SHREEJ! ENGINEERING A105 , TTC MIDC KHAIRANE,NAV! MUMBAI. MOCK UP PROCEDURE FOR TUBE TO TUBESHEET JOINT. Ref: specification. : ASME SEC IX , TEMA Class ‘C” 1, Tube Sheet: 1.1 Material Specification: SA 240 Gr 316/316L, 1.2. Identification mark: Heat No.16071330 & CT-1255 1.3 Te No.-ISL-HRD/QA/2016-17/00M/00199988 DATED-30/07/2016 & £17/02/836 DATED-27/02/2017 2.1 Material Specification: SA 213 TP 316 2.2. Identification mark: Heat No. J1009 2.3. Te No.-QA-07-006-1 DTD. 06.04.2017 2.4 Thickness: 16 BWG 3. Tube Hole Detai 3.1 Hole size 38.46 +/-0.08 3.2 Pitch: —: 48mm. 3.3: Pattern: Triangular 3.4. No of holes: 10 Nos 3.5. Type of joint : As per sketch 4Jear test: Satisfactory, 5, Macro Test: Satisfactory 6. Minimum leak path: Satisfactory 7 Pull out test: Satisfactory. 8, Hardness test - Satisfactory TC Noand date: 17/01/710-1 DTD. 31.05.2017@ SHREEJI ENGINEERING ‘A/NO5, MIDC,‘TTLC. INDUSTRIAL AREA KHAIRNE, THANE BELAPUR ROAD, NAVI MUMBAI - 400 710 eal ashaemp@grail.com, shreeja105@gmail.com TEL: +91 22 27633715/680159 PAX: +91 22 27612398 MOCK-UP PROCEDURE FOR TUBE TO TUBE SHEET JOINT Tubeno 1,2 = Teoy Test: $16,F = PW out Test 2.3 Macro test & A ie Min Leak path, A0THK, @,le a 4 516,4F — 38.1 OD. x 16 BWG. 4 48 PITCH | +008 TUBE HOLE DIAMETER — 38.46°°° 3840 i~ TUBE SIZE — +65 x 16 BWG PITCH — 48 MM tayout - 30 A Gaxpawion - Light Gi parton | N FOR, SHREEJI ENGINEERING FOR, INSPECTION AUTHORITY \, |4 OFFSHORE TESTING & INSPECTION SERVICES (1) PVT. LTD. (AN 150 9001:2008 CERTIFIED, ISO/IEC 17025:2005 ACCREDITED & BIS RECOGNISED LAB) W-147, M.1.0.C., PAWANE, THANE BELAPUR ROAD, NAVI MUMBAI - 400710. TEL: 4141 1414 . FAX: 2763 3982 . E-mail: info@otislab.com . www.otislab.com TEST CERTIFICATE QR/oTIs/TC/01, Rev.02 (M/s SHREEII ENGINEERING T.C.No. 17/03/ 710-1 | ‘8/105, MIDC, T-.C. Industrial Area, DATE OF COMPLETION : 31-05-2017 Khaime, Thane-Belapur Road, Navi Mumbai | -400 705 DESCRIPTION : Testing Of Mock UP (Tube Sheet To Tube) Sample. STAMP/SIGNED BY: — ‘Sample Drawn By : Party Test Compliance:— | | Sample Received on: 18-05-2017 Material Specification : ~ | ‘CORRESPONDING LAB Sr. No. Ref..: Gate Pass No: 1388 Dated: 18-05-2017 [ No. of Samples :1 | MR/17/01/710 | Paeezere | Se “Tube-38..1mm OD x 16BWG To Tube Sheet 40.0mm Thk Pull ut” Test Method ASME Sec. V/ ASME Sec.D-lton-2033. Date of Performance : 20-05-2017 {Equipment Sr. No. UTN 40-1/98-2354 Cal Dt 02-Sep-2016 Due Dt.:01-Sep-2017) a Observed Value Tube No. 5 6 9 Applied Load KN 900 280 920 Location Plug Come Out Plug come Out Plug Come Out Tear Test Test Method : ASME Sec. V/ ASME Sec.IX-Edition-2013. Date of Performance : 31-05-2017 — - Observed Value Tube No. 1 2 Observation Penetration not Penetration not _complete __complete - Pull Out Test Method : ASME Sec. V/ ASME Sec.1X-Edition-2013. Date of Performance : 25-05-2017 oe ‘Observed Value Tube No. 5 6 9 Applied Load KN 1200 1170 15.0 “Location Plug Come Out Break on weld Break on weld - “Remarks: ————_ Checked By Authorised JIMREDI (MECHANICAL DEPT.) Continued on next page... Pood QeOFFSHORE TESTING & INSPECTION SERVICES (I) PVT. LTD. {AN [SO 9001:2008 CERTIFIED, ISO/IEC 17025:2005 ACCREDITED & BIS RECOGNISED LAB) W-147, M.I.D.C., PAWANE, THANE BELAPUR ROAD, NAVI MUMBAI - 400710. TEL.: 4141 1414 , FAX: 2763 3982 . E-mail: info@otislab.com . www.otistab.com TEST CERTIFICATE QR/OTIS/TC/O1 Rev. 02 1M/s SHREEII ENGINEERING TGNo, 27/01/710 ‘A/105, MID, T.T.C. Industrial Area, Khairne, ee . Tiacesncisper ad, Naot ones) = 40 DATE OF COMPLETION : 31-05-2017 DESCRIPTION : Testing of Mock UP (Tube Sheet To | Ref..: Gate Pass No: 1388 Tube) Sample Dated: 18-05-2017 