLLER#J3
A12
(1600)
W/ BODY BUILDER
18LTBL
A12A
EFFECTS
A14MD BATTERY FEED
12RD CH3_01
BODY ACCESSORY CH3_34
RELAY A12Q
(1016) CH10_10 18LTBL
J1 A1
FUSE F9-B (1018)
86
30 WHEELCHAIR
E2 F2 A89CA
ACCESSORY LIFT RELAY
18PL
RELAY#1 5A (1019) CH10_33
(1013 / 1011) 87
87A A12X IP MTD ROOF AUX
LOAD SWITCH
12LTBL
18LTBL
A12V
85
(1106) CH4_16
A2 J2
10 A86 RADIO
A12-G 20LTGN CONNECTION
18WH FUSE F4-F (1013) (1301) CH4_10
C2 D2 CB RADIO
1 A86F
A11-GD POWER CONNECTOR
18LTGN
10WH 10A (2303) CH4_03
A86 RADIO
A11-GKJ
6WH
18LTGN (1300)
CH4_11
(9777)
A12D
16 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5 12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
KEY SWITCH
(1100)
BATTERY NOTE: CH3_34,35
FEED 1. * A14 IS 4RD BATT
CH3_01 A14W IS A14, 4RD
CH3_34 A14N IS A14P
2. ** A14N IS A14H W/ THEFT BODY
DETERRENT
CONTROLLER#J4
% N/ IGNITION RELAY#3 OFF
(1601)
S IGN ACC
6RD
*A14
A13F
A13F 16PK
REMOTE-STOP RELAY 30 87A
18PK
(1018) CH10_14
(A13FC)
W/ REMOTE A13FD
THEFT DETERRENT
START / STOP 18PK
J3 J4 W/ REMOTE START / STOP
A104J
85 REMOTE STOP RELAY
16DKBL
87A (1018) CH10_14
87
IGNITION
FUSE F4-D
RELAY#1
GROUND ADAPTER (1013) CH3_06
(1011 / 1013)
(1006)
30 BATTERY FEED
86 A14JB A14J *A14
13 12RD 8RD 6RD CH3_01,35
A13-GF A4 A3
18WH TRAILER ABS
%A13FF
ECU RELAY (1017)
18PK
1 CH10_10, 23
FUSE F5-B
(A13FB)
(1014) CH3_07
A11-GD
10WH
87 87A
18WH
A13FE
18PK
85 FUSE F5-D
(A13FA)
87A (1014) CH3_08
TRAILER ABS 87
A13-GFE
18WH
ECU RELAY
(1017) IGNITION
CH10_10 RELAY#3
30 (1012 / 1014)
86
A4 A3
A14NC BATTERY FEED
A13-GFF **A14N *A14W
12RD CH3_01
18WH 8RD 6RD
CH3_35
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 17
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) IGNITION FEED RELAY 1, P. 6
EATON T-HANDLE
A92YD
(7900)
16TN
CH11_11,12A
CHK DATE CHANGE REV REFERENCE DRAWN NAME
18 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
IGNITION FEED RELAY 2, P. 7 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
CTR CHASSIS
A44N
(1701)
18GY
CH10_33,CH11_03
FUSE F5-A (1014) AIR PARK SOLENOID /
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03
W/ IBB ENGINE
ICON ACCESSORY NO
A13A
18PK IDLE HEAT CONTROL
R1 (1017) CH6_04A
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 19
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) IGNITION FEED RELAY 3, P. 8
SEATBELT
A13P
DATA RECORDER
20PK
(8998) CH4_41
A13AA AWARE
E4 16PK (1J) CH4_24
FUSE F5-H (1014)
IGN RLY # 2 A28V
A13FA
(1012 / 1014) COMPASS
12PK C4 D4 16TN
CH3_05 10A (1912) CH4_04
FUSE F5-M (1014)
A4 B4 BACK-UP
N/ IGN RLY#3 A71
LIGHT SWITCH
16OR
10A (1702) CH9_01
N/ ALLISON XMSN
BACK-UP
A71 LAMP RELAY
A13FA
12PK
W/ ALLISON XMSN
FUSE F5-L (1014)
EATON HYBRID
A17D CRANKING
A3 B3 16RD RELAY R2
10A (1019) CH11_20
(A13FA)
IGN RLY # 2
A13FR
(1012 / 1014)
12PK
CH3_05
FUSE F5-G (1014) HEAT SHRINK
(1014) E3
ENGINE ECM
FUSE F11-B (1020) BODY BUILDER /
A13FR
12PK
BODY BUILDER
A13FS E2 F2 A97DF BLUNT CUT
12PK 18PL WIRE / EIM
5A
CONNECTOR 3
(1702)
IGN RLY # 2
A13FS CH7_10,12,16
(1012 / 1014) N/ IGN RLY#3
12PK
CH3_05 HEATED SEAT
A13FT
12PK
##A105 DRIVER
18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT
A3 B3 @A105 PASSENGER
16LTGN / HEATED SEAT
*10A OR 20A DRIVER
(1935 / 1918)
CH4_23
20 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1708 DATA LINK — PUBLIC EFFECTS, P. 9 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
6RD
(7105) CH11_11
#*A14
CONN
(7909) CH11_19
**K3AB(+) FUSE F3-A (1012) (1650)
I6 ECM 18DKBL D1 C1
A14P A14PB A98H
(6020) CH7_08 #K3A(+) B
8RD 12RD 18BK
18DKBL 10A
#K3BA(+) ENGINE
18DKBL / IP A11-GS A98-G
CAT ECM A
K3BB(+) (1702) 10WH 18WH
(6010) CH7_01
18DKBL LEFT SIDE DASH MTD
ISM ECM
*K3BA(+) DUAL POST GND PLATE
(6000) CH7_04
18DKBL 35
K3(+) A3AA(+) A3CC(+)
V8 ECM F
18VT 18DKBL 18DKBL
(6020M) CH7_12 36
K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6000) CH7_04 18GY
#K3BA(-)
CAT ECM 18GY
(6010) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08
**K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19
F F
A3D(+) A3D(-)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 21
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1708 DATA LINK — PUBLIC EFFECTS, P. 10
22 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11 12 VOLT POWER
DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
DOOR POD
B A
A3D(+) E3W(+) DATA +
(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
A IP DOOR POD / DOOR
(3202)
A3B(+) (3204)
18DKBL
(PASSENGER)
A
DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
SW DATA
D
LINK(+) A3C(+)
E2 SWITCH D/L"+"
SWDL+ 18DKBL
(J1708+)
E
SW DATA A3C(-)
LINK(-) E1 18GY) SWITCH D/L"-"
SWDL-
(1708-)
DATA
(+) A
DATA B
J1708 (-)
PRIVATE (-)
(1929) D3BB(+)
18GY
18GY
D3CC(-)
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) A3F(+) D3Y(+)
18GY 18DKBL 18DKBL
D E
A3F(-) A3F(-) D3Z(-)
18GY 18GY 18GY
C
A3E(-)
18GY
18GY
D3AA(-)
D3B(+)
DATA A
(+)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 23
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1939 DATA LINK, P. 12
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
14 15
A C
18GN
18GN
N5C(+)
18YL
N5B(+)
N5B(-)
18YL
N5C(-)
J1939
TERMINATING
RESISTOR-A
(1657)
A
A5LI(+)
18GN
N5A(+)
18YL
N5A(-)
18YL
OHMS
120
CENTER C
CHASSIS / A5LI(-)
62 61 18GN
IP
(1701) A5RJ(+) W/OPTIONS
18YL CH3_13
BENDIX
OR
18GN
A5A(+)
18YL
A5A(-)
WABCO ABS
18GN
18GN
A5D(+)
18YL
A5B(+)
18YL
18YL
A5D(-)
A5B(-)
A5(+)
A5(-)
F3 F2 12 11
DATALINK DATALINK
C D
BODY DIAGNOSTIC
CLUSTER
CONTROLLER#J5 CONNECTOR
CONNECTOR
(1602) (1650)
(1501)
24 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1939 DATA LINK WITH OPTIONS, P. 13 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
SHIFT SELECTOR
(1852 / 1852A)
10 J1939(-)
AWARE (1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(-) 10 2 J1939(+)
3 J1939(-)
RESISTOR-A
CH3_12
A5D(-) C
A5RE(-)
18GN
18GN
E D
A5AK(-)
18GN
A5H(-) E
A5CA(-)
18GN
18GN
F F
A5RJ(-) A5RF(-)
18GN 18GN
G G
A5RJ(+) A5RF(+)
18YL 18YL
A5H(+) H
18YL A5CA(+)
H 18YL
A5AK(+)
J
18YL
A5RE(+)
A5D(+) 18YL
18YL K
J
A5RH(+)
18YL
L
K A5C(+)
18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 25
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1939 DATA LINK WITH OPTIONS, P. 14
PAM
(4087 / 4087B)
A5P(+)
7
18YL W/ PAM
A5P(-)
8
18GN
A5RD(+) A5R(+)
J1939 ADAPTER 18YL 18YL
(1026)
CH3_13 A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
18YL
BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)
RESISTOR-A
CH3_12
A5RA(-) A5R(-)
CH3_15,16,17,30,33
18GN 18GN
A5RD(-)
18GN
W/ OPTIONS
CH3_13
A5RD(+)
18YL
ABS#1
(1400)
WABCO ABS
(1420)
3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL
A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN
26 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1939 DATA LINK — ISM 2007 ENGINE, P. 15 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+) J1939
(7110) 3 (7105)
OHMS 18YL 18YL (+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
K5V(+)
A J1939 (+)
18YL
K5V(-) B
18GN
J1939 (-)
K5C128
K5C108
18GN
18GN
K5U(+)
K5U(-)
18YL
K5C(+)
18YL
18YL
18GN
K5C(-)
18GN
K5U(+)
18YL
K5U(-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ AUTOSHIFT AND
18GN
18GN
K5R(+)
18YL
K5S(+)
18YL
K5S(-)
K5R(-)
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+) J1939
18YL 18YL 46
18YL (+)
K5E128 K5D128
18YL 18YL
CH3_12,13,14
K5B128
18YL
K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5A(-) K5B(-) J1939
47
18GN 18GN 18GN (-)
K5E108 K5D108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5A128
K5B108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5A108
18GN
(7150F / 7150F2)
J1939 (+) 28
J1939 (-) 8
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 27
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1939 DATA LINK — I6 2007 ENGINE, P. 16
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_14
C
##K5C(+)
18GN
18GN
A5R(+)
#K5D(+)
18YL
##K5C(-)
18YL
18GN
18GN
A5R(-)
18GN
**K5C(+)
18YL
18YL
#K5D(-)
*K5D(+)
18YL
**K5C(-)
*K5D(-)
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL
**K5A(+) K5B(+)
18YL 18YL
K5B128
18YL
K5C(+)
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 18GN
#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN
**K5A(-) K5B(-)
18GN 18GN
18GN
K5C(-)
K5B108
K5C(-)
18GN
*K5#108
18GN
18YL
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL
28 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL
OHMS
%K5V(-) %K5TB(-)
120
B
18GN 18GN
%K5U(+)
C
18YL
J1939
DATA LINK
CH3_14
%%K5C108
K5C128
%K5U(-)
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
%K5R(+)
18YL
%K5S(+)
18GN
A5R(+)
18YL
ECM
A5R(-)
20YL CONNECTOR
IP /
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL
11
#K5R(+) K5S(+)
18YL 50
18YL
*K5E128 K5D128
18YL 18YL
%%K5D128
20YL
*K5B128
18YL
K5U(+)
18YL
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108
K5U(-) K5V(-)
W/ RETARDER 2 J1939 -
18GN 18GN
W/ ALLISON XMSN IN CAB
** W/ MANUAL AND
TCU CONNECTOR
MERITOR G XMSN
(7150 / 7151)
% W/ FREEDOMLINE XMSN
K5A128
28 J1939 +
18YL
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 29
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) GROUND — IP, P. 18
BODY CONTROLLER#J5
(1602)
ENGINE
A11-GS A28-G CLUSTER CONNECTOR
LEFT SIDE
12WH 16WH (1500) CH8_05
GND PLATE
30 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
GROUND — IP, P. 19 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
A17-GW
18WH START RELAY
(1010) CH5_02,04
6
A84-G
16WH CIGAR LIGHTER
CH4_01
7
A62-GF
HORN SWITCH
18WH
