RWTP GB MNE MST 000052 - Busduct

Doc Title : Busduct Installation
Doc Number : RWTP-GB-MNE-MST-000052-00

Date : 20th March 2024
No. Submission Checksheet (MST) Status Comments
1 Scope definition /
2 Objective /
3 References (incl. relevant Contract Specification) /
4 Codes and standards N/A
5 Manpower and Responsibility /
6 Tools and equipment /
7 Pre-requisite approvals/permits N/A
8 Work phases (if applicable) /
9 Preparation N/A
10 Construction work methodology and sequence /
11 QA/QC control procedure /
12 Health and Safety procedures / instruction /
13 Emergency response protocol, team and communication /
14 Risk assessment register and prevention action /
15 Testing/inspection plan /
16 Management of as-built data N/A
17 Other enclosure (if any) N/A
Checked by : Reviewed by :
Nurnadia Zakaria Syerifaizal Hj. Mustapha

QAQC Engineer QAQC Manager
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR

SDN BHD
METHOD STATEMENT FOR APPROVAL
METHOD STATEMENT FOR
BUSDUCT INSTALLATION
Reference No: RWTP-GB-MNE-MST-000052-00
Revision : 00
Date : 20TH MARCH 2024
Action Name Designation Signature
Approved by Khor Thiam Chay Project Director
Consultant
Approved by Tan Jin Soon (Sepakat Setia
Perunding)
Construction
Reviewed by Ivan Lim Kien Aun
Manager
Reviewed by Syerifaizal QAQC Manager
Sathyan A/L
Prepared by Project Manager
Anbalakan
REF. NO: RWTP-GB-MNE-MST-000052-00 Page 1

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Contents
1.0 SCOPE OF WORKS………………………………...…………………………….…………….….3
1.1 General Description………………………………………………………………………….…..3
1.2 Reference……………………………………………………….……………………………...…..3
1.3 Materials……………………………………………………………….……………………….…..3
1.4 Plant and Equipment………………………………………………………..……………….…..3
1.5 Manpower………………………………………………………………………….……………….4
1.6 Work Procedures………….………………………………………………………………….…..5
1.6.1 General………………………………………………………………………………………….…..5
1.6.2 Precaution of Works before Commence………………………………………………….…..5
1.6.3 Delivery of material and Inspection………...…………………………….…………………...5
1.6.4 Sequences of works……………….……………………………..………………………….…..5
1.6.5 Preparation Procedure Before Installation………………...…………………………….…..5
1.6.6 Installation Procedure of Busduct……………………………………..………………….…..6
1.6.7 Testing and Inspection Procedure…………………………………………………..………..8
2.0 SAFETY AND HEALTH REQUIREMENT……………………………………………….…...10
2.1 Job Safety & Health Analysis……………………………………………………………..…..10
2.2 Information to personnel………………………………………...………………………….…10
2.3 Emergency Arrangements…………………………………….…………………………….…10
2.4 Permit Requirements………………………………………..……………………………….…11
2.5 Housekeeping……………………………………………...………………………………….…11
3.0 ENVIRONMENTAL ISSUES…………………………………………………………………….12
3.1 Environmental Aspects, Impacts & Control Measures………………………….…….….12
3.2 Air Quality and Noise Level……………………………………..…………………………….12
3.3 Water Quality………………………………………………………………………….………….12
3.4 Waste Management………………………………………………………………………….….12
4.0 QUALITY ASSURANCE & QUALITY CONTROL……………………………………….…13
4.1 Contractual Requirement………………………………………………………………….…..13
4.2 Inspection and Testing………………………………………………………………….……...13
5.0 APPENDICES…………………………………………………………………………….…….…..14
5.1 Job Safety Analysis……………………………………………………………………….….…14
5.2 Emergency Response Flow Chart……………………………………………………….…...18
5.3 Environmental Aspect & Impact Register………………………………………………..…22
5.4 Inspection & Test Plan………………………………………………………………………….27
5.5 QAQC………………………………………………………………………….…………………..29

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1.0 SCOPE OF WORKS

1.1 General Description
This Method Statement (MST) is intends to outline the procedure that will be adopted
for the preparation of carrying out a Busduct Installation for Package 1 – Design and
Build of Proposed Rasau Intake, Raw Water Pumping Mains, Water Treatment Plant
and Associated Works.
1.2 Reference
1) Item 1.1.9.5 – Method Statement, Tender Document Vol 2: Need Statement &
Specifications
1.3 Materials
1.3.1 Materials for busduct installation include the following:
Item Materials
1. Busducts
2. Bolts and nuts
3. M6 Bolts
4. Elbow Fitting, Flange End, Termination box
5. Drop Rods
6. Horizontal/Vertical Hangers
1.4 Plant and Equipment

Item Machinery / Equipment
1. Megger
2. Hammer
3. Hand Tool
4. Torque Wrench
5. Forklift
6. Lorry
7. Pulley/ Winch

