LAPORAN AKHIR

LATIHAN INDUSTRI

MOHAMMAD AZHAR BIN MATTALATTA

(07DEM20F1029)
010-2349018

BEEANTAH INDUSTRIAL(M) SDN. BHD.

Jalan Perindustrian 3, Taman Perindustrian
Murni Senai, 81400 Senai, Johor.

SESI I: 2022/2023

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 STUDENTS DECLARATION

"I acknowledge that this report is entirely my own work, with the exception of the
excerpts and summaries I've written for each source." "Everything that is
recorded is a practise that I admit I participated in while doing industrial training
at Beeantah Industrial (M) Sdn Bhd."

Signature: _______________________________________

Name Student: MOHAMMAD AZHAR BIN MATTALATTA

No. Registration: 07DEM20F1029

Date: 20/6/2023

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 ACKNOWLEDGEMENT

I would like to express my gratitude to the organisation. Namely Beeantah

Industrial Sdn, Bhd, for allowing and giving me the opportunity to do industrial
training at the end of my diploma semester. In addition to giving me knowledge and
skills that I can apply at work in the future.

I would also like to thank our lecturers, assessors, and monitors, namely, for giving
time to manage the students during the industrial training period. Don't forget to
make our course lecturer. That is, for having given us support and taking care of us
from the beginning of the semester to the end of the semester.

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 TABLE OF CONTENT

Chapter Title Page

TITLE 1
STUDENT DECLARATION 2
ACKNOWLEDGEMENT 3
TABLE OF CONTENT 4
EXECUTIVE SUMMARY 5

1 INTRODUCTION AND ORGANIZATION 6-12

BACKGROUND
1.1 Introduction 6
1.2 Industrial Training Objective 7
1.3 Industrial Training Report Objective 7
1.4 Organization Background 8-11
1.6 Organization Chart 12

2 INDUSTRIAL TRAINING ACTIVITIES SUMMARY 13-19

2.1 Introduction 13
2.1 Activities Summary 14-19

3 TECHNICAL REPORT 20-44

3.1 Introduction 20
3.2 Production 20
3.3 Production Monitoring 21
3.4 Machines and Tools 23-44

4 CONCLUSIONS 45-46
4.1 Introduction 45
4.2 Comment and suggestions 46

5 REFERENCE 47
5.1 Appendix 48-52

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 EXECUTIVE SUMMMARY

This is the industrial training report based on 20 weeks long industrial training
period that I had successfully completed in Beeantah Industrial Sdn, Bhd, under
Production Department from 6 February 2023 to 20 Jun 2023 as a requirement of my
Diploma in Mechatronic Engineering in Politeknik Kota Kinabalu. As being a fresh
student, the live experience that gained from the industrial training are very useful for
my career plan.

This report will include on how the manufacturing production process run. This will
also include the work task given to the student throughout the 20 weeks period of
industrial training in Machine Operator. The various task given to the student helps
on nurturing the ability of the student to work in a challenging industrial environment.

Throughtout 20 weeks of the industrial training period, the student had been
assigned to Production Team where the student learns how to operate machine from
raw material to become a complete product. Both engineering teams are closely
related and dependent to each other.

In conclusion, my personal view towards BeeantahIndustrial Sdn Bhd company is a

great place to learn and start a career. With limited knowledge and experience I got,
I tried to my best to express the experience I got from the company in the form of this
report.

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 CHAPTER 1: INTRODUCTION AND ORGANIZATION BACKGROUND

1.1 Introduction

I have undergone industrial training at Beeantah Industrial Sdn. Bhd., which is

located at Jalan Perindustrian 3, 81400 Senai, Johor, Malaysia. Internships are an
important platform for all students before graduation to gain real workplace
experience. Therefore, practical training is a good opportunity for students to learn,
gain experience, and prepare.

During the training, I have encountered many challenges and obstacles. Therefore,
from experience, we will be able to face all the problems that will be faced in the
future. Experience is very important nowadays because many companies only
accept employees who have experience in various jobs.

