ELTA TOOLS & DIES

CHENNAI-58 BREAKDOWN TREND IN %

MONTH Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May-17 Jun-17

BREAKDOW 0.14% 0.25% 0.27% 0.13% 1.70% 2.00% 2.23%

N%

TARGET % ###

UP TIME % 99.86% 99.75% 99.73% 99.87% 98.30% 98.00% 97.77%

2.23%
2.25% 2.00%
1.70%
1.75%

1.25%

0.75%
0.25% 0.27%
0.25% 0.14% 0.13%

Jul-16 Aug- Sep-16 Oct-16 Nov- Dec-16 Jan-17 Feb-17 Mar- Apr-17 May- Jun-17 Jul-16 Aug- Sep-16 Oct-16 Nov- Dec-16 Jan-17 Feb-17 Mar- Apr-17 May- Jun-17
16 16 17 17 16 16 17 17

0.14%
B 0.25% 0.27% 0.13% 1.70% 2.00% 2.23% #FMT #FMT #FMT #FMT #FMT BREAKDOWN %
R TARGET %
E
A
K
D
O
W
N
%
#FMT
T #FMT #FMT #FMT #FMT #FMT #FMT #FMT #FMT #FMT #FMT #FMT
A
R
G
E
T
%
T
%
 ELTA TOOLS & DIES
CHENNAI-58 MTTR TRENDCHART
MONTH Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May-17 Jun-17

MTTR-Hours 3.54 2.62 6 2.94 14.25 12.82 21.51 14.73

TARGET 3 3 3 3 3 3 3 3 3 3 3 3

22.5 21.51

17.5
14.25 14.73
12.82
12.5

7.5 6
3.54 2.62 2.94
2.5

Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17
17 17

3.54
M 2.62 6 2.94 14.25 12.82 21.51 14.73 NaN NaN NaN NaN MTTR-Hours
T
T TARGET
R
-
H
o
u
r
s
T3 3 3 3 3 3 3 3 3 3 3 3
A
R
G
E
T
 ELTA TOOLS & DIES
CHENNAI-58 MTBF TRENDCHART
MONTH Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May-17 Jun-17

MTBF-Hours 559 556 563 559 543 533 559 547

TARGET 570 570 570 570 570 570 570 570 570 570 570 570
ACTUAL
WORKING 37752 37752 37752 37752 37752 37752 37752 37752 37752 37752 37752 37752
HRS

575
565 563
559 559 559
556
555
547
545 543

535 533

525
515
Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17
17 17

559
M 556 563 559 543 533 559 547 NaN NaN NaN NaN MTBF-Hours
T
B TARGET
F
-
H
o
u
r
s
570
T 570 570 570 570 570 570 570 570 570 570 570
A
R
G
E
T
 ELTA TOOLS & DIES
CHENNAI-58 DOWN TIME TRENDCHART
MONTH Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May-17 Jun-17

DOWN TIME 24.75 44.58 47.5 23.5 299.33 352 340 309 110.75

TARGET 75 75 75 75 75 75 75 75 75
ACTUAL
WORKING 37752 37752 37752 37752 37752 37752 37752 37752 37752
HRS

375 352 340

325 299.33 309
275
225
175
125 110.75
75 44.58 47.5
24.75 23.5
25
Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 Apr-17 May- Jun-17
17 17

24.75
D 44.58 47.5 23.5 299.33 352 340 309 110.75 NaN NaN NaN DOWN TIME
O TARGET
W
N
T
I
M
E
75
T 75 75 75 75 75 75 75 75 NaN NaN NaN
A
R
G
E
T
 MAJOR 5
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 11

PRESS JAM 0 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 1 MONTH : JANUARY