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1.5 Manpower
Item Designation Responsibilities
1. Project Manager Responsible for overall commercial, contractual
and technical performances associated with
specific
projects. Responsible to the Project Manager.
2. Construction Manager Planning, coordinating, scheduling and monitoring
of site activities.
3. Project Engineer Responsible for overall operation including liaison
with service provider.
4. Site Supervisor Supervising site construction activities
5. SHE Officer To control and ensure the Safety, Health and
Environmental is adhere at site.
6. SHE Supervisor Supervising site construction activities, organize
toolbox meeting and prepare all relevant permit
before start work.
7. Environment Manager To monitor and control environmental issue onsite
to ensure compliance to the regulation.
8. Environment Officer Control and ensure all site activities comply with
environmental plans and requirement.
9. Machineries Operator To operate the machineries.
10. Surveyor/Chainman Setting out works.
11. Traffic controller To control ingress and egress of construction traffic
at site.
12. General Worker & Conduct general works at site.
Observers
13. Flagmen To provide high visible to public traffic to slow down
when a crossing the working area.
14. Flagman & Traffic Control To control traffic and avoid public enter to the
workplace
15. Traffic management officer Make sure activity at site adhere to Traffic
Management Plan

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1.6 Work Procedures

1.6.1 General
The method statement for busduct installation below describes the procedures for
Package 1 – Design and Build of Proposed Rasau Intake, Raw Water Pumping
Mains, Water Treatment Plant and Associated Works.
1.6.2 Precaution of Works before Commence

The following are precautions that should be observed before starting the works.
1.6.2.1 Pre-Task Talk shall be conducted with all site staffs and workers as required by
the Occupational Safety and Health Act (OSHA) regulations.
1.6.2.2 Permit to work will be applied accordingly prior to any implementation of works.
1.6.2.3 Precautions should be taken to protect worker from possible hazards.
1.6.3 Delivery of Material and Inspection

1.6.3.1 Prepare delivery schedule and check the site/storage conditions.
1.6.3.2 Type of busducts and quantity are checked accordingly to the delivery order.
1.6.3.3 Any visible damages are checked thoroughly that may occur during transportation.
1.6.3.4 Materials are stored at designated storage area.
1.6.4 Sequence of Works

In general, the sequence of works will be carried out in accordance to main civil
work schedule, particularly the internal infra works schedule. Installation of
busduct will commence and shall be coordinated with other services where various
work methodology will be applied.
.
1.6.5 Preparation Procedure Before Installation
1.6.5.1 Prepare delivery schedule and check the site/storage conditions.
1.6.5.2 To submit and obtain consultant approval/comments and endorsement for shop
drawings of busducts as well as other technical data required.

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1.6.5.3 To submit and obtain consultant approval/comments of method of installation of

busduct.
1.6.5.4 Prepare delivery schedule and inform suppliers. Coordinate with main-contractor
to check if site is ready for delivery and installation of the busduct.
1.6.5.5 Coordinate with site workers responsible for the installation of the busduct.
1.6.5.6 If delivery is required before location for installation of the busduct is ready,
coordinate with main-contractor for a safe storage area and protection from
weather and damage should be made ready
1.6.5.7 Keep the busduct at a place, dry and free from moisture and water (if necessary,
cover the busduct with water proof sheets).
1.6.5.8 Do not lay the busduct directly on the ground. Always place pieces of wood under
the bus duct and stack up firmly. Never put it upright in storage or during
installation.
1.6.5.9 To prevent the joint of busduct from being soiled, keep their ends covered with a
vinyl sheet until immediate installation.
1.6.6 Installation Procedure of Busduct
1.6.6.1 Installation of Busducts

a) Use sufficiently strong materials and equipment for transportation and
lifting.
b) Always insert thick pieces of rag or corrugated cardboard between bus duct
when hanging with rope. For copper conductor bus duct exceeds 2500A,
a piece of strong wood is used to prevent the housing being deformed.
c) Check the conductor contact surface or insulating material if it is free from
damage, dust / dirt or any other foreign matters.
d) Carry out insulation test on the bus duct to ensure that the bus duct is in
good insulated condition.
e) First make loose the joints of bus duct over the whole run. It is important to
check that the lengths and bends that are to be to be installed as per
drawing.

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1.6.6.2 Installation of Joint Assembly:

a) Before proceeding with any jointing of busducts, check the approved
manufacturers drawing to determine which busduct sections need to be
jointed together.
b) Loosen and remove the joint cover for busducts and rotate busduct section
so that the phase markings are in line with those on the existing run.
c) Make sure the joint bolts are loose and slide the section into joint until
busbars butt against the nibs.
d) Use torque wrench to tighten the joint nut. Adjust the settings on the torque
wrench as per the manufacturer’s recommended settings (units in Nm).
Tighten the joint nut until the torque wrench makes a ‘click’ sound, means
joint is properly tightened to the desired torque.
e) Assemble the joint covers and tighten all the joint cover bolts.
1.6.6.3 Installation of Horizontal Hangers:

a) Busducts running horizontally can be supported by the use of horizontal
hangers together with drop rods.
b) All mountings require parallel drops and positioned not directly in line with
a joint. The drop rods are assembled to the slab.
c) Assemble top nut to each rod and adjust them to required height.
d) Raise busduct section to required height and position it between drop rods.
e) Assemble hanger channel onto drop rods and under the busduct. Tighten
the nuts under the channel.
f) All busducts that are penetrated the fire rated wall shall be sealed with
approved type of fire barrier.
1.6.6.4 Installation of Vertical Hangers:

a) Once the busduct is firmly positioned at the floor opening, fasten down the
floor flange plate to the floor.
b) Hold mounting plate against next to the face of the busduct to assess
whether the bolts on the busduct are hitting any of the holes on the
mounting plate.

