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A D V ANC E D

Xd-vaRncA Yualit8y c0 0l fo0r power cables


ed q ontro
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GERMANY‘S

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COMPANIES

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• XLL (eXtra
2021/22

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• Fast cente ri a l and cost savin
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et/xray8000
www.sikora.n
May 9-11
Atlanta, GA *compared to
the X-RAY 8000
NXT

Booth 1241
Introducing a New Era of
REELEX® Coiling Machines

Non-Contact Length Counter


is standard and mounted atop the buffer frame.
Bladder-Style Clamp mounted on the
buffer frame offers gentler handling of
The High-Performance Buffer
high-performance cables
is designed for sensitive products
such as Category 6, Cat 6A and
fiber optic cables.
Maintenance and Reliability
is improved, resulting from the
revision of key parts, including
a new lubrication-free traverse,
industry-standard AC drives and High-definition G4 HMI
quick access panels. touchscreen features recipe
functions, connectivity
options, live maintenance,
diagnostics and Industry
4.0 features.
Stretch Wrap Modules
may be equipped, which
automatically wrap
completed coils with Automated Safety is a priority,
plastic stretch film. and is designed to allow the
operator in and out of the
machine quickly and efficiently.

The proprietary PCB-based


Quick-Change Mandrels define the
G4 Control System is mounted
inside diameter of the coil and range
inside a flush-mounted cabinet
from 4-inches (10cm) to 10-inches
and offers greater reliance on
(25.5cm) diameter.
common, readily-available parts.

s320 M340
Single-Spindle | 40 Packages per Hour | Rewind Only Dual-Spindle | 90 Packages per Hour | Online Capable

www.REELEX.com REELEX
P A C K A G I N G S O L U T I O N S I N C.
Patterson, NY USA
Our advanced materials
powering next generation
high-voltage systems

Our solutions to increase reliability of high-voltage systems include:


• Fluon+™ Adhesive PFA EA-2000
• Fluon+™ PFA
• Fluon+™ PEEK -based materials for improved conductor adhesion, impact strength and better abrasion loss

.
Call us at 800-424-7833 or visit www.agcchem.com.
Table of Contents
January/February 2023 • Vol. 51, No. 1

EMPHASIS: Welding ...66-69

Large-size, advanced
welding machine ...68 Serving manufacturers, processors,
distributors and users of wire and cable

Feature Articles
54 USPTO Wire & Cable Industry Patents

62 Sustainability in the Supply of the Nonferrous Wire Industry


Konrad Dengler - Report on the NE Drahtforum /
NF Wire Forum, staged in 2022.

66 Cold Welding Solutions Support Sustainable Production Goals


Steve Mepsted - Low-power welding systems save
resources and improve efficiency.

68 Welding of Submarine Cables with Large Cross-Sections


Sigrun Möbus - Perfectly suited machines for whenever very
high-quality requirements are placed on the welded joint.

70 Top Products of 2022


Automatic payoff for Our 26th annual article on the top products featured editorially in any
up to 3000 mm reel issue of the past year, selected by the editors (continued on page 119).
diameters ...72
78 A High-Performance Thermoplastic for Wire Insulation
Robert Barsotti, Zak Eckel, Clement Pau - Poly-ether-ketone-ketone
(PEKK) offers advantages vs. other polyaryletherketones (PAEKs).

86 Quality, Process & Tension Control Roundup

94 Electromagnetic Compatibility Measurement Technology


Alexandra Zange - Companies celebrate 25 years of cooperation
and look back on 90 years of triaxial measurement technology.

100 Spotlight On Extrusion Machinery & Tooling


Mike McNulty - A look at the fundamental technology and innovations
in the extrusion process.

Columns
Surface flaw detec- In-line, contact-free
tion for high-value temperature 28 Producers Announce a Number of
products ...86 measurement ...92 Major HV Expansions Since 2020
Michael Finch - Wire & Cable Economics

44 New WCISA® Member: LaserLinc; 2023 Industry Events


What’s New @ WCISA® • www.wcisaonline.org

46 New Petrol/Diesel Car Ban, “Havana Effect” Fears, Challenges


for Automotive Suppliers, French Nuclear Power Plant & More
Konrad Dengler - European Perspectives

50 About the Cooking


Dr. Roger N. Wright - It’s Not Funny!!!!

122 WHMA Celebrates 30 Years


Christine Siebert - Connect With WHMA

124 First Things First:


The Critical Front End of a Deal
Continuous extrusion Loren M. Smith - Wire Harness Business & Strategy
for nonferrous cable and tube ...106
Industry Events, Tech Briefs,
www.wiretech.com Wire Harness & Cable Connector (WHCC) section,
Regular Departments on next page...

January 2023/Wire & Cable Technology International 3


Flexalloy® PVC Elastomers
excel in extreme conditions

ENDURE HEAT UP TO 1050C

AND COLD DOWN TO -500C

RESIST MOISTURE

STAND UP TO ABRASION

TOLERATE OILS AND CHEMICALS

WITHSTAND SUNLIGHT

With a low temperature brittle point of –50°C and a high temperature rating of Some cable applications for Flexalloy:
105°C, Flexalloy UHMW PVC elastomer compounds stay flexible, no matter • Flexible power cords • Audio, video and camera cable
what the temperature. Cables made from Flexalloy withstand arctic cold,
extreme heat or wet environments without cracking or softening. They are • Welding cable • Industrial network cable
also abrasion resistant and highly resistant to oil, chemicals and sunlight. • Mining cable • Marine cable
Flexalloy compounds are approved for insulation and jacketing in types SE, • Portable power cable • Medical device cable
SEO, SEOW, SJE, SJEO and SJEOW cable. • Stage lighting cable • Robotic cable

VINYL DIVISION TEKNOR APEX ASIA PACIFIC TEKNOR APEX (SUZHOU) ADVANCED
505 Central Avenue 41 Shipyard Road POLYMER COMPOUNDS CO. LTD.
Pawtucket, RI 02861 USA Singapore 628134 No. 78, Ping Sheng Road, Suzhou Industrial Park
TEL 800 554 9892 TEL +(65) 6265 2544 Jiangsu, China 215126
TEL +(1) 401 725 8000 FAX +(65) 6265 1821 TEL +(86) 512 6287 1550
FAX +(1) 401 729 0166 EMAIL asia@teknorapex.com FAX +(86) 512 6288 8371
EMAIL wirecable@teknorapex.com WEB www.teknorapex.com EMAIL infosuzhou@teknorapex.com
WEB www.teknorapex.com WEB www.teknorapex.com
Table of Contents...Continued
Januiary/February 2023 • Vol. 51, No. 1

...64-65 ...126-133
Serving manufacturers, processors,
distributors and users of wire and cable

Industry Events
64 Expanding Opportunities for Polymeric
Materials in Wire and Cable in Europe
Preview of Cables 2023, March 6-8, 2023, in Cologne, Germany.

126 2023 WHMA 30th Anniversary Annual


Wire Harness Conference Preview
Automatic stripe feeding ...84 Preview of the 2023 WHMA 30th Anniversary Annual Wire Harness
Conference, February 14-16, 2023, in Albuquerque, NM, USA.

Tech Briefs
84 Infrared Curing for Silicone
98 Universal EBA Carrier for Coating Fillers/Additives

107 Wire Harness & Cable Connector (WHCC)

108 WHCC News & Info


Cable tie cutter Connectors for 117 Automatically Measure & Report Environmental Test Conditions
leaves smooth flat robotic medical with Cable & Harness Electrical Function Data
ends ...125 devces ...125 Harness test system, incorporating a new environmental sensor option.
119 Top Products of 2022
Our 26th annual article on the top products featured editorially in any

Wire Harness & 122


issue of the past year, selected by the editors (continued from page 76).
WHMA Celebrates 30 Years
Cable Connector
Focused News, Information and Products for Presented by...
Christine Siebert - Connect With WHMA

Wire & Cable Processors, Distributors and End Users. 124 First Things First:
January/February 2023 www.wiretech.com
The Critical Front End of a Deal
Inside this issue...
Loren M. Smith - Wire Harness Business & Strategy
• News & Info:
Page 108 -118 124 WHCC Products
• Top Products of 2022:
Pages 70-76 & 119-121
126 2023 WHMA 30th Anniversary Annual
• Connect With WHMA Column,
WHMA Celebrates 30 Years:
Page 122-123
Wire Harness Conference Preview
• Wire Harness Business & Preview of the 2023 WHMA 30th Anniversary Annual Wire Harness
Strategy Column, First Things
First: The Critical Front End of Conference, Feb. 14-16, 2023, in Albuquerque, NM, USA.
a Deal: Page 124

• New Products:
Page 124-125

• 2023 WHMA 30th Annual


Departments
Wire Harness Conference:
Page 126-133
8 Editorial 104 Showcase Accessories
10 Wire & Cable Events 106 Showcase Machinery
12 Industry News 133 Classified Advertising
32 Corporate News 134 Advertisers’ Index
43 Showcase Materials 135 Editorial Index
“Wire Harness & Cable Connector (WHCC)”
section: News, technology
and products for wire & cable January/February 2023 Issue
processors, distributors and end users Preview: Interwire 2023
...pages 107 through 133 Emphasis: Rod Production
Roundups: Drawing Machines & Dies • Conductors

www.wiretech.com Spotlight on Bows

January 2023/Wire & Cable Technology International 5


COMMISSION BROKERS, INC.
GERMANY
IntermediaPartners GmbH
Sabine Galensa, Gabriele Fahlbusch
Tel: +49 202-271690 • Fax: +49 202 2716920
galensa@intermediapartners.de
ITALY
EQUIPMENT SPECIALISTS TO THE ELECTRICAL WIRE & CABLE INDUSTRY
Casiraghi Pubblicatá Internazionale

APPRAISERS • COMMISSION BROKERS • INDIVIDUAL PIECES OR ENTIRE PLANTS


Diego Casiraghi, Oliver Casiraghi

FOR SALE
Tel: +39 031 261407 • Fax: +39 031 261380
(ISSN
(ISSN 1097-7155)
1097-7155) (USPS
(USPS 980-900)
info@casiraghi.info 980-900)
FOR SALE 1741
1741 AkronAkronJAPAN Peninsula
Peninsula Rd.
Rd.
FOR SALE Akron, OH
OH 44313 Ken USA
1 _ NEW 1 _Disinfection
Sakura International,
Akron, 44313 Myohdai
USA
-ENGLAND BUTT 12-Head CLIPPER Model PS50 Parallel
4 -2AMP CLS-IV+
- COBRA Processors
24-C, w/G Presses
32-C Braiders • 2 - TMW - ARTOS
• 136-C, 24-CMTX5
Cable Multi-Task Wire
Braiders, 7” Processor
Horn Gears Tel: +81 864
6 6624 3601• Fax:
or +81+1 3 5646 11605298
Tel: +1
+1 330
Tel:Fax: 330 2122 330
330 864
+81 864 2122 • Fax:
or +81+1 864
11615298
18” Planetary Cabler Axis •Dual Reel Take-up
11 - CORTINOVIS
NEW 1ENGLAND - ClorDiSys
12-Bobbin 1800mm
BUTTPlanetary
Flashbox UV-C
12-Head - TULSA
• 1 18” HSC-751
Chambers
Planetary Respooler
Cabler 6 6624 3602 3 5646
www.wiretech.com
www.wiretech.com
info@sakurain.co.jp

