2004 2006 1000series - Elec.circ - Diag

SERVICE MANUAL
SERVICE MANUAL SECTION
1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT

DIAGRAMS
Model: 1000
Start Date: 02/08/2004
S08294
01/12/2006
S08294
Copyright © 01/12/2006 International Truck and Engine Corporation
1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT DIAGRAMS i
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1).. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . 1

1.1. CIRCUIT NUMBER IDENTIFICATION CHART, P. 1. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. 1
1.2. CIRCUIT NUMBER IDENTIFICATION CHART, P. 2. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. 2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 4
1.5. SCHEMATIC SYMBOLS, P. 5. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. 5
1.6. RELAY PINOUT, FUNCTION DATA, AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7. INTERNATIONAL V8 ECM CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
7. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . 8

2.1. KEY SWITCH, P. 1. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 8
2.2. KEY SWITCH, P. 2. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 9
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .10
2.4. BATTERY, P. 4. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .11
2.5. GROUND WIRING, P. 5.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . ..12
3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .13

3.1. HORN, P. 1. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .13
3.2. TURN SIGNALS WITH GROTE INDUSTRIES SWITCH, P. 2. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . ..14
3.3. TURN SIGNALS WITH DOUGLAS AUTOTECH SWITCH, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..16

4.1. CHARGING SYSTEM, P. 1.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .16
4.2. CRANKING SYSTEM (12V) WITH MANUAL OR ALLISON AUTOMATIC TRANSMISSION, P.
2. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..17
5. GAUGES (CHAPTER 5).. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..18

5.1. FUEL GAUGE, P. 1. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . ..18
5.2. GAUGES, P. 2. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..19
6. WARNING LIGHTS (CHAPTER 6). .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. .20

6.1. ENGINE WARNING LIGHTS, P. 1. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .20
6.2. PARK BRAKE CIRCUIT, P. 2. .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .21
6.3. DATA LINK AND DIAGNOSTIC / PROGRAMMING CONNECTOR, P. 3. . .. . . .. . . .. . . . .. . . .. . . . .. .22
7. CHASSIS ACCESSORIES (CHAPTER 7). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .23

7.1. HYDRAULIC BRAKE BOOSTER, P. 1. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..23
7.2. FUEL FILTER WIRING SYSTEM, P. 2. .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . .24
7.3. SUSPENSION LOW AIR PRESSURE WARNING, P. 3. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . ..25
7.4. ANTILOCK BRAKE WIRING, P. 4. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . ..26
7.5. ALLISON 2400 (LCT) TRANSMISSION, P. 5. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . .27
7.6. ALLISON 2400 (LCT) TRANSMISSION, P. 6. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . .28
7.7. COLUMN SHIFT LOCK WITH LCT TRANSMISSION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8. LIGHT SYSTEMS (CHAPTER 8).. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . ..30

8.1. STOP LIGHT / SIGNAL, P. 1. . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .30
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ii 1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT DIAGRAMS
8.2. BACK-UP LIGHT SYSTEM, P. 2.. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .31

8.3. HEADLIGHT SYSTEM, P. 3. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .32
8.4. PANEL LIGHTS, P. 4.. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .33
9. ELECTRONICS (CHAPTER 9). . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . ..34

9.1. ELECTRONIC DEVICE POWERING, P. 1.. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .34
9.2. MODULE POWER AND GROUND SYSTEM, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .35
9.3. ACCELERATOR, BAP, AND MAP SYSTEMS, P. 3. . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .36
9.4. CRUISE / REMOTE ENGINE CONTROLS, P. 4. . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . ..37
10. MISC. (INCOMPLETE WIRINGS) (CHAPTER 10). .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .38

10.1. STOP / TAIL / TURN WIRING, P. 1. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . .38
10.2. FREON CLUTCH, P. 2. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .39
10.3. FRONT END WIRING (RECOMMENDED BODY WIRING), P. 3.. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . ..40
10.4. HEATER BLOWER MOTOR, P. 4.. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .41
10.5. CARGO LIGHTS, P. 5. .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . ..42
10.6. WIPER CONTROLS FOR DUAL MOTORS, P. 6.. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .43
11. CONNECTOR COMPOSITES (CHAPTER 11). . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..44

11.1. CONNECTOR COMPOSITES (1), (1A-1F), P. 1. .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .44
11.2. CONNECTOR COMPOSITE (2), P. 2. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..45
11.3. CONNECTOR COMPOSITES (3), (4A), (4B), (4G), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
11.4. CONNECTOR COMPOSITES (4H), (4I), (4J), (4K), (4L), (4M), (13), (14A, 14B), P. 4. . . . . . . . . .47
11.5. CONNECTOR COMPOSITES (14C), (15), (27), (28), (47 AND 48), (49), P. 5. . . . . . . . . . . . . . . . . . . .48
11.6. CONNECTOR COMPOSITES (50), (60), (63), (123), P. 6. . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . ..49
11.7. CONNECTOR COMPOSITES (134), (192), (193), P. 7. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . .50
11.8. CONNECTOR COMPOSITES (194), (196), P. 8. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .51
11.9. CONNECTOR COMPOSITES (258), (261), (279), (289), P. 9.. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .52
11.10. CONNECTOR COMPOSITES (293), (295), (300), (301), (303), P. 10. . . . . . . . . . . .. . . . . . . . . . . . . . . .53
11.11. CONNECTOR COMPOSITES (304), (323), (374), P. 11.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .54
11.12. CONNECTOR COMPOSITES (381), (382), (384), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
11.13. CONNECTOR COMPOSITES (386), (391), (392), (400), P. 13. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .56
11.14. CONNECTOR COMPOSITES (408), (409), (410), (411), (412), (413), (420), P. 14. . . . . . . . . . . . .57
11.15. CONNECTOR COMPOSITES (437), (463), (470), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
11.16. CONNECTOR COMPOSITES (474), (475), (477), (1002), (1004), (1133), (1155), P. 16. . . . . . .59
11.17. CONNECTOR COMPOSITES (589), (590), (590A), (590B), P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . ..60
11.18. CONNECTOR COMPOSITES (1657), (3023), (3024), (3027), (3028), (3029), (3030), P. 18.. .61
11.19. CONNECTOR COMPOSITES (3031), (3110), (4101), (4102), (4103), (4104), (6011), (6020),
(6021), P. 19. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .62
11.20. CONNECTOR COMPOSITES (6200), (6316), (6346), (6346A), (6708), (7801), P. 20. . .. . .. . . .63
11.21. LAMP BULB CHART, P. 21. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .64
11.22. FUSE BLOCK AND CIRCUIT BREAKER CHART — CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
11.23. FUSE BLOCK AND CIRCUIT BREAKER CHART — COWL, P. 23.. . .. . .. . .. . . .. . .. . .. . .. . .. . . .66
S08294
1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
INSTRUCTIONS & CHARTS: NAVISTAR CIRCUIT
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IDENTIFICATION CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38
3 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY

DRIVETRAIN J1939 DATALINK (+) - YELLOW
5 DRIVETRAIN J1939 DATALINK (-) - GREEN 41 FRONT AXLE - GRAY
6 42
7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL FEED - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00JWA1 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

RELEASE NO. DATE PART NO. SHEET
58607U 04SEP03 AE08-55247 01
Figure 1 Circuit Number Identification Chart
S08294
2 1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT DIAGRAMS
1.2. CIRCUIT NUMBER IDENTIFICATION CHART, P. 2

INSTRUCTIONS & CHARTS: NAVISTAR CIRCUIT
IDENTIFICATION CHART
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.

