RWTP GB Mne Msa 000151

Title: Process Package Installation Electrical Actuator for Major Valves and Penstocks at Water Treatment Plant (WTP)
WTP) (Rotork)
Ref No.: RWTP-GB-MNE-MSA-000151
Date: 15th April 2024
No. Submission Checksheet (MSA) Status Comments
1 Technical datasheet /
2 Catalogue (subject product to be clearly highlighted) /
3 Valid product certificate issued by relevant authorities / SPAN

(e.g.SPAN…etc)
4 Company profile, valid trade license(s), list of relevant past projects / Project List
5 Valid ISO certificate N/A
6 Relevant page(s) of Contract Specification, BoQ and Drawing N/A
7 Specification compliance statement, endorsed by vendor/supplier N/A
8 Product testing/documents N/A
9 Material datasheet N/A
10 Safety datasheet N/A
11 Product specification N/A
12 Product drawings N/A
13 List of spare parts (if applicable) N/A
14 Applicator's method statement (where applicable) N/A
15 Sample(s) provided? (as applicable) N/A
16 Other enclosure (if any) N/A
Checked by : Reviewed by :
Nurnadia Zakaria Syerifaizal Hj. Mustapha

QAQC Engineer QAQC Manager
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR

SDN BHD
MATERIAL SUBMISSION FOR APPROVAL
MATERIAL SUBMISSION FOR
PROCESS PACKAGE INSTALLATION

ELECTRIC ACTUATOR FOR MAJOR VALVES
AND PENSTOCKS AT WATER TREATMENT
PLANT (WTP) - (ROTORK)
Reference No : RWTP-GB-MNE-MSA-000151
Revision : 00
Date : 15th APRIL 2024
Action Name Designation Signature
Approved by Khor Thiam Chay Project Director
Consultant
Reviewed by Tan Jin Soon (Sepakat Setia
Perunding)
Construction
Reviewed by Ivan Lim Kien Aun
Manager
Reviewed by Syerifaizal QAQC Manager
Prepared by Mohd Sharul Project Manager
Page 1
RWTP

SDN BHD
Contents
1.0 TECHNICAL SCHEDULE ............................................................................................................ 3
2.0 ACTUATOR CATALOGUE ......................................................................................................... 8
2.1 GEARBOX CATALOGUE ........................................................................................................... 9
2.2 WIRING DIAGRAM .................................................................................................................. 10
3.0 CERTIFICATES ......................................................................................................................... 11
4.0 PROJECT REFERENCE LIST .................................................................................................... 12
Page 2
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SDN BHD
1.0 TECHNICAL
SCHEDULE
Page 3
RWTP

SDN BHD
Description Particulars
1 Electric Actuator Butterfly Valve / DN350
Location APO – Recycle Water Inlet
Manufacturer Rotork
Country of Manufacture Bath, UK
Series and Model IQT2000
IP Rating IP68
Maximum Torque Output 2000Nm
Stroke Time 60-240 sec
Wiring Diagram 300B0000
Location FFG – WWP Discharge
Manufacturer Rotork
Series and Model IQT2000
IP Rating IP68
Stroke Time 60-240 sec
Page 4
RWTP

SDN BHD
Location BAC – Washwater Pump Discharge Control
Manufacturer Rotork
Series and Model IQ18 + IW52R
IP Rating IP68
Stroke Time 120 sec
4 Electric Actuator Gate Valve / DN800
Location BAC – Washwater Pump Discharge Isolation
Manufacturer Rotork
Series and Model IQ70 + IB10
IP Rating IP68
Maximum Torque Output 3284
Stroke Time 168 sec
Page 5
RWTP

SDN BHD
Location BAC – Washwater Main Ring Isolation
Manufacturer Rotork
Series and Model IQ18 + IW7R
IP Rating IP68
Stroke Time 120 sec
6 Electric Actuator Penstock / 1500 x 1500

POZ – Inlet, Outlet, Bypass Inlet & Outlet;
CMC – Outlet;
Location
IOC – Inlet, Outlet, Bypass Inlet & Outlet ;
CWT – Interconnection.
Manufacturer Rotork
Series and Model IQ35
IP Rating IP68
Stroke Time 313 sec
Page 6
RWTP

SDN BHD
Location FFG – Filter Backwash Tank Inlet
Manufacturer Rotork
IP Rating IP68
Stroke Time 167 sec

BAC – Filter Backwash Tank Inlet;
Location
CWT – Inlet
Manufacturer Rotork
IP Rating IP68
Stroke Time 210 sec
Page 7
RWTP

SDN BHD
2.0 ACTUATOR
CATALOGUE
Page 8
rotorlf
Keeping the World Flowing
for Future Generations
IQ Range
Multi-turn and Part-turn Intelligent Electric Valve Actuators

rotorlf
Reliability in critical
flow control applications
) Reliable operation ) Quality-driven

when it matters global manufacturing
Assured reliability for critical applications and environments. We offer products that have been designed with over
60 years of industry and applicat ion knowledge.
Whether used infrequently or continuously, Rotork
products will operate reliably and efficiently. Our research and development ensures cutting edge
products are available for multiple applications across
multiple industries.
) Customer focused service ) low cost

and worldwide support of ownership
Rotork solve customer challenges and develop new Long-term re liability prolongs service life.
solutions that are tailored to the needs of our clients.
Rotork helps to reduce long term cost of ownership
We offer dedicated, expert service and support from initia l and provides greater efficiency to process and plant.
inquiry, to product installation, to long term after sales care.
IQ Range
IQ Range
Section Page Section Page
IQ Product Range Features 4 Actuator Specification (fu II contents Iist on p 19) 19

Inside the IQ Actuator 6 Performance Summaries 20
Actuator Selection for Linear Valve Types 8 Actuator Drive Couplings 26
Actuator Selection for Part-turn Valve Types 9 Standard Specifications 28
Design Features 10 Site Services 50
Rotork Master Station- Network Capabilities 16
Fieldbus Compatibility 17
--
- -
~~
- ';
--- I
~ . ':" 7 •
---
-
.
•
) Comprehensive product range ) Market leaders and

serving multiple industries technical innovators
Rotork products offer improved ef f iciency, assured safety We have been t he recogn ised market leader in f low
and environme nta l protection across sectors such as t he control fo r over 60 years.
Power, Oil & Gas, Water & Wastew ater, HVAC, Mari ne,
Our customers re ly upon Rot ork for innovative solut ions to
Mining, Pulp & Paper, Food & Bevera ge, Pharmaceut ical
safely manage t he f low of liquids, gases and powders.
and Chem ical sectors.
) Global presence, ) Corporate social responsibility

local service is at the heart of our business
We are a glo ba l company w it h loca l support. We are socia lly, eth ically and environmentally responsible
and comm itted to embedding CSR across all o ur processes
Manufact uring sites, service cent res and sales offices
and w ays of work ing.
throughout the worl d provide unrivalled customer
services, fast delivery and ongoing, accessible support.
rotorlf
~~ Product Range Features
The most robust actuator design in the

industry providing exceptional reliability
) Continuous position tracking ) Detailed trend analysis and diagnostic

at all times, even without power data available for asset management
) On power loss, graphical interface, ) Field upgradeable and configurable

remote indication and data logger control & indication options, using the
are maintained and accessible 8/uetooth® enabled setting tool
) Oil bath lubrication provides ) Real time valve and actuator

extended life and the ability to mount performance information
in any orientation viewable on screen
) Water ingress protection, ) Rapid and secure commissioning

not reliant on terminal cover or & configuration even without power,
cable gland sealing- double-sealed via non-intrusive and intrinsically safe
to IP66/68 20m for 10 days Rotork Bluetooth® Setting Tool Pro
) Increased protection by using ) Certified for safety applications (SIL2/3)

independent torque and position
sensing
) Easy installation and maintenance
using detachable thrust bases
) Remote operation, configuration
and commissioning up to 100m from
actuator, with Remote Hand Station
) Explosionproof to international
standards
) Safe, motor-independent, handwheel

) Backed by Rotork global support
operation available at all times
IQ Range
rotorlf
Inside the ~QJ Actuator
_;/
IQ Actuator
IQT Actuator
IQ Range
1. Hand Operation 6. Position Control
Direct-drive and geared handw heels sized for effective Patented absolute position encoder is provided to enable
manual operation of the valve. Handw heel drive is robust, high accuracy measu rement of up to 8,000 actuator
independent of the motor drive and is selected w ith a output rotati ons under all conditions, including loss of
lockable lever for safe operation even when the motor mains pow er. See section 9.7.
is running. See section 9.1.
7. Torque Sensor
2. Environmental Sealing IP66/68; 20m for 10 days State-of-th e-art piezo torq ue sensor for IQ provides reliable
The double-sealed terminal compartment results in the torque measurement over a w ide temperature range. See
actuator enclosure being completely sealed, protecting t he section 9.6.
actuator from environmental ingress. See section 5.
8. Drive Train
3. Display Simple, proven, robust and lubricated for life in a
The advanced display has a wide vi ew ing angle making it self-contained oil bath, w ith t he abilit y to perform in
leg ible from a distance. The dual mode display allows a high any orient ation . See section 9.2.
temperature range of operatio n for positio n (-50 to +70°C) in
9. Separable Bases
addition to detailed graphical information. See section 7.2.
For all actuator frame sizes, t he t hrust and non-thrust base
4. Local Controls types are separate to the mai n gearcase facilitat ing easy
Open/Close and Local/Stop/Remote selectors are installation . See section 2.
magnetically coupled to the solid stat e switches inside the
10. Rotork Bluetooth" Setting Tool Pro
cover. This along with double-sealing, further enhances t he
non-intrusive protecti on of the act uat or. See section 7.2. Intrinsically-safe setting tool used for commissioning and dat a
logger dow nloa d. See section 7.2 .
5. Battery
11. Certified for use in Hazardous Areas
A battery is provided to support the display, remote indicat ion
and configuration when no mains pow er is available. See The Rotork explosionproof Exde enclosure has a flamepat h
section 9.1 2. between the main enclosure and the terminal enclosure. This
means an explosion on either side of t he terminal compart ment
w ill not be t ra nsmitted to the other side or the outside
environment. See section 5.
rotorlf
~~ Actuator Selection for linear Valve Types
Actuator selection for linea r va lve types: Wedge, Conduit/slab, Parallel slide, Globe, Choke, Knife, Sluice /weir, Diaphragm .
Torque/thrust range - actuator availability
Direct IQ (3-Phase) IQS (1-Phase) IQD(DC) IQM (3-Phase)

M in Max Min Max Min Max Min Max
Nm 14 3,000 10 450 11 305 11 544

Torque
lbf.ft 10 2,200 7 332 8 225 8 400
kN 44 445 44 150 44 100 44 150

Thrust ::===: !:=::::
lbf 10,000 100,000 10,000 33,750 10,000 22.480 10,000 33,750
Class/Starts-Hour A & B I 60 A & B I 60 A & B I 60 C / 1,200
With IB Gearbox IQ (3-Phase) IQS (1-Phase) IQD(DC) IQM (3-Phase)

Nm 12 7,604 9 3,060 10 2, 074 10 3,686

Torque ;:-- = ~
lbf.ft 9 5,610 7 2.258 7 1,530 7 2,720
kN 53 1,320 53 1,320 53 1.320 53 1,320

Thrust
lbf 12,000 296.750 12,000 296.750 12,000 296.750 12,000 296.750
Class/Starts-Hour A & B I 60 A & B I 60 A & B I 60 C/ 1,200
With IS Gearbox IQ (3-Phase) IQS (1-Phase) IQD (DC) IQM (3-Phase)

Nm 15 40,718 11 9.756 12 6,612 12 11,750

Torque ~ = ~~
lbf.ft 11 30,030 8 7,200 9 4,878 9 8,672
kN 53 2,900 53 2,900 53 2,900 53 2,900

Thrust
lbf 12,000 65 1,946 12,000 65 1,946 12,000 65 1,946 12,000 65 1,946
Class/Starts-Hou r A & B I 60 A & B I 60 A & B I 60 C I 1,200
Direct- Control Valve

I
IQTF (A coupling * ) I IQTF (L coupling * )
Min Max Min Max
I IQL (3-Phase*)
Min Max
IQML (3-Phase)
Min Max
Nm 20 250
Torque
lbf.ft 15 185
N/A
I N/A
I N/A
kN 44 100 3 76 6 100 5 57
Thrust
lbf 10,000 22.480 7 10 17,086 1,349 22.480 1, 124 12,814
<-----
Class/Starts-Hour C I 1,800 C I 1,800 A & B I 60 C I 1,200
IQ Range
~~ Actuator Selection for Part-turn Valve Types
Actuat or selection for part-t urn valve types: Butterfly, Ball, Plug, Damper.
Torque range - actuator availability
Direct
I IQTM(3-Phase,
in
1-Phase) I
Max Min
IQT(DC)
Max
IIQTM
M in
(3-Phase, 1-Phase)
Max
I IQTM (DC)
M in Max
Nm 50
II 3,000 50 2,000 I 50 11 3.ooo 50 2,000
Torque
lbf.ft 37
~ 2,2 14 37 1.476 37 u 2,2 14 37 1.476
Class/Start s-Ho ur A & B I 60 A & B I 60 C I 1800 C I 1800
With IW/MOW Gearbox IQ {3-Phase) IQS {1-Phase) IQD (DC) IQM {3-Phase)
M in Max Min Max M in Max M in Max
Nm 204 826,888 150 2o8,ooo I 16 2 13 1,950 162 76,964

Torque
lbf.ft
; : - - - iiiiiiiiii
150 609,880 l 111 153,400

~iiiiiiiiiiiiii
11 9 97,500 11 9 56,800
Class/ St arts-Hour A & B I 60 A & B I 60 A & B I 60 C I 1,200
Direct- Control Valve IQTF (B coupl in g )

Min Max
Nm
Torque
Class/ St arts-Hour C I 1,800
IQT Fail-to- position Options

IQT, IQTM and IQTF actuators are compat ible w it h t w o fail-to-posit ion solutions. The Shutdown Battery option is suit able f or use
in hazardous and safe areas. The Battery Backup opt ion is suitable f or use in saf e areas only. Both fai l-t o-posit ion solutions w ill
perform a preconfigured action on loss of mains pow er to t he actuator or allow cont in ued operation of the actuator from remote
or local commands until battery charge is depleted.
Notes:
Actua l selection may be determined by power supply requirement - (refer to sect ion 7.1}, valve stem dimensions and operating t ime.
Class/ Starts refers to EN1 57 14 -2 duty types: A & B: isolating/regulating, C: mod ulating, D: continuous modulating.
* IQSL 1-phase and IQDL DC variant s available - apply to Rotork for details. IQTF-A is lim ited to 22 out put t urns. IQTF- L, IQL and IQM L are
limited to 150 m m (6 ") stroke.
rotorlf
~~ Design Features
Simple, Secure Commissioning and Technological Advances

Configuration
Position
Ensuring correct configuration and keeping it secure is the Reliable valve position sensing is critical. Using the latest
bedrock of reliable operation. technology and after years of test ing, th e patented Rotork
AIIIQ range actuators are set up non-intrusively using a IQ absolute encoder is contactless, has only four active parts,
Rotork setting tool. Torque levels, position limits, control can measure up to 8,000 output t urns and has redundancy
and indication functions can all be accessed using a Rotork and self checking. The Rotork IQT redundant absolute
setting tool. Bluetooth wire less connectivity allows easier encoder is contact less, has only o ne moving part and self-
use without direct line-of-sight and over greater distances, checking ability. Unlike existing absolute encoder designs,
however security has to match. This is achieved by the these techn ological breakthroughs increase position sensing
initial 'pairing' of tool and actuator being carried out by a reliability while providing zero-power position measu rement.
single infra-red transaction after which a Bluetooth wireless
connection automatically takes over. As before, configuration Display
changes are password protected and the actuator is immune The advanced display allows large segment character posit io n
to connection by non-Rotork devices or programs. displays down to -50 oc w hile the matrix display provi des
detailed setting, status and diagnostic multilingual screens.
IQ range actuators benefit from a configurable, information-
The large display is backlit to provide excellent contrast even
rich display, with a highly intuitive menu system for
in the brightest ambient light conditi ons and is protected by
commissioning, updates and diagnostics.
a toughened glass window. An optional protective clip-
IQ range actuators can be interrogated and set up even in cover is available where high UV levels or abrasive
when mains power is not available; the actuator can be environments are present.
configured and interrogated by using power from its display
back-up battery. Torque
IQ utilises a torque sensor developed and used successfully
• Rapid and secure commissioning and configuration even by Rotork for over 20 years. Torque generated when movin g
without power via advanced, multilingual HMI display the valve produces a proportional t hrust reaction on the
• Non-intrusive setting in any environmental conditions- no motor worm-shaft. This thrust creates pressure in the piezo
cover removal required, using the intrinsically safe Rotork torque transducer which converts it to a voltage signal
Bluetooth® Setting Tool Pro directly proportiona l to the output torque being produced
by the actuator. The signal is used by the control circuit for
Easy installation and valve maintenance using detachable torque limiting, real-time torque indication and for reco rding
thrust bases valve operating fo rce profiles in the data logger. IQ t orque
• Duplicate operation, configuration and commissioning up sensing is simple, accurate and extremely reliable over the life
to 100m from actuator with Remote Hand Station (RHS) of the actuator. Unlike other systems employed, IQ torque
measurement has the advantage of being independent of
• Auto set-up function on part-turn variants voltage and temperature variations.
Control
Control elements such as main control and network
interface cards, are connected using an internal bus system
based on CAN, reducing wiring and connections for
increased relia bilit y.
IQ Range
Unrivalled Industry-leading Reliability Asset Management
Valve operation must be reliable. Rotork IQ range actuators With an advanced display, position, torque, status and
are engineered for a lifetime of uninterrupted service in the configuration data is clear and immediately accessible. In
toughest applications. Built on the Rotork drive train, proven addition the valve, actuator and process data is available
for over 60 yea rs, IQ range actuators retain industry leading in real-time on screen or in the control room. Valve stroke
reliability: torque/th rust graphs, duty trend logs, vibration levels and
valve & actuator manufacturing data can be extracted and
• Advanced absolute position measurement allowing
stored as t he basis for planned maintenance and operational
continuous position tra cking even without power
activities, process performance cha racteristics
• On power loss, graphical Interface, remote indication and and comparison.
data logger are maintained and accessible
Entire operations can now be performed in moments and
• Extended life and mounting in any orientation w ith o il data logger data downloaded using the Rotork Bluetooth®
bath lubrication Setting Tool Pro. The data can be down loaded to a PC and
analysed using Rotork Insight 2 software.
• Water and dust ingress protection, not reliant on the
terminal cover or cable gland sealing -double-sealed to • Real-time va lve and actuator perf ormance information
I P66/68 at 20m for 10 days viewable on-screen
• Increased protection by using independent torque and • Safe and secure data down load via non-intrusive and
position sensing intrinsically safe setting tool
• Safe, motor-independent handwheel operation available • Field upgradeable and configurable control and
at all times indication options
• Compatible with Pakscan digital control and mon itoring
• Explosionproof and certified for safety applications
system plus all leading fie ld bus networks
(SIL2/3)
• Detailed t rend analysis, diagnostics and data logger available,
• Drive bush bearings sealed for life- no maintenance
on-screen or downloadable via Bluetooth
required
• Backed by Rotork global support Optimised for Preventative Maintenance