Beeantah Industrial is a manufacturer and supplier of precision parts, machining

parts, hardware, and plastic parts. I was able to apply the knowledge I learned at
Kota Kinabalu Polytechnic to make my business easier. In the beginning, I knew very
little about the work we do here, but after 20 weeks of training here, I learned a lot by
doing practical tasks and observing a technician repairing or installing machines.

In addition, the practical aspect allows me to adapt to a work environment that I

have never experienced before, such as working with diverse people. indirectly, can
improve and teach how to communicate with each other. However, industrial training
is very helpful in adding experience and knowledge if we have a high desire and
effort to learn.

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1.2 Industrial Training Objective

Every student of the Polytechnic of the Ministry of Higher Education Malaysia will
undergo industrial training in government sectors or private firms for one semester to
enable the student to obtain the diploma that has been taken at the polytechnic.
Among the industrial training objectives obtained are as follows:

a) Understanding the real work culture (corporate culture) as preparation for the
future.
b) Provide an opportunity to get a job in a field related to their studies.
c) Instill trust and responsibility in carrying out tasks.
d) Must practice good work ethics and rules.
e) Can instill a spirit of cooperation in doing work while maintaining good
relations with employees and the organization.

1.3 Industrial Training Report Objective

While undergoing Industrial Training, students will be required to record any work
activities or information into the industrial training reflective journal and students will
be required to prepare and complete the Industrial Training Final Report. The
objectives of the report are:

a) One of the important steps in shaping students’ skills not just by doing
practical work but also to be able to write meaningful and organized
reports.
b) Develop responsibilities and self-discipline in preparing a report.
c) Provides an overview about the importance of writing reports in performing
any work activities.
d) So that students can form conclusions about what they have learned
during the Industrial Training.
e) Giving the students an opportunity in searching information on their own
and provide information where students need to know about the
organization.

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1.4 Organization Background

Figure 1.4.1: Logo Beeantah Industrial(M) Sdn. Bhd

Company Name: Beeantah Industrial(M) Sdn.Bhd.

Supervisor Name: Cik Tan Seow Ying

Company Address: Jalan Perindustrian 3, Taman Perindustrian Murni

Senai, 81400 Senai, Johor.

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 Figure 1.4.2 : Beeantah Company Building

Figure 1.4.3 : Location Beeantah Sdn.Bhd.

Beeantah Industrial (M) Sdn. Bhd. is a manufacturer of precision turning parts,

machining parts, hardware, and plastic parts. In addition, this company is an
experienced manufacturer of high-quality precision metal parts. Beeantah Industrial
(M) Sdn. Bhd. serves customers in various industries such as medical, aerospace,
automotive, consumer electronics, semiconductors, etc.

The company has a wide variety of machines, from auto cam lathes for high
volume parts to double spindle, double turret 4-axis centre swivel/mill (Nakamura
Tome from Japan) for low and medium volume parts. The main machine team
consists of 14 units of CNC automatic lathes from Citizen Japan. Most of the

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machines in this factory have a milling function, which allows the direct completion of
parts in one process.

More importantly, we have strong quality control team. we are ISO 9001-2000
certified company. With more than 30-year experience in this line, we developed a
strict but efficient quality control procedures for all our operation.

1. Type Manufacturers
a). CNC Milling

 Axis CNC Machine Center

 Axis CNC Tapping / Milling Center
 Axis CNC Machine Center
 Axis CNC Tapping / Milling Center
 4 Axis CNC Turn Mill Center
 4 Axis CNC Multi-Tasking Machine Center
 4+1 Axis CNC Vertical Mill Center

b). CNC Turning

 Axis CNC Horizontal Turning Center

 Axis CNC Horizontal Turning Center
 Axis CNC Multi-Tasking Machine Center
 Cam Auto Lathe

2. Have extensive experience in machining the materials.

 Carbon Steel (S15C, S35C, S45C, C12L14, C1215, 1018, SUJ2)
 Stainless Steel (SUS303, SUS304, SUS316, SUS416, SUS420J2,
SUS430, 4140)
 Tool Steel (JIS SKD11, SKH51) – Aluminium (AA6061, AA6082, AA2024,
AA7075)
 Brass/Copper (C36000, C38000, Phosphor bronze, Beryllium copper)
 Carbide – Engineering Plastic (Delrin, Nylon, Teflon)

