Professional Documents
Culture Documents
Drilling Problems
Drilling Problems
DRILLING PROBLEMS
Drilling problems course
Stuck pipe; Causes, Warning, prevention & freeing
Hole cleaning
Lost of circulation
Well control
Bit balling
1
STUCK PIPE
Introduction – Stuck pipe
Torque: The force to rotate the string in the well bore. Torque
is measured in unit of force by length (ft.lbf)
1- Stop rotation.
2- Stop the pump.
3- Raise the string with a preselected standard Speed.
4- Record up weight after stabilization.
Introduction – Stuck pipe Basic knowledge
1- Stop rotation.
2- Stop the pump.
3- Lower the string with a preselected standard Speed.
4- Record down weight after stabilization.
Introduction – Stuck pipe Basic knowledge
Effect of circulating pressure
Introduction – Stuck pipe Basic knowledge
Effect of circulating pressure
Hydrostatic overbalance
pressure drives the static
drillstring into the thick
filter cake of a
permeable zone.
Stuck pipe - Mechanisms
Well bore geometry mechanism
or
increase in assembly
stiffness will not allow
passage of the string.
Stuck pipe - Mechanisms
Exercises
Stuck pipe - Causes
Hole Pack off/Bridge
Inadequate hole cleaning Settled cuttings
Causes
0 – 40 degree holes
Warning
0 – 40 degree holes
-Pack off/Bridge Most likely on drilling connections.
-Reduced cuttings size and volume over shakers.
-Increased torque , Drag & circulation pressure.
-Flow from drillstring while connection (Back flow).
-Hole fill after connection.
-Overpull, swabbing while POOH.
-Decreasing set down wt while RIH.
Stuck pipe - Causes
Hole Pack off/Bridge
Inadequate hole cleaning Settled cuttings
Prevention
0 – 40 degree holes
Causes
Warning
Prevention
> 40 degree holes
Causes
Prevention
Causes
Warning
Prevention
Causes
Warning
Prevention
Causes
Warning
Prevention
Causes
Warning
As Overburden +
-Caliper log indicates an Oval shaped hole.
Stuck pipe - Causes
Hole Pack off/Bridge
Well bore instability Tectonic stresses
Prevention
Causes
Prevention
Causes
Warning
Normal warning +
-Small pieces of limestone/dolomite cavings on the
shaker.
-Partial/total losses.
Stuck pipe - Causes
Hole Pack off/Bridge
Well bore instability Fractured formations
Prevention
Causes
Warning
Prevention
-If the plastic formation depth is known;
*Drill 1-2 ft into formation and pull above it to allow
sufficient time for the formation stress to release into
the well bore.
*Ream down to the depth and circulate.
*Continue to repeat this procedure until the zone is
drilled.
Stuck pipe - Causes
Hole Pack off/Bridge
Well bore instability Plastic formations
Prevention
Causes
Causes
Warning
Prevention
Causes
Warning
Prevention
Prevention
Why torque with Jarring down only not with Jarring up?
Stuck pipe - Causes
Differential sticking
The sticking force by the overbalance pressure driving the static
drillstring into the thick filter cake of a permeable formation
Hydrostatic overbalance pressure is exposed to a permeable
formation (sand or fractured limestone).
Pipe motion is stopped with the un-stabilized BHA section in contact with the wall of
the permeable zone.
High fluid loss allows a thick static filter cake to build quickly after pipe motion is
stopped.
The build-up of the static filter cake seals the hydrostatic pressure from the contact
area between the pipe and filter cake. Fluid loss allows the filter cake in the contact
area to drain down to formation pressure.
A differential force is exerted against the pipe relative to the contact area and the
overbalance pressure.
Over time, the differential sticking force increases with growth of the low pressure
contact area.
Stuck pipe - Causes
Five basic conditions
Differential sticking
must be present.
1-The string must be in
contact with the wall of
the hole and
2- static for some time.