11_- WATSON • 21- _


1 - SMARTER GROUP
1 - WATSON
1 - COMPOSITE 12-Bobbin
& WIRE 800mm
36” Planetary
Rotating
MACHINERY Cabler
48-C NASHOBA
1 -Harness Line 3-Head Taper
Braider
36” Rotating Cabler CLIPPER • 1 - Model PS36 Parallel
Chip Lippincott
TAIWAN
DATRON 1- -SMARTER
1 NIEHOFF
Neo CNC GROUP M15
Milling Wire2017
54-Bobbin
Machine, Drawer,
630mm Annealer,
Planetary
DMC APLHATRON TEC
SG45 48” Spooler
S.T.
MPT-250B Cabler
Pull Testers Chip Lippincott

LineAF8, HX4, HX23, WA27-309-2C Crimp Tools •Axis Dual Reel Take-up
Worldwide
President and Services
Publisher, Co. Ltd. Robert Yu
chip@wiretech.com
1 - ROYLE 48” 1
Belt- D/S
Wrap 2.5”
Capstan 24:1
• 1 - L/D
VITECK Nylon
36” Belt Extruder
Wrap Capstan, CBW-36-D President and Publisher,
Tel: +886 4 23251784 • Fax: chip@wiretech.com
+886 4 23252967
4 - DMC 1 - FRANKLIN 115A Hot Stamp Machine Mike McNulty

1 _ ENTWISTLE 4.5” 24:11.25”


L/D PVC 1• _1(ARTOS
ENTWISTLE 36”963)
Dual Reel
info@wwstaiwan.com
Mike McNulty
1 - TENSOR 11-KS300-12
-HANKE
D/S 963 2” 30:1
Hold L/D
BackPress,
Crimp Capstan Hi-Temp
2011• 3 - COOK Extrusion
BH36, BH30,
Crimpmatic Line
BH24 Cablers VP & Editor, mcnulty@wiretech.com
VP & Editor, mcnulty@wiretech.com
Extruder Take-up, Model 2.5” THE24:124/36
1 - WUXI NANFANG1150mm/45mm - D/S 30:1
Extrusion L/D
Line Hi-Temp
- DAVIS-STANDARD Extruder 100mm 24:1 Extruder Jim Masar
1 - JUDCO ‘FOCUS LITE’ FL-80 Heat Shrink Processing Machine
WeJim Masar

_ _
3.5” 1 - D/S 2” 24:1 • 1L/D Extruder Publisher'sSenior
Notice: Editor, jam@wiretech.com
assume no responsibility for the
1 DAVIS STANDARD 2.5” 24:12.5” 1 DAVIS STANDARD
24:1• 1 - DAVIS-STANDARD 30”w/X-Head
Dual
1 - DAVIS-STANDARD 34:1 Foam Extruder - DAVIS-STANDARD Extruder Line Senior in Editor, jam@wiretech.com
1 - KOMAX Alpha 488 Twister, 32’ twist length • 1 - KOMAX Alpha 433 Processing Machine validity of claims connection with items appearing in
2 - BARTELL 72” Shaftless Payoffs Dipl.-Ing. Konrad Dengler
L/D Nylon Extruder Reel Take-up
1 - ENTWISTLE Extruder 2” 24:1 Extruder Wire & Cable Dipl.-Ing.
TechnologyKonrad International
Dengler magazine. Ad-
7 - KOMAX Gamma 333PC, 333PC-B Wire Processors • 1 - MECMESIN MultiTest 5-I Tester, 2015 European Correspondent, KDengler@t-online.de
1 - DAVIS-STANDARD 1
1.5”- 24:1
BARTELL
Extruder •60” Shaftless
1 - ENTWISTLE Payoff
1.5” 24:1 FEP Extruder w/X-Head dresses are given
European to facilitate further
Correspondent, inquiry.
KDengler@t-online.de
2 -_ENTWISTLE 1.5”, 1.25”124:1
11- MORGAN
D/S 2” G-100T 30:1 L/D Hi-Temp _ BARTELL
2Rigid 72” Shaftless
CrimpTake-
2 - MICROJOIN B-4100-B Series - 30” Hot
CoreMeltNeutralizer
Bar Bonders • 1Payoff - MOLEX TM2000 Crimp Press Wire & Cable Technology Tom Hutchinson
International is published six
Extruders • 1 - AMERICAN KUHNE 1.75” 20:1 Vertical Extruder Alex Lippincott
Global bySales
InitialManager, tlh@wiretech.com
Extrusion1 Line ups
Molding Press, 2015 • 222” - PANDUIT CTFP-40, CTFP-100 Tools, 12/21 times yearly Publications Inc., Job. H. Lippin-
1 - NEB 18-Wire
1 - ENTWISTLE 1” 24:1 Vertical Extruder • 1 - SKALTEK 2600mm Strander, L-R Payoff Sales Manager,
cott, Pres., 1867 W. Market alex@wiretech.com
St.,Dies
Akron, OH, 44313, USA.
Mike

1 _ D/S12”-2 ENTWISTLE 1 _Take-up,


- D/S2Payoff -36” ,H.S. Dual Reel Take-up, twin Motors
24:1 L/D / 1.25” 30:1 L/D VIDEOJET Model 37e InkJet
2 - SKALTEK 1600mm PINES Model
Model CNC10
A16-4K • 1Coaxial
- SKALTEK Tube 1200mm
Benders Payoff, Model A12P-S For subscription info write Mike Circulation Dept., Wire &
to:Dies
Sales Representative,
Cable Technology Inter-national, mike@wiretech.com
PO Box 16739, St. Louis,
36”
50”,Dual Reel Model THE 24/36 Sales Representative, mike@wiretech.com
3 1Extrusion Line Printer, new 2000
1 - RDR
- DAVIS ‘640
ELECTRIC Standard Codemaster’
60” Portal Spiral
Payoff s • Striping
1 - HALL Machine,
48” 2022
Portal Payoff MO, 63105-1239, USA.Pete McNeilof address, give former
For change
- -SCHLEUNIGER 4
CC1450, - D/S
CC1300 30” Dual
CableCoilers Reel • 1 Take-ups
- SCHLEUNIGER ES9300 EcoStrip as well Sales Pete
as newRepresentative, McNeil
address, and include recent address label,
pete@wiretech.com
_ _
TEC 30” 3-Position Neutralizer Payoff, RCNPO-30/3 • 4 - TEC 24” Neutralizer Payoff s
1 BARTELL 72”7Shaftless Payoffs 1 ADVANTAGE Chiller, Model MK-
1 -SCHLEUNIGER
DAVIS ELECTRIC Model TAP30 Parallel AxisOS9400
Dual Take-up SalesAllow
if available. Representative,
two monthspete@wiretech.com
for change.
9 -
1 - KRUPP 37-Wire, JS8300
6+12+18,JacketStrippers
27” Rigid • 1
Strander - SCHLEUNIGER
• 1 - ROBLON CB250-1F OmniStrip
Binder
25AM-41HBX,Take-ups9/98
INTERNATIONAL InternationalSALES
2 _ BARTELL
Wire & Cable Technology is distributed without
chargeINTERNATIONAL SALES
60” Shaftless Payoffs
- CLIPPER Model SP16 Dual Spoolers
- FLYMCA 1+6+12
3 1- SCHLEUNIGER 630mmPS9500,
HS4500, Tubular Strander
UC200 Line, Africa)
(South 2008 to people employed by a company
CHINA or division of a

_ D.T.
2 - BARTELL 72” Shaftless
13 _- 2SCHLEUNIGER 41 48” xCabler
32-1/4” ID RD10
x 25”RimBarrel x
company engaged in wireCHINA
products,
Mediawire-producing ma-
30” Core Neutralizer Payoff
1 - BARTELL 3+1 630mm Tubular
1 - SCHLEUNIGER SR1000Strander
Semi-Rigid SKALTEK
• 2 -Coax Cable U26T Take-ups
Stripper Ringier Trade Ltd.
1 - KRUPP 1250mm chinery and fiber-optic
Ringier products
Trade and equipment.
Media Ltd. Others may

3” Arbor Toroidal Reels


East China: Vivian Shang +86-21 6289-5533, Ext. 169,

1 _22NEB
- NOKIA-MAILLEFER FTP-1250 Take-ups
• 1 - •SM REEL-O-MATIC
2 - CONTACT RD5,2000 SpliceDrives subscribe at US$40/yr in the USA and Canada or US$90/yr

118-Head 22” Rigid


1 US2500
- ENTWISTLEWire StrippersModel STC-30 SM Twister
S.T. Crimp Machine China: Maggie Liu maggieliu@ringiertrade.com,
elsewhere. Singlevivian@ringiertrade.com
copy price: US$8 plus shipping. Editorial
-- REEL-O-MATIC ELPT-10 Shaftless Take-ups • 1 - REELPOWER
‘SumiMarkNK10 Take-ups, 2017 86-20-2885-5121
Strander, L-R
SONOBOND - ADVANTAGEWS2026 Wire Splicers
Chiller,• 1Model- SUMITOMO MK-25AM-41HBX, IV’ Marking
9/98 Systems North prices
reprint & South China:
furnished Maggie
upon Liu +86-20
request. 8732-3316,
Periodical postage
1 - KENRAKE RSD-P101 Bench Top Respooler • 1 - TULSA 24” Tangential Taper Hong Kong:
Ext. 9332,
paid at Akron, OH and Octavia octavia@ringier.com.hk
maggieliu@ringiertrade.com
additional mailing offices. Canada
41 - 48” x 32-1/4” ID x 25” Barrel x 3” Arbor Toroidal Reels
1 - TE High Voltage Hydraulic Crimping Machine, P/N 528008-4, 2014
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International +852-2369-8788
Publications Mail Product (Canadian
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Frontiersman Air Wipes dry quietly with Casiraghi Global Media srl
Diego Casiraghi, Oliver Casiraghi
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Tel: +39 031Casiraghi,
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Fax: +39 Casiraghi
031 261380
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Frontiersman Air Wipes last longer. JAPAN
JAPAN
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Myohdai
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6 Wire & Cable Technology International/November


International/January 2023
2020
Wire & Plastic Machinery is constantly adding high
quality wire and cable equipment to our Inventory.

