CAN BUS HARNESS LOCATION

CONNECTOR
MDU
X12
A - CAN-H
B - CAN-L
X93,R4 CAN CONNECTOR
MDU
X13
A - CAN-H
B - CAN-L

CAN TERMINATOR
RESISTOR

CAN TERMINATOR X94,R3 120 Ohms

RESISTOR

120 Ohms

CONNECTOR
CCU
X5
D3 - CAN-H
E3 - CAN-L
DIAG CAN
CCU CAN

ECU CAN

MDU CAN
TCU CAN

X16 - A

X13 - A
X95 - C

X16 - C

X13 - C
X16 - B

X13 - B
X18 - A

X19 - A
X18 - C

X19 - C

X95 - B

X95 - A
X18 - B

X19 - B

120 OHM 3 WAY 120 OHM 3 WAY CAN CONNECTOR

SHIELD

DEUTSCH CAN DEUTSCH CAN

TERMINATOR TERMINATOR
DIAGNOSTIC
CAN CONNECTOR
X16
X94 - A YL 1.0 X93 - A
ECU
A - CAN-H
X94 - B GN 1.0 X93 - B
X19
B - CAN-L
X94 - C SHIELD X93 - C
A - CAN-H
CAN CONNECTOR
B - CAN-L
TCU
X95
A - CAN-H CAN CONNECTOR
B - CAN-L CCU
X18 A and B
"CAN" WIRES TWISTED PAIR CONNECTOR A - CAN-H
ECU CONNECTOR B - CAN-L
CAN_H CONNECTOR
X7 TCU (BLACK)
DIAGNOSTIC ALLISON X169
CAN_L 21-19 - CAN-H
X15 13 - CAN-H
21-21 - CAN-L BELL TRAINING CENTER
C - CAN-H 29 - CAN-L
TR000469
GROUND B35D B40D REVISION 01
D - CAN-L

PAGE 17
 SAE J1939 CAN BUS
ECU
TCU
MR LOW SPEED
GR
A Y

MERCEDES
BENZ CAN
CK
BLA
UE
BL

UE
BL

DIAGNOSTIC

ADM21-20
MDU
CCU

TCU-25

G
D

H
TCU-7

A
F

J
X15
ADM21-21
n/min

ADM21-19 888888888888

20
30
40
km/h 50
8 NRAUTO
MENU

20 30 60
mph
BACK

10
10 40
70 8888 n/min

0 50
NEXT
0 80
88888

88888.8
MILES / Km
volts
SELECT

SHIELD
SHIELD

GN 1.0
GN 1.0

GN 1.0

YL 1.0
YL 1.0

YL 1.0
SHIELD CCUJ1A-E2 SHIELD SHIELD

GN 1.0 CCUJ1A-E3 MDUJ1-B GN 1.0

YL 1.0 CCUJ1A-D3 MDUJ1-A YL 1.0

DIAG CAN
CCU CAN

ECU CAN

MDU CAN
TCU CAN

X16 - A

X13 - A
X95 - C

X16 - C

X13 - C
X16 - B

X13 - B
X18 - A

X19 - A
X18 - C

X19 - C

X95 - B

X95 - A
X18 - B

X19 - B

120 OHM 3 WAY 120 OHM 3 WAY

SHIELD

DEUTSCH CAN DEUTSCH CAN

TERMINATOR TERMINATOR

X94 - A YL 1.0 X93 - A

X94 - B GN 1.0 X93 - B

BELL TRAINING CENTER
TR000468
X94 - C SHIELD X93 - C B35D B40D REVISION 01

PAGE 18
ALLISON HD 4560 CROSS SECTION

BELL TRAINING CENTER

TR000066
B40D REVISION 01

PAGE 183
 ALLISON HD 4560 POWER FLOW
C3 C4 C5
C2

C1

LINE DRAWING

P1 P2 P3
INPUT(ROTATING CLUTCH MODULE AND P1 SUN GEAR)
MAIN SHAFT
P2 PLANETARY SET AND P3 RING GEAR
P1 PLANETARY SET AND P2 RING GEAR
P1 RING GEAR
OUTPUT
BELL TRAINING CENTER

CLUTCHES C1-C5 TR000067

B40D REVISION 01

PAGE 184
 ALLISON HD 4560R ELECTRONIC CONTROL WTEC III
X173 X168 X170
Engine B OR/YL X162 - 16 BK/BN 30 Engine Speed - Lo GPI 1(-) 11 PL/RD X6 - 14
Speed
BN X162 - 17 BN 14 Engine Speed - Hi GPI 3(+) 13 GN/BK X6 - 15
Sensor A
GN X162 - 23 GN 32 Output Speed - Lo Analog Ground 24 PL/BK X6 - 17