AIIIQ actuato rs incorporate a sophisticated data logger,
which can provide comprehensive data capture and analysis
for planned maintenance and troubleshooting issues w it h
valves and processes. They capture:
• Valve torque profiles
• Operational start s profiles
• Operational, vibration and temperature trend logs
• Event log
Asset management data rega rd ing t he actuator and the va lve

is stored w ith in the actuator and ava ilable for down load .
Specific asset management informat ion includes:
• Running time
• Average torque
• Starts
• Life statistics
IQ actuators include configurable service I maintenance

alarms. The alarm parameters are:
• Open torque levels
• Close torque levels
• Starts/hr
• Total starts
• Total turns
• Service intervals
rotorlf
~~ Design Features
Indication Power Remote Field Operation
With the absolute encoder, a battery is not required for The IQ Remote Hand Station uses t he same display and
position sensing and tracking. As all configuration and data controls interface from the 10 3'd generation actuator,
logger data is stored in non-volatile EEPROM memory, all allowing users to remotely operate, interrogate and configure
settings are safe w hen no power is available. However, to the IQ actuator f rom up to 100 m dist ance. Due to the
maintain the display and ensure remote indication is kept familiar, feature rich interface, set up couldn't be simpler
updated, allow dat alogging and pow er off commissioning, using the Rotork Bluetooth® Setting Tool Pro supplied
an indication battery is included as standard. Redu ced power
with the IQ.
consumption means the battery has an exceptionally long
life and low-cost replacements are available from suppliers Duplicating t he fu ll functional it y of the IQ, data logs can be
globally. In addition, the auxiliary pow er module option is viewed and down loaded locally at the Remote Hand Station
available, allowing the user to connect a 24 Volt supply to (RHS) instead of gaining access to the actuator. Power for
the actuator should communication w ith network systems be the RHS is supplied by the actuator, removing the need for
required w hen main actuator pow er is switched off. supplementary power supplies.
• Inst allation using st andard dat a cable, up to 100 metres

Safe Manual Operation aw ay f rom the actuator
In case of an emergency, power outage or failure of the
• Pole or wall mountable
control network, IQ actuators can be operated by hand . A
manual clutch and handwheel allow an operator to disengage • Replica of IQ 3'd generation user interface, including
the motor and operate the valve independently, without risk setup and configuration
of damage or injury.
• Powered via the attached actuator (24 VDC output)
Wh ere th e location requires it, the clutch can be padlocked
into position to prevent accidental or unauthorised manual • Explosionproof option available
operation. • Enclosure IP66 I IP68
Manual movements of the valve are recorded and logged by • Double-sealed
th e actuator. Position sensing in Rotork IQ actuators is highly
reliable (power on or off) thanks to the unique robust and • Simple setup
simple design of the absolute encoder. • Actuat or data logs available for vi ew ing and
downloading locally
Network System Connectivity
With the addition of an appropriate option card, the IQ
actuator can be incorporated into a number of different
fieldbus control systems. The IQ actuator can be utilised
w ithin the Rot ork Pakscan'" control syst em, either w ired
or wirelessly, and th e major open Fieldbus protocols
including Profibus®, DeviceNet®, Foundat ion Fieldbus®,
Modbus® and H AR~ .
Future-proofing
3'd generation IQ actuators have been designed with future
advances in mind . In addition to highly configurable setup
opti ons they now feature fl exible design technology.
Using the Rotork Insight 2 software and Rotork Bluetooth®

Setting Tool Pro, it is also possible to apply updates to each
actuator. This procedure is subject to four layers of security,
with the option of disabling the Bluetooth communication fo r
maximum security.
IQ Range
IQ Thermostatic Protection Single Phasing Protection*
In the event of overheating, two thermostats embedded in The IQ pow er module monitors all 3 phases of the power
the motor w indings directly sense the temperature and trip supply. Should one or more phases be lost the control system
the actuator control circuit. inhibits operation, preventing motor 'single phasing' and
burn-out. The actuator display will ind icate 'phase lost',
Auto Self Test and Diagnosis (ASTD) remote indicat ion is also availa ble from the configu rable
Vital operational circuits automatically self t est to ensure indication contacts.
correct operation. In the unlikely event that a fault is
* JQ 3-phase only.
diagnosed the information is automat ically presented on t he
display. At the same time, actuator operation can be inhibited
Valve Jammed Protection
to enable on-site investigation.
The actuat or faces its severest operating duty during
Instant Reversal Protection unseating of t he valve, w hen operating forces are at their
highest or where an infrequent ly operated valve can get
When an actuator is ordered to reverse direction
stuck. IQ has the intelligence to systematica lly cope w ith
'instantaneously' an automatic time-delay circu it avoids the
these demands, ensuring reliable valve operation together
shock loads w hich may cause unnecessary wear to valve
with va lve and actuator protection.
stems and gearboxes. The delay also limits current surges
through the contactor. If valve "sticking " is considered possible, as w ith a
wedge gate type, the torque switches can be by-passed
Syncrophase - Incorrect Wiring Protection during the a configurable portion of travel away from t he
Rotork 's Syncrophase automatic phase rotation correction valve seated position. This allows "extra" torque up to
prevents valve damage caused by incorrect wiring by ensuring 1.5 times rated t o be applied in unseating the valve.
that the IQ 3-phase motor is always presented with the In the majority of cases, applying addit ional force ca uses
correct phase rotation. Syncrophase senses the incoming the sticky valve to move and allows operation to conti nue.
phase rotation then energises the appropriate contactor to After the torqu e switch bypass set position has been reached,
cause movement in the correct direction. the torque switch returns to the set value for the rest of
travel. If t his additional torque is st ill insufficient to cause
movement, IQ recognises t he va lve is jammed and stops
operation w it hin seconds preventin g further valve
damage or motor burn-out.
rotorlf
~~ Design Features
Vibration Measurement Lifetime Support
Vibration can severely affect plant equipment's performance With communicat ion featuring Bluetooth wireless technology,
and life and its effects are cumulative. Levels of vibration the onboard data logger and the new dual stacked display,
can vary significantly depending on process conditions the IQ range offers unrivalled support to provide complete
such as start up and shut down, valve cavitation and at product back up w ith local analysis and configuration. This is
different flow rates making it difficult to capture with mobile further support ed up by the introduction of the new Insight 2
measuring devices. programme, wh ich allows the user full access to configuration
and data analysis. With Rotork 's unrivalled worldwide service,
The IQ actuator includes a vibration sensor that measures
network expert advice is always close to hand.
and captures vibration levels in the range 10 Hz to 1 kHz
(RMS average) and peak acceleration (maximum g) in 3 axis
Remote Diagnosis- Bluetooth
(x, y and z). Vibration trend logs can be viewed on the display
or downloaded and viewed using Insight 2. The Rotork Bluetooth® Setting Tool Pro allows download ing
of data logger and configuration f iles The tool also allows
Local Diagnostics and Setup uploading of confi guration and ca libration data. The tool
is intrinsically safe and can be used in hazardous areas. File
The large dual stacked, high resolution display, with positional
transfer and data exchange is made using Bluetooth w ireless
characters that are 25 mm high, is unrivalled in visibility for
technology between the actuator, t he Rotork Bluetooth®
all lighting and orientation conditions. Consisting of a static,
Setting Tool Pro and a PC.
high-contrast positional display and a fully configurable
dot-matrix LCD behind, the IQ range offers the easiest,
Graphical Data Logger
user-friendly configuration and data analysis ever seen in the
actuation world. Greater amounts of data and analytical screens are now
available in the data logger and viewable locally. The data
Configurable Home Screens logger screens are displayed on a 168 x 132 pixel dot-matrix
display and can display anything from a torque vs position
With a mixture of the static and dot-matrix displays, there
graph to statistical operational data.
are now four configurable home-screens available to the
user. The four screens reflect the parameters most commonly
Rotork Help- Online
required to analyse operation at-a-glance:
Rotork has a comprehensive worldwide service network to
• Positional information with status provide you wit h local support w herever you are.
• Positional information with torque (digital) Rotork trained technicians worki ng from our net work of
• Positional information with torque (analogue) offices and centres of excellence are avai lable to offer
immediate assistance.
• Positional information with input demand
(digital and analogue) To contact Rotork, visit www.rotork.com
Using the Rotork Bluetooth® Setting Tool Pro, each of these

screens can be easily accessed w ith a press of a button.
Alternatively you can select one of the four screens to be
continually displayed in the setup menu.
User Friendly Setup Menus

A single press of a button on the Rotork Bluetooth® Setting
Tool Pro takes you into the user-friendly setup menu. This
menu has been designed and structured to reduce reliance on
having a written manual to hand. With large, clear characters
available in many languages, setup and configuration has
never been so easy.
IQ Range
PC tools - Insight 2 Battery Backup Solutions
Rotork Insight 2 facilitates the review , configuration and IQT actuators can include an integ ral battery to perform
analysis of setup configuration and data logger information a fail-to- posit ion operation shou ld mains pow er loss occur.
for Bluetooth enabled Rotork actuato rs. The visually The operating action is fully conf igurable to accommodate
interactive application is intuitive with clear menus making it site shutdown processes.
a simple and fast process.
The Shutdown Battery option comprises an integral
All Bluetooth enabled Rotork actuators include an onboard Lithium ion battery suitable for use in hazardous and safe
data logger. The data logger captures and stores valve, environments. The Battery Backup option comprises a Lead
actuator, control signal operation and status data w hich can Acid battery installed w ithin th e terminal enclosure for use
be viewed locally on the display or on a PC using Insight 2. in safe environments.
Log data is t ime and date stamped and can be view ed

Mechanical Position Indication
on an event by event basis. Insight 2 enables the user to
pre-configure actuator missions on a PC, transfer them to IQ actuators can be installed in combination w ith a
a Rotork Bluetooth®Setting Tool Pro and transmit them mechanica l position indicato r to show valve position.
to t he actuator on-site. The missions can be ded icat ed to The mechanical position indicator comprises only
specific actuators by type or serial number and are password mechan ical pa rts with proven Rotork reliable design.
protected for extra security. Refer to PUB002- 137 for further details.
Standard missions include: extraction of actuator
configuration and data logger, modif ication of actuat or Plug and Socket
and opt ion configuration. IQ range actuators can be supplied w ith a fully engineered
plug and socket interface to provide fast connect ion and
Passw ord protection is available on t he Insight 2 software
disconnection in the field. Plug and socket facilit ates f ield
and actuators to prevent unauthorised or accidental
wiring in advance to improve commissioning speed and
modification of actuator configuration parameters.
efficiency.
Key Features The IQ plug and socket option ma intains the IP68 rating
• View and modify actuator specif ication and (20 m for 10 days) and is cert ified fo r use in hazardous areas.
configuration on PC Refer to PUB002- 127 for further details.
• Valve and actuator st arts against position log
• Valve reference profile trend logs
• Valve torque profile, open/closed instantaneous and

average t orque against valve position
• View and modify option card configuration
• Operation and actu ator control status log
• Pre-configure missions on a PC and transfer them t o

actuators in the field via the Rotork Bluetooth® Setting
Tool Pro. Insight 2 requires a PC w ith a Bluetooth
interface running Microsof t'" W indow s XP or new er.
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Rotork Master Station - Network Capabilities
Redundant Host Ethernet

Modbus TCP connection 10
as standard with optional
redundant Host serial Modbus
•••
RTU co nnect ion available.
••
HOST ETHERNET
NETWORK
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Master Station
Pakscan™ Mod bus®

CLASSIC Including 3'd Part y
2-Wire Current Loop Field Devices
...
Electro-hydraulic
Valve
Motor Operated Control

Valve Valve
Mixer Compressor Solenoid Pressure
Valve Transmitter
• Pakscan Classic field network • Mod bus field network

Add In Module (AIM) Add In Module (AIM)
The Pakscan Classic redunda nt loop netw ork has been the Modbus f ield netw ork w ith standa rd highw ay or redundant
network of choice for actuator control for over 30 years. loop topology options. Other manufacturers devices
Using robust current loop technology, up to 20 km loop integrat ed into the net w ork by use of a Rotork field device
lengths and 240 field devices are possible. description f ile.
IQ Range
Fieldbus Compatibility
10 actuators are compatible with most industry

standard fieldbus systems as well as Rotork's own
Pakscan™
Pakscan system.
• Compatibility via network cards that are fitted in the main

electronics enclosure
Mod bus® FOUNDATION
Uft~
• Full integration with your existing plant control systems .......... v v
COM MUNICATION PROTOCOL
Actuator Specification
The following pages contain details on performance Section Title Page

and specification for the Rotork IQ range of actuators.
Please use the following contents table to help access
Performance Summaries 20
the information you require. 2 Actuator Drive Couplings 26
Standard Specifications 28
3 Introduction 28
4 Design Specification 28
4.1 Duty Rating 29
4.2 Design Life (Endurance) 29
4.3 Vibration, Shock and Noise 30
4.4 Valve I Actuator Interface 30
4.5 Operating Temperat ure 31
5 Non-Hazardous & Hazardous

Certified Enclosures 31
5.1 Non-Hazardous Area Enclosures 31
5.2 Hazardous Area Enclosures 32
6 Regulatory Standards 33
7 Power, Control & Indication 34

7.1 Power Supplies 34
7.2 HMI, Local Contro l, Indication & Set-up 35
7.2.1 Local Diagnostics and Setup 37
7.2 .2 Configurable Home Screens 37
7.2.3 User Friendly Set up Menus 37
7.2.4 Graphica l Data Logger 37
7.2.5 A sset Management 38
7.2.6 Configurable Service Alarms 38
7.2.7 QR Code- 2d Barcode 38
7.2.8 Rotork Help- Online 38
7.3 Re mote Control & Ind icati on 39
7.4 Fieldbus System Control Options 41
8 Protection and Operating Features 42
9 Components 44
9.1 Ha ndwheel 44
9.2 Drive Train 45
9.3 Corrosion Protect ion 45
9.4 M otor 46
9.5 Power Module 47
9.6 Torque Sensor 47
9.7 Position Sensor 47
9.7. 1 Mechanical Posit ion Indicati on 47
9.8 Control and User Interface (UI) M odules 48
9.9 Conduit I Cable Entries 49
9.10 Terminals 49
9.11 W iring 49
9.1 2 Battery 49
9.13 SIL Capability 49
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~Q\3 Performance Summary
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1 Performance Summaries
IQ - Performance Data
Actuator output speeds
rpm at 50 Hz 18 24 36 48 72 96 144 192
rpm at 60Hz 21 29 43 57 86 115 173 230
--
Actuator size Torque' lbf.ft
IQ10 34 34 34 34 34
--
25 25 25 25 25 25
IQ12 81 81 81 68 47 41
60 60 60 50 35 30
IQ18 108 108 89 1 80 1 69 1 60 1 49 1 391
---
80 80 66 1 59 1 511 44 1 361 29 1
IQ19 136 136 136 136 136
-
100 100 100 100 100
IQ20 203 203 203 203 176 142 102 2

150 150 150 150 130 105 752
IQ25 400 400 298 244 244 230 1492 140 1

295 295 220 180 180 170 110 2 103'
IQ35 610 610 542 475 475 366 2582 258 1
-
450 450 400 350 350 270 1902 190 1
IQ40 1,017 1,01 7 847 678 678 542 4072

750 750 625 500 500 400 3002
IQ70 1,491 1,491 1,288 1,017 1,017 746 6442 5422

1,100 1,100 950 750 750 550 4752 4002
IQ90 2,034 2,034 1,695 1,356 1,356 1,01 7 8682 732 2
------
1,500 1,500 1,250 1,000 1,000 750 6402 5402
IQ91
- ------
1,0002 1,0002
IQ95
2,200
Notes:
1 Please see Section 7.1 for pow er supply avai lability.
2 Due to the effect s of inertia and drive nut w ear, speeds not recommended for direct mounted gate valve applicat ions.
3 Torq ue rating is maximu m torqu e sett ing in both directions. Stall torque w ill be 1.4 to 2.0 times t his value depending on speed and volt age.
If maxi mum torque is required for more than 20% of va lve travel, refer to Rotork .
IQ Range
~Q'\3 Performance Summary
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IQS - Performance Data

rpm at 50 Hz 18 24 36 48 72 96 144
rpm at 60Hz 21 29 43 57 86 115 173
Actuator size Torque' lbf.ft
IQS12 65 60 45 41 30 24
48 44 33 30 22 18
IQS20 165 130 130 125 100 80 60 1

122 96 96 92 74 59 44 1
IQS353 4 50 400 350 320 230 190 136 1

332 295 258 236 170 140 100 1
IQD - Performance Data

rpm 18 24 36 48
Actuator size Torque2 lbf.ft
IQD10 34 34 31 27 DC supply voltage

25 25 23 20 24V 48V 110 v
IQD12 68 68 61 54 IQD10 ..... ..... .....
50 50 45 40 IQD12 1 ..... .....
IQD18
IQD18 108
IQD20 1 1 .....
80
IQD25 1 1 .....
IQD20
120 120 100
IQD25 305 305 258 203

22 5 225 190 150
IQM - Performance Data

rpm at 50 Hz 18 24 36 48 72
rpm at 60Hz 21 29 43 57 86
Actuator size Torque' lbf.h Seating (Mo dulating)
IQM10 34 {17) 34 (17) 31 (1 6) 27 (14)

25 (125) 25 (12.5) 23 (11 5) 20 (10)
IQM12 61 (34) 54 (34) 54 (30) 47 (2 7)

45 (25) 40 (25) 40 (22) 35 (20)
IQM20
90 (60) 80 (60) 60 (50) 50 (40) 40 (35)
IQM25
150 (11 2.5) 150 (11 2. 5) 120 (95) 100 (75) 100 (75)
IQM35
400 (200) 400 (200) 300 (187) 230 (150) 160 (150)
Notes:
1 Actuator output speed 144/173 rpm is not recommended for direct mounted gate valve applications.
2 Torque rating is maximum t orque setting in both directions. Sta ll torque w ill be 1.4 to 2.0 t imes this value depending on speed and voltage.
3 IQS35 not ava ilable at 115 Volts.
If maximum torque is requ ired for more than 20% of va lve travel, refer to Rotork .
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Performance Summary
IQML- Performance Data

rpm at 50 Hz 18 24 36 48 72
rpm at 60Hz 21 29 43 57 86
Actuator Leadscrew linear Speed at 50 Hz 60Hz Thrust kN lbf

size dia/lead mm
IQML10 25 I 3 mm/sec 0 .9 1.1 1.5 1.8 2.2 2.9

Modulating jiiiiiiii-:'',....., 1,786 1,786 1,643 1.429
Seat 3,573 3,573 3,287 2,858
IQML10 25 I 5 mm/sec 1.5 1.8 2.4 3.6 4.8