INVENTORY HIGHLIGHTS

NEB 24”, 12W Planetary Line Niehoff MM85 Dual Rod Line Davis Std 4½”, 24:1 Jacket Line
CBR1395 WRD1156 EXPL464

Niehoff MMH101, 16W Draw Line Kinrei 760mm DT Bunchers (7) Setic 630mm Backtwist POs (2)
WRD1161 CBR1431.6 CBR1435

EXPL491 – Mapre 100/45mm CoExt Line, DCFPO, Auto Dual TU CBR1433 – 36” Dynamex ST Cabler w/Tape PO’s/Guides
EXPL469 – 4½” Davis Std Jacket Line, 2m Skaltek TU’s, 36” Cat CBR1426 – 24”, 6W, Watson Planetary Cabling Line, PO/TU
EXPL467 – 4½”/3½” Sterling THHN Ext Line, 72” Po, 1.2m TU, Accum CBR1396 – 12W, 16” AFA Planetary Cabling Line, 36” TU
EXPL466 – 6” Jckt Line, Sterling Ext, 96” PO’s, Horiz Acc, Dual Cat CBR1383 – 800mm SAMP DT Buncher, Model BM800-D (5)
EXRL44 – 3½” Davis Std. CV Rubber Ext Line, Capstans, PA-1000 CBR1366 – Ceeco 24W, 22” Rigid Serving Line, R-L, 84” PO/TU
EXP1495 – 2½” Davis Std. Extruder, 24:1, 40HP AC, Yr 2000 CBR1353 – 30” Ceeco/Bartell 12+18 Planetary Cabler Line
EXP1480 – 1½” Davis Standard Extruder, 24:1, 15 HP AC, Panel CBR1296 – 36” Allard, Single Twist Closer, Model STC-36
EXP1467 – 2” Davis Standard 24:1, Therm III Hi Temp Extruder, Yr 1997 CBR1292 – 68” Roteq Single Twist Fler Arm Cabler, L-R
EXP1463 – 3½” Royle Extruder, 24:1 L/D, Water Cooled CBR1216 – 1.8m Northampton Double Twist Buncher, Yr 1995
EXP1462 – 2½” Royle Extruder, 24:1 L/D, Air Cooled TBR186.2 – Bartell 6.5” Tubular Strander, 12W, Outside Stringup
EXP1427 – 100mm Nextrom Extruder, 24:1, Yr 2006 WRD1162 – SAMP TRB3/MS200, RC15, TE/25A Fine Wire Draw Line
EXP1388 – 2½” Davis Std Extruder, 24:1 Therm III 40HP DC, Port WRD1157 – SAMP MT6 16W Draw Line, R12 Annealer, TE/63 Spoolers
EXP1239 – 6” Am. Kuhne 24:1 Extruder, Yr 2001 WRD1128 – Syncro Rod Pointer/Stringer
EXP1066 – 3.5” Davis Standard Extruder, 24:1, Thermatic III (3) WRD1114 – Niehoff MMH101, 16W Draw Line, Annealer, Spoolers
TKU1696 – 54” Davis Electric Shaftless Takeup, Refurbished BRD522 – NEB 48C Cable Braider, Model CB-1, Wire
TKU1687 – 30” Viteck Dual Shaft Takeup, DSDR30, 7.5HP AC BRD523 – Wardwell 16 Carrier Wire Braiders (15)
TKU1666 – 2m Skaltek U20-T Portal Floor Trav TU, Dancer, Guide (2) MSC3133 – Electrotherm 200kW Induction Heater, Yr 2015 (NEW)
TKU1641.2 – 2.6m Skaltek U26T, Portal Floor Trav TU, 12,000 kg (3) CLR388 – Windak Dual Winder Automatic Packaging Line
TKU1532 – 50” Viteck Shaftless Takeup, 20HP Inverter Duty Motor DAN625 – Windak 18’ Vert Accum, 10 Pass, 600mm Sheaves, Servo
PAY2417 – 36” Davis Std Shaftless, Driven Payoff, AC Vector Drive DAN621 – MGS 16’ Vert Accum, 12” Sheaves, 500’, Scrap Capstan
PAY2409 – 60” Bartell Payoff, Shaftless, 12.000#, Hyd Lift DAN617 – Davis Electric Motorized Vertical Accum, 18X19, 20” Sheaves
PAY2124 – 72” Ceeco Shaftless Payoff, Hyd Lift-In/Out, Air Brake. DAN616 – Davis Standard Dual Dancer 16” 5x6, 8” 4x5 (2)
PAY1992 – 60” MGS Shaftless Payoff, POSL-60, 12,000# Capacity DAN594 – 30” Overhead Horizontal Accumulator, 10x11, 40’ lg
CAP948 – 36” Hall Vertical Belt Wrap Capstan, 5 HP DC Motor CAT677 – 60” MGS/Hall Belt Caterpuller, R-L
CAP923 – 24” Davis Std. Multipass (8X8) Capstan, 30’ Long, DC Motor CAT674 – 1.8m Weber Scher Belt Caterpuller, R-L, AC Drive

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EDITORIAL
A Janus Perspective holidays prompted me to think about a university course in
thermodynamics that I completed about four decades ago. In
As prompted do to when ringing in the new year or look-
particular, I was trying to recall the basic laws of this branch
ing at an ancient Janus coin or statue, the month of January is
of natural science (not political science), and I found that
certainly a good one for looking forward to new beginnings
my memory was vague, but not completely off target. The
as well as looking back at the past. When considering our
four natural laws of thermodynamics are fairly complex, but
industry’s abundance of technical and business conferences,
I believe that two of them are most relevant to our modern
this issue of Wire & Cable Technology International (WCTI)
thoughts on energy. These two can be simplified and sum-
provides us with framework for taking a Janus perspective on
marized as follows:
opportunities for education, business and networking.
• The First Law of Thermodynamics states that energy
WCTI’s European Correspondent Konrad Den-
can be converted from one form to another with the
gler takes us back to September 2022 for a report
interaction of heat, work and internal energy, but
on the NE Drahtforum/NF Wire Forum Confer-
it cannot be created nor destroyed, not under any
ence, which covered the forward-looking topic of
circumstances.
sustainability in the supply chain of the nonferrous
wire industry. Turn to pages 62-63 for the article • The Second Law of Thermodynamics is the basic
as well to pages 46-49 for his regular European Perspectives principle that describes the behavior of heat and the
column, which features heavy doses of the European Union’s direction in that it will flow: heat will always flow
future vision for the automotive industry. from a hotter object to a colder one, and this process
For a summary of completed and in-progress high-voltage is irreversible. In more technical terms, this law states
(HV) and extra-high-voltage (EHV) energy cable expansions that the state of entropy (or randomness) of the entire
from various global producers, turn to pages 28-30 to read the universe, as an isolated system, will always increase
latest Wire & Cable Economics column, written over time, and changes in the entropy of the universe
by CRU Principal Analyst, Michael Finch. CRU can never be negative.
stages several conferences each year, including So in other words, batteries don’t create energy, they
ones for wire, cable and fiber optics that are usu- store energy that has been generated and captured from other
ally held in the second half of the calendar year. sources. In addition, electricity is not created, it is generated
Two industry conferences scheduled for the first quarter of by capturing and converting energy from another source that
this year are previewed in this issue: Cables 2023 on pages 64- already exists. And when energy sources are left alone, they
65 and the 2023 WHMA 30th Anniversary Annual Wire Harness will naturally retreat to more random states, which means we
Conference on pages 126-133. These long-running events are have to do work to harness energy into useful forms.
loaded with good content and valuable opportunities. Finally, I doubt that there are any intrinsically good or bad
Several upcoming events have issued “Calls for Papers”, sources of energy, and that the best
including Wire & Cable Milan in Italy, see page 22 for details, methods of capturing and transferring
and the IWCS Cable & Connectivity Industry Forum in the them efficiently have not all been dis-
USA, turn to pages 26-27 for more information. covered by scientists and engineers,
and definitely not by any of our most
Thermodynamics popular politicians or celebrities.
The entry level for claiming energy expertise in the 21st
century seems pretty low these days as modern-day central
planners are busy writing their utopian dreams into laws and
mandates. This phenomenon along with an energy ques- Mike McNulty, Editor
tion from a recent game of Trivial Pursuit I played over the mcnulty@wiretech.com

8 Wire & Cable Technology International/January 2023


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WIRE & CABLE EVENTS
February 14 – 16, 2023 June 20 – 21, 2023 October 4 – 5, 2023
WHMA Wire Harness Polymers in Cables 2023 Mexico Assembly Wiretech
Conference 2023 Philadelphia, PA, USA Chihuahua Capital, Mexico
Albuquerque, NM, USA www.ami-events.com www.wiretechmx.com
annualconference.whma.org
September 2 – 4, 2023 October 6 – 8, 2023
April 22, 2023 wire Middle East Africa, Cairo, Egypt Cable & Wire Fair 2023
WCMA Distinguished Career www.wire-mea.com New Delhi, India
Awards Dinner, www.cablewirefair.com
Hartford, CT, USA September 13 – 15, 2023
www.wcmainc.org The Battery Show; Electric & Hybrid October 16, 2023
Vehicle Technology Expo Wire & Cable Milan, Milan, Italy
March 6 – 8, 2023 Novi, MI, USA www.wirenet.org
Cables 2023 www.thebatteryshow.com
Cologne, Germany www.evtechexpo.com October 19 – 20, 2023
www.ami.ltd/event-cables US Automotive Wire Harness
September 17 – 20, 2023 & EDS Conference, Detriot, MI, USA
May 9 – 11, 2023 2023 IWCS Cable & www.eds-conference.com
Interwire 2023 Connectivity Industry Forum
Atlanta, GA, USA Orlando, FL, USA April 15 – 19, 2024
www.interwire23.com www.iwcs.org wire 2024, Düsseldorf, Germany
www.wire-tradefair.com
May 16 – 18, 2023 September 20 – 22, 2023 www.mdna.com
Electrical Wire Processing wire Southeast Asia 2023
Technology Expo 2023 Bangkok, Thailand November 27 – 29, 2024
Milwaukee, WI, USA www.wire-southeastasia.com wire India 2024, Mumbai, India
www.electricalwireshow.com ww.mdna.com www.wire-india.com

10 Wire & Cable Technology International/January 2023


Amacoil/Uhing Traverse Winding Drives
For level winding everything
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Adjustable
Linear Pitch

Free
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Lever

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Travel
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Automatic
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By belting the traverse shaft to the spool shaft,
traverse movement is automatically synchronized with
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INDUSTRY NEWS
High International 60 nations (with 30% coming from out- of the international visitors came from
side of Thailand), the events exceeded Australia, Bangladesh, Indonesia, India,
Participation at wire & Malaysia, Pakistan, Singapore and Viet-
expectations.
Tube Southeast Asia 2022 Exhibitors from all sectors of the in- nam. For the 76 local visiting groups,
The well-established trade fairs wire dustry were extremely pleased with their representing the key target sectors of
Southeast Asia and Tube Southeast Asia in-person participation, with many com- wire and cable manufacturers, iron and
staged an impressive comeback along- menting on the optimistic atmosphere at steel and nonferrous metal industry and
side the debut of the GIFA and METEC the co-located trade fairs and positive from upstream supplier industries, the
Southeast Asia trade fairs in Bangkok, post-show business expectations. co-located events provided a one-stop
Thailand. With 244 exhibitors from 32 About 90% of the attendees gave the platform to experience a range of in-
countries and about 6000 visitors from traded fairs high ratings. The majority novations and new technologies from
international brand names.
According to Nupol Mai-Ngam, Se-
nior Research & Development Engineer
complete range of equipment for from the visiting group of Siam Indus-
trial Wire Company, the exhibitions
the processing of wire proved a great way to gain, “Up-to-date
know-how on industry developments as
well as the opportunity to meet new sup-
pliers, gain new contacts and network
with international suppliers.”
Visiting groups from other major lo-
cal companies included Alphacast Co.
Ltd., Bangkok Cable Co. Ltd., Posco
Coated Steel (Thailand) Co. Ltd., in
addition to several others from Ayut-
thaya, Pathumthani and Samutprakarn
Cometo has gained a leading role in the wire, cable, in the central region as well as Chon-
rod and tube industry since 1983 by being at the buri, Rayong and Chachoengsao in the
leading edge of technology. eastern region.
The continuous cooperation with the most efficient “The energy on the show floor, the
& productive world leader manufacturers has made general sentiment of excitement that
Cometo a reliable partner in the supply of high echoed throughout, and the quality of
quality wire straightening machines, guides, cutting visitors from Thailand and nearby re-
units and traverse units. gions has proven that personal and face-
to-face encounters are more valuable
than ever. This is evident in the vibrant
atmosphere, as well as the high-quality
Two-dimensional bending machine with chamfering system Wire straightener visitors throughout the three days,” said
Gernot Ringling, Managing Director,
Messe Düsseldorf Asia.
Commenting on the exhibitor par-
ticipation, Ringling added, “The strong
showing of international exhibitors—
Rotating die-holder more than 85% in fact—is also testa-
ment that the global community is eager
to meet in-person and get back to busi-
ness. This strong presence also empha-
sizes the importance and relevance of
Thailand and Southeast Asia. Seeing the
show floor come alive after three years,
COMETO SRL
has been a vivid reminder of what the
Via Cabella Lattuada 41 23841 Annone Brianza Lc Italy business community has missed these
+39-0341-263090 p.tocchetti@cometo.eu last few years.”
www.cometo.ws Despite travel restrictions still in
place in countries such as China, the
trade fairs still had a strong reach,
12 Wire & Cable Technology International/January 2023
Inspired manufacturing
@ INTERWIRE