YL/PK X162 - 15 WH/GY 16 Output Speed - Hi GPI 7(-) 29 PL/BL X6 - 18

X175 BL
X162 - 18 BL 31 Turbine Speed - Lo GPI 8(-) 30 PL/WH X6 - 19
Output B
OR
U
Y
X162 - 19 OR 15 Turbine Speed - Hi A
GPI 5 (-) 27 PL/GN X6 - 20
C
Speed GR

Sensor A GN/PL X162 - 5 GN/PL 3 F Sol Power (F-Hi) T GPO 5(-) 19 RD/GN X6 - 21

WH/YL X162 - 6 WH/YL 22 F Sol Lo GPO 8(-) 5 GY/BK X6 - 22

X172 WH/BL X162 - 21 WH/BL 12 C3PS Input Digital Ground (GPI) 31 OR/BK X6 - 4
CK
B BLA
Turbine PK X162 - 4 PK 9 Sensor Power BL
UE
GPI 10(-) 14 WH/PL X6 - 10
Speed
YL/RD X162 - 20 YL/RD 13 Trans ID GPO 3(+) 22 GY/RD X6 - 24
Sensor A
BK X162 - 13 BK 25 Analog Ground GPO 2(-) 3 GY/GN X6 - 25

BL/WH X162 - 22 BL/WH 26 Oil Level Sensor Input BL

UE GPO 1(-) 2 GN/PK X6 - 26
X171
WH/GN X162 - 7 WH/GN 4 A Sol Lo GPO 4(-) 18 YL/WH X6 - 17
U
OR/WH X162 - 9 OR/WH 20 B Sol Lo Vehicle Speed 20 GN/BL X6 - 28
V A-Hi
B.E Sol Power
BN/GN X162 - 8 BN/GN 2 Reverse Warning (-) 4 WH/BK X6 - 8 WH/RD R2-85 97 12
E
GN/RD X162 - 2 GN/RD 5 C Sol Lo Neutral Start (+) 6 WH/BN X6 - 9 BN/RD R1-86 92 8
F Sol F
BL/GN X162 - 12 BL/GN 21 D Sol Lo BK/BL SW14-5 61 6
C3 PS X A-Hi
Oil Level A.D.J Sol Power GPI 2(-) 12 BK/GN X6 - 3
OR/BL X162 - 1 BN/BK 1 BK/BL R14-87 62 6
Sensor D
Trans Id BN/YL X162 - 10 BN/YL 6 E Sol Lo Ignition Sense 26 RD/WH X6 - 6 RD Fuse1-1 5 2
W A-Hi
C.G Sol Power
YL/BN X162 - 11 YL/BN 17 1 GN/BN X6 - 5 GN Fuse2-1 8 2
N Battery Power
PK X162 - 3 WH/RD 7 G Sol Lo 16
Y
BN/RD X162 - 14 BN/RD 27 Sump Temp Input 17 BK X6 - 2 BK 2.5
A Sol G Battery Ground
GN/WH X162 - 26 GN/WH 8 J Sol Lo 32
B Sol J
YL X162 - 28 YL 19 H.N Sol Power (H.N-H) Chassis Ground 25 E1
H
BL/RD X162 - 27 BL/RD 24 N Sol Lo

Shift Selector Mode Input

C Sol 28
B
9

Shift Selector Display

WH X162 - 24 WH 23 H Sol Lo

J 1939 Controller Lo
J 1939 Controller Hi
D Sol M 10
X162 - 25 OR/GN 28 Ret Temp Sensor Input

Battery Ground
A 8

Sensor Power

Battery Power

J 1939 Shield
YL 18 7
OR/GY

E Sol K

ISO 9141

GPI 12(-)
GPO 6(-)

GPO 7(-)
GPI 4(+)
10 15

GPI 6(-)

GPI 9(-)

SCI Lo
BK

PSS P

SCI Hi
PSS 1

PSS 2

PSS 4

PSS 8
L 29 21
G Sol 23
C GY/BL 11 RMR
19
20
21
22
23
24
25
31
30
11 27 32 15 5 6 7 8 9 14 10 3 16 2 18 26 28 17 1 13 29 12

4
sump temp P
7 Speed J Sol e
{
X169

Only
N Sol f

g RD/YL

GY
GY
RD
GY/WH

RD/GY
BK/GY

RD/BL
BK/RD
BK/PK

PK/BK
BK/WH

BK/BL
BN/WH

BN/BL
RD/BK
YL/BK
X6 - 23

YL/BL
BL/BK
RD

PL

BL/OR
X6 - 16

X6 - 1

BL/YL
YL/GN

X6 - 11
X6 - 12
X164 - 1
X164 - 5
X164 - 3

X164 - 6

X164 - 2

X164 - 4

BL X6 - 7 BL/WH
GY/YL

YL/GY

RD

BK
X176

X174

X166

Volt Reg

Volt Reg

Fuse1-1

Diag-H
SW4-6

Diag-J
X163

B A B A B A
NOTE :

