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International Journal of Pavement Engineering, 2016

Vol. 17, No. 6, 478–488, http://dx.doi.org/10.1080/10298436.2014.993205

Experimental identification and mechanical interpretation of the interaction behaviour between


concrete paving blocks
J. Füssla*, W. Kluger-Eiglb and R. Blabb
a
Institute for Mechanics of Materials and Structures, TU Vienna, Vienna, Austria; bInstitute of Transportation, TU Vienna, Vienna,
Austria
(Received 11 November 2014; accepted 23 November 2014)

In recent years, concrete block (CB) pavements have become a favourite alternative to asphalt pavements, mainly in intra-
urban regions due to their architectural design possibilities. Unfortunately, this trend is restrained by a lack of adequate
design methods to assess the load capacity and durability of such pavements. Especially, the mechanical performance of the
vertical joints between CBs is often not depicted realistically enough. For this reason, in this work three new experiments are
proposed to determine the mechanical behaviour of the joints between the CBs, and thus the load transmission capability of
different joint formations. Mechanical models and the corresponding material parameters to describe the joint behaviour are
identified from the experimental results. Finally, performance optimisation of block pavements with respect to their jointing
behaviour should become possible.
Keywords: block pavements; concrete blocks; joint behaviour; shearing tests; Mohr– Coloumb friction

1. Introduction and motivation The nonlinear behaviour of unbound base layers (due
Within the last decades, block pavements have been to the granular material structure) is often modelled by the
almost completely replaced by asphalt and concrete simple two-parameter k 2 f model (Hicks and Monismith
pavements, and are only applied to lowly stressed areas, 1971), which suggests that the resilient modulus is
such as sideways, cycle tracks, pedestrian zones or parking proportional to the mean stress raised to a power, and
spaces. In recent years, the higher attractiveness of well- further developed models such as the three-parameter
designed block pavement systems compared with common model according to Uzan (1985), the Dresden model
asphalt pavements has encouraged the use of block (Gleitz 1996) and the isotropic or anisotropic Boyce model
pavements for public highways, especially in intra-urban (Boyce 1980, Hornych et al. 1998). A good overview of
regions. Moreover, the modest replacement of parts of the the basic models for the resilient response of unbound
pavement makes the accessibility of supply lines easier. layers is given in Lekarp et al. (2000). The plastic material
This trend is restrained by a lack of adequate design behaviour is either described by classical failure criteria,
methods to assess the load capacity and durability of such according to Mohr – Coulomb or Drucker – Prager, or/and
pavements. The challenge of performance prediction of by the ‘shakedown’ concept described in Werkmeister
block pavements can be distinguished into two main tasks: et al. (2001). A comprehensive model for granular layers,
the assessment of (i) the vertical deformation behaviour from non-linear elastic material behaviour up to plastic
(see Figure 1(a)), and (ii) the resistance of the block shakedown considerations, and the implementation into a
pavement against horizontal loading (braking and finite-element code can be found in Chazallon et al.
centrifugal forces from traffic) (see Figure 1(b)). (2009). The material properties required for these models
While the former mainly depends on the nonlinear are mainly obtained from comprehensive static and cyclic
material behaviour and the accumulation of permanent triaxial testing programs, e.g. presented in COURAGE
strains of the underlying base layers, the latter exclusively (1999).
depends on the joint behaviour and the interaction between For the description of the load bearing behaviour of the
blocks, respectively, of the block pavement system. This block layer itself, only few experiments were developed in
work only deals with the interaction behaviour between recent years. Most of them are of macroscopic nature,
paving blocks, nevertheless, for the sake of completeness considering the whole pavement structure under different
and to show that for the vertical performance prediction loading and boundary conditions. In Lerch (2005) and
several modelling approaches already exist, the most Oeser et al. (2006), full-scale laboratory tests on block
common methods for modelling the base layers are briefly pavements were conducted to investigate the influence of
addressed in the following paragraph. dynamic horizontal and vertical loads on the deformation

*Corresponding author. Email: josef.fuessl@tuwien.ac.at


q 2015 Taylor & Francis
2 International Journal of Pavement Engineering 479

(a) (b)