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official publication:
INDUSTRY NEWS
especially wire and Tube Southeast long time coming and it is evident that member companies exhibiting at wire
Asia where the internationality of both everyone is happy to be back in-person. Southeast Asia 2022.
exhibitors and visitors maintained at It is also clear that the dynamism of the The inaugural editions of GIFA and
pre-pandemic levels. wire and Tube market, willingness to invest and high- METEC Southeast Asia also had a suc-
Southeast Asia had a strong regional quality industry standards continue to cessful start.
presence since 1997 and are well estab- make Thailand and Southeast Asia very Yogesh Dalvi, Senior Sales Manager
lished as the No. 1 specialist trade fairs important markets.” at Taural India, a joint venture with a
serving the wire, cable, tube and pipe The IWMA, a long-time industry Polish partner, and one of India’s most
sectors in Bangkok and the region. Over partner of wire Southeast Asia and the prominent aluminum castings and so-
the last two decades, both exhibitions world’s largest corporate association for lutions provider, said, “We have been
have played a pivotal role in supporting the wire and cable industries, had 31 pleasantly surprised with the crowd
the growth of key application sectors in
Southeast Asia such as infrastructure,
building and construction, chemicals,
oil and gas, automotive, electrical and
electronics as well as IT and Telecom-
munications.
Don Neville, Chairman, IWMA
(International Wire Machinery As-
sociation) was very impressed with the
successful re-start of the trade fairs, the
quality of the exhibitions and the steady
stream of quality visitors representing
the different sectors, “The sentiment on
the show floor, from exhibitors to visi-
tors to seminar attendees—it has been a

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INDUSTRY NEWS
and keen interest in our products, and Together, the four shows featured exhibitions have been a very good and
we have seen visitors from various ap- five national pavilions and country positive experience for all involved—
plication sectors, particularly across the groups from Germany, Italy, Switzer- the high-quality and regular flow of
automotive, infrastructure and energy land and Thailand. visitors has been very impressive. It has
sector. We are very satisfied and will be Jean-Luc, Head of Sales at Buss been a good platform to showcase the
back in 2023.” AG, a global leader in compounding very best Italian technology and solu-
According to Peeradej Trongkit- systems and one of eight participating tions. We are very happy.”
paisan, President of the Thai Foundry companies in the first Swiss Compe- The next editions of wire, Tube, GIFA
Association, “The collaboration with tence pavilion, indicated that the exhibi- and METEC Southeast Asia will be held
Messe Düsseldorf Asia on the first edi- tions had exceeded their expectations, concurrently from September 20 to 22,
tions of GIFA and METEC Southeast “We had a very strong first day crowd 2023, at BITEC, Bangkok, Thailand.
Asia is a great way to really elevate that was repeated consistently through- They will also co-locate with Pack
the standing of Thai companies in the out the three days. We are very hopeful Print International, CorruTec ASIA and
foundry and casting business, the As- for successful leads gained at the shows T-PLAS 2023, allowing all seven trade
sociation and our members, but more and see a lot of potential in Southeast fairs to resume their original cycle.
importantly, shows the synergies that Asia, which is why we chose to exhibit, For further information on visiting
can happen when we are open to work and we hope to further strengthen our or exhibiting at any of the 2023 events,
together and collaborate on new ideas. initiatives here.” contact: www.mdna.com
We look forward to our continued part- The two Italian national pavilions
nership and perhaps putting together included 35 companies covering the
an even bigger Thai pavilion next year wire, tube, metallurgy and foundry
WHMA EWPTE
to showcase the best Thai innovations technology sectors. 2023 Event
and for local companies to learn and According to Giuseppe Lamacchia, EWPTE, taking place May 16 to
exchange knowledge with some of the Trade Commissioner of the Italian 18, 2023, at the Milwaukee Center,
best in the industry.” Trade Agency, Bangkok office, “The Milwaukee, WI, USA, is the industry’s

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16 Wire & Cable Technology International/January 2023


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INDUSTRY NEWS
exclusive trade show, which attracts WCMA Names 2023
nearly 200 exhibitors and over 3000 at- Obituaries:
tendees from more than 40 states and 25 Distinguished Career Anthony Dolce
countries for the electrical wire harness, Award Recipients The Wire and Cable Manufacturers
wire and cable processing industries. Alliance Inc. (WCMA) reports Anthony
The Wire & Cable Manufacturers’
This exhibition connects buyers with “Tony” Dolce, founder of T&T Market-
Alliance, Inc. (WCMA) announces the
local, national, and international manu- ing, passed away October 29, 2022, in
recipients of its 2023 Distinguished Ca- Hackettstown, NJ, USA. He was a 2008
facturers and distributors. reer Award. The 37th annual Awards Din- recipient of the WCMA Distinguished
EWPTE is produced by the Wiring ner and Investiture Ceremony will take Career Award and a lifetime member of
Harness Manufacturer’s Association place on April 22, 2023, in Hartford, CT, Wire Association International.
(WHMA), which is the only trade as- USA, at the Downtown Hartford Mar- In 1988, Tony retired from BP Perfor-
sociation exclusively representing the riott Hotel. The 2023 recipients are: mance Polymers as VP of Sales and
cable and wire harness manufacturing • William (WT) Bigbee, Vice Marketing. The following year, he found-
industry. WHMA is leading the devel- President Operations, Encore Wire ed T&T Marketing. When he retired from
opment of a new trade show experience • Rich Carr, CEO, Sequel Wire T&T at age 85, he claimed his 25 years
with reimagined training and education, with this company were the best of his
& Cable
expanded networking and increased ac- career. T&T Marketing was eventually
• Denise Coyle, Sales Manager, purchased by M. Holland Company in
cess to industry solutions. To learn more Fluoropolymer Resources Ltd. 2017, and to this day, most of the core
about the EWPTE show, visit: • Scott Harden, President, staff has remained intact. Prior to T&T,
www.electricalwireshow.com Provideon Wire & Cable Dolce held prior positions with British
• Drew Richards, CEO, Petroleum as Vice President Sales and
Registration Open RichardsApex Reichold Chemicals as VP Sales and
Sales Manager. Earlier in his career he
for 2023 WHMA Annual • John Rivers, Regional Sales
held process engineering and chemist
Manager, Fluorgistx
Wire Harness Conference • Greg Smith, President/CEO, positions with Reynolds Metals, Kaiser
Registration is open for the 2023 Aluminum and U.S. Rubber.
International Wire Group
WHMA 30 th Annual Wire Harness Services were held on November 4,
• Ronald Tessier, Senior Director 2022. Donations may be made to the
Conference, the industry’s only annual Operations, Berk-Tek Leviton Foundation for the Hackettstown
global leadership conference for the WCMA continues its tradition of Medical Center, 651 Willow Grove
wire harness manufacturing industry. recognizing industry leaders from the Street, Hackettstown, New Jersey,
Geared to wire harness manufacturers, electrical and electronic wire, cable 07540, USA, in memory of Anthony.
their suppliers and customers, the event and fiber optic cable industries initially
will take place in person, February 14 to Mr. Dipl.-Ing. Rainer Stock
established by the former Wire & Cable
16, 2023, in Albuquerque, New Mexico Clubs. WCMA also makes charitable 1943 - 2022
at the Sandia Resort and Casino. AUGUST STRECKER GmbH in Ger-
contributions on behalf of each recipient.
many is deeply saddened and in great
mourning as it reports the passing of
long-time Managing Director,Obituary Mr. Dipl.-
Along with two days of inspiring Ing. Rainer Stock. With Rainer Stock,
keynotes, the event will offer a technical Nominations for this award are AUGUST DeeplySTRECKER
saddened and in has
great lost a per-
mourning we take leave of o
education workshop on IPC’s Wire Har- received from WCMA members and sonality who played
ness for Operators (WHO) course, part reviewed by a committee of former re- a decisive role in the
of a broad IPC workforce development cipients via a ballot process to consider successful develop-
initiative designed to meet the industry’s the person’s character, credibility and ment and continuity Managing Di
critical onboarding and upskilling needs of the company for
commercial or technical contributions Mr. Dipl.-Ing. Ra
effectively and efficiently over 60 years. Stock
to the cable industry. was intensively as- *1.11.1943 †1
“From keynotes, technical educa- To learn more, call Ed Fenton, sociated with the
tion workshops and ‘best-practice’ Executive Director at +1 860 331 7074 company until the
roundtable sessions to an exhibition or email ed@wcmainc.org. end and was an ex-
with industry leading suppliers show- www.WCMAinc.org ample and role model every day. In his
casing their cutting-edge products and commitment as anwe
With Rainer Stock, honorary
have lost ajudge at the
personality who played a dec
services and peer-to-peer networking, Successful Staging of labor courtdevelopment
successful and in theand HESSENMETALL
continuity of our company over more
the 2023 conference will offer leaders association, he was highly appreciated.
in the global cable and wire harness
Metal Trade Fair Mr. Stock was intensively associated with the company until the end
AUGUST
and role modelSTRECKER
for us every day.is grateful
In his commitmentfor as an honorary
industry opportunities to learn, grow Quartet in India court and
the many in the of
years HESSENMETALL
cooperationassociation,
and will he was highly
honorWe his memory and willyears
continue his and will hon
and foster relationships,” said Joe De- wire India, Tube India, METEC India are grateful for the many of cooperation
life’s work in his spirit.
We will continue his life's work in his spirit.
Man, WHMA Board Chair. and India Essen Welding & Cutting con- www.strecker-limburg.de
www.annualconference.whma.org firmed their status as innovation drivers Management, Works Council, Employees