X165 - 31
X165 - 13

X165 - 30
X165 - 29

X167 - C
ALL WIRES 1.5mmØ

X167 - A

X167 - B
Retarder Retarder Retarder F G H W J K U T P L A B C D E S M N R V
UNLESS OTHERWISE 99 98 6 38 85 84
Solenoid Temp Accum. 3 5 6 2 1 4
SPECIFIED. K Primary Shift Selector
Sensor Resistor 12 Retarder Modulation Request 12 2 3 8 8

BELL TRAINING CENTER

TR000082
B40D REVISION 01

PAGE 295
HYDRAULIC SCHEMATIC STEERING CYLINDERS LIFT CYLINDERS
TRANSMISSION
COOLER FAN
HYDRAULIC
COOLER
MOTOR 14CC
L R
T
P1
B1 A B
T1

L R

PISTON ACCUMULATORS
240 240 T T
TEST POINT P2
MANIFOLD 80 80 80 80 NON BRAKED
B2 AXLE
T2 P P
MP2 MP1 M4 WET DISC BRAKE TRANSMISSION
THERMAL THERMAL
PRESSURE PRESSURE
VALVE VALVE
SERVICE
BRAKE VALVE
BRAKE
100 BAR
A4

80
S4
110
M6 M5
M4 B6 A6 A5 B5

4 5
3

B A
2 LS2
9
XB T
190 A1
Ls
80
1
7 X4
6 17
280
TP1 170
P [P1]

T P MP1 8 [A]
19 M1
SP1 [P2]
5

P P LS
11
P1 10 LS LS LS1

T
X 18
13
RESIDUAL T2
11 T
19 BAR FAN DRIVE CONTROLLER
COMPENSATOR CHECK 16
VALVE
14 280
190 BAR X3
MANIFOLD 190
MP2 A
BLOCK 12 15

P2 P3 L3 L1 L2 T3
MP3 ML3 ML1
WHEEL

B
MANIFOLD FAN DRIVE CONTROL
VALVE VALVE VALVE
EMERGENCY HV 08
S
STEERING PUMP

A10
X X

A5

A7
A9
A4

A8

A3
A6
A2
RESIDUAL RESIDUAL
30 BAR 28 BAR A A1
COMPENSATOR COMPENSATOR
CHECK VALVE
250 BAR 250 BAR TANK RETURN MANIFOLD
MANIFOLD BLOCK

B B
ENGINE

BREATHER
M
RETURN
FILTER

SERVICE PUMP [1] 60CC SERVICE PUMP [2] 60CC B MESH SUCTION
BELL TRAINING CENTER
STRAINER
TR000064
MAIN HYDRAULIC PUMP 120CC B40D REVISION 01

PAGE 311
 VOAC BLOCK 7 2 PLUG / 15Nm

VIEWS
VIEW 02 ORIFICE / SIZE 2.5 / 3Nm

A5 VIEW 09 ORIFICE / SIZE 0.7 / 3Nm

A6
O2

B5
PARKER

B6

VIEW D
17
9
PLUG / 15Nm 4 5 3 1

15
PLUG / 30Nm

09
8

M5
M6

S4
M10X20 LIFTING EYE

LSU
XB
X3
M4 PARKER

X4

B
SP1
14

ML1

FD
VIEW B 13 VIEW A
10

T2
11

ML3
L3

MP2

A
PARKER
PARKER

20
VOAC BLOCK

MP1
TP1

LSFD
P3

VOAC

MP3
FAN DRIVE CONTROL

BIN TIP SECTION

PNEUMATIC TIP SECTION

16
XB XA
SWITCH'S (STEERING AND BRAKES) VIEW C 19

TEST PIONTS

PLUG / 80Nm
ADJUSTABLE VALVES (XB,X4,X3)
LEGEND
1 XB PRESSURE REDUCING VALVE / 60Nm
PRIORTY VALVE 18
2 02 ORIFICE / SIZE 2.5 / 3Nm 12
LOCK NUT / 80Nm

5 4 3 CHECK VALVE / 30Nm

ACCUMULATOR
6 X4 ACCUMULATOR CHARGE VALVE / 60Nm
7 MAIN RELIEF / Nm60 P2
SOLENOIDS (LS,FAN,BIN FLOAT) L1
8 PRESSURE CUT OFF VALVE / 30Nm
ORIFICE'S (09,02) 9 09 ORIFICE / SIZE 0.7 / 3Nm L2

