SM 58

Service
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Workshop Manual
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Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ ,
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Gol 1995 ➤ , Gol 1999 ➤ , Gol 2006 ➤ ,
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Gol 2009 ➤ , Gol 2013 ➤ , Gol 2017 ➤ ,
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Gol 2019 ➤ , Golf 1999 ➤ , Golf 2007 ➤ ,
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Golf 2016 ➤ , Golf BR 2018 ➤ ,
Kombi 1997 ➤ , Parati 1999 ➤ ,
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Parati 2006 ➤ , Polo 2003 ➤ ,
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Polo 2007 ➤ , Polo 2012 ➤ ,

Polo BR 2018 ➤ , Polo Sedan 2003 ➤ ,
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Polo Sedan 2007 ➤ ,
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Polo Sedan 2012 ➤ , Santana 1991 ➤ ,

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Santana Quantum 1992 ➤ ,

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Saveiro 2000 ➤ , Saveiro 2006 ➤ ,
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Saveiro 2010 ➤ , Saveiro 2014 ➤ ,

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Saveiro 2017 ➤ , SpaceFox 2006 ➤ ,

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SpaceFox 2011 ➤ , T-Cross BR 2020 ➤ ,

Virtus BR 2018 ➤ , Voyage 2009 ➤ ,
Voyage 2013 ➤ , Voyage 2017 ➤ ,
Voyage 2019 ➤ , up! 2014 ➤ ,
up! BR 2018 ➤
Painting Manual
Edition 03.2019
Service Department. Technical Information

Service
List of Workshop Manual Repair Groups
AG. Volkswagen AG d
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.

No reproduction without prior agreement from publisher.
Copyright © 2019 Volkswagen AG, Wolfsburg D4B8026F7C6

Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , Gol 1995 ➤ , Gol 1999 ➤ , Gol ...
Painting Manual - Edition 03.2019
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Safety at the working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Product handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Wear individual protection equipment (IPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 Important safety items in the repainting workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Storage of chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Environment and disposal of paints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 1995 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 1995 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 1997 line - Imported
n AG. Vovehicles
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wage does
3.6 1997ylineVo - Domestically manufactured
lks not vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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3.7 1998
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line - Imported vehicles . . . . . . . . ra. n.te. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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3.8 au 1998 line - Domestically manufactured vehicles
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Contents i

n AG. Volkswagen AG do
3.46 2017 lineolk-sImported
wage vehicles . . . e. s.n.o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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3.47 2018 d bline - Domestically manufactured vehicles ara ................................ 120
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3.48 ut2018
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line - Imported vehicles . . . . . . . . . . .te.e.o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
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3.49ss a 2019 line - Domestically manufactured vehicles ac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
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4 Special colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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4.1 Special colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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5 Paints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
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5.1 Basic composition of paints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
urposes, in part or in wh
t to the co
5.2 Types of paints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6 Complements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.1 Thinners / Solvents / Diluents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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6.2 Rust neutralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.3 Sealing and protection of the lower part of the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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6.4 Sanding control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
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6.5 Primers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
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6.6 Polyester paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
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6.7 Abrasives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

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7 Repainting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
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7.1 Paint Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

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7.2 Paint repair on steel plates and zinc-coated steel plates . . . . . . . . . . . . . . . . . . . . . . . . . . 171
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7.3 Paint repair on plastic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
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7.4 Spray guns and their use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.5 Paint dryers by irradiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
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7.6 Dryers based on air insufflation (water-based painting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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8 Body sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

8.1 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
8.2 Santana and Quantum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
8.3 Gol 1995 ► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
8.4 Gol 1999 ► and Parati 1999 ► - 5X and 5W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
8.5 Saveiro 2000 ► - 5X and 5W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
8.6 Gol, Voyage 2009 ► and Saveiro 2010 ► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
8.7 Fox and Spacefox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
8.8 Polo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
8.9 Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
9 Application of anti-corrosion fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
9.1 Anti-corrosive fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
9.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
9.3 Gol , Parati and Saveiro - 5X and 5W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
9.4 New Gol , Voyage 2009 ► Saveiro 2010 ► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
9.5 Fox and Spacefox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
9.6 Polo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
ii Contents
00 – Technical data
1 Introduction
(VRL012846; Edition 03.2019)
WARNING
The information contained herein is a reference for the import‐

er, since the material cited in this Manual may not exist on the
market.
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1. Introduction
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2.1 Product handling
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The efficiency of a painting and repainting operation requires at‐
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1- Do not smoke in the areas reserved for repainting, as well
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in the paint storage location. Avoid repaints at locations with
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2- The floor should be slip-resistant and oil-free, grease and
other slippery substances.
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3- The area indicated for painting must feature signalled emer‐
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gency doors, as well as firefighting equipment (extinguish‐

ers).
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4- Store the paint and solvent cans covered and in an appro‐

priate location, well organized and ventilated, so as to pro‐
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5- Always read with attention the instructions on the packaging

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6- Use personal protective equipment (PPEs): gloves, safety

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ear protectors.
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7- It is an environmental crime to dump residues (painting cab‐
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ground, in the water or the air.
8- The appropriate disposal of residue must be carried out ac‐
cording to guidelines from the competent organisms.
9- Never store food along with chemicals.
2.2 Wear individual protection equipment

(IPE)
More than an obligation, Individual Protection Equipment (IPE)
must be indispensable working tools during the execution of an
automotive repair work. Aiming at preventing accidents, these
items become mandatory equipment. The IPEs are tools that en‐
sure the integrity of the worker.
For automotive repair, the main IPEs use are:
Protection Goggles
During activities of tack welding, grinding and surface smoothing
down, the worker exposes himself or herself to chips of the part,
that may occur during this type of work. When handling chemical,
the goggles also prevent the contact of chemicals that may attack
vision, and are, therefore, great allies in avoiding damages to the
eyes.
Note
If necessary, consult the eye doctor on more appropriate glasses

or contact lenses.
Gloves and Shoes

The gloves are important both for the preparation of products and
for the use of them, and protect the painter's skin against the ac‐
tion of chemicals. They offer safety and comfort to the tinker in his
2 Rep. gr.00 - Technical data

lkswage es n Painting Manual - Edition 03.2019
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or her activities.
thor The flanges and corners of the plates make
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gloves is to offer more sensitivity to recognize defects on the sur‐
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faces of the parts. They should not be used during M.I.G. / M.A.G
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The shoes with slip-resistant soles are also worn for the protection
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Protection masks of the air ways
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Indicated for the protection against impurities launched in the en‐
t to the co
vironment during the execution of works involving painting, dry
grinding and welding.
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Masks with activated carbon should be worn.
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Ear Protectors
Mandatory use in environments with a noise level above 85dB
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(decibels). There are four types:
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1- Plug type, in PVC 3 sizes (disposable)
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2- Cylindrical mouldable foam type (disposable)

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3- Conical mouldable foam type (disposable)

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4- Shell type
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When grinding requires a larger smoothing down, it is necessary
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work are much larger and fly at a much higher speed than normal.
2.3 Important safety items in the repainting

workshop
2.3.1 Fire extinguishers

These are indispensable pieces of equipment and their presence
is mandatory in workshops. They must be annually loaded and
inspected every month.
The types of extinguishers vary according to their use in:
Class A Fire
Fire derived from solid combustible material (paper, cloth, plastic,
etc. that burns deeply and on the surface, and leaves residue. In
case of this type of fire, use a pressurized water type extinguisher
that will extinguish fire by cooling.
Class B Fire
Fire derived from flammable combustible liquids and leaves no
residue and burn on the surfaces (paints, solvents, thinners, etc.).
Use Dry or CO Chemical Powder extinguisher that will extinguish
the fire by smothering.
Class C Fire
Fire derived from electrical risks (sparks), originating from ener‐
gized equipment (sockets, electrical panels, wiring, etc.). Use
Chemical Powder or CO2 extinguisher, that will extinguish the fire
by smothering.
2. Safety at the working area 3

Note
The workshop employees must be go through theoretical and

practical training to handle the extinguishers.
2.3.2 Ventilation
The paint handling or application environment must feature local
exhaust ventilation, as the concentration of solvents, in addition
to being harmful to health, is a source of ignition, where fire and
explosions may occur.
2.4 Storage of chemicals

Try to store the material used in the painting of the vehicle in a
separate, covered and ventilated location, in metallic cabinets.
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2.4.2 Electrical Installations
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Wiring must be in metallic conduits and the sockets must be pro‐
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tected and armoured against solvent vapours. The lamps must
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be protected against accidental hits and, in the painting area they

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2.4.3 Location of the painting section
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Due to the permanent use of flammable products, the painting

section must be located away from the welding, spark, flame lo‐
cations and should preferably have partition walls.
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2.5 Environment and disposal of paints

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Safety and Environment are two major topics in everyday life ev‐
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erywhere in the world. Considering it is a repainting shop, the

or
situation becomes even more serious, because people handle all

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the time toxic flammable chemicals that may be aggressive to the

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human being and the environment, which is a reason to be pre‐

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We will analyse separately each idem due to its degree of impor‐

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with safety and quality. We are all responsible for our children and
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2.5.1 Residues
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Residues are grout, sludge, contaminated packaging, contami‐

nated papers, remains of paint, etc.; in other words, everything
that is left over during a repainting process an has not been
reused.
In the workshop, these are the type of residues that will present
risk to the environment if their disposal is not appropriate. The
workshop must prepare to carry out the disposal of each one of
these items:
♦ Paint leftovers
♦ Dirty cleaning solvents
♦ Empty dirty packaging
♦ Contaminated paint filters

♦ Papers with paint dirt

♦ Dirty cotton / cloths
2.5.2 Paint leftovers

These must be stored in well closed metallic drums in order to
prevent evaporation and contamination of the environment.
Note
Paints with aluminium must be eliminated in separate drums,

since, when they get in contact with other paints, they may cause
combustions and, since they are flammable materials, in case of
fire, no water should be used, only dry sand.
2.5.3 Disposal of grout and empty packages

Grout may be traded with specialized paint recovery companies
that are registered with environmental organisms. Hence, before AG. Volkswagen AG d
selling this paint leftovers, it is necessary to request lan kswauthori‐
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2.5.4 Filters, cloths and papers
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Certain residues, such as filters, floor cleaning leftovers, cotton
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waste and papers, must be incinerated by companies authorized
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Cloths may be recycled, if they are washed by specialized com‐
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2.5.5 Disposal of cans and drums
Special care must be taken with the disposal of empty drums. We
rrectness of i
recommend that the trading be done by companies that have an
authorization from the government agency. The logo of the prod‐
l purpos
uct manufacturing company must be eliminated (painted over),

since the reuse of this container is out of the control of the man‐
ufacturer.
nf
ercia
orm
m
2.5.6 Rain waters, sewage and earth

atio
om
n in
or c
Never throw paint leftovers, grout or solvents directly in a rain

thi
te
water grille, sewage systems or on land, due to the risk of fire,

sd
iva
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explosion and environmental contamination.

rp
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Follow the guidelines described above.

t.
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By following these guidelines you will be contributing toward a
t rig
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promising the qualify of life of future generations to fit their needs. cted agen
Prote AG.
2.5.7 Risk of chemicals

Get to know the risks of and care for the chemicals you handle:
♦ Never remove the labels from packaging, as they serve as a
safety guide.
♦ The reuse of chemical packaging for any purpose is prohibi‐
ted.
♦ Check the condition of conservation of packaging, before you
handle it.
♦ Drums shall never be opened by using welding torches and
chisels, especially those that contain flammable products
2. Safety at the working area 5

♦ Do not use flammable liquids to clean the skin or pieces of

equipment, especially those in movement or heated.
AG. Volkswagen AG d
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3 Colours
3.1 1995 line - Imported vehicles
3.1.1 Solid colours

L NUM‐ COD SOLID CORDO‐ IBI‐ GO PAS‐
BER E BA ZA
wage
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swagen AG
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L-S5E S5E BALTIC db
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L-041 A1A1 NINJA X
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L-S6A 330 AOSTA X
es, in part or in w
t to the co
GREEN
L-A3G G8G CLASSIC X
8 RED
rrectness of i
L-P3G D8D8 FLASH RED X
l purpos
L-Y3D G2G TORNADO

2 RED
nform
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L-Y3D O18 TORNADO X X

RED
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3.1.2 Metallic colours in t

or
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L NUM‐ COD METALLIC CORDO‐ IBI‐ GOL PAS‐

p
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BER E BA ZA F SAT
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L-S5E S5E BALTIC X
Cop py
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BLUE opyri
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L-90E O25 ALPINE X X

c by lksw
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L-B9A B4B4 CRYSTAL X X

WHITE
L-041 O81 BLACK X X
L-041 A1A1 NINJA X
BLACK
L-S6A 330 AOSTA X
GREEN
L-A3G G8G CLASSIC X
8 RED
L-P3G D8D8 FLASH RED X
L-Y3D G2G TORNADO
2 RED
L-Y3D O18 TORNADO X X
RED
3. Colours 7
Painting Manual - Edition 03.2019 . Volkswage AG n AG d
agen oes
olksw not
3.1.3 Pearly colours ise
db
yV gu
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tho eo
L NUM‐ COD PEARL ss au CORDO‐ IBI‐ GOL PAS‐ ra
c
BER E BA ZA F SAT
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L-C5L E6E6 MYSTICAL X
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L-C5P T1T1 MAUVE X
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L-C9Z Z4Z4 MAGIC X X
spec
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t to the co
L-C4T W2W VIOLET X
2 PURPLE
L-C6P W7W DRAGON X X
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7 GREEN
L-C3L E1E1 CRIMSON X
ss
RED
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L-C3T Y8Y8 INDIAN RED X X
form
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3.2 1995 line - Domestically manufactured
om
n
c
vehicles
i
or
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3.2.1 Solid colours
ng
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L NUMBER CODE SOLID
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L-2021 035 FOG GREY
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L-8020 021 FROST WHITE
L-7051 012 ARENA BEIGE
L-5055 013 SPORT RED
L-3090 029 NAUTICAL BLUE
L-2077 201 UNIVERSAL BLACK
3.2.2 Metallic colours