18 Wire & Cable Technology International/January 2023 AUGUST STRECKER GmbH & Co. KG
Electro-Welding Machine Factory
Jahnstrasse 5 - Limburg a.d. Lahn
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INDUSTRY NEWS
for their industries in Mumbai, India. wire China Moved region since 2004, and the company is
From November 23 to 25, 2022, the renowned for its special expertise in the
Bombay Convention & Exhibition to 2023 in Shanghai industrial sector. With this cooperation,
Center in Mumbai again served as the After several pandemic postpone- the organizer and Messe Düsseldorf are
meeting point for the leading regional ments in 2022, it is now certain that the combining their expertise.
trade fairs of the wire, cable, tube and leading regional trade fair for the wire www.wire-mea.com
pipe industries as well as the metallurgy, and cable industry, wire China, will www.tube-mea.com
welding and cutting sectors. be held at the Shanghai www.gifa-mea.com
With 400 exhibitors from 21 coun- New International Expo www.metec-mea.com
tries, the four trade fairs presented cur- Centre (SNIEC) in 2023.
rent technologies, machinery, finished The organizers, Messe WCMA Announces
products and solutions for their respec- Düsseldorf (Shanghai)
tive industry sectors over three days. Co., Ltd. and Shanghai New Leadership &
In addition to Indian companies, Electric Cable Research Institute Record Donations
most European exhibitors came from the Co., Ltd., have decided not to hold wire Wire & Cable Manufacturer’s
Benelux countries, Austria, Switzerland, China this year after considering the Alliance, Inc. (WCMA) hosted 120
Germany, Italy, the United Kingdom, COVID-19 restrictions that still prevail. members and guests for its Annual
Scandinavia, Turkey, France and Spain. A date will be announced soon. Membership Meeting on December
Non-European companies travelled to Further information can be found by 1, 2022, at the Downtown Hartford
India from the USA, Canada, Thai- visiting: www.wirechina.net Marriott, providing a timely economic
land, Vietnam, Taiwan, South Korea, presentation, announcements about new
Singapore, South Africa and China. In
addition, the trade fairs featured coun-
Messe Düsseldorf leadership and programs and a report
about record donations to charity and
try group exhibits from Switzerland, Expands Metal Trade Fair scholarship program.
Italy and Germany. The exhibits were Portfolio to Include Egypt
complemented by a comprehensive
Messe Düsseldorf extends its metal
conference program.
trade fair portfolio with an investment
The metal trade fair summit was again During the luncheon, John S.
deal in Cairo, Egypt in 2023.
organized by Messe Düsseldorf India Traynor, Executive Vice President of
in cooperation with its international As a special area of METAL & STEEL
Cambridge Trust, returned to present
partner associations IWCEA (Inter- EGYPT from September 2 to 4, 2023,
key economic, political, and manufac-
national Wire and Cable Exhibitors the four trade fairs GIFA Middle East Af-
turing topics with a focus on the current
Association), IWMA (International rica, METEC Middle East
labor situation.
Wire & Machinery Association), Africa, wire Middle East
ACIMAF (Italian Wire Machinery Africa and Tube Middle
Manufacturers Association), WCISA® East Africa will be held at
(Wire and Cable Industry Suppliers the Egypt International
Association®) and ITA (International Exhibition Center for the first time.
Tube Association). METAL & STEEL EGYPT, organized
The Indian industry associations, by AGEX (Arabian German Exhibi-
SWMAI (Steel Wire Manufacturers tions & Publishing Ltd.), has presented
Association of India), AIWMA (All a wide range of machinery, equipment
India Weldmesh Manufacturer`s and products from the steel and metal As part of its Annual Membership
Association), INSDAG (Institute for industries for the Near and Middle East meeting, outgoing President, Sue
Steel Development & Growth) and since 2010. Welsh, and Executive Director, Ed
SSPC India (The Society for Surface “We are very much looking forward Fenton introduced Amber Schilberg,
Protective Coatings - India) supported to the partnership with AGEX and are who will support the organization’s
their trade fairs again. confident that our metal trade fair quartet marketing and administrative duties.
The next staging of the trade fair offers profitable synergies for all parties Fenton reported that WCMA gained six
quartet will take place from November involved,” commented Daniel Ryfisch new members bringing its membership
27 to 29, 2024, at the Bombay Conven- and Malte Seifert, who are the Direc- count to 115 paid, and three nonpaid
tion & Exhibition Center. tors of the wire, Tube, GIFA and METEC collaborating associations.
www.mdna.com trade fairs at the Düsseldorf, Germany Membership approved the following
www.wire-india.com location. slate of Officers and Board of Direc-
www.Tube-india.com As the leading Egyptian organizer, tors: Ed Welsh, Past President; David
www.metec-india.com AGEX, has been successfully stag- Fisher, James Monroe Wire & Cable,
www.iewc.in ing trade fairs and conferences in the President; Chris Venice, Marmon

20 Wire & Cable Technology International/January 2023


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INDUSTRY NEWS
now issued a Call For Papers. Berkshire Hathaway Company; Plant
If you have specific experience in Manager for Belden Americas, No-
sustainability, workforce issues, oper- gales, Mexico and Belden/Thermax;
ating best practices or general business and positions as Process Engineer, En-
influences in the wire and cable industry, gineering Manager, Plant Manager and
please submit your paper abstract for Manufacturing Manager at the Essex
consideration. Group, Inc./Superior Essex.
An active WAI member since 2000,
Breischaft received its 2006 Wire Link
Electrical, Vice President; Tom Artin- Scholarship. His valuable contributions
ian, COO, Hitachi Cable (Proterial), through volunteer leadership within the
Secretary Treasurer as well as ongoing association include serving two terms
Directors, Louis Weisberg, Service Abstract Deadline is February 28, on WAI’s Board of Directors; partici-
Wire; Greg Smith, International 2023, and Acceptance Notification pation on WAI’s Executive and Over-
Wire Group; Carlos Sanchez, Nexans; is March 19, 2023. The Manuscript sight Committees; chair of its Member
and Tom Walker, Pittsfield Plastics Deadline is July 31, 2023. Accepted Relations Committee; and Executive
(retired). WCMA welcomed as a new authors will present their papers on Committee Liaisonship to its Finance,
Board member, John Dognazzi, Man- October 16, 2023 at the grand Palazzo Memorial Awards, and Education Com-
aging Director North America, Sikora. Giureconsulti in Milan. For additional mittees. In addition to his role as 2023
During the Young Professionals information, visit: www.wirenet.org WAI president, Breischaft will serve as
networking segment of the meeting, Co-Chair of its Conference Program-
WCMA announced that Charles Glew, ming Committee, Chair of its Oversight
President, Cable Components Group, Kurt Breischaft to Committee, and Executive Committee
was named the first Chairman of the Lead Wire Association Liaison to its Education Committee.
WCMA Young Professionals group. Breischaft said, “I look forward to ad-
Glew will lead initiatives designed International in 2023 vancing the latest WAI education training
to facilitate mentoring and to provide The Wire Association International modules and building on WAI’s legacy
educational opportunities for young (WAI), Inc., Madison, CT, USA, an- products such as handbooks. This will be
cable industry professionals 40 and nounces the appointment of Kurt F. a crucial step for the next generation of
under. The group’s steering committee Breischaft as the 70th president of the industry engineers and operators.”
also includes Trish Weisberg, Service association for a one-year term that com- The Wire Association International,
Wire; Grant Campbell, Multi/Cable; menced on January 1, 2023. Breischaft Inc. is governed by a network of vol-
and Paul Gemelli, Gem Gravure. will chair the Board of Directors of the unteers from around the globe. Joining
Based on generosity shown at the or- 93-year-old association. Breischaft for the 2023 term are mem-
ganization’s Award’s Dinner, Golf Out- bers of the association’s 2023 Execu-
ing and Annual Meeting events, WCMA tive Committee: First Vice President,
during 2022 will provide donations Daniel Blais, Prysmian Group; Second
totaling US$20,700 including some Vice President, Eric Bieberich, Fort
US$9200 to Toys for Tots, US$5000 for Wayne Wire Die; David Fisher, James
UCONN Cancer Research, US$3000 Monroe Wire & Cable Corp.; and Im-
for scholarship programs and the bal- mediate Past President, James R. York,
ance for other charities including Breast Insteel Industries, Inc.
Cancer, American Red Cross, UNICEF SDI LaFarga COPPERWORKS is
and an Army Veterans organization as a joint venture between Steel Dynam-
well as a hospice. ics, Inc. and the La Farga Group. The
www.WCMAinc.org company is driven by a team of just over
120 employees and utilizes a patented
Call For Papers: Breischaft has more than 30 years’ advanced refining process that melts en-
experience in the copper industry. He is vironmentally friendly material as well
Wire & Cable Milan president of SDI LaFarga COPPER- as established shaft furnace technology.
The valuable wire manufacturing les- WORKS, a copper rod and wire mill Both processes yield a high purity cast
sons you’ve learned are worth sharing at in New Haven, IN, USA, a post he has and rolled 8 mm copper rod product.
Wire & Cable Milan, the collaborative held since November 2013. Steel Dynamics Inc., headquartered in
International Technical Conference, on Prior to that Breischaft held roles of Fort Wayne, IN, USA, is a member of
October 16, 2023, in Milan, Italy. The increasing importance including Vice the S&P 500 and is one of the largest
organizers of Wire & Cable Milan, the President and General Manager of metals recyclers and metals producers
Wire Association International, has Cerro Plumbing, a Marmon Group/ in North America. La Farga Group,

22 Wire & Cable Technology International/January 2023


...

“ENGINEERING SOLUTIONS THAT MAKE SENSE”


Guill Tool & Engineering is a leading supplier We welcome
of rubber and plastic extrusion tooling for wire
and cable products ranging in size from 0.005 all challenges!
inch (0.127 mm) diameter wire to 20 inch (508
mm) cable. We offer single and multi-layer www.guill.com
extrusion crossheads backed by engineering
support that's unmatched in the industry. tooling@guill.com

3D CAD, CFD and FEA software begin our West Warwick,


process and all products are made in our Rhode Island (USA)
quality-first production facility. 401-828-7600
INDUSTRY NEWS
headquartered in Barcelona, Spain, has North America. WCISA’s mission is to
been has providing copper recycling promote member’s products/services by
solutions since 1808. providing its members with representa-
WAI, founded in 1930, is a not-for- tion, networking/social opportunities
profit association with more than 2000 and services at wire and cable trade
individual members in 50 countries. The events and conferences.
association serves the educational needs
of the wire and cable manufacturing
industry through a variety of events,
products and services. www.wirenet.org
WCISA® Member Benefits

USITC Sunset Review


on Stainless Steel Wire 1. COMPANY AND PRODUCT PROMOTION: WCISA Member Directory and Product Guide:
published annually and distributed worldwide at trade shows and conferences in North

Rod from India


America, Europe and Asia. WCISA web site, www.wcisaonline.org, containing member
company and product information and hotlinks to member’s e-mails and web sites.
WCISA press releases published in wire and cable media outlets.
2. REPRESENTATION AT TRADE SHOWS AND CONFERENCES: WCISA exhibit booths. Litera-
ture distribution at shows. Pavilion sponsorships. Show services. Hospitality Events.