10 PRIORITY STEERING & BRAKE VALVE/ 140Nm

PLUG / 60Nm
CHECK VALVES 11 CHECK VALVE / 100Nm CLAMPING RODS
12 CHECK VALVE / 65Nm P1
MAIN RELIEF 18 14 13 SHUTTLE VALVE / 10Nm
T3
15 X3 STEERING RELIEF [LS] / 30Nm
SHUTTLE VALVES (13,14,18) 16 BIN FLOAT SOLENOID
17 FD SOLENOID / 60Nm BELL TRAINING CENTER
PRESSURE TR000065
19 CHECK VALVE / 30Nm B40D REVISION 01

TANK 20 SERIAL NUMBER PLATE

PAGE 310
SOLENOID SWITCHES PRESSURE SWITCHES

PNEUMATIC
QUICK COUPLER

VIEWS ABBREVIATIONS (INSIDE CAB)

DESCRIPTION SIZE
ABB
TLA TIP LEVER AIR SUPPLY FF6
TLX TIP LEVER EXHAUST FF6
TLD TIP LEVER DOWN FF6
TLU TIP LEVER UP FF6
PBS PARK BRAKE SOLENOID FEED FF12
SOLENOID SWITCHES PBA PARK BRAKE AIR SUPPLY FF12
PBX PARK BRAKE EXHAUST FF12
S SEAT FF6
AA3 AUXILIARY AIR SUPPLY PLUG M14 PLUG

VIEW D AT AUXILIARY THROUGH CONNECTION FF6

PNEUMATIC BLOCK

HORN SOLENOID

TLD
TRANSFER CASE SOLENOID & PRESSURE SWITCH

CONTROL TRACTION DIFFERENCIAL

AT
SOLENOID & PRESSURE SWITCH

PBS
BIN UP PRESSURE SWITCH

PARK BRAKE SOLENOID & PRESSURE SWITCH

TLA
5MM THREADED HOLE FOR
EXHAUST BRAKE VALVE SOLENOID EARTH TO SENDER UNIT

TLU
PNEUMATIC PRESSURE SENDER UNIT
VIEW B VIEW A
HOSE CONNECTORS

S
AA3
BLANKING PLUGS

PBA
EXHAUST FILTERS

PBX
SOLENOID EXHAUST FILTERS

PNEUMATIC QUICK COUPLER

ORIFICE FITTING

TLX
PB CHECK VALVE

VIEW C
DS TC TVU TVD

DS2 ABBREVIATIONS (OUTSIDE CAB)

ABB DESCRIPTION SIZE
TVU TIP VALVE UP - 4 JIC
TVD TIP VALVE DOWN - 4 JIC
TC2
TC TRANSFER CASE - 4 JIC
PB
DS CONTROL TRACTION DIFFERENCIAL - 4 JIC
DS2 CONTROL TRACTION DIFFERENCIAL - 4 JIC
TC2 TRANSFER CASE 2ND PORT PLUG M14 PLUG
AT AUXILIARY THROUGH CONNECTION M10 PLUG
AT
AS MAIN AIR SUPPLY - 8 JIC
H HORN - 4 JIC
AA2 EB EXHAUST BRAKE - 4 JIC
PB PARK BRAKE - 8 JIC
H AS EB BELL TRAINING CENTER
AA2 AUXILIARY AIR SUPPLY PLUG M14 PLUG TR000091
B40D REVISION 01

PAGE 331
PNEUMATIC SCHEMATIC
BIN TIP
LEVER

MOMENTRY SEAT
SWITCH LEVER
1 22

3
PARK BRAKE BIN DOWN
LEVER HOLD SOLENOID

PBS BIN UP CTD TC

PRESSURE PRESSURE PRESSURE PRESSURE
SWITCH SWITCH SWITCH SWITCH
EB & EVB VDO CTD TC HORN
SOLENOID SENDER PBS SOLENOID SOLENOID SOLENOID SOLENOID

INSIDE
PBA PBX PBS TLA TLX TLU TLD S CAB

AS OUTSIDE
CAB
EB CHECK PB TVU TVD TC H
EXHAUST VALVE EXHAUST EXHAUST EXHAUST
SILENCER
SILENCER ORIFACE SILENCER
QUICK
COUPLER

TRANSFER
CASE

PB CTD
HYDRAULIC SPOOL
EB
BIN UP BIN DOWN CTD HORN
EVB

AIR DRIER REGULATOR VALVE

CTD

COOLER
PIPE

AIR COMPRESSOR
RESERVOIR

PURGING
DRAIN RESERVOIR
BELL TRAINING CENTER
TR000092
SOLENOID B40D REVISION 01

PAGE 330