3- Overbalance pressure
drives fluid into the
4- permeable zone and
develops
5- a thick static filter
cake
Stuck pipe - Warning
Differential sticking - Warning
Usually the sticking occurs in the unstabilized BHA
section but can also occur in the HWDP or drillpipe
sections if conditions are favorable
While drilling
-High overbalance (1.0 ppg +).
-High fluid loss resulting in a thick static filter
cake.
-High % sand content and low gravity solids.
- BHA in a permeable formation (sand, limestone).
- Slow slide-drilling (little pipe movement).
While tripping
Differential sticking
Differential sticking
Causes
A dogleg of >3 per 100' forms in the upper
part of the open hole section in medium-soft
to medium-hard formations.
Heavy string tension produces a high side
force to the wall of the hole at the dogleg
depth.
String movement (rotation, reciprocation)
from a long-term drilling interval(s) wears a
slot into the formation.
Stuck pipe - Causes
Well bore geometry
Hole angle or direction change Key seating
The potential to form a
key seat decreases
with very soft and very
hard
fm.
Medium-soft to
medium-hard fm have
the greatest potential.
Stuck pipe - Causes
Well bore geometry
Hole angle or direction change Key seating
While drilling
- Sever dogleg in the shallow depths of the open hole
section.
- Tight spots at dogleg depth recorded on previous trips.
- Long rotating hours from last trip through the dogleg.
- Weight indicator spikes at +/-tool joint intervals when
picking up for connections.
- Increase metal volume and hard cement cavings in the
returns if the key seat is slotting the casing shoe.
Stuck pipe - Causes
Well bore geometry
Hole angle or direction change Key seating
While tripping
Erratic overpulls on previous trip as the BHA was pulled through
the dogleg or casing shoe if the key seat is slotting the casing.
- Little to no indication of set-down weight while running the BHA
through the dogleg.
- Weight indicator overpull-spikes at tooljoint intervals while
pulling the stand.
- Weight indicator spikes may become more pronounced when
pulling the HWDP tooljoints through the key seat.
- Sudden string stop as the top of the BHA reaches the bottom o
the key seat.
Stuck pipe - Prevention
Well bore geometry
Hole angle or direction change Key seating
- Design the directional plan with minimum possible dogleg severity.
- Plan frequent survey points through the turns to reduce the severity of the
angle/direction corrections.
- Plan kick-off points well below the shoe (>100’) to avoid slotting the casing.
- Design a mud system capable of minimizing hole enlargement to reduce the potential
of forming ledges.
- Maintain constant weight on bit while drilling hard /soft fm interfaces and fault
zones to avoid doglegs.
- Make a wiper /reamer trip if a key seat is indicated or suspected.
- Slow trip speed before the BHA approaches the suspected key seat depth.
- Do not force the BHA through tight spots. Be prepared to backream if overpull limits
are reached.
Stuck pipe - Causes
Well bore geometry
Hole angle or direction change Micro doglegs
Drilling hard /soft interbedded formations with
>3O dip angle.
- When the bit reaches the hard formation, more weight is
distributed to the up-dip side of the bit as the down-dip
side more easily drills the softer formation. The drill collar
bends causing the bit to turn up-dip.
- When the bit reaches the soft formation, more
weight is distributed to the down-dip side of the bit
as the up-dip side drills into the softer formation.
The drill collar bends causing the bit to turn downdip.
*An angled-well drilling hard /soft interbedded
formations at 0 dip angle will also produce micro doglegs.
*Several closely spaced, sharp turns and/or angle changes
while drilling with a motor assembly will also produce
micro doglegs
Stuck pipe - Warning
Well bore geometry
Hole angle or direction change Micro doglegs
While drilling
Hard-soft interbedded formations being drilled.
- Increasing torque trend, intermittent erratic torque.
- Torque increases as bit weight is picked up.
Off-bottom torque approaching / exceeding on-bottom torque.
- Increasing overpull trend, becoming very erratic with less
severe down drag trend.
- No change in circulating pressure.
