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Chapter 7 - Timing Relay
Chapter 7 - Timing Relay
Chapter 7 - Timing Relay
TIMING RELAYS
OBJECTIVES
After studying this chapter, the student will be able to:
Identify the primary types of timing relays.
Explain the basic steps in the operation of the common timing relays.
List the factors that affect the selection of a timing relay for a particular use.
List applications of several types of timing relays.
Draw simple circuit diagrams using timing relays.
Identify on- and off-delay timing wiring symbols.
Time delay relays can be divided into two general 10 seconds and then close. When voltage is removed
classifications: the on-delay relay, and the off-delay re- and the coil is de-energized, the contact will immedi-
lay. The on-delay relay is often referred to as DOE, ately change back to its normally open position. The
which stands for “Delay On Energize.” The off-delay contact symbols for an on-delay relay are shown in
relay is often referred to as DODE, which stands for Figure 7 – 1.
“Delay On De-Energize.” The operation of the off-delay timer is the opposite
Timer relays are similar to other control relays in of the operation of the on-delay timer. For this example,
that they use a coil to control the operation of some again assume that the timer has been set for a delay of
number of contacts. The difference between a control 10 seconds, and also assume that the contact is nor-
relay and a timer relay is that the contacts of the timer mally open. When voltage is applied to the coil of the
relay delay changing their position when the coil is off-delay timer, the contact will change immediately
energized or de-energized. When power is connected to from open to closed. When the coil is de-energized,
the coil of an on-delay timer, the contacts delay chang- however, the contact will remain in the closed position
ing position for some period of time. For this example, for 10 seconds before it reopens. The contact symbols
assume that the timer has been set for a delay of 10 sec- for an off-delay relay are shown in Figure 7 – 2. Time-
onds. Also assume that the contact is normally open. delay relays can have normally open, normally closed,
When voltage is connected to the coil of the on-delay or a combination of normally open and normally closed
timer, the contacts will remain in the open position for contacts.
193
Chapter 20 Timing Relays 194
TO
NOTC NOTO
TC
AIR INLET
BELLOWS
NEEDLE VALVE
SPRING
ROD "A"
CHECK VALVE
TR
C. They have good repeat accuracy. ity is another reason for the popularity of pneumatic
timers.
D. They are available with a variety of contact and tim-
Many timers are made with contacts that operate
ing arrangements.
with the coil as well as time delayed contacts. When
Some pneumatic timers are designed to permit the timer these contacts are used, they are generally referred to as
to be changed from on-delay to off-delay, and the con- instantaneous contacts and indicated on a schematic
tact arrangement to be changed to normally opened diagram by the abbreviation INST. printed below the
or normally closed (Figure 7– 7). This type of flexibil- contact (Figure 7 – 8). These instantaneous contacts
change their positions immediately when the coil is
energized and change back to their normal positions
immediately when the coil is de-energized.
Clock Timers
Another timer frequently used is the clock timer (Fig-
ure 7 – 9). Clock timers use a small AC synchronous
motor similar to the motor found in a wall clock to pro-
vide the time measurement for the timer. The length of
time of one clock timer may vary greatly from the length
TR
INST.
Figure 7–7 Pneumatic timer. (Courtesy Allen-Bradley, Figure 7 –8 Normally open instantaneous contact of a timer
a Rockwell International Company.) relay. (Source: Delmar/Cengage Learning.)
Chapter 20 Timing Relays 196
Contact Ratings:
AC
6.0 A, 115 V
3.0 A, 230 V
1.5 A, 460 V
1.2 A, 550 V
DC
1.0 A, 115 V
0.25 A, 230 V
Motor-Driven Timers
When a process has a definite on and off operation, or
a sequence of successive operations, a motor-driven
timer is generally used (Figure 7– 10 and Figure 7– 11).
A typical application of a motor-driven timer is to con-
Figure 7 –11 Motor-driven process timer. Often referred to as a
trol laundry washers where the loaded motor is run for
cam timer. (Courtesy Allen-Bradley, a Rockwell International
a given period in one direction, reversed, and then run Company.)
in the opposite direction.
Generally, this type of timer consists of a small,
synchronous motor driving a cam-dial assembly on a Capacitor Time Limit Relay
common shaft. A motor-driven timer successively
closes and opens switch contacts, which are wired in Assume that a capacitor is charged by connecting it
circuits to energize control relays or contactors to momentarily across a DC line, and then the capacitor
achieve desired operations. direct current is discharged through a relay coil. The
197 Chapter 20 Timing Relays
DC
CURRENT
t1
i1
t2
R i1
TIME
Figure 7–12 Charged capacitor discharging through a relay coil. The graph at the right illustrates the current decrease in the coil.
(Source: Delmar/Cengage Learning.)
current induced in the coil will decay slowly, depending the coil. If the coil and capacitor combination is now
on the relative values of capacitance, inductance, and removed from the line, the current in the coil will start to
resistance in the discharge circuit. decrease along the curve shown in Figure 7 – 12.
If a relay coil and a, capacitor are connected parallel If the relay is adjusted so that the armature is
to a DC line (Figure 7– 12), the capacitor is charged released at current i1, a time delay of t 1 is obtained. The
to the value of the line voltage and a current appears in time delay can be increased to a value of t 2 by adjusting
the relay so that the armature will not be released until
the current is reduced to a value of i 2. Figure 7 – 13
shows a relay used for this type of time control.