1,586 1,586 1,459 1,269
3,173 3,1 73 2,9 19 2,538
IQML10 25/7 mm/sec 2.5 3.4 5.0 6.7

Modulating _...,....,__ 1.430 1,430 1,3 15 1, 144
Seat 12.7 2,860 2,860 11 .7 2,631 2,288
IQML12 25 I 3 mm/sec 0 .9 1.1 1.5 1.8 2.2 2.9

Modulating = =;::::=;:::::=! 3,573 3,573 14 .0 3,144 2,858
Seat 6,43 1 5,71 6 25 .4 5,7 16 5,002
IQML12 25 I 5 mm/sec 1.5 1.8 2.4 3.0 3.6 4 .8

Modulat ing 14.1 3, 173 3,1 73 12 .4 2,792 2,538
Seat 25.4 5,7 11 5,076 22 .6 5,076 4,442
IQML12 25 /7 mm/sec 2 .1 2.5 3.4 4.2 5.0 6.7

Modulating 12.7 2,860 2,860 11 .2 2,516 2,288
Seat 22.9 5,147 4,575 20.4 4, 575 4,003
IQML20 38 I 5 mm/sec 1.8 2.4 3. 6 4.8 7.2

Modulating ;;;;;;;;;,.""""::::::: 5,540 5,540 4,6 17 3,693 3,232
Seat 8,3 10 7,386 5, 540 4,617 3,693
IQML20 38 /7 mrnlsec 2 .1 2.5 3.4 4 .2 5.0 6.7 8.4 10.0

Modulating 17.6 3,948 3,948 14 .6 3,290 2,632 10.2 2,303
Seat 26.3 5,922 5,264 17.6 3,948 3,290 11.7 2,632
IQML20 38 1 10 mm/sec 3.0 3.5 4 .0 4.8 6.0 7.2 8.0 9.5 12.0 14.3
Modulating ~=~2~0"".:6:~
§ 4,620 20.6 l 4,620 17 .1 1 3,850 13.7 3,080 12.0 1 2,695
Seat .._..;.
3..;.
0..;.
.8__. 6,930 27 .4 l 6,160 20.6 l 4,620 17. 1 3,850 13.7 3,080
IQML20 38 I 15 4 .5 5.4 7.3 10.8 14.3 21.5

3,948 3,948 3,290 2,632 2,303
5,922 5,264 3,948 3,290 2,632
IQML25 38 I 5 mm/sec 1.8 2.4 3.6 4.8 7.2

Modulating =~~,! 10,387 10,387 8,771 6,925 6,925
Seat 13,850 13,850 11 ,080 9,233 9,233
IQML25 38/7 mrnlsec 2 .1 2.5 3.4 4.2 5.0 6.7 8.4 10 .0

Modulating 42 .8 9,6 15 9,615 36.1 8, 120 6,410 28.5 6,410
Seat 57.0 12,821 12,82 1 45 .6 10,256 8,547 38.0 8,547
IQML25 38 1 10 mm/sec 3 .0 3.5 4.8 6.0 7.2 9. 5 12.0 14.3

Modulating 38.5 8,663 8,663 32.5 7,3 15 5,77 5 25.7 5,775
Seat 5 1.4 11,550 11,550 4 1.1 9,240 7,700 34 .3 7,700
IQML25 38 I 15 mm/sec 4.5 5.4 7.3 10.8 14.3 18.0 21.5

Modulating 32.9 7,403 7,403 27.8 6,251 4,935 22.0 4,935
Seat 43 .9 9,870 9,870 35. 1 7,896 6,580 29. 3 6,580
IQML maximum mechanica l st roke lengt h is 153 mm (6.02 inches). Stroke length can be reduced as required by adjust ing t he limit sett ings, refer to PUB002-039.
In accordance w ith ISO 22 153, t hrust is calculated using a constant value coefficient of f rict ion (Co F) CoF can vary with load, speed and lubricat io n.
Refer to PUB002- 039 for the recommended lubrication routine.
IQ Range
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IQ, IQS, IQD, IQM - Mechanical Data
Actuator size 10 19 35 40 {40) 1 91 95

IQ, IQS, IQD, IQM, IQL, IQML 12 20 70 (70)'
18 25 (90) 1 90
Approximate weight'
lbs 11 9 331
Type A Couplings- Torque and Thrust: IQ, IQS, IQD, IQM

ISO 5210 F14 F16 F25 F30 F25 F30
Flange size
M SS SP-1 02 FA10 FA14 FA16 FA25 FA30 FA25 FA30
kN 100 150 220 445 N/A 445

Thrust rating
lbf 10,000 22,480 33,750 50,000 100,000 N/A 100,000
Stem acceptance
mm 32 51 67 73 83 N/A 83
A (Z3)' Rising
in 1.25 2 2 .64 2.87 3.27 N/A 3 .27
mm 26 38 51 57 73 N/A 73
A (Z3)' Non-rising
in 1.5 2 2.25 2 .87 N/A 2 .87
Pilot bore'
in 0.8 1.3 1.5 N/A 1.5
Type 8 Couplings- Torque only: IQ, IQS, IQD, IQM
ISO 5210
Flange size
M SS SP- 102 FA10 FA14 FA16 FA25 FA30 FA 25 FA30
Stem accept ance
81 f ixed bore
in 1.65 2.36 3 .15 3 .94 4 .72 3.94 N/A
83 fixed bore
in 0.79 1.18 1.57 1.97 1.97 1.97 N/A
mm 32 44 60 60 N/A
84 (maximum)
in 0.79 1.26 1.73 2 .36 2.36 2.36 N/A
Type L Coupling - Linear Thrust: IQL, IQML
ISO 52 10 F1 0 F14
Flange size
M SS SP-1 02 FA10 FA14
Coupling
kg
Extra weight'
lbs 11
Handwheels: IQ, IQS, IQD, IQM, IQML, IQL
Actuator size 10, 12, 18 19, 20 25 35 40 70, 90, 91 95
Standard ratio 1:1 1:1 15:1 30 1 45 :1
Option ratio 5:1 13.3 1 301 4 5: 1 3 0:15
Notes:
1 1040 and 10 70 have an F25/FA25 base fitted as standard . F30/FA3 0 can be f itted as an option. 1090 B3 and B4 couplings are only available with
F25/FA25 . 1090 A coupling is only available with F30/FA30.
Approximate net weights of st andard build actuators. Actual weight w ill be dependent o n specification and optio ns f itted .
3 Rotork standard "Z3" opt ion is extended below baseline allowing additional reach. Refer to Sect ion 2.
4 Solid coupling option available on request.
5 IOM 25 and IOM L25 st andard ratio is 1:1 and opt ion ratio is 13.3:1.
6 Rimpull does not meet t he requirements of EN1 2570. M ay be used for lower torque applications or where higher handw heel forces are accept able.
7 The linear drive coupling is available with an additional yoke if required. F10 linear drive w it h yoke is 8 kg (1 7.6 1bs). F14 linear drive w it h yoke is 23 kg (50.7 lbs).
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IQT, IQTM and IQTF - Performance Data
Actuator IQT125 IQT250 IQTSOO IQT1000 IQT2000 IQT3000

IQTFSO IQTF100 IQTF125 IQTF250 IQTFSOO IQTF1000 IQTF2000 IQTF3000
IQTM125 IQTM250 IQTMSOO IQTM1000 IQTM2000 IQTM3000
Seating Torque
37 74 92 185 369 738 1,476 2,214
Modulating Torque - IQTM and IQTF only
19 37 46 93 185 369 738 738
Operating Time (seconds)- IQT and IQTM only
goo Min 8 15 30 60 60
goo Max 20 32 60 120 240 120
Operating Speed - IQTF only
r m 0.125 - 0.5
max turns, min rpm 22 22 12 7.5 3.75 1.88 1.88 1.88
max turns, max rpm 22 22 22 22 15 8 4 4
IQT/ IQTM/ IQTF act uator output torque is configura ble to 40 - 100% of seati ng torque.
Operating speed of IQT/IQTM/IQTF 24 VDC actuat ors w ill vary w ith load .
IQTF L- Performance Data
Stem Lead Rated Thrust Max Stroke Max Speed I Min Speed I
I
Actuator size mm kN lbf mm in mm/sec mm/sec
IQTFSO L
5 20.88 110 4.33 0.83 0.2 1
7 18 .82 4,232 153 6 .02 1.1 7 0.29
IQTF100 L 3 46.90 10,543 66 2 .60 0.30 0.08

5 4 1.77 9,389 110 4.33 0.50 0.1 3
IQTF125 L 5 3 7 .89 8,5 18 110 4 .33 0.25 0.06

7 35. 10 7,891 153 6.02 0.35 0.09
10 31.61 7, 107 153 6 .02 0.50 0.13
15 27. 03 6,077 153 6 .02 0.75 0.19
IQTF250 L
7 70.2 1 153 6 .02 0.22 0.05
10 63. 23 14,214 153 6.02 0.31 0.08
15 54.06 12,154 153 6 .02 0.47 0.1 2
In accordance w ith ISO 22 153, t hrust is calculated using a constant value coefficient of friction (CoF). CoF can vary w ith load, speed and lubrication.
Refer to PUB002-065 for t he recommended lubricat ion rout ine.
IQ Range
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IQT. IQTM and IQTF - Mechanical Data
Actuator IQT125 IQT250 IQTSOO IQT1000 IQT2000 IQT3000

IQTFSO IQTF100 IQTF125 IQTF250 IQTFSOO IQTF1000 IQTF2000 IQTF3000
IQTM125 IQTM250 IQTMSOO IQTM1000 IQTM2000 IQTM3000
Approximate weight
kg
lbs 49 49 49 49 49 82 82 86
Handwheel details
Turns for goo 26 26 88 88 88 83 83 83
Type B Coupling -Torque only
IS05211
MSS SP-101
Bore & key max in 0.87 1.1 1.65 0.87 1. 1 1.65 0.87 1.1 1.65 1.1 1.65 1.65 2.36 2.36 2.36
Square AF max mm 14 19 19 32 32 32 41 41 46
Square AF max in 0. 56 0.75 1.25 0. 56 0.75 1.25 0.56 0.75 1.25 0.75 125 125 1.62 1.62 1.81
Shaft height max mm
Shaft height max in 2.56 2.56 1.77 2.56 2.56 1.77 2.56 2.56 1.77 2.56 1.77 1.77 2.56 2.56 3.15
* Opt ional flanges F05, FADS, F07 and FA07 use a base adapt er plate. Requ ired base t ype must be specified .
Type A Coupling -Torque and Thrust
ISO 5210
MSS SP-101
Thrust rating kN
Thrust rat ing lbf 10,000 10,000 22,480 22,480
Max rising stem

diamet er mm
Max rising stem
125 1.25 1.7 1.7
diameter in
Extra weight kg 10 10 25 25
Extra weight lbs 22 22 55 55
Type l Coupling - linear Thrust
ISO 52 10
Coupling
Extra weight kg
Ext ra w eight lbs 22 22 55 55
The li nea r drive coupling is available w ith an addit ional yoke if required . F10 linear drive w it h yoke is 13 kg (28 7 lbs). F14linear drive w it h yoke is 33 kg (72.8 1bs).
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Actuator Drive Couplings
2 Actuator Drive Couplings Thrust Bearings

Type 'A' and 'Z3' couplings include a fu lly sealed and
2.1 IQ and IQT Drive Couplings
lubricated-for-life t hrust bearing. The thrust bases are designed
The IQ range features a removable base and coupling for all sizes.
to retain all t he developed va lve th rust reaction forces w ithout
Flanges and couplings comply with ISO 5210 or MSS SP-102 .
any thrust load being transmitted to the actuator gearcase.
Other base interfaces are available- apply to Rotork for details.
2.2 Thrust (Temperature) Compensation - Coupling T
Drive Couplings
For applications when va lve stem expansion (caused by
The removable drive bushes are supplied blank or pilot
bored for machining to suit valve stem. temperature cha nge), within the valve body, can generate
excess thrust and cause the valve to become damaged, Rotork
offer a thrust compensator. This limits thrust and prevents
damage, wh ile maintaining a sufficient level to prevent leaking.
F10 Type A thrust base assembly. Thrust compensator.
•
F14 and F16 Typ e A thrust base assembly. F25 and F30 Type A t hrust base assembly.
IQ Range
Actuator Drive Couplings
IQ Actuator Drive Couplings

All size IQ actuators
Type A Type Z3
Increased reach
Thrust
Non-Thrust Large fixed bore with Fixed bore with ISO Blank drive bush
ISO standard bore standard bore for machining by
and keyway and keyway customer
Type B1 Type B3 Type B4
IQT Actuator Drive Couplings

All size IQT actuators
Type A Type L
Thrust Linear
Non-Thrust
Type B
FOS/FAOS F10/FA10 F12/FA12 F16/FA16

and
F07/FA07
and
.....F14/FA14 I I._____
.
.
.
.
.
~
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Standard Specifications
3 Introduction
IQ range actuators are self-contained, purpose designed and All torque, t urns settings and conf igurat ion of the indicat ion
built for the local and remote electrical operation of valves. contacts are made using the non-int rusive, handheld Rotork
Comprising an electric motor, reduction gearing, reversing Bluetooth® Sett ing Tool Pro.
starter with local controls and indication, turns and torque
The specifications in this section cover IQ range sta ndard and
limitation with electronic logic cont ro ls and monitoring
opti onal features. Enclosure requ irements and selected build
facilities housed in a double-sealed w atertight enclosure.
opti ons must be specified at t ime of enquiry.
Hazardo us area certifi ed enclosures meet ing international and
national requirements are also available.
4 Design Specification
The IQ range of actuators comply, where applicable,
with the following International, European and USA
standards.
Standard Title
ISO 22153 Electric actuators for industrial valves - General requirements
ISO 22109 Industrial valves- Gearboxes for valves
ISO 5210 Industrial valves- Multi-turn valve actuator attachments
ISO 5211 Industrial valves - Part-turn valve actuator attachments
Petroleum and natural gas industries- Mechanical integrity and sizing of actuators and
ISO 12490
mounting kits for pipeline valves
EN 15714-2 Industrial valves- Actuators- Part 2: Electric actuators for industrial valves- Basic requirements
EN 12570 Industrial valves. Method for sizing the operat ing element
ANSI/ISA SP96.02 Guidelines for the Specification of Electric Valve Actuators
Multi-Turn Valve Actuator Attachment- Flange and Driving Component Dimensions and
MSS SP-102
Performance Characteristics.
Part-Turn Valve Actuator Attachment- Flange and Driving Component Dimensions and
MSS SP-101
Performance Characteristics
AWWAC542 Electric motor actuators for valves and slide gates
IQ Range
4.1 Duty Rating

the requ ired duty decreases, ref lectin g the operat ional
The below table provides duty ratings for IQ range multi-tu rn, requirem ents of valves.
part turn and linear output actuators.
The referenced "S" duties, in acco rdance with IEC 60 034-1
ISO 22153 duty requirements w ere developed specifically (Rotating electrical machines - duty and performance), do
for electric valve actuators and define load, cycle and sta rt not accurately reflect variable va lve operating load profiles
requirements. Duty performances vary with torqu e and imposed on actuators. A s such IEC 60034-1 is not directly
thrust. When actuator operating performance increases, compa rab le an d is included for information only.
Actuator Type 1 I Duty Class (ISO 22153) Rotork Duty Rating 2
15 minutes (52-15 min /53 25%) based on 60 starts per hour at a rate of up to
IQ /IQS /IQD A, B (On-Off -Inching)
600 starts per hour 3
IQ C (Modulating) 360 starts per hour (54-30%) 3
IQM /IQML C (Modulating) 1,200 starts per hour (54-50%) 3
60 cycles /120 starts per hour at rate of up to 600 starts per hour
IQT A, B (On-Off -Inching)
(52-15 min /53 25%) 3
IQT C (Modulating) 1,200 starts per hour (54-50%) 4
IQTM /IQTF C (Modulating) 1,800 starts per hour (54-50%)
Notes:
1 Duty achieved by actuators with performances referenced in Section 1.
2 ISO 22153 defines duty load, cycle and start requirements.
3 Availability subject to model, torque, speed and voltage limitations. Other duties are available subject to t orque and thrust requirement.
Apply to Rotork.
4 When controlled by analogue or network positioning signal.
4.2 Design Life (Endurance)
IQ range actuators meet or exceed t he endurance

requirements of ISO 22153. The tab le below details the
IQ range design qualification endurance tests.
IQ Output Type 1 I Duty Class

(ISO 22153)
Torque I Thrust Rotork Endurance Test 2
10,000 cycles (500,000 output tu rns)

QOO Nm (5161bf.tt)
I 33% rated torque
A. B (Isolating- Inching)
5,000 cycles (250,000 output turns)
701 -3,000 Nm (517- 2,212 lbf.tt)
Multi-turn I 33% rated torque
C (Modulating) IQ :sAOO Nm (295 lbf.ft) 1,800,000 starts /33 % rated torque
C (Modulating) IQM ~ 544 Nm (401 lbf.ft) 1,800,000 starts /50 % rat ed t orque
Q,OOO Nm (1,475 lbf.ft) 25,000 cycles I 75% rated torque

A, B (Isolating- Inching)
3,000 Nm (2,212 lbf.ft) 10,000 cycles I 50% rated torque
Part-turn
Q ,OOO Nm (1,475 lbf.ft) 1,800,000 starts /50% rated torque
C (Modulating)
3,000 Nm (2,212 lbf.ft) 1,800,000 starts I 33 % rated torque
A. B (Isolating- Inching) ~ 1 00 kN (22,480 lbf) 10,000 cycles I 33% rated thrust