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c) Use the hole on the side of the mounting plate as a guide to mark the
location of the holes to be drilled on the busduct.
d) Mount plate to busduct by holding the tapping bars in the busduct side
plate groove and tighten with the M6 bolts and washers.
e) Mount angle bracket to plate by selecting the correct slotted holes. Tighten
the bolts which positioned to engage spring assembly and floor flanged.
f) All busducts that penetrated the fire rated floor shall be sealed with
approved type of fire barrier.
1.6.6.5 Termination of Busducts:

a) All the termination of the busduct at transformer, MSB or MCC shall be
terminated in the proper way. When busduct is used to terminate at
transformer, it is necessary to use flexible bus bar. This is to minimize the
impact of vibration from transformer on the busduct.
b) During termination, ensure no current flowing to the equipment.
c) Install the busduct with torque wrench and ensure all termination are
properly tightened.
d) Perform testing and inspection before energization.
1.6.7 Testing and Inspection Procedure

1.6.7.1 All busducts shall be tested and inspected for:
a) Insulation resistance test
b) Polarity
c) Continuity test
d) Visible damage and phasing identification.
e) Mechanical fastening protection and termination.
f) Earthing connection
g) Size of busduct
1.6.7.2 Prepare and submit the inspection forms.

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Flow Chart
Start
Preparation of Busduct Installation Equipment & material
Preparation procedure before the

installation
Prepare the busduct routing and work area.
Joint assembly procedure
Installation of horizontal hangers
Installation of vertical hangers
Fail
RFI will be submitted for inspection and calibration during

the course of installation
Pass
End

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2.0 SAFETY AND HEALTH REQUIREMENTS

2.1 Job Safety & Health Analysis
Job Safety & Health Analysis shall be carried on the project site. Cautions and
hazards signs shall be established at location of works. The hazards in a particular
activity and the control measures implemented shall be briefed to the workers
during SHE induction, tool box talk and JSA Briefing. Please refer to the attached
Appendix 5.1.
2.2 Information to Personnel

2.2.1 All workers employed in the project site must have CIDB green card.
2.2.2 All new workers and staff to attend the SHE Training or SHE Induction Course
before commencing works at site and attendances shall be recorded in an
induction checklist.
2.2.3 All site personnel are mandatory wear proper Personnel Protective Equipment
(PPE):
2.2.4 Safety helmets, Safety vest, Safety boots, Hand gloves and any other additional
PPE required in JSA or advised by SHE Department.
2.2.5 Monthly SHE Committee meeting shall be held with all the contractors related to
the works.
2.2.6 All workers are compulsory to attend the daily pre-task briefing and weekly toolbox
meeting conducted by the SHE Department/Representative and attendances shall
be recorded.
2.3 Emergency Arrangements

2.3.1 Project Emergency Response Plan and Procedure shall be established.
2.3.2 The potential hazards during Busduct Installation Works are as below:
i. Accident due to machinery/equipment failure and movement
ii. Fall from height, contact with sharp edges/protruding rebar and etc.
iii. Fire
2.3.3 An Emergency Response Team shall be formed at the site.
2.3.4 Please refer to the Appendix 5.2 for Safety, Health & Environmental Emergency
Response Flow Chart.

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2.3.5 The organization chart, list of emergency contact person and relevant authorities
with their contact numbers shall be showed in the Notice Board.
2.3.6 In the event of emergency, the site management staffs must evaluate the situation
and commence the necessary procedures as follow:
• Raise the alarm
• Stop works
• Remain composed.
• Make sure notifications of emergency or evacuation are in place for all
workers surrounding the vicinity.
• Make sure all workers are assembled at designated assembly point.
• Make sure first aid kits are prepared at assembly point.
• All workers are told not to leave the assembly point until clear sign is issued.
• Headcount shall be conducted
• First aiders shall attend to the injured workers
• Prepare assessment reports for the losses.
2.4 Permit Requirements

Person or Authorities
No Description Remarks
in-charge
1 SHE permit to work such as Crane SHE Department
and Lifting Operation permit,
Excavation permit, Night work
permit, Hot work permit and etc.
2.5 Housekeeping
Housekeeping is an essential part of SHE for the daily routine. Housekeeping
would include the following items:
• Maintain the access way to all working area.
• Proper material arrangement.
• Park the machineries in orderly manner.
• No littering around the site.

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3.0 ENVIRONMENTAL ISSUES
3.1 Environmental Aspects, Impacts & Control Measures

All activities at work site shall comply with requirements stated in Environmental
Management Plan. Work site shall observe potential environmental impacts that
will be generated from activities stated in this method of statement, proposed
control measures, responsible parties’ in-charge and relevant legal applicability.
The significant environmental impacts associated with the busduct installation
have been identified and listed in the Appendix 5.3.
3.2 Air Quality and Noise Level

Machineries shall be in well maintain and in good working condition to reduce
emission of soot, smoke and noise.
The following measures shall be implemented if the above mentioned (soot,
smoke and noise) is deteriorating:
▪ Increase maintenance frequency.
▪ Replace to better equipment if necessary.
▪ Switched-off equipment if not in used
▪ Supply workers on-site with proper PPE (i.e. ear plugs and mask).
3.3 Water Quality

All surface runoff and contaminated water generated from activities stated in this
method of statement, must be channel to temporary earth drain and shall be
channel into sediment basin/ silt trap for further treatment.
3.4 Waste Management

All type of waste must be segregated, stored and disposed of in accordance with
the Construction Waste Management Plan and shall be removed from site
regularly.
Scheduled waste from maintenance works of machineries, vehicles and tools will
be placed in designated areas. Proper oil tray or drum shall be placed to prevent
the oil spillage all over the place. Subsequent waste shall be collected and transfer
to area as assigned.