Figure 1. Governing failure mechanisms for block pavements: (a) ‘rutting’ due to plastic deformation of the base layers and (b) large
horizontal displacements due to shear failure in the joints.

of different concrete block (CB) pavements. In Rohleder shape of the blocks, the joint width, the filling degree and
(2002), a special testing device was used to apply the filling material. As shown in Figure 2, many different
horizontal forces in situ into existing block pavements to CBs exist: (a) rectangular blocks with plane side surfaces
determine horizontal resistance. With respect to numerical (no interlocking effect), (b, c) shaped blocks with plane
simulation tools for block pavements, one of the first side surfaces (shape-induced interlocking effect) and
publications was Huurman et al. (1992), in which rigid (d – h) rectangular blocks with joint profile (interlocking
elastically bedded blocks are connected with springs, and effect due to moulded side surfaces). To assess the
in a subsequent calculation the loaded CB is considered. performance of these different blocks, appropriate
Further on, some similar models were developed experiments are needed focusing on the load transmission
(Nishizawa et al. 1984, Nishizawa 2003, Hassani 2006, through the joint.
Huurman 2006), which all had in common a linear elastic For this reason, in Section 2, three new experiments for
interaction behaviour between blocks and a rather simple the investigation of (i) the horizontal, (ii) the vertical and
material behaviour of the underlying base courses. (iii) the normal joint behaviour are presented. In Section 3,
An interesting model was developed by Ascher (2003), based on the experimental results, a material model for the
where the non-linear elastic Dresdner model (Gleitz 1996) description of the whole joint behaviour is proposed.
was assigned to the base course and the performance of the Concluding remarks are given in Section 4.
model was evaluated by experiments in Lerch (2005), but
again the joint behaviour between CBs was considered to
be elastic. 2. Experiments
Within this article, the nonlinear behaviour between The load transmission capacity of the joints of a block
paving blocks is investigated, which is influenced by the pavement has a significant impact on the general

(a) (b) (c) (d)

(e) (f) (g) (h)

Figure 2. Different CBs (Lerch 2005): (a) rectangular block with plane side surfaces, (b,c) shaped blocks with plane side surfaces, and
(d – h) rectangular blocks with moulded side surfaces.
480 J. Füssl et al. 3

tv
th1

rj rj
tv ... vertical traffic load
(th1 + th2) − rb th2 th ... horizontal traffic load
g ... dead load of block
g rj ... reaction force in joint
rb rb ... reaction force in bedding

(tv + g) − 2rj

Figure 3. Acting forces and reaction forces on a block.

performance of the structure. Vertical as well as horizontal Figure 2(a)), as well as a so-called concrete interlocking
traffic loads are transferred to adjacent blocks through block (CIB) with moulded side surfaces according to Figure 2
friction forces in the joints (see Figure 3). (d). Experiments are conducted at five different horizontal
For this reason, in this section, three experiments are load levels H. The whole test program is given in Table 1.
presented for the investigation of (i) the horizontal, (ii) the Figure 5 shows the acting forces in the vertical-
vertical and (iii) the normal joint behaviour of pavement shearing-experiment and the resulting normal stress sn and
blocks. shear stress tnt in the vertical joints, which can be
calculated as follows:

H2R V 2 Gs
2.1 Vertical joint behaviour . sn ¼ and tnt ¼ ; ð1Þ
bh 2bh
To assess the vertical joint behaviour, the schematically
illustrated test set-up in Figure 4(a) was developed, and the where H is the constant horizontal load and V is the
experiments were carried out at the TVFA Vienna (see continuously increasing vertical load. R denotes the
Figure 4(b)). slipping frictional force between the CB and the wooden
The test set-up consists of three blocks arranged in a row panel (friction coefficient m ¼ 0.3), induced by the dead
on a wooden multilayer board. The resulting two joints loads of the block Gs and the steel plate Gp (part of the
(5 mm) are sideways closed with a piece of soft wood and vertical fixing). a, b and h are the dimensions of a CB.
filled with precious-crushed sand 0/2. The sand is Figure 6(a) shows the vertical shear stress tnt in the
mechanically compressed by means of vibration using a joints as a function of the vertical displacement of the
mallet. After the application of a constant horizontal load H, middle block uv, for the CIBs at five different horizontal
the middle block is pushed-out with a continuous increasing load levels H. At a vertical displacement of about 4 mm the
force V, and the vertical path uv is measured by a centrically maximum shear stress for each load level is achieved and
applied linear variable differential transformer (LVDT). The yielding at a constant shear stress takes place. The
test program covers a CB with plane side surfaces (see comparison between two CIBs of different height (80 and