Linear
C (Modulating) ~ 100 kN (22,480 lbf) 1,800,000 starts I 50% rated thrust
Notes:
1 Endurance achieved by actuators w ith performances referenced in Section 1.
2 ISO 22153 defines endurance loa d, cycl e and st art requirements.
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4.3 Vibration, Shock and Noise
Standard IQ range actuators are suitable for applications w here

vibration and shock severity does not exceed the following:
Type Level
Plant induced vibration 1g RMS total for all vibration within the frequency range of 10 to 1,000 Hz
Shock Sg peak acceleration
Seismic 2g acceleration over a frequency range of 1 to 50 Hz if it is to operate during and after the event
Emitted noise Independent tests have shown that at 1m generated noise does not exceed 70 db (A)
Levels quoted are those present at the actuator mounting interface. It should be noted that the effects of vibratio n are cumulative and
therefore an actuator subjected to significant levels may have a reduced lifespan. Where excessive plant induced vibration is anticipated,
mounting the actuator remote from the valve and driving via extension shafting (incorporating vibration absorbing couplings) may provide a
satisfactory solution.
The IQ includes a vibration sensor that measures and captures

vibration levels in the range 10 Hz to 1 kHz (RMS average)
and peak acceleration (maximum g) in 3 axis (x, y and z).
Vibration trend logs averaged over one hour can be viewed
on the display or downloaded and view ed using Insight 2.
4.4 Valve I Actuator Interface
The IQ range of actuators are available w ith mounting base

and output drive couplings conforming to the following
international standards:
Valve to actuator interface:
Valve type Actuator Range I Area Standard Code
Multi-turn IQ International ISO 5210 "F" metric
Multi-turn IQ USA MSS SP-102 "FA" imperial
Part-turn IQ + 'I• turn gearbox International ISO 5211 "F" metric
Part-turn IQ + 'I• turn gearbox USA MSS SP-101 "FA" imperial
Part-turn IQT International ISO 5211 "F" metric
Part-turn IQT USA MSS SP-101 "FA" imperial
Actuator Orientation:
Actuato rs can be mounted in any orientation . The user/
inst aller is responsible for considering t he effect s of
orientation and subsequent loading on t he suppo rtin g
pipework and valve structure including any interface
adaption kits.
IQ Range
4.5 Operating Temperature
Actuators are suitable for operation w ithin the ambient

temperature ranges shown below. Refer to Section 5
for Hazardous Area Certification operating temperature
restrictions. For temperatures outside this range please
contact Rotork. Prior to installation actuators should be stored
in a dry location with a temperature range not exceeding
-60 to 80 oc (-76 to 176 ° F).
Actuator Type Standard Temperature' low Temperature Option'
IQ, IQM, IQML -30 to +70 oc (-22 to+ 158 °F) Refer to Section 5
IQS, IQD -20 to +70 °( (-4 to +158 oF) Not available
IQT /IQTM /IQTF -30 to +70 oc (-22 to +158 oF) -50 to +40 oc (-58 to +104 oF)
Note:
Hazardous Area certification determines permissible operating temperature range. Refer to Section 5.
5 Non-Hazardous & Hazardous

Certified Enclosures
AIIIQ actuator hazardous and non-hazardous area enclosures Actuators are available w ith the following enclosure types
are watertight to IP68/NEMA Type 4 & 6. The Rotork for w hich the ambient working temperature ranges are
double-sealed terminal compartment features a seal at t he stated . Where option temperat ures are indicated, cha nges to
terminal cover and a separate seal at t he terminal bung . some actuator components are requ ired and therefore t he
This results in t he actuator internals being complet ely sealed temperatu re requirement must be specifi ed. Hazardous area
from t he environment for life, even w ith the terminal cover approvals for other country standards are available; please
removed. Through the use of non-intrusive commissionin g contact Rotork.
and adjustment using the Rotork Bluetooth® Setting Tool
IQ actuators are available bu ilt in accordance w ith t he
Pro, covers never need removing and therefore the hermetic,
follow ing standards:
factory-sealed enclosure protects int ernal components f or life.
In addition, the Rotork Bluetooth® Setting Tool Pro is cert if ied
Intrinsically Safe permitting power-on commi ssioning in
hazardous areas.
5.1 Non-Hazardous Area Enclosures
WT: Standard Watertight
Standard Rating Standard Option 1 Option 2 Option 3

Temperature
IEC 60529 (1989-11) IP66/IP68-20 m /10 days -30 to +70 oc -40 to +70 oc -50 to +40 oc n/a
BS EN 60529 (1992) IP66/IP68-20 m /10 days -30 to +70 oc -40 to +70 oc -50 to +40 oc n/a
NEMA (US) Type 4, 4X & 6 -22 to + 158 oF -40 to + 158 oF -58 to +104 °F n/a
CSA (Canadian) Type 4, 4X & 6 -22 to +158 oF -40 to +158 oF -58 to +104 oF n/a
EAC (Russia) IP66/IP68-20 m /10 days -30 to +70 oc -40 to +70 oc -50 to +40 oc -61 to +40 oc
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5.2 Hazardous Area Enclosures
European Hazardous Area Directive- ATEX (2014/34/EU)
Directive Code Enclosure Code Standard Temperature Temperature Temperature

Temperature Option 1 Option 2 Option 3
ATEX 112GD c Ex d liB T4 (T6')

-20 to +70 oc -30 to +70 oc -40 to +70 oc -50 to +40 oc
Ex d IIC T4 (T6')
(-4to +158 °F) (-22 to + 158 °F) (-40 to + 158 °F) (-58 to + 104 °F)
Ex tb Ill( T120°( (T80°(1)
ATEX 112GD c Ex de liB T4 (T6')

Ex de IIC T4 (T6')
(-4to +158 °F) (-22 to + 158 °F) (-40 to + 158 °F) (-58 to+ 104 °F)
Ex tb IIIC T120°( (T80°(1)
International Hazardous Area- IECEx
Enclosure Code Standard Temperature Temperature Temperature

Ex d liB T4 (T6')
Ex d IIC T4 (T6 1)
(-4 to +158 oF) (-22 to + 158 oF) (-40 to + 158 oF) (-58 to + 104 oF)
Ex tb IIIC T120°C (T80°C')
Ex de liB T4 (T6')
-20 to +70 oc -30 to +70 oc -40 t o +70 oc -50 t o +40 oc
Ex de IIC T4 (T6')
(-4to +158 °F) (-22 to + 158 °F) (-40 to+ 158 °F) (-58 to + 104 °F)
Ex tb IIIC T120°( (T80°(1)
USA Hazardous Area- Factory Mutual Certified Explosion proof to FM3600. FM3615 and FM3616
USA Hazardous Area- cCSAus Certified Explosionproof to FM3600. FM3615 and FM3616
Canadian Hazardous Area- Canadian Standards Association (CSA EP) to C22.2 No. 25 and C22.2 No. 30-M
Class Division Groups Standard Temperature Temperature Option 1 Temperature Option 2
C, D, -22 to + 158 °F -40 to + 158 °F -58 to + 104 °F

II E, F, G (-30 to +70 °C) (-40 to +70 °C) (-50 to +40 °C)
I B, C, D, -22 to +158 °F -40 to +158 °F -58 to + 104 °F

II E, F, G (-30 to +70 °C) (-40 to +70 °C) (-50 to +40 °C)
EAC (Russia) - Ex
Enclosure Code Standard Temperature Temperature Temperature

Ex d liB T4 (T6')
Ex d IIC T4 (T6')
(-4 t o + 1 58 oF) (-22 to + 158 °F) (-40 t o + 158 °F) (-78 to +104 °F)
Ex tb Ill( T120°( (T80°C')
Ex de liB T4 (T61 )
Ex de IIC T4 (T6')
(-4 to + 1 58 oF) (-22 to + 158 °F) (-40 to + 158 °F) (-78 to +104 °F)
Ex tb IIIC T120°( (T80°C')
Note:
1 Applies to IQT range only
IQ Range
Rotork Bluetooth'" Setting Tool Pro Certification
Directive I Standard Rating Standard Temperature
ATEX 111G Ex ia IIC T4 -30 to +50 oc

(-22 to + 122 oF)
FM3610 Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4 -30 t o +50 oc

(-22 to + 122 °F)
Canada CSA- Exia - Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4 -30 to +50 oc
C22.2 No.157-92 (-22 to + 122 oF)
Marine Approval
Actuator Type I Approval I Certificate
IQ lloyd's Register Mutual Recognition Type Approval 16100066
IQT, IQTM, IQTF lloyd's Register Mutual Recognition Type Approval 18100005
6 Regulatory Standards
Com pliance w ith the following European Economic
Communit y Directives perm its 10 range actuators to be CE
marked under th e provision of the M achinery Directive.
Directive Applicable to Reference
Electromagnetic compatibility (EMC) Immunity to I emissions of 200411 081EC

electromagnetic energy
Low voltage (LV) Electrical safety 20061951EC
Machinery' Product safety Actuators follow the provision of the

Machinery Directive 20061421EC. The IQ must
not be put into service until the equipment
into which it is being incorporated has
been declared to be in conformity w ith
the provisions of the European Communit y
Machinery Direct ive 20061421EC.
Waste Electrical Equipment (WEE) Exempt under t he scope of the

directive
Federal Communications Commission Bluetooth modules- actuator and Contains FCC certif ied transmitter module.
Rotork Bluetooth'" Setting Tool Pro. Refer to PUB002-039 f or FCC ID.
Note:
Actuators are not classif ied as machines w it hin th e scope of t he mach inery direct ive.
Contact Rotork for a copy of our Declaration of Conformity and Incorporation.
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7 Power, Control & Indication

7.1 Power Supplies
IQ actuators are suitable for operation with the following 1-phase, 3-phase and DC power supplies:
Standard supply voltage ranges- actuator availability
IQ Actuator- 3-phase
Actuator
Size
I 10 12 18 19 20 25 35 40 70 90 91 95
rpm Voltage Ava ilability
18 A A A A A A A c c c
A A A A A A A c c c c
A A B A A A A c c c
A A B A A A A c c c
A A B A A A A c c c
A A B A A A c c c
144 B A A A c c c c
192 B B B c c c
Group A 50 Hz: 190, 4 15, 500 V. 60 Hz: 230, 460, 600 V. 50/60 Hz: 200, 208, 220, 240, 380, 400, 440, 480, 575, 660, 690 V
Group B 50 Hz: 380, 400, 4 15, 440 V. 60 Hz: 460, 480 V
Group C 50 Hz: 380, 400, 4 15, 440, 500, 660, 690 V. 60 Hz: 480, 600 V
Additional voltages are available for specific speeds and/or duty, refer to PUB002-099 or contact Rotork for more information.
IQM, IQML Actuators- 3-phase IQS Actuator- 1-phase

Actuator
Size
I 10 12 20 25 35
Actuator
Size
I 12 20 35
Voltage Availability Vo ltage Availability

A A A A B A A B
A A A A B A A B
A A A A B A A B
A A A A B A A B
A A B A A B
Group A 50 Hz: 190, 4 15 V. 60 Hz: 230, 460 V. A A B
50/60Hz: 200, 208, 220, 240, 380, 400, 440, 480 V A B
Group B 50 Hz: 380, 400, 4 15 V. 60 Hz: 440, 460, 480 V Group A 50/60 Hz: 110, 115, 120, 220, 230, 240 V
Additional voltages are available for specific speeds and/or duty, Group B 50/60 Hz: 220, 230, 240 V
refer to PUB002-1 20 or contact Rotork for more informat1on. Refer to PUB002-119 or contact Rotork for more information.
IQD Actuator- DC Tolerances

Actuator
Size
I 10 12 18 20 25
r--
Voltage
Tolerance
+/-10 %
Applies to rated torque performance only;
duty cycle and speed is not guaranteed
rpm Voltage Availability
Frequency Applies to rated torque performance only;
18 A B c c Tolerance
+1-5%
duty cycle and speed is not guaranteed
24 A B B c c
36 A B c c Non-standard For tolerances larger than those quoted,
48__J A B c c tolerances contact Rotork
Group A 24, 48, 110 v For AC systems t he UPS out put should conform to
Uninterruptable
Group B 48, 110V recognised supply standards such as BS EN 50160 in
power supplied
Group C 110 v ...._ respect of w aveform, harmonics etc.
Refer to PUB002-1 21 or contact Rotork for more information.
IQT, IQTM, IQTF Actuators
Actuator Size I 50 100 125 250 500 1000 2000 3000
Voltage Voltage A vailabilit y

OC-MV ./ ./ ./ ./ ./ ./ ./ X
1-Phase 50/60 Hz: 100, 110, 115, 120, 208, 220, 230, 24=0=V~__..:c
./____:_
./____:_
./___..:.._
./ _____::.__
./ ____:_./_____:_
./___....:_
./__
3-Phase 50/60 Hz: 200, 208, 220, 230, 240, 380, 400, 415, ./
440, 460, 480, 500, 550, 575, 590, 600, 660, 690 v
./ ./ ./ ./ ./ ./ ./
IQ Range
7.2 HMI, Local Control, Indication & Set-up
The high resolution LCD display has a wide viewing angle The control cover may be rotated through 360° (90° increments)
making it easily legible from a distance. The LCD display to suit actuator orientation/o perator access. Set-up is over
operates from -50 oc up to +70 oc. a Bluetooth interface using t he supplied Rotork Bluetooth®
Setting Tool Pro.
Non-intrusive selectors are provided on the actuator electrical
control cover w hich also includes a w indow showing act uator
position, status and alarm display.
Standard local controls
Operation Type Function Comments

I I I
Position Red, rotary selector Selects "Local", "Stop" Can be padlocked in each position (stop remains
or "Remote" control available) for site operational protection
Local control Black, rotary selector Initiates local "Open" Spring-return to centre neutral position. Local
and "Close" operation control may be user configured for inching action
Bluetooth Rotork Bluetooth" Initiates local "Open" May be user configured for Bluetooth operation
Setting Tool Pro and "Close" operation over a nominal d istance of 10m (30ft)
Standard local indication
Operation I Type Function Comments
Position LCD- Large character Close icon- 0-99% (0.1% Back-lit (power on)- operating temperatu re
indication (25mm/1") increments)- Open Icon range -50 to +70 oc
(-58 to + 158 oF).
Battery supported power off
Position Coloured indication Green (close), Red (open) Power on - lamp indication, colours can
indication lights Yellow (mid-travel) be reversed.
Blinker and alarms can be configured to
indicate
Status and Alarm LCD- position display Real time status and alarm text Power on - battery supported
(multi-language) status and alarm text integrated into position display (when awake)
Status and Alarm LCD- text display Real time status and alarm Power on- battery supported
(multi-language) text via status (when awake)
Status and Alarm General alarm Display icons At a glance indication, detail provided
(multi-language) Battery alarm by status/alarm text
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7.2 HMI, Local Control, Indication & Set-up cont.
IQ range actuators are set up using the non-intrusive Rotork IQ range actuators benefit from advances in human interface
Bluetooth® Setting Tool Pro. Torque levels, position limits, design. In addit ion to a configurable, information-rich display,
control and indication functions can all be accessed using the they offer a highly intuitive menu system for commissioning,
intrinsically safe, w ireless handheld setting tool. updates and diagnostics.
Bluetooth wireless connectivity allow s easier use without Rotork Insight 2 software facil itates actuator setup by pre -
direct line-of-sight and over greater dist ances, however defining com plet e sets of instructions and settings. Each
security has to match. This is achieved by the initial 'pairing' collection of settings can be saved as a 'mission' and quickly
of tool and actuator being carried out by a single infra-red applied to individ ual actuators via th e handheld Rotork
transaction after which a Bluetooth wi reless connection Bluetooth® Setting Tool Pro.
automatically takes over. As before, conf iguration changes are
IQ actuators can be interrogated and set up even when mains
password protected and the actuator is immune to connection
power is not available; the actuator can be configured and
by non-Rotork devices or programmes.
interrogated by using power from its display back-up bat tery.
Actuator Set-Up. Configuration & Datalogging
Simple non-intrusive, interactive set-up procedure using supplied Rotork Bluetooth®Setting Tool Pro
Setting Tool &
with read-back from LCD's. Settings include limits & torque, indication contacts and control options.
LCD displays
Settings may be password protected.
PCIPDA Using freeware Insight 2, actuators may be configured I analysed over Bluetooth interface.
Standard on board data logger provides valve torque and starts profiles, operational statistics, events log.
Actuator configuration and manufacturing data also available. Files can be downloaded direct to PC or
Data logging
to Rotork Bluetooth®Setting Tool Pro (IS certified) for transport to office PC. Freeware Insight 2 for PC is
available to download at www.rotork.com
Option 2:
Vandal Option 1:
Lockable cover protects standard selectors
resistant Red I black control selectors not fitted
and window
Reference documents
Refer to PUB002- 039 for details of status and alarm text messages, alarm icons, help screens and actuator set up procedure.
Refer to PUB095-001 for Rotork Bluetooth® Setting Tool Pro manual.
IQ Range
7.2.1 Local Diagnostics and Setup Using the Rotork Bluetooth® Setting Tool Pro, each of these
screens can be easily accessed wit h a press of a button.
The large dual stacked, hi-resolution display, with positional
Alternatively you can select one of the four screens to be
characters that are 25 mm high, is unrivalled in visibility
continually displayed in the setup menu.
for all lighting and orientation conditions. Consisting
of a static, high-contrast positional display and a fully
7.2.3 User Friendly Setup Menus
configurable dot-matrix LCD behind, the IQ range offers t he
easiest, user-friendly configuration and data analysis ever A single press of a button on the Rotork Bluetooth®Setting
seen in the actuation world. Tool Pro takes you into the user-friendly setup menu. This
menu has been designed and struct ured to reduce reliance on
7.2.2 Configurable Home Screens having a written manual to ha nd. W it h large, clea r characters
available in many languages, setup and configuration has
With a mixture of the static and dot-matrix displays, there
never been so easy.
are now four configurable home-screens available to the
user. The four screens reflect the parameters most commonly
required to analyse operation at-a-g lance:
• Positional information with status
ClosE: Limit
~ B!lll!ll
n
St.atus
TAGi#012:34
M Oatalog
[!]
Assets
• Positional information with torque (analogue)
7.2.4 Graphical Data Logger
Greater amounts of data and analyt ica l screens are now

available in th e data logger and viewable locally. The data
logger screens are displayed on a 168 x 132 pixel dot-matrix
display and can display anything fro m a torque vs position
• Positional information with torque (digital)
graph to st atistical operational data.
• Positional information with input demand

(digital and analogue)
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7.2.5 Asset Management 7.2.6 Configurable Service Alarms

Not only ca n you store informatio n relat ing to the actuator, To help opt imise preventative maintenance, the 3'd generation
but also the valve and gearbox. This includes data about IQ now includes configurable service I maintenance alarms.
build (class, size, ratio and tag numbers) along with service The alarm parameters include:
information (commission date, service date etc).
• Open torque levels
• Actuat or data
• Close t orque levels
Hi Hi Trip l.e•v•e!
f·lisc Trip Le:ue:ls
r1a ~< St art:::/Ht· 80
• Valve data
• Miscellaneous trip levels:
St art s/ Hr
TotaI starts
Tot al tu rns
Service intervals
80
Ois-=bied
D!sabled
• Gearbox dat a Se:rvic~"
I nterval (r1onths) Disabled
r-'
7.2.7 QR Code- 2d Barcode
A QR (Quick Response) code or 2d barcode can be generated

on t he dual stacked displ ay, w hich can be scanned w ith a
Smartphone. This enables the user a quick lin k to the Rotork
website for fu rt her information and online help.
• Service history
21/4/12
t..Jalve: a little sticky
7.2.8 Rotork Help- Online