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4.0 QUALITY ASSURANCE & QUALITY CONTROL

4.1 Contractual Requirements
Shall be implemented in accordance with submitted comprehensive IMS plan.
4.2 Inspection and Testing

All inspection shall involve the consulting engineer and client.

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5.0 APPENDICES
5.1 Job Safety Analysis

Appendix A to RWTP-GB-QSHE-MSP-0010-1
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DESCRIPTION OF JOB: BUSDUCT INSTALLATION FOR PREPARED BY:

PROJECT/DIV/DEPT: RWTP SATHYAN A/L ANBALAKAN
ELECTRICAL SERVICES
LOCATION: RASAU INTAKE, RAW WATER PUMPING MAINS, REVIEWED BY:
JSA NO: MNE-00052 REV NO: 00 SITI KHAIRIAH
WATER TREATMENT PLANT
APPROVED BY:
TYPE OF ACTIVITIES: ROUTINE / NON-ROUTINE / EMERGENCY DATE: 19/04/2024 PAGE: 1 - 4 IVAN LIM KIEN AUN
NO. JOB HAZARD CURRENT CONTROL RISK ASSESSMENT HIER ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIB
SEQUENCE / IDENTIFICATION MEASURES ARCH CONTROL OTHER RATING LE PERSON
STEPS Y OF MEASURES/ REQ
Proba Sev Risk Rating CONT OPPORTUNITIES (O)
Hazard & Risk P S Risk Rating
bility erity ROL
PxS PXS
(P) (S)
Sco Lev Sco Lev
re el re el
1. Mobilizing & Unstable/ soft Supervisor to check 2 3 6 M 3 Put steel plate at the soft OSHA ‘94 1 3 3 L Engineer /
materials to work ground, uneven surrounding and prepare ground access area FMA Supervisor /
area (apply access safe access (BOWEC) Traffic
throughout the 1986 Officer/
whole job Safety
sequence below) personnel
Slip, trip, fall into -Access way clear from 1 3 3 L 4 - OSHA ‘94 - - - - Engineer /
existing obstruction. FMA Supervisor /
drain/manhole -Cover openings with (BOWEC) Safety
sturdy materials. 1986 personnel
-Proper materials
arrangement and storage.
2. Use of hand Defective Check all equipment are in 2 2 4 L 3 - OSHA ‘94 - - - - Engineer /
Tools equipment good condition before use. FMA Supervisor /
Check all hoses / (BOWEC) Safety
connectors are in good 1986 personnel
condition. Remove
defective tools from site.
Page 1 of 4
Rev. No:01 / Date: 18 JAN 2023
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bility erity ROL
PxS PXS
(P) (S)
Sco Lev Sco Lev
re el re el
3. Busduct Falling from Secured working platform. 3 3 9 M 3 Inspect working platform OSHA ‘94 1 3 3 L Engineer /
Installation ladder/platform Provide body harness for / scaffold working FMA Supervisor /
during installation works more than 3 meter platform. Provide edges (BOWEC) Safety
high. Provide anchorage hard barricade or sturdy 1986 personnel
points or lifeline for working platform.
workers to hook their body
harness.
Defective hand Inspection all tools before 2 2 4 L 4 - OSHA ‘94 - - - - Engineer /

tools or electrical use. Remove any FMA Supervisor /
tools defective tools from (BOWEC) Safety
working area. Proper 1986 personnel
electrical connection. Use
industrial socket.
Topple of scaffold Erection of scaffold or 3 3 9 M 3 Weekly inspection by OSHA ‘94 1 3 3 L Engineer /

/ mobile scaffold mobile as per design. scaffold inspector. Only FMA Supervisor /
Secured castor wheel use the scaffold or (BOWEC) Safety
before start using. No one mobile scaffold with 1986 personnel
is allowed to stand on the green tag. Red tag
mobile scaffold when scaffold / mobile
shifting/moving the mobile scaffold. Ensure jack
scaffold. base is installed for
scaffold.
Unsafe access, Use of safety harness for 3 3 9 M 3 Use of industrial type OSHA ‘94 1 3 3 L Engineer /
unsecure working all work with fall of 3 ladder. Installation of FMA Supervisor /
platform & ladder meters or more. Inspection edge protection. (BOWEC) Safety
of access before use. Maintain 3point contact. 1986 personnel
Monitoring and Buddy system.
supervision
Page 2 of 4
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bility erity ROL
PxS PXS
(P) (S)
Sco Lev Sco Lev
re el re el
Busduct Electric shock Use industrial plugs / 2 3 6 M 3 Check all cables before OSHA ‘94 1 3 3 L Engineer /
Installation (cont.) cable. Electrical connection. Cable hangs FMA Supervisor /
equipment / wiring to be / not trailing on ground / (BOWEC) Safety
inspected / connected by in water 1986 personnel
electrician. Display
signages. Work briefing
prior to work start.
4. Housekeeping Poor Conduct daily 2 2 4 L 4 - OSHA ‘94 - - - - Engineer /

housekeeping and housekeeping and arrange FMA Supervisor /
material the material accordingly. (BOWEC) Safety
arrangement. Materials must place away 1986 personnel
from access way. Busduct
to be stored at designated
area.
Page 3 of 4
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PROBABILITY SEVERITY PRIORITY OF ACTION

