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RWTP GB CNS MST 000030 00
RWTP GB CNS MST 000030 00
1 Scope definition
2 Objective
7 Pre-requisite approvals/permits
9 Preparation
15 Testing/inspection plan
Checked by : Reviewed by :
Reference No : RWTP-GB-CNS-MST-000030
Revision : 00
Consultant
Ir.Leong Khoon
Approved by (Sepakat Setia
Heng
Perunding)
Construction
Reviewed by Joshua Entol
Manager
Contents
1.0 SCOPE OF WORKS ......................................................................................................................... 3
1.1 General Description .............................................................................................................. 3
1.2 Reference ............................................................................................................................... 3
1.3 Materials ................................................................................................................................. 4
1.4 Plant and Equipment ............................................................................................................ 5
1.5 Manpower............................................................................................................................... 6
1.6 Repair Procedure for External Bitumen Coating of Pipes and Fittings .......................... 7
1.7 Repair Procedure for Concrete Lining of Pipes and Fittings ........................................... 9
2.0 SAFETY AND HEALTH REQUIREMENTS ................................................................................... 11
2.1 Job Safety & Health Analysis ............................................................................................. 11
2.2 Information to Personnel .................................................................................................... 11
2.3 Emergency Arrangements ................................................................................................. 11
2.4 Permit Requirements .......................................................................................................... 12
2.5 Housekeeping ...................................................................................................................... 13
3.0 ENVIRONMENTAL ISSUES ........................................................................................................... 14
3.1 Environmental Aspects, Impacts & Control Measures ................................................... 14
4.0 QUALITY ASSURANCE & QUALITY CONTROL ......................................................................... 16
4.1 Contractual Requirements ................................................................................................. 16
4.2 Inspection and Testing ....................................................................................................... 16
5.0 APPENDICES ................................................................................................................................. 17
5.1 Job Safety Analysis ............................................................................................................ 17
5.2 Emergency Response Flow Chart ..................................................................................... 18
5.3 Environmental Aspect & Impact Register ........................................................................ 20
5.4 Inspection & Test Plan ........................................................................................................ 21
5.5 Checklist .............................................................................................................................. 22
In this document also included with activity procedure of the rectification work
for external bitumen coating and concrete lining of pipes and fittings. This applied to
all activities along the raw water pipe line rectification work for the scope of the project
to the extent of repairing all the damage as well as handling and storage.
1.2 Reference
RWTP-GB-H-RWP-APT-GEN-WPL-
TYP-000001
RWTP-GB-H-RWP-APT-GEN-WPL-
TYP-000002
RWTP-GB-H-RWP-APT-GEN-WPL-
TYP-000003
RWTP-GB-H-RWP-OSP-GEN-WPL-
TYP-000001
RWTP-GB-H-RWP-OSP-GEN-WPL-
TYP-000002
RWTP-GB-H-RWP-OSP-GEN-WPL-
TYP-000003
RWTP-GB-H-RWP-PTT-GEN-WPL-
TYP-000001
RWTP-GB-H-RWP-PTT-GEN-WPL-
TYP-000002
RWTP-GB-H-RWP-PTT-GEN-WPL-
TYP-000003
RWTP-GB-H-RWP-PTT-GEN-WPL-
TYP-000004
RWTP-GB-H-RWP-PTT-GEN-WPL-
TYP-000005
1.3 Materials
Item Materials
Item Materials
3. Potable Water
6. Grebond AC or Equivalent
1.3.2 Material deliver to the site will be inspected. Only materials that have been
inspected and approved will be used for the works. Type of materials shall
be accordance to BS and/or JKR specification & standards (based on
existing materials used at site).
1.4.1 List of plat, machineries, equipment and tools for execution of activities
stated in this document as follow:
Item Description
4. Dust mask, goggle, hard hat, safety shoe and rubber gloves.
6. Holiday detector
7. Long leather gloves, safety helmet, safety shoes and clear spectacle.
Item Description
1.5 Manpower
1.6 Repair Procedure for External Bitumen Coating of Pipes and Fittings
1.7.3 Extensive Damage to The Cement Lining in Which the Lining Has
Spalled Off in Some Areas and Has Many Large Cracked Lines
I. Identify the area and remove the internal lining by chiselling.
II. Thoroughly clean the bare steel internal surface.
III. Remove any rusty surface using mechanized cup brush.
IV. Apply a bonding agent to the jointing edges.
V. Re-lined the internal pipe surface with cement lining to the
required thickness layer by layer with a fairly dry mix concrete
and cured the concrete.