Rot ork has a comp rehensive worldwide service net wo rk
to provide you wit h local support wherever you are.
Rotork trained technicians worki ng f rom o ur network of
offices and centres of excellence are available to offer
immediate assist ance.
To co ntact Roto rk, visit w ww.rotork.com
IQ Range
7.3 Remote Control & Indication
IQ range actuators enable remote control and indication of

valves for centralised control. Actuator control and indication
forms are available to meet the req uirements of the various
site control systems, from simple manual push-button control
through to sophisticated Distributed Control Systems (DCS)
using relay out puts or digital " bus" network systems.
Standard remote controls
Operation Type Range Comments
Open/Close/ Positive switched 20-60 VDC, Actuator derived 24 VDC (120 VAC available
Maintain Common 3 x opto-isolated inputs 40- 120 VAC as an option) or externally supplied derived
designed for fleeting or from the control system. Various forms
maintained contacts available.
ESD Positive switched 20-60 VDC, ESD can be user configured open, stayput
Open interlock 3 x opto-isolated inputs 40 -120VAC or close, from an NO or NC contact. ESD has
Close interlock designed for maintained priority over all other applied local or remote
Common contacts. control signals. Interlocks provide hardwired
"permissive" protection (ie. main and bypass
control) and are active for local and remote
or may be configured for remote signals only.
Drive enable Positive switched 20-60 VDC, Maintain input configurable as drive enable:
(option) 1x opto-isolated input. 40 -120VAC actuator will not operate unless signal is
(maintain input) applied.
120 VAC actuator 5 VA rated Actuator derived supply for remote control.
derived supply
125 VDC remote 20 mA per input Suitable for 125 VDC remote control supply -
control positive switching.
Negative 20-60 VDC Suitable for negative switched systems applies

switching to open, stop, close, ESD and interlocks.
Analogue control 0 to 5/10/20 mA or volt ranges Proportional control over the whole or part of valve stroke.
- Option Folomatic Configurable for open, close or stayput on loss of analogue
signal.
Hydraulic shock Internal control system - Pulsed operation with independently adjustable on and off
'water hammer'/ Interrupter timer time periods in the range 1 - 99 seconds can be selected to
surge protection operate over any portion of the closing or opening valve
-Option stroke, effectively reducing valve speed.
Interrupter t imer
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7.3 Remote Control & Indication cont.
Standard remote indication
Position, status 4 x configurable volt 5 mA to 5 A', Independently configurable using the supplied Rotork
and alarm free latching contacts 120 VAC, Bluetooth"' Setting Tool Pro to signal one of the follow ing:
indication -51 to 54. Single pole 30VDC
Valve position: fully open, fully closed or intermediate
-single throw (SPST),
positions {0-99% open)
configurable NO or NC
Status: Valve opening, closing, moving, local stop
selected, local selected, remote selected, open or close
interlock active, ESD active
Valve alarms: Torque tripped in mid t ravel, going open,
going closed, valve jammed, handwheel operat ion
Actuator alarms: Lost phase {3-phase JQ only), customer
24 VDC (120 VAC) supply lost, battery low, internal
failure detected, thermostat tripped, service alarms
Actuator Monitor relay 5 mA to 5 A, In available mode the relay will de-energise when the
availability I fault configurable change 120 VAC, actuator is unavailable for remote control due to any
over contact 30VDC one or more of the following conditions:
Power supply or control supply lost; local control
selected; local stop selected; motor thermostat tripped;
detected internal failure
In fault mode, as above but ignores local/stop selection
Options
Position, status Up to 8 configurable 5 mA to 5 A', Independently configurable using the supplied Rotork
and alarm volt free latching 120 VAC, Bluetooth"' Setting Tool Pro as per contacts 51 to 54
indication contacts. Single pole 30VDC above
-change over (SPCO)
Analogue position Current position 4-20 mA output Auto range to set limits. Normally internally powered,
feedback transmitter- CPT proportional to available suitable for externally 'loop' powered- will
position default to 4 rnA when actuator is pow ered down.
Analogue torque Current torque 4-20 mA output Range 0% to 120% of rated t orque {4 to 20 mA)
feedback transmitter- CTT proportional to
output torque
Auxiliary power Maintains power to Nominal Customer supply maintains backlit display, CPT analogue
supply the actuator control 24 VDC, 1 A indication and bus network commun ications during
on loss of mains (switching actuator power outages. Customer supply is isolated from
inrush 8 A max) internal control power for protection
Reference documents:
Refer to PUB002-041 IQ Cont ro l and M o nitoring .
Note:
1 Maximum total combined current through all four relays not to exceed 8 A.
IQ Range
7.4 Fieldbus System Control Options

IQ range actuators are available with the following network
interface cards to enable remote control and indication
using digital " bus" network systems communication to th e
Distributed Control Systems (DCS).
Standard remote controls
Network Type Comments
PakscanrM An internally mounted Pakscan field unit for remote control and status indication.
Pakscan Classic network operates on a 2-wire current loop containing up to 240 field devices with a loop
length of up to 20 km without repeaters and host communications using Mod bus protocol.
Pakscan Wireless operates over a secure wireless mesh network supporting up to 60 wireless actuators
with 100m between devices. Utilising the license free ISM frequency band (2.4 Ghz). Only compatible with
existing Pakscan P3 wireless.
For more information please refer to PUB059-048.
Mod bus'" Mod bus modules suitable for single or dual communication highways may be included in the IQ
actuator, to provide Field bus communication of all the actuator control functions and feedback data.
Data is carried on an RS485 data highway and the communications protocol used is Modbus RTU.
System variables such as unit address and data baud rate are programmed over the Bluetooth data link.
For more information please refer to PUB091 -001.
Profibus'" A Profibus DP interface module is available to allow the actuator to be integrated into a Profibus network.
Full compatibility with EN 50170 is provided and the Profibus network allows full actuator control and
feedback of data to the host. For more information please refer to PUB088-001.
Foundation An IEC 61158-2 compliant Foundation interface module allows the actuator to be connected to a
Field bus'" Foundation network. The device has link scheduler capability as well as digital and analogue function
block capability. Foundation Field bus actuators can communicate directly between themselves without the
need of a host supervisory system. For more information please refer to PUB089-001.
HART'" HART (Highway Addressable Remote Transducer) is a process control communication protocol. The signal
consists of two parts, the analogue 4-20 mA current loop and a superimposed digital signal. Traditionally
the 4-20 mA loop is used for control and the superimposed digital signal for feedback, diagnostics and
configuration. Configuration and feedback using the HART digital signal can be achieved using the
host connected to the actuator to select the parameters required . The majority of the user configurable
settings can be made over the HART communication protocol. See PUB092-001 for further details.
Device Net'" DeviceNet"' is a communications protocol which utilises the CAN bus network. The IQ DeviceNet" module
Electronic Data Sheet (EDS) file is used to set up the actuator parameters and allow system performance
to be optimised. Status, alarms and control functions are available over the DeviceNet® network. For more
information please contact Rotork.
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8 Protection and Operating Features

The IQ control system incorporates the fo llow ing standard
operating featu res and comprehensive valve, actuator and
control protection to ensure reliable valve operation and
protection under all circumstances.
Fault I Feature Cause I Operation Function
Obstructed valve Valve meets an obstruction or Independent Settable Open and Close Torque Switches
process conditions that prevent Torque switch will "torque trip" the actuator motor when the preset
movement. Obstruction must be output torque level is reached. Torque switches can be set in the range
sensed and operation prevented to 40% to 100% of rated torque. Torque trips are indicated on the actuator
display and can be remotely signalled.
prevent damage to valve and
actuator.
Jammed valve Valve is stuck in its seat at the close Jammed Valve Protection
or open position and operation fails Torque switch will "torque trip" the actuator motor when the preset
to move the actuator and clear the output torque level is reached or at 150% (nominal) if set to "bypass
limit position. torque switch". Torque sw itches can be set in the range 40% to 100% of
rated torque. Jammed valve protection prevents damage to valve and is
indicated on the actuator display or remotely signalled.
Torque switch Provides increased torque above Torque Switch By-pass

bypass actuator rated for unseating sticky User selectable, torque switches are automat ically bypassed during the
valves. f irst 5% of travel from both open and close limit positions. This permits
torque up to 150% (nominal) of rated to be developed during unseating,
ensuring "sticky" valves do not cause unwanted torque trips.
Refer also to jammed valve protection, above.
Torque switch Actuator repeatedly tries to move Anti Hammer Protection

hammer an obstructed valve in response to Once a torque trip occurs the control prevents repeated operation in the
a standing control signal. This can same direction as a response to a standing remote or local control signal.
cause damage to both valve and Actuator must be operated in the opposite direct ion and therefore
moved away from the obstruction, which then has a chance to clear,
actuator.
before it can be signalled to run in the requested direction. Torque trips
are indicated on the actuator display and can be remotely signalled.
Incorrect phase Due to 3-phase supply wiring Syncrophase·•

rotation (3-phase incorrectly connected to actuator. Protection ensures actuator always runs in the correct direction
actuators only) Actuator moves in the opposite corresponding to the applied control signal (open or close). The patented
direction to that signalled. At end of circuit senses connected phase rotation and ensures the actuator always
runs in the correct direction by energising the
travel the wrong limit/torque switch
appropriate motor control contactors/switches.
is activated preventing the motor
being de-energised and causing it to
stall with consequent valve damage
and/or motor burn-out.
Lost phase I "Single phasing". One of the 3 Syncrophase'"

motor overheating phases applied to the actuator is The patented circuit monitors all 3 supply phases. If a phase is lost the
(3-phase actuators lost due to fault causing the motor Syncrophase circuit prevents the motor from being energised. If during
only) to single phase i.e. attempts to run operation 1 phase is lost this cannot be detected due to back-feed
through the motor w indings, however once operation stops,
with only 2 of the 3 phases applied.
re-energising of the motor will be prevented. Lost phase is indicated on
Motor may fail to start (stall) or run
the actuator display and can be remotely signalled.
unbalanced causing overheating
and possible burn-out.
Motor Actuator duty cycle is exceeded Motor Thermostat Protection

overheating causing the motor to overheat. Two thermostats are embedded in the motor end wind ings (hottest part
This often occurs during factory of the motor) which direct ly sense motor temperat ure. Thermostats wi ll
acceptance testing /commissioning open circuit when set temperature is reached causing the motor to be
or during process start up. de-energised. Thermostats will auto-reset once the motor has cooled
sufficiently allowing operation to continue. Motor thermostat trips are
indicated on the actuator display and can be remotely signalled.
IQ Range
8 Protection and Operating Features cont.
Fault I Feature Cause I Operation Function
Instantaneous Control system instantaneously Instantaneous Reversal Protection

reversal reverses the control signal which A delay of 300 ms is automatically applied between reversals
causes the actuator to reverse allowing the actuator to come to rest before responding to
direction with associated inertial reverse control signal.
stress to valve drive and internal
motor switching surges.
Actuator fault Detected actuator fault. ASTD (Automatic Self Test & Diagnosis)
ASTD detects any internal control system failures preventing
operation. Detected internal control system faults are indicated on
the actuator display allowing rapid diagnosis and can be remotely
signalled. In addition diagnostic screens ca n be accessed allowing
problem to be pin-pointed.
Remote control Loss of remote control. Remote Control Supply

circuit failure The 24 VDC internal power supply made available for remote
(actuator derived control switching is protected by an auto-reset fuse device.
remote control Should the power drawn from the supply exceed its rating (due
to a remote control wiring fault, etc.), t he fuse will disconnect the
supply only)
supply. Once the fault is cleared the supply will automatically be
reinstated. Loss of internal supply is indicated on the actuator
display and can be remotely signalled.
Spurious Operation commanded due to Conditional Control

operation unintended or spurious remote User selectable. The interlock input can be configured for
control signals leading to process "conditional control", being active only for remote control. In this
problems or hazards. mode, for the actuator to respond to a remote control signa I, two
signals must be applied simultaneously, one to the control
input and one to the interlock input . If an unintended or spurious
signal is applied only to the control input it will be ignored.
Intended signa ls can therefore be verified by applying a second
"permissive" signal, effectively preventing spurious operation.
Emergency Priority action where the valve is Dedicated ESD Control Input
Shutdown (ESD) required to stayput or move to a User configurable, the ESD action has priority over any existing or
safe end-of-travel position applied local or remote control signal. ESD can be configured to
determined by the process open, close or stayput depending on the process requirements. ESD
-open or closed limit. must be derived from a latched type, normally open or norma lly
close ESD contact (configurable) and may be configured to override
loca l stop, interlocks or interrupter t imer.
Hammerblow Break free from sticky valve seats or Integral Hammerblow

obstructions. Isolating (Class A and B, 52 duty) IQ actuators include a lost motion
'hammerblow ' feature within the drive train. This is designed to
provide an impact force on motor start to break free from sticky
valve seats or obstructions. The hammerblow effect is applied every
time an electrical or manual change of direction occurs. Modulating
(Class C, 54 duty) actuators do not include hammerblow to improve
response t ime.
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9 Components
Details of major actuator mechanical and electrical/electronic
components are provided below:
9.1 Handwheel
A handwheel is provided to allow manual operation of the

valve during electrical power interruption. Handwheel size and
mechanical advantage are generally designed in accordance
with standards EN 12570 and AWWA C540 (American Water
Works Association) to give the most efficient compromise of
force and turns for emergency operatio n.
Handwheel types: 10. lOS. IOD. 10M. IOML. IOL
Actuator size Standard Type I Ratio I Option

I
10, 12, 18 Direct/1:1 Geared / 5:1
19, 20 Direct/1:1 Geared /13.3:1
2S Geared /13.3:1' Direct/1:1'
35 Geared /22.25:1 X
40 Geared I 15:1 Geared /30:1
70,90,91 Geared /30:1 Geared / 45:1
95 Geared I 45:1 Geared /30:1'
Note:
1 IQM25 and IQML25 standard ratio is 1:1.
2 Rimpull does not meet the requirements of EN12570 at actuator rated torque. May be used for lower torque applications or where higher
handwheel forces are acceptable.
Handwheel types: lOT
Actuator IQT125 IQT250 IQT500 IQT1000 IQT2000 IQT3000

IQTF50 IQTF100 IQTF125 IQTF250 IQTF500 IQTF1000 IQTF2000 JQTF3000
IQTM125 IQTM250 IQTM500 IQTM1000 IQTM2000 JQTM3000
Turns for 90° 26 26 88 88 88 83 83 83
During electric operation of the actuator, the handwheel Th e hand/auto selection lever incorporat es a f acility for locki ng
is mechanically disengaged from the drive. To engage in the hand or auto positions using a 6 mm diameter hasp
handwheel operation, the hand/auto selection lever is pushed padlock (not supplied by Rotork), preventing engagement of
down and released after which handwheel operation remai ns motor drive (locked in hand) or engagement of handwheel
selected. When electrical operation takes place the actuator drive (locked in auto). Emergency disengagement of moto r
will automatically return to motor drive w ithout lever or drive can be selected by pushing dow n and holding the hand/
handwheel kickback. auto lever during electric operation.
IQ Range
9.2 Drive Train
The drive train and motor uses the proven basic design out-performs grease over a wide temperature range
principals employed for over 50 years. Simple, reliable and and allows installation in any orientation. It has none of
robust, the components are oil bath lubricated (for life). the problems associated w ith grease such as separation
at elevated temperatures and " tunnelling" at lower
IQ actuators are factory filled for life w ith premium quality
temperatu res w here grease is throw n away from rotating
gear oil selected for the application. Standard oils are
component s creating a void or tunnel in the grease around
automotive grades easily available w orldwide and have
components t hat require lubricat ion.
been used successfully for over 50 years. Oil lubrication
Lubrication
Range Standard Temperature Range Option Low Temperature Option Food Grade
-30 to +70 oc (-22 to +158 °F) -SO to +70 °( (-58 to +158 °F) -20 to +70 oc (-4 to +158 °F)
IQ SAE80EP MOBIL SHC624 Hydra Lube GB Heavy
Standard Temperature Range Option Food Grade

-50 to +70 oc (-58 to +158 °F) -20 to +70 oc (-4 to +158 °F)
600 ml made up from

IQT 50 - 500 Hydra Lube GB Medium
TEXACO ATX I Dexron2 (120 ml), CASTROL Aero HF585B (480 ml)
IQT 1000- 3000 1600 ml made up from

Hydra Lube GB Medium
TEXACO ATX I Dexron2 (320 ml), CASTROL Aero HF585B (1,280 ml)
Food grade
Lubricant is a synthetic, non-aromatic hydrocarbon mixture with PTFE and other additives. It does not contain chlorinated solvents.
Food grade grease used in assembly and thrust bearings is Hydra Lube WIG Medium-NLGI-123.
9.3 Corrosion Protection

All IQ actuator finishes are tested in accordance with Rotork selected to provide maximum corrosion resistance combined
1,000 hour cyclic salt spray test procedure which is the most with good adhesion. Paint finishes f ully conform to the
realistic and arduous test cycle applicable. The test combines requirements of IS012944. Fireproofing options available:
cyclic salt spray, drying and humidity at elevated temperatures
• System ER
on complete factory built actuators. This tests the finish and
the various substrate materials, fixings and interfaces that • K-Mass
make up an actuator. Substrate materials and finishes are • FR coating by Mov
Corrosivity IIQ paint solution I Exterior environment Interior environment

category
Heated buildings w ith clean atmospheres

C1 N/A
e.g. offices, shops, schools and hotels.
Standard Atmospheres w ith low levels of pollution, Unheat ed bu ild ings w here condensation may
C2 Polyester e.g. rural areas. occur, e.g. depots and sports halls.
powder coat (P1)
Urban and industrial atmospheres, Production rooms w ith high humidity and
C3 moderate S02 pollution, e.g. city centres some air pollution, e.g. food processing plants,
and coastal areas w ith low salinity. laundries, breweries and dairies.
Standard Industrial and coastal areas with moderat e Areas with permanently aggressive atmospheres,
C4
Polyester salinity, e.g. coastal ship and boatyards. e.g. chemical plants and swimming pools.
powder coat plus
offshore coating Areas with ext remely aggressive atmospheres
Coastal and offshore areas with high
CS-M (Marine) on ferrous containing high humidity, salinity and polluta nt
sa linity, e.g. offshore rigs and boat s.
materials (P2} concentration, e.g. cooling t owers and boats.
Full offshore Industrial areas w ith high humidity and Areas with extremely aggressive atmospheres
CS-1 (Industrial) coating on all aggressive atmospheres, e.g. water containing hig h humidity and high poll utants,
materials (PX) treatment plants and power stations. e.g. chemical plants and boiler houses.
The above table details paint protection levels based on high durability (>15 years} as per IS012944-2.
rotorlf
9.4 Motor
IQ actuators utilise purpose designed motors that are integral applicable requirements, w here appropriate, of moto r design
to the actuator. As such, these motors do not fall within the for actuator operation.
scope of IEC 60034 or MG1, however t hey do meet the
Actuator Type Duty Classification Comments
IQ On-Off & Inching Class F insulated, 3-phase squirrel cage motor incorporating thermostat
(Class A & B) protection . Low inertia design. Class H available as an option where hazardous
area certification does not limit temperature rise to "T4" 135 oc.
IQS On-Off & Inching Class F insulated, 1-phase capacitor I run start squirrel cage motor
(Class A & B) incorporating thermostat protection. Low inertia design. Class H available as an
option where hazardous area certification does not limit temperature rise to
" T4" 135 oc.
IQD On-Off & Inching Class F insulated, permanent magnet DC brush motor incorporating thermostat
(Class A & B) protection.
IQM Modulating Class F insulated, 3-phase squirrel cage motor incorporating thermostat
(Class C) protection. User selectable thyristor controlled dynamic braking available.
Low inertia design. Class H available as an option where hazardous area
certification does not limit temperature rise to "T4" 135 oc.
IQT' On-Off & Inching Class H insulated, permanent magnet 24 VDC motor' (DC supply derived
internally from 3-phase and 1-phase supplies) incorporating thermostat
protection. Low inertia design.
IQTM' I IQTF' Modulating Class H insulated, permanent magnet 24 VDC motor (DC supply derived internally
from 3-phase and 1-phase supplies) incorporating thermostat protection .
Low inertia design.
Note:
1 Speed control independent of load, temperature and supply voltage.
Speed is automatically reduced on fast operating units to reduce inertial impact when running into an end stop (5% f rom user set position li mit).
Speed is aut omatically adjusted when posit ioning the actuat or via analogue or net w ork cont rol to improve positional accuracy.
2 IQT3000 uses a 36 VDC permanent magnet motor.
IQ Range
9.5 Power Module

