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TUV INDIA PRIVATE LIMITED

INSPECTION VISIT REPORT


IVR-050212116123/22-1-Rev.0

General:

TUV India Control Number:(SAP 050212116123/22 Branch: Delhi


Number) (8121445454)

Notification Number: EMail Date(s) of Inspection: , 21/11/2023,22/11/2023

Project Name & Location: Thirumavadi project, Inspection Location: PLOT NO 8,13/3 MILESTONE
Virudhachalam, Tamilnadu MATHURA ROAD FARIDABAD

TUV India Client Name: ENMAS EPC POWER PROJECTS End User Name: Thirumavdi Bio Energy Pvt Ltd
LIMITED

DEC / PMC / EPC Name: - DEC / PMC / EPC Assignment -


(If applicable)
Number:
(If applicable)

Vendor Name & Location: TRUE FAB ENGINEERS PVT. LTD. P.O. Number: EEPC/PO/23-24/AA01A1/0087
(Client PO on Vendor)
Dt 17.10.2023

Sub Vendor Name & Location: - P.O. Number:


(If applicable) (If applicable – Vendor PO on Sub Vendor)

Stages Of Inspection:

Kick Off / Pre Inspection Meeting Material Identification Interim Stages

Document Review Final Inspection Re-Inspection

Item Description:

PO Item Item Description / Identification / MTC Number UOM P.O. Offered Acceptable
Item Code Quantity Quantity Quantity
No.
1 REJECTED
- 45° ELBOW(LR) NPS 1 x SCH 40 SA 234 WPB number 2 2 2

2 - 45° ELBOW(LR) NPS 2 x SCH 40 SA 234 WPB number 1 1 1

3 REJECTED
- 90° ELBOW (LR) NPS 1/2 x SCH 40 SA 234 WPB number 4 4 4

4 -
REJECTED 90° ELBOW (LR) NPS1 x SCH 40 SA 234 WPB number 73 73 73

5 - 90° ELBOW (LR) NPS 2 x SCH 80 SA 234 WPB number 9 9 9

6 - 90° ELBOW (LR) NPS 5 x SCH 80 SA 234 WPB number 4 4 4

7 - 90° ELBOW (LR) NPS8 x SCH 80 SA 234 WPB number 3 3 3

8 - 90° ELBOW (LR) NPS 10 x SCH 60 SA 234 WPB number 6 6 6

9 - 90° ELBOW (LR) NPS 12 x SCH 60 SA 234 WPB number 4 4 4

10 - REJECTED CON. REDUCER NPS 2 x 1 x SCH 40 SA 234 WPB number 3 3 0

11 - CON. REDUCER NPS 2 1/2 x 2 x SCH 40 SA 234 WPB number 3 3 3

12 - CON. REDUCER NPS 12 x 10x SCH 60 SA 234 WPB number 2 2 2

13 REJECTED
- EQUAL TEE NPZS 1 x SCH 40 SA 234 WPB number 17 17 17

14 - EQUAL TEE NPS 2 x SCH 80 SA 234 WPB number 5 5 5

15 REJECTED
- UNEQUAL TEE NPS 1 x 1/2 X SCH 40 SA 234 WPB number 3 3 3

16 - UNEQUAL TEE NPS 2 x 1 XSCH 40 SA 234 WPB number 2 2 2

17 - UNEQUAL TEE NPS 12 x 10x SCH 60 SA 234 WPB number 2 2 2

18 - REJECTED 45° ELBOW(LR) NPS 1 x SCH 40 SA 234 WP11 Cl1 number 1 1 0

19 - 90° ELBOW (LR) NPS 1 x SCH 40 SA 234 WP11 Cl1 number 10 10 0


Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End20User to -supply the genuine material
90° ELBOW (LR)
/ item(s) and NPS 1 x inSCH
document(s) 160 SA with
full compliance 234applicable
WP11 CL1 number
Order, Specification, Technical, 1 Guarantee requirements.
Quality, Quantity, Warranty, 1 1
Supplier / Manufacturer /
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
21 - 90° ELBOW (LR) NPS 8 x SCH 80 SA 234 WP11 CL 1 number 8 8 -
item(s) and document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
only to technical content in the calibration certificate.
22 This- document is the property
Copyright: 90°ofELBOW(SW) NPS
TUV India Pvt. Ltd. and 1/2notx be
should 3000# SAexcept
reproduced, 182inFfull
304without the consent of TUV India number
Pvt. Ltd. 3 3 3
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Reference Documents:
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Page 1 of 6
Sr.
15 - UNEQUAL TEE NPS 1 x 1/2 X SCH 40 SA 234 WPB number 3 3 3