W/ EATON SHIFT 3, (1029) CH4_08
W/ PARK PAWL A62-GP
EATON T-HANDLE SHIFTER
18WH
CH11_12A
A92-GG
SHIFT SELECTOR
18WH
XMSN ALLISON (1852) CH11_05, 10
8
3000 / 4000 WT A92-GG
COLUMN MOUNTED SHIFTER
18WH
ALLISON LCT (1828) CH11_03
W/ COLUMN A92-GG
FELSTED SHIFTER
18WH
PARK BRAKE
AUTO PARK BRAKE
(425) CH11_03
9 W/ T HANDLE SHIFTER
A92-GN
AUTONEUTRAL LIGHT RELAY
18WH
(1019) CH11_17
A11-G SNOWVALVE SWITCH
18WH (1107) CH6_4A
10 W/ IBB ENGINE
BACK-UP MONITOR CONNECTION
A67-GA
(6901) CH4_28
18WH
11
A92-GS RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
A23-GA SNOWVALVE SWITCH
18WH (1107) CH6_04
12
A11-GNA
16WH ETB CONTROLLER
(1923) CH10_24
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 31
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) GROUND — IP, P. 20
GROUND ADAPTER
(1006)
1
A11-GD A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH
2
A86-GP CIGAR LIGHTER POWER SOURCE
16WH (1860) CH4_02
3
A63-GD COURTESY LIGHT
18WH (3400) CH9_08
4 A11-GPP PAM
18WH (4087) CH8_11
TRIPMASTER DATA
A11-GSH RECORDER
18WH (827) CH4_18
MOBILEMAX
A11-GGA
POWER / IP CONNECTOR
18WH
(1242) CH4_21
6
A11-GAA QUALCOMM IMCT / MCT
18WH / TMCT POWER CONN
(1902) CH4_17,29,32
A11-GGB MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
13
A13-GF IGNITION RELAY#1
18WH (1011 / 1013) CH3_05
14
A12-GD ROOF AUX LOAD
16WH CH4_16
32 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
GROUND — IP, P. 21 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
GROUND ADAPTER
(1008)
1
A11-G A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH
2
A11-GX AUX POWER RELAY
18WH (1873) CH10_21,25
5
A78-GA MIRROR SWITCH
16WH (3000) CH4_09
6 PASSENGER POWER
A78-GB
16WH MIRROR
(3003) CH4_09
7 A19-GB FUEL HEATER RELAY
18WH (1018) CH10_23
8
A11-GH TRAILER TURN RELAYS
16WH (1011) CH10_09
9
A67-G VORAD CPU CONN
16WH (1227M) CH4_25
10
A11-GC DIODE ASSY
14GY (9915) CH10_25
11
A72-GA
18WH
BODY / ACCESSORY
N/ BODY BUILDER TRAILER AUX RELAY
(1016) CH10_10
A12-GR
18WH
W/ BODY BUILDER
12
A11-GL AWARE 1
18WH (1J) CH4_24
13
A11-GN DRIVER SEAT POWER
14WH (1918) CH4_22
14
A105-G HEATED SEAT DRIVER
18WH (1918) CH4_23
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 33
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) ENGINE GROUND, P. 22
GROUND ADAPTER
K10-GHA
12WH } (7104) CH11_025
34 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
K10-GHB
12WH FREEDOM LINE
}
(7104)
K10-GHA CH11_025
12WH
W/ AC
B
K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18
C
K23-G FAN SOLENOID
16WH (6400) CH6_02
D
K21A ETHER START
16TN (6550) CH6_03
E
K10E-G PURGE PUMP
14WH (6713) CH7_01
F
K92-GA TO PSII
16WH (7106)
CH7_02
ALTERNATOR
GROUND
K11-G
4AWG DELCO 34S1
4WH
CAB GROUND
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 35
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) GROUND — CHASSIS, P. 24
GROUND
ADAPTER#01
(8800)
A
M11-G
12WH LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
W/ SNOWPLOW
LIGHTS
M11-GB LEFT HEADLIGHT TURN SIGNAL /
14WH SNOWPLOW HARNESS CONNECTOR
(8001 / 8102) CH9_14
W/ GUIDE POST
B LIGHTS
M11-GB LEFT HEADLIGHT
14WH TURN SIGNAL
(8001) CH9_04,12
D RADIATOR GROUND
M11-GC
12WH
C
M54-GA
16WH LEFT GUIDE POST LIGHT
(8150) CH9_04
E
M64-GA
LEFT FOG LIGHT
16WH
(8201) CH9_11
F
M11-GD
12WH
GROUND
ADAPTER#02
(8801)
B RIGHT HEADLIGHT
M11-GA
14WH TURN SIGNAL
(8000) CH9_04,12,14
C
M54-GB
RIGHT GUIDE POST LIGHT
16WH
(8151) CH9_04
D ELECTRIC HORN#1 /
M85-GC
ELECTRIC HORN#2
14WH
(8311 / 8312) CH4_07
E
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
F
M11-GW WHEELCHAIR INTERLOCK
16WH (4906) CH10_33
M78-GB
16WH HOOD HEATED MIRROR
M78-GC
16WH } (8700 / 8701) CH4_09A
36 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
M11-G
12WH
LEFT SIDE DASH MTD
GROUND ADAPTER
DUAL POST GND PLATE
(8803)
M11-GA RIGHT HEADLIGHT
A 14WH TURN SIGNAL
M11-GD (8000) CH9_14
12WH LEFT HEADLIGHT
M11-GB TURN SIGNAL
14WH (8001) CH9_14
RADIATOR
GROUND
M11-GC
12WH
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
F
M85-GF ELECTRIC HORN#1
16WH (8303) CH4_07
ELECTRIC HORN#1
M85-GH
/ ELECTRIC HORN#2
16WH
(8303 / 8305) CH4_07
A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27
B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 37
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) GROUND — CHASSIS, P. 26
C
N10-GS RPM DATA LINK & LOGIC POWER
14WH (4410H) CH10_19
38 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
GROUND — CHASSIS, P. 27 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
AIR SOLENOID
GROUND ADAPTER
(8805)
**N59R-G
18WH AIR SOLENOID
4PACK
E
*N59R-G (9740B) CH10_18
14WH
D AIR SOLENOID
N59L-G
14WH 4PACK
(9740A) CH10_18
AIR SOLENOID
N59X-G
4 PACK
14WH
(9740C) CH10_17
C AIR SOLENOID
N59F-G
14WH 4PACK
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4PACK
(9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8809) CH3_26
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 39
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) ZERO VOLT REFERENCE, P. 28
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B
A9Z AIR COMPRESSOR HYD BRAKES
18GY (8505) CH8_06
W/ IBB ENGINE
A9A SNOWVALVE SWITCH
18GY (1107) CH6_4A
C
A9W WHEELCHAIR LIFT RELAY
18GY (1019) CH10_33
A
K97ZD ECM-IC ENGINE
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10
C DPFT1 SENSOR
K95A1
18TN (6261 / 6262 / 6263) CH7_11
J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11
K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16
L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_10
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7702) CH8_10
W/ MANUAL XMSN
40 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
GROUND — CHASSIS, P. 29 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 41
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1939 DATA LINK WITH V8 ENGINE, P. 30
42 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ENGINE GROUND — IBB ENGINE, P. 31 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN
18TN (6420) CH6_06
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_06
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_05
K10-GA
MOTOTRON CONNECTOR A
16WH
D (6732) CH7_21
K10-G K10-GB MOTOTRON CONNECTOR B
16WH 16WH (6731) CH7_21
K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
(6020) CH7_16
K92B16
16WH
A HARNESS GROUND
K10-GB K10-GA
(LOCATED AT LEFT SIDE
10WH 10WH
ENGINE BLOCK GROUND)
A K34-GB
K34-GA EIM CONNECTOR 1
18WH 18WH (6018) CH7_18
EIM 5V ADAPTER
(6706)
E
K92A4
BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18
W/ 8600
C
K34B LOW COOLANT SENSOR 8600
18TN (6401) CH6_06
W/ 7000
K34B
LOW COOLANT SENSOR 7000
18TN
(6407) CH6_06
A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_18
D
K23A1
VARIABLE SPEED FAN
18TN
(6420) CH6_06
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 43
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) J1939 DATA LINK — IBB ENGINE, P. 32
K91A
13 C
18VT
K98GN6
B
18GN
K98YL6 A
18YL
MOTOTRON CONNECTOR B
(6731)
HARNESS GROUND
K10-GJ (LOCATED AT
GROUND 7
16WH LEFT SIDE EIM CONNECTOR 2
ENGINE BLOCK (6019)
GROUND)
CH3_31
K98GN5 13 J1939(-)
18GN
K98YL5 6 J1939(+)
18YL
44 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
J1939 DATA LINK — IBB ENGINE, P. 33 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
OHMS
J1939
120
RESISTOR
(7110 / *7110A)
C
EATON
GEN3 TCM
K5C128
K5C108
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
CONNECTOR
(7105)
K5V(-) 2 J1939
18GN (-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN K5V(+) J1939
3
18YL (+)
W/ MANUAL AND
MERITOR G XMSN
18GN
K5TA(+)
K5TA(-)
18YL
EIM
W/ AUTOSHIFT AND
CONNECTOR
ULTRASHIFT GEN 3 XMSN
(6020)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 12
18YL 18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
13
18GN 18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5B128
K5A108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR @ W/ ALLISON XMSN IN CAB
K5B108
18GN
J1939 (+) 28
J1939 (-) 8
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 45
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) BATTERY FEED, SINGLE, P. 34
BATTERY
+ -
PUMP RELAY
STARTER B+
10A
BIG BORE ENGINE
A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
I6 / V8 ENGINES
2RD
8RD
8RD
A14J
46 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
BATTERY FEED, SINGLE, P. 35 12 VOLT POWER DISTRIBUTION, GROUNDS,
DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
(A56J)
12RD (1011) CH10_09
TERMINAL
15A
BIG BORE ENGINE
(A57J)
TYPE FUSE
8RD
IP / ROOF
12RD 18DKBL (2000) CH9_08
10A
A14P
8RD
8RD
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_05
FUSE F3-D (1012)
D4 C4 TRAILER MARKER
A14HA
(A54J) LIGHT RELAY
12RD
20A (1012) CH10_09
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 47
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3) GROUND — SEAT AND SEATBELT SENSOR, P. 36
CH3_19
GROUND ADAPTER LEFT SIDE
(8995) CAB GROUND
(1004)
1
A11-GZ
18WH
3
A11-GAA
18WH
9
A11-GGA
18WH
4
A11-GBA
18WH ROOF IP (1)
SEAT CONNECTION
10 (8996)
A11-GHA
18WH CH4_39
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_40
8
A11-GFA
18WH
14
A11-GMA
18WH
2
A11-G SEATBELT DATA
18WH RECORDER (8998)
CH4_41
48 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CAB ACCESSORIES (CHAPTER 4)
CIGAR LIGHTER
6 1
GND ADAPTER
CONNECTOR LEFT SIDE
(1003) DASH MOUNTED
NOTE: CH3_34
DUAL POST
1. * A14, 4RD
STUD
NOTE: CH3_34
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01
CH3_34
*A14W
6RD
A14M
8RD
D3 C3
A14ME A86R