58607U 04SEP03 AE08-55247 02
Figure 2 Circuit Number Identification Chart (Cont.)
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1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INSTRUCTIONS & CHARTS: CIRCUIT DIAGRAM
INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
87 INDICATES DISPLAYED AS SHOWN WITHOUT
A 87 85 CASE GROUND CONNECTOR NUMBER.
RELAY-SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION
CIRCUIT
16PK
NUMBER WIRE GAUGE &

13
BUSS IN FUSE COLOR

CIRCUIT BREAKER
PRINTED LOCATION IN
CONNECTOR
CIRCUIT
IN FUSE/CIRCUIT
INSTRUMENT BREAKER
CLUSTER CONNECTOR
A
F1
VOLTMETER B 20A
FUSE RATING
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE

DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE

CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE CONTACT
16LTGN CONNECTION INTERNAL
12B ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19 16BN
DOWN
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H PIG-TAIL
16LTGN 16LTGN 14LTGN
16LTGN

58607U 04SEP03 AE08-55247 03
Figure 3 Circuit Diagram Instructions
S08294
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4

INSTRUCTIONS & CHARTS: CIRCUIT DIAGRAM
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A B C D E F G H J K
J6
STUD
OR BUS ADAPTER GROUND JUNCTION
ADAPTER
THIS VEHICLE USES BUSSED CONNECTORS

AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY DEDICATED GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN
GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:

11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND DEDICATED GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
H - ABBREVIATIONS: COLOR,NOUN AND ENGINE

COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA LT GN - LIGHT GREEN ACCESSORY GROUND
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
BL - BLUE IGNITION
PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED
B L - LEFT
GD - GOLD SIL - SILVER BATTERY
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE
ENG - ENGINE R - RIGHT
YL - YELLOW FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT

58607U 04SEP03 AE08-55247 04
Figure 4 Circuit Diagram Instructions
S08294
1.5. SCHEMATIC SYMBOLS, P. 5

INSTRUCTIONS & CHARTS: SCHEMATIC SYMBOLS
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION

ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
GROUND SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
MOTOR-ELECTRIC
A A
CIRCUIT BREAKER
B B
CIGAR LIGHTER
DIODE
LIGHT EMITTING DIODE (LED)

HORN
FUSIBLE LINK
RESISTOR
SPEAKER-SOUND SYSTEM
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED

FLASHER-TURN SIGNAL,HAZARD
JUNCTION POINT
SPLICE
MAGNETIC SWITCH
SWITCH-PUSH BUTTON
LIGHT-SINGLE FILAMENT
SWITCH-PRESSURE
LIGHT-DOUBLE FILAMENT
SENDER-OIL,WATER,FUEL,TEMPERATURE
SWITCH-MANUAL/MECHANICAL
C
CLUTCH PEDAL SWITCH
NO
NC
SWITCH-WITH LIGHT
COOLANT LEVEL PROBE

30 86
RELAY-SUPPRESSED
87
A 87 85
ACCELERATOR POSITION SENSOR

58607U 04SEP03 AE08-55247 05
Figure 5 Schematic Symbols
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1.6. RELAY PINOUT, FUNCTION DATA, AND SEALED RELAY, P. 6

INSTRUCTIONS & CHARTS: RELAY PINOUT, FUNCTION
DATA, & SEALED RELAY
DATA RELAY AND FUNCTION DATA
TYPICAL RELAY (TERMINAL END)

RELAY SCHEMATIC
ENERGIZING COIL
1 5
30 86 86
30 87 NORMALLY OPEN
CONTACT
COMMON
87 CONTACT 87A NORMALLY CLOSED
A 87 85 CONTACT
85
3 4 2 ENERGIZING COIL
SEALED MINIATURE RELAY DATA

CABLE INSERTION END RELAY SCHEMATIC
A/2 30 86
C/4
E/1
D/3 87
B/5 A 87 85
FUNCTION
FUSEBLOCK SOCKET
CONNECTOR SOCKET WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
RELAY INSERTION END
85 COMMON ENERGIZING
A CONTACT 30 86 COIL
C
E 87 ENERGIZING
D COIL
30 87A
B NORMALLY CLOSED 85 87A 87 NORMALLY OPEN
86 CONTACT CONTACT
FUSEBLOCK SOCKET
CONNECTOR SOCKET TYPICAL RELAY (TERMINAL END)
MICRO RELAY FUNCTION AND WIRING GUIDE
RELAY SCHEMATIC
1 3
86 30
COMMON
87A
CONTACT 85 87
2 5 4
3
NORMALLY
OPEN 86 87
CONTACT
5 87A
ENERGIZING COIL
2 4 1 30 85
NORMALLY
CLOSED
CONTACT
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)

58607U 04SEP03 AE08-55247 06
Figure 6 Relay Pinout, Function Data, and Sealed Relay
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1.7. INTERNATIONAL V8 ECM CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 7

INTERNATIONAL V8 ECM CONTROLLER
CONNECTORS PIN NUMBER IDENTIFICATION
CONNECTOR X3 REFERENCE (6020) CONNECTOR X4 REFERENCE (6021)

ECM TERM DESCRIPTION ECM TERM DESCRIPTION
PIN # PIN #
1 NOT POPULATED 1 ECM PWR BATTERY POWER
2 NOT POPULATED 2 ECM PWR BATTERY POWER
3 VIGN IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 BAT GND GROUND 6 NOT POPULATED
7 BAT GND GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENGAGE SWITCH 8 NOT POPULATED
9 NOT POPULATED 9 VSS - VEHICLE SPEED SENSOR -
10 NOT POPULATED 10 VSS + VEHICLE SPEED SENSOR +
11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1 + DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1 - DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED
14 RAS RESUME/ACCELERATE 14 NOT POPULATED
15 NOT POPULATED 15 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR CALIBRATION 17 NOT POPULATED
18 NOT POPULATED 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA + J1708 DATALINK +
21 SCS SET/COAST 21 ATA - J1708 DATALINK -
23 ECI ENGINE CRANK INHIBIT 23 NOT POPULATED
24 BAP BAROMETRIC AIR PRESSURE 24 SIG GND SENSOR REFERENCE GROUND

58607U 04SEP03 AE08-55247 07
Figure 7 International V8 ECM Controller Connector Pin Number Identification
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2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. KEY SWITCH, P. 1
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