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 3. Handling treatment and finishing process for precision machined parts such as:
 Carburizing
 Carbonitriding/ nitriding – Vacuum Hardening
 Sand Blasting – Anodizing/ 2 color in one part
 Hard Anodizing
 Conversion coating
 Zinc Plating
 Electroless Nickel (EN)
 Nickel Plating and Nickel Chrome plating
 Phosphate coating
 Electropolishing (EP)
 Gold/Silver Plating
 Tumbling/ Grinding

1.5 Direction of the organization

1.5.1. Mision

To become a global leading integrated manufacturing technology solutions provider

focusing on high precision metal parts.

1.5.2. Vision
To gain larger market share, ensure profitable growth, embrace change and drive
continuous improvement in operations, product quality, technology as well as
sustainability. In addition, we will always strive to maintain the satisfaction of our
customers.

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1.6 Organization Chart

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 CHAPTER 2: SUMMARY OF ACTIVITIES DONE DURING INDUSTRIAL
TRAINING

2.1 Introduction

This chapter covers all the activities carried out by trainees during the industrial
training period. The starting date is February 30, 2023, until June 16, 2023,
equivalent to 20 weeks. Each industrial training report written in a reflection journal
book is an entry from the official record to report tasks related to the industrial
training journey.

In addition, the writing of this report takes into account each task according to
systematic and integrated priorities, and the report is adapted to the current
relationship so that self-improvement in carrying out responsibility and trust can be
developed in tandem.

During the Industrial Training (L.I) located at Beeantah Sdn.Bhd., the trainees have
followed all the regulations that have been set just like the staff at this company.

Every day officially, working hours start at 8.00 am, and end at 5.00 pm which is
Monday to Saturday and must work overtime until 8:00 pm. While on Sunday this
company does not operate (holiday). During this industrial training at Beeantah
Sdn.Bhd, trainees were exposed to various work experiences related to various
types of CNC machines. There are two types of machines in this industry, namely
lathe machine and milling machine. Each machine has a difference in the maximum
size of the material that can be cut.

Day Scan In Lunch Hour Scan Out

Monday 8:00AM 12:30PM – 1:30PM 8.00PM
Tuesday 8:00AM 12:30PM – 1:30PM 8.00PM
Wednesday 8:00AM 12:30PM – 1:30PM 8.00PM
Thursday 8:00AM 12:30PM – 1:30PM 8.00PM
Friday 8:00AM 1:00PM – 2:00PM 8.00PM
Saturday 8:00AM 1:00PM – 2:00PM 8.00PM

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2.2 Summary Activities

Week Discription
(Date)
1. Report self at Beeantah Company.
2. Self-introduction session listening
Week 1 to a briefing from the supervisor.
6FebruarI – 11 Februari 2023 3. Visit and identify all types of
machines in this company.
4. Identify the type of measuring
instrument used.
1. Learn to use measuring tools
(digital/analog micrometer, vernier
caliper, hole gage, etc).
Week 2 2. Answer the reading test of the
6FebruarI – 11 Februari 2023 measuring instrument.
3. How to make an inspection product.
1. Briefing regarding Safety, Health and
Minggu 3 Environment.
20 Feb – 25 Feb 2023 2. Learn write quantity card, breakdown
machine, and reject card.
3. See and learn to operate the
machine.
Week. 4 1. Training related to drawing
27 Feb – 5 Mac 2023 manufacture with supervisor.
2. Identify types of materials.
1. Adding coolant to the auto lathe
Week 5 machine.
6 Mac – 11 Mac2023 2. Adding hydraulic to the auto lathe
machine (H32).
1. Operate the machine CA16-02
Week 6 2. Check dimensions of product
3. Add the material to the machine