12RD 14LTGN
20A
CIGAR LIGHTER
POWER SOURCE AUX POWER
(1860) (1901)
B A GROUND ADAPTER
A86M A86RC
14LTGN (1006)
14LTGN
A B 11
A86-GA A86-GRC A86-GR
14WH 14WH 14WH
1
TWO POST A11-GD
POWER SOURCE 10WH
(1861)
A11-GKJ
6WH
A
A86S
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 49
CAB ACCESSORIES (CHAPTER 4) CIGAR LIGHTER AND POWER FEED, P. 2
BATTERY
FEED
NOTE: CH3_34 CH3_01
1. * A14, 4RD CH3_34
TWO POST
*A14W
6RD
POWER SOURCE
FUSE F3-C (1012) (1861)
D3 C3 A
A14M A14ME A86N
8RD 12RD 14LTGN
20A
11 B
A86-GB
14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)
BATTERY
FEED NOTE: CH3_34
CH3_01 1. * A14, 4RD
CH3_34
CIGAR LIGHTER
*A14W
6RD
D3 C3 A B
A14M A14ME A86PA A86M
8RD 12RD 16LTGN 14LTGN
20A
2 B A
A86-GP A86-GA
16WH 14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)
50 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CB POWER RADIO, P. 3 CAB ACCESSORIES (CHAPTER 4)
ACCESORY RELAY#1
(1013 / 1011)
CH3_04
(A12V)
G2
FUSE F4-F (1013)
10A
C2
D2
20LTGN
18LTGN
18LTGN
A86F
*A86
**A86
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F RADIO RADIO
A
16LTGN 16LTGN CH4_11 CH4_10
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
16WH
A11-GF
A11-GS
10WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 51
CAB ACCESSORIES (CHAPTER 4) COMPASS AND TEMPERATURE DISPLAY, P. 4
TEMPERATURE DISPLAY
TEMP SENSOR
(8601) A B
W/ RH - HDD
*M110AA
18GY
M110AD
18GY
18GY
18GY CH8_16
*M110AD
18GY
IP / FORWARD CHASSIS
16 25 (1700)
A110AD
18GY
18GY
A41
OUTSIDE
TEMP 9 8 ZVR
(A1N3)
A28-GA 4
4
16WH
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
52 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5 CAB ACCESSORIES (CHAPTER 4)
A3D(-) A3E(-)
J1708 PRIVATE 18GY 18GY J1708 PRIVATE
DATALINK DATA LINK
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL
DOOR POD
12LTGN
12LTGN
A81A
A81B
SIGNAL
DOOR POD (3202)
DOOR / IP DOOR / IP
SIGNAL
DOOR POD DOOR POD
(3202)
(3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
C C
DOOR POD
POWER G E81B E81B G POWER
12LTGN 12LTGN
DOOR POD
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
POWER WINDOW
PASSENGER
A81-GH
10WH
A81-GH
12WH
A A WINDOW
WINDOW
WINDOW B B WINDOW
LEFT SIDE
LOCK C DASH C LOCK
MOUNTED
LOCK D DUAL POST D LOCK
GROUND
PLATE
14LTGN
14LTGN
14LTGN
14LTGN
E83E
E81A
14LTGN
E83A
E81E
14LTGN
DOOR POD
14LTGN
14LTGN
E83A
E83E
E81A
DOOR POD
E81E
LOAD
LOAD
(3201)
(3201)
B A A B B A A B
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 53
CAB ACCESSORIES (CHAPTER 4) FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6
CH3_11
BATTERY
+VE
CH3_01
} 18DKBL
18GY
A3F(+)
A14W
A3F(-)
6RD
FUSE F7-H(1016)
A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A(1016) 12WH A81-GH
A14F E1
A14FD F1 A81C 8WH
A81-GB
8RD 12RD 12LTGN 12WH
30A
LEFT SIDE
DASH MOUNTED
DOOR / IP DUAL POST
DOOR POD A E B F D C GROUND PLATE
(2600)
RIGHT CREW
DOOR POD LEFT CREW DOOR POD
12LTGN
DOOR POD
12LTGN
18DKBL
D81-GC
D81-GB
18GY
12WH
12WH
D81C
D81D
SIGNAL
D3Y(+)
DOOR POD
D3Z(-)
(2602) SIGNAL
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
C B B C
DOOR POD
DOOR POD
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
E81A
F81E
F83A
E83A
E83E
E81E
F83E
LOAD LOAD
(3201) (3201)
B A A B B A A B
54 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
HORN, ELECTRIC AND AIR, P. 7 CAB ACCESSORIES (CHAPTER 4)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 55
CAB ACCESSORIES (CHAPTER 4) HORN, ELECTRIC AND AIR, P. 8
AIR HORN
ELECTRIC
HORN BODY CONTROLLER#J3
SWITCH (1600)
BODY CONTROLLER#J5 ZERO VOLT
DIN6
(1602) REFERENCE
(1620)
A5
A
A9Z
ZVR E3
18GY CLOCK SPRING
(1809)
20GY
A85B
ELECTRIC
E HORN
PANEL B10
HORN SWITCH D
LIGHT B85B
GND (1029) 20
FEED 18GY
ADAPTER
18GY
A9M
(1002-E) 2B
(1003) A85L
CH9_15
20
18GY
3
1
7 8
A62R
18DKBL
A62-GF 10
18WH AIR
HORN
B11 C
AIR HORN A85K
F8 A85C B85C
SWITCH 18GY 18
18GY 18GY
A11-GE
12WH
DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA
ZVR E5 A9V 20
18GY
18GY
18GY
18GY
IP / DCM
B9R
BODY CONTROLLER#J5
(1602) (1800) B9V
ELECTRIC HORN #1
(8311)
ELECTRIC HORN
FOR NGV - MD M85J
NGV - RH 16GY
NGV - RH - MRD A
M85K
16GY
B
M85-GE
LEFT SIDE DASH MOUNTED 16WH
DUAL POST GROUND PLATE
56 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
MIRRORS (HEATED, LIGHTED AND POWER), P. 9 CAB ACCESSORIES (CHAPTER 4)
PASSENGER
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
CONTROLLER#J2
AXIS
U/D
AXIS
(1604)
L/R
PARK MARKER
CLEARANCE
A B C D F E G
G IDENTIFICATION
CLUSTER LAMP
CONNECTOR PANEL LIGHT 10A17
18OR
18YL
18LTGN
18BN
18RD
18BK
16BL
(1500) FEED
(1002)
DIMR
16BN
A
A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS DOOR ADAPTER
LT A B C D H F J (3003)
D (1623)
BODY A58DB A
18BN
18LTGN
CONTROLLER#J1
18LTGN
A78E
A78F
16LTGN
18LTGN
(1603) D
18DKBL
16LTGN
A78D
A62BD
A78B
A78-GB
*A78BB
16WH
RIGHT C
A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 A78V H2 G2
WINDSHIELD
LEFT 18LTGN (A12V)
A78A RELAY (R)
HEATED 10A ACCESSORY
H 16LTGN (1010-R1)
MIRROR A78-GA RELAY#1
CH4_09A,
10A16 16WH (1013 / 1011)
09B 6
*A78AB CH3_04
WINDSHIELD 16LTGN
RELAY (LEFT) 5 GROUND
(1019-R2) ADAPTER
CH4_09A,09B A B C D E F G H J 1 (1008)
DRIVER
A11-G
DOOR
20YL
10WH
(3000)
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
20WH
18BK
20OR
18RD
20BN
20OR
20YL
18BK
LEFT SIDE
CAB GROUND
MIRROR SW
CONN B2
A1 A2 A3 A4 B1 B3 B4
DRIVER POWER (254F)
MIRROR
A B C D F E G
AXIS
L/R
ATN GND
AXIS
U/D
20LTGN
20LTGN
20DKBL
20LTGN
20LTGN
20LTGN
20WH
20RD
A62D
A78K
A78-G
A78F
A78C
A78L
A78D
A78A
HEATER
LIGHT
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 57
CAB ACCESSORIES (CHAPTER 4) MIRRORS (HEATED, LIGHTED AND POWER), P. 9A
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
DRIVER
HEATED A78AB
MIRROR 16LTGN
(3000)
CH4_09 GROUND ADAPTER GROUND ADAPTER
(8801) (8800)
M78-GB
B
16WH
M78-GB
16WH BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15
PASS HEATED
A78BB
MIRROR
16LTGN
(3003) CH4_09
CHK DATE CHANGE REV REFERENCE DRAWN NAME
58 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, N/HYD FPB, P. 9B CAB
ACCESSORIES (CHAPTER 4)
WINDSHIELD
GROUND
A11-GD
RIGHT
10WH
LEFT
8
A78-G
12BK
A78-GC
16WH
A11-GKJ
6WH
A78-GBH
18WH
A78C
14BK
14BK
A78B
LEFT SIDE
CAB GROUND
G3 G4 B2 B1
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1020-R4)
F10-G3,H4,J4
30 30
86 86
J4 J3 A1 A2
16LTGN
16LTGN
14LTGN
16LTGN
A78AC
A78BC
A78A
A78
BODY CONTROLLER#J1
(1603)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 59
CAB ACCESSORIES (CHAPTER 4) DUAL HEATED
MOTORIZED MIRRORS WITH HEATED WINDSHIELD, W/HYD FPB, P. 9C
60 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10 CAB ACCESSORIES (CHAPTER 4)
NOTE: CH3_35
RADIO
1. CIRCUIT A14 IS 4RD
CONNECTION
(1301)
FUSE F2-E (1011)
BATTERY
D1 C1
A86AA A86A A14JF A14J *A14 FEED
RADIO MEMORY 12
20LTGN 18LTGN 12RD 8RD 6RD CH3_01
10A CH3_35
W/ PREMIUM TRIM
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
A86F CB POWER
18LTGN (2303)
CH4_03
A86-G
GROUND 5 20WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 61
CAB ACCESSORIES (CHAPTER 4) RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11
A86F CB POWER
18LTGN CH4_03
FUSE F2-E (1011)
A86A D1 C1 A14JF A14J *A14 BATTERY
RADIO MEMORY 7 FEED
18LTGN 12RD 8RD 6RD
10A
CH3_01
REAR TURNS CH3_35
PANEL ADAPTER
(1625)
M J
CLUSTER
A62E A62 DIMR OUT1
PANEL LIGHT 6 4 CONNECTOR
18DKBL 18DKBL PANEL LT (1500)
BASE 1
ADAPTER
(1623)
B A
PARK MARKER
A54D BODY
A58
PARK LIGHTS 3 G CLEARANCE CONTROLLER#J2
18BN 16BN ID LAMP
(1604)
10A17
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
GROUND A86-G
8
18WH LEFT SIDE
DASH MOUNTED
DUAL POST
GND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME
62 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
2–WAY RADIO, P. 12 CAB ACCESSORIES (CHAPTER 4)
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
A4
A13FC
12PK
N14HC
BATT RADIO
10RD
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16LTGN
16WH
16WH
16LTGN
A86P
A14HC
A14HF
16RD
16RD
A86P
HEAT SHRINK
B A C
IGN GND BTRY
OVERHEAD MTD FLOOR MOUNTED
2 WAY RADIO 2-WAY RADIO
CONNECTION CONNECTIONS
(6900)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 63
CAB ACCESSORIES (CHAPTER 4) WINDSHIELD WIPER, P. 13
BODY CONTROLLER#J2
(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY
A
B+ A82D A82E
16GY 18GY
B
PRK A82V
WV50V 16GY
A
2.2uFx2
C
GND A82-G
14WH
4.4uH x3
D
A11-GKJ
6WH
HIGH A82K
16GY
16GY
A82M
16GY
A82N
E
LOW A82L
16GY
LEFT SIDE
CAB GROUND
(4081)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6
18GY
RD2 (LSD)
G4 G2
87 87
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
TURN SIGNAL
BODY CONTROLLER#J3 IP / DCM SWITCH
(1600) (1800) (1810)
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
11 WIPER 0
C1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B WIPER 1
A11
DIN12 20GY 18GY
BODY CONTROLLER#J5
(1602) 20OR
A4 7 WIPER 2
A9AA A9V
E5 20WH
ZVR 18GY 18GY
18GY
18GY
B9V
B9S
ZVR GROUND
1 4 ADAPTER
(1009)
64 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
WASHER PUMP, P. 14 CAB ACCESSORIES (CHAPTER 4)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 65
CAB ACCESSORIES (CHAPTER 4) SWITCH PACK OPTIONAL GAUGE PACK, P. 15
GROUND
B
POWER
W/ POWER WINDOWS /
C LOCKS
BACKLIGHT
TO PREVIOUS
LEFT SIDE DASH MOUNTED
SWITCH PACK D
SW DATA DUAL POST GROUND PLATE
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
SWITCH PACK
(1101A)
B NOTE:
FOR MULTIPLE SWITCH
ACCESSORY
PACKS, CONNECT 1101
POWER
C OF NEXT SWITCH PACK
TO NEXT BACKLIGHT TO 1101A OF PREVIOUS
SWITCH SWITCH PACK.