INTERNATIONAL TRUCK AND ENGINE CORPORATION 2
12V POWER DISTRIBUTION, KEY SWITCH
TO FUSE F31
(CH 2, PG 3)
10RD
15D
B
KEY
A
S I
S I
S I
S I
SWITCH
A
A
A
OFF
OFF
OFF
OFF
(63)
GND
A
S
1 TO INSTRUMENT
14LTBL CLUSTER
10LTBL
12PK
14PK
13C
12PK
12
(CH 4, PG 1)
13J
17
TO CRANKING 17
SYSTEM 12PK
(CH 4, PG 2)
FUSEBLOCK
10LTBL
12
(1E)
F17 F18 F19

1 3 5
10A
10A
10A
4
2 6
12PK
13C
16LTBL
14LTGN
14GY
16YL
12B
82
66
75
TO IGNITION
RELAY
(CH 2, PG 2)
TO DRL
ACCESSORY POWER
TO WIPER CONTROL
(CH 8, PG 3)
TO HEATER RELAY
BODY BUILDER
(CH 10, PG 1)
(CH 10, PG 4)
(CH 10, PG 6)
13J TO FUSE F22

14PK (CH 2, PG 2)
U00JASL 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 03SEP03 AE08-55248 01
Figure 8 Key Switch
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2.2. KEY SWITCH, P. 2
Figure 9 Key Switch (Cont.)
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2.3. BATTERY, P. 3
Figure 10 Battery
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2.4. BATTERY, P. 4
Figure 11 Battery (Cont.)
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2.5. GROUND WIRING, P. 5
Figure 12 Ground Wiring
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3. CAB ACCESSORIES (CHAPTER 3)

3.1. HORN, P. 1
Figure 13 Horn
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3.2. TURN SIGNALS WITH GROTE INDUSTRIES SWITCH, P. 2

TURN SIGNALS W/GROTE INDUSTRIES SWITCH
55
TO FUSE F3 14OR
(CH 2, PG 3)
FLASHER (4A)
STOP - NOT USED (193)

FLASHER
7 D GND
1 3
B
GN
L TURN
140R
55A/60
6 C
16WH
YL
11-GF
A
9 RD
R TURN
12
TO CAB GND
(CH 2, PG 5)
14OR
TURN SIGNAL SWITCH

56
GROTE-SELF CANCELING
14OR
WITH TRW COLUMN.

57
(13)
56C 56A A
14OR 14YL
57C 57A B
14OR 14LTGN
FRONT
END
CONN
14LTGN
14YL
56D
57D
(CH 10, PG 3)
(27-6) (27-12) F G (194)
LEFT RIGHT
IND. IND.
(27-2)
TO REAR LEFT TURN SIGNAL
TO REAR RIGHT TURN SIGNAL

(BODY CONNECTOR)
28-GB
16WH
(CH 10, PG 1)
(CH 10, PG 1)
TO
GROUND
(CH 2, PG 5)
U00JRK1 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 28AUG03 AE08-55249 02
Figure 14 Turn Signals With Grote Industries Switch
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3.3. TURN SIGNALS WITH DOUGLAS AUTOTECH SWITCH, P. 3

TURN SIGNALS W/DOUGLAS AUTOTECH SWITCH
55
TO FUSE F3 14OR
(CH 2, PG 3)
FLASHER (4A)
TURN SIGNAL SWITCH (193)
DOUGLAS-SELF CANCELING
WITH TILT COLUMN
D
140R
60
C
55A
57D
57
140R
55A/60
STOP
HAZ
TURN
RT TURN
16YL
LT TURN
16BK
14OR
56
70A
56D
56
60
14OR
57
(13)
56C 56A A
14OR 14YL
57C 57A B
14OR 14LTGN
70A
57D
56D
B A C FRONT
END
14LTGN
TO BE USED BY CONN
14YL
56D
57D
BODY BUILDER (CH 10, PG 3)

WITH TURN/STOP
COMBINATION LIGHTS.
(27-6) (27-12) F G (194)
LEFT RIGHT
IND. IND.
(27-2)
TO REAR LEFT TURN SIGNAL
TO REAR RIGHT TURN SIGNAL

(BODY CONNECTOR)
28-GB
16WH
(CH 10, PG 1)
(CH 10, PG 1)
TO
GROUND
(CH 2, PG 5)

58607U 28AUG03 AE08-55249 03
Figure 15 Turn Signals With Douglas Autotech Switch
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4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CHARGING SYSTEM, P. 1
Figure 16 Charging System
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4.2. CRANKING SYSTEM (12V) WITH MANUAL OR ALLISON AUTOMATIC

TRANSMISSION, P. 2
Figure 17 Cranking System (12V) with Manual or Allison Automatic Transmission
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5. GAUGES (CHAPTER 5)
5.1. FUEL GAUGE, P. 1
Figure 18 Fuel Gauge
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5.2. GAUGES, P. 2
Figure 19 Gauges
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6. WARNING LIGHTS (CHAPTER 6)

6.1. ENGINE WARNING LIGHTS, P. 1

ENGINE WARNING LIGHTS
INSTRUMENT
AIR CLUSTER (3-16)
FILTER 27-14
95 95
16TN 16TN
FILTER MINDER
(3110)
MSM
(3040) B A
OIL/
28-14 25
WATER
16WH
22
95-G
97AF 1
WARN 18VT 15
ENGINE 28-15 11
8
97T 9
WAIT 18VT
TO START 28-5 TO CAB GROUND
18-G 10 (CH 2, PG 5)
18PK
CHANGE
OIL 28-7
97AA 5 5AM(-)
TO J1939
18VT 18GN DATA LINK
27-10 (CH 6, PG 3)
6 5AL(+)
18YL
16TN
TO IGN
28
7 13MS FUSE F20

18PK (CH 2, PG 2)
TO IGN 8 11-GM TO CAB

16WH GROUND
FUSE
(CH 2, PG 5)
F13
(CH 2, PG 2) MSM
(3041)

58607U 08SEP03 AE08-55252 01
Figure 20 Engine Warning Lights
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6.2. PARK BRAKE CIRCUIT, P. 2

PARK BRAKE CIRCUIT
INSTRUMENT
CLUSTER
PARK BRAKE
TO DRL
66J 28-44 28-17
(CH 8, PG 3) 16YL 18GY
BULB
CHECK
44A
18GY
27-10
16TN
28
PARK (1PB) TO IGN

BRAKE
FUSE F13
SWITCH (CH 2, PG 2)
PARK
BRAKE
LEVER
MOUNTING
(CAB GROUND)

58607U 08SEP03 AE08-55252 02
Figure 21 Park Brake Circuit
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6.3. DATA LINK AND DIAGNOSTIC / PROGRAMMING CONNECTOR, P. 3
Figure 22 Data Link and Diagnostic / Programming Connector
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7. CHASSIS ACCESSORIES (CHAPTER 7)