The power module for IQ actuators produces internal power
supplies for control systems and remote control derived from
the actuator electrical supply. It also contains the motor
control and switching components.
Actuator Type Internal Power Supplies Motor Switching
IQ Split bobbin transformer producing control circuits, option card Reversing contactor assembly,
supplies and supply for 24 VDC actuator fed remote control mechanically and electrically
(120 VAC option). interlocked. 24 VDC coil up to and
including size IQ35 and 120 VAC for
IQ40 and above.
IQD DC-DC converter isolates the DC actuator supply from internal Reversing contactor assembly,
supplies for control and 24 VDC supply for actuator fed remote mechanically and electrically
control. Fuse protected. Incorporates sleep circuit for power interlocked.
reduction when used on solar powered derived DC supplies.
IQS Split bobbin transformer producing control circuits, option card Solid state thyristor array for motor
supplies and supply for 24 VDC actuator fed remote control switching/ reversal and capacitor
(120 VAC option). Fuse protected . starting . Includes snubber protection
and timing control.
IQM Split bobbin transformer producing control circuits, option card Solid state thyristor array for motor
supplies and supply for 24 VDC actuator fed remote control. switching/ reversal and braking
Fuse protected. (user selectable). Includes snubber
protection and timing control.
IQT I IQTF I Split bobbin transformer producing control circuits, option card Solid state motor switching
IQTM supplies and supply for 24 VDC actuator fed remote control incorporating motor speed control.
(120 VAC option). Fuse protected.
IQT I IQTF I DC-DC converter isolates the DC actuator supply from internal Rectifier and fuse protection ensures
IQTM 24VDC supplies for control and 24 VDC supply for actuator fed remote correct polarity and protection of
actuator power control. Fuse protected. supply. Solid state motor switching
supply only incorporating motor speed control.
9.6 Torque Sensor 9.7 Position Sensor

State of t he art piezo thrust sensor measures motor shaft Using the latest technology and after years of testing, t he
th rust produced as a reaction to output torque developed in patented Rotork IQ absolute encoder is contactless, has on ly
the motor worm and wheel gear assembly. Thrust measured four active parts, ca n measure up to 8,000 output turns w ith
is directly proportional to output to rque. The piezo sensor a resolution of 7.5° and has redundancy and self check ing.
develops a voltage proportional to shaft thrust (output Unlike existing absolute encoder designs, this technological
torque) w hich is amplified and then measured by the control breakthrough increases positio n sensing reliability whi le
module. Output torque is controlled by switching the motor providing zero-power position measurement.
off when the set torque limits have been reached. This
system allows t he torque to be displayed via the LCD display 9.7.1 Mechanical Position Indication
and ca ptured by the data logger in t he form of va lve torque
The availability of the graphica l display, even on power
profiles, statistical torque information and the event log.
loss, usua lly supercedes the need for mechanical position
indication, however a mechanical position indication option
is available upon request.
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9.8 Control and User Interface (UI) Modules
The control and Ul modules for IQ actuators are common and Logic controlled, t he control module is programmed over the
take the form of a PCB with on-board liquid crystal displays non-intrusive Bluetooth interface w it h set-up configu ration
(LCD) and a control PCB. For IQM actuators the control for torque, limits indication and control features undertaken
module incorporates "fast remote " mode (24 VDC remote using the Rotork Bluetooth® Setting Tool Pro. It monitors local
control only) allow ing rapid actuator switching down to and remote co ntro l signals, torqu e and position to switch t he
100 ms pulses for p recise positioning . actuator motor in the correct direction or off.
Standard 10 control features are shown below:
Feature Type Specification
Remote control Input User switched Open/Ciose/Stop/ESD and interlock signals. Opto-isolated inputs for protection.
Open/Close/Stop and Local/Remote selection. Non-intrusive control switches are

Local control Input
magnetically operated so there is no penetration of covers.
Digital signal derived by absolute position sensor. Resolution to 7.SO of output rotation.
Position Input Limit range configurable between 2.5 and 8,000 output turns.
The piezo thrust sensor di rectly measures output torque and converts value to a voltage
Torque Input signal. Torque can be set in the range 40% to 100% of rated torque with the additional
facility to bypass torque switching.
Set-up over the Bluetooth interface allows all settings to be configured for valve and process
Set-up Input requirements. Set-up is non-intrusive requiring no covers be removed using the supplied
Rotork Bluetooth®Setting Tool Pro. All settings can be password protected.
Indication Four Volt free contacts 51 to 54 can be configured for a variety of position, status and alarm
Output
contacts indication for remote indication and monitoring.
The on board backlit LCD display presents position, torque and setup displays for
configuration. The LCD display is divided into t wo parts providing a large position indication
LCD indication Output
(Open/Close icons plus % readout in 0.1 % increments for mid travel) and a multilingual text
display providing status, alarm and set up information.
The control module includes a data logger which stores torque, position and operational
data in non-volatile memory for download via Bluetooth to the supplied Rotork Bluetooth®
Data logger Output
Setting Tool Pro or notebook PC. Data is date/time stamped. Data logger can be analysed
using freeware Insight 2 for PC.
Memory System All configured settings are stored in non-volatile EEPROM memory (does not require power).
Provides all control function logic, setup programming and allied system requirements.
Micro-controller System Software is field upgradeable for future enhancements. The micro-controller is widely used
in the automotive industry with a long track record and a very reliable history.
IQ Range
9.9 Conduit I Cable Entries
IQ gearcases are machined with conduit/cable entries as

indicated below. Alternative adapters are available.
Number of entries required and adapter type must be

specified with order.
Actuator type I Gearcase Entries Adapter 1 Adapter 2
IQ, IQM, IQS, IQD 3 X M25 plus 1 X M40 3 x 1" plus 1 x 1.5" ASA NPT 3 x PG16 plus 1 x PG29
IQT, IQTM, IQTF 4x M25 4 x ASA NPT 0.75" 4 x PG16
IQ range actuators are despatched with transit plugs fitted into the conduit entries. It is the responsibility of the insta ller to ensure the
appropriate cable/conduit adapters, cable glands and/or blanking plugs are fitted in order to maintain hazardous area certification and
ingress protection levels. Certified adapters and blanking plugs are available as optional extras.
9.10 Terminals
The terminal compartment for IQ range actuators t akes The standard 9 V battery is available worldwide w ith a high/
the form of a separately sealed compartment containing low temperatu re type available from Rotork.
segregated metric thread MS power and M4 control
As all settings are stored in non-volatile memory and
terminals. Terminal screws and washers are supplied wit h th e
position is sensed by the Rotork absolute encoder, secu rit y
actuator. Terminals are designed to accept ring tag crimped
of configuration and position is always assured. The actuator
field wiring conductors up to 16 mm 2 for power and 4 mm 2
can be operated perfectly well electrically and by handwheel
for control/indication. The terminal compartment cover
operation w it hout a battery f itted.
carries a terminal identification code card. Each actuator is
despatched w it h the applicable Instal lation and Maintenance Based on experience gained over 20 years of typical
Manual, actuator wiring diagram and remote control applications, th e expected battery life is up to five years.
connection schematic.
Battery lif e is however subject to temperature and at elevated
and reduced temperatures may be reduced. Actuator indicates
9.11 Wiring
battery status locally and in remote.
IQ range actuators utilise jig built wiring harnesses of
individually numbered, tropical grade PVC insulated, stranded 9.13 SIL Capability
conductors. All internal control connections to the printed
Actuators for use within a Safety Instrumented System (SIS)
circuit boards use unique or polarised plugs and sockets.
are available w ith the relevant Safety Integrity Level (SIL)
certification. Both IQ and IQT can be supplied wit h the
9.12 Battery
optional SIL stayput mode enabled w hich uses the Motor
The battery provides power to support the LCD display and Enable featu re to prevent unwanted operation from spu rious
remote (relay) indication when the main actuator supply signals . In addition the IQ can be supplied with the " Move to
is unava ilable. The battery also provides power to enable Limit " SIL2/3 option to either o pen or close in an emergency.
actuator settings to be made using t he Rotork Bluetooth® For fu ll details please refer to the SIL brochure PUB002-104.
Setting Tool Pro; commissioning can ta ke place at premises
without power or the right voltage, or after installation but
before site cabling is completed.
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Site Services
Rotork understand the value of prompt,

punctual and superior site services. Rotork Site
Services have specialist expertise, insight and
Rotork has specialist expertise,
experience in service support for mission-critical insight and experience in
flow control and instrumentation solutions
flow control.
for oil and gas, water and wastewater, power,
chemical process and industrial applications. We provide insight into
We offer global frontline support backed by
dedicated in- house experts.
how we can deliver value
to our customers.
Our service solutions increase plant efficiency and reduce
maintenance costs, while workshop services return Our service solutions increase
equipment to as-new condition. Our experience and
understanding of the flow control industry means we have plant efficiency and reduce
extensive insight and ideas of what we can do to provide
significant value to our customers and their operations.
maintenance costs.
Rotork Site Services is comprised of t wo main areas; Lifetime
Management and Site Services. Lifetime Management is the
su ite of services within Rotork Site Services which help you
manage the risk associated with aging assets and includes
our Reliability Services offering. Site Services comprises
essential actuator service, repair, maintenance and upgrades.
IQ Range
Site Services
lifetime Management Site Services

The services available within Lifetime Management offer a Rotork's Site Services comprises the essential on-site actuator
complete solution to managing the risks associated w ith the service, repa ir, maintenance and upgrades part of our service
life cycle of your equipment and their obsolescence (which offering, plus the commissioning of new actuators and
compromise reliable performance and valuable uptime). applications. It includes off-site w ork completed at a Rotork
Support Centre including recert ification, automation, testing
The aim of Lifetime Management is to provide you with
and product selection.
constant support and minimum- to- no disruption to your
production flow. It is a customisable service offering designed Our decades of experience in t he industrial actuation and
to seamlessly maintain and improve your assets. We manage flow control markets means that customers can re ly on us to
the inherent risks associated w ith advances in technology, understand their problems and to deliver reliable, econom ic
component obsolescence and ageing equipment for you. solutions. Rotork's talented and experienced engineers have
We are committed to helping customers maximise the an in-depth understanding of t he problems that are faced in
continuous, fault-free operation and working life of their the field and th ey know how to f ix th em.
actuators. Supporting the continuous and reliable operation
On sites where providing evidence of valid asset cert if ication
of your plant allows for improved performance and increases
is a legal requ irement, Rotork engineers can carry out the
in valuable uptime.
necessary OEM level inspections and provide the statutory
paperwork to comply w ith regulations.
lifetime Management covers:
• Reliability Services • Planned Shutdown Support
Health Check • Actuator Workshop Overha ul
Planned Maintenance • Field Support
Enhanced Warranty • Valve Automation Services
Predictive Maintenance On-site
• Upgrade Services (retrofit) Off-site
• Planned Shutdown Support (service or run time) • Glo bal Support
• Life Cycle Services (based on years in service or run time)
• Overhauls/ Refurbishment
• Customised Spares Programme
• Training
• Consultancy
rotorlf
rotorIf
Rotork pic
Brassmil l Lane, Bath, UK
tel +44 (0)1225 733200
email mail@rotork.com
As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest version
release, visit our website at www.rotork.com
PUB002-038-00 The name Rotork is a reg istered trademark. Rotork recognises all registered trademarks. The Bluetooth<ll
word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such
Issue 03/21 marks by Rotork is under license. Published and produced in the UK by Rotork. POWTG0421
RWTP

SDN BHD
2.1 GEARBOX
CATALOGUE
Page 9
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IW Mk2 quarter-turn worm gear operators have

been designed to suit isolating duty motorised IW Mk2
applications.
Quarter-Turn
The gearboxes include low lead angle gearing designed to be Worm Gearboxes
inherently self-locking, and offer an increased torque output
per size compared with the previous IW range. IW Mk2
gearboxes feature a removable output sleeve to facilitate bore
and keyway machining, and an indexable baseplate to allow
Environmental Specification
on-centre or off-centre mounting to the valve flange without
special machining. • IP67 as standard:
Suitable for submerged duty to a depth of
The standard operating temperature range is -40 to+120 oc
1 metre (3 feet) for 30 minutes
(-40 to +250 °F), other temperature ranges are available on
request. Gearbox input and output flanges are designed in • Temperature as standard:
accordance with ISO 5211. MSS SP-1 01 flanges are available -40 to +120 oc (-40 to +250 ° F)
as an alternative.
Options
Application
• Flexible input extensions
Rotork IW Mk2 worm gear operators are quarter-turn
devices intended for motorised operation of ball, plug and • IP68: 15 metres (49 feet) for 72 hours
butterfly valves. • ATEX
Features • Buried, marinised, continuous submersible environments
• Totally enclosed gearing • Stainless steel fasteners
• Grease filled for life and fully sealed to I P67 as standard • Low t emperature option:
-60 to +120 oc (-76 to +250 °F)
• Comprehensive gear ratios combined with a selection
of auxiliary input spur gear reducers • High temperature option:
-20 to +200 oc (-4 to +392 °F)
• Angular contact bearings supporting worm shaft
• Removable and repositionable output sleeve
• Repositionable baseplate
• Adjustable mechanical stops (at oo and goo±5°)

• Inherently self-locking gear componentry
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IW Mk2 Quarter-Turn Worm Gearboxes
Material Specification
Note: Because of the company's policy of continuous improvement, Rot ork reserves the right to change specification details w it hout prior notice.
IW Mk2 Quarter-Turn
Standard Input and Output Options
IW5/IW52/
76 62 FIFA 14 -16 F/FA 25
IW56
IW6/IW66 102 83.3 FIFA 16- 25 FIFA 30
IW7 /IW72 I
136 108.8 FIFA 25- 30 F/FA 35
IW76
IW8/IW82/
157 122.9 FIFA 25-40
IW86
F/FA 48
IW9/IW96 178 132.1 FIFA 30-40
FIFA 35 -48
IW11
203 152.6
FIFA40- 48
IW116
FIFA 60
IW126
272 180 FIFA 40- 60
IW13
Big Bore Input and Output Options
* 20 mm shaft adaptor available on request. Shaft tolerance -0.05 (-0.002 ")
rotorlf
Dimensional Drawings
STANDA RD BASEPLATE LARGE BASEPLATE
0A __
H_ _ _ H_ _
+lARGE BASEPlATE
G G
BASIC RATIOS: 4 6, 48, 58, 64, +LARGE BASEPLATE
F
70, 73, 74 & 76 :1 +LARGE BASEPLATE
"' "'
W ORM GEARBOX WITH INPUT IR3, IR35 A ND IR4 INPUT REDUCER FmED TO :
REDUCER FOR ALL RATIOS IW9 971: 1 TO 2900:1
EXCLUDING BASIC, IR3 OR BEVEL IW10 222:1 TO 3700:1
IW 11 219:1 TO 3650:1
IW1 16 439: 1 TO 1093:1
IW 126 & IW13 280:1 TO 1120:1
0A
IW116, IW 126 & IW1 3 WITH 2ND

SPUR AUXILIARY GEARBOX
IW Mk2 Quarter-Turn
Dimension Table
IW4/IW46
IW5/IW52 / IW56
IW 6 / IW66
IW7 I IW72 I IW76
IW8 I IW82 I IW86
IW9 1 1W96
IW10 1 1W 106
IW11 I IW 11BB
All dimensions in mm.
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Customer Drive and Orientation Options
IW3 TO IW13 46:1 TO 76:1 DRIVE OPTIONS

KEYWAY PQ~IIIQ~~ WITt! ~EAR6QX I~ ~LQ~ED P~IIIQN ~ ~LOIIEQ ~QRE
INPUT SHAFT PROJECTION
WITHOUT INPUT REDUCER
Z4
Xl
Zl -ill- I
PARALLEL
(FLATS ON CENTRE)
$
FLATS ACROSS
FLOWLINE
(A2) (Bl) X4 X2
(AI) (B2)
Z3
X3
Z2 ~ DIAGONAL
(FLATS OFF CENTRE)
-61
FLATS ON
FLOW LINE
IW4 TO IW9 UP TO 696:1

IW126 & IW13 RATIOS 280:1 TO 1120:1
INPUT REDUCER ORIENTATION POS. A INPUT REDlKER ORIENTATION POS. B
~ Q&Q
(A2) (81 )
(All

(B2)
IW9 971:1 TO 2900:1

~- IW116 439:1 TO 1093:1
stt ~
IW10 & IW11 219:1 TO 3700:1
IR3 INPUT REDUCER ORIENTATION POS. B
IR3 INPUT REDUCER ORIENTATION POS.A
(A2) (B1 )
EAST WEST
NOT AVAILABLE NOT AVAILABLE
(A1) (B2)
IW116*. IW126 & IW13 WITH 2ND SPUR AUXILIARY GEARBOX

2 ND AUXILIARY GEARBOX ORIENTATION POS.A 2 N D AUXILIARY GEARBOX ORIENTATION POS.B
WITH 1 ST AUXILIARY SHOWN IN EAST WITH 1ST AUXIU ARY SHOWN IN W EST
INPUT SHAFT PROJECTION DEFAULT ORIENTATION EAST/EAST DEFAULT ORIENTATION WESTJ\11/EST
'IW116 1ST AUXILIARY SPUR CANNOT BE MOUNTED EAST FOR POSITION A OR MOUNTED WEST FOR POSITION 8, DEFAULT ORIENTATION POS.B EAST!WEST.
A 1 = Anti clockwise in, clockwise out. A2 =Clockwise in, clockwise out. 81 =Clockwise in, clockwise out. 82 = Anticlockw ise in, clockwise out.
IW Mk2 Quarter-Turn
Sizing Chart
*The published M.A. is achieved after a few cycles.
rotorlf
rotorlf IW Mk2
Quarter-Turn
Worm Gearboxes
A full listing of the Rotork sales Headquarters

Rotork Gears UK rotorlf
and service network is available tel +44 (0)113 2567922
email sales@rotorkgears.com
Electric Actuators and Control Systems
on our website. Fluid Power Actuators and Control Systems

Gearboxes and Gear Operators
Corporate Headquarters
Precision Control and Indication
Rotork pic
tel +44 (0)1225 733200 Projects, Services and Retrofit
www.rotork.com fax +44 (0)1225 333467

email mail@rotork.com
PUB028-079-00 As part of a process of on-going product development, Roto rk reserves the right t o amend
and change specifications wit hout prior notice. Pub lished data may be subject t o change.
Issue 05/21 For the very latest version release, visit our website at www.rot ork.com
The name Rotork is a registered trademark. Rotork recogn ises all registered trademarks .
Published and produced in the UK by Rotork. POWJB0621
rotorIf
~0
0
IB Multi-turn Gearbox Series
IB Multi-turn
The IB Series of multi-turn operators has been
designed with customer stocking in mind, and Cast Iron Housing Gearboxes
features a removable output sleeve to facilitate
spindle machining.
Features
Operating temperature normally ranges from -40 to +120 °C, • Totally enclosed gearing
although other temperature ranges are available on request.
• Grease f illed for life and fully sealed
Standard input and output flanges are to ISO 521 0. However,
equivalent standards such as MSS and DIN can be supplied . • Comprehensive gear rat ios
• Removable output sleeve

Application
• Spur and bevel combinations available
Rotork series 18 operators are multi-turn devices intended for
the operation of gate, globe, sluice and penstock valves. These • Input gear mounted on ball bearings
gearboxes are designed for motorised applications.
• Various input and output f langes to suit
actuators and valves
Environmental Specification
Enclosure IP67 standard suitable for submerged duty up to a Options
dept h of 1 metre for 30 minutes.
• Auxiliary spur I bevel input reducers
Enclosure IP68 continuous submerged duty up to a maximum
• High and low temperatures
depth of 15 metres.
• IP68, buried duty
• Flexible extensions
• Dual shaft bevel - 2 or 3 input shafts available at

90° and 180° to each ot her
• Firesafe to ISO 10497
• Interlock safety system
• Form A, 8 and C available
rotorlf
IB Multi-turn Cast Iron Housing Gearboxes
DSB - Dual Shaft Bevel
180° version
goo version
goo & 180° DS8 available for 184 to 1811.