PACK OR D
SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
LINK (+) PACK TO LAST SWITCH
GAUGE PACK
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
66 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ROOF AUXILIARY LOAD, P. 16 CAB ACCESSORIES (CHAPTER 4)
ACCESSORY
RELAY#1
(1013 / 1011)
CH3_04
LOCATED IN UPPER
ROOF AUX LOAD
(A12V)
CONNECTIONS
A2
12LTBL
A12V
D58-GW
14WH
D58W
14BN
HEAT SHRINK
E2
F2
BATTERY
FEED
18LTBL
A12X
16LTBL
A12-GB
16WH
A12U
2B
A12Y
D3 D4 18LTBL 3
A14N
8RD
85
AUX ROOF 87
18LTBL
RELAY
A12V
(1010)
30
86
A14NB
12RD
C4 C3
7
A12-GC
B3 A3 A12Z
16LTBL
20A
9
A12-GD A12-GA
A11-GD 16WH 16WH
10WH
J 8
A62U
A11-GKJ
6WH
18DKBL
1 14 GROUND ADAPTER
(1006)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
PANEL LIGHT FEED
LEFT SIDE CLUSTER
(1002)
CAB GROUND CONNECTOR
(1500)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 67
CAB ACCESSORIES (CHAPTER 4) SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17
A14W
6RD
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
(A13FC)
1014)
CH3_05
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
A14M
8RD
G4
W/ BOTH RT SIDE
WARNING
(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)
A14MC
12RD
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(A13FB)
D3
18PK
A13B
C2
IMCT SYSTEM QUALCOMM QUALCOMM
CONNECTOR POWER POWER
10A
(2702 / 1902)
18PK
A13B
(2703) G2
D2
WARNING
YL
W/ RT SIDE
(BAT+) M 16 YL
C C
D14AF A14AF
A13BH
18PK
YL
YL 16RD 18RD
(BAT+) R
A13FB
16 YL
12PK
F F
LIGHTS / GN D62B A62B
G
RPM 18 GN 16DKBL 18DKBL
H A
RIGHT BANK
MESSAGE B1
WAIT
WH E E
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK
BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC
RD B B DATA LINK
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY
BK
(BAT-) S 16 BK D D 6
D11-GG A11-GAA
BK BK
16WH 18WH
(BAT-) U 16 BK
1
A11-GD
TTRACS B 18 BL A (ETRACS) 10WH
A11-GKJ
6WH
(PANIC)
PANIC H 18 BK A
(NOT USED)
68 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SATELLITE COMMUNICATION — TRIPMASTER, P. 18 CAB ACCESSORIES (CHAPTER 4)
BATTERY
FEED
CH3_01
HEAD LIGHT
A14W
W/ TRIPMASTER &
6RD
N/ SNOWPLOW
FUSE F2-F (1011)
C2 D2 A52AB
A14M A14MC LEFT HEADLIGHT
8RD 12RD 18YL TURN / SIGNAL
10A
HARNESS
A53AB (8001)
18YL CH9_12
C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION
RECORDER 87
A53ABA
(827)
18YL
30
86 TRIPMASTER HEADLIGHT
INPUT RELAY
A2 C2 (1019)
A
A14SD
+12V BATTERY 18RD
18RD
18GY
GROUND ADAPTER
A53-G
F
SWITCH 2(LIGHT) 18YL A50S (1006)
18YL
C 5
A11-GSH
GROUND A11-GSD
18GY 18WH
J1708(-)
E
18WH
A3AC(-)
{ A11-GD 1
18BK 10WH
18GY J1708
PUBLIC
D
A3AC(+) CH3_09
A11-GKJ
J1708(+)
6WH
18BK 18DKBL
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
LEFT SIDE
CAB GROUND
(4081)
B
IGNITION A13SD
18PK
18PK B1 A1 A2 G2
A13FB
(A13FB)
G 12PK
A70EA 10A
SWITCH 1(BRK) 14OR 18OR
FUSE F5-J (1014)
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 69
CAB ACCESSORIES (CHAPTER 4) COMPUTER PREWIRED — XATA SYSTEM, P. 19
D D2 1
B70CD
18GY
A11-GMA
18DKBL
16WH
A3BE(+)
18GY
A14EA
A3BE(-)
16RD
A14EBA
18RD
A11-GD
10WH
XATA MODULE
XATA A D C B (1910)
6WH
A11-Gkj
DISPLAY CABLE
WH
GN
RD
BK
LEFT SIDE
CAB GROUND
(4081)
POWER
E1
GROUND
BRAKE
J1708(+)
J1708(-)
70 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CADEC GPS SYSTEM, P. 20 CAB ACCESSORIES (CHAPTER 4)
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
BATTERY
FEED
CH3_01
(A13FB)
GROUND ADAPTER
A14W
(1006)
6RD
5 1
A11-GD A11-GKJ
A2
10WH 6WH
A11CE-G
FUSE F5-J (1014)
A14M
16WH
8RD
A13FB A1 B1
12PK
10A
LEFT SIDE
FUSE F2-F (1011)
CAB GROUND
A14MC C2 D2
(4081)
12RD
10A
A13CE
A3CE(+)
16PK
A14CE
16RD
18DKBL
J1708 PUBLIC
DATA LINK
A3CE(-) CH3_10
18GY
CADEC GPS
CONNECTOR A B C D E CADEC
(830) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16RD
16PK
CADEC CADEC
CONNECTOR#1 CONNECTOR#3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR#2
(75)
D13CE2
A
16PK
D14CE2
B
16RD
D11CE2-G
C
16WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 71
CAB ACCESSORIES (CHAPTER 4) SATELLITE COMMUNICATION — MOBILEMAX, P. 21
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
G4
A13FC
12PK
IGNITION
RELAY#2
FUSE F4-G (1013)
BATTERY
SIDE WARNING
W/ BOTH RT
FEED
18PK
A13B
CH3_01
18DKBL
A62B
A11-GGB
18DKBL
A13BH
A11-GGA
A14AH
A14AF
A3AB(+)
18PK
18WH
18GY
A13FG
18RD
18RD
A3AB(-)
18WH
18PK
GROUND
ADAPTER
A14W
6RD
(1006)
WARNING
5
W/ RT SIDE
A H
RIGHT BANK 6
MESSAGE
OPTIONAL
WAIT
WARNING
LIGHTS 1
A14M
8RD
A11-GD
(1510)
10WH
J1708 PUBLIC
FUSE F2-F (1011) DATA LINK
C2 D2 CH3_10
A14MC
12RD
10A
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
72 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SELF CONTAINED AIR SEAT, P. 22 CAB ACCESSORIES (CHAPTER 4)
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
DRIVER SEAT
A B
POWER
(1918)
14WH
14RD
AH
A14FE
AD
12RD
GROUND
ADAPTER
(1008)
FUSE F7-E (1016)
13
A1 B1 A14A A11-GN
14RD 14WH
10A
1
A11-G
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 73
CAB ACCESSORIES (CHAPTER 4) HEATED SEATS, P. 23
16LTGN
16WH
A105A
16LTGN
18LTGN
A105-GB
18WH
A105-G
16WH
A105B
A105
(A13FA)
HEATED SEAT
N/ PASSENGER SEAT
G4
A4
16LTGN
HEATED SEAT
A105
W/ PASSENGER SEAT
A13FA
12PK
A3
A13FR A13FT A3 B3
12PK 12PK GROUND ADAPTER
(1008)
*10A OR 20A
14
1
A11-G
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
74 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
AWARE SYSTEM, P. 24 CAB ACCESSORIES (CHAPTER 4)
TELEMATICS 1
(1J)
FUSE F7-E (1016)
B1 A1 A14F BATTERY
A14A A14FE A14W
BATTERY 1 8RD FEED
16RD 12RD 6RD
10A CH3_01
A11-GKJ
6WH
7 9
5 AOUT1
PMM OUT1
18WH
W/ ALERT SWITCH & PANEL LIGHT FEED
BODY BUILDER 3 (1002)
A9V K
8
18GY A62A
18GY LEFT SIDE
VOLTAGE CAB GROUND
A9V A9VB
REFERENCE 11
18GY 18GY 2B A
GROUND CLUSTER CONNECTOR
(1500)
A9VA DIMR
18GY OUT2
A62B
5
W/ ALERT 18DKBL PANEL
SWITCH LT
A9VA
18GY
W/ BODY
BUILDER
IP / FORWARD FORWARD / TELEMATICS AWARE
VOLTAGE VEHICLE CONTROLLER
A6VDC CHASSIS CENTER CHASSIS
REFERENCE 4 (SEE NOTE)
18GY (1700) (9300)
+5V DC
53 2
M9VA N9VA
TELEMATIC 2 D
18GY 18GY
(2J)
52
1
M6VDC N6VDC
ANALOG AA6 B
6 18GY 18GY
IN 6 18GY
55
3
AA2 MA2 NA2
ANALOG 4 F
18GY 18GY 18GY
IN 2
57 4
ANALOG AA4 MA4 NA4
5 G
IN 4 18GY 18GY 18GY
58 5
ANALOG AA5 MA5 NA5
7 H
IN 5 18GY 18GY 18GY
56 6
ANALOG AA3 MA3 NA3
8 I
IN 3 18GY 18GY 18GY
54 7
AA1 MA1 NA1
ANALOG 9 J
18GY 18GY 18GY
IN 1
59 8
ANALOG A11-GM M11-GM N11-GM
K
GROUND 10 18WH 18GY 18GY
A3H(+)
J1708'+' 1
18DKBL
J1708 PUBLIC
DATA LINK
A3H(-)
J1708'-' 2 CH3_10
18GY
NOTE:HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS
AND HAVE HEAT SHRINK
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 75
CAB ACCESSORIES (CHAPTER 4) EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25
J
A5AG(+) A5AK(+)
J1939(+) D7
18YL 18YL J1939
DATA LINK
K
A5AG(-) A5AK(-) CH3_13
J1939(-) D8
18GN 18GN BODY
CONTROLLER#J1
(1603)
C RIGHT FRONT
A73J A57NA A57A
RIGHT TURN C15 A TURN
18LTBL 18OR 16OR SIGNAL
10A4
B
POWER A67-GA A67-G A67-G A11-G
C2
GROUND 16WH 16WH 16WH 10WH
A67-GB
16WH
9 1
GROUND ADAPTER
(1008)
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
76 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26 CAB ACCESSORIES (CHAPTER 4)
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
D
A73P A73P
SSD,ROUT C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 3
18LTBL 16LTBL 16LTBL
A73T
2
16LTBL
40 10
M73M N73M B
EATON VORAD CONN#1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 2
18LTBL 16LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
(1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 16GY
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 77
CAB ACCESSORIES (CHAPTER 4) DRIVER DISPLAY, P. 27
CAT ENGINE
FUSE F11-A (1020)
IGNITION
BATTERY E1 F1
A14 A14H A14HD RELAY#2
FEED
6RD 8RD 12RD (1012 / 1014)
CH3_01
5A CH3_05
(A13FB)
ENGINE DISPLAY
CAT
(1556)
A11-GSE A11-GE
2
18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020) IGNITION
BATTERY F1 RELAY#2
A14 A14H A14HD
FEED (1012 / 1014)
6RD 8RD 12RD
CH3_01 5A CH3_05
ENGINE DISPLAY
(A13FB)
CUMMINS
(1557)
A11-GSE A11-GE
A
18WH 12WH
LOOP BACK
CONNECTION LEFT SIDE
(1558) DASH MOUNTED
DUAL POST STUD
A11-GAJ
A
18WH
78 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
BACK-UP CAMERA, P. 28 CAB ACCESSORIES (CHAPTER 4)
