ZF 6WG210

PARTS MANUAL875026

Transmission Number
250258

First Issue : 13 August 99

Latest Update : 13 August 99

1
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.

Illustrations in this manual are pictorial representations of the component and are not drawn to scale.

2
 INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with a
parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co. spe-
cifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss, damage
or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use of this
manual. In particular and without detracting from the above, the disclaimer also applies in the event of any specifi-
cation, warning, or representation contained in this manual being inadequate, inaccurate, or unintentionally mis-
leading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-

The following address list was correct as at 31 July 1996.

R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900

RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900

BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts)
9300
9300 Fax : (051) 353899

CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260
7475
7525

3
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342
3910

GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932
6530
6534

JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (SALES):
Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (USED/REBUILD DIVISION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (NATIONAL DISTRIBUTION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460

MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050

NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)

4
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110

PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209

PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170

PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5
NORTH END
6056 ☎ (041) 541732/9
6056
A/H : (041) 514526
Fax : (041) 542060

PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240

RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)

SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314

TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095

5
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390

VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752

U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408

NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND

AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE

6
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366

EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE

DEALER
Please supply your dealer details here:

7
8
 USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or omis-
sions, then we would like to know.

Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:

VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

NAME:

COMPANY:

TITLE:

ADDRESS:

TELEPHONE NUMBER:

Thank you for your cooperation.

9
10
 Table of Contents

TRANSMISSION: ENGINE CONNECTION . . . . . . . . . . . . . . . . . . . . 12

TRANSMISSION: TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . 13
TRANSMISSION: INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TRANSMISSION: OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TRANSMISSION: GEARBOX HOUSING (PART 1). . . . . . . . . . . . . . . . . 16
TRANSMISSION: GEARBOX HOUSING (PART 2) . . . . . . . . . . . . . . . . 17
TRANSMISSION: K1 COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 18
TRANSMISSION: K2 COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 19
TRANSMISSION: K3 COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 20
TRANSMISSION: K4 COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 21
TRANSMISSION: KV COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 23
TRANSMISSION: KR COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . 24
TRANSMISSION: DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . 25
TRANSMISSION: DISCONNECTION . . . . . . . . . . . . . . . . . . . . . . . 26
TRANSMISSION: DISCONNECTION . . . . . . . . . . . . . . . . . . . . . . . 27
TRANSMISSION: PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TRANSMISSION: GEARSHIFT SYSTEM (PART 1) . . . . . . . . . . . . . . . . 29
TRANSMISSION: GEARSHIFT SYSTEM (PART 2) . . . . . . . . . . . . . . . . 30
TRANSMISSION: GEARSHIFT SYSTEM (PART 3) . . . . . . . . . . . . . . . . 31
TRANSMISSION: CONTROL UNIT. . . . . . . . . . . . . . . . . . . . . . . . . 32
TRANSMISSION: PRESSURE REGULATOR . . . . . . . . . . . . . . . . . . . 33
TRANSMISSION: FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TRANSMISSION: EMERGENCY STEERING PUMP . . . . . . . . . . . . . . . 35
TRANSMISSION: INDUCTIVE TRANSMITTERS . . . . . . . . . . . . . . . . . 36
TRANSMISSION: SPEEDO PLUG. . . . . . . . . . . . . . . . . . . . . . . . . 37
TRANSMISSION: OIL DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . 38
TRANSMISSION: LOOSE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 39

11
TRANSMISSION: ENGINE CONNECTION

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160131 1 BELL, Converter
20 ZF100012 18 SCREW, Hexagon
30 ZF160084 1 COVER
40 ZF100010 12 SCREW, Hexagon
50 ZF100035 12 NUT, Hexagon
60 ZF160133 1 DIAPHRAM
70 ZF160132 1 SHAFT, Input
90 ZF100021 12 SCREW, Hexagon
100 ZF100021 4 SCREW, Hexagon
120 ZF150020 1 BEARING, Ball
130 ZF160018 1 RING, Retaining
150 ZF100051 1 WASHER
160 ZF100013 2 SCREW, Hexagon
180 ZF160082 1 FLANGE, Input
190 ZF100052 1 WASHER, Tab
210 ZF100020 8 SCREW, Hexagon