2.2.2 All new workers and staff to attend the SHE Training or SHE Induction Course
before commencing works at site and attendances shall be recorded in an
induction checklist.
2.2.3 All site personnel are mandatory wear proper Personnel Protective Equipment
(PPE):
2.2.4 Safety helmets, Safety vest, Safety boots, Hand gloves and any other additional
PPE required in JSA or advised by SHE Department.
2.2.5 Monthly SHE Committee meeting shall be held with all the contractors related to
the works.
2.2.6 All workers are compulsory to attend the daily pre-task briefing and weekly toolbox
meeting conducted by the SHE Department/Representative and attendances shall
be recorded.
2.3.5 The organization chart, list of emergency contact person and relevant authorities
with their contact numbers shall be showed in the Notice Board.
2.3.6 In the event of emergency, the site management staffs must evaluate the situation
and commence the necessary procedures as follow:
• Raise the alarm
• Stop works
• Remain composed.
• Make sure notifications of emergency or evacuation are in place for
all workers surrounding the vicinity.
• Make sure all workers are assembled at designated assembly
point.
• Make sure first aid kits are prepared at assembly point.
• All workers are told not to leave the assembly point until clear sign
is issued.
• Headcount shall be conducted
• First aiders shall attend to the injured workers
• Prepare assessment reports for the losses.
2.5 Housekeeping
Housekeeping is an essential part of SHE for the daily routine. Housekeeping would include
the following items:
The significant environmental impacts associated with the Defect Rectification Works
have been identified and listed in the Appendix 5.3.
as construction of sediment basin/ silt traps, sump, silt fence, sandbag and
wash trough shall be provided and maintained regularly.
4.2.1 All inspection shall follow the inspection and testing plan.
5.0 APPENDICES
5.1 Job Safety Analysis
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR
SDN BHD JOB SAFETY & HEALTH ANALYSIS (JSA)
NO. JOB HAZARD CURRENT CONTROL RISK ASSESSMENT HIERARCHY ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIB
SEQUENCE / IDENTIFICATION MEASURES OF CONTROL CONTROL OTHER RATING LE PERSON
STEPS MEASURES/ REQ
Proba Seve Risk Rating OPPORTUNITIES
Hazard & Risk P S Risk Rating
bility rity (O)
PxS PXS
(P) (S)
Score Level Score Level
3. Chemical i. Contact with i. Any contact with 2 3 6 M 3 Conduct PTT and OSHA ‘94 1 3 3 L Manager /
Handling chemicals chemicals to be emphasize on Guidelines Engineer /
cleaned immediately. chemical 2001 Supervisor /
Use PPE as per stated hazard/SDS. SDS Safety
Page 1 of 4
Rev. No:00 / Date: 15 AUG 2022
Appendix A to RWTP-GB-CNS-MST-000030
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR
SDN BHD JOB SAFETY & HEALTH ANALYSIS (JSA)
NO. JOB HAZARD CURRENT CONTROL RISK ASSESSMENT HIERARCHY ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIB
SEQUENCE / IDENTIFICATION MEASURES OF CONTROL CONTROL OTHER RATING LE PERSON
STEPS MEASURES/ REQ
Proba Seve Risk Rating OPPORTUNITIES
Hazard & Risk P S Risk Rating
bility rity (O)
PxS PXS
(P) (S)
Score Level Score Level
Page 2 of 4
Rev. No:00 / Date: 15 AUG 2022
Appendix A to RWTP-GB-CNS-MST-000030
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR
SDN BHD JOB SAFETY & HEALTH ANALYSIS (JSA)
Page 4 of 4
Rev. No:00 / Date: 15 AUG 2022
Appendix A to RWTP-GB-CNS-MST-000030
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR
SDN BHD JOB SAFETY & HEALTH ANALYSIS (JSA)
NO. JOB HAZARD CURRENT CONTROL RISK ASSESSMENT HIERARCHY ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIB
SEQUENCE / IDENTIFICATION MEASURES OF CONTROL CONTROL OTHER RATING LE PERSON
STEPS MEASURES/ REQ
Proba Seve Risk Rating OPPORTUNITIES
Hazard & Risk P S Risk Rating
bility rity (O)
PxS PXS
(P) (S)
Score Level Score Level
Page 3 of 4
Rev. No:00 / Date: 15 AUG 2022
RWTP
RASAU WATER TREATMENT PLANT
Emergency Commander/
Determine the necessary emergency equipment
SHE Manager
SHE Manager/
Prepare an Emergency Response Plan Assigned Staff
Yes
ERP effective?