GROUND
SUPPLY
SIGNAL
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
A B C MONITOR CONNECTION
(6901)
A67-GA
18WH
18GY
A67F
18GY
A67H
GROUND ADAPTER
FUSE F5-F (1014)
(1003)
C2
10A
10
D2
1
A11-GE
TURN SIGNAL
ADAPTER 12WH
(400) CH9_01,02
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 79
CAB ACCESSORIES (CHAPTER 4) SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29
IGNITION
RELAY#1
BATTERY
(1011 / 1013)
FEED CH3_05
CH3_01
A14W
6RD
(A13FC)
IGNITION
RELAY#2
(1012 /
G4 1014)
A14M
8RD
CH3_05
A13FC
12PK
W/ BOTH RT SIDE
WARNING
FUSE F4-G (1013)
A14MC
12RD
C3
(A13FB)
10A
18PK
A13B
QUALCOMM
QUALCOMM POWER
14QC POWER CONN (2700 / 1902) 10A
BATTERY B G2
16RD (2701)
(+) D2
18PK
A13B
A13BH
C C
18PK
BATTERY 14QB 14QA D14AF A14AF
A
(+) 16OR 16RD 16RD 18RD
W/ RT SIDE
A13FB
12PK
A F WARNING
WARNING 62QA D62B A62B
F
LIGHT 16LTGN 16DKBL 18DKBL
RIGHT BANK H A
OPTIONAL
WARNING
10A
MESSAGE B1
WAIT
B E
IGNITION 13QA D13F A13FG
E
POWER 16DKBL 16PK 18PK
D D 6
GROUND 11-GQA 11GQ D11-GG A11-GAA
C 16WH
16WH 16WH 18WH
1
GROUND 11-GQB A11-GD
D
16WH 10WH
GROUND ADAPTER
A11-GKJ
6WH
(1006)
LEFT SIDE
CAB GROUND
80 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD, P. 30 CAB
ACCESSORIES (CHAPTER 4)
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B 5
E4 BK A11-GMV
16WH
1
A11-GD
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 81
CAB ACCESSORIES (CHAPTER 4) SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31
TERRESTRIAL
COMMUNICATION
UNIT ANTENNA CABLE
(TCU) CONNECTOR
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_GND)
(AUX_GND) 18 22 VT
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2)
(GPIN2) 21 22 WHBK
(GPOUT2)
(GPOUT2) 11 22 GNWH
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
DISPLAY CABLE JACKET TO PIN 22 WITH HEATSHRINK
CONNECTOR SLEEVING
(DU_RX+) 1 WH
(DU_RX-/RX) 2 BL 3 (DU_TX)
(DU_TX-/TX) 3 BK 2 (DU_RX)
(DU_TX+) 4 WH
(DU_GND) 5 RD 5 (DU_GND1)
(DU_GND) 6 GN 6 (DU_GND2)
GY
(BAT+) 7 YL 7 (BAT+)
OR
(DU_5V) 8 VT 8 (CU_AWAKE)
(DU_5V) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
82 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32 CAB ACCESSORIES (CHAPTER 4)
BATTERY IGNITION
FEED RELAY#1
CH3_01 (1011 / 1013)
CH3_05
A14W
6RD
IGNITION
(A13FC)
RELAY#2
(1012 /
1014)
CH3_05
A14M
8RD
G4
W/ BOTH RT SIDE
A13FC
12PK
WARNING
A14MC
(A13FB)
C3
18PK
A13B
POWER CABLE QUALCOMM POWER 10A
CONNECTOR POWER
CONNECTOR
(2701F) (2700M / 1902)
D2
18PK
A13B
WARNING
W/ RIGHT
YL B C
D14QA A14AF
(BTRY+) 1 18 YL
A13FB
A13BH
16RD
12PK
18RD
18PK
SIDE
YL
(BTRY+) 14 18 YL
C F
(MESSAGE GN D62QA A62B
12
LIGHT) 22 GN 16RD 18DKBL
RIGHT BANK H A
OPTIONAL
WH A D13QA E
A13FG
(IGN) 12 22 WH 16PK 18PK
BR E A
D3EP(+) A3AB(+) J1708
(J1708+) 2 22 BR
18DKBL 18DKBL PUBLIC
RD F B DATA LINK
D3EN(-) A3AB(-)
(J1708-) 16 22 RD CH3_10
18GY 18GY
BK D D 6
D11-GQ A11-GAA
(BTRY-) 24 18 BK
16WH 18WH
BK
(BTRY-) 25 18 BK 1
A11-GD
10WH
GROUND ADAPTER
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 83
CAB ACCESSORIES (CHAPTER 4) AIR SHIELD LIGHT, P. 33
18WH
HEAT SHRINK
18BK
WH
BK
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
WH
18BK
BK
IP / AUX ROOF A B
(2021 / 2022)
GROUND ADAPTER
(1006)
A58C
18BN
12
A58-GC
18WH
16BN
A68A
1
A11-GD
10WH
A11-GKJ
6WH
F
AIR
SHIELD
LIGHTS
BODY
CONTROLLER#J2
(1604) LEFT SIDE
CAB GROUN
(4081)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
84 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SEATBELT AND SEAT SENSOR, P. 39 CAB ACCESSORIES (CHAPTER 4)
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)
A B A B A B A B A B A B
D11-GGA
D11-GHA
D11-GCA
D11-GAA
D11-GBA
D11-GJA
D11-GG
D11-GA
D11-GH
D11-GC
D11-GB
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
D11-GJ
ROOF IP (1)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GGA
A11-GHA
A11-GCA
A11-GAA
A11-GBA
A11-GJA
A11-GG
A11-GA
A11-GH
A11-GC
A11-GB
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
A11-GJ
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH4_41
(8995)
CH3_36
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 85
CAB ACCESSORIES (CHAPTER 4) SEATBELT AND SEAT SENSOR, P. 40
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)
A B A B A B A B A B A B
D11-GMA
D11-GDA
D11-GKA
D11-GEA
D11-GFA
D11-GLA
D11-GM
D11-GK
D11-GD
D11-GE
D11-GF
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
D11-GL
ROOF IP (2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GMA
A11-GDA
A11-GKA
A11-GEA
A11-GFA
A11-GLA
A11-GM
A11-GK
A11-GD
A11-GE
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
A11-GF
A11-GL
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH4_41
(8995)
CH3_36
86 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SEATBELT AND SEAT SENSOR, P. 41 CAB ACCESSORIES (CHAPTER 4)
SEATBELT
SEAT INDICATOR
(8999)
A11-GM
18WH 7
A11-GF 6
18WH
A11-GK
9
18WH
A11-GD
4
18WH
A11-GJ
18WH 10
A11-GC 3
18WH
A11-GG
12
18WH
A11-GA
1
18WH
GROUND-SEAT &
A11-G 1
SEATBELT (8995)
18WH
CH3_36
A3D(+) 4
20DK BL
J1708 PUBLIC(+)(1660)
J1708 PUBLIC(-)(1661)
A3D(-)
CH3_09 5
20GY
A5D(+)
6
J1939 SPLICE 18YL
(1025)
CH3_13 A5D(-)
7
18GN
(8998)
SEATBELT
DATA RECORDER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 87
12V CHARGING + CRANKING SYSTEM (CHAPTER 5)
18RD
CH3_34
A15
OFF
CH3_35 S IGN ACC
G B A B D C
K2
N/ ROCKER START
K14H
2RD
K2-G
A17H
87A
W/ ROCKER START
SEE NOTE
30
16PK (I6 ONLY)
START RELAY
SEE NOTE (1010) A4 A17BA ROCKER START SW
16PK (1105) CH5_08
B3
87
LEFT SIDE
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
CH3_05
86
85 10A
A17C
16PK
A17M
18PK
CLUTCH
SWITCH
IP / B4
INPUT
ENGINE AIN4
LEFT SIDE (1702) 16 18 15
DASH MTD
DUAL POST BODY CONTROLLER#J5
GND PLATE (1602)
*K17F
K17C
16PK
K17K
18PK
16VT
BATTERIES A9AA
2/ORD E5 ZVR
18GY
A17HB
18GY
18PK
A9V
18PK
A97A
A17B
18PL
1/ORD
+ +
18PK
K17E
B
B S S
S
M D7 D8 C11 A4 IP / DCM
1/OBK
- - B
(1800)
2/0BK
G ZVR GROUND
A ADAPTER
18PK
B96A
18PK
B17H
18PL
B17J
(1009)
THERMAL
K17M
18PK
18PK
*K17B
OVERCRANK 1
2/0BK
(6304) B9V
W/ THERMAL 18GY
OVERCRANK 2
PROTECTION B9VB
18GY
INHIBIT
1200 OHM
18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
88 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CAT, CUMMINS AND IBB ENGINES WITH MANUAL TRANSMISSION, P. 2 12V
CHARGING + CRANKING SYSTEM (CHAPTER 5)
FUSE F3-A
BATTERY KEY SWITCH
(1012)
FEED A14 A14P A14PB (1100)
CH3_01 6RD 8RD 12RD D1 C1
CH3-34 10A BATT
GND ADAPTER
CH3_34 - (1003) 1 5
A14/4RD
18RD
A15
OFF
A17-GW
S IGN ACC
18WH
A11-GE
12WH
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
87A
ALTERNATOR 16PK N/ ROCKER START
30
LEFT SIDE A4
R DASH MOUNTED A17H ROCKER START SWITCH
DUAL POST STUD 16PK (1105) CH5_08
K14H
2RD
B3
87
G B W/ ROCKER START
K2
BLOCK TYPE
RD B4
FUSE
BODY
200A
86
SEE NOTE A3 CONTROLLER#J3
85
A17C
16PK
(1600)
WH
K2-G
FUSIBLE CLUTCH
LINKS SWITCH
B4
INPUT
SEE NOTE IP / ENGINE W/IBBE
AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP W/ THERMAL CONTROLLER#J5
GROUND START OVERCRANK (1602)
STUD PROTECTION
A9AA
2/ORD
W/IBBE E5 ZVR
3/ORD 18GY
16PK
*K17
18GY
A97A
A17D
A17A
18PK
18PK
18PL
A9V
16PK
K17D
18PK
K17
18PK
K17D
16PK
B
K17
B S S
1/ORD
+ +
S
M
A4 IP / DCM
D7 D8 C11
A (1800)
- 1/OBK
- 2/0BK
G B
ZVR GROUND
ADAPTER
2BK (1009)
BATTERIES
1
THERMAL OVERCRANK CAT (6304) B9V
4WH
K11-G
18PK
B17H
18PL
B17J
2WH
2/0BK
2
B9VB
18GY
LEFT SIDE
CLUTCH SWITCH
DASH MTD A B C D
(1807)
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
1200 OHM
1200 OHM
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 89
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6 / V8
ENGINES WITH ALLISON TRANSMISSION, P. 3
CH3_34 -
KEY SWITCH
A14/4RD
FUSE F3-A (1012) (1100)
BATTERY
FEED A14 A14P A14PB
CH3_01 8RD 12RD BATT
6RD D1 C1
CH3_34 10A
BATTERY
ALTERNATOR FEED
18RD
OFF
A15
CH3_01
S IGN ACC
R CH3_34
CH3_35 D C
A B
G B
N/ ROCKER START
K2 START RELAY
A17H
(1010)
K14H
2RD 16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_17
K2-G
87
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
A3
85
A17M
18PK
LINKS
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
W/ V8 ENGINE
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
16VT
K17F
BATTERIES
K17M
K17M
K17K
18PK
18PK
18PK
1/ORD 2/ORD
+ + W/ V8 ENGINE
B
B S S
ECM
S N/ THERMAL
M (6020M)
- 1/OBK