L NUMBER CODE METALLIC
L-2024 149 SPACE GREY
L-2086 112 LUNAR SILVER
L-3091 147 HAWAII BLUE
L-7061 093 URANUS BEIGE
L-1460 124 TAHITI GREEN
L-1458 148 SPRING GREEN
L-2085 143 LONDON GREY
3.2.3 Pearly colours

L NUMBER CODE SOLID
L-5059 164 BORDEAUX RED
L-5063 189 CARDINAL RED
L-3096 167 NOBLE BLUE
L-2092 168 GOTHIC BLACK
L-3092 152 AMETHYST BLUE
L-8050 190 MOTHER-OF-PEARL
WHITE - 1ST LAYER
L-8018 190 MOTHER-OF-PEARL
WHITE - 2ND LAYER

3.3.1 Solid colours

L CO SOLID COR‐ IBI CARA‐ GOL PAS‐
NUM‐ DE DOBA ZA VELLE F SAT
BER / EU‐
RO‐
VAN
L-90 025 ALPINE X X
E WHITE
L- B4B CRYSTAL X X
B9A 4 WHITE
L- T7T GREY X
R902 7 WHITE
L-041 A1A NINJA X
1 BLACK
L- D8D FLASH X
P3G 8 RED
L- G2 TORNADO X
Y3D G2 RED
L- 018 TORNADO X X
Y3D RED

L CO SOLID COR‐ IBI‐ CARA‐ GOL PAS‐
BER / EU‐
RO‐
VAN
L- WS WINDSOR X X
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GREY
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L-K7Y M9 MIDNIGHT X
M9 GREY
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L-L5Z E9E ISLAND X

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L-B7Z X1X SATIN SIL‐ X

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L-G7X A7A CHAM‐ X

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3. Colours

BER / EU‐
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d a oes
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L-S6T S6T YUCCA X X y Vol gu
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L- Z4Z MAGI X X X
C9Z 4 BLACK
rrectness of i
L- W7 DRAGON X X
C6P W7 GREEN
l purpos
L- E1E CRIMSON X
C3L 1 RED
nform
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L- Y8Y INDIAN X X
m
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com
tion in
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vehicles
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3.4.1 Solid colours

t. rig
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L NUMBER CODE SOLID Prote AG.
L-4014 022 VIP BLUE

L-7051 012 ARENA BEIGE 1) 1)
L-7064 012 ARENA BEIGE
L-8020 021 FROST WHITE 1) 1)
L-5062 013 SPORT RED
1) Kombi Only

L-4016 111 UNIQUE BLUE
L-7061 093 URANUS BEIGE
L-4001 135 MEMPHIS GREY
L-4002 136 STONE GREY
L-2086 112 LUNAR SILVER
L-4004 129 FALCON BLACK
L-1466 139 DARK GREEN
L-1467 137 LIGHT GREEN
L-5070 142 DAKAR RED


L NUMBER CODE PEARL
L-4011 181 CLASS BLUE
L-1390 178 FOX BLUE
L-8050 190 MOTHER-OF-PEARL WHITE
- 1ST LAYER
L-8018 190 MOTHER-OF-PEARL WHITE
- 2ND LAYER
L-4000 179 LUXOR BLACK
L-1465 184 NICE GREEN
L-5076 176 PRINCE RED
L-5073 177 ROYAL RED
. Volkswagen AG
gen AG
3.5 1997 line o-lksImported vehicles s not g
wa oe d
yV b u ara
ed nte
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th or
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3.5.1 Solid colours
ac
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L COD SOLID COR‐ IBI CARA‐ GO PAS‐

itte
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L-90E 025 ALPINE X X
spec
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4 WHITE
L-041 A1A NINJA X
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L COD METAL‐ COR‐ IBI CARA‐ GO PAS‐

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NUM‐ E LIC DOBA ZA VELLE / LF SAT

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L- WS WIND‐ X X
pyri by
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BLUE
AG.
L-S5U S5V CANTA‐ X X

BRIC
BLUE
L-S5R S5R BRIO X X
BLUE
L- CT CATALI‐ X
G5Q NA BLUE
L-N5Y J8J8 WIND‐ X X
SOR
BLUE
L-S7N S7N ARCTIC X X
GREY
L-S7P 644 GRAPH‐ X X
ITE GREY
3. Colours 11
L COD METAL‐ COR‐ IBI CARA‐ GO PAS‐

NUM‐ E LIC DOBA ZA VELLE / LF SAT
BER EURO‐
VAN
L-K7Y M9M MID‐ X
9 NIGHT
GREY
L-L5Z E9E ISLAND X
9 BLUE
L-B7Z X1X SATIN X
1 SILVER
L-G7X A7A CHAM‐ X
7 PAGNE
SILVER
L-D7V C1C SILVER X
1 GREY AG . Volkswagen AG
agen does
L-B6P F7F7 SOFT y Volksw X not
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GREEN ised b ara
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L-S6T S6T YUCCA X X
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L COD PEARL COR‐ IBI CARA‐ GO PAS‐

NUM‐ E DO‐ ZA VELLE / LF SAT
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l purpos
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L- Z4Z4 MAGIC X X
nform
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C9Z BLACK
L- U8U8 RACE X
m
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on
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L- X7X7 TRIPOLI X
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C3M RED
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vehicles
3.6.1 Solid colours

L NUMBER CODE SOLID
L-4018 027 ATLANTA BLUE
L-4017 205 AEGEAN BLUE
L-90E 025 ALPINE WHITE
L-8020 021 FROST WHITE 2) 2)
L-1471 026 JAVA GREEN
L-5077 028 CLASSIC RED
L-5072 206 FLASH RED
L-Y3D 018 TORNADO RED
2) Kombi Only

olkswa
L NUMBER CODE
swa
gen AMETALLIC
G. V gen AG
does
olk not
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L-4016 ed b111 UNIQUE BLUE ara
nte
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L-N5Y utho J8J8 WINDSOR BLUE eo
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L-4001s 135 MEMPHIS GREY
ce
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L-4002 136 STONE GREY

du
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L-4005 080 TUNIS GREY

erm
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L-4020 081 POLAR SILVER

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L-4004 129 FALCON BLACK

h re
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L-1466 139 DARK GREEN

spec
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L-1467 137 LIGHT GREEN

t to the co
L-S6T S6T YUCCA GREEN

L-5070 142 DAKAR RED
rrectness of i

l purpos
L NUMBER CODE PEARL

nform
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L-4011 181 CLASS BLUE

m
at
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L-8050 190 MOTHER-OF-PEARL WHITE - 1ST

ion
c
LAYER
in t
or
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L-8018 190 MOTHER-OF-PEARL WHITE -

at
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2ND LAYER
p
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for
L-4000 179 LUXOR BLACK

en
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L-1470 153 BALI GREEN
C py
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L-5076 yri
176 PRINCE RED
p by
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L-5073 177 cted
ROYAL RED
agen
Prote AG.
3. Colours 13
3.7.1 Solid colours

L COD SOLID COR‐ IBIZA CAR‐ GO GO P
NU E DOBA AVEL LF LF A
MB LE / A3 A4 S
ER EU‐ S
RO‐ A
VAN T
L- D3D3 ABYSS X
A5 BLUE
G
L- F1F1 NAUTI‐ X
J5 LUS
B BLUE
L- 9135 STRAW X
R1 BEIGE
14
L-9 025 ALPINE X X
0E WHITE
L- B4B4 CRYS‐ X
B9 TAL
A WHITE
L- T7T7 EVER‐ X
R9 EST
02 WHITE
L- B7B7 POLAR X
A9 WHITE
B
L- B9B9 MISTY X
L7 GREY
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L-0 A1A1 NINJA X X Volksw not
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L- D8D8 FLASH utX
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L- Y3D TORNA‐ X X
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mer
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L- Q9Q9 FUTURA X
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14
AG.
Rep. gr.00 - Technical data

MB LLE / A3 A4 S
ER EU‐ S
RO‐ A
VAN T
L- E2E2 BAHA‐ X
L5 MAS
Y BLUE
L- S5R BRIO X X
S5 BLUE
R
L- S5V CANTA‐ X
S5 BRIC
U BLUE
L- 9D9D WIND‐ X
G5 SOR
R BLUE
L- J8J8 WIND‐ X X
N5 SOR
Y BLUE
L- S7N ARCTIC X
S7 GREY
N gen AG
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does
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L- M9M9 MID‐ by Volk nXot
gu
K7 NIGHT
ris
ed
ara
nte
Y GREY
tho eo
au ra
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L- S7Q ss PYRE‐ X X
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S7 NEES
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L- S8P TERRA‐ X
ab
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L- C1C1 SATIN X
spec
D7 SILVER
es, in part or in w
V
t to the co
L- X1C1 SATIN X X X
B7 SILVER
rrectness of i
Z
L- A7A7 CHAM‐ X
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G7 PAGNE
X SILVER
nf
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L- P4P4 NEPAL X X
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G9 SILVER
m
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or c
L- L3L3 ARUBA
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L- N7N7 ELE‐ X
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L- S6T YUCCA X X
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S6 GREEN
Prote AG.
T
L- U3U3 ETNA X
B2 RED
Z
L- S7S7 TROPI‐ X
A2 CAL RED
Y
3. Colours 15

MB LLE / A3 A4 S
ER EU‐ S
RO‐ A
VAN T
L- S3P VOLCA‐ X
S3 NO RED
P

G. Volkswagen
L CODE PEARL COR‐ lIBIZA ksw
agen CAR‐ GO AG
A
GdoesPn
NU DOBA y Vo AVEL LF OL A ot gua
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MB orise LE / A3 F S ran
tee
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L- F8F8 BALTIC X
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L- 7D7D INDIAN X
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L- C3C3 MONA‐ X
R5 CO BLUE
V
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L- Z4Z4 MAGIC X X X
C9 BLACK
l purpos
Z
L- T3T3 BRUNEI X
nform
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C6 GREEN
M
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L- U8U8 RACE X
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L- N4N4 ROYAL X
for
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L- G9G9 CANYON yri
X
p by
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C3 RED
c by lksw
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Prote AG.
L- E1E1 CHILLI X
C3 RED
L
L- Q7Q7 COLO‐ X
B3 RADO
Y RED
L- Y8Y8 INDIAN X
C3 RED
T

vehicles
3.8.1 Solid colours

L NUMBER CODE SOLID
L-4012 204 CANCUN BLUE
L-4018 027 ATLANTA BLUE3) 3)

L NUMBER CODE SOLID

L-8020 021 FROST WHITE3) 3)
L-1471 026 JAVA GREEN31) 3)
L-5077 028 CLASSIC RED3) 3)
L-5078 207 VICTORIA RED
3) Kombi Only

L-6052 141 DUBLIN YELLOW
L-4007 133 ANDEAN GREY
L-4008 134 NOBLE GREY
L-4021 132 IMPERIAL SILVER
L-1472 138 ARAGUAIA GREEN n AG. Volkswagen AG do
wage es n
L-5070 142 DAKAR RED yV
olks ot g
ua
d b ran
ir se
3.8.3 Pearly colours o tee
th or
au ac
ss
L CO SOLID CO IBI CARA‐ GO G NE PAS
ce
e
nl
pt
du
N DE RD ZA VELLE / LF OL W SAT
an
itte
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U OB EURO‐ A3 F BEE
erm
ab
M A VAN A4 TLE
ility
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wit
, is n
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hole
spec
es, in part or in w
L- D3D ABYSS X
t to the co
A5 3 BLUE
G
L- O25 ALPINE X X
rrectness of i
90 WHITE
l purpos
E
L- B4B CRYS‐ X
B9 4 TAL
nform
ercia
A WHITE
m
at
om
L- B7B POLAR X X
ion
c
A9 7 WHITE
in t
or
B
his
ate
do
riv
L- A1A NINJA X X X
p
cum
or
04 1 BLACK
f
en
ng
t.
1 Cop
yi Co
py
L- P2P RED X
t. rig
gh ht
yri
G 2 UNI p by
co Vo
by lksw
3L Prote
cted AG.
agen
L- D8D FLASH X
P3 8 RED
G
L- G2 TOR‐ X
Y3 G2 NADO
D RED
L- Y3D TOR‐ X X
Y3 NADO
D RED
L- J5J YEL‐ X
D 5 LOW
1B
3. Colours 17
3.9.1 Solid colours

L CO SOLID CO IBI CARA‐ GO G NE PAS
N DE RD ZA VELLE / LF OL W SAT
U OB EURO‐ A3 F BEE
M A VAN A4 TLE
B
E
R
L- D3D ABYSS X
A5 3 BLUE
G
L- O25 ALPINE X X
90 WHITE
E
L- B4B CRYS‐ X
B9 4 TAL agen AG
. Volkswagen AG
does
A WHITE y Volks w not
gu
b a
L- B7B POLAR oris
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CANCUN BLUE 204 L-4031
NEPTUNE BLUE 208 L-4035
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3. Colours 21
L CO SOLID CORDO‐ IBIZA NEW BO PAS‐