'STAMP/SIGNED B) No. of Samples :1 ‘Sample Drawn By : Party Test Compliance:— ‘Sample Received on: 18-05-2017 Material Specification : ~ ‘CORRESPONDING LAB Sr. No. Page No, MR/17/01/710 2of 2 MACRO TEST & MIN LEAK PATH TEST (Test Method: ASME SEC IX - 2013) (Date of Performance: 31-05-2017) Size - “Tube-38. Imm OD x 16BWG To Tube Sheet 40 Omm Thk Tube No. | Section Etchant Observation - ‘Leak Path in mm Ai A Aquarega | _ Complete fusion and freedom from cracks, 1:90 T__ B ‘Aquarega | Complete fusion and freedom from cracks | 214 c ‘Aquarega | Complete fusion and freedom from cracks 184 D ‘Aquarega | Complete fusion and freedom from cracks 2.00 a ‘Aquarega Complete fusion and freedom from cracks 2.40) | — B ‘Aquarega___ Complete fusion and freedom from cracks 130 c Aquarega Complete fusion and freedom from cracks 2.00 D ‘Aquarega | Complete fusion and freedom from cracks 2.00 [3 A ‘Aquarega | Complete fusion and freedom from cracks 274 8B ‘Aquarega | Complete fusion and freedom from cracks 210 Te ‘Aquarega | Complete fusion and freedom from cracks 2.60 | D__| Aquarega ‘Complete fusion and freedom from cracks 2.00 | a [A ‘Aquarega | Complete fusion and freedom from cracks 184 | B ‘Aquarega | Complete fusion and freedom from cracks 72 [-c ‘Aquarega | Complete fusion and freedom from cracks 164 | ‘Aquarega | Complete fusion and freedom from cracks __190 | 7 | a ‘Aquarega | Complete fusion and freedom from cracks 222 B ‘Aquarega | Complete fusion and freedom from cracks | _1.70 y [_¢ ‘Aquarega ‘Complete fusion and freedom from cracks | 210 -_» “Aquarega ‘Complete fusion and freedom from cracks | _ 190 8 x ‘Aquarega | Complete fusion and freedom from cracks 2.00 — B ‘Aquarega | Complete fusion and freedom from cracks | 190 “<< ‘Aquarega | Complete fusion and freedom from cracks | 210 D__|- Aquarega | Complete fusion and freedom from cracks 1.90 10 A ‘Aquarega | _ Complete fusion and freedom from cracks 2.04 - ‘B | Aquarega Complete fusion and freedom from cracks 1.50 | | Aquarepa | Complete fusion and freedom from cracks 2.00 —D__|_Aquarega | Complete fusion and freedom from cracks 130 Checked by é é ( 2 YK, (MECHANICAL DEPT) Note: The result pertaifs to the above sample tested AON Test certificate shall not be reproduced except in full, without writt£n approval of the laboratory OTIS has made best endeavourleffort to provide accurate & reliable information. OTIS shall not however be responsible for any consequential loss owing to any inadvertent error/omissions, ——End of Reportae SHREEJI ENGINEERING INSPECTION REPORT 7 | (Client WS PIDILATE INDUSTRIES LTD. Drawing No SEPIIITIC-303 Date W60s2017 Satie conats + MAMUNITEINDUSTRIS LTD, Reon : ace YRTICN DM WATER Eee MaRTeRCARG lmpity + MLIRCLANSSYSTENS& FONG a Pe Se ST LID es i 2 rane 3 z z i Tune [BESHEET aye op rune | URED, | BONE A tpeom- ruse] EXPANSIONS 1 BeAr | 3b20| 3380) 34.22) 4.2 A | 4s. 2 | 38.40 |3820/%330 34.24| 416.] 4-4 ea 3 | 2g.40 |3820/3380 34-20 4.2.) 4.4 4s} 4 33-49 |38.20(8380134.21 | 4 WV 4.4 44h ‘ S 38-40 |38.20/3380 34.1 | 4-22 44 44a, @ | 38-40 |3820 133803420 | 4.2 aA 48'f. ‘ | aa-40 |38.20[33-80] 94.22 | 4-2 44 45/7. ani g@ 38-40 [38203390] 34.24 | 416 44 sah s bq |3840 [aaze |2380)34.18 | 4.22) 4-4 4047, No 28.40-| 3820 |33-30| $4.21 ANF 44 447. Sotmple codttsl atta — fae Oa = Whe Op TOT vige 7. 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(S(oxce)s é = VANE, = Sy Ae | & Watiee? Forts : Survey po 1568/1568 Kalo Mahsana Highway, Vilage: Raypur 36 Telefax : +94 2764 278 278 Email sf el sft ara fo@scodatubes.cam scosalubes@gmall.com Webs Kadi, OF MENTIONED I yi je: wrwwnscodalune: GROER , Gujarat