16 - UNEQUAL TEE NPS 2 x 1 XSCH 40TUV


SA 234INDIA
WPB PRIVATE LIMITED
number 2 2 2

17 -
INSPECTION VISIT REPORT
UNEQUAL TEE NPS 12 x 10x SCH 60 SA 234 WPB number 2 2 2
IVR-050212116123/22-1-Rev.0
18 - 45° ELBOW(LR) NPS 1 x SCH 40 SA 234 WP11 Cl1 number 1 1 0

19 - REJECTED 90° ELBOW (LR) NPS 1 x SCH 40 SA 234 WP11 Cl1 number 10 10 0

20 REJECTED
- 90° ELBOW (LR) NPS 1 x SCH 160 SA 234 WP11 CL1 number 1 1 1

21 - REJECTED 90° ELBOW (LR) NPS 8 x SCH 80 SA 234 WP11 CL 1 number 8 8 -

22 - 90° ELBOW(SW) NPS 1/2 x 3000# SA 182 F 304 number 3 3 3

Reference Documents:

Sr.
Document Name Client Document Number Vendor Document Number Approval Status
No.

1 PR/MR/ARM Not Applicable Not Applicable Client Document

2 QAP/ITP/QCP Not Applicable Not Applicable Not Applicable

3 Drawing(s) Not Applicable Not Applicable Not Applicable

4 Datasheet(s) Not Applicable Not Applicable Not Applicable

5 Procedure(s) Not Applicable Not Applicable Not Applicable

6 Others(Specify) Scope of Inspection as per purchase Not Applicable Not Applicable


order

Inspection Activities Carried Out:

Stages Witnessed:

1 Witnessed 100% Visual inspection of offered lot of each line item on accessible area - No injurious surface imperfections were
observed.
Witnessed 100% Marking inspection of offered lot of each line and co-related with IBR certifacte and found acceptable for 2" and
above size.

2 Only Schdule and material grade punched for below 2" fitttings. Size ,Heat Number and Batch number marking not available on
fittings. Vendor have attached paper tag for identification marking. unable to correlated the fitting with IBR certificate.

3 Po S.No 18 45 deg Elbow 1" sch 40 WP11 after some rectification Thickness verified and found less thickness hence not acceptable
Po S.No 19 90 Deg Elbow 1" sch 40 WP11 observed pitting and some pcs less thickness Hence not acceptable.
Po S.No 10 Conc Reducer 2x1 sch 40 WPB observed surface imperfaction Hence not acceptable

4 PMI Witnessed for material grade WP11 and SS304 for Item number PO S.No 20 and 22 found to meet the specification requirement.

5 PMI Witnessed for Po S.No 21 Elbow 8" Sch 80 WP11 Elbow chromium content observed 0.79% to 0.81% against 1% minimum Hence Not
acceptable.

Documents Reviewed:

1 UT Report reviewed and found acceptable as per specification.

2 PMI repory reviewed and found acceptable as per specification except Item no 21.

Details of Equipment(s) / Instrument(s) used for measuring / testing During Inspection:(Refer Notes)
NABL / OTHER NON-NABL
Sr. Detail of Range ID Validity till Calibration Certificate CERT. BODIES /
Equipment(s)/ Date Number NABL Traceability
No. Instrument(s) Please tick or Write Yes (whichever is applicable)

See Note 1 & 2 See Note 3


1 - -
2 - -
Notes:
1) Other Certifying bodies are: NPL-India, CIPM (International Committee for Weights & Measures), ILAC & APLAC MRA Signatories.
2) Visiting inspector to ensure continued suitability for intended use, periodic maintenance, proper identification and valid calibration records and traceability to known National / International standards of the measuring Instrument(s) / testing
equipment(s).