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3. Colours 23
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L NUMBER CODE PEARL
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ORBITAL 158 L-4039
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3. Colours 25

L COD METAL‐ CORDO‐ IBIZA INCA PAS‐
NU E LIC BA / SAT
MB VARIO
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L CO PEARL CORDO‐ IBIZA INCA PASSAT
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L- 7D7 INDIGO X X X
B5 D BLUE
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L-4 9K9 ORBITAL X
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9
L- Z4Z MAGIC X
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L- H5H MERLOT X
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L CO PEARL CORDO‐ IBIZA INCA PASSAT

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L- 2Q2 PLATINUM X X
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L- 7K7 JUPITER X X X
I7V K BEIGE
3. Colours 27
L COD METALLIC GOL GOL POLO VW SA KO

NU E F CLAS VAN NT MBI
MB SIC A
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L- 1W1 STORM X
A7 W BEIGE
W
L- 9D9 CARBON X X
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L- 7R7 QUASAR X X
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L- 3Z3Z TITANIUM X X X X
I7X GREY
L- 3E3 IMPERIAL X X
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L- 8E8 REFLEX X
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UNIVER‐ X
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L- 6F6F COLLEC‐ X
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L- B4 CRYSTAL X X X X
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L- P2 AZTEC X
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3L
L- C4 CORAL X X
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L- D8 FLASH X
P3 D8 RED
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3. Colours 29

L CO METAL‐ COR‐ NEW IBI‐ INCA PASSAT
N DE LIC DOBA BEE‐ ZA
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M
B
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L- 5Z RAVEN‐ X
A5 5Z NA BLUE
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L- 1W STORM X
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L- C CORAL X X X
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L- G TORNA‐ X
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3. Colours 31
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Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , Gol 1995 ➤ o,lkGolgen AG
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Painting Manual - Edition 03.2019 ed
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3.16.2 Metallic colours au ra
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NU O LF BI LO TA‐ VAN
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L- F8 BALTIC X
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L C PEARL GOL GO tho KOM‐ PO‐ SAN VW - or
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L- C4C CORAL X
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NU DE BA SAT
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L- 2R2 PLATI‐ X
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L- 5A5 GLACIAL X
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L- 8E8 REFLEX X X X X
A7 E SILVER
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3. Colours 33
L CO METALLIC BORA CORDO‐ INCA PAS‐

NU DE BA SAT
MB
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L- 9Y9 PINE X
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L CO PEARL BORA CORDO‐ INCA PAS‐
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L C SOLID GO GOLF KO PO‐ POLO SAN V

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L- S4 PAN‐ X
A S4 THEON
6 GREEN
S
3. Colours 35
L C METAL‐ GOL GO KO POLO PO SAN V

N O LIC LF MB CLAS LO TA‐ W
U D I SIC NA -
M E AND V
B QUA A
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L- 27 CROSS‐ X6) 6)
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L C PEARL GOL GOL KO PO‐ PO SAN‐ V
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L NUM‐ CODE METALLIC PASSAT TOUAR‐
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L-D1W D1D1 JAVA BEIGE X
L-D1W D1D1 SAVANNA BEIGE X
L-D7U M3M3 PYRENEES GREY X
L-B5S 5A5A GLACIAL SILVER X
L-A7W 8E8E REFLEX SILVER X X
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L NUM‐ CODE PEARL PASSAT TOUAR‐
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L- G TORNA‐ X
Y3 2 DO RED
D G
2
3. Colours 37

L CO METAL‐ FOX GOL GO KO POLO SAN‐
N DE LIC LF MBI TA‐
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B
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L- 7K JUPI‐ X X
I7 7K TER
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L- Z4 MAGIC X X X
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L- 9 MURA‐ X X
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L CO SOLID BORA PASSAT TOU
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L- B4 CRYSTAL X
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L-04 A1 NINJA X X
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L CO METALLIC BORA PASSAT TOUAR‐
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L- 5Z5 RAVENNA X
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3. Colours 39
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L- G TOR‐ X X
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3. Colours 41
L CO PEAR FOX GOL GOLF KOM‐ PO‐ SAN

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L- 8 REFLEX X X X X
A E SILVER
7 8
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L- 4 GRANITE X X
B W GREEN
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W W
3. Colours 43
L C METALLIC BORA NEW PASSAT TOUAR‐

N O BEETLE EG
U D
M E
B
E
R
L- 8 MANGO X
A U GREEN
6 8
K U
L- M PYRE‐ X
D 6 NEES
6 M GREEN
X 6
L- K SPICE X
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W 7

L C PEARL BORA NEW PASSAT TOUAR‐
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L CO MET‐ FOX GOL GOL KO PO‐ SAN‐
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3. Colours 45
L CO MET‐ FOX GOL GOL KO PO‐ SAN‐

NU DE ALLIC F MBI LO TANA
MB
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L C SOLID BORA JETTA NEW PAS‐ TOUA
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L K NAVY X
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ut or
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L C SOLID BORA JETTA NEW PAS‐ TOUA
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L- 7 ARCTIC X X
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5 V
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L- 5 RAVENNA X
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L- D WHEAT X X X
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3. Colours 47
L C METALLIC BORA JET‐ NEW PAS‐ TOUAR‐

N O TA BEE‐ SAT EG
U D TLE
M E
B
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3. Colours 49
L CO SOLID FOX GOL GOLF KOM‐ PO‐

NU DE BI LO
MB
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L- P8 ROYAL X
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L- B4 CRYS‐ X X X X X
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L- 8F8 LIGHT X
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L- Y6Y HIGH‐ X X
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L CO PEARL FOX GOL GOLF KOM POLO
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L- 7D7 INDIGO X X
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L- D9D GOLD X X X X
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L CO PEARL FOX GOL GOLF KOM POLO

NU DE BI
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L- 2B2 MAN‐ X X
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L- 7J7 ARCTIC X X
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3. Colours 51
Painting Manual - Edition 03.2019 . Volkswage AG n AG d
agen oes
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L CO METAL‐ BOR EOS JET‐ NEW PAS‐edTOUA by gu
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L- 8E8 REFLEX X X X X
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L- 4W4 GRAN‐ X
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L- M6 PYRE‐ X
D6 M6 NEES
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NU DE A S TA BEE‐ SAT REG
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vehicles

L CO SOLID FOX GOL GOL KO PO‐
NU DE F MBI LO
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L- 1T1 IMOLA X
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3. Colours 53
L CO METAL‐ FOX GOL GOLF KO PO‐

NU DE LIC MBI LO
MB
ER
L- 2A2 URBAN X X
D7 A GREY
W
L- 8E8 REFLEX X X X
A7 E SILVER
W
L- 8F8 LIGHT X X
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L- Y6 HIGH‐ X
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GREEN

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NU DE agBI
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SUNFLOWER YELLOW; CODE → T1T1; L NUMBER → L-B1B

iv
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Available on the following models:

en
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Models Applied
C py
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gh ht
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NEW BEETLE X
cop Vo
by lksw
cted agen
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INDIA BLUE; CODE → F3F3; L NUMBER → L-L5M
Models Applied
TIGUAN X
NAVY BLUE; CODE → K1K1; L NUMBER → L-A5E
Models Applied
PASSAT X

CAMPANELA WHITE; CODE → R6R6; L NUMBER → L-R9A

Models Applied
TOUAREG X
CRYSTAL WHITE; CODE → B4B4; L NUMBER → L-B9A
Models Applied
BORA X
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JETTA X
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Models Applied
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Models Applied
EOS X ss o
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NEW BEETLE X
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PASSAT X
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SALSA RED; CODE → 4Y4Y; L NUMBER → L-A3H

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Available on the following models: C py
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Models Applied
co Vo
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EOS X
JETTA X
NEW BEETLE X
TORNADO RED; CODE → G2G2; L NUMBER → L-Y3D
Models Applied
BORA X
JETTA X
NEW BEETLE X
PASSAT X
3. Colours 55

CARIBBEAN BLUE; CODE → P6P6; L NUMBER → L-D5Q
Models Applied
JETTA X
NEW BEETLE X
PASSAT X
TOUAREG X
ARCTIC BLUE; CODE → 7J7J; L NUMBER → L-B5M
Models Applied
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t to the co
EOS X
NEW RIVER BLUE; CODE → 2J2J; L NUMBER → L-A5S
rrectness of i
l purpos
Models Applied
nform
ercia
JETTA X
m
a
com
ti
SHADOW BLUE; CODE → P6P6; L NUMBER → L-D5Q
on in
r
te o
thi
Models Applied
s
iva
do
r
rp
EOS X
um
fo
en
g
PASSAT CC X
n
t.
yi Co
op py
TIGUAN X t. C rig
gh ht
pyri by
Vo
o
TOSSA BLUE; CODE → R1R1; L NUMBER → L-A5R
by c lksw
cted agen
Prote AG.
Models Applied
BORA X
SAVANNAH BEIGE; CODE → D1D1; L NUMBER → L-D1W
Models Applied
BORA X
ATACAMA GREY; CODE → 7F7F; L NUMBER → L-R7P

Models Applied
TOUAREG X
BERYLLIUM GREY; CODE → M8M8; L NUMBER → L-R7K
Models Applied
EOS agen
AG. VX
olkswagen AG
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IRON GREY; CODE → 9H9H; L NUMBER ise
d b → L-C7Z ara
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s aut ra
c
s
ce
le
Models Applied
un
pt
an
d
itte
PASSAT X
y li
rm
ab
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PASSAT CC X
ility
ot
wit
, is n
OFF ROAD GREY; CODE → M3M3; L NUMBER → L-D7U
h re
hole
spec
es, in part or in w
t to the co
Models Applied
TOUAREG X
rrectness of i
MOUNTAIN GREY; CODE → Z3Z3; L NUMBER → L-R7N
l purpos
nform
ercia
Models Applied
m
a
TOUAREG X
com
tion in
r
te o
PLATINUM GREY; CODE → 2R2R; L NUMBER → L-D7X
thi
s
iva
do
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rp
cum
fo
en
ng
t.
Models Cop
yi
Applied Co
py
t. rig
BORA opyri
gh X by
Vo
ht
JETTA X
c by lksw
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Prote AG.
NEW BEETLE X
SLATE GREY; CODE → X9X9; L NUMBER → L-D7S
Models Applied
TIGUAN X
DARK BROWN; CODE → 7C7C; L NUMBER → L-R8X
Models Applied
EOS X
LUMEM SILVER; CODE → 8E8E; L NUMBER → L-A7W
Models Applied
TIGUAN X
PASSAT CC X
LEAF SILVER; CODE → 7B7B; L NUMBER → L-R7L
Models Applied
BORA X
3. Colours 57
Models Applied
JETTA X
PASSAT X
TOUAREG X
MUNICH SILVER; CODE → 8E8E; L NUMBER → L-A7W
Models Applied
BORA X
EOS X
JETTA X
NEW BEETLE X
PASSAT X
MANGO GREEN; CODE → 8U8U; L NUMBER → L-A6K
Models Applied
NEW BEETLE X
NORDIC GREEN; CODE → Z8Z8; L NUMBER → L-A6R
Models Applied
AG. Volkswagen AG d
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JETTA Volksw X not
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GRANITE GREEN; CODE → 4W4W; horis
L NUMBER → L-B6W eo
aut ra
ss c
ce
e
nl
pt
du
Models Applied
an
itte
y li
erm
ab
PASSAT X
ility
ot p
wit
CHERRY RED; CODE → 2K2K; L NUMBER → L-A3T

, is n
h re
hole

spec
es, in part or in w
t to the co
Models Applied
TIGUAN X
rrectness of i
SUNSET RED; CODE → 6K6K; L NUMBER → L-A3X

l purpos

Models Applied
nform
ercia
JETTA X
m
at
om
ion
c
SPICE RED; CODE → K7K7; L NUMBER → L-A3W

in t
or
his
ate

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priv
cum
for
Models Applied
en
ng
t.
yi Co
op
BORA X
C py
t. rig
gh ht
yri
JETTA X
p by
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by c lksw
cted agen
Prote AG.
BISCAY BLUE; CODE → 7Q7Q; L NUMBER → L-C5C

Models Applied
TOUAREG X
GRAPHITE BLUE; CODE → W9W9; L NUMBER → L-C5F
Models Applied
JETTA X
DEEP BLACK; CODE → 2T2T; L NUMBER → L-C9X
Models Applied
BORA X
JETTA X
NEW BEETLE X
PASSAT X
DEEP BLUE; CODE → 6X6X; L NUMBER → L-B5C
Models Applied
JETTA X
ICELAND GREY; CODE → C9C9;
en AG. V
olkswaL
geNUMBER
n AG → L-K7X
ag does
ksw not
Available on theVol
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ara
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ris
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ra
sa c
PASSAT
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X
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MAGIC BLACK; CODE → Z4Z4; L NUMBER → L-C9Z

itte
y li
erm
ab

ility
ot p
wit
is n
Models Applied
h re
ole,
spec
JETTA X
t to the co
TOUAREG X
MYSTIC BLACK; CODE → 2T2T; L NUMBER → L-C9X
rrectne

s
Models Applied
s o
cial p
EOS X
inform
mer
PASSAT CC X
atio
m
TIGUAN X
o
n
c
i
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ARIZONA RED; CODE → 3Q3Q; L NUMBER → L-C8Z

t
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Models Applied
Co
Cop py
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PASSAT X
ht
pyri by
Vo
co lksw
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cted agen
SIERRA RED; CODE → N3N3; L NUMBER → L-D3XProte AG.