180° 058 available for 1812 to 1814.
Material Specification for Rotork IB Series of BEVEL Gear Valve Operators
No. Description Material UK Standard USA Standard DIN Standard
IB2-IB9 Cast Iron B51561 EN-GJL-250 A5TM A48 35B/408 GG-25

1 Gearcase
IB10-I814 5G Iron 851563 EN-GJ5-450-10 A5TM A536 65-45-12 GGG-40
2 Baseplate SG Iron 851563 EN-GJS-450-10 ASTM A536 65-45-12 GGG-40

SG Iron BS1563 EN-GJS-700-2 AISI!SAE 1010
3 Gears or 4340 GGG-70
Steel BS970 605M36T
4 Output Sleeve Form B Steel BS970 070M20 ASIS/SAE 1023
5 Output Sleeve Form A Aluminium Bronze BS1400 AB2 ASTM B505 C95800
6 Seals Nitrile Rubber
7 Input Shah bearings Ball Bearings

Needle Roller Bearings (with the exception of output size 14 w hich has Roller Thrust
8 Output Thrust Bearings
Bearings)
B5970 605M36T 42 MnMo 7

9 Input Shaft Steel AISIISAE 4340
B5970 817M40T 40 NiCrMo 8- 4
10 Fasteners Steel 853692 & 854168
851561 EN-GJL-250 or
ASTM A48 35B/408 or GG-25 or
11 Input Flange Cast Iron or SG Iron 85 EN 1563 EN-
ASTM A536 65-45-12 GGG-40
GJS-450-10
Grease Reno lit CL-X2
Finish PE3 Grey Primer (other finishes available on request)
Note: Because of the company's policy of continuous improvement. Rotork reserves the right to change specification details without prior notice.
IB Multi-turn
Input Flange Details
Input Range Dill. & Thickness Shaft DiL Key Details

FlO & FA10 "125 X 10 "20.00 • 0.05 6x6x40
F14 & FA14 "175 X 15 "30.00 • 0.05 8x7x40
F16 & FA16 0210 X 20 *040.00 - 0.05 **12x8x55
F25 & FA25 "300 X 20 050.00 - 0.05 14x9x55
* 030.00 for 186 & 187.
** 8 X 7 X 40 for 186 & IB7.
MOTOR INPUT HOUSING
Max Bore Max Acme

Gearbox Rectangular Key Thread Weight
854235 (Inch) (mm) (Kg)
182 40.0 1 3f4" 45 21

183 52.0 2 1fs• 55 25
184 40.0 1 3f4" 45 16
185 52.0 2 118" 55 20/ **22
186 52.0 2 118" 55 28/ **32
187 68.0 2718" 73 35/ **45
188 68.0 2 718• 73 55/**61
189 76.0 3 318" 86 70/**76
1810 76.0 3 318• 86 105/**109
1811 96.0 3718" 100 125/**135
1812 96.0 3 718• 100 172/*0 180
1813 121.0 5" 127 200/**215
*1814 130.0 5 718" 150 343
*Cast bore 60 mm, optional40 mm. **Weight for larger output.
Output
Gearbox Ratio A A1 B c fi'JD E fi'JG I J Input Options
Options
IB2 1:1 187 99 228 51 125 3 202 107 2.5" BSP or NPT F10 & F14 F07/ F10
183 1:1 210 122 228 51 175 4 202 130 2.5" BSP or NPT F10 & F14 F14
IB4 2, 3, 4 & 6:1 124 107 228 51 125 3 202 74 2.5" BSP or NPT F10 & F14 F10
185 2, 3, 4 & 6:1 147 130 228 51 175/*210 4 202 97 2.5" BSP or NPT FlO & F14 F14, F16
186 3,4&6:1 152 141 251 51 175/ *210 4/ *5 260 102 3.5" BSP or NPT FlO, F14 & F16 F14, F16
187 3,4&6:1 170 159 251 51 210 I *283 5 260/*267 120 3.5" 8SP or NPT FlO, F14 & F16 F16, F25
IB8 3,4&6:1 191 191 332 60 210 I *283 5 320 130 4" BSPor NPT F14, F16 & F25 F16, F25
189 3,4&6:1 197 197 332 60 300/ *350 5 320/*355 136 4" BSPor NPT F14, F16 & F25 F25, F30
1810 4&6:1 216 216 377 60 300/ *350 5 412 155 5" BSPor NPT F14, F16 & F25 F25, F30
1811 4&6:1 237 237 377 60 350/*410 5 412 176 5" 8SPor NPT F14, F16 & F25 F30, F35
IB12 6&8:1 238 238 432 60 350/ *410 5 520 176 0195 Bore F14, F16 & F25 F30, F35
(4 x M1 0 on 220 PCD)
1813 6&8:1 254 254 432 60 410/*476 5/ *8 520 192 0195 Bore F14, F16 & F25 F35, F40
(4 x M1 0 on 220 PCD)
1814 6&8:1 366 366 432 60 476 8 520 304 0195 Bore F14, F16 & F25 F40
(4 X M1 0 on 220 PCD)
All dimensions in mm. *Dimension f or larger output.
rotorlf
rotorlf IB Multi-turn
Cast Iron Housing Gearboxes
Gearbox Selection Chart
Mechanical
Nominal Output Max Thrust
Gearbox Advantage
Ratio Torque {Nm) {kN)
±10%*
182 1 306 53 0.85
183 1 306 177 0.85
184 2 306 53 1.70
184 3 4 678 53 2.55 3.40
184 6 542 53 5.10
185 2 306 177 1.70
185 3 4 678 177 2.55 3.40
185 6 542 177 5. 10
186 3 4 1355 177 2.55 3.40
186 6 1084 177 5.10
187 3 4 1355 266 2.55 3.40
187 6 1084 266 5.10
188 3 4 2033 266 2.55 3.40
188 6 1627 266 5.10
189 3 4 2033 355 2.55 3.40
189 6 1627 355 5.10
1810 4 6 4067 355 3.40 5.10
1811 4 6 4067 500 3.40 5.10
1812 6 8 8135 500 5.10 6 .80
1813 6 8 8 135 834 5.10 6 .80
1814 6 8 8135 1320 5.10 6 .80
Static safety factor is 2.

*The published M.A. is achieved after a few cycles.
r·otor·lf
PUB030-001-00 As part of a process of on-going product development, Roto rk reserves the right t o amend
and change specifications w it hout prior notice. Published data may be subject t o change .
Issue 03/20 For the very latest version release, visit our website at www.rotork.com
The name Rotork is a regi stered trademark. Rotork recognises all registered trademarks .
Published and produced in the UK by Rotork. POWTG0320
RWTP

SDN BHD
2.2 WIRING DIAGRAM
Page 10
W
CIRCUIT DRAWN WITH POWER SUPPLY OFF FOR TYPICAL REMOTE CONTROL
M 2
2 DETAILS, SEE DOCUMENT
3
3 V
4
1
3
PHASE
RWS100
SUPPLY
U
3 1 TRANSFORMER TAPPING OPTIONS
6
5 Tap Nominal 50/60Hz

U V W E
TYPE 1
FS1
W 220/230
X 380/400
C1 C2 Y 400,415/420
U W X Y Z
Z 440/460
FUSE FS1=250mA ANTI-SURGE
SK2
0VAC 1 TYPE 2
TRANSISTOR SWITCHING FOR W 346/380
PS1
24VDC CONTACTORS (IQ10-35) 120VAC 4
X 480/500
RELAYS ONLY FITTED WHEN
0VDC Y 240/240
120VAC CONTACTOR IS FITTED 3 4
24VDC
FOR IQ40,70,90,91 & 95 24VDC 6 Z 550/575
_ 5 NOMINAL SUPPLY
+
(OUTPUT) FUSE FS1=250mA ANTI-SURGE
SK14 TYPE 3
0VDC 1 X 660/660-690
24VDC 2 Y 690/-
SK13 FUSE FS1=150mA ANTI-SURGE
26 WAY
REFER TO SHEET 2 FOR NOTES
& OPTION PCB'S IF FITTED
SK3 SK13 SK14

6 1 42
MONITOR RELAY
5 3 43
TORQUE 4 2 44
3
2
SK7
SENSOR 1 1 6
SK8 MAKE AT FULLY SHUT S1 8 7
POSITION 10 WAY 2 8
SENSOR MAKE AT FULLY OPEN S2 7 9
SK9 BREAK AT FULLY SHUT
3 10
BATTERY - 4
S3 6 11
4 12
+
1 BREAK AT FULLY OPEN S4 5 13
FS2 (IF FITTED) 100mA SK4
CLOSE 9 33
STOP/ MAINTAIN 10 34
50% SK6 OPEN 8 35
COMMON -VE 1 36
18 WAY
REMOTE
ESD 12 25
CLOSED
STOP
OPEN LOCAL
OPEN INTERLOCK 13 37
CLOSE INTERLOCK 14 38
COMMON -VE 5 31
SK1 SK2
SLOT A SLOT B
Iss Date Chkd Revision Details IQ BASIC DIAGRAM

5 090113 PMJ Re-track of the 24V DC pin www. .com
of SK14 to behind the diode.
6 060614 PMJ 400v added to type 1 ROTORK CONTROLS LTD ROTORK CONTROLS INC Drawn by: PMJ Circuit Diagram Number Issue Sheet
BATH, BA1 3JQ ROCHESTER Date : 160512 No
tapping Y. Note added to
sheet 2 note 1. ENGLAND NY 14624, USA
Base WD: 100B0000
Job No : - -
100B0000 6
1
of 2
Tel:01225-733200 Tel:585-247-2304 MI No : - - B1 C1 B2 C2
IQ3
CIRCUIT DRAWN WITH POWER SUPPLY OFF
NO
OPTIONS
FITTED
NOTES
1.FUSES:
-PS1 is a self-resetting fuse. 3.INDICATION:
-Refer to publication PUB002-039 for approved fuses FS1 and FS2. -For typical position, status and alarm indication see PUB002-041.
-Actuator rated voltage specified on nameplate. Voltage tolerance +/-10%, -“S” contacts are user configurable and are shown in their default
applies for rated torque performance; duty cycle is not gauaranteed. setting.
2.REMOTE CONTROL: -Refer to PUB002-040 for functions and configuration instructions.
-For typical remote control circuits refer to: -Monitor Relay indicates actuator availability for remote control (shown
-RWS indicated or PUB002-041. “unavailable”). It can be configured to exclude local/remote selection.
-For DC and AC control, connect –ve/0V to terminal 36. -Refer to PUB002-040 for monitored functions and configuration
-(For negative switch / positive common, refer to RWS indicated). instructions.
-Control signal threshold voltages: -Voltage applied to indication contacts must not exceed 150Vac
-DC: “on” ≥16Vdc / “off” ≤8Vdc, max 60Vdc. -Individual Switch current must not exceed 3.5A inductive, 5A resistive
-AC: “on” ≥60Vac / “off” ≤40Vac, max 120Vac. and no more than 8A in total for all 4 contacts.
-Control signal duration to be 300ms minimum. 4.BATTERY:
-Maximum current drawn from remote control signals is: -Battery maintains local and remote “S” contact indication only.
-8mA at 24Vdc or 12mA at 120Vac. -Refer to installation manual for approved replacement battery types.
-Supply provided on terminals 4 & 5:
-Intended for remote control. Issue Sheet
-Max external load 5W at 24Vdc / 5VA at 120Vac Circuit Diagram Number
No
100B0000 6 2
See Sheet 1 for all Revision details/information of 2
IQ3
CIRCUIT DRAWN WITH POWER SUPPLY OFF FOR TYPICAL REMOTE CONTROL
DETAILS, SEE DOCUMENT
PLUG SELECTED VOLTAGE WIRE INTO

RWS100
TERMINAL "T"
PLACE TWO REMAINING WIRES INTO TRANSFORMER VOLTAGE OPTIONS:
POSITIONS "P"
TOROIDAL (ORDER NOT IMPORTANT)
1 AC CONNECT CORRESPONDING
TRANSFORMER POWER
2 SUPPLY
COLOUR TO "T"
TYPE 1
3
GREY 100V
FS1 - 5A
E PURPLE 110V
ANTISURGE
SK20 FS1 BROWN 120V
FS2
P P T 3 TYPE 2
_ GREY 200V
FS1 - 2.5A
+
SK14 PURPLE 230V

ANTISURGE
BROWN 270V
SK15
TYPE 3
SK2
0VAC 1 GREY 380V
FS1 - 2.0A
M SK12 120VAC 4
PURPLE
BROWN
400V
415V
ANTISURGE
0VDC
3 4 TYPE 4
24VDC
24VDC 6 GREY 480V
POSITION _ 5 NOMINAL SUPPLY
FS1 - 2.0A
+
10 WAY SK1 (OUTPUT)
PURPLE 575V
SENSOR PS1 SK11
BROWN 690V
ANTISURGE
0VDC 1
FS2 - 20A ATO FAST ACTING ALL TYPES
SK16 SK4 24VDC 2
3 2 1 4 SK9 1 2 TYPE 5 DC (ONLY)
FS1
SK7 SK2 1 +
BATTERY FS3
26 WAY
FS2
+ - SK6 SK3 2 -
FS3 (IF FITTED) 100mA SK3 1 4 3 2 SK13 2 1 SK14 DC/DC
CONVERTER
6 SK9 SK8 1 42
SK5 SK4
5 MONITOR 3 43
RELAY SK20
2 44
SK7
SK10
1 6 _
S1
+
MAKE AT FULLY SHUT SK14
8 7
2 8 SK15
MAKE AT FULLY OPEN S2 7 9
FUSE FS1 - 20A ATO FAST ACTING
3 10 FUSE FS2 - 500mA ANTI-SURGE
BREAK AT FULLY SHUT S3 6 11
4 12 REFER TO SHEET 2 FOR NOTES
BREAK AT FULLY OPEN S4 & OPTION PCB'S IF FITTED
5 13
SK4
CLOSE 9 33
STOP/ MAINTAIN 10 34
50% SK6 OPEN 8 35
COMMON -VE 1 36
18 WAY
ESD 12 25
STOP
CLOSE
LOCAL
OPEN INTERLOCK 13 37
OPEN REMOTE
CLOSE INTERLOCK 14 38
COMMON -VE 5 31
SK1 SK2
SLOT A SLOT B
Iss Date Chkd Revision Details IQT BASIC DIAGRAM

5 091115 JJB TYPE 5 DC WIRING www. .com
UPDATED.
6 171115 JJB DC SOLAR NOTES ROTORK CONTROLS LTD ROTORK CONTROLS INC Drawn by: JDW Circuit Diagram Number Issue Sheet
REMOVED, SHEET 2. BATH, BA1 3JQ ROCHESTER Date : 140114 No
7 170619 PMJ PUB002-065 WAS -039 ENGLAND NY 14624, USA
Base WD: 300B0000
Job No : - -
300B0000 7
1
of 2
Tel:01225-733200 Tel:585-247-2304 MI No : - - B1 C1 B2 C2
IQ3
CIRCUIT DRAWN WITH POWER SUPPLY OFF
NO
OPTIONS
FITTED
NOTES
1.FUSES: 3.INDICATION:
-PS1 is a self-resetting fuse. -For typical position, status and alarm indication see PUB002-041.
-Refer to publication PUB002-065 for approved fuses FS1 and FS2. -“S” contacts are user configurable and are shown in their default
-Actuator rated voltage specified on nameplate. Voltage tolerance +/-10% setting.
applies for rated torque performance; duty cycle is not guaranteed. -Refer to PUB002-040 for functions and configuration instructions.
2.REMOTE CONTROL: -Monitor Relay indicates actuator availability for remote control (shown
-For typical remote control circuits refer to: “unavailable”). It can be configured to exclude local/remote selection.
-RWS indicated or PUB002-041. -Refer to PUB002-040 for monitored functions and configuration
-For DC and AC control, connect –ve/0V to terminal 36. instructions.
-(For negative switch / positive common, refer to RWS indicated). -Voltage applied to indication contacts must not exceed 150Vac
-Control signal threshold voltages: -Individual Switch current must not exceed 3.5A inductive, 5A resistive
-DC: “on” ≥16Vdc / “off” ≤8Vdc, max 60Vdc. and no more than 8A in total for all 4 contacts.
-AC: “on” ≥60Vac / “off” ≤40Vac, max 120Vac.
-Control signal duration to be 300ms minimum. 4.BATTERY:
-Maximum current drawn from remote control signals is: -Battery maintains local and remote “S” contact indication only.
-8mA at 24Vdc or 12mA at 120Vac. -Refer to installation manual for approved replacement battery types.
-Supply provided on terminals 4 & 5:
-Intended for remote control.
-Max external load 5W at 24Vdc / 5VA at 120Vac
Circuit Diagram Number Issue Sheet