The U.S. International Trade Com- 3. NETWORKING AND SOCIAL OUTING OPPORTUNITIES: At exhibitions and conferences.
4. SCHOLARSHIPS FOR WCISA MEMBER COMPANIES: Employees, Interns, High School
Graduates, Special Circumstances.

mission (USITC) determined that re- 5. PARTNERSHIPS & DIALOGS WITH INDUSTRY ASSOCIATIONS AND EVENT ORGANIZERS:
IWCS, IWMA, MESSE DüSSELDORF (GERMANY & NORTH AMERICA), WAI.

voking existing antidumping duty orders


6. A UNIFIED VOICE & SUPPORT OF NORTH AMERICAN SUPPLIERS

SUPPORT THE INDUSTRY, YOUR COMPANY AND

on imports of stainless steel wire rod


YOUR FELLOW NORTH AMERICAN SUPPLIERS

“I worked at Nesor until the sale and


IN THE WORLDWIDE MARKETPLACE

from India would lead to continuation www.wcisaonline.org • info@wcisaonline.org

integration of the business to Phelps


or recurrence of material injury within a
WCISA® member companies are North American-based

Dodge (renamed PD High Perfor-


suppliers of machinery, materials and accessories for making all
types of wire and cable. Annual Dues: $300/company

reasonably foreseeable time. As a result, Established in 1996, WCISA is a nonprofit trade association.

mance Conductor) for two years before


the existing order on imports of this
moving onto SAMP USA in 1998. I
product from India will remain in place. WCISA is active in wire and cable worked for SAMP until 2005 when I
Chairman David S. Johanson and trade events and conferences throughout formed my own consulting company,
Commissioners Rhonda K. Schmidtle- the world, in varying capacities, includ- Ad-In Consulting, LLC.
in, Jason E. Kearns, Randolph J. ing as an exhibitor, supporter, sponsor “I continued in the wire and cable
Stayin and Amy A. Karpel voted in the and outing organizer. WCISA also business consulting for Leoni Wire
affirmative. The USITC’s public report awards to scholarships to employees and Kinrei of America in sales until as-
Stainless Steel Wire Rod from India and dependents of member companies suming full responsibility at Kinrei of
(Inv. No. 731-TA-638 (Fifth Review), as well as partner associations. America in 2012.
USITC Publication 5396, December To find additional information on
2022) will be available by January 17, WCISA member companies, exhibits,
2023; when available, it may be ac- outings and the WCISA scholarships
cessed on th website: www.usitc.gov program, visit: www.wcisaonline.org

LaserLinc Joins WCISA® Mitch Jacobson Vice


WCISA® (Wire & Cable Industry
Suppliers Association®), Akron, OH, President at Kinrei
USA, reports a new member company: Of America Has Retired
LaserLinc, Fairborn, OH, USA, www. Mitch Jacobsen, Vice President at
laserlinc.com. LaserLinc is a leader in Kinrei Of America, LLC, located in “I have a BS from University of
open, scalable measurement and process Wayne, NJ, USA, reports, “I am of- Pittsburgh, I studied for my MBA in
control solutions that adapt to the way ficially retired as of January 1, 2023. It management for my MBA at Seton Hall
you work. LaserLinc noncontact sys- has been a long winding road beginning University and I am a recipient of the
tems are used for in-process and off-line as a five-year old who was brought to Charles D. Scott Distinguished Career
dimensional measurement in a variety of the family business, Nesor Alloy, on Award (now WMCA Distinguished
industries to improve product quality, a day off from school. After breaking Service Award) in 2000. And I am a life-
increase productivity, elevate production an office adding machine, I was sent to time member of the Wire Association
efficiencies and reduce material costs. “Don” in the back of the plant in order to International (WAI) member.”
WCISA is a nonprofit corporate learn how to scrap wire thus beginning Kinrei of America provides ma-
membership association of North my career in wire and cable. I started chines, products and services to the wire
American suppliers of machinery, mate- working full time for Nesor Alloy in and cable industry through partnerships
rials and accessories used for making all 1966 interrupted for six months to serve with world class machine and product
types of wire/cable. Members are based time for Uncle Sam in the US Army manufactures.
in or have an established subsidiary in Reserves. www.kinreiusa.com

24 Wire & Cable Technology International/January 2023


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Industry
Leaders
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materials, products, processes and applications.
For over 71 years, the IWCS Cable & Connectivity Industry Forum has been the world’s leading event for
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ANNOUNCEMENTS
IWCS.ORG/NEWSLETTER
cables, particularly for HV & EHV subsea and underground cables from various producers in
a number of regions.
Wire & Cable Economics
The table below is by no means exhaustive, as it does not include for example, expansions
Producers Announce
by producers in China. The table outlines some of the main announcements made by
companiesMichael
like Prysmian,
Finch, PrincipalNexans,
Analyst NKT, JDR, XLCC, Hellenic Cables, TKH, LS Cable,
CRU • www.crugroup.com
Taihan andMidCity
Riyadh Cables.
Place, 71 High Holborn
London WC2A1QS
a Number of Major HV
What it does show is that a good proportion Expansions
www.crugroup.com/analysis/wire-and-cable/
Since
of these announcements 2020
are for capacity
expansions in the US, Europe, South Korea and the GCC, all regions that are in the process
Over the past two years,
of upgrading and we have seen HV&EHV
expanding ca- generation
a number of subsea and/orcapacity into the grid.
underground transmission and
pacity announcements for energy cables, particularly for The USA and South Korea are two emerging offshore
distribution networks, mainly in an effort to incorporate the addition of a large amount of new
high-voltage (HV) and extra-high-voltage (EHV) subsea wind markets, which will need to be supplied with HV
renewable
and underground energy
cablesgeneration
from variouscapacity intointhe
producers a grid.
subsea cable and as such new plants and capacity ex-
number of regions. pansions have been/are being conducted by Prysmian
The US and South Korea are two emerging offshore wind markets which will need to be
The table below is by no means exhaustive, as it does (Brayton Point, USA), Nexans (Charleston, USA), LS
supplied with HV subsea cable and
not include for example, expansions by producers in as such new
Cable plants andS.capacity
(Donghae, Korea) and expansions havePort
Taihan (Dangjin
been/are
China. being
The table conducted
outlines some of bythe
Prysmian (Brayton Point, USA), Nexans (Charleston, USA), LS
main announce- Godae Pier, S. Korea).
Cablemade
ments (Donghae,
by companies like Prysmian,
S. Korea) and Taihan Nexans,
(DangjinEurope
Port Godae
remainsPier, S.market
a major Korea). for HV and EHV subsea
NKT, JDR, XLCC, Hellenic Cables, TKH, LS Cable, and underground cables due to the region’s ambitious
Taihan
Europe Riyadh Cables.
andremains a major market for HV&EHV subsea decarbonization plans and more
and underground cablesrecently,
due toan the
urgent
What it does
region’s show is that
ambitious a good proportion
decarbonisation and more recently, an urgent need to speed up thegrid
of these
plans need to speed up the build out of renewables and
announcements are for capacity expansions in the infrastructure in order to improve its energy security.
build out of renewables and grid infrastructure in order to improve its energy security.
USA, Europe, South Korea and the GCC, all regions CRU will also be publishing its HV and EHV Cables
that are in the process of upgrading and expanding HV Market Outlook in March 2023, which will look in detail
CRU will also be publishing its HV&EHV Cables Market Outlook in March 2023 which will
and EHV subsea and/or underground transmission and at the global HV and EHV market and forecast demand
look in detail
distribution at the
networks, global
mainly HV&EHV
in an market andfor
effort to incorporate forecast demand
these cables. for these
To pre-order cables.
the report, To pre-
please register
order the report, please register your interest here.
the addition of a large amount of new renewable energy your interest here: www.crugroup.com

Table 1: New capacity and expansions for HV & EHV cables


Company City Country Start Finish Investment Comments

Brayton
Prysmian USA 2022 €200m Subsea. New unit.
Point, MA

Prysmian Marshall, TX USA 2022 2023 $50m Land. Expansion

Subsea. Expansion to deal with


Prysmian Arco Felice Italy NA 2024 €80m
Tyrrhenian Link.
Subsea. Expansion. Plant focused
Prysmian Pikkala Finland NA 2024 €100m
on OWF.
Land. Expansion for German HVDC
Prysmian Gron France NA 2024 NA
projects
Unit reconfigured to make subsea
Charleston,
Nexans
Company City USA
Country 2020
Start 2021
Finish NA
Investment cables up to 525kV HVDC and
Comments
SC
400kV HVAC.
Subsea. One 140 metre
Nexans Halden Norway 2022 2023 NA production tower for
HVDC export cables

€150 m (see Subsea. 150 metre


NKT Karlskrona Sweden 2020 2022
below) extrusion tower.

(part of the New extrusion line + test


NKT Cologne Germany 2020 2021
above) centre + river barge

£130m part
JDR
Cambois, funded by New CCV line. Started
(TFK UK 2022 2024
near Blyth OWMIS + construction in Nov 2022
Grp)
UKEF.

Array cables. New vertical Continued...


28 JDR& Cable Technology International/January 2023
Wire layup machine (VLM)
(TFK Hartlepool UK NA NA £3 m
allowing for 66kV + 132kV
Grp)
CARRIS.COM
near Blyth OWMIS + construction in Nov 2022
Grp)
UKEF.
Wire & Cable Economics...Continued
Array cables. New vertical
JDR
layup machine (VLM)
(TFK Hartlepool UK NA NA £3 m
allowing for 66kV + 132kV
Grp)
& 150kV planned.

Subsea. Connected to
Hunterston, £370m + £200
XLCC UK 2022 2024 work for XLinks HVDC
Scotland for CLV.
Morocco-UK Link.

Will be built once


Port Talbot,
XLCC UK 2023/4 2025/6 NA Hunterston unit is in
Wales
progress.

Subsea. New unit to


Near Velsen- complement its MV+HV
TKH Netherlands 2022/23 NA NA
IJmuiden subsea unit at Lochem,
Netherlands.

Various Expanded MV+HV


TKH Lochem Netherlands 2018 2021
expansions subsea

Soussaki, Inter-array cables for


Hellenic Greece 2019 NA €120 m
Corinth OWFs.

Inter – array cables.


Tradepoint
Hellenic USA 2022/3 TBC TBC Depends on Ørsted’s
Atlantic
846MW Skipjack Wind 2.

Donghae, KRW 40 bn New HVDC unit next to


LS Cable S Korea 2019 2021
Gangwon-do ($35 m) old unit.

Donghae, KRW 185.9 bn Subsea. 172 metre VCV


LS Cable S Korea 2021 2023
Gangwon-do ($163 m) tower.

Additional Subsea. Second phase to


Donghae,
LS Cable
Company City Country 2023
S Korea Start Finish
2025 Investment
KRW 260 bn Comments
above to “secure
Gangwon-do
($183 m) competencies”.

Subsea. To be built in
Will use part of
phases: array cables
Dangjin Port KRW 200 bn
Taihan S Korea 2022 2023 up to 66kV and export
Godae Pier ($167 m) raised
cables up to 154kV by
in stock sell
2023.

export cables up to
Dangjin Port
Taihan S Korea 2023 TBC NA 345kV as well as
Godae Pier
HVDC subsea cables.

Taihan & Land HV unit.


Saudi
Mohammed Al- Riyadh TBC TBC NA Taihan’s stake is
Arabia
Ojaimi Group 51%.