Models Applied
JETTA X
3. Colours 59
Models Applied
TOUAREG agen
AG. VoX
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ility
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IMOLA YELLOW; CODE → 1T1T; L NUMBER → L-Y1C
wit
is n
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spec
Models Applied
t to the co
FOX and SPACEFOX X
GOLF X
rrectne
SOLARIS YELLOW; CODE → 6U6U; L NUMBER → L-E1E
ss
o
cial p
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Models Applied
mer
atio
GOL, PARATI and SAVEIRO X
om
n
c
i
or
n
ROYAL BLUE; CODE → P8P8; L NUMBER → L-E5L
thi
te
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t.
Models Applied
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.

Models Applied
FOX and SPACEFOX X
GOL X
GOLF X
KOMBI X
POLO X
VOYAGE X
URANUS GREY; CODE → 5K5K; L NUMBER → L-I7F
Models Applied
GOL X
POLO X
Models Applied
FOX and SPACEFOX X
GOL X
GOLF X

Models Applied
POLO X
VOYAGE X
FLASH RED; CODE → D8D8; L NUMBER → L-P3G
Models Applied
GOL X
POLO X
Models . VApplied
olkswagen AG
agen AG does
FOX and SPACEFOX Volksw
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MYSTICAL BLUE; CODE → H4H4; L NUMBER → L-E5S
an
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itte
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ab
ility
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Models Applied
h re
ole,
FOX and SPACEFOX X
spec
t to the co
GOLF X
POLO X
rrectne
SAFARI BEIGE; CODE → 6C6C; L NUMBER → L-I1R
ss

o
cial p
f inform
Models Applied
mer
atio
POLO X
om
n
c
i
or
COSMOS GREY; CODE → 4F4F; L NUMBER → L-E7S

thi
te
sd
iva
o
r

p
cum
r
fo
en
ng
t.
Models Applied
yi Co
Cop py
ht. rig
rig ht
py by
o Vo
POLO X
by c lksw
cted agen
Prote AG.
STONE GREY; CODE → S7S7; L NUMBER → L-D6R
Models Applied
FOX and SPACEFOX X
POLO X
VOYAGE X
URBAN GREY; CODE → 2A2A; L NUMBER → L-D7W
3. Colours 61
Models Applied
FOX and SPACEFOX X
GOLF X
VULCAN GREY; CODE → 6T6T; L NUMBER → L-E7W
Models Applied
FOX and SPACEFOX X
GOL X
GOLF X
POLO X
VOYAGE X
METAL SILVER; CODE → 8F8F; L NUMBER → L-E7R AG. Volkswagen AG d
agen oes
lksw not
Available on the following models: d by Vo gu
ara
rise nte
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Models Applied
auth eo
ra
ss c
ce
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nl
pt
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GOL X
an
itte
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ab
LIGHT SILVER; CODE → 8F8F; L NUMBER → L-E7R
ility
ot p
wit
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hole
spec
Models Applied
es, in part or in w
t to the co
POLO X
VOYAGE X
rrectness of i
MUNICH SILVER; CODE → 8E8E; L NUMBER → L-A7W
l purpos

Models Applied
nform
ercia
FOX and SPACEFOX X

m
at
om
i
GOLF X
on
c
in t
or
his
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ZURICH SILVER; CODE → A8A8; L NUMBER → L-E7X

at
do
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for
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ng
t.
yi Co
Models Applied
t. Cop py
rig
gh ht
GOL, PARATI and SAVEIRO yri
X
p by
co Vo
by lksw
GOL X cted agen
Prote AG.
APPLE RED; CODE → 2Q2Q; L NUMBER → L-E3W

Models Applied
VOYAGE X
RADIANT RED; CODE → 2P2P; L NUMBER → L-E2Z
Models Applied
GOL X


GOLD BEIGE; CODE → D9D9; L NUMBER → L-E1S
Models Applied
FOX and SPACEFOX X
GOLF X
POLO X
VOYAGE X
Models Applied
FOX and SPACEFOX X
GOLF X
POLO X
SYRAH RED; CODE → 9G9G; L NUMBER → L-I3R
AG. Volkswagen AG d
agen
Models Volksw Applied
oes
not
by gu
ara
FOX and SPACEFOX
orise
d
Xnte
th eo
GOL, PARATI
s au and SAVEIRO X r ac
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e

nl
pt
du
an
itte
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ab
ility
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wit
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hole
SUNFLOWER YELLOW; CODE → T1T1; L NUMBER → L-B1B

spec
es, in part or in w

t to the co
Models Applied
rrectness of i
NEW BEETLE X
l purpos
NAVY BLUE; CODE → K1K1; L NUMBER → L-A5E

nform
ercia
Models Applied
m
at
om
ion
PASSAT X
c
in t
or
his
ate
CAMPANELA WHITE; CODE → R6R6; L NUMBER → L-R9A

do
priv
cum
or

f
en
ng
t.
yi Co
op
Models Applied
C py
t. rig
gh ht
yri by
TOUAREG X
cop Vo
by lksw
cted agen
Prote AG.
Models Applied
EOS X
JETTA X
3. Colours 63
Models Applied
NEW BEETLE X
PASSAT X
HARVESTMOON BEIGE; CODE → V1V1; L NUMBER → L-B1M
Models Applied
NEW BEETLE X
Models Applied
EOS X
JETTA X AG. Volkswagen AG d
agen oes
NEW BEETLE X olksw not
V gu
d by ara
PASSAT X orise nte
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TOUAREG X aut ra
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un
pt
an
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ab
ility
ot p
Models Applied
wit
is n
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EOS X
ole,
spec
JETTA X
t to the co
NEW BEETLE X
rrectne
ss
Models Applied
o
cial p
f in
JETTA X
form
mer
PASSAT X
atio
om
n
c
i
or
n thi
te
sd
va
ARCTIC BLUE; CODE → 7J7J; L NUMBER → L-B5M

i
o
pr
cum
r
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en
ng

t.
yi Co
Cop py
t. rig
Models Applied opyri
gh by
Vo
ht
by c
PASSAT X
lksw
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Prote AG.
TOUAREG X
COBALT BLUE; CODE → 9R9R; L NUMBER → L-C5E
Models Applied
PASSAT X
OCEAN BLUE; CODE → Y4Y4; L NUMBER → L-K5X
Models Applied
EOS X

MIDNIGHT BLUE; CODE →U1U1; L NUMBER → L-K5N

Models Applied
EOS X
RISING BLUE; CODE → 4C4C; L NUMBER → L-R5Z
Models Applied
EOS AG. Volkswagen AG d X
agen oes
olksw not
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SHADOWrisBLUE; ed CODE → P6P6; L NUMBER → L-D5Q ran
tee
tho
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on the following models: ac
ce
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Models Applied
un
pt
an
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EOS X
rm
ab
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JETTA X
ot
wit
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NEW BEETLE X
h re
hole
PASSAT X
spec
es, in part or in w
TOUAREG X
ATACAMA GREY; CODE → 7F7F; L NUMBER → L-R7P t to the co
rrectness of i
l purpos
Models Applied
TOUAREG X
nform
ercia
BERYLLIUM GREY; CODE → M8M8; L NUMBER → L-R7K

m
a
com
tio

n in
r
te o
thi
Models Applied
s
iva
do
r
rp
cum
EOS X
fo
en
ng
t.
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IRON GREY; CODE → 9H9H; L NUMBER → L-C7Z
C py
t. rig
gh ht
yri
p by
o Vo
by c lksw
cted agen
Prote AG.
Models Applied
PASSAT X
GALAPAGOS GREY; CODE → 9B9B; L NUMBER → L-R7M
Models Applied
TOUAREG X
OFF ROAD GREY; CODE → M3M3; L NUMBER → L-D7U
Models Applied
TOUAREG X
MOUNTAIN GREY; CODE → Z3Z3; L NUMBER → L-R7N
Models Applied
TOUAREG X
3. Colours 65
olkswagen AG
en AG. V
Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , Gol 1995 ➤ , Gol 1999 ksw ➤ , Gol ...
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Vol
Painting Manual - Edition 03.2019 ed
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ara
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PLATINUM GREY; CODE → 2R2R; L NUMBER → L-D7X ss
a ra
c
ce
e
nl
pt
du
an
itte
y li
Models Applied
erm
ab
ility
ot p
JETTA X
wit
, is n
NEW BEETLE X
h re
hole
spec
DARK NUT BROWN; CODE → 7C7C; L NUMBER → L-R8X
es, in part or in w
t to the co
Models Applied
rrectness of i
EOS X
l purpos
nform
ercia
Available on the following models: m
at
om
Models Applied
ion
c
in t
or
JETTA X
his
ate
do
riv
PASSAT X
p
cum
or
TOUAREG X
f
en
ng
t.
yi Co
op py
OPAL SILVER; CODE → 9A9A; L NUMBER → L-D1X t. C rig
gh ht
pyri by
co Vo
by lksw
cted agen
Prote AG.
Models Applied
EOS X
SARGAS SILVER; CODE → 8E8E; L NUMBER → L-A7W
Models Applied
EOS X
JETTA X
PASSAT X
TOUAREG X
Models Applied
JETTA X
GRANITE GREEN; CODE → 4W4W; L NUMBER → L-B6W
Models Applied
PASSAT X
PYRENEES GREEN; CODE → M6M6; L NUMBER → L-A3W
Models Applied
TOUAREG X
COLORADO RED; CODE → Q7Q7; L NUMBER → L-B3Y

Models Applied
PASSAT X
SPICE RED; CODE → K7K7; L NUMBER → L-A3W
Models Applied
JETTA X
PASSAT X

BISCAY BLUE; CODE → 7Q7Q; L NUMBER → L-C5C
Models Applied
PASSAT X
TOUAREG X
Models Applied
JETTA X
LASER BLUE; CODE → Y3Y3; L NUMBER → L-C5J
AG. Volkswagen AG d
agen oes
Models olksw noApplied
t gu
V
d by ara
e
JETTA horis nteX
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NEW BEETLE
ss a X c
ce
le
un
ICELAND GREY; CODE → C9C9; L NUMBER → L-K7X

pt
an
d
itte
y li

erm
ab
ility
ot p
Models Applied
wit
is n
h re
ole,
PASSAT X
spec

t to the co

rrectne
Models Applied
EOS X
ss
JETTA X
o
cial p
f in
NEW BEETLE X
form
mer
PASSAT X
atio
om
n
c

or
n thi
te
sd
va

i
o
pr
cum
r
fo
en
ng
Models Applied
t.
yi Co
op py
TOUAREG X
t. C rig
gh ht
pyri by
Vo
o
DERBY GREEN; CODE → 8S8S; L NUMBER → L-C6S
by c lksw
cted agen
Prote AG.
3. Colours 67
Models Applied
PASSAT X
SIERRA RED; CODE → N3N3; L NUMBER → L-D3X AG. Volkswagen AG d
agen oes
ksw
Available on the following models: byV
ol not
gu
ara
ed
ris nte
Models Applied ut
ho eo
ra
s a c
TOUAREG X s
ce
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un
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an
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TOUCH VIOLET; CODE → 9074; L NUMBER → L-C4U
itte
y li
rm
ab
pe
ility
ot
wit
, is n
Models Applied
h re
hole
spec
PASSAT es, in part or in w X
t to the co
vehicles
rrectness of i
l purpos
nform
ercia

m
a
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tion in
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Models Applied
thi
s
iva
do
FOX X
r
rp
cum
fo
GOLF X
en
ng
t.
yi Co
op py
MEDITERRANEAN BLUE; CODE → G8G8; L NUMBER → L-A3G
. C rig
ht ht
rig by
py Vo
co lksw
by
cted agen
Prote AG.
Models Applied
GOL and VOYAGE X
Models Applied
FOX and SPACEFOX X
GOL X
GOLF X
KOMBI X
POLO X
VOYAGE X
Models Applied
GOL X
FOX X
POLO X


Models Applied
FOX and SPACEFOX X
GOL X
GOLF X
POLO X
VOYAGE X
AG. Volkswagen AG d
Models agen Applied
oes
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GOL, PARATI and SAVEIRO
rise
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POLO X
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Models Applied
h re
ole,
spec
FOX and SPACEFOX X
t to the co
GOLF X
3.32.2 Metallic colours rrectne
MYSTICAL BLUE; CODE → H4H4; L NUMBER → L-E5S

ss

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cial p
f in
Models Applied
form
mer
atio
FOX and SPACEFOX X

om
n
c

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or
n thi
te
GOLF X
sd
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POLO X
um
r
fo
en
ng
t.
yi Co
BALTIC GREY; CODE → F8F8; L NUMBER → L-C7V t. Cop py
rig
gh ht
Available on the following models: yri
p by
co Vo
by lksw
cted agen
Models Applied
Prote AG.
SPACEFOX X
STONE GREY; CODE → S7S7; L NUMBER → L-D6R
Models Applied
FOX and SPACEFOX X
POLO X
VOYAGE X
3. Colours 69
Models Applied
FOX and SPACEFOX X
GOL and VOYAGE X
GOLF X
POLO X
TITANIUM GREY; CODE → 3Z3Z; L NUMBER → L-I7X
Models Applied
SPACEFOX X
Models Applied
SPACEFOX X
LIGHT SILVER; CODE → 8F8F; L NUMBER → L-E7R
Models Applied n AG. Volkswagen AG do
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GOL and VOYAGE X d b ua
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SIRIUS SILVER; CODE → 7Z7Z; L NUMBER → L-E7Q au ac
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Models Applied
rm
ab
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ility
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ot
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hole
spec
GOL and VOYAGE X
es, in part or in w
GOLF X
t to the co
POLO X
rrectness of i
SARGAS SILVER; CODE → 7Z7Z; L NUMBER → L-A7W
l purpos