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13 Mac – 18 Mac 2023 manually.
4. Check dimention of material.
5. Make a chamfer on the material.
1. Operate machine CA20-08(Auto
Week 7 Lathe)
20 Mac – 25 Mac 2023 2. Learn to Off-set dimensions.
3. Identify the type of alarm and how to
overcome.
1. Operate the machine CA20-07(Auto
Week 8 Lathe).
13 Mac – 18 Mac 2023 2. Learn how to adjust bush.
3. Checking and change hose
pneumatic on barfeed.
1. Operate the machine CA20-07(Auto
Lathe)
Week 9 2. Learn how to clean bush.
3 April – 8 April 2023 3. Checking and making sure the
coolant is sufficient and exposed to
the cutting process.
1. Operate the mechine
CA32-05/Polygim(P8).
2. Learn and identify lathe operation
Week 10 (boring, knurling, parting).
11 April – 16 April 2023 3. Identify the types of inserts.
4. Identify the effects of the insert to be
changed.
5. Change insert
6. Clean chips
1. Operate the machine CA32-03/CA32-
04.
Week 11 2. Change insert.
19 April – 12 April 2023 3. Add hydraulic.
4. Adjust bush.

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 5. Clean collet chuck CA20-05.
6. Clean chips.
1. Operate the machine CC08-
04(Chucker).
2. Change parting.
Week 12 3. Adding water to the machine for
13 Mac – 18 Mac 2023 conveyor.
4. Add coolant.
5. Clean collet chuck CA20-04
6. Adjust bush.
7. Clean chips.
1. Operate the machine CC08-
04(Chucker).
Week 13 2. Change OD (Outer diameter) and ID
13 Mac – 18 Mac 2023 (Inner Diameter) tool.
3. Clean chips.
1. Operate the machine
CA32-03/Polygim(P6).
2. Learn about barfeed/barfeeder.
Week 14 3. Overcome the stuck bar problem in
13 Mac – 18 Mac 2023 barfeed.
4. Adding hydraulic to the
barfeed/barfeeder.
5. Add coolant.
6. Change insert.
7. Clean chips.
1. Operate machine CA20-15/CA20-
14/CA20-11.
2. Change drill CA20-11.
3. Sharpen drill and insert.
Week 15 4. Identify the appropriate angle of the
13 Mac – 18 Mac 2023 drill to sharpen (90 degrees-
320degrees) stardard 118 degrees.

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 5. Clean chips.
6. Adjust bush.
7. Clean collet chuck.

1. Operate the machine CA32-

08(Polygim).
2. Identify the type of tools and inserts
used in each lathe operation.
Week 16 Because each machine uses
13 Mac – 18 Mac 2023 different in terms of size and
material. The selection of tools and
inserts depends on the product, type
of material and so on.
3. Change insert, and drill.
4. Add hydraulic and coolant.
5. Clean chips.
1. Operate machine CA20-05/CA20-
04/CA20-13/CA20-14.
2. Learn to understand CNC operations
on the program and identify each tool
operation performed. This, to modify
Week 17 the dimentions of the product.
13 Mac – 18 Mac 2023 3. Troubleshoot alarm machine (axis
error alarm, emergency alarm and so
on).
4. Change parting.
5. Adjust bush.
6. Clean chuck.
7. Clean chips.
1. Operate machine CA16-01/CA16-
02/CA16-03(CNC)
Week 18 2. Change Insert.
13 Mac – 18 Mac 2023 3. Adjust bush.

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 4. Clean collet chuck.
5. Troubleshoot alarm machine.
6. Learn basic prgrams namely G-
Code, M-Code and T-Code.
1. Operate machine CA20-12/CA20-
11/CA20-09/CA20-08/CA20-06.
2. Learn basic programs namely G-
Week 19 Code, M-Code and T-Code.
13 Mac – 18 Mac 2023 3. Clean chips.
4. Adjust bush.
5. Clean collet chuck.
6. Change insert, and drill.
7. Troubleshoot alarm machine.
1. Operate machine CA20-06/CA20-
07/CA20-08.
2. Clean collet chuck.
Week 20 3. Adjust bush.
13 Mac – 18 Mac 2023 4. Observe technician's setup new
products.
5. Observe the technician troubleshoot
machine bacause the dimensions of
the product are unbalance.
6. Learn basic programme.