Array & Export


Rise Light & Greenwich subsea plant. Linked
Power and Township “Prepared to to Outerbridge
USA TBC TBC
Delaware River (Repauno), invest millions” Renewable Connector
Partners (DRP) NJ project in South
Amboy, NJ

30 Wire & Cable Technology International/January 2023 WCTI

Riyadh Cables & New 50:50 jv to make


WORTH THEIR WEIGHT
IN GOLD

505 Mill Street, Rome, NY 13440 ► (315) 337-4161 ► www.tipsanddies.com ► sales@tipsanddies.com


corporate News
Howar Equipment Authentic Vision on
Develops One-Way Large Counterfeiting Risks
Diameter Shipping Reel at IWCS Forum
The steel reel fabrication facility Authentic Vision, a mobile authen-
of Howar Equipment Inc., located tication technology company, joined the
in Concord, Ontario, Canada, has now IWCS’s annual Cable and Connectivity
developed a one-way large diameter Industry Forum to speak about the im-
shipping reel for a customer project. portance of an adaptive brand protection
The customer is supplying HV (high- strategy during a time of widespread
voltage) transmission cables for a allowing the customer user it to stay counterfeiting in the cable and wire
long-distance green transmission project within budget. industry.
in USA, requiring a one-way/nonreturn- Structural I-beam is used on the OD “It’s important that we leverage
able shipping reel. of the flanges with reinforcements, and technology to protect customers from
The SR-4270 reel (168" diameter) the flange is secured using special rect- the risks of counterfeit cables, which
was designed for a loading capacity angular tubing. The drum was specially can endanger customer’s health, dam-
of 40 tons for winding and shipping calculated to meet the larger holding age personal property, and even cause
high-voltage cables. The particular reel capacity, while staying as light and lean fatal injury,” said Donna Policz, the
was designed with the intent of a less as possible. Special lifting plates were Sales Director at Authentic Vision who
expensive configuration due to the fact also designed and installed, which allow gave the presentation at the forum.
that the reel would not be returning to the plant and installer to lift the reel with “Counterfeiting has been and remains
the factory. ease. Howar Equipment Inc. is able to a major issue for brands and compa-
Thus lighter materials and strategic produce reels up to 5 m (197") for all nies. Businesses need to implement an
design parameters were implemented cabling, stranding, insulating and ship- adaptive strategy to protect their brand
and calculated in order to ensure that ping applications. and, more importantly, their customers.
the reel was structurally safe, while www.howarequipment.com An adaptive strategy will help mitigate

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We’re exhibiting at Interwire 2023 (May 9-11)

32 Wire & Cable Technology International/January 2023


CORPORATE NEWS
risk, ensure responsibility, and protect read on every smartphone. When users Nexeo Plastics to
reputation.” scan the label, they immediately know
Counterfeit products cause more than if the product is authentic, and the com- Distribute Teknor Apex
US$2 trillion in damage each year, ac- pany receives precise geolocation and TPEs in North America
cording to the Transnational Alliance other data on fake and diverted products. Nexeo Plastics, located in The
to Combat Illicit Trade, and endangers Authentic Vision provides anti-coun- Woodlands, TX, USA, a leading global
millions of jobs across industries. Over terfeiting and authentication technolo- thermoplastics resin distributor, an-
the years, counterfeits have become gies designed to protect organizations’ nounced today that the company has
more sophisticated and can emulate investments in product innovation, expanded its agreement with Teknor
products that are so similar to the genu- brand value and reputation while cre- Apex to distribute its full line of ther-
ine product, they are indistinguishable ating new opportunities to increase moplastic elastomers (TPEs)—Sarlink®,
from the original. Most counterfeits trust and engagement with consumers Monprene® and Elexar®—in Canada,
in circulation today are professionally worldwide. The company’s unique Mexico, Puerto Rico and the United
produced and can be brought to market Holographic Fingerprint label, mobile States. Nexeo Plastics already distrib-
in a matter of days. Organizations are authentication app and real-time analyt- utes Teknor’s Medalist® medical prod-
starting to appreciate their competitive ics capabilities protect physical assets ucts in North America.
marketplace now also includes the illicit from counterfeiting and alert brand and “Nexeo Plastics draws on many years
producers, not just their traditional brand product owners to potentially fraudulent of experience distributing TPE products,
competitors. activity. Its anti-counterfeiting and au- with an in-depth knowledge of markets
At the forum, Authentic Vision thentication technologies help minimize and applications. Our two companies
focused on brand protection solutions lost revenues and mitigate liability due are well aligned as they also use a
and anti-counterfeiting measures as they to counterfeits and create new opportu- customer-centric process to provide
apply to the cable and wire industry. nities to engage with consumers through value. Nexeo Plastics draws on many
The presentation showcased Authentic loyalty programs, incentives and future years of experience distributing TPE
Vision’s Meta Anchor™, a copy-proof experiences that bridge the physical and products, with an in-depth knowledge of
holographic fingerprint label that can be digital. www.authenticvision.com markets and applications. Our two com-

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CORPORATE NEWS
panies are well aligned as they also use
a customer-centric process to provide
value,” commented Mike Anderson,
Director of Sales and Marketing for the
TPE Division in the Americas. “Their
extensive group of sellers in North
America significantly expands our reach
in target markets.”
The expansion of this agreement
provides Nexeo Plastics customers with
a broad portfolio of TPE technologies,
including styrenic block copolymer
(SBC or TPS), thermoplastic vulcani-
zate (TPV), thermoplastic polyolefin
(TPO) and specialty alloys and blends.
To learn more, visit the Nexeo Plas-
tics and Teknor Apex websites. Roger Read and Dave Schultz (now ment and mentorship for the incoming
www.nexeoplastics.com with Rubber World); Scott Paazig from President and CEO, as InfoSight ac-
www.teknorapex.com Cooper Standard; Gerard Neugebau- celerates its growth ambitions. This
er, Mayor of Green; Tim Miller, Joe decision comes after much thoughtful
A First Place Finish for Mazur, Pete Cookro, Carly Pouttu; consideration by Hudelson and Info-
and Ernie Pouttu, President of Harwick Sight’s Board of Directors to prepare
a First Place Team at Standard. for his eventual retirement. In his new
Harwick Standard While Harwick Standard has ser- role, Hudelson will oversee a smooth
viced the rubber, thermoplastics and transition while maintaining continuity
Their legs were pumping and their
polymer-related industries for 90 years, and momentum for the operation.
hearts were pounding over 101 long
the company has also participated in all At the same time, Rob Underhill,
miles as they conquered the entire Ohio
13 annual Towpath Century Rides dat- CFO and VP of Business Development,
& Erie Canal Towpath Trail — peddling
ing back to 2010. Given their success will become InfoSight’s President &
from Cleveland, OH, USA to New
whipping up donations and whipping CEO. The role of CEO had previously
Philadelphia, OH, USA in a single day.
down the trail, it is certain they will
They also conquered an entire category been filled by founder, inventor and
continue to participate in this event.
of riders, as Team Harwick Standard entrepreneur Dr. John Robertson. Un-
www.harwick.com
was awarded First Place in the 2022 derhill will assume responsibilities for
Huntington Towpath Century Ride fund- long term strategy and overall leadership
raiser for groups of five and up.
InfoSight Announces New of the company including the direction
Better still, they raised US$14,669 President/CEO & Director of day-to-day operations at InfoSight.
to help benefit the continued develop- COO, will move into the newly cre- For the remainder of 2022 Hudelson
ment, maintenance and enhancement ated position of Executive Chairman. and Underhill will work as a team to
of the Ohio & Erie Canal Towpath In this capacity, he will continue in a prepare for this transition. With Under-
Trail. Nine hardy souls made up Team leadership role as Chairman of the Board hill at the helm, InfoSight will remain
Harwick Standard and embarked on this of Directors. He will focus on external committed to providing our customers
September adventure: Harwick retirees relationships, technological develop- with the unique and rugged solutions

WIRED FOR INNOVATION


Fisk Alloy, Inc. ~ Hawthorne, New Jersey, USA ~ (973) 825-8500 ~ fiskalloy.com

34 Wire & Cable Technology International/January 2023


corporate News
and outstanding customer service they Davis-Standard‘s President and CEO. ply chain, with 98% saying they fully
have come to expect from InfoSight. “The opportunity to engage meaning- achieved the goals associated with their
Additionally, sustainable innova- fully and in person with so many of our visit. The site noted investment inten-
tion is equally important to InfoSight’s customers was simply wonderful. We tions for equipment and equipment
strategic plan. InfoSight is pleased to are thrilled and humbled to participate used in recycling and processing stood
announce the hiring of Aaron Thaler as in this year’s K show in such a big way.” out at 43%. Participants were especially
Research and Product Development Di- interested in solutions that support sus-
rector. Thaler comes to InfoSight from tainability, the circular economy, and
Owens-Corning, where he was most energy/resource efficiency in produc-
recently the R&D Program Leader. His tion. About 40% of respondents said
technical knowledge and product devel- they were investigating the topic of
opment experience will enable InfoSight decarbonization.
to continue to serve our customers in an “We are grateful to everyone who
ever-changing marketplace. came by our exhibit during the show,”
InfoSight provides identification and Davis-Standard’s team reported added Spitale. “It was good to see you.
traceability solutions for high-value significant interest in equipment for We appreciate your current and potential
products and assets in harsh indus- composite and micro-duct tubing lines business, and we look forward to serv-
trial and other extreme environments. for heating and plumbing, EV battery ing you.”
www.infosight.com tempering pipes and hoses, greater au- For additional information about the
tomation for irrigation lines, sheet for products and services offered by Davis-
EPET and multi-layer processes and Standard visit the company’s website.
High-Energy K2022 BOPP films, among others. Customers www.davis-standard.com
Yields Many New Orders were focused on solutions that boost ef-
ficiency, improve recyclability, increase
for Davis-Standard production capacity, and align automa- Anthony Toklo Joins
The electric atmosphere at the recent tion and digitalization with personnel Davis-Standard as
K 2022 resounded at Davis-Standard’s availability and capabilities. The DS
exhibit with meaningful customer Activ-Check cloud-based solution for Chief Marketing Officer
interactions, hundreds of quality leads preventative maintenance and process Davis-Standard is pleased to an-
and multiple customer orders. Davis- optimization was well received along nounce the appointment of Anthony
Standard’s team reported a high-level with the Davis-Standard systems inte- Toklo as Chief Marketing Officer. In
of excitement throughout the show, gration of the EDI Prodigi die, providing his new role, Toklo will assume global
with customers arriving to discuss new more response and automatic profile responsibility for Davis-Standard’s mar-
projects, industry trends, and active control for cast film, sheet, and extrusion keting, communications, and branding
participation in Davis-Standard’s live coating applications. Davis-Standard’s initiatives.
demonstrations of new technology, such aftermarket services to improve process- Toklo comes to Davis-Standard from
as DS Activ-Check™ and the EDI® ing and profitability were also a hot topic ITW where he led go-to-market strategy
Prodigi die. of conversation during the show. for the company’s packaging business.
“This K 2022 show was exceptional According to the K 2022 website, Prior to that, he was a product market-
in terms of foot traffic, customer en- more than 3000 exhibitors and 176,000 ing manager at GE, responsible for the
gagement, and the synergy among our trade visitors representing 157 nations development and execution of business
Davis-Standard team from different participated. Visitors gave the show and product-level strategic plans and
locations,” said Giovanni Spitale, top marks for mapping the entire sup- market positions. Continued...