Yes
End
PROJECT DIRECTOR
Type of Work: Pipe Rectification Work for External Bitumen Coating and Concrete Lining of Pipes and Fitting Date: 19/5/2023
Risk: 1. Recommend to conduct work at night or during off peak hours to minimize traffic
- Public complaint disruption.
- Heavy traffic congestion 2. Maintain most number of lanes wherever possible.
3. Reduce number of lanes (only when unavoidable and when all other alternatives
Road closure, lane diversion and
Traffic congestion N 3 3 9 YES Opportunities: have been exhausted) to be design to facillitate contra flow options.
reduction
- NA 4. Provide sufficient warning signs and flagmen at all work areas to facillitate better
traffic flow.
5. Maintain traffic management devices and temporary/ warning signs to ensure
maximum effectiveness in terms of traffic management.
Risk:
Legal action by authorities
1. Inspection by weekly and maintenance of machinery to be conducted regularly to
ensure machines are in good working condition with no leakage.
Opportunities:
Oil spillage/ leakage Land contamination E 2 2 4 YES 2. Manually excavate the contaminated area and put into a suitable container and
- NA
must be stored at scheduled waste storage for proper disposal.
Risk:
- Legal action by authorities
Generation of scheduled waste Opportunities: Immediately clear any spillage on the ground. Scheduled waste will be stored at
Land contamination N 2 2 4 YES
(including disposal of waste) - NA scheduled waste storage area and disposed by licensed contractor.
1.Mobilisation / Risk:
Demobilization (loading/ Public complaint
unloading of machinery)
Opportunities:
1. The machinery will be maintained in good working order to ensure that exhaust
- Regular maintenance of
Generation of black smoke Air pollution N 2 2 4 YES emission is controlled.
machinery
2. Allow only machinery that is in good condition to enter the site.
- Increase life span of machinery
Risk: 1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
- Public complaint implemented to reduce the dust dispersion.
2. Dampen all access. Water bowser need to standby for watering all the time.
Generation of dust Air pollution N 2 2 4 YES
3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Opportunities: 4. To wash the construction vehicles wheels at a wash trough facility before leaving
- NA from construction site.
Risk:
Inspection by weekly and maintenance of machinery to be conducted regularly.
- Public complaint
Installation of hoarding or temporary noise barrier. All noise generating equipment
Generation of noise/ vibration noise/ vibration nuisance N 3 3 9 YES
and machinery will be shut down when not in use and work will be conducted within
Opportunities:
approved working hour.
- NA
Risk:
- Public complaint 1. Wash trough to be provided at the site exit with water jet and operator.
Dirtying of public road Public nuissance/ public complaint N 3 3 9 YES 2. Temporary drainage will be constructed to channel surface runoff to silt trap.
Opportunities: 3. Water bowser need to be standy for watering purposes.
- NA
APPENDIX 5.3
Type of Work: Pipe Rectification Work for External Bitumen Coating and Concrete Lining of Pipes and Fitting Date: 19/5/2023
1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
Risk:
implemented to reduce the dust dispersion.
- Legal action by authorities
2. Dampen all access. Water bowser need to standby for watering all the time.
Air pollution N 3 3 9 YES
3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Opportunities:
4. To wash the construction vehicles wheels at a wash trough facility before leaving
- Enhancement of SHEI
from construction site.