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

1 WASHINO 75T PNEU-20 MINOR Lubrication problem 2-Jan-17

2 WASHINO 75T PNEU-19 MINOR Lubrication problem 2-Jan-17

3 WASHINO 75T PNEU-32 MINOR 3-Jan-17

4 SHINOHARA 80T PNEU-13 MINOR sensor problem 3-Jan-17

5 WASHINO 75T PNEU-32 MAJOR brass bush problem 4-Jan-17

6 AMADA 60T PNEU-03 MINOR 4-Jan-17

7 WASHINO 75T PNEU-19 MAJOR motor burned 7-Jan-17

8 KOMATSU 80T PNEU-17 MINOR 12-Jan-17

9 KOMATSU 110T PNEU-33 MINOR 13-Jan-17

10 KAUSHICAO 250T PNEU-10 MAJOR clutch side air leak 18-Jan-17

11 KOMATSU 150T PNEU-29 MINOR 20-Jan-17

12 KOMATSU 150T PNEU-30 MINOR 20-Jan-17

13 NUCHEM 150T HYD-03 MINOR 20-Jan-17

14 AIDA 75T PNEU-22 MAJOR motor burned 27-Jan-17

15 KOMATSU 80T PNEU-17 MAJOR solenoid valve problem 27-Jan-17

16 AIDA 150T PNEU-23 MINOR 30-Jan-17

70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 345.08 20705.00
WP 0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

PRODUCTION
120
STOP

PRODUCTION
90
STOP MINOR
PRODUCTION
30
STOP

PRODUCTION
20
STOP

PRODUCTION
27-Jan-17 10225
STOP

PRODUCTION
30
STOP

PRODUCTION
12-Jan-17 2085
STOP

PRODUCTION
45
STOP

PRODUCTION
120
STOP

PRODUCTION
24-Jan-17 3010
STOP 50
 PRODUCTION
150
STOP

PRODUCTION
120
STOP

PRODUCTION
15
STOP

PRODUCTION
1-Feb-17 3075
STOP 51
PRODUCTION
30-Jan-17 1405
STOP 23
PRODUCTION
165
STOP
 MINOR

MAJOR

WEINGART
ON
40 T

AMADA
80 T

AMADA
200 T

GODREJ
40 T
AIDA
110 T

SHINOHAR
A
100 T

WASHINO
100 T

AMADA
45 T

GODREJ
300 T

KOMATSU
110 T

WASHINO
75 T

WASHINO
75 T

BEMCO/
DPGO50
100 T

HINDUSTA
N
63 T

NUCHCM
200 T

WASHINO
300 T

BEMCO
40 T

VECTOR
22 T

PRESS
FORM
22 T

PRESS
FORM
22 T
POWER
ARC / MIG
300

IN Tig .315

IN Tig .315

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA
KIRLOSKE
R
100 KVA

VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

PRODUCTION STOP

PRODUCTION RUNNING
9498050159
 MAJOR 0
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 15

PRESS JAM 1 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 4 MONTH : FEBRUARY

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

1 komatsu 110t pneu-33 MINOR 4-Feb-17

press jam

2 cincinnati MINOR 4-Feb-17

3 shinohara 100t pneu-13 MINOR shear plate broken 8-Feb-17

4 nuchm 200t hyd-03 MINOR balancing rod lock nut loosen 8-Feb-17

5 komatsu 110t pneu-33 MINOR stroke not working 8-Feb-17

6 komatsu 150t pneu-29 MINOR 9-Feb-17

7 komatsu 200t pneu-27 MINOR 9-Feb-17

8 aida 150t pneu-14 MINOR sensor problem 9-Feb-17

9 amada 35t pneu-01 MINOR over load problem 9-Feb-17

10 komatsu 80t pneu-17 MINOR press jam 20-Feb-17

11 komatsu 110t MINOR stroke not working 20-Feb-17

12 amada 35t MINOR sensor problem 21-Feb-17

13 aida75t pneu-22 MINOR over load problem 22-Feb-17

14 washinio 75t pneu-20 MINOR shear plate broken 22-Feb-17

15 aida 110t pneu-11 MINOR over load prolrm 22-Feb-17

16 aida 150t pneu-23 over load problem 23-Feb-17

17 komatsu 200t Pneu-27 sensor problem 23-Feb-17

18 washino 75t pneu-20 sensor problem 27-Feb-17

19 komatsu 200t pneu-27 main supply tripped 27-Feb-17

70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 308.42 18505.00
WP 0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

