ESTIMATE

SUB: Rate Contract for Carrying Out Repair & Maintenance Work of Tanks and Pipelines at Operating Locations (Terminals, Depots) under Uttar Pradesh State
Office-I.
Ref. No.: UPSO-I/ENG/ M&I/Rate Contract Date 13.3.2018

Sr. No. Discription of work Unit Qty. Rate Amount

547 Roof Appurtenances: Supply,fabrication, installation,welding, heat -
treatment if required including fabrication & fixing of nozzle
necks, etc.including preparation of drawings,supply of gases
electrodes and other consumables, supply and fixing of bolts, nuts
and gaskets of approved make wherever required etc & all labour
material for completing the work as per drawings, codes/IOC
specifications. Site engineer's instructions.
NOTE: The new dip hatch is to be fixed in such a way that it is
exactly above the datum plate and the reference ht. is not altered.

548 a) Roof manhole-500 mm dia as per drg no.BR/CR/277 EA 1.00 18698.00 18,698.00

549 b) 220 MM dia gauge hatch with spark proof cover as per drg.no EA 1.00 23376.00 23,376.00
BR/CR/273,274,275,276
550 c) 250 mm dia free vent nozzle as per drg no. BR/CR/278 Rev-1 EA 1.00 12751.00 12,751.00

551 d) Temperature hatch with nozzle of 80 mm dia as per drg.no EA 1.00 5845.00 5,845.00
BR/CR/279.
552 e) Sample hatch with nozzle of 100 mm dia as per drg no.BR/CR/277 EA 1.00 5845.00 5,845.00

553 f) gauge hatch 150 MM dia as per drg no BR/70993/43 Rev-0 EA 1.00 10600.00 10,600.00

554 g) Additional nozzle 50 mm dia for level switch with Slip on flange as EA 1.00 7420.00 7,420.00
per drg no BR/70993/43 Rev-0
555 Provision of 1 no rim vent of 4" dia as per B&R drawing and EA 1.00 29098.00 29,098.00
providing 6"x4" reducer for one (existing) vent
556 REPLACEMENT OF EXISTING SHELL MANHOLE & SHELL NOZZLE -
NECK PLATES WITH NEW NECK PLATE CONFORMING TO API-650:
Scope includes careful removal of welding between nozzles and
shell plates / reinforcement plate by light pencil grinding without
damaging them, rewelding of radio-graphic quality, radiography of
welded joints, DP test of weld between each nozzle and
reinforcement plate/shell plate to be done after root run and after
complete welding, pneumatic test of reinforcement plate / shell
plate to be done after welding completion at 15 psi and touch-up
painting of welded areas with zinc rich primer and
Aluminium/Synthetic enamel finish paint of same shade as
existing on the tank. Internal surface of manhole neck will be
painted with one coat of zinc rich primer and two coats of epoxy
tank liner, as per IS 803 and B&R drawings. In case the weld joint is
found defective, rectification & testing will be done free of cost.
All safety precautions to be adhered during hot work. Scope
includes supply of all the materials, tools and tackles. Steel plates
used shall conform to IS 2062 (for manhole neck). Material
specification for nozzle neck shall be SA -106 Gr. B when size is
upto and including 250 mm. Neck of nozzle shall be fabricated
from plates of material specificaion IS:226/2062 when the size is
more than 250mm. Scope of work also includes supply of flanges,
making flange (of thickness 16mm) joints for shell manholes of 750
mm size from plates including supply of all the materials all
complete, in case of damage to the same during gouging. All the
scrapped/dismantled material to be the property of the
contractor.
557 Shell Manhole Neck Plate for Shell Manhole dia. 750mm -
558 5mm thk. EA 1.00 59575.00 59,575.00

559 6mm thk EA 1.00 71490.00 71,490.00

560 8mm thk EA 1.00 95320.00 95,320.00

561 10mm thk EA 1.00 119150.00 119,150.00

562 12mmthk EA 1.00 142977.00 142,977.00

563 14mm thk EA 1.00 150444.00 150,444.00

564 16mm thk EA 1.00 153521.00 153,521.00

565 18mm thk EA 1.00 172720.00 172,720.00

566 Replacement of Shell Nozzle Neck with suitable pipe Plate as per -
API-650
567 600mm dia of neck thickness 12.7mm (SCH-XS) EA 1.00 91000.00 91,000.00

568 500mm dia of neck thickness 12.7mm (SCH-XS) EA 1.00 76000.00 76,000.00

569 450mm dia of neck thickness 12.7mm (SCH-XS) EA 1.00 68143.00 68,143.00

570 400mm dia of neck thickness 12.7mm (SCH-XS) EA 1.00 60570.00 60,570.00

571 350mm dia of neck thickness 12.7mm (SCH-XS) EA 1.00 53000.00 53,000.00