ABB AICHE VIC.4 Pageriies 1 ‘Taking out of operation Cahp. 6/38 6 3 ca e 6 6 Taking out of peration (=#1 Contents Page | at Te 1 1 ‘Shutting down the turbocharger 2 CPHL 2 14 14 Fitting the blanking device 4 RLEHRE 4 42 42 Installing the locking device 6 RRR 6 2 2 Mothballing the turbocharger 7 Wawa 7 e 24 24 ‘Taking out of operation PRL 12 4 7 for up to 12 months 7 22 22 Taking out of operation PHL IZ TALE 8 for over 12 months 8 Volume: 8 pages Edition: 01/06 ‘ABB JinagJin Turbo Systems Co,, Ltd.Page / 5B 2 ABB WHIRIE VTC.4 “Taking out of operation Cahp. 6/98 6% a 1 1 Shutting down the WAP EBL turbocharger I, in the case of a damaged turbocharger, the diesel engine can only be shut down for a short period for an emergency repair, then proceed as follows: eliminate damage with the available spare parts or fit the blanking device (see sec. 1.1) or install the locking device (see sec. 12) RRR RRR, LL FHS OLMT RES. FREE PT: ~ RAE PR aR BR - RLEARE SRI) RK - PER S124. Notes 70105 A)(ABB HRSEAIKEB VTC.4 * Pagersiv 3 Taking out of operation Cahp. 6/5 6 3 a Fig. 6-1 Blanking device 6-1 33 a ee ‘ABB JinagJin Turbo Systems Go,, Ltd 10105 “APage / 384 4 ‘Taking out of operation ABB WACHH A VTC. Canp. 6/38 6 HE a 14 Fitting the blanking device - Remove the cartridge group (see chap. §). Close the opening in the gas outlet casing (61000) with the blank cover (91001) (see fig: 6-1). k= Note In case of an emergency the blanking cover can manufactured by yourself according to the table in chap. 7. ~ Fix the blanking cover (91001) with the screws (61007) and the locking washers (61008). A Caution Shut off the cooling water only if the turbine casing is leaking strongly and thus fepresents @ hazard for the operation of the engine. 44 LB - REM (BRASH. - AMA MAR (Q1001) HABE (61000) AVILO (SAB 6-1). KE ee ERAHRE, SHALL AR 7 Re REST ie + RFE (61007 ) Ansa (61008) sESN (91001), A EE! ARRAY ERRAMER BRE, ATR TK "ABB Jinagiin Turbo Systems Co‘ABB BSCR VTC.4 Page/BiBs 5 Taking out of operation Cahp. 6/71 6 Pol ‘1010, 82002 ‘ro, 62003. 93020, ‘ " Fig. 6-2 Installing the locking device e@ 62 SROARRE ‘ABB Jinagdin Turbo Systems Co, Lia. 10705 ay BB ae PAPage / TE 6 “Taking out of operation ASB RSCMHEI VTC.4 Cahp. 68 6 feat 1.2 Installing the locking device In case of an emergency and if the cartridge group can not be removed, it may occur*that the engine has to be operated without turbocharger. In such cases the rotor has to be locked by a locking device (93000). k= Note Order the locking device separately. Note Be careful to observe the manufacturer's instructions. Take off the hex. -headed screws (81010) or (82002) and remove the silencer (81000) or the air suction branch (82000). - Ev, remove the cap (25004). ‘Screw in the pin (93020) up to the front end of the wheel bush (25002). Slide the cover (93010) over the pin (93020) und fix it with 4 hex. -headed screws (81010) or (82002) to the wall insert (77001). A Caution! Reduce the power output in such a way that the admissible exhaust gas temperature after cylinder is not exceeding. ‘Shut off the cooling water only if the turbine casing is leaking strongly and thus represents @ hazard for the operation of the engine. Shut off the oil supply to the turbocharger. 1.2 REAR RA, MRR Fae TRALRRA AAAS REE A PET. RAR, Balt GRR (93000) RETF. k= ee PRRRE Ew. k= Ee Bhat i te op te He SER fa LeRH (81010) 2 (82002), FEE FIR (81000) MRL 82000). RF HAR (25004). ¥F (93020) MANHHEE (25002) AT EVI» %RF (93010) BHF (93020) Hf Ay Fl 4 AN fake (81010) BE ZERtHR (77001) HER oh BE (Eh ts AE ER US ESERIES BILE Ce RARCAP RGR ATER BABAR ER, AAT AERA PAIK. RAR EHO. 70108 a "ABB Jinaguin Turbo Systems Co., LidABB HHCHEEB VTC.4 Pagers 7 BU. Taking out of operation Cahp. 6/3 632 2 2 Mothballing the Ww RBA turbocharger 24 21 Taking out of operation for PPRLKIA 12 + up to 12 months if a turbocharger has to be laid up for up SURGE RRM BK 12 4A. to 12 months, the decision whether the jg 28 2 aT AER APHID IPAM turbocharger needs special protection or =e wpa} HINTRIR not depends mainly on the condition of the lubricating oil before taying up. {f the neutralization factor is tower than 2 mg KONig no special measures need to be taken. However, if the factor is higher the turbocharger must be dismantled after laying up, cleaned and protective oil has to be applied on the bright parts. If the turbocharger is left on the engine, and the engine oil replaced by a protective oil which is circulated with a republication pump prior to laying up, no measures need to be taken in respect of the turbocharger. The remains of the oil engine oil will be washed away and the sensitive bearing parts extensively protected against corrosion, ‘ABB Jinaglin Turbo Systems Co., Ltd WARP AEA RST 2mg KOH/g,, UA ER RR. CL, MRA St, HORE, RAR RED. AEN SRR. URBRRERRERIML, HH Ee EH 1 Rt PRS DRA. USAR. 6% FORTHE. AH AO LASS HS I BH, HARSVMMNMRS AT BR ArePage / RE 8 Taking out of operation 2.2 Taking out of operation for over 12 months Ifa charger has to be removed from the engine and stored for any length of time, proceed as follows: + Dismantle the turbocharger (see chap. 5). Clean the shaft and the bearing parts and treat them with protective oil Assemble the turbocharger and store it in the assembled condition. Spray or brush the housing flanges with TECTYL 502. - Seal all openings in the turbocharger with wooden covers and paraffined Paper. Ensure that the room in which the turbocharger is going to be stored is dry and that there is no formation of condensed-water possible. ke Note Check mothballed turbochargers yearly for corrosion, In the event of rust, clean and renew the —_—_ corrosion protection. r ‘ABB SSC H8 VTC.4 Cahp. 6/8 63% 41 2.2 PL 12 FAUE WORE ROSA ROL. HF ASFA, BEAT EL FEAR: - MBM (SRAS EH). AREMAMAS HE, HAT RE. BRCM KS. FUMIE ie. CES FEES bo RI — BB TECTYL 502. AEF AR 0 a a I a MsTrAILO. BRR AO BFR, LANE TCA SEAT FE. k= ee BERS Fe wR RET Rae. MRA Bh, FH Es AERP. Tpr~ 10105 "ABB Jinaglin Turbo Systems Co., Lid D> Ae