k 90

28-Feb-17 11685

k 615

k 155
MAJOR
18-Feb-17 hk 4620

30

30

30

30

45
45

90

615

165

120

30

35

30

45

7995
2460
KOMATSU
200 T

KOMATSU
150 T

MINOR

AMADA
45 T

AMADA
80 T

AMADA
200 T
KINGHORN
TODMORD
EN
75 T
CINCINNA
TI
MILACRON
100 T

AIDA
110 T

SHINOHAR
A
80 T

KOMATSU
80 T

WASHINO
35 T

WASHINO
75 T

AIDA
75 T

AIDA
150 T

NAGAO
30 T

AMADA
45 T

GODREJ
300 T

KOMATSU
200 T

KOMATSU
150 T

KOMATSU
150 T
KOMATSU
150 T

KOMATSU
110 T

WASHINO
75 T

WASHINO
75 T

BEMCO/
DPGO50
100 T

HINDUSTA
N
63 T

NUCHCM
200 T

WASHINO
300 T

BEMCO
40 T

VECTOR
22 T

PRESS
FORM
22 T

PRESS
FORM
22 T

POWER
ARC / MIG
300

IN Tig .315

IN Tig .315
 ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA

VOLTAS
3T

SUMITOM
O
1T
KOMATSU
1.5 T
PROBLEM CLEAR

MACHINE IN OBSERVATION
 MAJOR 5
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 9

PRESS JAM 6 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 1 MONTH : MARCH

Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN M/C BREAKDOWN ON
NO DESCRIPTION ID

DATE TIME

1 cincinnati 100T pneu-09 MAJOR Shaft bush problem 1-Mar-17 9.00 Am

2 aida 150T pneu-14 MINOR machine top guard loosen Re-tapped and fixed it 3-Mar-17 10.30 am

3 aida 75T pneu-22 MINOR press jam Reset the over load pump 6-Mar-17 2.45 pm

4 washino 300T hyd-04 MINOR sensor problem 7-Mar-17 12.30 pm

5 kaushicao pneu-10 MAJOR clutch side air leakage Replace the lock nut and seal 8-Mar-17 4.00 pm

6 washino 75T pneu-21 MINOR machine not working contactor problem,Replaced new one 8-Mar-17 9.00 am

7 washino 300T hyd-04 MAJOR slow movement valve o-ring changed and serviced 17-Mar-17 10.15 am

8 washino 75T pneu-21 MINOR press jam shear plate replaced 17-Mar-17 9.30 am

9 shinohara 80T pneu-13 MINOR contactor problem replaced new one 20-Mar-17 7.00 pm

10 washino 75T pneu-21 MINOR press jam shear plate replaced 20-Mar-17 11.30 am
11 aida 110T pneu-11 MAJOR press jam service the over load pump 27-Mar-17 11.00 am

12 komatsu 80T pneu-17 MAJOR service the solenoid valve 27-Mar-17 10.40 am
machine slowly working
Reverse the direction and release the press
13 komatsu 150T pneu-29 MINOR 29-Mar-17 3.30 pm
press jam jam

14 washino 75t pneu-21 MINOR press jam replace the shear plate 30-Mar-17 9.00 am
70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 11
BREAKDOWN HOURS 110.75 6645.00
WP 0
TOTAL
BREAKDOWN COMPLETION WORKING
11
EFFECTIVENESS
STATUS Hrs
In Minuts
DATE TIME