7.1. HYDRAULIC BRAKE BOOSTER, P. 1
Figure 23 Hydraulic Brake Booster
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7.2. FUEL FILTER WIRING SYSTEM, P. 2
Figure 24 Fuel Filter Wiring System
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7.3. SUSPENSION LOW AIR PRESSURE WARNING, P. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SUSPENSION LOW AIR PRESSURE WARNING
INSTRUMENT
PANEL
(28)
SUSPENSION 40A SUSPENSION
16GY 13
LOW AIR PRESSURE LOW AIR LIGHT
(475)
C
40
FAST
16GY
LOW AIR
ALARM
SLOW
(474)
B+
AIR DUMP
SOLENOID
A
61 61A
16GY 16GY 61 TO FUSE F15
16GY (CH 2, PG 2)
B TO CAB GROUND
61-G
16WH (CH 2, PG 5)
U00CWM2 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 04SEP03 AE08-55253 03
Figure 25 Suspension Low Air Pressure Warning
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7.4. ANTILOCK BRAKE WIRING, P. 4
Figure 26 Antilock Brake Wiring
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7.5. ALLISON 2400 (LCT) TRANSMISSION, P. 5
Figure 27 Allison 2400 (LCT) Transmission
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7.6. ALLISON 2400 (LCT) TRANSMISSION, P. 6
Figure 28 Allison 2400 (LCT) Transmission
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7.7. COLUMN SHIFT LOCK WITH LCT TRANSMISSION, P. 7
Figure 29 Column Shift Lock With LCT Transmission
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8. LIGHT SYSTEMS (CHAPTER 8)

8.1. STOP LIGHT / SIGNAL, P. 1
Figure 30 Stop Light / Signal
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8.2. BACK-UP LIGHT SYSTEM, P. 2
Figure 31 Back-Up Light System
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8.3. HEADLIGHT SYSTEM, P. 3

HEADLIGHT SYSTEM
HEADLIGHT SW
W/LED ILLUM
(60)
HEAD 6
51
14YL
5
TO
50
PARK 14YL BREAKER
F1
OFF (CH 2, PG 3)
HEAD 2
TO
58B 1 58
14BN 14BN BREAKER
PARK
F2
OFF (CH 2, PG 3)
14YL
51C
1 3
DIMMER BODY BUILDER
RELAY CONN
2 5 4 (4J)
D E (13)
18YL
14YL
14YL
51D
52C
53A
INSTR. PANEL
14YL
14YL
52
53
(27)
52A
14YL 4
HIGH BEAM
INDICATOR
TO FUSE
GROUND
TO CAB
(CH 2, PG 1)
F17
(CH 2, PG 5)
PARKBRAKE
TO FUSE
(CH 6, PG 2)
T0
14YL
14YL
66C
66E
F7
(CH 2, PG 3)
(192)
B
51-G
TO
14WH
18WH
16YL
14YL
16YL
66-G
66A
66J
66
CAB A
GROUND
DIMMER 15
(CH 2, PG 5)
SWITCH
C B E D H G
DRL MODULE

58607U 29AUG03 AE08-55254 03
Figure 32 Headlight System
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8.4. PANEL LIGHTS, P. 4
Figure 33 Panel Lights
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9. ELECTRONICS (CHAPTER 9)
9.1. ELECTRONIC DEVICE POWERING, P. 1
Figure 34 Electronic Device Powering
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9.2. MODULE POWER AND GROUND SYSTEM, P. 2
Figure 35 Module Power and Ground System
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9.3. ACCELERATOR, BAP, AND MAP SYSTEMS, P. 3
Figure 36 Accelerator, BAP and MAP Systems
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9.4. CRUISE / REMOTE ENGINE CONTROLS, P. 4
Figure 37 Cruise / Remote Engine Controls
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10. MISC. (INCOMPLETE WIRINGS) (CHAPTER 10)

10.1. STOP / TAIL / TURN WIRING, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 10
STOP/TAIL/TURN WIRING
70D 70D
2.1A
RIGHT LEFT .59A
REAR REAR
TRAILER LIGHTING LEFT STOP STOP
RIGHT
LOAD SHOULD BACK-UP 70B
TRAILER CONN
BE ISOLATED BACK-UP
2.1A 2.1A
W/RELAYS FROM 2.1A 71B .59A 70C
THE VEHICLE
SYSTEM USING 71C
THE CIR'S
SHOWN AS 56F 56F
CONTROL CIRCUITS.
LEFT
57F 57F TURN
54C
54N
2.1A
68 .59A
RIGHT 56E
TURN
2.1A
REAR ROOF .59A 57E
CLEARANCE LIGHTS
LEFT .35A EA RIGHT
CORNER CORNER 54P
54T
REAR
LICENSE
54L
54K 54C LAMP
54J .59A
54H
54F 6.45A 58D H 54B

(CH 8, PG 4)
2.1A 57D G 57D

LEFT RIGHT (CH 3, PG 2)
CORNER CORNER
2.1A 56D F 56D
54E
54H
54J
(CH 3, PG 2)
54K FRONT ROOF
54E CLEARANCE LIGHTS
54L
.35A EA
54M
4.2A 71A D 71A
(CH 8, PG 2)
4.2A 70A A 70A

(CH 8, PG 1)
12B B
ACC FEED(10A)
(CH 2, PG 1)
13D E
IGN FEED(10A)
(CH 2, PG 2)
62B C
PANEL LIGHT(1A)
(CH 8, PG 4)
(194)
BODY BUILDER

58607U 08SEP03 AE08-55256 01
Figure 38 Stop / Tail / Turn Wiring
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10.2. FREON CLUTCH, P. 2

FREON CLUTCH
FREON CLUTCH
(6200)
77-G TO ENGINE
16WH
A BLOCK GROUND
(CH 2, PG 5)
77F
B 16LTGN RECOMMENDED
(2-G) WIRING

58607U 09SEP03 AE08-55256 02
Figure 39 Freon Clutch
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10.3. FRONT END WIRING (RECOMMENDED BODY WIRING), P. 3

FRONT END WIRING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (RECOMMENDED BODY WIRING)
RIGHT FRONT
TURN SIGNAL
2.1A
RIGHT FRONT
PARK LIGHT
.33A
LEFT FRONT
PARK LIGHT
.33A
LEFT RIGHT
HEADLIGHT HEADLIGHT
HI 60W HI 60W
LO 50W LO 50W
LEFT FRONT
TURN SIGNAL
2.1A
PARK
LEFT TURN
LO BEAM
RIGHT TURN
HI BEAM
TO DASH GROUND
STUD
18.26A
8.4A
2.1A
2.1A
.66A
7.1A
FRONT END CONN

(13)
B A C D E

58607U 09SEP03 AE08-55256 03
Figure 40 Front End Wiring (Recommended Body Wiring)
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10.4. HEATER BLOWER MOTOR, P. 4

HEATER BLOWER MOTOR
TO FUSE F8
(PAGE 10)
75 TO FUSE F18
14LT GN (CH 2, PG 1)
12LT GN
75A
3 1
HEATER
RELAY
(4I) 5 87 2
75-G
18WH TO GROUND
(CH 2, PG 5)
14LT GN
75C
RECOMMENDED BODY WIRING (589-A)
FAN
H SWITCH
OFF
L
RESISTOR
FAN
MOTOR
GROUND