V
(a) (b)
LVDT
plane cut
H

H
V
vertical fixing

wooden multilayer board

Figure 4. (a) Schematic illustration of the vertical shearing test and (b) experimental set-up at TVFA Vienna.
4 International Journal of Pavement Engineering 481

Table 1. Experimental program for the vertical shearing tests. (see Figure 7(b)). Again, no significant difference in the
shearing behaviour has been obtained.
Horizontal load, . H [kN] 5 10 15 20 30
Thus, it can be stated that the vertical shearing
CB80 a
† † behaviour is nearly independent of the side-surface profile
CIB80b † † † † † of the blocks.
CIB100b † †
CIB80 twisted † †
Note: Bullets indicate the configurations tested.
a
b
CB with height of 80 mm. 2.2 Horizontal joint behaviour
Concrete interlocking block with height of 80/100 mm.
To assess the horizontal joint behaviour, the schematically
100 mm) is shown in Figure 6(b), for two different illustrated test set-up in Figure 8(a) was developed, and the
horizontal load levels H. As expected, quasi no influence experiments were carried out at the TVFA Vienna (see
of the block height on the shear force in the joints can be Figure 8(b)).
determined. The test set-up again consists of three blocks arranged
Interestingly, the comparison of CBs and CIBs also in a row on a wooden multilayer board. The joints (5 mm)
leads to no significant difference in the vertical shearing are sideways sealed with a plasticine-like material and
behaviour, as can be seen in Figure 7(a). Finally, due to the filled with precious-crushed sand 0/2. The sand was again
asymmetrical moulded side surfaces of the CBs, the joint compacted mechanically under dry conditions, to avoid
behaviour in the 1808 twisted direction has been checked possibly different test conditions and long drying times.

Gp
H
h Gs σn τnt Gs τnt σn Gs

V R = (Gs + Gp)μ

V R H
σn b σn

Figure 5. Forces and stresses in the vertical shearing test.

(a) τnt [MPa] (b) τnt [MPa]

1.1 H = 30 1.1 CIB80


1.0 1.0
0.9 0.9 CIB100
0.8 H = 20 0.8
0.7 0.7
0.6 H = 15 0.6
0.5 0.5 H = 15
0.4 H = 10 0.4
0.3 0.3 H = 10
0.2 H=5 0.2
0.1 0.1
0 0
0 3 6 9 12 15 18 21 24 uv [mm] 0 3 6 9 12 15 18 21 24 uv [mm]

Figure 6. Results of vertical shearing tests: (a) CIB80 at five different horizontal load levels H [kN] and (b) comparison of CIB80 with
CIB100 at two different horizontal load levels.
482 J. Füssl et al. 5

(a) τnt [MPa] CB80 (b) τnt [MPa] CIB80 twisted


1.0 CIB80 1.0 CIB80
0.9 0.9
0.8 0.8
0.7 H = 20 0.7
0.6 0.6 H = 15
0.5 0.5
0.4 0.4
H = 10 H = 10
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0 3 6 9 12 15 18 21 24 uv [mm] 0 3 6 9 12 15 18 21 24 uv [mm]

Figure 7. (a) Comparison of CB80 with CIB80 and (b) comparison of CIB80 with CIB80 1808 twisted installed.

plane cut
(a) (b)
H
LVDT

S
H

wooden
multilayer board

Figure 8. (a) Schematic illustration of the horizontal shearing test and (b) experimental set-up at TVFA Vienna.