14-Mar-17 4920 MACHINE IN OBSERVATION

3-Mar-17 11.30 am 60 MACHINE IN OBSERVATION

6-Mar-17 3.30 pm 45 MACHINE IN OBSERVATION

7-Mar-17 2.00 pm 90 MACHINE IN OBSERVATION

9-Mar-17 3.00 pm 815 MACHINE IN OBSERVATION

8-Mar-17 11.00 am 120 MACHINE IN OBSERVATION

17-Mar-17 2.15 pm 240 MACHINE IN OBSERVATION

17-Mar-17 10.00 am 30 MACHINE IN OBSERVATION

20-Mar-17 7.45 pm 45 MACHINE IN OBSERVATION

20-Mar-17 12.00 pm 30 MACHINE IN OBSERVATION

27-Mar-17 12.40 pm 100 MACHINE IN OBSERVATION

27-Mar-17 11.00 am 30

29-Mar-17 4.15 pm 45

30-Mar-17 10.15 am 75
MINOR
AMADA
80 T
MAJOR

CINCINNA
TI
MILACRON
100 T

AIDA
110 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T
GODREJ
300 T

KOMATSU
200 T

KOMATSU
150 T

KOMATSU
150 T

KOMATSU
150 T

KOMATSU
110 T

WASHINO
75 T

WASHINO
75 T

BEMCO/
DPGO50
100 T

HINDUSTA
N
63 T

NUCHCM
200 T

WASHINO
300 T

BEMCO
40 T

VECTOR
22 T

PRESS
FORM
22 T

PRESS
FORM
22 T
POWER
ARC / MIG
300

IN Tig .315

IN Tig .315

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA
KIRLOSKE
R
100 KVA

VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
MACHINE IN OBSERVATION
 MAJOR 6
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 9

PRESS JAM 2 1 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 1 MONTH : APRIL

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

Release the slide motor & loosen the bolt

1 KOMATSU 150T PNEU-29 MAJOR SLIDE UP & DOWN JAMMED 3-Apr-17 9.00 am
release the jammed slide up & down

2 KINGHORN 75T PNEU-07 MAJOR MACHINE JAMMED Drive Shaft broken 3-Apr-17 9.00 am

3 KAUSHICAO 250T PNEU-10 MINOR PRESS JAM Reverse the direction & release the jam 4-Apr-17 5.15 pm

4 WASHINO 75T PNEU-21 MINOR MACHINE OVER LOAD Replace the shear plate 5-Apr-17 6.30 pm

5 KAUSHICAO 250T PNEU-10 MINOR clutch lock nut loosen Retighten the lock nut 6-Apr-17 7.15 pm

6 WASHINO 300T HYD-04 MINOR stroke not working Top side hose busted replace the new one 6-Apr-17 12.30 pm

7 NAGAO 30T PNEU-24 MINOR PUSH BUTTON PROBLEM Element problem,clean the element now ok 6-Apr-17 9.30 am

8 WASHINO 75T PNEU-21 MAJOR shear plate broken Replaced new one 6-Apr-17 9.00 am

9 AIDA 110T PNEU-11 MINOR reset the pump now ok 8-Apr-17 9.00 am
machine over load

10 AMADA 80T PNEU-04 MAJOR screw rod locked 8-Apr-17 9.00 am

11 WASHINO 75T PNEU-20 MAJOR shear plate broken Replaced new one 12-Apr-17 4.15 pm

12 KAUSHICAO 250T PNEU-10 MINOR PRESS JAM 19-Apr-17 8.15 pm

13 CINCINNATI 100T PNEU-09 MAJOR clutch locating bush brokened replaced new one 19-Apr-17 9.35 pm

14 WASHINO 100T PNEU-15 MINOR sensor problem correct the sensor now ok 22-Apr-17 1.45 pm

15 WASHINO 300T HYD-04 MINOR machine starting problem mcb tripped & one fuse changed 22-Apr-17 3.30 pm
70

71

72

73

74

75

76
 DOWN PC 3
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 241.92 14515.00 WP
1
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 4
In Minuts
DATE TIME