Models Applied
nform
ercia
FOX and SPACEFOX X

m
a
com
tio

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te o
thi
s
iva
INDIAN BLUE; CODE → 7D7D; L NUMBER → L-B5N

do
r
rp
cum
fo

en
ng
t.
yi Co
op
Models Applied
C py
t. rig
gh ht
yri by
SPACEFOX X cop Vo
by lksw
cted agen
Prote AG.
GOLD BEIGE; CODE → D9D9; L NUMBER → L-E1S
Models Applied
FOX and SPACEFOX X
GOLF X

Models Applied
POLO X
GOL and VOYAGE X
PEARL WHITE; CODE → 9099; L NUMBER → L-0K1
Models Applied
FOX X
ATACAMA ORANGE; CODE → S1S1; L NUMBER → L-E2A
Models Applied
FOX X
Models Applied
GOLF X
POLO X
SYRAH RED; CODE → 9G9G; L NUMBER → L-I3R
Models Applied
SPACEFOX AG. X
Volkswagen AG
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3.33 2011 line - Imported vehicles y V gu
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INDIA BLUE; CODE → F3F3; L NUMBER → L-L5M

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Models Applied
ole,
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TIGUAN X
t to the co

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Models Applied
ss o
AMAROK X
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f inform
BORA X
mer
EOS X
atio
om
NEW JETTA X
c
i
or
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TIGUAN X
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JETTA X
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en
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PASSAT CC X
t.
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Cop py
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URANUS GREY; CODE → 5K5K; L NUMBER → L-I7F opyri
gh by
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ht
by c lksw
Available on the following models: Prote
cted AG.
agen
3. Colours 71
Models Applied
PASSAT CC X
Models Applied
EOS X
NEW JETTA X
JETTA X
PASSAT CC X
Models Applied
BORA X
EOS X
JETTA X
Models Applied
NEW JETTA X
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Models Applied
EOS X
MOONLIGHT BLUE; CODE → C7C7; L NUMBER → L-C5M
Models Applied
PASSAT CC X
NIGHT BLUE; CODE → Z2Z2; L NUMBER → L-H5X
Models Applied
EOS X
TIGUAN X
RISING BLUE; CODE → 4C4C; L NUMBER → L-R5Z
Models Applied
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3. Colours 73
Models Applied
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ISLAND GREY; CODE → C9C9; L NUMBER → L-K7X
Models Applied
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Models Applied
FOX AND SPACEFOX X
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BOREAL BLUE; CODE → 3D3D; L NUMBER → L-J5P
Models Applied
FOX X
GOLF X
3. Colours 77
Models Applied
POLO X
IRON GREY; CODE → M4M4; L NUMBER → L-A6L
Models Applied
FOX AND SPACEFOX X
SPECTRUS GREY; CODE → 2S2S; L NUMBER → L-J7X
Models Applied
FOX X
GOL AND PARATI X
GOLF X
POLO X
Models Applied
FOX AND SPACEFOX X
GOL AND PARATI X
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MYSTIC BLACK; CODE → Z4Z4; L NUMBER → L-C9Z
Models Applied
FOX AND SPACEFOX X
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Models Applied
TIGUAN X
CAMPANELLA WHITE; CODE → R6R6; L NUMBER → L-R9A
Models Applied
TOUAREG X
Models Applied
AMAROK X
JETTA X
3. Colours 79
Models Applied
PASSAT X
PASSAT CC X
TIGUAN X
Models Applied
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PASSAT CC X
Models Applied
PASSAT CC X
LIGHT BROWN; CODE → 7S7S; L NUMBER → L-C8Y
3. Colours 81
Models Applied
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3. Colours 83

Models Applied
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KOMBI X
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3. Colours 91

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TOUAREG X
3. Colours 107

Models Applied
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Models Applied
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PURPLE RED; CODE → 5P5P; L NUMBER → L-D3Y
Models Applied
PASSAT X

3. Colours 109
Models Applied
TOUAREG X
AG. Volkswagen AG d
agen oes
ORYX WHITE; CODE → 0R0R; L NUMBER → L-0K1 olksw not
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Models Applied
FOX AND SPACEFOX X
UP! X
Models Applied
GOLF X
JETTA X
MARINE GREY; CODE → 5H5H; L NUMBER → L-K7W
Models Applied
FOX X
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Models Applied
FOX AND SPACEFOX X

Models Applied
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Models Applied
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3. Colours 111

Models Applied
FOX X
GOLF X
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Models Applied
UP! X
Models Applied
FOX X
GOLF X

Models Applied
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OPERA RED; CODE → S0S0; L NUMBER → L-Q3Z
Models Applied
FOX AND SPACEFOX X
UP! X
Models Applied
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Models Applied
FOX AND SPACEFOX X
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IMOLA YELLOW; CODEG.→Vo1T1T;
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SAHARA ORANGE; CODE → 3220; L NUMBER → L-I2Y

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3. Colours 113
Models Applied agen

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MOHAVE SILVER; CODE → 1B1B; L NUMBER → L-H1X
Models Applied
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Models Applied
GOLF X
Models Applied
SPACEFOX X
Models Applied
FOX X
3. Colours 115
Models Applied
GOLF X
JETTA X
UP! X
Models Applied
FOX X
GOLF X
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Models Applied
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TUNGSTEN SILVER; CODE → K5K5;
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Models Applied
FOX X

Models Applied
AMAROK X
Models Applied
CC X
FUSCA X
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URANUS GREY; CODE → 5K5K; L NUMBER → L-I7F AG. Volkswagen AG d
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Available on the following models: olksw not
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CC X
3. Colours 117
Models Applied
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CC agen
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TIGUAN X
TOUAREG X
Models Applied
CC X
GOLF VARIANT X
PASSAT X
TOUAREG X
3. Colours 119

Models Applied
AMAROK X
PURPLE RED (crimson); CODE → 5P5P; L NUMBER → L-D3Y
Models Applied
PASSAT X
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3.46.3 Pearly colours Volksw
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MOONLIGHT BLUE; CODE → C7C7; L NUMBER →orisL-C5M
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Available on the following models: ss a c
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nl
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Models Applied
du
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TOUAREG X
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Models Applied
FOX AND SPACEFOX X
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Models Applied
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FOX AND SPACEFOX X
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GOLF X
VIRTUS X
POLO X

CURCUMIN YELLOW; CODE → 6T6T; L NUMBER → L-R1X
Models Applied
POLO X
Models Applied
SAVEIRO X
LAGOON BLUE; CODE → I1I1; L NUMBER → L-G5X
Models Applied
GOL AND VOYAGE X
UP! X
3. Colours 121
Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , Gol 1995 ➤ , Gol 1999
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COBALT BLUE; CODE → 3521; L NUMBER → L-J5R au
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Models Applied
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FOX X
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PLATINUM GREY; CODE → 2R2R; L NUMBER → L-D7X rig ht
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Available on the following models: cted agen
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Models Applied
GOL, VOYAGE, SAVEIRO X
FOX X
GOLF X
Up X
VIRTUS X
POLO X
HABANERO ORANGE; CODE → V9V9; L NUMBER → L-B2Y
Models Applied
UP! X
Models Applied
VOYAGE X
MOHAVE SILVER; CODE → 1B1B; L NUMBER → L-H1X
Models Applied
SPACEFOX X
Models Applied
FOX X

Models Applied
GOLF X
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SPACEFOX X
UP! X
VIRTUS X
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SNOW SILVER; CODE → K8K8; L NUMBER → L-B9Z
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Models ss Applied c
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FOX X
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GOLF X
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Prote AG.
Models Applied
FOX AND SPACEFOX X
GOLF X

Models Applied
GOL and SAVEIRO X
3. Colours 123
Models Applied
lkswage es n
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3.48 2018 line - Imported vehicles th or
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3. Colours 125
Models Applied
FOX X
GOLF X
Models Applied
FOX AND SPACEFOX X
GOLF X
UP! X
VIRTUS X
POLO X
Models Applied
UP! X
Models Applied
FOX X
GOLF X
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3.49.2 Metallic colours lkswage

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Rep. gr.00 - Technical data cted agen
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Models Applied
UP X
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Models Applied
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3. Colours 133
4 Special colours
4.1 Special colours
4.1.1 Fox Blackfox 2012
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4.1.3 Crossfox 2012 ►
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4.1.13 Parati Track and Field (Generation IV)

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4.1.14 Parati Surf

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4.1.16 Saveiro Crossover (generation III)
1 - Cross Satin - L-55U

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4.1.17 Saveiro Crossover (generation IV)
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4.1.20 Saveiro Trooper 2010 ►
lkswage es n
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Painting Manual - Edition 03.2019 ris ed
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4.1.21 Saveiro Cross 2010 ► ss c
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1 - Satin Silver - L-55U
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4.1.22 Saveiro basic 2013 ►
e
nl
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ab
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1 - Corrugated black
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❑ The front protection of
h re
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hole
spec
(2JW - standard bump‐
es, in part or in w
er) is painted in corruga‐
t to the co
ted black (L-3BZ); use
paint from the Du Pont
supplier
rrectness of i
❑ Check with Du Pont rep‐
l purpos
resentatives to obtain
paint. Paint application
is unaltered. The corru‐
nform
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gated effect derives

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from formulation.
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4.1.23 Kombi Last Edition 2013
1 - LAST EDITION BLUE;

CODE → 2813; L NUMBER →
L-I9B
❑ Supplier: AG. Volkswagen AG d
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– RONTAN - http:// olksw not
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After sales customer ut
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4.1.24 Fox Pepper 2015 ►
1 - NINJA BLACK; CODE →

A1A1; L NUMBER → L-041
2 - TORNADO RED; CODE →
G2G2 ; L NUMBER → L-Y3D or
NINJA BLACK; CODE →
A1A1 ; L NUMBER → L-041
AG. Volkswagen AG d
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olksw not
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or eo
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aut ra
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nf
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Note
atio
om
n in
or c
The mirror will only be coloured Ninja Black when the vehicle col‐
thi
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sd
our is Tornado Red

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4.1.25 up! TSI 2016 ►

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cial p
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atio
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n
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Prote AG.

4.1.26 speed up! TSI 2016 ►

2 - MARINE BLUE; L NUM‐
BER → RAL502
AG. Volkswagen AG d
agen oes
olksw not
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or eo
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Note
ht
pyri by
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AG.
our is Tornado Red

4.1.27 CrossFox — Urban White 2017 ►
1 - NINJA BLACK; CODE → n AG. Volkswagen AG do

A1A1; L NUMBER → L-041 lkswage es n
o ot g
byV ua
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2 - NINJA BLACK; CODE → o
ir se tee
A1A1; L NUMBER → L-041 auth or
ac
ss
3 - PURE WHITE; CODE →
ce
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nl
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0Q0Q; L NUMBER → L-C9A du
an
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0Q0Q; L NUMBER → L-C9A
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0Q0Q; L NUMBER → L-C9A
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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m
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n in
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4.1.28 CrossFox — Camou Red 2018
1 - PLATINUM GREY; CODE AG. Volkswagen AG d

→ 2R2R; L NUMBER → L-D7X agen oes
olksw not
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2 - TORNADO RED; CODE → rised
nte
G2G2; L NUMBER → L-Y3D aut
ho eo
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un
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an
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ot p
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is n
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spec
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rrectness o
cial p
f inform
mer
atio
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n
c
i
or
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t.
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Cop py
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4.1.29 Up - Connect 2018

lkswage es n
o ot g
1 - NINJA BLACK; CODE → byV ua
d ran
A1A1; L NUMBER → L-041 ir se tee
tho
u or
a ac
2 - NINJA BLACK; CODE → ss
ce
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nl
pt
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ab
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AG. Volkswagen AG d
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4.1.30 Up - Pepper 2018
oes
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1 - NINJA BLACK; CODE → ss a c
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2 - FLASH RED ; CODE →
itte
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D8D8 ; L NUMBER → L-P3G or
erm
ab
ility
NINJA BLACK ; CODE →
ot p
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o
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inform
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atio
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c
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Cop py
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Prote AG.
Note
our is Tornado Red

4.1.31 Saveiro - Pepper 2018
1 - FLASH RED ; CODE →

D8D8 ; L NUMBER → L-P3G or
NINJA BLACK ; CODE →
lkswage es n
o ot g
byV ua
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ir se tee
tho
u or
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ss
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atio
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c
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Note
c by lksw
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our is Tornado Red

4.1.32 Polo Beats

Rearview mirrors are painted in the following color:
1- FLASH RED; CODE → D8D8; L NUMBER → L-P3G
AG. Volkswagen AG d
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olksw not
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5 Paints
Paint is a pigment liquid, produced from the dispersion of sol‐
vents, resins and pigments. Ones it is applied to a surface, the
paint forms an adherent film that provides colour, shine and pro‐
tection to the vehicle.
5.1 Basic composition of paints

Resin
Also called vehicle, it functions as a liquid support for the pigment.
It is responsible for the adherence of the paint to the surface. The
resin determines the type of paint (Polyester Base, Polyurethane
Enamel, Nitrocellulose and Synthetic).
Pigment
A solid substance, finely ground (in the form of powder), is dis‐
persed in the resin, which provides to the dry film certain charac‐
teristics such as colour, opacity, covering and protection.
Pigments with anti-corrosive properties
These are present in the composition of base paints (primers).
They have the property of blocking rust.
Additive
Is added to the paint in small quantities to confer special proper‐
ties such as spread, gloss etc. The additives also have the
function to prevent problems such as blisters, pits (fish eye) etc.
Solvent
Used for binding (mixture) of the pigmentwage
ntoAG
the
. Voresin.
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viscosity, spread and application.y VThe
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evaporation. ise
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5.2 Types ofss apaints
u ac
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For repainting, four types of paint may be applied: Synthetic En‐

pt
an
d
amel, Polyurethane (PU) Enamel and Polyester Based.

itte
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Synthetic Enamel
ility
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Paint based on resin with glossy finish.