3) Non NABL: If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited only to technical content in the calibration
certificate.

4) In lieu of table above inspectors may collect master list from manufacturer / vendor/ sub vendor with all above details clearly highlighting the details of instrument(s) / equipment(s) used during inspection.

Conclusion :

PO Item No Po serial no 1 to 9,11 to 17,20 and 22 Acceptable.


PO Item No Po serial no 10,18,19 and 21 not Acceptable
Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
IRN can be issued for PO item Numbers Po serial no 1 to 9,11 to 17,20 and 22 for remaining concerns are open.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End User to supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer /
Pending activities from this Visit:
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
Noneand document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
item(s)
only to technical content in the calibration certificate.
Identification
Copyright: ofisinspected
This document Item(s):
the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Hard stamped as for PMI witnesssed PO Serial Number 20,,21 and 22.
Page 2 of 6
Areas of Concerns:
equipment(s).

3) Non NABL: If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited only to technical content in the calibration
certificate.
TUV INDIA PRIVATE LIMITED
4) In lieu of table above inspectors may collect master list from manufacturer / vendor/ sub vendor with all above details clearly highlighting the details of instrument(s) / equipment(s) used during inspection.
INSPECTION VISIT REPORT
Conclusion : IVR-050212116123/22-1-Rev.0
PO Item No Po serial no 1 to 9,11 to 17,20 and 22 Acceptable.
PO Item No Po serial no 10,18,19 and 21 not Acceptable
IRN can be issued for PO item Numbers Po serial no 1 to 9,11 to 17,20 and 22 for remaining concerns are open.
Pending activities from this Visit:

None
Identification of inspected Item(s):

Hard stamped as for PMI witnesssed PO Serial Number 20,,21 and 22.
Areas of Concerns:

1. Po S.No 18 45 deg Elbow 1" sch 40 WP11 after some rectification Thickness verified and found less thickness hence not acceptable.
2. Po S.No 19 90 Deg Elbow 1" sch 40 WP11 observed pitting and some pcs less thickness Hence not acceptable.
3. Po S.No 10 Conc Reducer 2x1 sch 40 WPB observed surface imperfaction Hence not acceptable
4. PMI Witnessed for Po S.No 21 Elbow 8" Sch 80 WP11 Elbow chromium content observed 0.79% to 0.81% against 1% minimum Hence Not
acceptable.
5. Only Schdule and material grade punched for below 2" fitttings. Size ,Heat Number and Batch number marking not available on fittings.
Vendor have attached paper tag for identification marking.
Non Conformities raised / Discrepancies observed during inspection (If Any, Mention TUV India NCR Number):

Attachments:

Inspection records – Master List of calibrated


Total Page Nos. Instruments / equipment :

Inspection Photos –
4 to 6 Others (Specify) :
Refer Page Nos.

Authorised Signature:

TUV India representative: Vendor / Sub Vendor Representative (If Applicable):

Name: Krishna Chandra Maurya Date:23/11/2023 Name:

Distribution List: TUVI Client / End User TUVI Executing Branch / TUV Originating Branch Vendor / Sub Vendor
Revision Number (If Applicable) [0] : -
This Document Supersedes IVR No. :-

Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End User to supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer /
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
item(s) and document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Page 3 of 6
TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR-050212116123/22-1-Rev.0

Inspection Pictures :

Offered Fitting Offered Fitting

Offered Fitting Visual Inspection

Marking Verification IBR Stamp

Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End User to supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer /
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
item(s) and document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Page 4 of 6
TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR-050212116123/22-1-Rev.0

Inspection Pictures :

UT Calibration Marking Verification

Marking Verification !" 45 Deg Elbow thickness

UT Witnessed

Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End User to supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer /
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
item(s) and document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Page 5 of 6
TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR-050212116123/22-1-Rev.0

Inspection Pictures :

1" Elbow Surface before rectification PMI

Elbow thickness 1" Elbow Surface after rectification

Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client
/ End User to supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer /
stockiest is wholly legally responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the
documents, within its agreed scope against written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material /
item(s) and document(s). If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited
only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE)
801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R13 / TIIMES; Revision Date: 27.10.2023
Page 6 of 6

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