- Circulating the hole clean has little or no effect on reducing
torque and drag trends
Stuck pipe - Warning
Well bore geometry
Hole angle or direction change Micro doglegs
Stuck pipe - Prevention
Well bore geometry
Hole angle or direction change Micro doglegs
- If hard /soft interbedded formations are known or suspected, run a stiff BHA design
with large OD collars in the bottom 15' to 30' to resist the bending load.
- Run full-gauge near-bit stabilizer with large OD body. Two near bit stabilizers may be
required in very hard formations.
- Plan for extra trips to keep the bit sharp.
- Consider installing an Automatic Driller to maintain consistent WOB while drilling.
Ledges mechanics
While drilling
Hard-soft interbedded formations drilled.
- Several closely spaced changes in hole angle and/or direction.
- Hole instability problems indicated by cavings, high MBT,
increasing mud salinity.
- Drilling a thick salt bed with layers of different salt types.
- Mud properties indicate salt is dissolving into the system.
Stuck pipe - Warning
Well bore geometry
Hole angle or direction change Ledges
While tripping
- Possible hole cleaning difficulties due to the hole being over
gauge.
- Sudden erratic overpulls when the BHA reaches the ledged hole
section.
- The drillstring suddenly becomes stuck.
- High erratic torque when backreaming. Eratic torque severity
decreases when reaming down.
- Circulating pressure is unrestricted.
Stuck pipe - Prevention
Well bore geometry
Hole angle or direction change Ledges
During planning
Minimize dogleg severity in the directional plan when ever
possible.
- Plan frequent survey points through the turns to minimize
dogleg severity.
- Consider a rotary stearable assembly to drill the tangent hole
section.
- Design a mud capable of minimizing hole break-outs to reduce
the potential of forming ledges.
- Plan wiper /reamer trips in hole sections with the potential to
form doglegs and ledges
Stuck pipe - Prevention
Well bore geometry
Hole angle or direction change Ledges
While drilling
- Avoid severe changes in hole angle or direction.
- Take frequent surveys through necessary sharp turns.
- Maintain constant weight on bit while drilling hard /soft
formation interfaces to avoid forming micro doglegs.
- Minimize circulating time with the BHA in a dogleg section of the
hole to avoid near-bit hydraulic erosion of unstable formations.
- Consider a wiper /reamer trip if micro doglegs are suspected.
Stuck pipe - Prevention
Well bore geometry
Hole angle or direction change Ledges
While tripping
-Limit initial overpull to ½ BHA weight
-Monitor for weight indicator spikes while POOH.
- Slow trip speed before the BHA approaches the suspected
ledged depth.
- Be prepared to ream /backream if overpull /set-down limit is
reached
Stuck pipe - Causes
Well bore geometry
Under gauge hole diameter Thick filter cake
- High fluid loss to a permeable zone
allows a thick layer of mud solids to
build on the wall of the hole.
- After a few days without a trip
through the zone, the filter cake
compacts with high overbalance
pressure producing a very tough
filter cake.
- The wellbore becomes under gauge
at the sand zone depth jamming the
BHA during trips.
Stuck pipe - Warning
Well bore geometry
Under gauge hole diameter Thick filter cake
While drilling
- High overbalance pressure. Heavy mud weights (>12.0 ppg)
adds barite to the filter cake.
- High content of low-gravity solids. High hole angle (>40O).
- Long term down hole operation without a trip.
- Large volume of hard filter cake deposits over the shaker.
Stuck pipe - Warning
Well bore geometry
Under gauge hole diameter Thick filter cake
While tripping
- Sudden set-down /overpull that quickly increases with further string motion
until the
string becomes stuck. Caution: A Thick Filter Cake greatly increases the
potential
for Differential Sticking.
- High reaming torque, usually not erratic. Possible pump pressure surge to
start
circulation.
- Indications of the problem disappear after reaming the section.
- Large volume of thick filter cake deposits over the shaker with bottoms up
from reaming depth.
- Tight spot at the same depth on following trips.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Thick filter cake
While Planning
- Plan a minimum mud weight schedule and low fluid loss mud specifications.