After application of a constant horizontal load H, the


H 2 1:5R S2R
middle block is pushed-out, this time, horizontal with a . sn ¼ and tnt ¼ ; ð2Þ
continuous increasing force S. The relative horizontal bh 2bh
displacement uh between the middle block and the blocks
on the sides is measured using a bridge and an LVDT (see where H denotes the constant horizontal load and S is the
Figure 8(b)). The test program covers again a CB with continuously increased horizontal load. R is the slipping
plane side surfaces, as well as a CIB with moulded side frictional force between the CB and the wooden panel
surfaces, and the experiments are conducted at five (friction coefficient m ¼ 0.3), induced by the dead loads of
different horizontal load levels H. The whole test program the blocks Gs. The dimensions of a CB are denoted as a, b
is given in Table 2. and the height h.
Figure 9 shows the acting forces in the horizontal- Figure 10 shows the horizontal shear stress tnt in the
shearing-test and the resulting normal stress sn and shear joints as a function of the horizontal displacement of the
stress tnt in the vertical joints. middle block uh, for (a) the CIBs at five different
The mean normal stress . sn ¼ ðsn1 þ sn2 Þ=2 horizontal load levels and for (b) the CBs at two different
and the shear stress in the considered vertical joints are horizontal load levels. At a horizontal displacement of
given by about 4 mm the maximum shear stress for each load level
is achieved, and further displacement is followed by highly
Table 2. Experimental program for the horizontal shearing nonlinear effects, whereas a constant yield stress is
tests.
reached for the CBs, the shear stress drops down in case of
Horizontal load, . H [kN] 5 10 15 20 30 CIBs.
This abrupt decrease of the shear stress can be
CB80 a
† †
CIB80b † † † † † addressed to concrete failure, which has been observed in
CIB100b † experiments (see Figure 11).
A comparison of the horizontal shearing test results for
Note: Bullets indicate the configurations tested.
a
Concrete paving stone with height of 80 mm. two different load levels between the CBs and CIBs is
b
Concrete compound paving stone with height of 80/100 mm. shown in Figure 12.
6 International Journal of Pavement Engineering 483

H
h Gs σn2 S σn1 Gs
Gs

R = Gs μ R = Gs μ

R = Gs μ
R H
b σn2 τnt τnt σn1

Figure 9. Forces and stresses in the horizontal shearing test.

τnt [MPa] τnt [MPa]


(a) (b)
2.4 H = 30 2.4
2.1 H = 20 2.1
1.8 H = 15 1.8
1.5 H = 10 1.5
1.2 H=5 1.2 H = 20
0.9 0.9
0.6 0.6 H = 10
0.3 0.3
0 0
0 3 6 9 12 15 18 21 24 27 30 uh [mm] 0 3 6 9 12 15 18 21 24 27 30 33 uh [mm]

Figure 10. Results of horizontal shearing tests: (a) CIB80 at five different horizontal load levels H and (b) CB80 at two different
horizontal load levels H.

For both load levels, the CIBs achieve a provide a significant higher tangential deformation
considerably higher maximum shear stress, before the resistance.
shear stress drops down almost to the level achieved
with the CBs. Nevertheless, till the drop, the CIBs
2.3 Normal joint behaviour
To determine the mechanical joint behaviour in normal
direction, a simple test set-up was developed (see Figure 13),
and the experiments were carried out at the TVFA Vienna.
Concrete failure The test set-up consists of two blocks on a wooden
multilayer board. One block is fixed and on the other block
a horizontal increasing load H is applied, and the relative
normal displacement between theses two blocks is
continuously recorded. The resulting normal stress in the
joint as a function of the relative displacement is given in
Figure 14, for two CBs and three CIBs.
The slightly softer behaviour of the CIBs may be
explained by a worse compaction of the joint sand due to
the moulded side surface of the CIBs. Due to the simple
Figure 11. Concrete failure of CIBs at horizontal shearing tests. test set-up and a good reproducibility of test results, this
484 J. Füssl et al. 7

τnt [MPa] τnt [MPa]


CB80 2.0
2.0
CIB80
1.8 1.8
1.6 1.6
+65%
1.4 1.4
1.2 1.2
1.0 1.0
+80%
0.8 0.8
0.6 0.6 CB80
0.4 0.4 CIB80
0.2 0.2
0 0
0 3 6 9 12 15 18 21 24 27 30 33 uh [mm] 0 3 6 9 12 15 18 21 24 27 30 33 uh [mm]

H = 10 kN H = 20 kN

Figure 12. Comparison of horizontal shearing results between CB80 and CIB80 for two different horizontal loading levels H.