3-Apr-17 3.30 pm 380 PROBLEM CLEAR

24-Apr-17 11070 PENDING

4-Apr-17 5.45 pm 30 PROBLEM CLEAR

5-Apr-17 9.00 pm 150 PROBLEM CLEAR

6-Apr-17 8.00 pm 45

6-Apr-17 2.50 pm 140

6-Apr-17 9.45 am 15

6-Apr-17 350

8-Apr-17 9.15am 15

8-Apr-17 10.15 am 75
12-Apr-17 7.45 pm 210

19-Apr-17 8.50 pm 35

22-Apr-17 1905

22-Apr-17 2.35 pm 50

22-Apr-17 4.15 pm 45
MINOR
AMADA
80 T
MAJOR
CINCINNA
TI
MILACRON
100 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T

KOMATSU
150 T

KOMATSU
150 T
WASHINO
75 T

VECTOR
22 T

PRESS
FORM
22 T

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA
VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

OBSERVATION

PENDING

MACHINE IN OBSERVATION
 MAJOR 0
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 8

PRESS JAM 4 1 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 1 MONTH : MAY

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

reverese the motor direction release the

1 kaushicao 250T pneu-10 MINOR Press jam 4-May-17 6.15 pm
press jam

contactor connection side

2 komatsu 110T pneu-31 MINOR stroke not working 6-May-17 9.30 am
problem,temporarily looped the connection

reverese the motor direction release the

3 kaushicao 250T pneu-10 MINOR Press jam 9-May-17 4.30 am
press jam

4 washino 75T pneu-20 MINOR Press jam shear plate broken. Replaced new one 9-May-17 9.00 am

5 washino 75T pneu-20 MINOR Press jam shear plate broken. Replaced new one 18-May-17 9.00 am

Contactor problem Replaced the new

6 aida 110T pneu-11 MINOR machine not working 20-May-17 7.30 pm
contactor

7 amada 80T pneu-04 MINOR PUSH BUTTON PROBLEM 20-May-17 6.30 pm

Receiver side pin brokened replaced new

8 aida 150T pneu-23 MINOR sensor problem 25-May-17 3.30 pm
one
70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 14.00 840.00 WP
0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

4-May-17 8.50 pm 155

6-May-17 11.00 am 90

9-May-17 5.30 am 60

9-May-17 12.05 pm 185

18-May-17 11.20 am 140

20-May-17 9.30 pm 120

20-May-17 7.30 pm 60

25-May-17 4.00 pm 30
MINOR
AMADA
80 T
MAJOR
CINCINNA
TI
MILACRON
100 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T

KOMATSU
150 T

KOMATSU
150 T
WASHINO
75 T

VECTOR
22 T

PRESS
FORM
22 T

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA
VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

OBSERVATION

PENDING

MACHINE IN OBSERVATION
 MAJOR 2
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 1

PRESS JAM 0 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 0 MONTH : JUNE

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

manually oil applied to the solenoid valve

1 komatsu 80T pneu-17 MINOR stroke slowly working 12-Jun-17 09:00AM
now ok
reverse the motor direction and release the
press jam
2 kaushicao 250T pneu-10 MAJOR press jam and slide up & down problem 16-Jun-17 08:45AM
slide up & down pump crack replace the
pump
3 Amada 80T pneu-04 MAJOR slide up & down shaft broken Replace the new shaft 23-Jun-17 11:30PM
70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 18.42 1105.00 WP
0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

12-Jun-17 12:00PM 180

16-Jun-17 14:05PM 320

24-Jun-17 09:35AM 605

MINOR
AMADA
80 T
MAJOR
CINCINNA
TI
MILACRON
100 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T

KOMATSU
150 T

KOMATSU
150 T
WASHINO
75 T

VECTOR
22 T

PRESS
FORM
22 T

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA
VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

OBSERVATION

PENDING

MACHINE IN OBSERVATION
 MAJOR 3
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 6

PRESS JAM 0 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 0 MONTH : JULY

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

one belt over loosen,loosen belt removed

1 Shinohara 80T pneu -13 MINOR over noise in fly wheel 3-Jul-17 10:00am
now ok

die cushion rubber damaged and air

2 komatsu 150T pneu-29 MAJOR leakage
die cushion serviced and fixed 5-Jul-17 04:30pm