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2.3 Machine Operator In-process Checking Flow Chart

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 CHAPTER 3: TECHNICAL REPORT

3.1 Introduction
A technical report is a formal report designed to convey technical information in a
clear and easily accessible format. In this chapter, the task given to student by the
industrial supervisor will be discussed in detail.

Throughout the 20 weeks period of industrial training, student had been assigned to
Production team. Some of us were given training to becoming Technician in the near
future based on the student’s performance throughout this 20 week of training. We
mostly do machine operating due to lack of workers in the company, that leads to
some of us lack skills to becoming Technician.

3.2 Production
In general, a production worker helps with the proper functioning of assembly lines
in factories and warehouses. On a daily basis, they’re responsible for all the
production processes, for example they operate machinery and assemble equipment
parts. Production worker duties vary based on the factory’s processes and products.
Usually, we maintain and operate production equipment and assist with distributing
the final products. We monitor stock levels and help with shipping procedures.
Finally, we follow safety policies and detect potential machinery problems early on.

Production worker duties and responsibilities include:

• Handling production equipment (e.g., operation, maintenance)

• Assembling and inspecting machinery parts

• Monitoring product shipment

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3.3 Production Monitoring

Production line monitoring is a method used by manufacturers to gain a

comprehensive view of what’s happening in a factory, in real time. In the past, many
companies dedicated specific employees to monitor their production lines to ensure
products were being manufactured correctly. This allowed manufacturers to identify
any problems in the production line or any errors in the products themselves.
However, this gave a limited view of what was going on in one place at a given
time.

With a production monitoring system in place, manufacturers can use technology

to monitor what’s going on across their entire facility. It provides real time data for the
entire production process, from the start of production, through different
manufacturing stages, all the way to final inspection. This real time production
monitoring lets manufacturers see exactly how products move through the facility, so
they can identify best practices or lag times and highlight areas for improvement.
With the data provided by production monitoring software, managers can make
business decisions to drive efficiency and optimization.

Information provided by production monitoring systems can have a direct impact on

improved performance. Production monitoring systems provide data that’s collected
directly from the production line to cover a wide range of performance criteria, such
as product defects, machine down time, temperature, and more. This gives
production managers with crucial information to make adjustments in real time as
needed or develop solutions to specific issues or customer requirements.

With the increase in automation, CNC machining has become an integral

component of many manufacturing production lines. CNC productivity, therefore, has
become a top priority for many production managers. Being able to identify CNC
productivity problems is a key advantage in maintaining CNC efficiency and avoiding
an idle machine. A CNC production monitoring system can be an extremely useful
tool to help factories determine when and why a CNC machine is idle.

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3.4 Machines and Tools

Figure 3.4.1: Lathe Machine CNC

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23
 Figure 3.4.2: Milling Machine

Figure 3.4.3: Barfeeder connected to CNC Machine

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Figure 3.4.4: Tool Milling Machine

25
Figure 3.4.5: Tooling Lathe Machine

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Figure 3.4.6: Measurements Tool, pin, and thread.

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 Figure 3.4.7 : Sunnen Gauge
We use sunnen gauge to measure the inner diameter of material.
One sunnen gauge can only measure one type of product. To measure
other product’s, quality control team have to calibrate the sunnen gauge.

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Figure 3.4.8: Machine Operator

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 Figure 3.4.9: Drill Grinding Machine
We use the machine to grind most of drill tools. We can set the diameter
of drill tools on the left side and the drill tools degree point at the right side.
The standards degree is 118°.

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Figure 3.5.0: Change insert of chucker machine

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Figure 3.5.1: Coolant on a machine

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Figure 3.5.2: Hydraulic Oil on a machine (H32)

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 Figure 3.5.3: Wrench and Brass

The wrench is used to open the spring chuck that’s holding most of tools. The brass
is for knocking the wrench when the spring chuck is too tight. Only brass areallowed
to knock on stuff as they do less damages than steels.