Generation of dust
Risk:
- Legal action by authorities
Public nuisance/ complaint N 3 3 9 YES Water bowser to be provided for access washing.
Opportunities:
- Enhancement of Construction
Waste Management Plan/ SHEI.
Risk:
- Legal action by authorities
Public nuisance/ complaint N 3 3 9 YES Provide maintenance on time for fuel burning equipment, vehicle & machineries.
Opportunities:
- Nil.
Noise generation
2. Repairing work for Risk:
External Bitumen Coating of - Nil
Pipes and Fittings
1. To turn off machineries when not in use.
Noise pollution N 2 3 6 YES Opportunities:
2. Limit working hours.
-Nil
Risk:
- Legal action by authorities
Immediately clear any spillage on the ground. Scheduled waste will be stored at
Land contamination N 3 2 6 YES Opportunities:
scheduled waste storage area and disposed by licensed contractor.
- NA
Risk:
- Legal action by authorities
All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 3 6 YES Opportunities: Construction Waste Management Plan. Open burning is strictly prohibited. Waste
(including disposal of waste)
- NA will be disposed at the approved disposal site.
APPENDIX 5.3
Type of Work: Pipe Rectification Work for External Bitumen Coating and Concrete Lining of Pipes and Fitting Date: 19/5/2023
Risk:
1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
- Legal action by authorities
implemented to reduce the dust dispersion.
2. Dampen all access. Water bowser need to standby for watering all the time.
Air pollution N 3 3 9 YES Opportunities:
3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Enhancement of Construction
4. To wash the construction vehicles wheels at a wash trough facility before leaving
Waste Management Plan/ SHEI.
from construction site.
Generation of dust
Risk:
- Legal action by authorities
Public nuisance/ complaint N 3 3 9 YES Water bowser to be provided for access washing.
Opportunities:
Enhancement of Construction
Waste Management Plan/ SHEI.
Risk:
- Legal action by authorities
Public nuisance/ complaint N 3 3 9 YES Provide maintenance on time for fuel burning equipment, vehicle & machineries.
Opportunities:
- Nil.
Noise generation
Risk:
- Nil
1. To turn off machineries when not in use.
Noise pollution N 2 3 6 YES Opportunities:
2. Limit working hours.
-Nil
Risk:
- Nil
Depletion of non-renewable 1. Do not leave machineries unattended while machine in running condition.
Fuel consumption N 3 3 9 YES Opportunities:
resources 2. Turn off machine while not in use to avoid diesel wastage.
-Nil
Type of Work: Pipe Rectification Work for External Bitumen Coating and Concrete Lining of Pipes and Fitting Date: 19/5/2023
Risk:
- Legal action by authorities
All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 3 6 YES Opportunities: Construction Waste Management Plan. Open burning is strictly prohibited. Waste
(including disposal of waste)
- NA will be disposed at the approved disposal site.
Risk:
- Legal action by authorities
1. A petroleum based machines or equipment be placed on the secondary
Land contamination N 3 2 6 YES Opportunities: containment/ tray.
- NA 2. Any spillage to be collected and treated as scheduled waste.
Risk:
- Legal action by authorities
All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 3 6 YES Opportunities: Construction Waste Management Plan. Open burning is strictly prohibited. Waste
(including disposal of waste)
- NA will be disposed at the approved disposal site.