Probability Description Rating Severity Description Rating Risk Rating Action Urgency
Very Is practically impossible and 1 Insignificant Minor ill health or first aid type 1 1-4 Risk is considered as acceptable and If required
Unlikely has never occurred /negligible injury further reduction may not be necessary.
Unlikely Has not been known to occur 2 Minor Injury involving temporary 2 LOW Continuous monitoring needs to be in
after many years disability place
Likely Might be occurred at some 3 Moderate Injury involving Permanent 3 5-12 Identified control measures shall be 1 week
time in future disability implemented to minimize the risk level.
Very Likely Has a good chance of 4 Major Single fatality or major 4 MEDIUM Continuous monitoring shall be in place.
occurring and is not unusual property damage
Almost The most likely result of the 5 Catastrophic Numerous fatalities or 5 15-25 Requires immediate action to control Immediate
Certain hazard/event being realized irrecoverable property damage and minimize the hazards. Work should
HIGH not commence until proposed control
measured have been implemented.
** Note: The description and level of severity and probability may vary, subjected to project, legal and other requirements. Loss on property damage can be incorporated and
shall be in accordance to project requirements.
Group Hierarchy of Control
1 Elimination
2 Substitution
3 Engineering controls, reorganization of work, or both:
4 Administrative Control
5 PPE
Page 4 of 4
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5.2 Emergency Response Flow Chart

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Emergency Response Flowchart for Fire Emergency
Fire Emergency
Identifier alert
Major Minor
Alert workers/trigger alarm

to inform workers by ERT
Control fire with existing
member.
firefighting equipment
Active ERT and evacuate

Set command point.
workers to designated
Inform representative
assembly point.
authority (BOMBA)
.
Assist authority with

information (if
required)
All clear declaration

from Authority
Emergency
terminates
Debriefing by Conduct
Emergency investigation Finish
commander

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5.3 Environmental Aspect & Impact

Register

Appendix 5.3
ENVIRONMENTAL ASPECTS AND IMPACT REGISTER

Reference No.: RWTP-GB-SHE-EAI-MNE-000052
Package/ Location: Rasau Water Treatment Plant
Revision No.: 00
Type of Work: Busduct Installation Date: 29/3/2024
Condition Risk Rating Significant R&O that need to be addressed

PROJECT ACTIVITY ASPECTS IMPACTS MITIGATION MEASURES TO BE IMPLEMENTED
N* A* E* L* S* Rate Yes No
(LxS)
Risk: 1. Recommend to conduct work at night or during off peak hours to minimize traffic
- Public complaint disruption.
- Heavy traffic congestion 2. Maintain most number of lanes wherever possible.
3. Reduce number of lanes (only when unavoidable and when all other alternatives
Road closure, lane diversion and
Traffic congestion N 3 2 6 YES Opportunities: have been exhausted) to be design to facillitate contra flow options.
reduction
- NA 4. Provide sufficient warning signs and flagmen at all work areas to facillitate better
traffic flow.
5. Maintain traffic management devices and temporary/ warning signs to ensure
maximum effectiveness in terms of traffic management.
Risk:
1. Inspection by weekly and maintenance of machinery to be conducted regularly to
Legal action by authorities
ensure machines are in good working condition with no leakage.
Oil spillage/ leakage Land contamination A 2 2 4 YES
2. Manually excavate the contaminated area and put into a suitable container and
Opportunities:
must be stored at scheduled waste storage for proper disposal.
- NA
Risk:
- Legal action by authorities
Generation of scheduled waste Immediately clear any spillage on the ground. Scheduled waste will be stored at
Land contamination N 2 2 4 YES
(including disposal of waste) scheduled waste storage area and disposed by licensed contractor.
Opportunities:
- NA
1.Mobilisation / Risk:
Demobilization (loading/ Public complaint
unloading of machinery)
Opportunities:
1. The machinery will be maintained in good working order to ensure that exhaust
- Regular maintenance of
Generation of black smoke Air pollution N 2 2 4 YES emission is controlled.
machinery
2. Allow only machinery that is in good condition to enter the site.
- Increase life span of machinery
Risk: 1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
- Public complaint implemented to reduce the dust dispersion.
2. Dampen all access. Water bowser need to standby for watering all the time.
Generation of dust Air pollution N 2 2 4 YES
3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Opportunities: 4. To wash the construction vehicles wheels at a wash trough facility before leaving
- NA from construction site.
Risk:
Inspection by weekly and maintenance of machinery to be conducted regularly.
- Public complaint
Installation of hoarding or temporary noise barrier. All noise generating equipment
Generation of noise/ vibration noise/ vibration nuisance N 3 2 6 YES
and machinery will be shut down when not in use and work will be conducted within
Opportunities:
approved working hour.
- NA
Risk:
- Public complaint 1. Wash trough to be provided at the site exit with water jet and operator.
Dirtying of public road Public nuissance/ public complaint N 3 2 6 YES 2. Temporary drainage will be constructed to channel surface runoff to silt trap.
Opportunities: 3. Water bowser need to be standy for watering purposes.
- NA
Appendix 5.3