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 Figure 3.5.4: Star Head Screwdriver

The star head screwdriver is used for changing inserts.

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 Figure 3.5.5: Single Handed Wrench

The single-handed wrench is used for opening the spindle’s chuck

followed by a Hook Wrench.

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Figure 3.5.6: Allen Key

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 Figure 3.5.7: Hook Wrench

The hook wrench is used for opening the spindle’s chuck followed by Single
Handed Wrench.

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 Figure 3.5.8: Drill Grinding Machine
We use the machine to grind most of drill tools. We can set the diameter
of drill tools on the left side and the drill tools degree point at the right
side. The standards degree is 118°.

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 Figure 3.12 : Chiller
The chiller function is to chill the oil to make the products less hot
when

it’s complete so production can handle the products without their

hands

burnt.

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Figure 3.21 : Machine’s Light Signal

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Green indicates machine operating. Yellow indicates one cycle. Red indicates
alarms.

Figure 3.22 : Bar Ends

The bar ends are the left of material which cannot be used on auto
lathe machine. We collect them altogether and send to chucker
machine to machining what’s left of the bar ends.

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 Figure 3.10 : Inner Diameter Gauge
We use this tool to measure the inner diameter of Lower Plate Boss. To
measure other product’s, quality control team have to calibrate the gauge.

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 Figure 3.4 : Machine Operating

This machine process consists of Parting, Turning, Drilling and Boring.

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 CHAPTER 4: CONCLUSION

4.1 Introduction

The Malaysian Ministry of Higher Education (KPT) has set all polytechnic students
to undergo industrial training as a condition before receiving diploma recognition.
Indirectly, this industrial training program provides many benefits and rewards for
each polytechnic student.

The main purpose of this industrial training is to give students exposure to the real
world of work. It is an atmosphere where students will feel more responsible,
disciplined and independent in doing the tasks given.

In addition, in the real world of work there are many challenges that need to be
faced. Therefore, the professionalism and intelligence of students is very important
to deal with the problems encountered in the real world of work. Starting from
January 30, 2023, to June 16, 2023, at Beeantah industry Sdn. Bhd various
experiences that I have gained.

To be honest, industrial training is very beneficial because it gives students the

opportunity to experience themselves and know that a working situation is different
from a learning situation. After completing the industrial training, I feel more confident
in doing tasks. This is because the work experience gained during this industrial
training will be very useful in the real world of work in the future.

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4.2. Comment and suggestions
Industrial training is important to students as a complementary requirement to the
award of a Diploma before completing their studies. If they are under the control of
the polytechnic, they are required to undergo an industrial training program for one
semester.

Various knowledge and experience that I have gained during my time at Beeantah
Sdn. Bhd. even for 20 weeks. However, I still have a lot to improve and learn in the
future.

Furthermore, students have to face more situations in the world of work. This is
because to teach the students themselves how to manage with various situations.
With every opportunity given, students should take advantage of every opportunity
that exists to equip themselves with useful knowledge in the future.

4.3 Student

It is hoped that comrades who will carry out Industrial Training in the future prepare
mentally and physically in advance for the work environment at the industrial training
place.

4.3.1 Make a complete and high-confidence preparation.

Before students undergo industrial training, they need to make sure that high
confidence can be exhibited during training industry with meticulous
preparations. It also helps to have a positive impact on the company or firm
and can provide a good commitment for the entire industry Malaysia.

4.3.2 Selection of the appropriate organization

Before undergoing industrial training, students need to choose an

organization that is parallel to their field at the polytechnic. It is to enable
students to understand what they have learned in more depth as well as avoid
any conflict in an organization.

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 CHAPTER 5: REFERENCES

1. Beeantah Industrial - company profile, information, business description, history,

background information on BeeantahIndustrial. Reference for Business.
(n.d.). http://beeantah.com.my/
2. INTERNSHIP MANAGEMENT SYSTEM (INTERNMS). UPLI PKK. (n.d.). Retrieved
May 12, 2022, from https://sites.google.com/view/uplipkk/home/.

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4.2. Appendix

48
49
50
51
52
53