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♦ Traditional technology
es, in part or in w
t to the co
♦ Slow drying
♦ Low resistance to weather
rrectness of i
♦ Smooth (solid) colours

l purpos
Polyurethane (PU) Enamel

Polyurethane based paint, also known as PU paint. It needs a
nform
ercia
catalytic converter for application and drying.

m
♦ High technology
com
tion in
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♦ Slow drying
thi
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♦ Bicomponent paint (paint + catalytic converter)

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♦ High brightness
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♦ Smooth (solid), metallic or pearly colours
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Polyester Base + PU Varnish
Polyester Base: Product based on polyester resin, used as base
prior to application of varnish. It needs the application of varnish

over the paint in order to gain brightness and resistance, and will
then have characteristics similar to those of PU paint.
♦ High technology
♦ Quick drying
♦ No resistance to chemicals or weather (without the application
of varnish)
♦ Mat (without the application of varnish)
♦ Smooth (solid), metallic or pearly colours
Polyurethane (PU) Varnish
Its application is necessary after the painting with polyester base,
since this paint does not feature sufficient brightness or resistance
to weather. It needs a catalytic converter for application and dry‐
ing.
Note
Varnish must be catalysed according to manufacturer's recom‐

mendation.
AG. Volkswagen AG d
agen oes
olksw not
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or eo
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5. Paints 167
6 Complements
These are auxiliary products use in repainting:
♦ Thinners / Solvents / Diluents ⇒ page 168
♦ Rust neutralizers ⇒ page 168
wage
♦ Sealing and protection of the lower part of the vehicle (paste olks es n
ot g
yV
for body repair) ⇒ page 168 d b ua
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♦ Grinding control ⇒ page 169 aut or
ac
ss
♦ Primers ⇒ page 169
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♦ Polyester paste ⇒ page 169
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♦ Single-component polyurethane sealants ⇒ page 169
ility
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♦ Abrasives ⇒ page 170 is n
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spec
6.1 Thinners / Solvents / Diluents
t to the co
Thinner, in English, means a viscosity reducer. Basic functions:
reduce the viscosity of paint (make paint thinner), thus allowing a
better application of the paint, as well as spread and drying. Thin‐
rrectne
ner evaporates totally after the drying of the paint. Depending on
the region or the manufacturer, thinner is also commercialized
s
with the denominations of Reducer, Solvent or Diluents.
s o
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f in
6.1.1 Basic composition
form
mer
atio
Thinner is normally a solution originated from the mixture of sev‐
om
n
eral raw materials derived from petroleum (aromatic carbides),
c
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several types of acetate and ethanol.
te
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6.1.2 Types of thinners

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There is a specific thinner for each type of paint. Use thinner ac‐ Cop py
cording to manufacturer's specification. Never use thinner that is
t. rig
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not indicated, as this may render useless the properties of the
p by
co Vo
by lksw
paint, and may compromise the paint. If in doubt, consult the re‐ Prote
cted AG.
agen
seller or the manufacturer.
There are also thinners and solvents specifically used for cleaning
guns or parts.
6.2 Rust neutralizers

During the treatment of the surface to be painted, all traces of rust
must be eliminated by grinding or with steel brushes. Once the
gross rust is eliminated, a rust neutralizer or deoxidant has to be
applied, as described by the manufacturer.
6.3 Sealing and protection of the lower part

of the vehicle
Product is based on acrylic emulsion, water and additives.
Application
Gun for application.
Use
indicated for protection of the lower parts of the vehicle (floor,
mud-flap) against the action of rain, sea mist and impact of
stones. Reduces the effects of vibrations and provides additional
protection to doors, luggage compartment, floors, and other parts,
against noise and corrosion.

Hints
- In order to obtain better adherence, always apply sealing and
protection over a primer.
- Clean the gun with water.
6.4 Sanding control

Product used to control sanding of paste and primer. Facilitates
viewing of conditions of the surface for application of the following
product.
6.5 Primers
Products used in surface preparation to receive the finishing.
6.5.1 PU Primer
High-technology products, used for surface stuffing, levelling it
according to the irregularity shown. Provides good insulation of
other layers and ensures adherence of paint to the finishing.
AG. Volkswagen AG d
6.6 Polyester paste olksw
agen oes
not
byV gu
ara
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Putties are products used for the repair orisof small surface imper‐
e nte
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fections. aut
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ra
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Application
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nl
pt
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an
- Manual applicator (celluloid)
itte
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Use
ility
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- For correction of small surface imperfections. May only be ap‐
h re
plied over primer, since, if otherwise, it may show bubbles and
hole
spec
debonding.
es, in part or in w
t to the co
Hint
- In order to obtain better drying, always use the paste in thin
rrectness of i
layers.
l purpos
6.6.1 Body repair paste

Rubber-base paste and synthetic resins dispersed in solvents.
nf
ercia
orm
Application
m
atio
om
- Brush or scraper.
n in
or c
thi
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Use
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- For the caulking of bodies, floors, gaskets and slots of automo‐

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biles to prevent the penetration of water and dust.

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6.6.2 Polyurethane-based sealing adhesive

ht. rig
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(thread)
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Prote AG.
Single-component PU adhesive
Application
Method of Application: Directly from the product packaging, using
the application gun or the pneumatic applicator. Surfaces must
be free of oil residues.
Use
Used to seal body panel joints against the penetration of water
and dust.
6. Complements 169
6.6.3 Polyester Paste

Polyester paste is a high-technology product that is easy to grind,
and has good flexibility and adherence. It is used for correction of
small surface failures and has a high stuffing power.
AG. Volkswagen AG d
agen
6.7 Abrasives by Volksw
oes
not
gu
d ara
se nte
Abrasives are tools made up by abrasive grains that execute thethori
eo
work of cutting, smoothing down and polishing surfaces. Abra‐
s au ra
c
sives have forms and dimensions appropriate for each step of the
s
ce
e
nl
automotive repair process. Sandpapers, polishers, cutting discs
pt
du
an
and smoothing down discs are the most common abrasives used
itte
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in repair.
erm
ab
ility
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6.7.1 Polishers
wit
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Polishers are liquid or pasty abrasives used to improve the gloss hole
spec
and the finish, and to restore the aspect of old paints and opaque
es, in part or in w
t to the co
surfaces caused by exposures to weather or due to repainting.
rrectness of i
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nf
ercia
orm
m
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Prote AG.

7 Repainting
7.1 Paint Repair
7.1.1 General information

The condition for a good craft painting is that the workplace, the
tools and the pieces of equipment nare always
AG. V inn Aclean
olkswage G do condition.
In order to keep the paint Vas wage
olksfree from dust as possible,
es n it is in‐
ot g
dispensable to install a
ed good
by ventilation and exhaust system. ua
ran
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or
This is also necessary
au
th in order to prevent the formation of explo‐ or a
sive mixtures ofs air and vapours of solvent. In the painting cabinet c
s
ce
le
(painting compartment) there should be a permanent overpres‐

un
pt
sure. Therefore an airflow speed of 0,3 m/s is sufficient. Greater
an
d
itte
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speeds results in failures in the process, such as: loss of bright‐
erm
ab
ness, formation of creases and excessively fast surface drying.
ility
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The products must be maintained and handled according to man‐
h re
ole,
ufacturer's instructions, to prevent the emergence of failures in
spec
the process or drying and to maintain the warranty against per‐
foration due to corrosion.
t to the co
The ambient temperature must be between 20 and 25 °C. Lower
or higher temperatures may cause pores and a poor-quality proc‐
rrectne
ess. High air humidity may result in damages to paint, such as:
stains in the paint layer (matt layer), lack of adherence and de‐
pressions.
ss o
cial p
Treatment principles: f inform

mer
♦ The part to be painted may not contain remains from sanding

atio
m
and salts.
o
n
c
i
or
♦ The humidity of sanding must dry well. This takes approx. 2

thi
te
sd
a
hours at an ambient temperature of +20 °C.

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♦ The part to be painted must be clean, without oiliness and dry.

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op
♦ Also avoid and remove sweat from the hands on the part to be C py
t. rig
painted.
gh ht
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by
♦ The part to be painted must be at the same temperature of the Prote
cted AG.
agen
environment at the time of application of the material, this way
condensation of water is prevented.
♦ The air spray must be dry. Oil and water drip trays must be
emptied and controlled at regular intervals.
7.2 Paint repair on steel plates and zinc-

coated steel plates
The principle of a painting without any problem depends on the
correct preparation of the base. Undamaged new parts are sup‐
plied by P&A with primer applied, and may already receive the
base (colour) and varnish.
7. Repainting 171
7.2.1 Solid paint - solid colours
WARNING
The repainting procedure covers the plain plate and the appli‐
cation of varnish. Observe the steps to be performed in function
of the affected layer.
Pre-treatment:
– Sand the surface with P 150 and P 400 sandpaper.
– Apply degreasing solution.
Correction of imperfections:
– Correct imperfections with polyester paste, by following the
manufacturer's specifications (Polyester paste + catalyst).
– Dry the polyester paste (air or short waves).
– Sand with P 80 sandpaper
Note
With a sanding club or with a sanding machine or then with a

vacuum plan.
Sanding control:
– Control the sanding process (spray or dust)
– Sand with P 150 and P 240 sandpaper
Note AG. Volkswagen AG d

agen oes
olksw not
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With a sanding club or with ed ba sanding machine or then with a guar
y
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ris tee
or
au ac
ss
Cleaning:
ce
le
un
pt
an
d

itte
y li
erm
ab
Anticorrosive protection:
ility
ot p
wit
is n
– Apply a phosphatizing primer by following the manufacturer's

h re
ole,
specification (phosphatizing primer + catalyst).

spec
t to the co
Note
rrectne
With an HVLP spray gun, with an opening and line pressure

specified by the manufacturer, 1 or 2 coats.
ss o
– Dry the phosphatizing primer in air (time specified by manu‐

cial p
f in
facturer).
form
mer
Surface preparation:
atio
om
n
c
– Apply PU primer by respecting manufacturer's specification

i
or
n thi
e
(PU primer + catalyst + diluent).

t
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Note
With HVLP spray gun, with spread and line pressure as specified
by the manufacturer, 2 or 3 coats.
– Dry the PU primer in air or short waves (time specified by the

manufacturer).
Note

vacuum plan.
Cleaning:
Application of coating:
– Apply the coating paint by respecting manufacturer's specifi‐
cation (coating paint + catalyst + diluent).
Note
– Dry the coating paint in air or in oven (time specified by man‐

ufacturer).
AG. Volkswagen AG d
agen
7.2.2 Double-layer paint (solid, metallic and
oes
olksw not
byV gu
ara
pearly colours) ed
ris nte
ho eo
aut ra
ss c
WARNING
ce
e
nl
pt
du
an
itte
y li
The repainting procedure covers the plain plate and the appli‐
erm
ab

ility
ot p

wit
, is n
h re
hole
spec
es, in part or in w
Pre-treatment:
t to the co

rrectness of i
l purpos

nform
ercia

m
at
om
ion

c
in t
or
his
ate
do
priv
Note
um
for
en
ng
t.
yi Co
op
With a sanding club or with a sanding machine or then with a C py
ht. rig
vacuum plan. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
7. Repainting 173
Sanding control:
– Control the sanding process (spray
olks
waor
ge dust) es n
ot g
byV ua
– Sand with P 150 and P 240 ir se sandpaper
d ran
tee
tho
u or
a ac
ss
Note
ce
le
un
pt
an
d
itte
y li
rm
ab
vacuum plan.
pe
ility
ot
wit
, is n
h re
Cleaning:
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Note
nform
ercia
m
a
com
ti
on in
r
te o
thi
s
iva
do
r
facturer).
rp
cum
fo
en
ng
t.
Surface preparation: Cop
yi Co
py
t. rig
– Apply PU primer by respecting manufacturer's specification gh ht
yri by
(PU primer + catalyst + diluent). cop Vo
by lksw
cted agen
Prote AG.
Note

manufacturer).
Note

vacuum plan.
Cleaning:
Application of base:
– Apply the base by respecting manufacturer's specification
(base + catalyst + diluent).
Note
– Dry the base in air or in the oven (time specified by manufac‐

turer), until matting.