Revision No.: 00

(LxS)
Risk:
Generation of non-scheduled waste Timber waste must be stored and disposed in accordance with the Construction
(including disposal of waste) (Use Land contamination N 2 2 4 YES Opportunities: Waste Management Plan. Open burning is strictly prohibited. Waste will be disposed
of timber) - NA at the approved disposal site.
Risk:
2. Setting out (Use of Used spray paint container will be stored at scheduled waste storage area and
Land contamination N 2 2 4 YES Opportunities:
marking spray paint) disposed by licensed contractor.
- NA
Generation of scheduled waste
(including disposal of waste) (Use
of marking spray paint) Risk:
Immediately clear any spillage from surface water, stream, pond by using spill kit
Water pollution N 2 2 4 YES Opportunities: manually and put into a suitable container and must be stored at scheduled waste
- NA storage prior to disposal.
Risk:
- Legal action by authorities All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 2 4 YES Construction Waste Management Plan. Open burning is strictly prohibited. Waste
(including disposal of waste)
Opportunities: will be disposed at the approved disposal site.
- NA
Risk:
Public nuisance/ complaint N 2 2 4 YES Provide maintenance on time for fuel burning equipment, vehicle & machineries.
Opportunities:
- Nil.
3. Busduct installation Noise generation Risk:
- Nil
Limit working hour. Working hours are in accordance with permissible times as per
Noise pollution N 2 2 4 YES Opportunities:
authority instructions.
-Nil
Risk:
- Public complaint
Generation of dust Air pollution N 2 2 4 YES Dampen the work area to reduce dust dispersion.
Opportunities:
- NA
Appendix 5.3

Revision No.: 00

(LxS)
Risk:
1. A petroleum based machines or equipment be placed on the secondary
Land contamination N 2 2 4 YES Opportunities: containment/ tray.
- NA 2. Any spillage to be collected and treated as scheduled waste.
Generation of scheduled waste

(including disposal of waste) Risk:
1. Immediately clean any spillage.
Water pollution N 2 2 4 YES Opportunities: 2. Scheduled waste shall be stores as designated scheduled waste storage area and
4.Housekeeping - NA disposed by licensed contractor.
Risk:
- Public complaint
- Legal action by authorities All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 2 4 YES Construction Waste Management Plan. Open burning is strictly prohibited. Waste
(including disposal of waste)
Opportunities: will be disposed at the approved disposal site.
- To reuse/recycle the waste for
other purposes
N* = Normal
Prepared by Reviewed By Approved By
A* = Abnormal
E* = Emergency
Name Siti Norlissa Bt Ishak Siti Khairiah Mohd Hashim Ivan Lim Kien Aun L* = Likelihood (refer to Appendix B)
S* = Severity (refer to Appendix B)
# Risk Rating calculation shown in Appendix B
Signature
Date 22/4/2024 22/4/2024 22/4/2024

Appendix 5.3
Risk Rating Evaluation
SEVERITY
1 2 3 4 5
No environmental change or the Adverse impact may occur, but the Adverse impact is not permanent, Can cause adverse impact, but the Can cause severe adverse impact,
environmental impact is benificial. effect is easily recoverable or short term and repairable or damage is not permanent / only major pollution, e.g. permanent / long
E.g.: Generation of used paper contribution to the impact is very low. contribution to the impact is low. medium term or contribution to the term environmental damage or
E.g.: Generation of food packaging on E.g.: Bentonite spillage on the road
impact is high. contribution to the impact is very high.
the ground E.g.: Black smoke from low E.g.: Silt trap malfunction/damage
maintenance machineries
No rectification needed Rectification can be done immediately Rectification can be done within 1 day Rectification can be done within 1 Rectification can be done more than 1
week week
Very likely. It is almost certain that the
event will occur. Common or frequent
occurrence.
5 5 10 15 20 25
May happen daily in normal situation.
Likely. There is a strong possibility the

event will occur or there is a history of
frequent occurrence.
4 4 8 12 16 20
May happen once a week in normal
situation.
Possible. The event could occur or

LIKELIHOOD
there is a history of occurrence.

3 3 6 9 12 15
May happen once a month in normal
situation.
Unlikely. Not expected, but there's a

slight possibility it may occur at some
time.
2 2 4 6 8 10
May happen once a year or only
happen in abnormal situation
Rare. It may only occur in exceptional

circumstances.
1 1 2 3 4 5
May happen more than once a year in
abnormal situation.
Risk Rating
Level Rating Significant

Level 1 - Very Minor 0-1 No
Level 2 - Minor 2-3 No
Level 3 - Moderate 4-6 Yes
Level 4 - Major 7 - 16 Yes
Level 5 - Critical 17 - 25 Yes
RWTP

SDN BHD
5.4 Inspection & Test Plan

ITP FOR BUSDUCT INSTALLATION FOR ELECTRICAL SERVICES
Document No. RWTP-GB-M&E-ITP-000052-00
Revision No. 00 Rev. Date 29/12/2023

Project: ITP for: BUSDUCT INSTALLATION FOR ELECTRICAL SERVICES Rev: 00
(RWTP)
Discipline: M&E Ref. No: RWTP-GB-MNE-ITP-000052-00
Discipline code: REFER TO PROCEDURE Date: 20/3/2024 No of Pages: 2 1 of 2
Inspection Point
No. Activity Description Controlling Document Acceptance Criteria Frequency Record
CR SC CA
Technical Prior to
Submission of Method Method Statement and Approved Method of
1.1 Specification/Construction commencement of H R R
Statement Inspection Test Plan (ITP) Statement; Approved ITP
Drawing work
Technical Prior to
Submission of Material for Comment Review Sheet
1.2 Technical Specification Specification/Construction commencement of H R S
approval for Material Submission
Drawing work
Material Submission Approved Material
Technical Prior to
Material Receiving Inspection Approval Submission / Request for
1.3 Specification/Construction commencement of H W S
Catalogue Inspection (RFI) / Delivery
Drawing work
Order (D.O.)
Prior to
Method Statement: RWTP-
1.4 Installation Inspection As-built Survey data / Record commencement of Survey Record H W S
GB-MNE-MST-000052
work
GAMUDA BERHAD
ITP FOR BUSDUCT INSTALLATION FOR ELECTRICAL SERVICES
Document No. RWTP-GB-M&E-ITP-000052-00
Revision No. 00 Rev. Date 29/12/2023
Remarks: Inspection Authority:

H : Hold Point Points where no further works shall proceed without the written approval of the Supervising CR Contractor Representative
Consultant representative SC Supervising Consultant
W : Witness Point Points where Supervising Consultant can opt to observe/ or visually examine or participate in the work
CA Contract Administrator
operation.
S : Surveillance Points where the SC representative monitor the contractor activities to the degree necessary for
confidences that work process/ method is complying with the established criteria
R: Review Review of the contractor’s ITP records for correctness and completeness
Approved Reviewed Approved
Sathyan a/l Ivan Lim Kien Aun

Syerifaizal
Anbalakan (Construction
Name (QAQC Manager)
(Project Manager) Manager)
Signature
Date 23/4/2024 23/4/2024
GAMUDA BERHAD
RWTP

SDN BHD
5.5 QAQC

Rasau WTP Form detail report
Form detail
#12192: M&E QAQC CHECKLIST - INSTALLATION OF

BUSDUCT
Forms
Location
Form date Jan 5, 2024
Description
Due date
Created by project rasau wtp elec
Status In progress
Last update Jan 5, 2024, 11:39 AM UTC+08:00
Last updated by project rasau wtp elec
Included references Assets | Files | Forms | Issues | Photos
1. Form Details
1.1 Trade Contractor / Supplier
1.2 Trade Package
1.3 Description of Works
1.4 Location
1.5 Detail Location / Gridline / Level
1.6 Drawing Ref No
1.7 Request For Inspection (RFI) No
Created by project rasau wtp elec with Autodesk® Construction Cloud™ on Jan 5, 2024 at 11:40 AM UTC+08:00 Page 1 of 9
1.8 Date & Time of Inspection
1.9 Material
1.10 Construction / Shop Drawing
1.11 Method Statement
2. Description of works
Check layout and position according to approved construction/shop drawing.
2.1 Contractor
Pass Fail N/A
2.2 Supervising Consultant

Pass Fail N/A
2.3 CA Representative
Pass Fail N/A
Check material brand & type of insulation are according to approved Equipment and Material List.
3.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check busduct size & rating according to approved construction shop drawing.
4.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check number of busbar (phases) according to approved construction drawing.
5.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check that busduct no visible damage & busbar spacing is good condition & secured properly.
6.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check busduct labeling / markings are according to approved construction drawing.
7.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check that all busbar are terminated to the correct busbar (phase) according to approved construction
drawing.
8.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Check all busduct joint section align sealed properly with joint cover.
9.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check all bolts terminations are properly tightened with appropriate torque.
10.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check all busduct terminations are with correct color-coding.
11.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check all busduct laid through wall and floor slab are sealed with approved fire rated materials.
12.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check busduct Flange End install with correct MSB busbar phase.
13.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check busduct Flexible Link install with correct transformer busbar phase.
14.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check that busbar terminations to MSB & Tx is properly segregated and gap secured between busbar.
15.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Check supporting bracket & gap installation method according to approved shop drawing.
16.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Record Continuity & Insulation Resistance test checklist (refer to attached test report).
17.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
18. Final Inspection
18.1 Review of All Records Including Required Test Results
18.2 Reason for Failure or Re-Inspection
18.3 Any Non Conformance Report (NCR) to be raised?

Yes No N/A
19. Final sign-off

Remarks: If " Final Inspection" record Fail Status, Please refer to NCR.
19.1 Level 1 : Contractor

-
19.1 Level 2 : Supervising Consultant

-
19.1 Level 3 : CA Representative

-
Form detail
#13410: M&E QAQC CHECKLIST - MATERIAL RECEIVING
Forms
Location
Form date Feb 1, 2024
Description
Due date
Created by zul nizam
Status In progress
Last update Feb 1, 2024, 9:26 AM UTC+08:00
Last updated by zul nizam
Included references Assets | Files | Forms | Issues | Photos
1. Form Details
1.1 Trade Contractor / Supplier
1.2 Trade Package
1.3 Description of Works
1.4 Location
1.5 Detail Location / Gridline / Level
1.6 Drawing Ref No
1.7 Request For Inspection (RFI) No.
Created by zul nizam with Autodesk® Construction Cloud™ on Feb 1, 2024 at 9:28 AM UTC+08:00 Page 1 of 7
1.8 Date & Time of Inspection
1.9 Material
1.10 Construction / Shop Drawing
1.11 Method Statement
2. DESCRIPTION OF WORKS
D.O Copy attachment
2.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Test certificate copy attachment
3.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Test certificate issued to the correct material delivered (refer to material tagging identification)
4.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Brand / Type of material as per approved submission
5.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Size, length & dimension as per D.O
6.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Color of material (if applicable)
7.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Material unloading & delivery plan (any major equipment that require)
8.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
Condition of material before & after unloading
9.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Acceptance quality of material
10.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Segregation of materials by type & new - old
11.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A

Material randomly choose for laboratory testing (if yes please specify nos. of sample an size taken for
testing.)
12.1 Contractor
Pass Fail N/A

Pass Fail N/A
Pass Fail N/A
13. Final Inspection
13.1 Review of All Records Including Required Test Results
13.2 Reason for Failure or Re-Inspection
If any
13.3 Any Non Conformance Report (NCR) to be raised?