A potentiometer is used as an adjustable resistor to
vary the time. This resistance-capacitance (RC) theory
is used in industrial electronic and solid-state controls
also. This timer is highly accurate and is used in motor
acceleration control and in many industrial processes.
Electronic Timers
Electronic timers use solid-state components to provide
the time delay desired. Some of these timers use an RC
time constant to obtain the time base and others use
quartz clocks as the time base (Figure 7 – 14). RC time
constants are inexpensive and have good repeat times.
The quartz timers, however, are extremely accurate and
can often be set for 0.1 second times. These timers are
generally housed in a plastic case and are designed to
be plugged into some type of socket. An electronic
timer that is designed to be plugged into a standard
eight-pin tube socket is shown in Figure 7 – 15. The
length of the time delay can be set by adjusting the
Figure 7–13 Capacitor timer limit controller. (Generally used control knob shown on top of the timer.
with direct current control systems.) (Source: Delmar/Cengage Eight-pin electron timers similar to the one shown
Learning.) in Figure 7 – 15 are intended to be used as on-delay
Chapter 20 Timing Relays 198
ON
OFF
Figure 7–19 Timing chart for a one shot timer. (Source: Figure 7 –20 Pin connection diagram for Dayton timer. (Source:
Delmar/Cengage Learning.) Delmar/Cengage Learning.)
Chapter 20 Timing Relays 200
OL OL
1M
5 SEC
1M
TR
TR
2M
Figure 7–21 Off-delay timer circuit using a pneumatic timer. (Source: Delmar/Cengage Learning.)
the contacts change position immediately. When the coil open auxiliary contact on starter 1M will be used to
is de-energized, the contacts delay returning to their control the operation of the electronic off-delay timer.
normal position. According to the pin chart shown in In the circuit shown in Figure 7 – 22 a set of normally
Figure 7 – 20, pins 2 and 10 connect to the coil of the open 1M contacts is connected to pins 5 and 6 of the
timer. To use this timer in the off-delay mode, power timer. When coil 1M energizes, contact 1M closes and
must be connected to pins 2 and 10 at all times. Short- shorts pins 5 and 6, causing the normally open TR
ing pins 5 and 6 together causes the timed contacts to contacts to close and energize starter coil 2M. When
change position immediately. When the short circuit coil 1M is de-energized, the contacts reopen and timer
between pins 5 and 6 is removed, the time sequence be- TR begins timing. After 5 seconds, contacts TR reopen
gins. At the end of the preset time period, the contacts and de-energize starter coil 2M.
will return to their normal position. All electronic timers are similar, but there are
If electronic off-delay timers are to replace generally differences in how they are to be connected.
pneumatic off-delay timers in a control circuit, it is gen- The connection diagram for the timer shown in Fig-
erally necessary to modify the circuit. For example, in ure 7 – 17B is shown in Figure 7 – 23. Notice that this
the circuit shown in Figure 7 – 21, it is assumed that timer contains RESET, START, and GATE pins. Con-
starters 1M and 2M control the operation of two motors, necting pin 2 to pin 5 activates the GATE function,
and timer TR is a pneumatic off-delay timer. When the which interrupts or suspends the operation of the inter-
start button is pressed, two motors start at the same nal clock. Connecting pin 2 to pin 6 activates the START
time. The motors will continue to operate until the stop function, which operates in the same manner as the timer
button is pressed, which causes motor #1 to stop run- shown in Figure 7 – 17A. Connecting pin 2 to pin 5 acti-
ning immediately. Motor #2, however, will continue to vates the RESET function, which resets the internal
run for a period of 5 seconds before stopping. clock to zero. If this timer were to be used in the circuit
Now assume that the pneumatic off-delay timer is shown in Figure 7 – 22, it would have to be modified as
to be replaced with an electronic off-delay timer (Fig- shown in Figure 7 – 24 by connecting the 1M normally
ure 7 – 22). In this circuit, notice that the coil of the open contact to pins 2 and 6 instead of pins 5 and 6.
timer is connected directly across the incoming power,
which permits it to remain energized at all times. In the
Construction of a Simple Electronic Timer
circuit shown in Figure 7 – 21, the timer actually oper-
ates with starter 1M. When coil 1M energizes, timer TR The schematic for a simple on-delay timer is shown
energizes at the same time. When coil 1M de-energizes, in Figure 7– 25. The timer operates as follows: When
timer TR de-energizes also. For this reason, a normally switch S1 is closed, current flows through resistor RT
201 Chapter 20 Timing Relays
OL OL
1M
1M
TR
2M
5 SEC
2 TR 10
5 6
1M
Figure 7–22 Modifying the circuit for an electronic off-delay timer. (Source: Delmar/Cengage Learning.)
OL OL
1M
1M
TR
2M
5 SEC
2 TR 10
6
1M
Figure 7–24 Replacing the Dayton timer with the Allen-Bradley timer. (Source: Delmar/Cengage Learning.)
12 VOLT DC
S1
A
R1
2N5444
(1 k)
G K
RT
B2
E
2N2646 D1
C2 (50 µf) K1
B1
1N4004
C1
R2 100 OHMS
R3
(1 k)