3 washino 75T pneu-20 MINOR stroke not working shear plate broken,changed new one 7-Jul-17 03:45pm

balancer cylinder suppoprt bolt broken,new

4 aida 150T pneu-14 MAJOR balancer air leakage 10-Jul-17 11:30am
bolt replaced

5 washino 75T pneu-21 MINOR stroke not working shear plate broken,changed new one 15-Jul-17 12:15pm

6 komatsu 200T pneu-27 MAJOR die cushion air leakage die cushion serviced and fixed 17-Jul-17 05:00pm

7 aida 75T pneu-22 MINOR motor over noise bearing failure,motor serviced and fixed 21-Jul-17 10:30am

8 aida 150T pneu-23 MINOR SMPS failure replaced new one 26-Jul-17 02:30pm

9 washino 75T pneu-20 MINOR stroke not working contactor coil failure ,replaced new one 31-Jul-17 09:00am
70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 20.00 1200.00 WP
0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

3-Jul-17 11:30am 90

5-Jul-17 07:30pm 180

7-Jul-17 04:45pm 60

10-Jul-17 02:30pm 180

15-Jul-17 12:45pm 30

17-Jul-17 08:30pm 210

21-Jul-17 12:30pm 120

26-Jul-17 04:00pm 90

31-Jul-17 01:00pm 240

MINOR
AMADA
80 T
MAJOR
CINCINNA
TI
MILACRON
100 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T

KOMATSU
150 T

KOMATSU
150 T
WASHINO
75 T

VECTOR
22 T

PRESS
FORM
22 T

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA
VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

OBSERVATION

PENDING

MACHINE IN OBSERVATION
 MAJOR 1
ELTA TOOLS & DIES
CHENNAI-58
MACHINE
MINOR 1

PRESS JAM 0 0 PUSH BUTTON PROBLEM YEAR : 2017

SENSOR PROBLEM 0 MONTH : AUGUST

M/C BREAKDOWN ON
Slip MACHINE MACHINE
ISSUE NATURE OF BREAKDOWN ACTION TAKEN
NO DESCRIPTION ID
DATE TIME

ball assembly slot over weared,new slot

1 Amada 80T pneu-04 MAJOR screw rod up down motor shaft broken 1-Aug-17 12:00 PM
arranged and temporarly welded the shaft

2 Komatsu 150T pneu-30 MINOR die cushion pillar bolt loosen temporarly tightened the pillar bolt 8-Aug-17 10:00AM
70

71

72

73

74

75

76
 DOWN PC 0
CHINE BREAKDOWN SLIP TIME
TO 0
MACHINE LIST MIO 0
BREAKDOWN HOURS 90.92 5455.00 WP
0
BREAKDOWN COMPLETION TOTAL
STATUS WORKING
Hrs
EFFECTIVENESS 0
In Minuts
DATE TIME

10-Aug-17 7:00 PM 5335

8-Aug-17 12:00 PM 120

MINOR
AMADA
80 T
MAJOR
CINCINNA
TI
MILACRON
100 T

AIDA
75 T

NAGAO
30 T

AMADA
45 T

KOMATSU
150 T

KOMATSU
150 T
WASHINO
75 T

VECTOR
22 T

PRESS
FORM
22 T

ABB / IRB
6620-2004

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"
MECHELO
NIC
ENGINEER
S SS-75"

KIMURA
DENYOKI

MECHELO
NIC
ENGINEER
S SS-75"

AR TECH

ATLAS
COPCO /
GA30AP

ATLAS
COPCO /
GA30VSDP

ELGI /
TS10120

POWERICA
180 KVA

KIRLOSKE
R
110 KVA

KIRLOSKE
R
100 KVA
VOLTAS
3T

SUMITOM
O
1T

KOMATSU
1.5 T
PROBLEM CLEAR

TEMPORARILY OK

OBSERVATION

PENDING