Yes No N/A
14. Final sign-off
Remarks: If " Final Inspection" record Fail Status, Please refer to NCR.
14.1 Level 1 : Contractor

-
14.1 Level 2 : Supervising Consultant

-
14.1 Level 3 : CA Representative

-
PM&C : Page No. : 1 of 1
Doc Ref. :
No.
Project :
TRADE CONTRACTOR/ SUPPLIER: Trade
:
Package
ELECTRICAL WORKS INSPECTION CHECKLIST
Description of Works/ Elements/ Structure: AFI No. :

Insulation Resistance Test Results On Low Voltage Cable / Busduct
Location/ Zone/ Sub-Zone/ Level/ Block /Unit/ Area : Drawing Ref. No. :
Date of Inspection : Material : (Approved / Not Approved)

Time : Method Statement : (Approved / Not Approved)
Circuit No x Core / Cable Route Insulation Resistance (M ohm)

Size Remark
No. Type of Cable From To R-Y R-B Y-B R-N Y-N B-N R-E Y-E B-E N-E
TEST INSTRUMENT :
MANUFACTURER :
Voltage Rating :
500 Volt
STATUS OF INSPECTION
We have carried out all necessary inspections and verify that the above items/ activities conform to the contract specifications/ document
Checked By: Checked By: Checked By:
Initial : Initial : Initial :

Name : Name : Name :
Position : Position : Position :
Date : Date : Date :
NSC (if applicable) : Trade Contractor (if applicable) :
Checked By: Approved By : Acknowledged by:

Position : C.o.W/ ARE / ARA Position : RE / RA Position :
Client's Consultant : Client's Consultant :
Rev: 00 Effective Date : 23 Sept 2019
PM&C : Page No. : 1 of 1
Doc Ref. :
No.
Project :
TRADE CONTRACTOR/ SUPPLIER: Trade
:
Package
ELECTRICAL WORKS INSPECTION CHECKLIST
Description of Works/ Elements/ Structure: AFI No. :

Continuity Test Results On Low Voltage Cables / Busduct
Location/ Zone/ Sub-Zone/ Level/ Block /Unit/ Area : Drawing Ref. No. :
Date of Inspection : Material : (Approved / Not Approved)

Time : Method Statement : (Approved / Not Approved)
Circuit No x Core / Cable Route Single Phase Three Phase

Size Remark
No. Type of Cable From To L N E R Y B N E
TEST INSTRUMENT :
MANUFACTURER :
Voltage Rating :
500 Volt
STATUS OF INSPECTION
We have carried out all necessary inspections and verify that the above items/ activities conform to the contract specifications/ document
Checked By: Checked By: Checked By:

Position : Position : Position :
NSC (if applicable) : Trade Contractor (if applicable) :
Checked By: Approved By : Acknowledged by:

Position : C.o.W/ ARE / ARA Position : RE / RA Position :
Client's Consultant : Client's Consultant :
Rev: 00 Effective Date : 23 Sept 2019

RWTP GB MNE MST 000052 - Busduct

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Doc Title : Busduct Installation

Doc Number : RWTP-GB-MNE-MST-000052-00

No. Submission Checksheet (MST) Status Comments

3 References (incl. relevant Contract Specification) /

4 Codes and standards N/A

5 Manpower and Responsibility /

6 Tools and equipment /

7 Pre-requisite approvals/permits N/A

8 Work phases (if applicable) /

10 Construction work methodology and sequence /

11 QA/QC control procedure /

12 Health and Safety procedures / instruction /

13 Emergency response protocol, team and communication /

14 Risk assessment register and prevention action /

16 Management of as-built data N/A

17 Other enclosure (if any) N/A

Nurnadia Zakaria Syerifaizal Hj. Mustapha

PENGURUSAN AIR SELANGOR

METHOD STATEMENT FOR

Reference No: RWTP-GB-MNE-MST-000052-00

Date : 20TH MARCH 2024

Action Name Designation Signature

Approved by Khor Thiam Chay Project Director

Reviewed by Syerifaizal QAQC Manager

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 1

PENGURUSAN AIR SELANGOR

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 2

PENGURUSAN AIR SELANGOR

1.0 SCOPE OF WORKS

1.4 Plant and Equipment

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 3

PENGURUSAN AIR SELANGOR

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 4

PENGURUSAN AIR SELANGOR

1.6 Work Procedures

1.6.2 Precaution of Works before Commence

1.6.3 Delivery of Material and Inspection

1.6.4 Sequence of Works

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 5

PENGURUSAN AIR SELANGOR

1.6.5.3 To submit and obtain consultant approval/comments of method of installation of

1.6.6 Installation Procedure of Busduct

1.6.6.1 Installation of Busducts

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 6

PENGURUSAN AIR SELANGOR

1.6.6.2 Installation of Joint Assembly:

1.6.6.3 Installation of Horizontal Hangers:

1.6.6.4 Installation of Vertical Hangers:

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 7

PENGURUSAN AIR SELANGOR

1.6.6.5 Termination of Busducts:

1.6.7 Testing and Inspection Procedure

1.6.7.2 Prepare and submit the inspection forms.

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 8

PENGURUSAN AIR SELANGOR

Preparation of Busduct Installation Equipment & material

Preparation procedure before the

Prepare the busduct routing and work area.

Joint assembly procedure

Installation of horizontal hangers

Installation of vertical hangers

RFI will be submitted for inspection and calibration during

REF. NO: RWTP-GB-MNE-MST-000052-00 Page 9