12 4657130L-019
 TRANSMISSION: TORQUE CONVERTER

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF200022 1 TORQUE CONVERTER

4166034L-019 13
TRANSMISSION: INPUT

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160124 1 SHAFT, Input
16 ZF160123 1 GEAR
18 ZF160013 1 RING, Retaining
20 ZF160125 1 SHAFT, Turbine
30 ZF160021 1 RING, Snap
40 ZF150015 1 BEARING, Roller
50 ZF150015 1 BEARING, Roller
60 ZF160028 2 RING, Piston
70 ZF160100 1 SHAFT, Stator
70 ZF160101 1 SHAFT, Stator
80 ZF140015 1 O-RING
90 ZF160029 1 RING, Piston

14 4657102L-019
 TRANSMISSION: OIL PUMP

ITEM PART NUMBER QTY DESCRIPTION REMARKS

20 ZF100049 10 SCREW, Cap, Assembly
21 ZF100025 10 SCREW, Cap
22 ZF140013 10 O-RING
40 ZF140021 1 O-RING
100 ZF200013 1 PUMP, Oil Pressure
102 ZF160006 1 RING
104 ZF160007 1 SHIM, Support
106 ZF150001 1 BEARING, Needle
108 ZF140011 1 SEAL, Shaft
110 ZF160008 1 RING, Snap

4657122L-019 15
TRANSMISSION: GEARBOX HOUSING (PART 1)

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160121 1 HOUSING, Front Section
30 ZF160122 1 HOUSING, Rear Section
40 ZF150002 2 PIN, Cylindrical
50 ZF100011 51 SCREW, Hexagon
60 ZF170003 1 PLATE, Fixing
70 ZF100011 2 SCREW, Hexagon
80 ZF170008 1 SHEET, Screen
90 ZF170009 1 SHEET, Screen
100 ZF100028 5 SCREW, Cap
120 ZF200014 1 PLATE, Type
130 ZF100004 4 STUD, Grooved
140 ZF200015 1 BREATHER
160 ZF160099 1 HOUSING, Oil Feed
170 ZF200026 1 GASKET
180 ZF100045 21 SCREW, Cap
200 ZF100044 15 SCREW, Cap
220 ZF100046 4 SCREW, Cap
240 ZF170003 1 PLATE, Fixing
250 ZF100009 2 SCREW, Hexagon
260 ZF160120 2 COVER
270 ZF140018 2 O-RING
280 ZF100032 12 STUD
290 ZF100002 12 WASHER
300 ZF100034 12 NUT, Hexagon
451 ZF120008 1 PLUG, Screw
452 ZF140022 1 O-RING
471 ZF120003 1 PLUG, Screw
472 ZF140022 1 O-RING

16 4657101L-019 (Part 1)
 TRANSMISSION: GEARBOX HOUSING (PART 2)

ITEM PART NUMBER QTY DESCRIPTION REMARKS

310 ZF180002 1 PIPE
314 ZF180009 1 PIPE
328 ZF100027 1 SCREW, Cap
340 ZF140019 2 O-RING
350 ZF180003 1 PIPE
354 ZF180009 1 PIPE
360 ZF100028 1 SCREW, Cap
364 ZF100027 1 SCREW, Cap
380 ZF140019 2 O-RING
390 ZF180001 1 TUBE, Suction
400 ZF100028 1 SCREW, Cap
420 ZF180004 1 PIPE
430 ZF180005 1 PIPE
440 ZF180006 1 PIPE