- OVERCRANK
B PROTECTION
START
7 ENABLE
G A K17L RELAY
18PK
THERMAL
W/ THERMAL
OVERCRANK
OVERCRANK
(6304)
PROTECTION
2/0BK
2/0BK
90 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CAT, CUMMINS AND IBB ENGINES WITH ALLISON TRANSMISSION, P. 4 12V
CHARGING + CRANKING SYSTEM (CHAPTER 5)
CH3_34 -
A14/4RD GND ADAPTER
1 5
18RD
(1003)
A15
OFF
S IGN ACC
W/ ROCKER START A B
A17-GW
D C
A11-GE
12WH
18WH
START RELAY
(1010) N/ ROCKER START
LEFT SIDE
DASH MOUNTED
A17H
87A
DUAL POST STUD
30
16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE B3
87
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
G B B4
K2 A17R AUTO NEUTRAL LIGHT RELAY
86
CAB RD 18PK (1019) CH11_17
85
POWER
A3
STUD W/ AUTO NEUTRAL
A17C
16PK
WH
K2-G
2X12BL
FUSIBLE A92#141 IP / ENGINE
LINKS 18TN (1702)
W/ EATON XMSN
SEE NOTE
K14H
1RD
16 20 EATON GEN 3
TCM CONNECTOR
ENGINE (7105)
BLOCK
GROUND W/ IBBE
BLOCK TYPE
JUMP START
K17B
16PK
*K17
32 ENABLE
FUSE
START
200A
18PK
2/ORD
STUD RELAY +
W/ IBBE
3/ORD
3/ORD ALLISON TCU CONN
BATTERIES W/ISM ENGINE
16PK
18PK
B (7150F/7150F2(IN CAB))
K17D
18PK
K17D
16PK
K17
K17
A K92#141 NEUTRAL
41
18TN START
1/OBK 2/OBK
- - B LEFT SIDE
G
FRAME GROUND
2BK (LOCATED AT
THERMAL
W/ THERMAL OVERCRANK LEFT FRAME RAIL
N14AZ
CAT (6304)
4WH
K11-G
2WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 91
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6 ENGINE WITH
AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5
KEY SWITCH
W/CH3_34 - (1100)
A14/4RD
BATTERY FUSE F3-A (1012) BATT
FEED A14 A14P A14PB
CH3_01 6RD 8RD 12RD
D1 10A C1
CH3-34
BATTERY
FEED OFF
ALTERNATOR
18RD
S IGN ACC
A15
CH3_01
CH3_34
R A B D C
CH3_35
SEE
NOTE
G N/ ROCKER START,
B
EATON HYBRID
A17H
K14H
2RD
K2
16PK
W/ EATON HYBRID
A17H
87A
CH3_01
16PK
30
START RELAY
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3 W/ ROCKER
87
LINKS START (W/ I6)
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
A3 HYBRID
85
87A
LEFT SIDE
ENGINE
30
A17J J1
BLOCK
GROUND 16PK
W/HYBRID
A17B
87
18PK G2
A17HB
16PK
K11-GL
A17EB
2WH
16PK
A17L
18PK G1
85
86
A17C
16PK
A17M
18PK
J2
LEFT SIDE
DASH MTD CH11_20 A17K
DUAL POST 18PK
GND PLATE 16 18 15 IP / ENGINE
D1
21 20 19 (1702)
10A
EATON TCM
(7909)
K17K
18PK
18PK
16PK
K17L
K17J
BATTERIES
K17C
16PK
C1
18PK
K17F
START
4
K17K
18PK
1/ORD
+ + B S S
B ENABLE RLY-
START
S 32
M ENABLE RLY+ A1
1/OBK B START
- - 26
A13FB
ENABLE
12PK
LATCH
K17M
18PK
G A
N/ THERMAL ECM A2
THERMAL
OVERCRANK (6020M)
2/0BK
OVERCRANK
2/0BK
PROTECTION
(6304)
G2
START
W/ THERMAL
65 ENABLE
OVERCRANK
RELAY
18PK
K17L
PROTECTION
(A13FB)
ENGINE
7 CRANK
LEFT SIDE FRAME GND INHIBIT
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
IGN RELAY #2
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS
(1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
92 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CAT, CUMMINS AND IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6 12V
CHARGING + CRANKING SYSTEM (CHAPTER 5)
5.6. CAT, CUMMINS AND IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT
TRANSMISSION, P. 6
KEY SWITCH
(1100)
BATTERY FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
CH3_01
6RD 8RD 12RD
CH3_34 D1 10A C1
W/CH3_34 -
A14/4RD
18RD
OFF
A15
S IGN ACC
87A
30
16PK
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
POWER SEE NOTE
86
B4
WH
K2-G
STUD
85
A3
A17K
18PK
16PK
A17J
A17C
16PK
18PK
A17L
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702)
ENGINE 16 21 19 20
LEFT SIDE FREEDOMLINE XMSN
GROUND JUMP MAIN CONN
START (7104)
STUD
BLOCK TYPE
W/ IBBE K17-GC
FUSE
C
200A
16WH
2/ORD
16PK
*K17
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
3/ORD 32
+ 1/ORD
+ 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - B S S
K17D
18PK
16PK
K17C START
K17D
16PK
K17
18PK
K17
18PK 26 ENABLE
S LATCH
BATTERIES M
A
W/ IBBE
2/0BK
G B
4WH
K11-G
2WH
2BK
PROTECTION
LEFT SIDE
DASH MTD
LEFT SIDE
DUAL POST
FRAME GROUND
GND PLATE
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)
* N/ THERMAL OVERCRANK
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 93
12V CHARGING + CRANKING SYSTEM (CHAPTER 5) I6 POWER PACK, P. 7
ALTERNATOR TERMINATING
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K106B
4OR
18GN
18YL
K5F(+)
3 PHASE AC
K5F(-)
(9741)
K106A TERMINATING
4OR RESISTOR
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
INVERTER
CONNECTOR
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
IGN RELAY #2
A J1939 K13Z A13Z
(A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
94 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ROCKER START, P. 8 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)
START RELAY
ROCKER START A17BA (1010)
SWITCH 16PK CH5_01,03,05
(1105)
GND ADAPTER
PANEL LIGHT FEED
(1008)
(1002)
H 8 10 2
A62T A62-GT
18DKBL 18WH
CLUSTER
CONNECTOR
1
(1500) A11-G
DIMR 10WH
A
A62B OUT2
5
18DKBL PANEL
LT
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 95
FANS AND ENGINE ACCESSORIES (CHAPTER 6)
ECM
(6020)
W/ I6 2007 ENGINE
29
C3 A23B
18TN (4111M)
A23C
18TN
24 A
D3 A23A K23A
87
18TN 18TN
C4 FAN AIR
B SOLENOID
GROUND K23-G
ADAPTER
30
16WH
87A
(6704M)
F
18TN
A23
C
K10-GB
14WH
ENGINE / MELROSE
IP / ENGINE (6011)
FUSE F10-A
(1702-1)
(1019)
A97ZB A97Z K97Z K97AY
3
F1 E1 10VT 10VT 10VT 16PL
5A
K97AZ
1
14VT
FAN RELAY
(1015) KFAN ENGINE FAN
IP / ENGINE 58
18VT CONTROL
D4 (1702)
85
86
C3 29
A23B
18TN (4111M)
A23C
18TN
D3 24 A
A23A K23
87
18TN 18VT
C4 FAN AIR
SOLENOID
B
30
87A
K11-GCA K23G
10VT 18VT
18TN
A23
ENGINE ECM
(6020)
ENGINE LEFT SIDE
GND STUD
K97AA-B
IP / ENGINE 1
FUSE F10-A 18VT
(1702-1)
(1019)
A97ZB A97Z K97-AE K97AA-D
5
F1 E1 10VT 10VT 18VT 18VT
5A
K97AA-C
3
18VT
96 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2 FANS AND ENGINE ACCESSORIES (CHAPTER 6)
ECM CONNECTOR
(6000)
(6400)
A
FAN CONTROL K23
38
OUTPUT 16TN
B
K23-G
ECM RETURN 29
16WH
ECM CONNECTOR
(6010)
(6400)
FAN
FAN A SOLENOID
K23
CONTROL 21
16TN
OUTPUT
GND ADAPTER
(6701)
C B
K23-G
16WH
A
K10-GA
12WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 97
FANS AND ENGINE ACCESSORIES (CHAPTER 6) STARTING AID — ETHER START, P. 3
ECM CONNECTOR
ETHER START
(6000)
(6550 / 6551)
ETHER BOTTLE
ETHER A CONTROL VALVE
INJECTION K21
40
SOLENOID 16TN
GND ADAPTER
(6701)
E B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
ECM CONNECTOR
ETHER START
(6010)
(6550)
ETHER BOTTLE
ETHER A CONTROL VALVE
K21
INJECTION 10
16TN
SOLENOID
GND ADAPTER
(6701)
D B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
98 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
SNOW VALVE, P. 4 FANS AND ENGINE ACCESSORIES (CHAPTER 6)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 99
FANS AND ENGINE ACCESSORIES (CHAPTER 6) SNOW VALVE WITH IBB ENGINE, P. 4A
A A23DB
18TN
SNOWVALVE
H
A23C
18TN
SNOWVALVE MODULE
(4120)
A SNOWVALVE
SWITCH
(1107)
9
7
B
A23A
DUAL FUNCTION ZVR
18TN
REED SWITCH (1620)
(NO & NC) C
2B
A23B
C
18TN A9A
1
18GY
D A
A23D A9Z
18TN 18GY
6
CURRENT
5B
MOTOR PROTECT BODY
E
4
A23E CONTROLLER-J5
18TN (1602)
NC REED
8
10
SWITCH
ZVR
E3
A23DC
IGNITION
18TN
A11-GA
18WH
BODY CONTROLLER
RELAY
(1600)
(1021/1014)
CH3_07 PANEL LIGHT FEED
A9B
B1 (1002)
18GY
ICON ACCESSORRY
IDLE HEAT CONTROL C
A62A
(A13FB)
R1 (1017) 18DKBL
(1014) A
F5-A A62B
G1 H1 30 18DKBL
A13FB A13A J1 87A H2
12PK 18PK
10A CLUSTER CONNECTOR
G2
87 (1500)
DIMR OUT2
G1 5 PANEL LT
85
A23H J2
86
A11-GD
18WH
18TN
GROUND ADAPTER
CUSTOMER ACCESSORY#2 (1003)
R2(1019)
10
A11-G
18WH
30 87A H4 A23E
A11-GC J3 A11-GE 1
18TN
18WH 12WH
G4 A23DA LEFT SIDE
87
18TN DASH MOUNTED
DUAL POST STUD
G3 A11-GB
18WH BODY
J4 85
A23G 86 CONTROLLER-J1
18TN (1603)
LIFT
A23F
J GATE
18TN
10A9
WAS G2, 23DA WAS H4, 23E WAS G4 64077C 22OCT09 AE08056612 04A
100 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
STARTING AID — COLD START ASSIST (IBB ENGINE), P. 5 FANS
AND ENGINE ACCESSORIES (CHAPTER 6)
EIM CONNECTOR 1
(6561)
(6018)
K21TN1 1
17 18TN
13
COLD START ASSIST
K21B3 FUEL SOLENOID
18TN
COLD START
ASSIST RELAY 2
(8410)
K10WH1 B
18WH
A
K10-GA K10-GB
10WH 10WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
EIM CONNECTOR 2
(6019)
K21B1
6 18TN 18
EIM CONNECTOR 4
(6021)
K21B2
7 18TN 14
K21A2
2 12TN
K21A1
1 12TN
K14A1 K21-FL
3 12BL
8RD
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 101