- Ensure proper pit arrangement, equipment and procedures are available to
control drill solids.
- Plan wiper /reamer trips in hole sections with the potential to form thick,
compacted filter cakes.
- Plan sufficient time for reaming and/or hole clean-up trips prior to running
casing.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Thick filter cake
While Drilling
- Control fluid loss. Minimize the overbalance pressure by controlling the rate
of penetration.
- Maintain sufficient gel strength to control barite sag.
- Minimize low gravity solids.
- Use only fine LCM to control seepage loss. Limit the volume of LCM to only
what is necessary.
- Consider a wiper trip if a thick filter cake is suspected.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Thick filter cake
While Tripping
- Limit initial overpull to ½ BHA weight.
- Limit initial set-down weight to, for example, 1/4 the drillstring overpull
limit.
- Slow trip speed before the BHA enters the suspected zone.
- Be prepared to ream /backream if set-down /overpull limits are reached.
Stuck pipe - Causes
Well bore geometry
Under gauge hole diameter Under gauge hole
-Abrasive formations wear
away the bit's gauge protection
allowing the bit to drill a slowly
tapering (undergauge) hole
diameter.
While drilling
- Hard abrasive formations drilled.
- The bit has accumulated gauge protection wear from reaming
hours before drilling started.
- The bit is approaching the end of it's expected drilling life.
- Sharp decrease in penetration rate.
- Increasing erratic torque as the stabilizers attempt to keep the
hole in gauge.
- Off-bottom torque is normal. On-bottom torque is very high.
Stuck pipe - Warning
Well bore geometry
Under gauge hole diameter Under gauge hole
While tripping
- Pulled bit and stabilizers not gauged. New bit and stabilizers
not gauged.
- Not reaming the last 1 to 2 stands to bottom on the trip in.
- Sudden set-down weight 1 to 2 stands before reaching
bottom.
- Tagging the top of a core hole before starting the reaming
operation.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Under gauge hole
While planning
- Plan for maximum bit gauge protection if hard abrasive
formation are known or suspected.
-Plan more frequent bit trips when drilling hard abrasive hole
sections to keep the bit sharp and check for gauge ware.
- Make it a standard practice to wash and ream the last 1 or 2
stands to bottom.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Under gauge hole
While drilling
- Select a bit with sufficient gauge protection if hard abrasive
formations are encountered.
- Consider pulling the bit early if the bit has high accumulated
reaming hours, long rotating hours in a hard abrasive formation
or insufficient gauge protection for the formation being drilled.
Stuck pipe - Prevention
Well bore geometry
Under gauge hole diameter Under gauge hole
While tripping
- Limit initial set-down weight to, i.e.,1/4 the drillstring overpull limit.
- Slow the trip speed before the BHA enters zones of suspected undergauge hole
problems.
- Do not force the bit through tight spots, be prepared to ream if the initial set-
down limit is reached.
- Consider pulling out of the hole to check for bit damage if the bit was jammed into
an undergauge hole.
- Do not tag the top of the core hole. Start washing /reaming 1 to 2 stands above
the top of a core hole section.
-Ream the last 1 to 2 stands to bottom as a standard practice.
Use the torque gauge (not the weight indicator) to determine the reaming rate.
Stuck pipe - Causes
Well bore geometry
Ass’y stiffness Stiff BHA
- Three stabilizers spaced 15‘ - 30' apart
produces a very stiff packed bottom
Contributing hole assembly.
causes - Bending the stiff BHA around the
doglegs increases Side Loading and
Thick filter cake down drag.
- Applying more set-down weight
Mobile formations
(compression) forces the drill collars to
Undergauge hole bend and conform to the shape of the
Ledges doglegs.
Micro-doglegs - Applying overpull (tension) makes the
collars stiff, which increases side loading
and the sticking force.
Stuck pipe - Warning
Well bore geometry
Ass’y stiffness Stiff BHA
While drilling
- Drilling a kick-off with a limber /steerable assembly.