4657101L-019 (Part 2) 17
TRANSMISSION: K1 COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160138 1 SHAFT
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD
42 ZF160136 1 CARRIER, Disc
50 ZF160118 1 PISTON
60 ZF140016 1 O-RING
70 ZF140020 1 O-RING
72 ZF210001 7 SPRING, Cup
80 ZF160116 1 RING, Retaining
92 ZF160002 1 RING, Snap
106 ZF200009 1 CLUTCH DISC, External
110 ZF200007 9 CLUTCH DISC, External
120 ZF160004 9 CLUTCH DISC, Internal
130 ZF160135 1 SHIM, End
160 ZF160139 1 IDLER
160 ZF160137 1 IDLER
170 ZF160033 2 DISC, Running
190 ZF150014 2 BEARING, Axial
200 ZF150004 2 WASHER, Axial
210 ZF150012 1 BEARING, Needle Cage
220 ZF160155 1 RING, Retaining
230 ZF150018 1 BEARING, Roller
240 ZF150017 1 BEARING, Roller
250 ZF160073 2 RING, Piston
250 ZF160030 2 RING, Piston
500 ZF160058 1 RING, Snap, S=2.10
500 ZF160059 1 RING, Snap, S=2.25
500 ZF160060 1 RING, Snap, S=2.40
500 ZF160061 1 RING, Snap, S=2.55
500 ZF160062 1 RING, Snap, S=2.70
500 ZF160063 1 RING, Snap, S=2.85
500 ZF160064 1 RING, Snap, S=3.00
500 ZF160065 1 RING, Snap, S=3.15
500 ZF160066 1 RING, Snap, S=3.30
500 ZF160067 1 RING, Snap, S=3.45
500 ZF160068 1 RING, Snap, S=3.60
500 ZF160069 1 RING, Snap, S=3.75
500 ZF160070 1 RING, Snap, S=3.90
500 ZF160071 1 RING, Snap, S=4.05
500 ZF160072 1 RING, Snap, S=4.20

18 4657171L-019
 TRANSMISSION: K2 COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160140 1 SHAFT
20 ZF100031 1 STUD
42 ZF160141 1 CARRIER, Disc
50 ZF160119 1 PISTON
60 ZF140016 1 O-RING
70 ZF140017 1 O-RING
72 ZF210001 7 SPRING, Cup
80 ZF160116 1 RING, Retaining
92 ZF160002 1 RING, Snap
106 ZF200008 1 CLUTCH DISC, External
110 ZF200006 7 CLUTCH DISC, External
120 ZF160003 7 CLUTCH DISC, Internal
130 ZF160005 1 SHIM, End
150 ZF160043 1 RING, Snap, S=2.10
150 ZF160044 1 RING, Snap, S=2.25
150 ZF160045 1 RING, Snap, S=2.40
150 ZF160046 1 RING, Snap, S=2.55
150 ZF160047 1 RING, Snap, S=2.70
150 ZF160057 1 RING, Snap, S=2.85
150 ZF160048 1 RING, Snap, S=3.00
150 ZF160049 1 RING, Snap, S=3.15
150 ZF160050 1 RING, Snap, S=3.30
150 ZF160051 1 RING, Snap, S=3.45
150 ZF160052 1 RING, Snap, S=3.60
150 ZF160053 1 RING, Snap, S=3.75
150 ZF160054 1 RING, Snap, S=3.90
150 ZF160055 1 RING, Snap, S=4.05
150 ZF160056 1 RING, Snap, S=4.20
160 ZF160143 1 IDLER
160 ZF160142 1 IDLER
170 ZF160033 2 DISC, Running
190 ZF150014 2 BEARING, Axial
200 ZF150004 2 WASHER, Axial
210 ZF150013 1 BEARING, Needle
220 ZF160155 1 RING, Retaining
230 ZF150017 1 BEARING, Roller
240 ZF150017 1 BEARING, Roller
250 ZF160073 2 RING, Piston
250 ZF160030 2 RING, Piston

4657172L-019 19
TRANSMISSION: K3 COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160145 1 SHAFT
20 ZF100031 1 STUD
42 ZF160141 1 CARRIER, Disc
50 ZF160119 1 PISTON
60 ZF140016 1 O-RING
70 ZF140017 1 O-RING
72 ZF210001 7 SPRING, Cup
80 ZF160116 1 RING, Retaining
92 ZF160002 1 RING, Snap
106 ZF200008 1 CLUTCH DISC, External
110 ZF200006 7 CLUTCH DISC, External
120 ZF160003 7 CLUTCH DISC, Internal
130 ZF160005 1 SHIM, End
150 ZF160043 1 RING, Snap, S=2.10
150 ZF160044 1 RING, Snap, S=2.25
150 ZF160045 1 RING, Snap, S=2.40
150 ZF160046 1 RING, Snap, S=2.55
150 ZF160047 1 RING, Snap, S=2.70
150 ZF160057 1 RING, Snap, S=2.85
150 ZF160048 1 RING, Snap, S=3.00
150 ZF160049 1 RING, Snap, S=3.15
150 ZF160050 1 RING, Snap, S=3.30
150 ZF160051 1 RING, Snap, S=3.45
150 ZF160052 1 RING, Snap, S=3.60
150 ZF160053 1 RING, Snap, S=3.75
150 ZF160054 1 RING, Snap, S=3.90
150 ZF160055 1 RING, Snap, S=4.05
150 ZF160056 1 RING, Snap, S=4.20
160 ZF160144 1 IDLER
170 ZF150033 2 DISC, Running
190 ZF150014 2 BEARING, Axial
200 ZF150004 2 WASHER, Axial
210 ZF150013 1 BEARING, Needle
220 ZF150017 1 BEARING, Roller
230 ZF150017 1 BEARING, Roller
240 ZF160073 2 RING, Piston
240 ZF160030 2 RING, Piston

20 4657173L-019
 TRANSMISSION: K4 COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160147 1 SHAFT
16 ZF160146 1 GEAR
18 ZF160012 1 RING, Retaining
20 ZF100031 1 STUD
25 ZF140024 1 CAP, Sealing
42 ZF160149 1 CARRIER, Disc
50 ZF160119 1 PISTON
60 ZF140016 1 O-RING
70 ZF140017 1 O-RING
72 ZF210001 7 SPRING, Cup
80 ZF160116 1 RING, Retaining
92 ZF160002 1 RING, Snap
106 ZF200008 1 CLUTCH DISC, External
110 ZF200006 6 CLUTCH DISC, External
120 ZF160003 6 CLUTCH DISC, Internal
130 ZF160005 1 SHIM, End
150 ZF160043 1 RING, Snap, S=2.10
150 ZF160044 1 RING, Snap, S=2.25
150 ZF160045 1 RING, Snap, S=2.40
150 ZF160046 1 RING, Snap, S=2.55
150 ZF160047 1 RING, Snap, S=2.70
150 ZF160057 1 RING, Snap, S=2.85
150 ZF160048 1 RING, Snap, S=3.00
150 ZF160049 1 RING, Snap, S=3.15
150 ZF160050 1 RING, Snap, S=3.30
150 ZF160051 1 RING, Snap, S=3.45
150 ZF160052 1 RING, Snap, S=3.60
150 ZF160053 1 RING, Snap, S=3.75
150 ZF160054 1 RING, Snap, S=3.90
150 ZF160055 1 RING, Snap, S=4.05
150 ZF160056 1 RING, Snap, S=4.20
160 ZF160148 1 IDLER
170 ZF160033 1 DISC, Running
190 ZF150014 2 BEARING, Axial
200 ZF150004 3 WASHER, Axial
210 ZF150013 1 BEARING, Needle
220 ZF160011 1 RING, Retaining
230 ZF150017 1 BEARING, Roller
240 ZF150016 1 BEARING, Roller
250 ZF160073 2 RING, Piston

4657174L-019 21
TRANSMISSION: K4 COUPLING
COMP NAME

ITEM PART NUMBER QTY DESCRIPTION REMARKS

250 ZF160030 2 RING, Piston

22 4657174L-019
 TRANSMISSION: KV COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160150 1 SHAFT
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD
42 ZF160152 1 CARRIER, Disc
50 ZF160119 1 PISTON
60 ZF140016 1 O-RING
70 ZF140017 1 O-RING
74 ZF100039 1 WASHER
80 ZF160116 1 RING, Retaining
90 ZF210008 1 SPRING, Compression
92 ZF160002 1 RING, Snap
106 ZF200009 1 CLUTCH DISC, External
110 ZF200007 10 CLUTCH DISC, External
120 ZF160004 10 CLUTCH DISC, Internal
130 ZF160135 1 SHIM, End
150 ZF160058 1 RING, Snap, S=2.10
150 ZF160059 1 RING, Snap, S=2.25
150 ZF160060 1 RING, Snap, S=2.40
150 ZF160061 1 RING, Snap, S=2.55
150 ZF160062 1 RING, Snap, S=2.70
150 ZF160063 1 RING, Snap, S=2.85
150 ZF160064 1 RING, Snap, S=3.00
150 ZF160065 1 RING, Snap, S=3.15
150 ZF160066 1 RING, Snap, S=3.30
150 ZF160067 1 RING, Snap, S=3.45
150 ZF160068 1 RING, Snap, S=3.60
150 ZF160069 1 RING, Snap, S=3.75
150 ZF160070 1 RING, Snap, S=3.90
150 ZF160071 1 RING, Snap, S=4.05
150 ZF160072 1 RING, Snap, S=4.20
160 ZF160151 1 IDLER
170 ZF150011 1 BEARING, Needle
180 ZF150007 1 BEARING, Ball
190 ZF160018 1 RING, Retaining
200 ZF160011 1 RING, Retaining
210 ZF150016 1 BEARING, Roller
220 ZF150016 1 BEARING, Roller
230 ZF160073 2 RING, Piston
230 ZF160030 2 RING, Piston

4657175L-019 23
TRANSMISSION: KR COUPLING

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160153 1 SHAFT
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD
42 ZF160152 1 CARRIER, Disc
50 ZF160119 1 PISTON
60 ZF140016 1 O-RING
70 ZF140017 1 O-RING
74 ZF100039 1 WASHER
80 ZF160116 1 RING, Retaining
90 ZF210008 1 SPRING, Compression
92 ZF160002 1 RING, Snap
106 ZF200009 1 CLUTCH DISC, External
110 ZF200007 10 CLUTCH DISC, External
120 ZF160004 10 CLUTCH DISC, Internal
130 ZF160135 1 SHIM, End
150 ZF160058 1 RING, Snap, S=2.10
150 ZF160059 1 RING, Snap, S=2.25
150 ZF160060 1 RING, Snap, S=2.40
150 ZF160061 1 RING, Snap, S=2.55
150 ZF160062 1 RING, Snap, S=2.70
150 ZF160063 1 RING, Snap, S=2.85
150 ZF160064 1 RING, Snap, S=3.00
150 ZF160065 1 RING, Snap, S=3.15
150 ZF16006 1 RING, Snap, S=3.30
150 ZF160067 1 RING, Snap, S=3.45
150 ZF160068 1 RING, Snap, S=3.60
150 ZF160069 1 RING, Snap, S=3.75
150 ZF160070 1 RING, Snap, S=3.90
150 ZF160071 1 RING, Snap, S=4.05
150 ZF160072 1 RING, Snap, S=4.20
160 ZF160151 1 IDLER
170 ZF150011 1 BEARING, Needle
180 ZF150007 1 BEARING, Ball
190 ZF160018 1 RING, Retaining
200 ZF160011 1 RING, Retaining
210 ZF150017 1 BEARING, Roller
220 ZF150016 1 BEARING, Roller
230 ZF160073 2 RING, Piston
230 ZF160030 2 RING, Piston

24 4657176L-019
 TRANSMISSION: DIFFERENTIAL

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160128 1 SHAFT, Output
20 ZF160126 1 GEAR, Output
30 ZF150021 1 BEARING, Roller
40 ZF100050 1 WASHER
50 ZF100017 2 SCREW, Hexagon
60 ZF100047 1 WASHER, Tab
64 ZF140004 1 O-RING
70 ZF140026 1 SEAL, Shaft
80 ZF150019 1 BEARING, Ball
90 ZF160019 1 RING, Retaining
110 ZF160087 6 GEAR, Planet
120 ZF160088 6 SHAFT, Planet
130 ZF100038 12 WASHER, Thrust
140 ZF150003 6 PIN, Slot
150 ZF150008 162 BEARING, Needle
160 ZF150024 1 WASHER, Thrust
170 ZF150025 1 WASHER, Thrust
190 ZF100024 18 SCREW, Cap
200 ZF160127 1 COVER, Differential
240 ZF160129 1 SHAFT, Quill
460 ZF150005 1 BEARING, Needle
470 ZF150026 1 BEARING, Needle
480 ZF160020 1 RING, Snap
490 ZF150021 1 BEARING, Roller
540 ZF160089 1 CARRIER, Planet
550 ZF160090 1 GEAR, Sun
570 ZF160092 1 FLANGE, Output

4657104L-019 25
TRANSMISSION: DISCONNECTION

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160095 1 HOUSING
20 ZF140025 1 O-RING
24 ZF100015 2 SCREW, Hexagon
110 ZF100005 1 SCREW, Set
210 ZF100030 2 SCREW, Cap
220 ZF150019 1 BEARING, Ball
230 ZF160130 1 SHAFT, Output
414 ZF160079 1 SLEEVE
418 ZF210002 1 SPRING, Compression
420 ZF140026 1 SEAL, Shaft
422 ZF160081 1 PISTON
426 ZF160027 1 RING, Piston
430 ZF160080 1 CYLINDER
434 ZF160026 1 DISC, Lamination
438 ZF200045 1 FILTER, Insert
446 ZF200021 1 GASKET
450 ZF100008 4 SCREW, Hexagon
458 ZF150010 1 PIN, Locking
462 ZF140006 1 O-RING
466 ZF200011 1 SWITCH
468 ZF100002 4 SHIM
472 ZF160094 1 RING, Oil Feed
478 ZF160075 1 SHIM, S=0.2
478 ZF160076 1 SHIM, S=0.3
478 ZF160077 1 SHIM, S=0.5
478 ZF160078 1 SHIM, S=1.0
478 ZF160042 1 SHIM, S=1.1
478 ZF160041 1 SHIM, S=1.2
478 ZF160040 1 SHIM, S=1.3
478 ZF160039 1 SHIM, S=1.4
478 ZF160038 1 SHIM, S=1.5
478 ZF160037 1 SHIM, S=1.6
478 ZF160036 1 SHIM, S=1.7
478 ZF160035 1 SHIM, S=1.8
482 ZF160019 1 RING, Retaining
506 ZF160085 1 FORK, Gear Shift
510 ZF150022 2 PIN
514 ZF140007 2 O-RING
518 ZF100016 2 SCREW, Hexagon
520 ZF100054 1 WASHER

26 4657105L-019
 TRANSMISSION: DISCONNECTION

ITEM PART NUMBER QTY DESCRIPTION REMARKS

522 ZF150023 2 PAD, Sliding
526 ZF160093 1 SLEEVE, Sliding
530 ZF100014 7 SCREW, Hexagon
540 ZF160091 1 BUSH
542 ZF100048 1 WASHER, Intermediate
560 ZF160117 1 FLANGE, Output
562 ZF170010 1 SHEET, Screen
604 ZF120001 1 PLUG, Screw
606 ZF140008 1 O-RING

4657105L-019 27
TRANSMISSION: PTO

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160134 1 SHAFT, Pump
20 ZF160028 1 RING, Piston
30 ZF150006 1 BEARING, Ball
40 ZF160017 1 RING, Retaining
50 ZF160025 1 RING, Retaining, 45x2.20
50 ZF160014 1 RING, Retaining, 45x2.25
50 ZF160024 1 RING, Retaining, 45x2.30
50 ZF160015 1 RING, Retaining, 45x2.35
50 ZF160023 1 RING, Retaining, 45x2.40
50 ZF160016 1 RING, Retaining, 45x2.45
50 ZF160022 1 RING, Retaining, 45x2.50
100 ZF170007 1 PLATE, Cover
110 ZF140005 1 O-RING
114 ZF100021 4 SCREW, Hexagon

28 4657154L-019
 TRANSMISSION: GEARSHIFT SYSTEM (PART 1)

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF200032 1 GASKET
10 ZF200034 1 GASKET
20 ZF170012 1 PLATE, Duct
20 ZF170011 1 PLATE, Duct
24 ZF200033 1 GASKET
30 ZF170004 1 SHEET, Intermediate
34 ZF200028 1 GASKET
40 ZF100044 36 SCREW, Cap
50 ZF100032 14 STUD
60 ZF100002 14 WASHER
70 ZF100034 14 NUT, Hexagon
200 ZF100043 23 SCREW, Cap

4657106L-019 29
TRANSMISSION: GEARSHIFT SYSTEM (PART 2)

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160113 1 VALVE BLOCK
13 ZF120004 8 PLUG, Screw
14 ZF140003 8 O-RING
20 ZF120006 6 ORIFICE
30 ZF160112 6 PISTON
40 ZF210004 6 SPRING, Compression
50 ZF160102 6 PISTON
60 ZF210005 6 SPRING, Compression
70 ZF160108 1 PISTON
80 ZF210006 1 SPRING, Compression
90 ZF160111 1 PISTON, Control
110 ZF210009 1 SPRING, Compression
150 ZF200027 1 GASKET
160 ZF160103 1 HOUSING
160 ZF160114 1 HOUSING
170 ZF100041 18 SCREW, Cap
180 ZF200044 3 PRESSURE REGULATOR
190 ZF200019 3 PLATE, Fixing
200 ZF100040 3 SCREW, Cap
210 ZF200027 1 GASKET
220 ZF160114 1 HOUSING
220 ZF160104 1 HOUSING
230 ZF100041 18 SCREW, Cap
240 ZF200044 3 PRESSURE REGULATOR
250 ZF200019 3 PLATE, Fixing
260 ZF100040 3 SCREW, Cap
270 ZF200025 1 WIRING HARNESS
280 ZF160107 1 GASKET
290 ZF160105 1 COVER
300 ZF100041 14 SCREW, Cap
310 ZF160107 1 GASKET
320 ZF160106 1 COVER
330 ZF200020 1 CLAMP, Retaining
340 ZF100041 14 SCREW, Cap

30 4656159L-019 (1)
 TRANSMISSION: GEARSHIFT SYSTEM (PART 3)

ITEM PART NUMBER QTY DESCRIPTION REMARKS

350 ZF200029 1 GASKET
360 ZF170005 1 SHEET, Intermediate
362 ZF160009 6 SCREEN
370 ZF200030 1 GASKET
380 ZF170006 1 PLATE, Duct
390 ZF100042 18 SCREW, Cap

4656159L-019 (2) 31
TRANSMISSION: CONTROL UNIT

ITEM PART NUMBER QTY DESCRIPTION REMARKS

800 ZF160096 1 HOUSING, Gear Shift
810 ZF200018 1 GASKET
821 ZF120004 1 PLUG, Screw
822 ZF140003 1 O-RING
840 ZF210003 1 SPRING, Compression
850 ZF160097 1 PISTON
852 ZF160010 6 RING, Shim
860 ZF160098 1 STOP
871 ZF160034 2 SLEEVE, Screw-in
872 ZF140009 2 O-RING
880 ZF160154 1 VALVE, Solenoid
890 ZF100026 2 SCREW, Cap
900 ZF100003 2 WASHER, Spring
910 ZF100022 4 SCREW, Cap
920 ZF100023 1 SCREW, Cap
924 ZF100001 5 WASHER
930 ZF160074 1 COVER
940 ZF100006 1 SCREW, Set
952 ZF240002 1 HOSE
954 ZF240001 1 HOSE
956 ZF240003 1 HOSE
959 ZF170001 1 PLATE
960 ZF100019 2 SCREW, Hexagon
962 ZF160086 1 BUSH, Threaded
964 ZF100036 2 SCREW, Union
965 ZF160032 4 RING, Sealing
966 ZF100037 2 SCREW, Union
967 ZF160031 4 RING, Sealing
968 ZF140023 1 O-RING
969 ZF140002 1 O-RING
970 ZF100007 2 SCREW, Hexagon
971 ZF100033 2 NUT, Hexagon

32 4657123L-019
 TRANSMISSION: PRESSURE REGULATOR

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160001 1 VALVE
40 ZF160109 1 PISTON
50 ZF210007 1 SPRING, Compression
60 ZF160110 1 PRESSURE PLATE
70 ZF100053 1 WASHER, Tab

4657120L-019 33
TRANSMISSION: FILTER

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF200016 1 FILTER, Spin-on
40 ZF200010 1 HEAD, Filter
42 ZF140012 2 O-RING
50 ZF100046 2 SCREW, Cap

34 4656138L-019
 TRANSMISSION: EMERGENCY STEERING PUMP

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF160115 1 COVER
12 ZF160083 1 COVER
20 ZF200031 1 GASKET
22 ZF200023 1 GASKET
42 ZF100044 23 SCREW, Cap
50 ZF100018 4 SCREW, Hexagon
60 ZF150009 1 BEARING, Plain

4657137L-019 35
TRANSMISSION: INDUCTIVE TRANSMITTERS

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF200005 3 TRANSMITTER, Induction
20 ZF200003 1 TRANSMITTER, Speed
30 ZF100029 1 SCREW, Cap
55 ZF120005 1 PLUG, Screw
56 ZF140014 1 O-RING
80 ZF140001 1 CAP, Sealing

36 4657125L-019
 TRANSMISSION: SPEEDO PLUG

ITEM PART NUMBER QTY DESCRIPTION REMARKS

481 ZF120002 1 PLUG, Screw
482 ZF140010 1 O-RING

4657107L-019 37
TRANSMISSION: OIL DIPSTICK

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF180007 1 TUBE, Dipstick, Oil
20 ZF180008 1 DIPSTICK, Oil
22 ZF200024 2 GASKET
30 ZF100018 2 SCREW, Hexagon
40 ZF100013 2 SCREW, Hexagon
50 ZF170002 1 PLATE, Cover

38 4657131L-019
 TRANSMISSION: LOOSE PARTS

ITEM PART NUMBER QTY DESCRIPTION REMARKS

10 ZF200035 1 RANGE SELECTOR
20 ZF200042 1 WIRING HARNESS
22 ZF200043 1 WIRING HARNESS
50 ZF200040 1 PLUG
52 ZF200039 1 PLUG
54 ZF200041 1 PLUG
56 ZF200038 1 PLUG
530 ZF200002 1 SWITCH, Pressure
532 ZF200012 1 SWITCH, Pressure
540 ZF140003 1 O-RING
600 ZF200001 1 SENSOR, Temperature
610 ZF140008 1 O-RING
700 ZF200037 1 CONTROL UNIT
732 ZF200017 1 DISPLAY
736 ZF200036 1 SWITCH
740 ZF200004 1 LOAD SENSOR

4646199L-019 39
40