FANS AND ENGINE ACCESSORIES (CHAPTER 6) FAN WIRING — IBB ENGINE, P. 6
A
K23
18 16TN
FAN
SOLENOID
B
VARIABLE SPEED
FAN DRIVE
18TN
K23
(6420)
3 K23-G
16WH ENGINE GND ADAPTER
(6704A)
W/ VAR SPEED FAN
E
K23-G
1
HARNESS GND 18TN
(LOCATED AT A
K10-GA K10-GB
LEFT SIDE 10WH 10WH
ENGINE BLOCK
GROUND)
EIM CONNECTOR 2
(6019)
K23C
5 2
18TN
EIM 5V ADAPTER
(6706)
D C
K23A1
2
18TN
C K34B K34B
C
18TN 18TN
K34D K34D
A 18TN A
18TN
D K34C K34C
D
18TN 18TN
B K34-GA B
18WH
4 2
K34-GA
18WH
EIM 3
(6020)
K23B1
4
18TN
D C
102 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINES (CHAPTER 7)
2
B
K41A
17
16TN
TCU CONNECTOR
W/ ALLISON GEN4 XMSN (7150/7151(IN CAB))
W/ MANUAL XMSN
(7600)
A
K47
16GY
SPEED
B SENSOR
33 K47A
16GY
GROUND K10A-G
63
14WH
K10B-G K10-G ENGINE LEFT
GROUND 65
14WH 10WH SIDE GROUND
K10C-G ECM BATTERY
GROUND 67 ENGINE ECM FEED
14WH
K10D-G FUSE (6712)
GROUND 69 K97D K97DF
14WH
10VT A 10VT
B
K97DA 40A
BATTERY 48
14VT
BATTERY K97DB
52
14VT
BATTERY K97DC
53 N/ ULTRASHIFT
14VT
K97DD ENGINE / IP
BATTERY 55 (1702-37)
14RD FUSE F4-D (1013)
K97F A97UA IGN RELAY #1
IGNITION 70 (A13FC) (1011 / 1013)
18VT 16PL H4 G4
10A CH3_05
PURGE PUMP
(6713) ENGINE / IP
(1702-42) FUSE F10-D
(1019)
K97FZ A97FZ A14TB A14T A14 BATTERY FEED
1 12RD 8RD
14RD 14RD F4 E4 6RD CH3_01
20A
E
K10E-G
2
14WH
GROUND ADAPTER
A (6701)
K10-GA
12WH
ENGINE LEFT
SIDE GROUND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 103
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2
K34C
49 D
16TN
K34B
2 C
16TN
K34D
54 A
16TN
K34-GA
B ACCELERATOR
16WH
IP / DCM PEDAL MODULE
ENGINE / IP (1800) (1827)
(1702)
ACCELERATOR 23 B4
K97BA K97B A97B B97Y
POSITION 5 B RETURN
18VT 18VT 18PL 18PL
RETURN
22 C5
ACCELERATOR A97C B97P
K97C SUPPLY
POSITION 4 18PL 18PL A
18VT
SIGNAL 1
28 C4
ACCELERATOR K99B A99B B99V
POSITION 66 C SIGNAL
18VT 18PL 18PL
SUPPLY 1
HEAT SHRINK
38 ENGINE BODY BUILDER
K47T A47T ENGINE SPEEDO SIGNAL
36
18GY 18GY (LOCATED BEHIND
CENTER PANEL)
TOPS II XMSN
(7106)
K92N
19 A
16TN
K92P
20 C
16TN
K92-GA
B
16WH
GROUND ADAPTER
(6701) CH3_23
104 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT ENGINE), P. 3 ELECTRONIC
ENGINES (CHAPTER 7)
(MALE)
ECM CONNECTOR
(6010) REAR THROTTLE CONTROL
(1069)
3 56 58 60 A B C D (FEMALE)
K46A
18GY
K46B
18GY
K46E
18GY 18GY
18GY
K46D
K46C
ENGINE / IP
5 38
(1702)
18GY
18GY
A46C
A46D
BODY CONTROLLER#J4
(1601)
PARK BRAKE
A44 RELAY
F1
18GY RD21 (HSD)
D3 C3
85
PARK BRAKE
87
RELAY - R2
(1015)
30
86
C4 D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GKJ A11-GD
6WH 10WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 105
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4
K3BB(+) K3BA(+)
ECM CONNECTOR
18DKBL 18DKBL
(6000)
K3BA(+)
K3BB(+)
18DKBL W/ FREEDOMLINE
18DKBL
J1708 (+) W/ MANUAL & XMSN
DATALINK 10 ALLISON XMSN
K3BA(+)
18DKBL J1708 PUBLIC J1708
J1708 PUBLIC
DATA LINK DATA LINK
DATA LINK
CH3_09 CH3_09
K3BA(-) CH3_09
18GY
J1708 (-)
20 W/ AUTOSHIFT AND
DATALINK
K3BB(-) K3BA(-) ULTRASHIFT XMSN
18GY 18GY
K3BB(-) K3BA(-)
18GY 18GY
K5D128
18YL
W/ MANUAL XMSN
J1939 (+) K5B(+)
46 W/ ALLISON XMSN
DATALINK 18YL
K5S(+)
18YL J1939
J1939 J1939
DATA LINK
DATA LINK DATA LINK
K5S(-) CH3_15 CH3_15 CH3_15
18GN
N/ ULTRASHIFT
K97FB
18VT
ENGINE / IP
(1702-37) FUSE F4-D (1013)
K97FA A97UA IGN RELAY#1
IGNITION 39 K97F (A13FC)
18VT 16PL (1011 / 1013)
18VT H4 G4
10A CH3_05
106 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 5 ELECTRONIC ENGINES (CHAPTER 7)
DUAL ANALOG
ACCELERATOR
(1804)
B A C E F D
B99W
B99E
18PL
B97Y
B99U
18PL
B97P
B99V
18PL
18PL
18PL
18PL
IP / DCM
(1800)
ECM CONNECTOR
B4 C4 C5 B6 B5 C6
(6000) ENGINE / IP
(1702)
ACCELERATOR 23
K97B A97B
POSITION 23
18VT 18PL
RETURN
28
ACCELERATOR K99B A99B
POSITION 9 18VT 18PL
SIGNAL 1
22
ACCELERATOR K97C A97C
22
POSITION 18VT 18PL
SUPPLY 1
24
ACCELERATOR K99D A99D
35
18VT 18PL
POSITION
SIGNAL 2 29
ECM RETURN K97PB K97N A97N
32
(DPF SNSR) 18WH 18VT 18PL
SNSR SUPPLY 30
K97PA K97M A97M
(5VDC) 21
18VT 18VT 18PL
(DPF SNSR)
FLEETGUARD
AFTERTREATMEMT
(6704)
SNSR SUPPLY
K95D (5VDC)
5
18TN (DPF SNSR)
K95-GB ECM RETURN
CSF DELTA 7
18WH (DPF SNSR)
PRESS SNSR
SIGNAL K95E CSF DELTA PRESS
7 6
(DPF SNSR) 18TN SNSR SIGNAL
(DPF SNSR)
CSF IN TEMP K95B CSF IN TEMP
31 2
(DPF SNSR) 18TN (DPF SNSR)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 107
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 6
K34A K34A2
ECM RETURN 42 D GROUND
16TN 16TN
COOLANT K34E
28 C OUTPUT
LEVEL SIGNAL 16TN
ECM CONNECTOR K97FB
(6000) CH7_04 A POWER
18VT
A
MAGNETIC K47D
27
PICKUP VSS(+) 18GY MANUAL SPEED
K47R SENSOR
B
16GY
(7601M)
A
K47E MERITOR G
18GY SPEED SENSOR
MAGNETIC W/ MERITOR G
36
PICKUP VSS(-) B
K47S
16GY
108 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7 ELECTRONIC ENGINES (CHAPTER 7)
C
N14-GB N97-GG
10WH 10WH
A
N14-G N97-G N97-GD
BATTERY 10WH 10WH 8WH
C
ECM N14BD A B N14BC
(6020M) 10RD 10RD
40A A
N14AY A B N14BA
10RD 10RD
K97UB K97UA FUSE F4-D
KEY IGN 31 40A
N97AA
18PL (1013) ECM POWER
10RD
18VT
ENG ECM FUSE
CH7_08 RELAY
(9254)
(6022)
IPR PWR K97UD
45 2 K97XB
18GY
85
16VT
86
MAIN K97JA 5
K97J CEC CLEAN
POWER 70
N97AB
18PL 18PL POWER AND GROUND
8RD
RELAY
(6323)
K97FA K97F 4
87
ECM PWR 1
14PL 10PL
A
K97FB 1 K97X N97AC
K97XA
ECM PWR 3 10VT
14PL 87A 10PL 10RD
30
K97FC
K97JB
18VT
ECM PWR 5 C
14PL
K97H N97B
EGR / TURBO 10RD 10RD
POWER RELAY
(6023) B
2 K97HB N97-GC
85
16VT 10WH
86
K97A 4
10WH
87
K97-G
10PL
ECM GND K97-GX
6 1
14WH K97HA
10PL
87A
30
4 K97-GW
ECM GND
14WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 109
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 8
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_16
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
IDLE 30 B5 D
K97M A97M B99U
VALIDATION 47
18PL 18PL 18PL
SWITCH
B6 E
B99W
18PL
FUSE C6 F
F5-C A99E B99E
(1014) 18PL 18PL
CH7_07
IGNITION
RELAY #1
A13FN
(1011 / 1013)
FUSE F1-A 18PK
CH3_05
(1010)
ECM 37 KEY SWITCH
K97UA A97UA A13F (1100)
(6020M)
18VT 16PL F1 18PK CH03_05,
CH7_07 E1
5A CH11_18
N/ ULTRASHIFT
ENGINE / IP
(1702)
110 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 9 ELECTRONIC ENGINES (CHAPTER 7)
ECM
(6020M)
C
K10-GB ENGINE LEFT
14WH SIDE GROUND
STUD ALLISON XMSN MODULE /
GND ADAPTER ALLISON XMSN CONTROL MODULE/
(6704M) ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)
K92#141 NEUTRAL
41
18TN START
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 111
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10
87A
SIDE GROUND
IP / ENGINE
30
18TN 18TN
A23C
18TN
ECM
C3 A23B (6020)
18TN
86
D4 29
85
ENGINE
K23B
58 FAN
18TN
ECM CONTROL
(6020M)
ENGINE / IP
(1702-38) FUSE F11-B
VEHICLE SPEED QK47T A97DF INTAKE AIR TEMP
72 (1020) ZERO VOLT
OUTPUT 18GY 18PL (6703)
CH3_08 REFERENCE
B (6747)
K97S K97SA
INTAKE AIR 66
TEMP 18PL 16VT
A B
K97E
16PL
A
SIGNAL K97ZD
37
GND 2 18PL
KQ97EW
WARN ENGINE 22 1
18PL BODY
LAMP BUILDER
STOP ENGINE KQ97SE (7208M)
21 2
LAMP 18PL
VOLTAGE KQ97FV
27 8
5V REF 18PL
IGNITION
KQ97WA
SIGNAL RETURN 35 10 RELAY #3
18PL
CH3_05
TRANSFER CASE KQ97XC
11 11
STATUS 18PL
REM KQ99F
50 12
18PL
A13FA
ACCELERATOR
12PK
KQ97DF A97DF F2 E2 E3 A4
A13FS A13FR
(A13FA)
18PL 18PL 12PK 12PK
ENGINE / IP 5A (1014) (1014)
(1702-38) FUSE F11-B
(1020)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
112 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11 ELECTRONIC ENGINES (CHAPTER 7)
ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR
LIGHT GREY
(6261)
K95J
17 2 EGT2
EGT2 18TN
K95F3
1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
(6263)
K95
5V REF 51 3 5V REF
18TN
EXHAUST K95H
19 2 DELTA P
DELTA P 18TN
EGT3 SENSOR
DARK GREY
(6262)
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 113
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3(+) A3AA(+)
J1708 (+) 25
18VT 18DKBL
J1708 PUBLIC
DATA LINK
36 CH3_09
K3(-) A3AA(-)
J1708 (-) 10 18GY
18VT
28 C4 A
ACCELERATOR KAPS A99B B99V
POSITION 33 18PL
18VT 18PL
SIGNAL
22 C5 C
K95 A97C B97P
5V REF 45 18PL 18PL
18VT
30 B5 D
IDLE KIVS A97M B99U
VALIDATION 47 18PL 18PL
18VT
SWITCH E
B6
B99W
18PL
C6 F
A99E B99E
K97AA_B 18PL 18PL
ECM PWR 1 18VT
K97AA_D
ECM PWR 5
18VT
FUSE F5-C(1014)
K97AA_C H3 G3
ECM PWR 3 A97ZA
18VT
10VT
5A
FUSE F10-A(1019)
FAN RELAY
K97AA-E