58607U 09SEP03 AE08-55256 04
Figure 41 Heater Blower Motor
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10.5. CARGO LIGHTS, P. 5

CARGO LIGHTS
TO FUSE F5
(CH 2, PG 3)
16DK BL
63
(589-D) RECOMMENDED BODY WIRING
FRONT CARGO
LIGHT SWITCH
FRONT REAR
CARGO CARGO
REAR CARGO LIGHT LIGHT
LIGHT SWITCH
GROUND

58607U 09SEP03 AE08-55256 05
Figure 42 Cargo Lights
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10.6. WIPER CONTROLS FOR DUAL MOTORS, P. 6

WIPER CONTROLS FOR DUAL MOTORS
WIPER CONTROLS FOR DUAL MOTORS
TO CAB GROUND TO FUSE F18

(CH 2, PG 5) (CH 2, PG 1)
14WH
BODY BUILDER
14GY
82-G
82
CONNECTER
C B
(589)
RECOMMENDED
BODY WIRING
B
GND
BAT
H
BAT
D
WASH
F
PARK
E
LO
C
HI
G
WIPER
SWITCH
WINDSHIELD
WINDSHIELD WASHER PUMP
WIPER
WINDSHIELD MOTOR # 1
WIPER
MOTOR # 2 H L
H L
GROUND
S
X P BK
S
X P BK
GROUND
GROUND

58607U 09SEP03 AE08-55256 06
Figure 43 Wiper Controls for Dual Motors
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11. CONNECTOR COMPOSITES (CHAPTER 11)

11.1. CONNECTOR COMPOSITES (1), (1A-1F), P. 1

CONNECTOR BODY COMPOSITE - VIEWED FROM MATING ENDS
SPEEDOMETER CONNECTOR
(1)
SPEEDOMETER HARNESS
BLACK 2 1 WHITE
CONNECTOR - 1684281C1
TERMINAL - 1680205C1
CONN LOCK - 1684263C1
FUSE BLOCKS
(1A-1F)
FUSE FUSE FUSE FUSE FUSE FUSE
(1A) (1B) (1C) (1D) (1E) (1F) BODY HARNESS
TERMINALS - LISTED BELOW
8 7 8 7 8 7 8 7 8 7 8 7 CONN LOCK - 3518682C1
6 5 6 5 6 5 6 5 6 5 6 5
4 3 4 3 4 3 4 3 4 3 4 3
2 1 2 1 2 1 2 1 2 1 2 1
REF #1A REF #1B REF #1C
FUSE CAVITY CIRCUIT # TERMINAL # FUSE CAVITY CIRCUIT # TEMINAL # FUSE CAVITY CIRCUIT # TERMINAL #
1 (14A) 0557383C1 1 (14B) 0557378C1 1 (13) 0557382C1
F1 F5 F9
2 50 0557374C1 2 63 0557374C1 2 90U,97P 0557375C1
3 (14A) 0557383C1 3 14B 0557378C1 3 (13) 0557382C1
F2 F6 F10
4 58 0557374C1 4 97C 0557374C1 4 99E 1666118C1
5 (14A) 0557383C1 5 14C 0557375C1 5 13 0557382C1

F3 F7 F11
6 55 0557374C1 6 66A 0557374C1 6 97K 1666118C1
7 14A 0557383C1 7 14D 0557375C1 7 (13) 0557382C1

F4 F8 F12
8 70 0557374C1 8 75A 0557375C1 8 97CR 0557374C1
REF #1D REF #1E REF #1F
FUSE CAVITY CIRCUIT # TERMINAL # FUSE CAVITY CIRCUIT # TERMINAL # FUSE CAVITY CIRCUIT # TERMINAL #
1 (13A) 0557382C1 1 12 0557381C1 1 90C,97DK 0557375C1
F13 F17 F21
2 28,97B 0557375C1 2 66 0557374C1 2 90B 0557375C1
3 13A,13MR 0557382C1 3 (12) 0557381C1 3 94F,94D 0557375C1

F18 F22
F14
4 13D 1666118C1 4 75,82 0557375C1 4 13J 0557374C1
5 (13A) 0557382C1 5 (12) 0557381C1 5 14M 0557378C1

F19 F23
F15 71,61 0557375C1 12B 0557374C1 0557374C1
6 6 6 14L
7 (13A) 0557382C1 7 13MR 1666118C1 7 (14M) 0557378C1
F20 F24
F16 13E 0557375C1 13MS 1666118C1 85 0557374C1
8 8 8
U00MRB3 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 19SEP03 AE08-55257 01
Figure 44 Connector Composites (1), (1A-1F)
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11.2. CONNECTOR COMPOSITE (2), P. 2
Figure 45 Connector Composite (2)
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11.3. CONNECTOR COMPOSITES (3), (4A), (4B), (4G), P. 3
Figure 46 Connector Composites (3), (4A), (4B), (4G)
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11.4. CONNECTOR COMPOSITES (4H), (4I), (4J), (4K), (4L), (4M), (13), (14A, 14B), P. 4
Figure 47 Connector Composites (4H), (4I), (4J), (4K), (4L), (4M), (13), (14A, 14B)
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11.5. CONNECTOR COMPOSITES (14C), (15), (27), (28), (47 AND 48), (49), P. 5
Figure 48 Connector Composites (14C), (15), (27), (28), (47 and 48), (49)
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11.6. CONNECTOR COMPOSITES (50), (60), (63), (123), P. 6

HYDRAULIC BRAKE SWITCH

(50)
3
90DD
2
90C
1
BODY LOCK - 3541755C1
TERMINAL (14,16AWG) - 3541752C1
TERMINAL (16+,16AWG) - 3541753C1
HEADLIGHT SWITCH KEY SWITCH

(60) (63)
PLATFORM HARNESS PLATFORM HARNESS
CAVITY CIRCUIT # 8 7
E 15D
1 58B
4 1
2 58 1
5 2 D A
3 58A F
4 --- 6 3
C B 17
5 50
12
6 51 CONNECTOR - 2009385C1 13C
7 TERMINAL (14) - 1661226C1 13J
62C
TERMINAL (16) - 1661209C1
8 62-GD CONNECTOR-293347C1
TERMINAL(14AWG)-188395R1
TERMINAL(12AWG)-1660577C1
TERMINAL(10AWG)-1660025C1
HORN-HI
(123)
HORN HARNESS
DUAL HORN 85-GE
SINGLE HORN 85-G

A
B
SINGLE HORN 85
DUAL HORN 85E
U00MRB3 1000 SERIES ELECTRICAL CIRCUIT DIAGRAM

58607U 22SEP03 AE08-55257 06
Figure 49 Connector Composites (50), (60), (63), (123)
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11.7. CONNECTOR COMPOSITES (134), (192), (193), P. 7