Risk Rating
RASAU WATER TREATMENT PLANT ITP For Pipe Rectification Work for External Bitumen
Project: ITP for: Rev: 00
(RWTP) Coating and Concrete Lining of Pipes and Fitting
Discipline: C&S Ref. No: RWTP-GB-CNS-ITP-000030-00
Discipline code: REFER TO PROCEDURE Date: 17 May 2023 No of Pages: 1 of 2
Inspection Point
No. Activity Description Controlling Document Acceptance Criteria Frequency Record
CR SC CA
Technical
Submission of Method Method Statement and Approved Method of
1.0 Specification/Construction Before start H R R
Statement for approval Inspection Test Plan (ITP) Statement; Approved ITP
Drawing
Safety and Health Prior to commencement
2.0 Tool & Equipment Inspection Safety and Health Instruction Before start S S R
Instruction Checklist of works
BS 534: Specification For
BS 534: Specification For Steel
Steel Pipes, Joint And Borehole log / soil
3.0 Rectification Works Pipes, Joint And Specials For Every sample S W R
Specials For Water And investigation reports
Water And Sewage
Sewage
GAMUDA BERHAD
REF. NO: RWTP-GB-CNS-ITP-000030-00 Page 1
ITP For Pipe Rectification Work for External Bitumen Coating and Concrete Lining of Pipes and Fitting
Document No. RWTP-GB-CNS-ITP-000030-00
Revision No. 00 Rev. Date 17 May 2023
RASAU WATER TREATMENT PLANT ITP For Pipe Rectification Work for External Bitumen
Project: ITP for: Rev: 00
(RWTP) Coating and Concrete Lining of Pipes and Fitting
Discipline: C&S Ref. No: RWTP-GB-C&S-ITP-000030-00
Discipline code: REFER TO PROCEDURE Date: 17 May 2023 No of Pages: 1 of 2
Inspection Point
No. Activity Description Controlling Document Acceptance Criteria Frequency Record
CR SC CA
BS5930:1999 Code of BS5930:1999 Code of Practice Borehole log / soil
4.0 Ground water monitoring Every working day S S R
Practice for Soil Investigation for Soil Investigation investigation reports
Extraction of rock cores when BS5930:1999 Code of BS5930:1999 Code of Practice Borehole log / soil
5.0 Every sample S S R
rock is encountered Practice for Soil Investigation for Soil Investigation investigation reports
Technical
After completion
6.0 As built drawing Specification/Construction Joint survey data As-built drawing H R R
work
Drawing
Joshua Entol
Nurul Hazwani Syerifaizal
(Construction
Name (Project Engineer) (QAQC Manager)
Manager)
Signature
GAMUDA BERHAD
REF. NO: RWTP-GB-CNS-ITP-000030-00 Page 2
RWTP
RASAU WATER TREATMENT PLANT
5.5 Checklist
5.5 Checklist
Form detail
Form details
Location
Description
Status In progress
Supporting information
FOR PIPELINE USES ONLY
1. Form Details
If necessary
2. Rectification pipe
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Rasau WTP Form detail report
2.3 Before
A photo is required.
2.4 After
A photo is required.
3. Rectification pipe
3.3 Before
A photo is required.
3.4 After
A photo is required.
4. Rectification pipe
4.3 Before
A photo is required.
4.4 After
A photo is required.
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Rasau WTP Form detail report
5. Rectification pipe
5.3 Before
A photo is required.
5.4 After
A photo is required.
6. Rectification pipe
6.3 Before
A photo is required.
6.4 After
A photo is required.
7. Rectification pipe
7.3 Before
A photo is required.
7.4 After
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Rasau WTP Form detail report
A photo is required.
8. Rectification pipe
8.3 Before
A photo is required.
8.4 After
A photo is required.
9. Rectification pipe
9.3 Before
A photo is required.
9.4 After
A photo is required.
10.3 Before
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Rasau WTP Form detail report
A photo is required.
10.4 After
A photo is required.
11.3 Before
A photo is required.
11.4 After
A photo is required.
12.3 Before
A photo is required.
12.4 After
A photo is required.
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Rasau WTP Form detail report
13.3 Before
A photo is required.
13.4 After
A photo is required.
14.3 Before
A photo is required.
14.4 After
A photo is required.
15.3 Before
A photo is required.
15.4 After
A photo is required.
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Rasau WTP Form detail report
16.3 Before
A photo is required.
16.4 After
A photo is required.
17.3 Before
A photo is required.
17.4 After
A photo is required.
18.3 Before
A photo is required.
18.4 After
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Rasau WTP Form detail report
A photo is required.
If any
Yes No N/A
20. Signatory
REMINDER: ALL NCR SHALL BE CLOSED BEFORE SIGNING OFF THIS CHECKLIST
20.1 Subcontractor
-
20.1 Contractor
-
20.1 CA Representative
-
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