KN97AA
A23 F1 E1
18VT
A97ZB
10VT
(1015)
18TN 10VT
CH7_14 5A
1 IGN
ECM MAIN RELAY A97Z RELAY#3
(6022) CH7_14 10VT (1012 / 1014)
CH3_05
FUSE F11-D(1020)
LOW COOLANT 27
K59 A59 F4 E4 A97ZC
SOLENOID
18VT 18GY 10VT
A13FA
(6402) CH7_14
12PK
5A
114 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 13 ELECTRONIC ENGINES (CHAPTER 7)
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
K95K
EGT1 8 5 DOCT
18VT
K95L
EGT3 67 6 DPFT_OUT (T2)
18VT
K95J
EGT2 17 4 DPFT_OUT (T1)
18VT
EXHAUST K95H
19 3 DPFDP
DELTA P 18VT
K95-B
5V REF 51 1 VREF
18VT
K95R-E K95R-A
SIG GND 37 2 GND2
18VT 18VT
K97R GND2
1
18VT
INTAKE K97S INTAKE
66 2
AIR TEMP 1 18VT AIR TEMP 1
LOW COOLANT
SENSOR K34A A
42 18VT
MAG
B
K34G
18VT
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 115
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 14
87A
GROUND
30
FUSE F10-A C4
A23
(1014)
18TN
CH7_12 24 A
D3
A23A K23
87
18TN 18VT
A23C
18TN
29
C3 A23B
18TN
86
ECM D4 85
(6020M) IP / ENGINE
(1702)
KFAN
FAN 58
18VT
ENGINE / IP
ENGINE CRANK KECI
7 (1702)
INHIBIT 18VT LOW COOLANT SOLENOID CH5_01
(6402)
XMSN CONTROL
MODULE
A ENGINE / IP (7150 / 7151)
K59
(1702)
18VT
ENGINE FAN K34S B CH7_12
56 NEUTRAL
RATIO SIGNAL 18VT
41 START
DRIVELINE 65 K141
DISENGAGED 18VT MANUAL SPEED SENSOR
W/ MANUAL XMSN XMSN CONTROL
(7601M)
MODULE
B (7151)
53 K47A
VSS+
VSS-
18VT
A SPEEDO
K47 25
METER
18VT
K125_A K125_C
VSS+ 54
18VT 18VT
ALLISON 3 / 4000
K125_B SPEEDO VIW A ALLISON
D
18VT METER 1 / 2000 VIW C
(7205M)
TCM
K125_A
(7150)
18VT
TCM IN CAB
ENGINE ECM
KN97AA (7152)
W/ WTEC XMSN (6020M)
10VT
5 4 3 CH7_12
85 87A SPEEDO
25
ECM MAIN METER
87
POWER RELAY
(6022)
MAIN POWER 2
70 K97M GND TO ECM
RELAY 30
18VT 86 (6323F)
1
KA-N97AA-C KA-N97AA-B KA-N97AA
A GND
18VT 10VT 10VT
K97GND_B
GND 2
18VT
4 K97GND_C K97G
GND B GND
18VT 10VT
K97GND_D
GND 6
18VT
KEC1 WAS K17L, KFAN WAS K23A 21AUG06 59974G AE08056613 014
116 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
CRUISE CONTROL, P. 15 ELECTRONIC ENGINES (CHAPTER 7)
SET
RESUME
CRUISE OFF
CRUISE ON
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
ZVR GROUND
ADAPTER
(1009)
3
B9R
18PL
B96
18GY
1
B9V
18GY
DCM B12 A4
(1800)
20GY
18GY
A9V
A97
A9AA
20GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 117
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16
EIM CONNECTOR 3
* W/ BODY BUILDER CONNECTION
(6020) ** W/ BODY BUILDER CONNECTION,
W/ 7000
K34C ROAD SPEED
18TN
W/ 8600
2
K34C LOW COOLANT LOW COOLANT
18TN SENSOR 8600 SENSOR 7000
(6401) (6407)
K34D CH6_06 CH6_06
18TN
4
K34D
18TN
HARNESS GROUND
K92A16 K10-GA
GND 6 K10WH5 (LOCATED AT LEFT SIDE
16WH 10WH
16WH ENGINE BLOCK GROUND)
K92B16
GND 7
16WH
DRIVELINE DISCONNECT IGN RELAY#1
K97A2 (1011 / 1013)
8 CH3_05
18VT
BODY BUILDER CONNECTOR
(4705)
K92A9
14 5
18TN
11 K92A8
7
(A13FA)
18TN
K92A13
21 4
18TN
K92A12 3
20
18TN
19 K92A11 2
18TN
*K92A10
17 18TN 6
A47T ENGINE SPEED
K92A15 1 SIGNAL
A13FA
18GY
12PK
18TN
ENGINE / IP W/ INTERNATIONAL ENGINE
(1702)
FUSE F11-B (1020)
38
**K47T F2 E2
A97DF A13FS A13FR
18GY 18PL 12PK 12PK
A3
24 H4 G4 IGNITION RELAY #1
K97F A97V
IGNITION 3 (A13FC) (1011 / 1013)
18VT 18PL
10A CH3_06
FUSE F4-D (1013)
N/ ULTRASHIFT
XMSN
W/ MANUAL XMSN
AND MERITOR-G XMSN
K5S128
18YL W/ AUTOSHIFT AND W/ ALLISON
K5S(+) ULTRASHIFT XMSN XMSN
J1939(+) 12 18YL
K5S(+) J1939
J1939 J1939
18YL DATA
DATA DATA
LINK LINK
K5S(-) LINK
CH3_33 CH3_33
18GN CH3_33
K5S(-)
J1939(-) 13
18GN
K5S108
18GN
118 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17 ELECTRONIC ENGINES (CHAPTER 7)
ENGINE / IP
EIM CONNECTOR 4
1702
(6021)
K3BB(-) K3BA(-)
18GY 18GY
35
J1708(+) K3BA(+) A3AA(+)
20 18DKBL 18DKBL
J1708 DATA LINK
K3BA(-) 36 A3AA(-) CH3_09
21 18GY 18GY
J1708(-) TCU CONNECTOR
W/ AUTOSHIFT AND
(7150 / @7150F2)
ULTRASHIFT GEN3 XMSN
K92#125
25 SPEDOMETER
18TN
W/ ALLISION XMSN (7600A)
A
K47
10
16GY
MERITOR G SPEED
W/ MERITOR G XMSN B SENSOR
9 K47A
16GY
BODY CONTROLLER-J4
*K47D
ENGINE / IP (1601)
18GY
(1702-32)
*K47TC A47TC
E8
18GY 18GY
2 1
86
30
87
*K47C
87A
85
5 4 3
IGNITION ODOMETER SHUT-OFF
ADAPTER *K97FC RESISTOR
(6725) 18GY (7616)
CH7_20
A
*K47D2
18GY
*K47D1
18GY
B
*K47E2
18GY
(7600)
A
K47
18GY
W/ MANUAL XMSN VEHICLE SPEED SENSOR
B
K47A
18GY
*K47E1
18GY
K21B2
14 COLD START ASSIST RELAY
18TN
BODY BUILDER CONN 2 (8410) CH6_05
(4706)
K92A14
17 18TN 4 @ W/ ALLISION XMSN IN CAB
* W/ MANUAL XMSN, W/ ODOMETER
6 K92A7 7 SHUT OFF RELAY
18TN
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 119
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17A
EIM CONNECTOR 4
APS DIAGNOSTIC
(6021)
RESISTOR
(6716)
A
K97W
15
18VT
B
K97CA
18VT
ACCELERATOR
IP / DCM
ENGINE / IP PEDAL MODULE
(1800)
(1702) (1809)
22 C5 C
K97CB K97C A97C B97C
4
THROTTLE
18VT 18VT 18PL 18VT
28 C4 A
K99B A99B B99B
18 18PL
18VT 18VT
23 B4 B
K97B B97B
24 A97B
IDLE
18VT 18VT
18PL
30 B5 E
A97N B97N
23
18PL 18VT
B6 D
B99D
18VT
C6 F
K97NA
B97M
18VT
K97N
18VT
18VT
IVS DIAGNOSTIC
RESISTOR
(6716A)
120 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 18 ELECTRONIC ENGINES (CHAPTER 7)
K34-GB A
K34-GA
6 18WH
18WH
K41-G
E
16WH
B
INTAKE AIR
TEMPERATURE
K92A3
18TN
(6703)
A
K41
7 16TN
K92A2
5 5
18TN
K92A5
1 EIM 5V ADAPTER
20 18TN
(6706)
2
K92A4 E
K21B3 18TN
13 18TN COLD START ASSIST
RELAY (8410) CH6_05 A
K34BA
14 18TN
K23
16TN
K21TN1
17 18TN
1 2
HARNESS GROUND
COLD START ASSIST (LOCATED AT LEFT SIDE
FUEL SOLENOID ENGINE BLOCK GROUND)
(6561)
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 121
ELECTRONIC ENGINES (CHAPTER 7) ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 19
EIM CONNECTOR 2
(6019)
K98GN5
J1939(-) 13
18GN
J1939 DATA LINK
CH3_32
J1939(+) 6 K98YL5
18YL
122 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 20 ELECTRONIC ENGINES (CHAPTER 7)
ENGINE
SENSOR INTERFACE
ENGINE / IP
(6033)
(1702)
FUSE F8-H (1017)
1 BATTERY
K14A K14 A97D B4 A4 A14PD A14P A14
BATTERY 15 16RD FEED
14RD 10PL 10RD 8RD 6RD
25A CH3_01
K14B
BATTERY 16 16RD
K14C
BATTERY 17 16RD N/ ULTRASHIFT
K14D
BATTERY 18 FUSE F4-D (1013)
16RD
37
K13A A97UA H4 G4 IGN RELAY #1
16PL (A13FC) (1011 / 1013)
18PK
10A CH3_05
IGN ADAPTER
(6725)
A W/ ULTRASHIFT
CRANK INHIBIT
A97UA
B RELAY (1019)
16PL
K13A1 CH11_18
IGNITION 8
18GY
C
K97FC
18GY
FUEL A13FP
HEATER RELAY 18PK D4 D3
(1018)
CH10_23 85
87A BATTERY FEED
87 CH3_01
AIR CHARGE RELAY
(1020)
30
86
A14NE
12RD
C3 C4
K98GN1
J1939(-) 9
A97SZ
18GN 14PL
FUSE
A13-GFK
20A
K10-GC K10-G
GND 1 16WH 10WH
GND 2 K10-GD
16WH HARNESS GROUND
(LOCATED AT LEFT SIDE
GND 3 K10-GE
ENGINE BLOCK GROUND)
16WH
GND 4 K10-GF
16WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 123
ELECTRONIC ENGINES (CHAPTER 7) AFTERTREATMENT (IBB ENGINE), P. 21
K95S
3 23
18TN
K98GN4
K95R J1939 18GN 21
2
18TN DATA LINK
K98YL4
CH3_32 20
18YL
K95-GA K95T1
4 1
18WH 18TN
AFTERTREATMENT
K95-GB
SENSOR 7 18WH
JUMPER- LSM K95E
EXHAUST / 6 18TN 18
AFTERTREATMENT K95C
SENSOR 3 14
18TN
JUMPER K95B
2 15
(6721 /6720) 18TN
1 K95A 12
18TN
5 K95D
18TN
K95P K95F
1 18TN 24
18TN
K10-GA K10-GB A
10WH 10WH GROUND
ADAPTER
MOTOTRON CONNECTOR A D
LOCATED AT LEFT SIDE K10-G (6704A)
(6732) 16WH
ENGINE BLOCK GROUND
K10-GA K10-GB
16 16WH 17
16WH
K95H
17 18TN 1
HCI INJECTOR
K95J
18 2 (6260VH)
18TN
K95L
1 1
18TN HCI DUMP VALVE
K95N (6260VM)
18TN 2
K95K
2 1 HCI FUEL VALVE
18TN
K95M (6260VL)
18TN 2
K14B K14A
23 22
16RD 16RD
K15A
8
EIM CONNECTOR 4 18RD
ENGINE / IP
(6021) FUSE F10-A (1019)
(1702)
F1 E1 BATTERY
K14H K15C 15 A97KA A97K
BAT 2 A95 FEED
16RD 18RD 18WH 14PL 14PL
5A CH3_01
K14G K14RD2 34 A97KB
BAT 1 14RD 14PL
16RD
A97R
6RD
18PL
A14
18 D3 C3
K97A1
18TV A46D
A14TB
12RD
87A 87 85
F10-D(1019)
18GY ECM
FUSE
24 (1015)
A14T
8RD
20A
K97F A97V
30
18VT 18PL 86
F4
C4 D4 A97PA A97P
W/ BODY BUILDER
14PL 14PL
A97PB
14PL
CHK DATE CHANGE REV REFERENCE DRAWN NAME
124 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
MODELS BUILT MARCH, 2008 TO MAY 16, 2010 — ELECTRICAL CIRCUIT DIAGRAMS (S08337)
AFTERTREATMENT (CAT ENGINE), P. 22 ELECTRONIC ENGINES (CHAPTER 7)
AFTERTREATMENT
ENGINE DPF 1 DPF 1
(6709) (6708)
K95D
1 1
16TN
K95-GB
2 2
16WH
K95E
3 16TN 3
K95A
4 4
16TN
K95C
5 5
16TN
6 K95-GA 6
16WH
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT MODELS BUILT MARCH, 2008 TO MAY 16, 2010 —
ELECTRICAL CIRCUIT DIAGRAMS (S08337) 125