(a) (b)
σn H
h
Gs

R = Gs μ
H

R = Gs μ H
b σn

Figure 13. (a) Schematic illustration of the normal joint behaviour test and (b) experimental set-up at TVFA Vienna.

experiment is basically well suited for joint sand models describing the joint behaviour are chosen and the
characterisation. respective material parameters are identified.
For both the horizontal and the vertical shearing test,
the maximum shear stress as a function of the load level
3. Parameter identification
can be described by the Mohr – Coulomb friction criterion
In this section, on the basis of the obtained experimental with a constant friction coefficient w (see Figures 15 –17).
results presented in Section 2, appropriate mechanical For the vertical joint behaviour a friction coefficient wv
σn [MPa] of 0.58 is obtained, and the cohesion can be neglected (see
Figure 15). An interlocking effect of the joint has no
5.0
CB80 influence of the vertical friction coefficient. From the
4.5 CIB80 horizontal shearing test, a friction coefficient wh of
4.0
1.21/0.77 and a cohesion ch of 0.41/0.18 is obtained for the
3.5
CIBs and CBs, respectively (see Figures 16 and 17). The
3.0
maximum shear stress is assumed to be bounded with
2.5
tmax ¼ 2.41 MPa.
2.0
Based on the obtained results, the whole tangential
1.5
mechanical behaviour of a joint can be described by an
1.0
anisotropic friction criterion, which allows for different
0.5
friction coefficients in two orthogonal directions on the
0
contact surface. The critical shear stress surface (see
0 0.07 0.14 0.21 0.28 0.35 0.42 0.49 0.56 0.63 un [mm]
Figure 18(a)) is an ellipse in . th 2 tv space with the two
Figure 14. Normal stress in the joint sn as a function of the extreme points being . tcrit h ¼ wh sn and . tv ¼ wv sn ,
crit

relative joint displacement in normal direction un. where additionally t crit


is bounded above with tmax. The
8 International Journal of Pavement Engineering 485

τnt [MPa] τnt [MPa]


1.1 H = 30 1.1
1.0 1.0
0.9 0.9
0.8 H = 20 0.8
0.7 0.7
0.6 H = 15 0.6
0.5 0.5 ϕv = 0.58
0.4 H = 10 0.4
0.3 0.3
0.2 H=5 0.2
0.1 0.1
0 0
0 3 6 9 12 15 18 21 24 uv [mm] 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 σn [MPa]

Figure 15. Identification of vertical friction coefficient of CIBs by means of vertical shearing test results.

τnt [MPa] τnt [MPa]


H = 30
2.4 2.4
2.1 2.1
H = 20
1.8 1.8
H = 15
1.5 1.5 ϕ h = 1.21
1.2 H = 10 1.2 τ max = 2.41
0.9 H=5 0.9
0.6 0.6
0.3 0.3 ch = 0.41
0 0
0 3 6 9 12 15 18 21 24 27 30 uh [mm] 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 σn [MPa]

Figure 16. Identification of horizontal friction coefficient of CIBs by means of horizontal shearing test results.

size of this ellipse changes with the change in contact of these results with the proposed anisotropic friction model.
pressure between the surfaces. The direction of slip dg is Although the nonlinear behaviour in the elastic region is
orthogonal to the critical shear stress surface. Before the approximated linearly, and the plastic softening behaviour in
critical shear stress is reached, the tangential behaviour is the horizontal direction is not considered, the basic joint
assumed to be linear elastic, with a maximum allowed behaviour is captured by the model. Moreover, this model
elastic slip ge of 4 mm (see Figure 18). can be easily implemented into a commercial finite-element
Figure 18(b) shows the experimental results of the code, and despite its nonlinear nature usually allow for a
horizontal and vertical shearing tests, and the approximation good speed of convergence.