HORN HARNESS CONNECTOR

(134)
ENGINE 85 HORN
85-G HARNESS
HARNESS
B A
A B
85-G
85D
CONNECTOR - 0587568C91 CONNECTOR - 0587567C91

TERMINAL - 0587575C1 TERMINAL - 0587577C1
CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1
LIFT-TO-DIM
CONTROL CONNECTOR
(192)
TURN SIGNAL HARNESS
PLATFORM HARNESS
51-G WH
A
A
B
B
51D WH
CONNECTOR - 0872290R1 CONNECTOR - 0872291R1

TERMINAL - 0241117R1 TERMINAL - 879630R1
TURN SIGNAL SWITCH

(193)
BK
PLATFORM HARNESS
57 56 RD RD
B C A D
A D B C
60 55C,60 GN YL
55A/60#
TERMINAL (14) - 0188396R1 CONNECTOR - 0255057C1
TERMINAL ((2)14) - 0879633R1 TERMINAL - 0188396R1

58607U 22SEP03 AE08-55257 07
Figure 50 Connector Composites (134), (192), (193)
S08294
11.8. CONNECTOR COMPOSITES (194), (196), P. 8

BODY BUILDER FUEL SENDER HARNESS

(194) (196)
CAB HARNESS ENGINE HARNESS SENSOR HARNESS

70A 58D
A H
A
12B
B G 57D
36 A B 36-G
TN
62B C F 56D WH B
71A D E 13D

TERMINAL (16,14AEG) -1661209C1 TERMINAL - 2033911C1
TERMINAL (18AWG) - 1661208C1 CONNECTOR-1671610C1 CABLE SEAL - 1652325C1
BODY LOCK - 2006503C1 TERMINAL-1661377C1 BODY LOCK - 1671608C1

58607U 22SEP03 AE08-55257 08
Figure 51 Connector Composites (194), (196)
S08294

HCV MOTOR
(258)
94-G 94J
A B
CCONNECTOR - 3524332C1
ABS INTERCONNECT
(261)
6 1 CAVITY CIRCUIT # 1 6
5 2 1 98J(+) 2 5
4 3 2 94A 3 4
3 94H
4 94C
BODY LOCK - 2005243C1 5 94F CCONNECTOR - 2005240C1
TERMINAL - 1680206C1 BODY LOCK - 2005242C1
6 24H* TERMINAL - 1680205C1
* LCT XMSN ONLY
HCU MODULE LEFT FRONT

(279) WHEEL SENSOR
(289)
CAVITY CIRCUIT #
12 24 1 94A
2 24H
4 PLUG
SENSOR
CHASSIS PIGTAIL
5 98J(+) HARNESS
7 94H 94LF(H)
BLACK
8 94RR(H)
9 94LR(H) 1 2 2 1
10 94RF(H)
11 94LF(H) BLACK
94LF(L)
13 PLUG
14 94K*,94F# CCONNECTOR - 3518183C1 CCONNECTOR - 3518182C1
BODY LOCK - 3518174C1 BODY LOCK - 3518184C1
15 94C TERMINAL - 3518961C1 TERMINAL - 3518963C1
20 94RR(L)
21 94LR(L)
1 13
22 94RF(L)
TERMINAL - 3524331C1 23 94LF(L)
NOTE: PINS MOLDED SHUT ARE: 3,6,12,16,17,18,19, & 24

*MANUAL XMSN ONLY
# LCT XMSN ONLY

58607U 22SEP03 AE08-55257 09
S08294
11.10. CONNECTOR COMPOSITES (293), (295), (300), (301), (303), P. 10

CONNECTOR BODY COMPOSITE-VIEWED FROM MATING ENDS
LEFT REAR RIGHT REAR

WHEEL SENSOR WHEEL SENSOR
(293) (295)
CHASSIS SENSOR CHASSIS SENSOR

HARNESS PIGTAIL HARNESS PIGTAIL
1 2 2 1 1 2 2 1
94LR(H) 94LR(L) BLACK BLACK 94RR(H) 94RR(L) BLACK BLACK
CONNECTOR-3518183C1 CONNECTOR-3518182C1 CONNECTOR-3518183C1

TERMINAL-3518961C1 CONNECTOR-3518182C1
TERMINAL-3518963C1 TERMINAL-3518961C1 TERMINAL-3518963C1
LOCK-3518174C1 LOCK-3518184C1 LOCK-3518174C1 LOCK-3518184C1
HYDRAULIC BRAKE RELAY DIFFERENTIAL PRESSURE

(300) SWITCH
(301)
ENGINE HARNESS
90J
90N
ENGINE
HARNESS
4 90L
A
2 3 5 90H B
90K
90A 1
CONNECTOR-1661747C91
TERMINAL-1661627C1 CONNECTOR ASSEMBLY- 3518873C91
SPEEDOMETER SENSOR
(303)
ENGINE
HARNESS
47
47A
CONNECTOR-0587568C91
TERMINAL -0587575C1
CABLE SEAL-1652325C1

58607U 22SEP03 AE08-55257 10
Figure 53 Connector Composites (293), (295), (300), (301), (303)
S08294

BACKUP LIGHT SWITCH ANTILOCK BRAKE REAR SENSOR

(304) IN-LINE CONNECTOR
(323)
REAR CHASSIS
ENGINE HARNESS CHASSIS HARNESS
HARNESS
71
CAV CIRCUIT
1
A 6
94LR(H)
6 1
1
PLUG 2
B 2 5 5 2
3 4 94LR(L) 3 4 3
C
94RR(H) 4
71A PLUG 5
94RR(L) 6
CONNECTOR-2005241C1 CONNECTOR-2005240C1
CONNECTOR - 089000-CB
TERMINAL-1680206C1 TERMINAL-1680205C1
LOCK -2005243C1 LOCK -2005242C1
ATA DATA LINK CONNECTOR

(374)
PLATFORM HARNESS
98H(+)
A
B
98G(-)

58607U 22SEP03 AE08-55257 11
S08294

FLOW SWITCH APS/IVS SWITCH

(381) (382)
ENGINE HARNESS
90-G
PLATFORM HARNESS
B
A 99E 99B
90R
F E D C BA
99A
99D
99J(5V)
CONNECTOR-1687790C1
TERMINAL-1651943C1
DIAGNOSTIC & PROGRAMMABLE CONNECTOR

(384)
PLATFORM HARNESS
CAVITY CIRCUIT
A 97-GK
B 97C
D
E C 5AE(+)
C
D 5AF(-)
F A B E PLUG
J F 98B(+)
G
H G 98D(-)
H 98J(+)
J PLUG
TERMINAL-1659750C1
PLUG - 453133C1

58607U 22SEP03 AE08-55257 12
S08294

CLUTCH SWITCH
(386)
W/1652
LOW COOLANT SWITCH

PLATFORM HARNESS (400)
97AU
ENGINE HARNESS
C 34-G
B
A B
A
97LA
34B
TERMINAL (16) - 1661213C1
TERMINAL (18) - 1661212C1 CONNECTOR - 2036583C1
CRUISE ON/OFF CRUISE SET/RES