Application of varnish:
– Apply the varnish by respecting manufacturer's specification
(varnish + catalyst + diluent).
Note

specified by the manufacturer, 2 coats.
– Dry the varnish in air or short waves (time specified by the

manufacturer).
7.2.3 Water-based double-layer paint

(smooth, metallic and pearly colours)
G. Volkswage A n AG d
agen oes
olksw not
yV gu
WARNING ise
db ara
nte
r
ho eo
ut ra
The repainting procedure coversss athe plain plate and the
appli‐ c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
Pre-treatment:
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos

nform
mercia
at
om
io
Note
n
c
in t
or
his
ate

do
priv
vacuum plan.
um
for
en
ng
t.
yi Co
op
Sanding control: C py
t. rig
gh ht
yri by
– Control the sanding process (spray or dust) cop Vo
by lksw
cted agen
Prote
AG.
Note

vacuum plan.
Cleaning:
7. Repainting 175
Note

facturer).
– Apply PU primer by respecting manufacturer's specification
(PU primer + catalyst + diluent).
Note

manufacturer).
Note AG. Volkswagen AG d

agen oes
olksw not
With a sanding club or with a sanding machine b or then with a
y V gu
d ara
vacuum plan. rise nte
tho eo
au ra
ss c
Cleaning:
ce
le
un
pt
an
d

itte
y li
erm
ab
Application of base (water solvent):
ility
ot p
wit
is n

h re
ole,
(base + diluent). spec

t to the co
Note
rrectne

specified by the manufacturer, 2 + 1/2 coats.
ss o
– Air or oven dry the base (time specified by manufacturer), until

cial p
f in
matting.
form
mer
Application of varnish:
atio
om
n
c
– Apply the varnish by respecting manufacturer's specification

i
or
n thi
e

t
sd
iva
o
pr
cum
r
fo
en
ng
Note
t.
yi Co
Cop py
t. rig
gh ht
With HVLP spray gun, with spread and line pressure as specified pyri by
Vo
o
by the manufacturer, 2 coats.
c by lksw
cted agen
Prote AG.

manufacturer).

7.3 Paint repair on plastic parts
WARNING
The repainting procedure covers plastic without any prepara‐

tion up to the application of varnish. Observe the steps to be
performed in function of the affected layer.
Normally, primer is already applied to the plastic parts offered
by P & A.
Pre-treatment:
swage es n
– Apply degreasing solution (silicone remover).by Vo lk ot g
ua
d ran
ir se
Correction of imperfections: tho tee
or
au ac
– Correct imperfections with polyester paste for plastics, by fol‐
ss
ce
le
lowing the manufacturer's specifications (Polyester paste for

un
pt
plastics + catalyst).
an
d
itte
y li
rm
ab
– Dry the polyester paste for plastics (air or short waves).
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
Note
t to the co
vacuum plan.
rrectness of i
l purpos
Sanding control:
– Control the sanding process (spray or dust)
nform
ercia

m
a
com
tion in
r
te o
Note thi
s
iva
do
r
rp
cum

fo
en
ng
vacuum plan.
t.
yi Co
Cop py
t. rig
gh ht
yri
Cleaning: p by
co Vo
by lksw
cted agen
– Apply degreasing solution. Prote AG.
– Apply plastic sealant.
Note
– Dry the plastic sealant in air (time specified by manufacturer).

– Apply HS primer by respecting manufacturer's specification
(HS primer + catalyst + diluent).
7. Repainting 177
Note

manufacturer).
Note

vacuum plan.
Cleaning:
Application of base (solvent or water solvent):
(base + diluent).
Note

specified by the manufacturer, 2 + 1/2 coats.
– Dry the base in air or in the oven (time specified by manufac‐

turer), until matting.
Application of varnish: AG. Volkswagen AG d
agen oes
ksw
– Apply the varnish by respectingbyV
ol
manufacturer's specification
not
gu
ara
rised
nte
ho eo
aut ra
ss c
Note
ce
le
un
pt
an
d
itte
y li
rm
ab

pe
ility
ot
wit
, is n
h re

hole
spec
manufacturer).
es, in part or in w
t to the co
7.3.1 Repainting of plastic components that

require special care
rrectness of i
Side trims Spoiler

l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1 - Spoiler
❑ PC + ABS
❑ VDA 260 >PC+ABS<
2 - Area for the application of
polyurethane adhesive
❑ Check if the primer layer
is firmly adhered.
❑ Clean the area with
cleaning solution - D
009 401 04- .
3 - Double-sided acrylic adhe‐
sive tape
❑ PT 1100
4 - Side trim / side member trim
❑ PP + EPDM olkswage es n
ot g
yV
❑ VDA 260 >PP+EPDM d b ua
ran
ir se
+TD10< th o tee
o
au ra
c
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
Components that require painting in the colour of the vehicle or a

s
iva
do
special colour, and are fastened by double-sided acrylic adhesive

r
rp
cum
tape -3- and with an area reserved for the application of polyur‐
fo
en
ng
ethane adhesive -2-, must be protected against the action of

t.
yi Co
op
solvents and paint splashes. C py
t. rig
gh ht
yri by
Start by checking the polyurethane adhesive application region
cop Vo
by lksw
for debonding of primer in the region. cted agen
Prote AG.
Before anything, cover the whole area with paper, by restricting

the shown area only to the painted area.
Parking aid sensor - G203 / G204 / G205 / G206-
The parking assist sensors - G203 / G204 / G205 / G206- have a
limited area allowed for painting “a”. See measurement “a” on the
⇒ electrical equipment; Rep. gr. 94 ; Switches, external lights
and lamps - Auxiliary parking system - Parking support sensor -
remove and install .
The non-painted region must be covered with paper (protected
from the action of the solvent and the paint itself). All layers of the
painted area: primer, covering paint and transparent varnish) may
not exceed 100 µm (microns)
7. Repainting 179
7.4 Spray guns and their use

The gun is the most important tool for the painter, in order to obtain
a perfect-quality painting. With the help of compressed air, the
mixed enamel is applied over the surface. Compressed air and
enamel pass through the gun via separate channels. The exit
point of air and enamel is called the “hot point”.
Regulation of the paint gun
The amount of material is determined by the alteration in the
length of the enamel needle. Regulation is checked with a sample
of paint on cardboard or plate, at an appropriate distance.
With the air passage regulation wheel the work pressure is chos‐
en depending on the material and technical determinations. In
addition, it is through the regulation wheel that the form of the
spray cone is chosen. A spray cone as a high concentration of
enamel, and a small concentration of enamel. The compressed
air pressure is also determined by the size of the drops.
High pressure = small paint drops
Low pressure = large paint drops
With the spray regulation it is possible to continuously regulate
the round spray to plain spray. In the round spray, the air leaves
from the central hole in the air cap. The air channels inVthe air cap
are closed by the regulation screw, so that a conical AG. olkswagen AG d
sw agen enamel spray oes
occurs. In the plain spray, the air channelsby
Vol of the bit holes of the
k not
gu
ara
horn are released by the opening ofristheed regulation screw. The nte
spray in the form of a cone may now ut
ho be conformed in the form of eo
ra
an ellipse until the plain spray.sBy
s additionally turning the air cap,
a c
the spray may come out either vertically or horizontally.+ ce
e
nl
pt
du
an
Use of the paint gun
itte
y li
erm
ab
♦ Before painting, check whether the baffle is appropriate for the
ility
ot p
enamel to be used: heavy filling materials require large baffle

wit
, is n
opening; less viscous materials require smaller baffle opening.

h re
hole
As a matter of principle, a complete set of baffles must always

spec
be replaced
es, in part or in w
t to the co
♦ After regulating the gun, the application of enamel is carried

out. The distance to the part to be painted must always be
equal.
rrectness of i
♦ The types of paint guns are classified per high and low pres‐
l purpos
sure guns.
High pressure guns
nf
ercia
orm
High pressure guns have the disadvantage of high consumption

m
atio
m
of energy and material. However, up to now they are the most

o
n in
c
commonly used ones. The pressure required by them is between

or
thi
e
1 - 6 bar. In this case, 1 -2.2 mm sized baffles may be used. For

t
sd
iva
1 l of enamel, an amount of approximately 400 l compressed air

o
r
rp
cu
is required. An oil purger and a water purger are also absolutely

o
m
f
en
ng
necessary. The high air pressure and the large amount of air nec‐
t.
yi Co
op
essary cause a strong paint cloud. The consequence is that the C py
t. rig
efficiency of the application is only approximately 35%.
gh ht
pyri by
Vo
o
by c lksw
Low-pressure guns Prote
cted AG.
agen
These are increasingly getting acceptance. They have the ad‐

vantage of forming a reduced cloud and so the performance rate
of the application of enamel is 65 %. The necessary pressure is
between 1 - 5 bar. In this case, baffles of sizes 1 -2.2 mm may be
used. Approximately 300 l of compressed air are for 1 l of enamel.
Several types of spray guns are offered, all designed for specific
types of work. They must meet the following criteria:
♦ Reduced weight

♦ Good ergonomics and handling

♦ Tireless work and with little physical effort
Cup gun for gravity flow
. Volkswage
It is a gun with an enamel cup gen AG
ainstalled on top.nThe
AG domaterial rea‐
es n
lksw
ches the baffle via the force by Vo of gravity. At the outlet, theotcom‐
gu
ara
pressed air spray causesris
ed a vacuum at the outlet of the air vent, nte
in front of the paint
autho
baffle. This vacuum sucks the enamel, whicheo
ra
is under atmospheric
ss pressure, from the cup. Attention should be c
paid so that the pressure compensating hole on the container
ce
le
un
pt
cover is always open.
an
d
itte
y li
erm
ab
Suction cup gun
ility
ot p
wit
is n
h re
ole,
spec
t to the co
It is a gun with an enamel cup installed at the lower end. The
operation of this gun is almost identical to that of the flow cup gun,
rrectne
via gravity. In this case the enamel is also sucked from the paint
cup by the vacuum generated by a compressed air spray.
ss o
This type of gun is mainly used in the industrial area, for painting
cial p
f in
trucks or buses. In this case, the material is conveyed to the spray
form
mer
gun under pressure, as the paint baffle and the air baffle end um
atio
aligned, so there is no vacuum to such the material from the cup.
om
This gun is also used for heavy painting material, or to facilitate

n
c
i
or
n
the constant refilling of the enamel cup, on large surfaces. thi
te
sd
iva
Designer spray gun

pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
7. Repainting 181
This gun is used for the manifold painting of Design and Airbrush.
The amount of material of this round spray gun may be changed
continuously, hence it is also usable to draw finer lines. The sizes
of the baffles are from 0.2 to 1.0 mm, and may be also used for
enamels that are soluble in water.
HVLP (NR) Gun
♦ H = High
♦ L = Low
♦ P = Pressure (Sprayer)
♦ NR = Reduced cloud
This high-performance gun forms a soft, fine and homogeneous
spray. The reduced pressure of 0.7 bar provide a high index of
material application with a reduced cloud. The reduced internal
pressure of the baffle reduces the regression of the droplets of
enamel from the object and so also the parcel of “Overspray”. At
the same time, less solvent evaporates into the atmosphere. This
allows for a wide and uniform application of enamel for high-qual‐
ity surfaces. It application is primarily intended for water-soluble
enamels. However, even in the conventional field it provides ex‐
cellent results in work with coatingAG. Voand base
lkswa enamels, as well as
gen AG
with colourless enamels. agen the high performance
wWith not of material,
s does
lk
Vo
it obtains savingsedofby up to 15% with the coating enamels gu The
ara
higher productivity
horis thus obtained has also a positive effectnteon e o the
environmentalau sociability and the working conditions.
t ra
c
ss
According to a study of the Residue Handling Consultant Baden-
ce
le
un
pt
Württemberg (ABAG), the advantages are:

an
d
itte
y li
rm
ab
♦ High degree of productivity of the application

pe
ility
ot
♦ Reduced Overspray
wit
, is n
h re
hole
♦ Lower consumption of material

spec
es, in part or in w
♦ Lower emissions of solvent

t to the co
♦ Reduced volume of waste products

♦ Higher durability of the filters
rrectness of i
♦ Lower maintenance of the painting systems

l purpos
♦ Lower waste sanitation costs

nform
ercia
Cleaning of spray guns (painting system with a solvent base)

m
a
com
tio
In order to ensure the good operation of the spray guns for a long
n in
r
te o
time, a careful cleaning is necessary after each use. Otherwise

thi
s
iva
the paint material may dry in a short time, and later its removal is
do
r
rp
very difficult.
um
fo
en
ng
t.
Manual cleaning:
yi Co
Cop py
t. rig
♦ After use, clean the enamel cup immediately
gh ht
pyri by
Vo
co lksw
by
♦ Rinse the gun with diluent Prote
cted AG.
agen
♦ For a careful cleaning the gun must be disassembled

♦ Clean the air cap with an appropriate brush
♦ For holes and baffles, use only baffle cleaning needles
Automatic gun washing system (paint system with solvent base)

This consists of an hermetically close chamber. The guns and

tools to be cleaned are placed in this chamber. After closing the
cover, a pneumatic pump is turned on, which distributes the
cleaning product in the system. After the cleaning process is fin‐
ished or when the cover is opened, the pump is turned off.
Note
After cleaning the spray gun, remove the diluent in order not to
damage the sealing and gaskets.
7.5 Paint dryers by irradiation

These are used mainly for small paint repairs. They require little
space and have low operational costs. They are called fixed dry‐
ers. Presently dryers via infrared rays are predominantly used.
Great improvements are obtained in the paint drying process with
them. The infrared rays cross the air and the enamel layer, without
direct heating. The steel plate is heated and transmits the heat to
the enamel layer. . Volkswag n AG en AG
wage does
Volks not
gu
by ara
Note ed nte
oris eo
th
au ra
c
In order to dry the paint on high-resistance
s plates, by using the s
ce
le
infrared ray dryers, these may be taken to full power only slowly.
un
pt
an
Otherwise excessively quick heating of the plates causes dilation
d
itte
y li
which later, after cooling down, causes undulations in the bonding
erm
ab
or spot-welding area.
ility
ot p
wit
is n
h re
ole,
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
7. Repainting 183
Advantages of the infrared technique:

♦ The drying process occurs from the inside to the outside
Volkswa
♦ The flash-off time is shorter than
swa
gewith
n AG. hot-air gsystems
en AG
does
k not
y Vol gu
♦ Quicker drying reduces
se
d bthe risk of dust deposition ara
nte
ri
ho eo
♦ Efficient use of energy
au
t ra
c
ss
The IV dryers are divided into three groups:
ce
le
un
pt
an
d
itte
♦ Short-wave dryer
y li
erm
ab
♦ Medium-wave dryer
ility
ot p
wit
is n
♦ Long-wave dryer
h re
ole,
spec
The most adequate ones for the drying process are the short-
wave and medium-wave dryers.
t to the co
The short-wave appliances generate the irradiation through
quartz tubes. They irradiate in the field of vision and emit a red or
rrectne
orange light. It reaches the working temperature in a few seconds.
These appliances have an intensive irradiation with a short flash-
off time.
ss o
cial p
f
The medium-wave dryers generate the rays by means of ceramic
inform
tubes. They irradiate in the non-visual field. They only reach the
mer
working temperature after a few minutes. Hence the flash-off
atio
m
times are longer than those with short-wave dryers.

o
n
c
i
or
n thi
In principle, all materials can be dried with the infrared drying
te
sd
a
technique.
iv
o
pr
cum
r
fo
The flash-off time of the infrared dryers, at a distance of 80 cm,

en
ng
t.
yi
comprises:
Co
Cop py
t. rig
gh
♦ Polyester scraper = 2 minutes
ht
pyri by
Vo
co lksw
by
♦ Painting scraper = 2 - 7 minutes
cted agen
Prote AG.
♦ Soluble stuffing base in water = 7 - 9 minutes

♦ Base = 3 - 8 minutes
♦ Covering painting = 7 - 10 minutes
7.6 Dryers based on air insufflation (water-

based painting)
These are used mainly for small paint repairs. They require little
space and have low operating costs, they insufflate air (Dry jet,
for example). With them, great improvements in the drying of the
paint process are obtained.