τnt [MPa] τnt [MPa]


1.4 1.4
1.2 H = 20 1.2
1.0 1.0
0.8 0.8 ϕh = 0.77
H = 10
0.6 0.6
0.4 0.4
0.2 0.2
ch = 0.18
0 0
0 3 6 9 12 15 18 21 24 27 30 33 uh [mm] 0 3 6 9 12 15 18 21 24 27 30 33 σnt [MPa]

Figure 17. Identification of horizontal friction coefficient of CBs by means of horizontal shearing test results.
486 J. Füssl et al. 9

(a) |τv | (b) τ

τvcrit = ϕvσn ≤ τmax


Direction of slip dγ Slipping friction

τ crit
|τh|2 |τv|2
Ellipsc: + =1
τh crit 2 τvcrit 2
Elaastic region
τhcrit = ϕh σn ≤ τmax Maximum elastic slip γe = 4 mm

|τh| Total slip γ


Elaastic region Plastic region

Experiment
τv [MPA] Model τh [MPA] Model

1.1 2.4
1.0 2.1 Experiment
0.9
0.8 1.8
0.7 1.5
0.6
1.2
0.5
0.4 0.9
0.3 0.6
0.2
0.1 0.3
0 0
3 6 9 12 15 18 21 24 uv [mm] 3 6 9 12 15 18 21 24 27 30 uh [mm]
γe γe

Figure 18. (a) Anisotropic friction model according to Mohr – Coulomb [Zitat Abaqus manual] and (b) approximation of experimental
results with proposed friction model.

The joint behaviour in normal direction, defined by the dimensionless parameter. The identified parameters E0 and
relation between the normal stress sn and the relative n are given in the table in Figure 19.
displacement in normal direction to the joint un (see
Figure 19) can be well approximated with the following
power-law type relationship: 4. Concluding remarks
In this article, three experiments to assess the mechanical
. sn ¼ E0 unn ; ð3Þ behaviour of sand-filled joints between CBs were
proposed. Each experiment was applied to two different
where E0 denotes a secant-bedding modulus and n is a CBs with different joint profiles. From these experiments,

σn [MPa] 1 2 3 4 5
5.0
4.5 Experiment
4.0 Model
experiment stone E0 n
3.5 [N/mm3] [–]
3.0
1 CB80 13.374 1.6196
2.5 2 CB80 13.206 1.5139
2.0 3 CIB80 11.137 1.7793
1.5 4 CIB80 10.510 1.9059
5 CIB80 12.799 1.7008
1.0
0.5 un [mm]
0
0 0.07 0.14 0.21 0.28 0.35 0.42 0.49 0.56 0.63

Figure 19. Identification of parameters E0 and n from normal joint behaviour tests.
10 International Journal of Pavement Engineering 487

(a) (b)

5.75 t 5.75 t
4.6 t 4.6 t

18.2 mm 9.6 mm

Figure 20. Illustrative horizontal deformation fields for a pavement structure with (a) CBs and (b) CIBs, obtained with a finite element
model with the vertical joint behaviour, presented in Section 3, implemented.

appropriate material models for the tangential and normal numerous parameter studies will be presented. In summary
behaviour of the joints and their corresponding material it can be said that with the proposed joint models, the
parameters could be identified. performance prediction of block pavement structures
Based on the obtained results, the following con- depending on the joint behaviour can be much more reliable.
clusions can be drawn:

. No significant difference of the vertical shearing Acknowledgements


behaviour between CB and CIB was obtained. The authors thank TVFA Vienna for the good cooperation,
. An interlocking joint system may considerably helpful comments and the conduction of the experiments.
increase the horizontal friction coefficient. The
investigated CIB shows a 57% higher horizontal
friction coefficient and a 127% higher cohesion Funding
in horizontal direction compared to the normal Financial support by the FFG Austrian Research Promotion
CB. Association is gratefully acknowledged.
. Both the horizontal as well as the vertical friction
behaviour of the joint can be well described with
the Mohr –Coulomb criterion with a constant References
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Universität Dresden.
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