No
300B0000 7 2
See Sheet 1 for all Revision details/information of 2
IQ3
RWTP

SDN BHD
3.0 CERTIFICATES
Page 11
NO. SIJIL (Certificate No.)
SPAN/BPAI/4940-2023
SURUHANJAYA PERKHIDMATAN AIR NEGARA
SIJIL PERAKUAN PENDAFTARAN PEMBEKAL

(SUPPLIER REGISTRATION CERTIFICATION)
Adalah dengan ini diperakui bahawa syarikat dan produk seperti yang tercatat di bawah telah berdaftar dengan
Suruhanjaya Perkhidmatan Air Negara bagi kegunaan industri perkhidmatan air di negeri-negeri Semenanjung
Malaysia serta Wilayah Persekutuan Putrajaya dan Labuan sahaja.
(This is to certify that the following company and product have been registered with Suruhanjaya Perkhidmatan
Air Negara to be used in the water services industry in Peninsular Malaysia and Federal Territory of Putrajaya
and Labuan only.)
No. Rujukan Pendaftaran SPAN/BPAI/300-10/266/B/W-1

:
(Reference of Registration No.)
Alamat Syarikat Pembekal (Name ROTORK (MALAYSIA) SDN BHD
:
and Address of Supplier) NO. 32, JALAN ANGGERIK MOKARA SECTION 31, KOTA KEMUNING
40460 SHAH ALAM
SELANGOR DARUL EHSAN
MAKLUMAT PRODUK ATAU SISTEM(PARTICULARS OF PRODUCT OR SYSTEM)
Kategori : B - INSTRUMENTATION AND CONTROL

(Category)
Nama Produk atau Sistem ACTUATOR - MOTORISED ACTUATOR - MULTI-TURN
:
(Product or System Name)
Perihal Produk atau Sistem
: Model - Siri: Rujuk perincian model dan spesifikasi di lampiran
(Product or System Description)
Jenama
: ROTORK
(Brand Name)
Piawai
: BS EN 15714-2:2009 & IEC 60529 / EN 60529
(Standard)
Kegunaan
: SISTEM BEKALAN AIR
(Application)
Nama dan Alamat Pembuat ROTORK (MALAYSIA) SDN BHD NO. 32, JALAN ANGGERIK MOKARA
:
(Name and Address of SECTION 31, KOTA KEMUNING 40460 SHAH ALAM SELANGOR DARUL
Manufacturer) EHSAN
Nama dan Alamat Prinsipal ROTORK UK LTD - BATH
:
(Name and Address of Principal) BRASSMILL LANE BATH BA1 3JQ
Sah Sehingga
: 31 Mar 2025
(Valid Until)
Sijil yang dikeluarkan adalah tertakluk kepada SYARAT-SYARAT AM (Bahagian A) dan SYARAT-SYARAT KHUSUS (Bahagian B).
(The Certificate issued is subject to the GENERAL CONDITIONS (Section A) and SPECIFIC CONDITIONS (Section B)
--------------------------------------------------------
(DATO' AHMAD FAIZAL BIN ABDUL RAHMAN)
Ketua Pegawai Eksekutif
Suruhanjaya Perkhidmatan Air Negara (SPAN)
Tarikh Dikeluarkan 22 Mar 2023

:
(Issue Date)
BAHAGIAN A : SYARAT-SYARAT AM
1. Kelulusan ini adalah terpakai di Semenanjung Malaysia serta Wilayah Persekutuan Putrajaya dan Labuan
sahaja.
2. SPAN berhak menggantung, membatalkan serta menarik balik kelulusan ini sekiranya:
(a) didapati bahawa maklumat yang diberikan oleh pembekal adalah tidak benar;
(b) berlaku kemerosotan ke atas kualiti produk;
(c) aduan yang diterima daripada mana-mana pihak berkenaan produk yang dibekalkan terbukti benar;
(d) pembekal gagal mematuhi keperluan-keperluan yang ditetapkan dalam ³Guidelines for Listing
and Registration of Products and Suppliers´dan
(e) berlaku perubahan pada tatacara pendaftaran.
3. Penggunaan logo SPAN pada produk atau bahan cetakan adalah tidak dibenarkan. Pembekal boleh
menggunakan pernyataan ³produk telah didaftarkan dengan SPAN (nombor rujukan pendaftaran)´pada bahan
cetakan. Penggunaan pernyataan ³dipersijilkan oleh SPAN´atau ³diluluskan oleh SPAN´adalah dilarang sama
sekali.
4. SPAN boleh menjalankan audit pada bila-bila masa dalam tempoh kelulusan pendaftaran untuk mengukur
prestasi produk dan syarikat sebagai asas untuk pembaharuan pendaftaran. Segala kos ujian yang terlibat
akan ditanggung oleh pembekal.
5. Pembekal dikehendaki mengemukakan dan mengemaskini senarai rekod pemasangan dan penjualan produk
setiap tahun kepada SPAN melalui aplikasi e-Registration.
6. Pembekal dikehendaki mematuhi sebarang arahan yang dikeluarkan oleh SPAN dari masa ke semasa.
BAHAGIAN B : SYARAT-SYARAT KHUSUS
TIADA
LAMPIRAN
No Fail : 10/266/B/W-1
No. Sijil : SPAN/BPAI/10/266/B/W-1

Tarikh : 22 Mar 2023
PERAKUAN PENYENARAIAN PEMBEKAL
ROTORK (MALAYSIA) SDN BHD

PEMBEKAL : NO. 32, JALAN ANGGERIK MOKARA SECTION 31, KOTA KEMUNING
40460 SHAH ALAM
SELANGOR DARUL EHSAN
PRODUK : ACTUATOR - MOTORISED ACTUATOR - MULTI-TURN
Model-model yang diluluskan oleh SPAN adalah seperti di bawah
No Model Series Description

ELECTRIC MULTI TURN ACTUATOR WITH
1 IQ NA
INTELLIGENT SMART FUNCTION
2 CK RANGE NA STANDARD MULTITURN ACTUATOR
TORQUE RANGE 35 TO 650 NM MULTITURN
3 ROM/ROMPAK NA
ACTUATOR
4 AWT Multiturn Electric Actuator
5 CK Range NA Intelligent smart function multiturn actuator
RWTP

SDN BHD
4.0 PROJECT
REFERENCE LIST
Page 12
MAKLUMAT PEMASANGAN PRODUK UNTUK KEGUNAAN INDUSTRI PERKHIDMATAN AIR
NAMA PEMBEKAL: Rotork Malaysia Sdn Bhd

JENIS PRODUK: Actuator
BIL LOKASI TARIKH KUANTITI TARIKH PEMILIK OPERATOR

DIBEKAL DIPASANG (SEKIRANYA LOJI
ADA) (SEKIRANYA
ADA)
1 Salim Water Treatment Tahun 2008 104 Tahun 2008 Sibu Water Sibu Water
Plant, Sarawak Board Board
2 Sungai Terip Tahun 2008 3 Tahun 2008 SAINS SAINS
3 Batu Kitang, Kuching Tahun 2008 4 Tahun 2008 Kuching Water Kuching Water
Board Board
4 Batu Hampar, Melaka Tahun 2008 3 Tahun 2008 SAMB SAMB
5 Genting Highland Tahun 2008 30 Tahun 2008 Genting Genting
6 Semenyih Water Tahun 2008 18 Tahun 2008 Air Selangor Air Selangor
Treatment Plant & Dam
7 Kulim Water Supply Tahun 2008 8 Tahun 2009 SADA SADA
8 Bukit Remah, Kelantan Tahun 2009 25 Tahun 2009 AKSB AKSB
9 Johor River Water Works, Tahun 2009 51 Tahun 2009 PUB / SAJ PUB / SAJ
Johor
10 Layong Water Treatment Tahun 2009 13 Tahun 2009 Sarawak Sarawak
Plant
11 Seria Water Treatment Tahun 2009 36 Tahun 2009 Brunei Brunei
Plant, Brunei
12 Loji Pembersihan Air Ulu Tahun 2009 4 Tahun 2009 LAP LAP
Kinta
13 Genting Highland Water Tahun 2009 34 Tahun 2009 Genting Genting
Pumping Station
14 Loji Air Chicha, Kelantan Tahun 2009 4 Tahun 2009 AKSB AKSB
15 Genting Highland Water Tahun 2009 44 Tahun 2009 Genting Genting
Pumping Station
16 Kelani Water Treatment Tahun 2009 7 Tahun 2009 LAP LAP
17 Sungai Burong Pumping Tahun 2009 6 Tahun 2009 Brunei Brunei
Station, Brunei
18 Bengoh Dam, Sarawak Tahun 2009 8 Tahun 2009 JKR Sarawak JKR Sarawak
19 Triang Dam Tahun 2010 15 Tahun 2010 SAINS SAINS
20 Johor River Water Work, Tahun 2010 17 Tahun 2010 PUB/SAJ PUB/SAJ
Johor
21 Batu Kitang, Sarawak Tahun 2010 20 Tahun 2010 JKR Sarawak JKR Sarawak
22 Medini Pac. Utility 2, Tahun 2010 12 Tahun 2011 SAJ SAJ
Iskandar (Johor)
23 Sungai Labu, SAINS Tahun 2011 5 Tahun 2011 SAINS SAINS
24 Salim Water Treatment Tahun 2011 6 Tahun 2011 Sibu Water Sibu Water
Plant , Sibu Board Board
25 Sungai Dua & Sungai Tahun 2011 84 Tahun 2011 PBA PBA
Pinang (PBA)
26 Upgrading Pintu Geng Tahun 2011 34 Tahun 2011 AKSB AKSB
WTP, Kelantan
27 Bengoh Dam, Sarawak Tahun 2011 2 Tahun 2011 JKR Sarawak JKR Sarawak
28 Loji Air Layong Tahun 2012 10 Tahun 2012 JKR Sarawak JKR Sarawak
29 Guillemard Water Tahun 2012 28 Tahun 2012 PBA PBA
Treatment Plant (Penang)
30 Bukit Toh Allang Water Tahun 2012 53 Tahun 2012 PBA PBA
Treatment Plant (Penang)
31 Saratok Water Treatment Tahun 2012 60 Tahun 2012 JKR Sarawak JKR Sarawak
Plant, Sarawak
32 Bertam 3 Pumping Station Tahun 2012 5 Tahun 2013 SAMB SAMB
33 Bertam 2 Water Treatment Tahun 2012 42 Tahun 2013 SAMB SAMB
Plant, Melaka
34 KLCC District Cooling Tahun 2013 170 Tahun 2013 Petronas Petronas
Water
35 Johor River (PUB) Tahun 2013 27 Tahun 2013 PUB/SAJ PUB/SAJ
36 Wangsa Maju Pumping Tahun 2013 5 Tahun 2013 AIS AIS
Station (Air Selangor)
37 Bintulu Water Treatment Tahun 2013 8 Tahun 2013 JKR Sarawak JKR Sarawak
Plant
38 Semenyih Water Tahun 2013 16 Tahun 2013 AIS AIS
Treatment Plant
39 Mengkuang Dam Tahun 2013 15 Tahun 2013 PBA PBA
40 Sarikei Water Supply Tahun 2014 5 Tahun 2014 JKR Sarawak JKR Sarawak
41 Merbau Chondong Tahun 2014 30 Tahun 2014 AKSB AKSB
(Kelantan)
42 Projek Mitigasi Fasa 2 Tahun 2014 19 Tahun 2014 UPEN UPEN
Selangor Selangor
43 Panca Rasmi Tahun 2014 10 Tahun 2014 UPEN UPEN
Selangor Selangor
44 Projek Da’ Compact Jawi Tahun 2015 16 Tahun 2015 Felda Felda
Jawi
45 Sungai Kinta (Perak) Tahun 2015 3 Tahun 2015 LAP LAP
46 Ganchong Water Tahun 2015 60 Tahun 2015 PAIP PAIP
Treatment Plant (Pahang)
47 Genting Highland Pumping Tahun 2015 64 Tahun 2015 Genting Genting
Station
48 KLCC Tahun 2015 8 Tahun 2015 Petronas Petronas
49 Mak Sulong (Penang) Tahun 2016 30 Tahun 2016 PBA PBA
50 Penang Science Park Tahun 2016 2 Tahun 2016 PBA PBA
51 Langat 2 Water Treatment Tahun 2016 500 Tahun 2016 PAAB PAAB
Plant
52 Semenyih 2 Water Tahun 2016 8 Tahun 2016 UPEN UPEN
Treatment Plant Selangor Selangor
53 Bukit Jugra Tahun 2017 3 Tahun 2017 UPEN UPEN
Selangor Selangor
54 Bukit Tampoi & Rantau Tahun 2017 8 Tahun 2017 AIS AIS
Panjang
55 Sawah Raja Tahun 2017 3 Tahun 2017 SAINS SAINS
56 Loji Air Bukit Nanas Tahun 2017 22 Tahun 2017 AIS AIS
57 Bukit Sah Tahun 2018 70 Tahun 2018 SATU SATU
58 Labohan Dagang Tahun 2018 84 Tahun 2018 UPEN UPEN
Selangor Selangor
59 Water Supply for Elmina Tahun 2018 31 Tahun 2018 AIS AIS
and Mont Kiara
60 Bukit Serampang Tahun 2018 5 Tahun 2018 SAJ SAJ
61 Sungai Langat Water Tahun 2018 6 Tahun 2018 AIS AIS
Treatment Plant
62 Loji Air Pagoh Tahun 2019 5 Tahun 2019 SAJ SAJ
63 Loji Rawatan Air Bukit Tahun 2020 49 Tahun 2020 Air Selangor Air Selangor
Nanas
64 Loji Rawatan Air Gerik – Tahun 2020 35 Tahun 2020 LAP LAP
Perak
65 Loji Rawatan Air Batang Tahun 2020 28 Tahun 2020 Air Selangor Air Selangor
kali
66 Loji Gombak, Wangsa Tahun 2020 28 Tahun 2020 Air Selangor Air Selangor
Maju, Bukit Nanas
67 North Hummock Tahun 2020 30 Tahun 2020 Air Selangor Air Selangor
68 Cheras Batu 11 and Salak Tahun 2020 20 Tahun 2020 Air Selangor Air Selangor
Tinggi
69 IWSS – Labohan Dagang Tahun 2020 10 Tahun 2020 Air Selangor Air Selangor
70 Sierramas (sungai buloh) Tahun 2020 3 Tahun 2020 Air Selangor Air Selangor
71 Sungai Sireh Tahun 2020 8 Tahun 2020 Air Selangor Air Selangor
72 Gamuda Land (K257) Tahun 2020 5 Tahun 2020 Air Selangor Air Selangor
73 Tropicana Aman Tahun 2020 7 Tahun 2020 Air Selangor Air Selangor
74 Bandar Serai Tahun 2020 8 Tahun 2020 Air Selangor Air Selangor
75 Semenyih 2 – Smart Plant Tahun 2020 15 Tahun 2021 Air Selangor Air Selangor
76 Gamuda water Tahun 2020 20 Tahun 2021 Air Selangor Air Selangor
77 Sungai Langat (rehab) Tahun 2021 28 Tahun 2021 Air Selangor Air Selangor
78 Package 1 – Keyvalve Tahun 2020 6 Tahun 2021 Air Selangor Air Selangor
Automation
79 Kepong Reservoir Tahun 2021 9 Tahun 2021 Air Selangor Air Selangor
80 Kuala Terengganu Utara Tahun 2021 120 Tahun 2021 SATU SATU
(KTU) WTP
81 Telibong II Water Tahun 2021 80 Tahun 2021 JANS JANS
Treatment Plant
PERAKUAN: Rekod yang dinyatakan di atas pemasangan dari __2008__ sehingga __2021_
Winston
________________________
(Tandatangan Pembekal)

RWTP GB Mne Msa 000151

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Title: Process Package Installation Electrical Actuator for Major Valves and Penstocks at Water Treatment Plant (WTP)

No. Submission Checksheet (MSA) Status Comments

2 Catalogue (subject product to be clearly highlighted) /

3 Valid product certificate issued by relevant authorities / SPAN

5 Valid ISO certificate N/A

6 Relevant page(s) of Contract Specification, BoQ and Drawing N/A

7 Specification compliance statement, endorsed by vendor/supplier N/A

8 Product testing/documents N/A

9 Material datasheet N/A

10 Safety datasheet N/A

11 Product specification N/A

12 Product drawings N/A

13 List of spare parts (if applicable) N/A

14 Applicator's method statement (where applicable) N/A

15 Sample(s) provided? (as applicable) N/A

16 Other enclosure (if any) N/A

Nurnadia Zakaria Syerifaizal Hj. Mustapha

PENGURUSAN AIR SELANGOR

MATERIAL SUBMISSION FOR

PROCESS PACKAGE INSTALLATION

Date : 15th APRIL 2024

Action Name Designation Signature

Approved by Khor Thiam Chay Project Director

Reviewed by Syerifaizal QAQC Manager

Prepared by Mohd Sharul Project Manager

PENGURUSAN AIR SELANGOR

PENGURUSAN AIR SELANGOR

PENGURUSAN AIR SELANGOR

Location APO – Recycle Water Inlet

Country of Manufacture Bath, UK

Series and Model IQT2000

Maximum Torque Output 2000Nm

Stroke Time 60-240 sec

Wiring Diagram 300B0000

2 Electric Actuator Butterfly Valve / DN450

Location FFG – WWP Discharge

Country of Manufacture Bath, UK

Series and Model IQT2000

Maximum Torque Output 2000Nm

Stroke Time 60-240 sec

Wiring Diagram 300B0000

PENGURUSAN AIR SELANGOR

Location BAC – Washwater Pump Discharge Control

Country of Manufacture Bath, UK

Series and Model IQ18 + IW52R

Maximum Torque Output 6588Nm

Stroke Time 120 sec

Wiring Diagram 100B0000

4 Electric Actuator Gate Valve / DN800

Location BAC – Washwater Pump Discharge Isolation

Country of Manufacture Bath, UK

Series and Model IQ70 + IB10

Maximum Torque Output 3284

Stroke Time 168 sec

Wiring Diagram 100B0000

PENGURUSAN AIR SELANGOR

Location BAC – Washwater Main Ring Isolation

Country of Manufacture Bath, UK

Series and Model IQ18 + IW7R

Maximum Torque Output 14400Nm

Stroke Time 120 sec

Wiring Diagram 100B0000

6 Electric Actuator Penstock / 1500 x 1500