- Angle /direction changes with high dogleg severities.
- Possible development of Micro Doglegs, Ledges and/or a Thick Filter Cake.
- Mobile Formation(s) exposed.
While trip in
Possible tight spots detected when pulling the previous
limber BHA.
* Running in the hole with a stiffer BHA design.
- Sudden erratic set-down weight.
- BHA at a detected tight spot depth, kick-off point or mobile formation top.
- Low set-down weight into the tight spot requires very high overpull to free the
drillstring.
Stuck pipe - Prevention
Well bore geometry
Ass’y stiffness Stiff BHA
While Planning
- Plan for minimum possible dogleg severities.
- Plan a reamer trip with ½ BHA stiffness increase before running the full-packed BHA.
- Plan wiper /reamer trips in hole sections with the potential to form a thick,
compacted filter cake and/or when mobile formations will be exposed
While drilling
- Minimize dogleg severities.
- Take frequent surveys in the kick-off to maintain a smooth build section.
- Ream /backream hole sections of suspected micro doglegs /ledges.
- Make a reamer trip before running a fully-packed BHA.
- Consider a wiper trip if a thick filter cake is suspected and/or a mobile formation is
exposed.
Stuck pipe - Prevention
Well bore geometry
Ass’y stiffness Stiff BHA
While tripping
- Limit initial set-down weight to 1/4, for example, of the
drillstring overpull limit.
- Slow trip speed before the BHA enters the suspected zone.
- Be prepared to ream if set-down limit is reached.
Stuck pipe - Causes
Well bore geometry
Ass’y stiffness Stiff Casing Ass’y
Hole cleaning
0 – 40 degree holes
40 - 65 degree holes
Hole cleaning
0 – 40 degree holes
Hole cleaning
0 – 40 degree holes
Hole cleaning
0 – 40 degree holes
Hole cleaning
0 – 40 degree holes
Hole cleaning
Hole cleaning
Hole cleaning
-A low viscosity pill will help to lift and remove a cuttings bed by
the effect of turbulent flow.
- It will not be able to carry the cuttings up a vertical section of
the hole or suspend the cuttings when the pumps are stopped
Hole Cleaning
The concept is that the low viscosity pill stirs up the cuttings
from the low side of the hole and the high viscosity pill sweeps
them out of the hole
Hole Cleaning
The concept is that the low viscosity pill stirs up the cuttings
from the low side of the hole and the weighted pill sweeps
them out of the hole
Hole Cleaning
Weighted pills
Hole cleaning
Drillstring rotation/Reciprocation
Hole cleaning
Drillstring rotation/Reciprocation
Hole Cleaning
Hole cleaning
Hole cleaning
Hole cleaning
Hole cleaning
Overburden stresses:
Generated by the force of
gravity of the combined
weight of the rock and the
formation fluids overlaying a
depth of interest.
Tectonic stresses: Produced by
lateral forces (side by side) in
the formation.
Well bore stability
Well bore stresses
Formation pressure
The pressure of the native fluids
(Water , Oil, Gas) within the pore
space of the rock.
Normal formation pressure:
Equals to a full column (From surface
to depth of interest) of formation
water.
Normal FP (psi)=
0.465 (psi/ft) * TVD (ft)
Well bore stability
Well bore stresses
Formation pressure
Abnormal: Greater than normal
FP expected for depth of interest.
When permeability drops to near
zero, formation fluids becomes
trapped & any other compaction
will pressurize the formation
pressure over the normal.
Subnormal: Lower than normal.
May exist regarding production
depletion but naturally occurring
is rare.
