LIST MODUL INTERNATIONAL WELDING INSPECTOR

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WELDING TECHNOLOGY (M1)

M1.1 WELDING PROCESSES AND EQUIPMENT

M1.1.1 General Introduction to Welding technology
M1.1.2 Oxy-Gas Welding and Related Processes
M1.1.3 The Arc and power sources for arc welding
M1.1.4 Tungsten-Inert Gas Welding
M1.1.5 MIG/MAG and Flux Core Arc Welding
M1.1.6 MMA Welding
M1.1.7 Submerged-Arc Welding
M1.1.8 Resistance Welding
M1.1.9 Other Welding Processes-Laser: Electron Beam: Plasma
M1.1.10 Other Welding Processes- Other than 1.9
M1.1.11 Cutting, Drilling and Other Edge Preparation Processes
M1.1.12 Surfacing and Spraying
M1.1.13 Fully mechanized processes and Robotic
M1.1.14 Brazing and Soldering
M1.1.15 Joining Processes for Ceramics and Composites

LIST MODUL INTERNATIONAL WELDING INSPECTOR

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WELDING TECHNOLOGY (M1)
M1.2 MATERIALS AND THEAIR BEHAVIOUR DURING WELDING
M1.2.1 Structure and Properties of Metals Steel
M1.2.2 Iron - Carbon Alloy
M1.2.3 Manufacture and Classification of Steel
M1.2.4 Structure of the Welde Joint
M1.2.5 Cracking Phenomena and imperfection in Welding of steels
M1.2.6 Fractures and Different Kind of Fractures
M1.2.7 Heat Treatment of Base Materials and Welded Joints
M1.2.8 Carbon, low alloyed, fine grained and thermomechanicaly treated steels (ISO/TR 15608 Gr, 1, 2, 3)
M1.2.9 Introduction to weld ability of low alloyed and high alloyed steels
M1.2.10 Low alloyed creep resistant steels (ISO/TR 15608 Gr 4, 5, 6)
M1.2.11 Low alloy steels for cryogenic application (ISO/TR 15608 Gr 9)
M1.2.12 Introduction to Corrosion
M1.2.13 Stainless and Heat Resistant Steels (ISO/TR 15608 Gr 7, 8, 10)
M1.2.14 High Mn Carbon steel (ISO/TR 15608 Gr 11)
M1.2.15 Cast Irons (ISO/TR 15608 Gr 71 to 76) and cast steels
M1.2.16 Nickel and Nickels Alloys(ISO/TR 15608 Gr 41 to 48)
M1.2.17 Aluminium and Alumunium Alloys (ISO/TR 15608 Gr 21 to 26)
M1.2.18 Nonferrous materials (other than Nickel and aluminium)
M1.2.19 Joining Dissimilar Materials
M1.2.20 Introduction to Wear
M1.2.21 Protective Layers
 LIST MODUL INTERNATIONAL WELDING INSPECTOR
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WELDING TECHNOLOGY (M1)
M1.3 CONSTRUCTION AND DESIGN
M1.3.1 Basic Theory of Structural System and Fundamentals of Strength of Materials
M1.3.2 Welded joint design
M1.3.3 Fabrication drawing
M1.3.4 Behaviour of Welded Structures Under Different Types of Loadings
M1.3.5 Design of Alumunium Alloys Structures
M1.3.6 Introduction to Fracture Mechanics

WELDING TECHNOLOGY (M1)

M1.4 FABRICATION, APPLICATION ENGINEERING

M1.4.1 Welding Stresses and Distortion
M1.4.2 Plant Facillities, Welding Jigs and Fixtures
M1.4.3.1 Health and Safety General
M1.4.3.2 Health and Safety Oil & Gas
M1.4.3.3 Health and Safety Radiation
M1.4.4 Repair Welding

LIST MODUL INTERNATIONAL WELDING INSPECTOR

 WELDING INSPECTION (M2)
M2.1 QA / QC IN INSPECTION
M2.1.1 Scope of activity, terms and definition
M2.1.2 Role of welding inspections personnel
M2.1.3 Management of Inspection function
M2.1.4 Quality asssurance principles in welding
M2.1.5 Welders/welding operators and welding procedures approval
M2.1.6 Measurement inspection and control during welding
M2.1.7 Types of imperfections
M2.1.8 Evaluation of imperfections
M2.1.9 Engineering critical assessment

LIST MODUL INTERNATIONAL WELDING INSPECTOR

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WELDING INSPECTION (M2)
M2.2 TESTING OF WELDS AND REPORTING
M2.2.1 Destructive testing of welded joint
M2.2.2 Overview of NDT method
M2.2.3 Visual Inspection
M2.2.4.1 Liquid penetrant testing (PT) ( General )
M2.2.4.2 Liquid penetrant testing (PT) ( Specific)
M2.2.5.1 Magnetic particle testing (MT) ( General )
M2.2.5.2 Magnetic particle testing (MT) ( Specific)
M2.2.6.1 Radiography testing (RT)( general)
M2.2.6.2 Radiography testing (RT) ( Specific)
M2.2.7.1 Ultrasonic testing (UT) ( General)
M2.2.7.2 Ultrasonic testing (UT) ( Specific)
 M2.2.8 Advanced and other NDT methods
M2.2.9 Critical review of selection of NDT methods
M2.2.10 Other test methods (Pressure testing, dimensional test, etc.)
M2.2.11 Qualification and certification of NDT personnel
M2.2.12 Documents for quality control in welding
M2.2.13 Economics in welding inspection

WELDING INSPECTION (M2)

M2.3 PRACTICAL WORK AND TESTING
M2.3.1 Radiogrhapic Interpretation
M2.3.2 Witnessing mechanical tests
M2.3.3 Visual Inspection of weld
M2.3.4 Metallographic (Micro and macros)
M2.3.5 Liquid Penetrant and Magnetic Particle testing
M2.3.6 Ultrasonic Testing (Advanced techniques for IWI-C)
M2.3.7 Witnessing welders approval (for IWI-B) and WPQRs (for IWI-S)
M2.3.8 Application of testing in different fields and case studies (not only NDT)

PROJECT (M3)
M3.1 DFCI- Boiler
M3.2 DFCI - Construction & Design
M3.3 DFCI - Pressure Vessel
M3.4 DFCI - Power Piping
M3.5 Discussion Welding Qualification
M3.6 DFCI - Storage Tank

WI & TDCW (M4)

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M4.1 General Welding Inspection
M4.2 Technical Drawing

WELDING PRACTICAL (M5)

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M5 practical welding