SWITCH SWITCH
(391) (392)
W/1652 W/1652
PLATFORM HARNESS PLATFORM HARNESS
7 8 7 8
62E 62-GA 62F 62-GB
4 4
1 1
97DJ 97DH
2 5 2 5
97CA
3 6 3 6
97CF/97DH 97GE

TERMINAL (16 AWG) - 1661209C1 TERMINAL (16 AWG) - 1661209C1
TERMINAL (18 AWG) - 1661224C1 TERMINAL (18 AWG) - 1661224C1
TERMINAL (18+18) - 1661226C1

58607U 23SEP03 AE08-55257 13
S08294
11.14. CONNECTOR COMPOSITES (408), (409), (410), (411), (412), (413), (420), P. 14
Figure 57 Connector Composites (408), (409), (410), (411), (412), (413), (420)
S08294

BAP SENSOR CONNECTOR

(437)
PLATFORM HARNESS
97Z
2 1
97BL(5V)
4 3
97CD
CONNECTOR-2016703C1
CONN LOCK-2016704C1
TERMINAL-2003343C1
AMBIENT AIR TEMPERATURE FUEL FILTER WIF MODULE

SENSOR (470)
(463)
PLATFORM HARNESS
ENGINE HARNESS
19C
D
B A
19L C
97BU
97AX
B
19K A
CONNECTOR - 1689462C1 TERMINAL - 2036586C1

58607U 09JUN00 AE08-55257 15
S08294
11.16. CONNECTOR COMPOSITES (474), (475), (477), (1002), (1004), (1133), (1155),
P. 16

AIR SUSPENSION
ALARM AIR DUMP SOLENOID
(474)
(475)
W/1652 W/1652
PLATFORM HARNESS
PLATFORM HARNESS
61/61A
40
1 C
61-G
5 3 2 B
4 A
61A
40/40A
CONNECTOR LOCK - 0593387C1
TERMINAL (18AWG) - 1659673C1
TERMINAL (14AWG) - 1661709C1
ANTI-LOCK BRAKE POWER RIGHT FRONT

HORN-LO
IN-LINE CONNECTION WHEEL SENSOR
(477)
(1002) (1004)
CHASSIS ENGINE CHASSIS SENSOR

HARNESS HARNESS HARNESS PIGTAIL
HORN HARNESS 94-G
A A
1 2 2 1
85-GF A
B B B
85F
94J 94RF(H) 94RF(L) BLACK BLACK
CONNECTOR - 1661778C1 CONNECTOR-3524332C1 CONNECTOR-3525063C1 CONNECTOR-3518183C1 CONNECTOR-3518182C1

TERMINAL - 1661875C1 TERMINAL-3524333C1 TERMINAL-3525064C1 TERMINAL-3518961C1 TERMINAL-3518963C1
LOCK-3518174C1 LOCK-3518184C1
BRAKE/CRUISE
BRAKE SWITCH
INTERFACE RELAY
TIMING RELAY
(1133)
(1155)
W/1652
97B 97-GJ/97-GE 90DC 90-GA

2 4 1 2 4 1
97DJ
5 97DK 70B
5 70
3 3
CONNECTOR LOCK - 2028684C1 CONNECTOR LOCK - 2028684C1
CAV 1&2 - 2025418C1 CAV 1&2 - 2025418C1
CAV 3 - 1661709C1 CAV 3 - 1661709C1
CAV 5 - 1659673C1 CAV 5 - 1659673C1

58607U 24SEP03 AE08-55257 16
S08294
11.17. CONNECTOR COMPOSITES (589), (590), (590A), (590B), P. 17

POWER DISTRIBUTION CENTER BODY BUILDER CONNECTOR ACCESSORY

(590) (589)
PLATFORM HARNESS
CAVITY CIRCUIT # 63 82-G
A1 17C
A2 15 D C 82
A3 14E 63
A4 14F
E B 75C
A5 94J F A
ENGINE HARNESS
6 5 4 3 2 1 A CONNECTOR -1661200C1
TERMINAL (16, 14AWG) -1661209C1
6 5 4 3 2 1 B
14 BUS BAR
(590A)
CAVITY CIRCUIT #
D
1B 14K
C 1C 11-GG
3B 13F
B
3C 13L
4D 13L
A
5D 19D
1 2 3 4 5 6 7 8 9 6B 97TC
6C 97LA
8B 97LB
CONNECTOR - 3515511C1 8C 97TA
TERMINAL (10) - 3515518C1
TERMINAL (12) - 3515516C1
TERMINAL (14) - 3516158C1
TERMINAL (16) - 3515517C1
(590B)
D
CAVITY CIRCUIT #
C 1B 17C
1C 17-G
B
3B 17B
3C 17E
A
4A 97HB
1 2 3 4 5 6 7 8 9 4D 97LD
5A 97HA
5D 97LC
6B 97HA
TERMINAL (10) - 3515518C1 6C 97J
TERMINAL (16) - 3515517C1
BODY LOCK - 3515513C1 8B 97JA
8C 97CM

58607U 24SEP03 AE08-55257 17
Figure 60 Connector Composites (589), (590), (590A), (590B)
S08294
P. 18
S08294
(6020), (6021), P. 19
Figure 62 Connector Composites (3031), (3110), (4101), (4102), (4103), (4104), (6011), (6020), (6021)
S08294
11.20. CONNECTOR COMPOSITES (6200), (6316), (6346), (6346A), (6708), (7801), P. 20

FREON COMPRESSOR (6200) STARTER MOTOR THERNAL OVERCRANK

(6316)
CAVITY CIRCUT CAVITY CIRCUT
A 77-G A 17D
B B
B 77F B 17-G
A A
CONNECTOR -1671610C1
TERMINAL(16) -2033819C1 CONNECTOR -2036583C1
LOCK -1671608C1 TERMINAL(16,18) -2036586C1
CABLE SEAL -1652325C1
STARTER MOTOR S TERMINAL CONNECTOR STARTER MOTOR S TERMINAL CONNECTOR

(6346) ENGINE (6346A) STARTER
HARNESS JUMPER
A 17E A 17E
A A
CONNECTOR -3586944C1 CONNECTOR -3586945C1

TERMINAL(10) -3589213C1 TERMINAL(10) -3587288C1
FUEL FILTER J1939 TERMINATOR RESISTOR

(6708) (7801)
1 19D A 5U(+)
1 2
C
2 19C B 5Y(-)
B
A
CONNECTOR -3562853C1 CONNECTOR -1667741C1

TERMINAL(16) -3561584C1 TERMINAL(20) -1661875C1
CABLE SEAL -1652325C1 CABLE SEAL -1661872C1
BODY LOCK -1667771C1
DIODE ASSY -0467404C1C1

58607U 25SEP03 AE08-55257 20
Figure 63 Connector Composites (6200), (6316), (6346), (6346A), (6708), (7801)
S08294
11.21. LAMP BULB CHART, P. 21

LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER

CONTROL IDENTIFICATION........................... 0.5 CANDLEPOWER....................... 21620
FOG LIGHT........................................ 55 WATTS.............................. VH550
FRONT TURN SIGNAL................................ 32 WATTS.............................. 2458
HEADLIGHT
INCANDESCENT BULB
LOW BEAM.................................... 55 WATTS.............................. 6053
HIGH BEAM................................... 65 WATTS.............................. 6053
HALOGEN BULB
LOW BEAM.................................... 42 WATTS.............................. H5054
HIGH BEAM................................... 65 WATTS.............................. H5054
Body Builder Electrical Connection Data
FROM PLATFORM OR
CAB HARNESS
A H
D C
B G
E B
C F
D E F A
BODY BUILDER BODY BUILDER

(194) (589)
TERMINAL CIRCUIT DESCRIPTION TERMINAL CIRCUIT DESCRIPTION
A 70A STOP LIGHTS A 75C HEATER FEED
B 12B ACCESSORY FEED B 82 WIPER POWER
C 62B PANEL LIGHTS C 82G WIPER GROUND
D 71A BACKUP LIGHTS D 63 CARGO LIGHT FEED
E 13D IGNITION FEED E 14L BATTERY FEED
F 56D LEFT TURN LIGHTS F
G 57D RIGHT TURN LIGHTS
H 58D MARKER LIGHTS
17* STARTER INTERRUPT

(195F)
17C* STARTER INTERRUPT

(195M)
*SHIPPED CONNECTED

58607U 26SEP03 AE08-55257 21
Figure 64 Lamp Bulb Chart
S08294
11.22. FUSE BLOCK AND CIRCUIT BREAKER CHART — CAB, P. 22

FUSE BLOCK AND CIRCUIT BREAKER CHART - CAB
(1A) (1B) (1C) (1D) (1E) (1F)

FUSE AMPERAGE DESCRIPTION
F1 20 AMP# HEAD LIGHTS
F2 20 AMP# PARK LIGHTS
F3 20 AMP TURN SWITCH
F4 F8 F12 F16 F20 F24 F4 15 AMP STOP LIGHTS & CRUISE

F5 10 AMP CARGO LIGHTS
F6 10 AMP ECM/DIAGNOSTIC
F7 10 AMP DAYTIME RUNNING LIGHTS
F3 F7 F11 F15 F19 F23 F8 25 AMP BLOWER MOTOR
F9 10 AMP CRANKING
F10 10 AMP IDLE SWITCH
F11 10 AMP BODY BUILDER
F2 F6 F10 F14 F18 F22 F12 5 AMP* INJECTOR
F13 10 AMP INSTRUMENTS
F14 10 AMP BODY BUILDER - IGN
F1 F5 F9 F13 F17 F21 F15 10 AMP BACK-UP-LIGHTS/AIR SUSP
F16 10 AMP FUEL FILTER
F17 10 AMP DAYTIME RUNNING LIGHTS
F18 10 AMP# WINDSHIELD WIPER
F19 10 AMP BODY BUILDER - ACC
F20 5 AMP* SIGNAL MODULE
F21 10 AMP BRAKE SWITCH
F22 10 AMP ANTI-LOCK BRAKE
F23 20 AMP BODY BUILDER - BATT
F24 20 AMP HORN
# TYPE I CKT BRKR ONLY

* FUSE ONLY
R1 R7
RELAY DESCRIPTION
(4A) (474) R1 TURN SIGNAL FLASHER
R2 ABS WARN RELAY
R3 DIMMER RELAY
R4 BLOWER MOTOR RELAY
R5 CRANK RELAY
R6 IGNITION RELAY
R7 AIR SUSP ALARM
R8 HORN RELAY
R9 COLUMN SHIFT RELAY W/LCT XMSN
R10 COLUMN SHIFT RELAY W/LCT XMSN
R2 R3 R4 R5 R6
R11 SIGNAL GROUND RELAY W/LCT XMSN
R12 BRAKE/CRUISE INTERFACE RELAY
R13 BRAKE SWITCH TIMING RELAY
(4F) (4J) (4I) (4H) (4G)
R8 R9 R10 R11 R12 R13
(4N) (4K) (4L) (4M) (1133) (1155)
U00CWM2 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 26SEP03 AE08-55257 22
Figure 65 Fuse Block and Circuit Breaker Chart — Cab
S08294
11.23. FUSE BLOCK AND CIRCUIT BREAKER CHART — COWL, P. 23

FUSE BLOCK AND CIRCUIT BREAKER-COWL
F40 D
ENGINE C
START
MODULE
SOLENOID
POWER
RELAY B
RELAY
F39 A
1 2 3 4 5 6 7 8 9
F38 D
INJECTION C
IGNITION
MODULE
FEED
POWER
RELAY F37 B
RELAY
F36 A
1 2 3 4 5 6 7 8 9
F30 F31 F32 F33 F34
F30....50 AMP....START RELAY

F31....50 AMP....KEY SW/IGNITION
F32....50 AMP....DRL/HEATER
F33....50 AMP....LIGHTING/MODULE POWER RELAY/DIAG. CONN.
F34....60 AMP....ABS POWER
F36....10 AMP....LCT XMSN - IGNITION
F37....10 AMP....LCT XMSN - BATTERY
F38....20 AMP....FUEL HEATER
F39....10 AMP....ENGINE ECM
F40....10 AMP....ENGINE IDM
U00BWS2 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 26SEP03 AE08-55257 23
Figure 66 Fuse Block and Circuit Breaker Chart — Cowl
S08294

2004 2006 1000series - Elec.circ - Diag

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SERVICE MANUAL

SERVICE MANUAL SECTION

1000 SERIES Starting February 8, 2004 — ELECTRICAL CIRCUIT

1. INSTRUCTIONS AND CHARTS (CHAPTER 1).. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . 1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . 8

3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .13

4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..16

5. GAUGES (CHAPTER 5).. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..18

6. WARNING LIGHTS (CHAPTER 6). .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. .20

7. CHASSIS ACCESSORIES (CHAPTER 7). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .23

8. LIGHT SYSTEMS (CHAPTER 8).. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . ..30

8.2. BACK-UP LIGHT SYSTEM, P. 2.. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .31

9. ELECTRONICS (CHAPTER 9). . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . ..34

10. MISC. (INCOMPLETE WIRINGS) (CHAPTER 10). .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .38

11. CONNECTOR COMPOSITES (CHAPTER 11). . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..44

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL FEED - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JWA1 1000 SERIES ELECTRICAL CIRCUIT DIAGRAMS

58607U 04SEP03 AE08-55247 01

Figure 1 Circuit Number Identification Chart

1.2. CIRCUIT NUMBER IDENTIFICATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

73 87 WINDSHIELD WASHER - GRAY

74 88 CLOCK/HOURMETER - LIGHT GREEN

75 HEATER BLOWER MOTOR - LIGHT GREEN 89

76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY