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Ceramic Tiles, Cement Tiles, Artificial Stones and Pavers PDF
Ceramic Tiles, Cement Tiles, Artificial Stones and Pavers PDF
Ceramic Tiles, Cement Tiles, Artificial Stones and Pavers PDF
PAVERS
Unit -3
22.04.2024
CONTENTS
01 ARTIFICIAL STONES
02 TILES
03 PAVERS
TILES
◦Ceramic Tiles, Vitrified Tiles,
Anti-
skid Tiles
◦Terracotta Tiles, Flat tiles,
Corrugated Tiles, Brick tiles
◦Mangalore Tiles, Allahabad Tiles
◦Cement Tiles, Carpet Tiles
◦Stone Tiles, Wooden tiles
◦ Pavers
◦Synthetic tiles or Artificial tiles
TILES
◦ Tiles are thin plates or elements used to
cover surfaces like roofs, floors, and walls.
◦ They are used to finish and beautify building
interior as well as exterior.
◦ They are mainly made up of clay material
or any form of inorganic raw material.
◦ Nowadays tiles are also manufactured from
recycled materials, making the element
eco-friendlier.
Earthwares –
Types of tiles
Terracotta
Roofing exposed to
weather tiles…etc.
Ceiling
Porcelain
Vitrified
Wall
Types of Tiles
Partition
Molding •Prepared clay is placed in molds of pattern & shape desired for the tile.
•Can be done manually or mechanically
•After molding, the tile formed is taken out, stacked and left to dry in
shade to prevent warping & cracking due to rain & sun.
Drying •Tiles are corrected for irregularities in shape, edges & under surface are
cleaned.
Theinitialstep in ceramic tile manufacture involves mixing the ingredients. Sometimes, water is then
added and the ingredients are wet milled or ground in a ball mill. If wet milling is used, the excess
water is removed using filter pressing followed by spray drying. The resulting powder is then pressed
into the desired tile body shape.
CERAMIC TILES -Manufacturing
After forming, the file is dried
slowly (for several days) and at
high humidity, to prevent
cracking and shrinkage. Next,
the glaze is applied, and then
the tile is fired in a furnace or kiln.
Although some types of tile
require a two-step firing process,
wet-milled tile is fired only once,
at temperatures of 2,000 degrees
Fahrenheit or more. After firing,
the tile is packaged and
shi pped.
CERAMIC TILES
◦The tiles are generally made from a
mixture of water, sand, and clay.
◦The spaces between the tiles, known
as “grout,” are filled with a separate
mixture of water, sand, and “cement”
like material. In some installations, the
tile grout is made from epoxy instead
of cement.
◦Ceramic tile is very diverse with a
myriad of options from natural stone
looks to solid colors in a variety of sizes.
CERAMIC TILES
◦With advanced options for printing on
ceramic, different material patterns
can give extremely realistic look.
◦While hexagons and other tile shapes
are also available, a majority of tiles
come in a linear rectangle or square.
◦In current interior design trends, large
tiles are being used than small tiles -
large tiles can help make small spaces
look larger plus minimum grouting
gives a clean finish.
CERAMIC TILES –Characteristics
◦ Available in endless ranges of colours, finishes & designs
◦ Available in different shapes & sizes with the scope of
customization
◦ Easy to lay
◦ Relatively less costly than stone
◦ Lighter than stone, mosaic.
◦ Hard, compact & resist wear & tear & durable
◦ Scratch, stain & damp-roof as well as anti-slip
◦ Do not require polishing & ready for use the very next day
◦ Easy to clean & maintain
CERAMIC TILES -Application
◦ Bathrooms
◦ Kitchen
◦ Bedrooms
◦ Patios
◦ Decks
◦ Courtyards
Disadvantages of ceramic tiles
◦Cold: the ceramics tile flooring does not absorb or retain heat effectively; making floor
chilly in the winter. Same goes for advantage as in the summer the floor will be cooler
inside while it is sweltering outside.
◦Heavy: because ceramictile flooring is heavy, it is not a good choice for upper-story
installations.
◦Hard: ceramic tiles may be durable and easier to maintain. However, the hard surface
makes standing on the floor for extended periods of time unpleasant. Ceramic tile
impacts can be mitigated by placing soft rugs on such floors.
◦Installation: ceramic tiles are heavier and harder than regular tiles. As a result, they are
handled with care and experienced tile installers are required to install ceramic tiles.
Glazing of tile
◦Glaze is a glassy coat of thickness about 0.1-0.2mm
applied on the surface of tile and then fused into
place by burning it at high temperature.
◦Glazing improves the appearance, makes article
more durable & impervious, gives smooth surface,
produce decorative effect & protect tile from
atmospheric agencies.
◦ Glazing can be transparent like glass or opaque like
enamel. Colored glazes can be obtained by adding
coloring agents or oxides & slats of various metals.
Glazing of tile
◦The glazing is made from silica, fluxes,
stabilizers, colorant for the desired effect,
texture or color, clays and other materials.
◦Types of glazing –
◦Transparent glazing –
Salt◦ glazing –gives brownish color, used for
sanitary pipes & chemical stone ware
Lead
◦ glazing –Use for terracotta, fire-clay
wares & earthen wares
◦Opaque glazing –enamelling
Vitrification Of Tile
◦
Vitrification means "to vitrify" or "to fuse into
glass".
◦Vitrified tiles areceramic tiles with a low
percentage of void space in the rock.
◦It is used as an alternative to granite and marble
flooring, especially outdoors, because of its
water and frost resistance.
◦These tiles come in a variety of styles, patterns
and colors.
◦Vitrified tilesare a mixture of clay, feldspar, silica
and quartz which is made by hydraulic pressing,
which creates the vitreous surface.
Vitrification Of Tile
◦The process of vitrification occurs when the mixture is heated between 900 and 1400°C,
and the clay dehydrates and vitrification (or melting) occurs. Rigidity and strength is
obtained by firing.
◦In vitrification, the flux (egfeldspar) reacts with the ceramic particles and clay to form a
liquid glass. This fills some of the pores. After cooling the liquid forms a rigid glass that
binds the ceramic particles together. The degree of vitrification depends on
temperature and time and as the degree of vitrification increases, strength, durability
and density increase. Or
◦During the process of vitrification, the silica and clay melt and blend together to form a
glass-like element inside each tile, allowing it to retain the original sheen even after
several years of use.
Ceramic Vs Porcelain Vs Vitrified
TILES CERAMIC PORCELAIN RUBBER
Made with red, brown or white Made with white clay - fine Made with clay, silica, quartz &
Composition
clay - coarse clay grained, sand and feldspar. feldspar
Scratch, Staining
& Abrasion Low Relatively high High
resistance
Prepare the Thin-Set Use a Tile Trowel Test the Mortar & Lay Apply Mortar in Sections
Mortar the First Tiles
Level Tiles Finish Laying Full Tiles Measure & Cut Tiles Apply the Grout
• They’re usually thinner than regular ceramic or porcelain tiles &have an almost woodsy feel to them.
•Cement tiles are extremely versatile and can provide you with amazing patterns and colors.
Artificial stones & tiles
◦Also known as cast stone.
◦They are used to replaces thenatural
stonesurfaces at external and internal walls.
◦Produced with lightweight aggregates in
order to have little weight compared to
natural stones.
◦Artificial stones are about 2-4 cm thick and
are manufactured in a variety of designs.
Mosaic stone
49
Terrazzo Flooring
Mosaic Flooring
50
Artificial
Stones Tiles
Types of Artificial Stones
Artificial marble
Some of the artificial stones –
◦Artificial Marble –Made from portlandgypsum, cement and sand.
Final surface is polished before used.
◦Victoria Stone –mixture of granite pieces with Portland cement. The
surfaces hardened by keeping immersed in soda silicate for about
Victoria Stone
two months
◦Imperial Stone -Finely crushed granite is washed carefully and
mixed with Portland cement. The mix is mouldedin desired shape
and then steam cured for 24 hours. The cured blocks are immersed
in silicate tanks for three days. Similar to Victoria stones. This stone
has white veining running on the surface.
Imperial Ston5e2
Types of Artificial Stones
Some of the artificial stones –
◦Ransom stone -also called chemical stone with a Ransom Flooring
compressive strength is at least 32 MPa. Ransom stone is
manufactured by blending silica soda with cement to
provide fancy and ornamental flooring.
◦Bituminous stone -Granite and diorite are soaked in refined
tar to form bituminous stone. Used for providing noise, wear
and dust resistant stone surfaces
◦Flag Stone -Produced by mouldinga mixture of iron slag and
portlandcement. Usedfor surface drains, walkwaysetc.
55
Artificial Stones vs Natural Stones
◦Cavities or grooves can be kept while casting which can be used for fixing various
fittings, pipes, electrical wires etc.
◦Can be made in a single piece and hence the trouble of getting large blocks of stones
is avoided
◦Can be made more stronger than the natural stone
◦Good in resisting deterioration and disintegration caused by atmospheric agencies –
rain, frost etc.
56
Pavers
◦ Pavers or paving stones - flat
construction units made of stones,
brick, or concrete.
◦ Usually used as exterior flooring and
stepping stones.
◦ Used in creating beautiful driveways,
walkways, patios, and pool decks.
◦ Available in almost all colors, shapes,
and sizes & can be installed in a
variety of laying patterns.
◦ They are extremely durable and easy
to maintain, clean & replace.
Pavers
◦ These blocks are aesthetically pleasing,
comfortable to walk on, extremely durable,
and easy to maintain.
◦ Available shapes – Square, rectangle,
hexagonal , octagonal, H-shaped
◦ They are used for making hardscapes on sites.
◦ Installation depends upon the design of the
pav ers.
◦ No adhesive is required if blocks are shaped
in interlocking design.
Source: https://jsbrickcorporation.com/what-are-pavers/
Shapes of Pavers
Four generic shapes of paver blocks each other along with all the vertical
faces when paved in any pattern and
corresponding to the four types of blocks:
4.Type D: 'L' and 'X' shaped paver blocks
1.Type A: Paver blocks with plain vertical that have all faces curved or corrugated
faces, which do not interlock into each and which lock into each other along with
other when paved in any pattern, all the vertical faces when paved in any
pattern.
2.Type B: Paver blocks with alternating plain
and curved/corrugated vertical faces,
which lock into each other along the
curve/corrugated faces, when paved in
any pattern,
3.Type C: Paver blocks having all faces
curved or corrugated, which lock into
Shapes & types of Pavers
Shapes & types of Pavers
Installation of Pavers
◦The soil immediately below the formation level is called subgrade.
Installation of Pavers
Watering at sub-
Surface levelling of Compaction of sub-
Clean the site base for better
site base level
compaction
Spreading sand
Laying paver blocks
over blocks as joint Filling pavers blocks Levelling to
and ramming with
filler for good placed at edges maintain proper
mallet to fit in the
locking between with cement mortar slope
position
the pavers.
CONCRETE BRICK OR CLAY STONE RUBBER PLASTIC
Manufactured using a
concrete mix and water
May either be freshly
to which various Made of clay.
Typically made from manufactured or
additives can be Manufacturing process Made of natural stone.
recycled materials. recycled from plastic
added for color & is same as of brick.
waste.
specific performance
characteristics.
Manufacturing is done by
It's eco-friendly but melting the plastic with water
Cast in forms, and then
Manufactured in a sturdy and tear- and combining the liquid with
heated, and can be
standard size. Can have Can lack uniformity in resistant, plus it's the soil. The mixture is then
obtained naturally in
smooth as well as rough scale. affordable. stirred and poured into paved
many colors by mixing
surface. They are slip-resistant, containers until it dries.
various types of clay.
hard & durable. Surface is hard enough to
resist scratches.
CONCRETE BRICK OR CLAY STONE RUBBER PLASTIC
L
A traditional or Almost all natural stones
They are tough, cost- vernacular design with can be used as paver
Used in packaging,
effective, & versatile great durability and material, common ones
Used in parking areas, construction, textiles,
enough for any application. color retention can be are : Travertine ,
always & driveways. consumer goods,
Majorly, used in heavy-duty achieved by using brick Granite, Basalt, Slate,
R transportation, electronics, etc
areas. pavers. Majorly, used in Flagstone, Fieldstone,
low-traffic areas. Cobblestone.
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Advantages of Pavers
1.Paver blocks do not need special maintenance as compared to concrete or asphalt
surfaces. A simple water washing can help keep the blocks clean and bright.
2.Paver blocks are very durable, and if they are adequately interlocked, they can easily
last for about 20 years. Paver blocks can withstand hefty vehicular load as well.
3.Paver blocks are available in different shapes and colors, making it very versatile.
These blocks can be used at residential as well as commercial premises.
4.Paver blocks are slip-resistant and skid resistant.
5.Paver blocks can be used in any weather conditions.
6.They are very easy to install and do not need any special equipment for its installation.
7.The most important advantage of paver blocks is that they can be easily replaced. If
one of the blocks gets damaged, it can be easily removed and replaced with another
one.
Tiling
◦Tiles are a form of surface covering that are usually used for interior applications. Ceilings, floors, walls,
showers, tabletops and other surfaces can be tiled for both practical and decorative purposes, ranging from
simple squares to intricate mosaics. Common materials used to make tiles include ceramic, glass, concrete,
metal, granite, marble and more, and grouting is required to keep each tile in place.
Paving
◦Paving is a similar form of tile or brick surface covering with a focus on exterior applications. Typically, pavers
are often larger than standard tiles for use on driveways, footpaths, patios, courtyards, landscaping and other
outdoor areas. Unlike traditional tiling, paving does not usually require any adhesive or retaining techniques
when it is placed: a concrete foundation is poured and covered with sand or soft earth before pavers are
laid by hand in the chosen pattern. Pavers are usually thicker than regular tiles but can be thinner with an
adequate substrate.
Cladding
◦Cladding refers to a layer of material that is applied on top of an existing external surface to provide
protection from the elements. It is usually used on the exterior of homes, sheds and other structures to control
water run-off from rain and diminish the effect of strong winds. The finish is not necessarily waterproof, but acts
as a control element at its most basic level. Cladding can even offer secondary benefits such as thermal and
sound insulation, easy cleaning and fire resistance. It also contributes to the aesthetic of the building—planks
are commonly used in a horizontal or vertical arrangement while numerous other patterns can also be
appl ied.
THANK YOU!
JOY K SAJI
ANANT SHARMA
VIDHAN GARG
YUVI JAIN