Well bore stability
Well bore stresses
Formation pressure – Causes of abnormal pressure
Causes of abnormal
pressure
•Under compaction
• Faulting
• Sand lens
•Artesian effect
• Gas cap
• Leaks around casing
Well bore stability
Well bore stresses
= Dewatering
Under compaction
Soft
sediments
Increasing Depth
and Compaction
Compacted
Sedimentary Rock
Well bore stability
Well bore stresses
Under-compaction
Normal Pressure gradient
Normal
Pressure Abnormal
Pressure
gradient
Abnormal
Pressure
Well bore stability
Well bore stresses
Faulting
SAND A
0
Well bore stability
Well bore stresses
Faulting
0 SAND A
0
SAND A
0
Well bore stability
Well bore stresses
Sand lens
Normal
Pressure
Abnormal
Pressure
Well bore stability
Well bore stresses
Sand lens
Artesian Well
Pf@3000’ = 0.465*3000 =
1395 psi
Formation pressure
Mud HP: The pressure exerted on the - Pressure Gradient (psi/ft) =Pressure
wellbore regarding the drilling fluid (psi ) TVD (ft)
column at a certain depth.
- Mwt (ppg) = Pressure Gradient .052
The mud hydrostatic pressure value - Mwt (ppg) = HP (psi) TVD (ft)
should be between the formation .052
fracture pressure and the formation pore
pressure values. - TVD (ft) = HP (psi) Mwt (ppg)
0.052-
Well bore stability
Well bore stresses
Well bore stability
Well bore stresses
1-Well TVD = 8000 ft. Calculate Mud Hydrostatic pressure for each of the
following Mud Weights.
14 ppg 12 ppg 11 ppg
1-Well TVD = 8000 ft. Calculate Mud Hydrostatic pressure for each of the
following Mud Weights.
14 ppg 12 ppg 11 ppg
5824 psi 4992 psi 4576 psi
2-What Mud Weight is required to give a pressure gradient of 0.59 psi/ft? 11.4 ppg
3-Mud Hydrostatic = 3900 psi at the bottom of an 8000 ft. TVD well. What would be
the pressure gradient for the mud? 0.49 psi/ft
4-For question above what is the equivalent Mud Weight? 9.4 ppg
5-Pressure Gradient = 0.57 psi/ft. What is hydrostatic at 12000 ft. TVD? 6840 psi
4
WELL CONTROL
Well control – Basic knowledge
When Kicks Occur?
Over Balance:
Hydrostatic Pressure Greater
Mud Hydrostatic
Than Formation Pressure
Under Balance:
Mud Hydrostatic Hydrostatic Pressure Less
Than Formation Pressure
Formation Pressure
Well control – Basic knowledge
Mud weight
reduction
Mud hydrostatic
reduction
Under-Balance
Drop in
mud level
Increase in formation
pressure
Well control – Basic knowledge
The Kick:
Is an intrusion of formation
fluid into the well bore
Well control – Basic knowledge
The Blowout:
Take Kick
Kill Well
Drilled Gas
Well control – Kicks causes
While pumping
light mud, the
BHP affected
when the mud
just exit the bit.
0
0 0
Well control – Kicks causes
Losses
DRY
Flow line
WET
Flow line
FLOWLINE
MUD LEVEL
FLOAT COLLAR
CASING SHOE
Well control – Kicks causes
Failure of float
RIG FLOOR
FLOWLINE
MUD LEVEL
Well control – Kicks Warning
“UNDERBALANCED”
Well control – Kicks warning
Pressurized shale appeared.
Increased drill string
torque and drag As the formation pressure
gets closer to the mud
Big Cuttings size & weight, we will observe
splintered shape changes in:
ROP
Flowline temperature Hole condition
increased Mud data
Chloride content
increased as the salinity Increased drilling rate
is increased if the kick is
water Connection gas increased
Well control – Kicks indicators
Shut in methods:
Soft•
Hard•
Well control – Shut the well in
Open HCR
Close BOP
Close Bop
Open HCR
Casing 0 psi
Pressure
Mud Pump
0 psi
21nd
st Circulation Casing 0 psi
Pressure
Mud Pump
psi
0
Drillers method
5
LOST OF CIRCULATION
Lost of circulation - Introduction
Definition
Measurable loss of
whole drilling fluid
(Liquid phase and
solid phase) to the
formation.
Lost of circulation - Mechanisms