8 Body
lksw
agsealing
en AG. V
olkswagen AG
does
n
o ot g
yV ua
edb ran
ris tee
tho
8.1ss Materials
or
au ac
ce
le
un
pt
an
d
WARNING
itte
y li
erm
ab
ility
ot p
Check the regulations on the disposal of each product and
wit
packaging as per manufacturer's guidelines and current legis‐
is n
h re
lation at local, state and federal level.
ole,
spec
t to the co
8.1.1 Polyurethane-based sealing adhesive
rrectne
Trade Name Packaging Supplier
Sikaflex 221 - white 310 ml cartridges SIKA
ss
Sikaflex 221 - black 310 ml cartridges SIKA
o
cial p
f inform
♦ Method of Application: Directly from the product packaging,
mer
using the application gun or the pneumatic applicator. Surfa‐
atio
m
ces must be free of oil residues.

o
n
c
i
or
n thi
e
♦ Product use time:

t
sd
iva
o
pr
♦ Handling time: 30 min. to 1 hour

um
r
fo
en
ng
t.
♦ Total drying time: 24 hours
yi Co
Cop py
t. rig
♦ Storage life and conditions: 6 months in original packing, in a
gh ht
pyri by
dry place at 20 to 30°C
o Vo
by c lksw
cted agen
Prote AG.
♦ Suggested solvent: water
MKL 106 14683 - EVW M00000194KL
Supplier
SIKA S/A
www.sika.com.br
8.1.2 Body repair paste

REPAIR PUTTY 1 KG TINS VOLKSWAGEN
BRASCOVED ASW 400 1 KG TINS BRASCOLA
AUTOMOTIVE RUB‐ 1 KG TINS 3M
BERIZING
PVC STONE IMPACT 1 KG TINS COLAUTO
ANTI-NOISE PASTE
♦ Method of Application: With a brush (use a leather-cloth car‐
tridge to add the material to be used). In applications in which
the paste is to be sprayed, use a high pressure tank and a
spray gun. Surfaces must be free of oil residues.
♦ Handling time: 1 hours
♦ Total drying time: 2 hours (air drying)
♦ Storage life and conditions: 6 months in original packing, in a
dry place at 20 to 30°C
♦ Suggested solvent: water, up to 10% by volume
8. Body sealing 185

AKD 450 000
8.1.3 Paste for load bed protection

STOP NOISE 6979A 20 KG PAILS HENKEL
STOP NOISE 6979B 5 KG TINS HENKEL
olkswagen AG
en AG. V
♦ Method of Application: Mix uniformly ks1
wapart
g
of component Bdoes no
Vol
(Stop Noise 6979 B) to 4 partsedofb component A (Stop Noise
y t gu
ara
6979 A). Apply the mixturehowith
ris a brush, keeping a thickness nte
eo
of 0.5 to 0.8 mm (layer). aut ra
css
ce
le
un
pt
an
d
itte
♦ Handling time:
y li
erm
ab
♦ Total drying time: 1 hour at 20 °C. Total hardening in 24 hours
ility
ot p
at 20 °C or 30 minutes at 50 °C
wit
is n
h re
ole,
♦ Storage life and conditions: 3 months in the original packaging,
spec
kept in a dry place at a temperature between 5 and 25 °C.
t to the co
♦ Suggested solvent:
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8. Body sealing 199


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8. Body sealing 201

1 - Body repair paste (sprayed)
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8. Body sealing 203

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8. Body sealing 205

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8. Body sealing 209

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8. Body sealing 213

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8. Body sealing 215


paste
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AG. Volkswagen AG d
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Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , Gol
aut 1995 ➤ , Gol 1999 ➤ , Gol ...
ho eo
ra
Painting Manual - Edition 03.2019 ss c
ce
le
un
pt
an
d
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erm
ab
ility
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is n
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spec
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rrectness of i
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or
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ate
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t.
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Prote AG.

lkswage es n
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Cop py
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AG. Volkswagen AG d
agen oes
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du
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or c
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AG. Volkswagen AG d
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9.4 New Gol , Voyage 2009 ► Saveiro 2010

►
Note

All

lkswage es n
o ot g
byV ua
d ran
ir se tee
Internal part of the A-pillar, on windscreenupanel,
tho
bottom section or
a ac
ss
Gol
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pt
an
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351
co Vo
by lksw
cted 9. Application of anti-corrosion fluid
agen
Prote AG.
lkswage es n
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tho
u or
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nl
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du
an
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Voyage
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hole
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nf
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Cop py
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wage
e Painting Manual - Edition 03.2019
ks s no
Vol t gu
d by ara
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ris
utho eo
ra
a c
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cial p
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Gol

AG. Volkswagen AG d
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nl
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du
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nf
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354
c by lksw
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Rep. gr.00 - Technical data Prote AG.
AG. Volkswagen AG d
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mercia
at
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ion
c
in t
or
his
ate
do
priv
cum
for
Voyage
en
ng
t.
yi Co
Cop py
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rig ht
py by
co Vo
by lksw
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Prote AG.

AG. Volkswagen AG d
agen oes
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un
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an
d
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pe
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wit
, is n
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hole
spec
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tion in
r
te o
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Voyage

AG. Volkswagen AG d
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r
te o
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s
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do
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rp
cum
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t.
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Cop py
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AG. Volkswagen AG d
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wit
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hole
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t to the co
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Voyage
l purpos
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mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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V gu
d by ara
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or eo
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aut ra
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ce
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nl
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du
an
Saveiro
itte
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ility
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hole
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es, in part or in w
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or c
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Cop py
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pyri by
Vo
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cted agen
Prote AG.

lkswage es n
o ot g
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d ran
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tho
u or
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un
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n
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fo
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Cop py
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Vo
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by
cted agen
Prote AG.
Saveiro

AG. Volkswagen AG d
agen oes
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hole
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t to the co
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l purpos
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mercia
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tion in
r
te o
thi
s
iva
do
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rp
cum
fo
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Cop py
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rig ht
py by
co Vo
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cted
Saveiro
agen
Prote AG.

AG. Volkswagen AG d
agen oes
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rise nte
tho eo
au ra
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ce
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nl
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du
an
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hole
spec
es, in part or in w
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l purpos
nf
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m
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or c
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sd
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r
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m
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t.
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Cop py
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pyri by
Vo
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by
cted agen
Prote AG.
a = 10 mm
b = 15 mm
Saveiro

AG. Volkswagen AG d
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rise nte
tho eo
au ra
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d
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hole
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l purpos
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a
com
tion in
r
te o
thi
s
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do
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cum
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Cop py
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Prote AG.
9.5 Fox and Spacefox
Note

Fox

lkswage es n
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byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
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nl
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du
an
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
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mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
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ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
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by
cted agen
Prote AG.
Fox

lkswage es n
o ot g
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d ran
ir se tee
Fox utho
or
a ac
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un
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an
d
itte
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mer
atio
om
n
c
i
or
n thi
te
sd
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pr
cum
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fo
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ng
t.
yi Co
Cop py
t. rig
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pyri by
365
co Vo
by lksw
cted 9. Application of anti-corrosion fluid
agen
Prote AG.
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
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un
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an
d
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rm
ab
pe
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
Fox do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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V gu
d by ara
ise nte
or eo
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ce
le
un
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an
d
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rm
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, is n
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hole
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l purpos
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mercia
a
com
tion in
r
te o
thi
s
iva
do
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rp
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Cop py
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pyri by
Vo
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cted agen
Prote AG.
2-door Fox

lkswage es n
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d ran
ir se tee
tho
u or
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du
an
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spec
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l purpos

nf
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orm
m
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om
n in
or c
thi
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rp
cu
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m
f
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ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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d
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es, in part or in w
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l purpos
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mercia
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tion in
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te o
thi
Fox and Spacefox

s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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rise nte
tho eo
au ra
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un
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an
d
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ab
ility
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is n
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spec
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Fox and Spacefox

o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.

AG. Volkswagen AG d
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ise nte
or eo
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ce
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nl
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du
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hole
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l purpos
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mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
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Prote AG.
Spacefox

AG. Volkswagen AG d
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mer
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n
c
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fo
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yi Co
Cop py
ht. rig
rig ht
Spacefox py by
co Vo
by lksw
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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nl
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du
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nf
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m
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om
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or c
thi
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a
Spacefox
iv
o
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rp
cu
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m
f
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ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

lkswage es n
o ot g
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d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
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erm
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ility
ot p
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, is n
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hole
a = 10 mm
spec
es, in part or in w
Spacefox
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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V gu
d by ara
ise nte
or eo
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ce
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an
d
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
a = 10 mm
um
fo
en
ng
t.
yi
9.6 Polo
Co
Cop py
t. rig
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pyri by
Vo
o
by c lksw
Note
cted agen
Prote AG.


AG. Volkswagen AG d
agen oes
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rise nte
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ce
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d
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ab
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ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
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mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
ss c
ce
e
nl
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du
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ility
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es, in part or in w
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l purpos
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sd
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rp
cu
o
m
f
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t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

AG. Volkswagen AG d
agen oes
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d by ara
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or eo
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aut ra
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ce
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nl
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du
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ility
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hole
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es, in part or in w
t to the co
rrectness of i
l purpos
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mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
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Service

Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ ,

Gol 2019 ➤ , Golf 1999 ➤ , Golf 2007 ➤ ,

Polo 2007 ➤ , Polo 2012 ➤ ,

Polo Sedan 2012 ➤ , Santana 1991 ➤ ,

Santana Quantum 1992 ➤ ,

Saveiro 2010 ➤ , Saveiro 2014 ➤ ,

Saveiro 2017 ➤ , SpaceFox 2006 ➤ ,

SpaceFox 2011 ➤ , T-Cross BR 2020 ➤ ,

Service Department. Technical Information

All rights reserved.

Copyright © 2019 Volkswagen AG, Wolfsburg D4B8026F7C6

3.10 1999 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.11 2000 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.12 2000 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.13 2001 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.14 2001 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.15 2002 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.16 2002 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.19 2004 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.20 2004 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.22 2005 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.24 2006 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.25 2007 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.26 2007 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.27 2008 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3.28 2008 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3.45 2017 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

3.50 2020 line - Domestically manufactured vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

3.51 2019 line - Imported vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

4.1 Special colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

6.6 Polyester paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

6.7 Abrasives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

7.1 Paint Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

8 Body sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

The information contained herein is a reference for the import‐

risk of sparks, high temperatures or flames.

gency doors, as well as firefighting equipment (extinguish‐

4- Store the paint and solvent cans covered and in an appro‐

5- Always read with attention the instructions on the packaging

6- Use personal protective equipment (PPEs): gloves, safety

boots, safety goggles, aprons, facial masks and facial and

2.2 Wear individual protection equipment

If necessary, consult the eye doctor on more appropriate glasses

Gloves and Shoes

2 Rep. gr.00 - Technical data

of the feet, in case of falling objects or tools.

Indicated for the protection against impurities launched in the en‐

(decibels). There are four types:

1- Plug type, in PVC 3 sizes (disposable)

2- Cylindrical mouldable foam type (disposable)

3- Conical mouldable foam type (disposable)

2.3 Important safety items in the repainting

2.3.1 Fire extinguishers

2. Safety at the working area 3

The workshop employees must be go through theoretical and

2.4 Storage of chemicals

be protected against accidental hits and, in the painting area they

must be armoured, to avoid solvent vapours. h re

Due to the permanent use of flammable products, the painting

2.5 Environment and disposal of paints

erywhere in the world. Considering it is a repainting shop, the

situation becomes even more serious, because people handle all