January 2023/Wire & Cable Technology International 35


corporate News
Web Industries ing this strength to establish and nurture
close collaborative relationships with
Names John Madej CEO customers.”
Web Industries Inc., Marlobor- Recent years have seen the company
ough, MA, USA, has named industry involved in high-profile projects such as
veteran John S. Madej to serve as its scaling up global production capabilities
next Chief Executive Officer (CEO). He for one of the world’s foremost diagnos-
succeeds retiring CEO, Mark Pihl, who tics brands during the pandemic, and
will now assume the role of Chairman developing highly engineered thermal
of the Board at the employee-owned insulating materials for the world’s top
company, following a 47-year career, aerospace agencies and extruded prod-
34 of which was in dedicated service to
Web Industries.
With more than 700 employees
worldwide, Web Industries is a leader
in the flexible materials sector—serving
“Tony’s technical and commercial high-profile customers in aerospace,
background coupled with more than 20 medical, home care and industrial
years of experience make him uniquely markets.
qualified for this position,” said Giovan- Madej joined Web Industries as Pres-
ni Spitale, Davis-Standard CEO. “His ident in March 2022 after 13 years with
industry knowledge, leadership ability, Hollingsworth & Vose (H&V), where
and success in implementing market he held the COO and CFO positions.
growth strategies will be advantageous “The focus on building and maintain-
to our organization. We are pleased ing trusted relationships has a strong
to have him on our senior leadership history and emphasis at Web Industries,”
team.” www.davis-standard.com Madej says. “I’m looking forward to us-

36 Wire & Cable Technology International/January 2023


corporate News
ucts used in 5G broadband cables cars to power transmission and the manufacturing sectors.
Newly appointed Chairman of the distribution industry. Other key drivers Douglas Hunt, Commercial Director
Board Mark Pihl says, “I’m very much for growth are increasing urbanization Metalube says, “We are market leading
looking forward to my new role and and fast infrastructural expansion. These specialists in Lubricants and greases
helping John execute on our vision for influence the demand for energy and made specifically to produce high-
the company. His successful track record electricity in the home, industrial and quality cable and wire, so this growth
across multiple industries will be invalu- in the sector has presented fantastic op-
able in moving Web Industries toward portunities for us and we are welcoming
our growth goals. As an employee- on board new customers from Mexico
owned company, John’s inspirational to Azerbaijan. Our clients know that we
leadership and proven strategic skills can provide them with superior products
were very attractive to us. We’re all very that save them time and money along
impressed with the progress our busi- with support on the ground wherever
ness teams are already making under they are, with distribution around the
his direction.” www.webindustries.com world.” www.metalube.co.uk

Metalube Sees Significant Web Industries Names Amy


for Lubricant Products Reardon Doherty VP Legal
Leading wire and cable lubricant Web Industries Inc., Marlborough,
manufacturer, Metalube, Manchester, MA, USA, a global manufacturing part-
UK, is witnessing significant demand ner in aerospace, medical, home care
that looks set to continue over the next and industrial markets, has named Amy
few years. The worldwide wire and Reardon Doherty as Vice President,
cable industry is expanding due to the Legal. Over her career, Doherty has
growth of electric infrastructure, from advised executives and business partners

individual solutions
in welding technique

January 2023/Wire & Cable Technology International 37


CORPORATE NEWS
on a wide range of legal, financial, IP general corporate law, mergers and ac- wire and cable industry. Now, through
and business issues. quisitions, and financial restructuring. cutting-edge technology, the new rod
“Amy brings a great blend of private www.webindustries.com plant will produce more copper rod
practice and in-house counsel experi- than any other SCR ® system, while
ence in corporate law to our team—par- Southwire Nears encompassing a smaller environmental
ticularly around contract manufacturing footprint. www.southwire.com
and the business-to-business arena,” Completion of Copper
says John Madej, Web Industries’ CEO. Rod Plant in Georgia Niehoff Promotes Research
“She has a long history and established As part of more than a billion-dollar
network within the business sectors we modernization commitment across on Use of Digital Twins
serve and a real talent for negotiating its footprint, Southwire reports that The Walter and Elfriede Niehoff
and structuring agreements in these is nearing the completion of its new, Foundation, named after the founder of
areas. We are very pleased that she’s state-of-the art copper rod plant in Car- Maschinenfabrik Niehoff and his wife,
joining us.” rollton, GA, USA. The new copper rod supports the research project “Use of
production facility replaces an aging, digital twins for medium-sized mechani-
40-year-old plant and will increase cal engineering companies” of the East
Southwire’s copper rod production by Bavarian Technical University of Ap-
at least 10% annually. plied Sciences (OTH) Regensburg with
“Our goal as a company is to be half a million euros. The cooperation
generationally sustainable, and the agreement was signed by Ulla Niehoff,
construction of this plant is a key mile- Chairwoman of the foundation, and
stone on that journey,” commented Rich Prof. Dr. Ralph Schneider, President
Stinson, Southwire President and Chief of the OTH Regensburg.
Executive Officer (CEO). “We are proud The research project combines basic
of our industry-leading influence, and research with applied research and is de-
this new copper rod facility will set a signed to help small and medium-sized
higher global standard for sustainability mechanical engineering companies gain
and efficiency in rod manufacturing.” a significant knowledge advantage and
Prior to joining Web Industries, In 1963, the company patented thus a market advantage by using digital
Doherty counseled the automotive, Southwire Continuous Rod (SCR ®) methods in the product development. A
manufacturing and global supply chain technology, which transformed the digital twin is, in simple terms, the vir-
businesses at Bose Corporation and
led a team of product lawyers who sup-
ported the B2B businesses. Amy also
worked at employee-owned Nypro
Inc., Clinton, MA, USA, advising the New, state-of-the art
healthcare business division as well as Southwire copper rod
Nypro’s strategic companies. plant in Carrollton,
Doherty previously spent nearly a GA, USA.
decade in private practice at the Boston
office of law firm, Goodwin Procter,
where she worked on cases involving

38 Wire & Cable Technology International/January 2023


CORPORATE NEWS
tual copy of a process or a machine and courses and supports social and cultural Tim Huskey is New
enables the simulation of operational projects at the Niehoff site in Schwa-
sequences under conditions that are bach, Germany. COO at Aurora Plastics
close to reality. In this way, production The internationally active Niehoff Aurora Plastics, Streetsboro, OH,
processes can be simplified, resources Group is a leading manufacturer of USA, is proud to announce the appoint-
can be used more sustainably, costs machinery for the wire and cable in- ment of Tim Huskey as Chief Opera-
can be reduced and the development dustry and has around 1000 employees tions Officer (COO). Huskey
of innovations can be accelerated. The worldwide. The parent company has will report directly to Dar-
resources of the foundation will be been working with the Mechanical Engi- rell Hughes, Aurora Plastics’
used to finance the post for a research neering Faculty of the OTH Regensburg Chief Executive Officer (CEO).
assistant who will, among other things, for about one and a half years and par- In this role, Huskey will run the
initiate interdisciplinary activities in the ticipates along with other well-known “operations playbook” of the company,
aforementioned research area. plant and machinery manufacturers in driving Operations Excellence across
The Walter and Elfriede Niehoff its new “digital twin working group”. the company to further enhance our
Foundation also mainly supports young www.niehoff.de value proposition to our customers and
professionals in technical and economic contribute to strategic decisions as the
company scales and prepares for future
growth. He will lead, manage, and de-
velop the Operations and Supply Chain
teams for Aurora Plastics.
Huskey joins the company from
Berry Global, Inc., a US$14 billion
plastics packaging and engineered
products leader, where he most recently
served as the Executive Vice President
of Operations. In that role, he was
responsible for 34 sites and over four
thousand employees.
“I am excited to add such a strong
talent to our leadership team, and I am
confident Tim will help further acceler-
ate our growth,” said Hughes.
Founded in 1997, Aurora Plastics is
known for providing high-quality poly-
mers, industry-leading service and cus-
tomized solutions. The company offers
Ulla Niehoff, Chairwoman of the Walter and Elfriede Niehoff Foundation, and Prof.
a broad range of products, all delivered
Dr. Ralph Schneider, President of the OTH Regensburg, sealed the cooperation
with their signatures. There were also present (in the back, from left with special attention to consistency and
to right) the foundation board members Holger Hoefer and Rainer reliability and designed to meet specific
Vockentanz as well as Prof. Dr.-Ing. Thomas Schaeffer, Matthias customer needs through a collective ex-
Schuderer (M.Sc.) and Prof. Dr.-Ing. Carsten Schulz from the change. With its Streetsboro production
OTH Regensburg. (Source: OTH Regensburg/Michael Hitzek) facility, the company has manufacturing

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January 2023/Wire & Cable Technology International 39


CORPORATE NEWS
capabilities throughout the USA, and the crosshead, applying the recommen- “Tips and Dies offices can be reached
Canada. To learn more, visit: dations provided. We will even return by calling +1 315 337 4161; Brenda
www.auroraplastics.com to your facility to train new operators, Milliman, Customer Service and
should the need arise. Technical Support, can be contacted
“Peter Scribner has been with Tips by phone at +1 315 225 1333; and you
Tips and Dies Thanks may also reach out to Peter himself at
and Dies, Inc. since 2010, and he came
Customers for a Good 2022 to us with 24 years’ experience in Wire +1 508 797 7851.”
Tips and Dies, Inc., Rome, NY, and Cable. Not only familiar with our www.tipsanddies.com
USA, reports, “As we usher in the new technology, he has an outstanding
year, Tips and Dies, Inc. would like to aptitude for, and knowledge of, a vast Andrew Reid to Regional
thank our customers for making 2022 number of industry applications and
such a fantastic year, and we look for- processes. Sales Manager at LaserLinc
ward to working with you in 2023. “However, Peter Scribner’s greatest Fairborn, OH, USA-based Laser-
“We would also like to take a mo- skill is to connect with your operators Linc, a leader in open, scalable measure-
ment to remind existing customers, and and understand how they will best ment and process control solutions that
introduce to potential customers, of our receive their training. Even your most adapt to the way you work, is pleased to
on-site technical service, which is in seasoned operators will benefit from announce the appointment of Andrew
most cases, available to you at no cost his experience. Reid as Regional Sales Manager for
to your company. “If you are an existing customer who the Northeastern USA, Quebec and the
“With the commissioning of each has not yet had Peter Scribner on-site for Canadian Maritime Provinces.
new crosshead, our Lead Field Service any such training, or even a potential Reid will be responsible for creating
Technician, Peter Scribner, is on-site to customer with an interest in learning of new business opportunities and manag-
assist with the installation and training the benefits of our on-site service and ing customer relationships in this region.
of your operators. We remain on-site technology, please contact Tips and This territory was previously managed
until your operators are confident in their Dies, Inc., and the company will arrange by Tom Shoup, LaserLinc sales partner.
ability to assemble, start-up and clean for a visit. “Andrew is a valuable addition to

HIGH-PERFORMANCE RUBBER AND


PLASTIC COMPOUND SOLUTIONS

WE PROVIDE:
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40 Wire & Cable Technology International/January 2023


corporate News
our team and will play a key role as a Marmon Industrial Energy USA; Dekoran Wire & Cable, Mt.
Regional Sales Manager,” commented Pleasant, TX, USA, and Kerite (Pump
Stuart Manser, Chief Revenue Officer & Infrastructure (IEI) Division), Seymour, CT, USA; have
(CRO) at LaserLinc. “With his manu- Rebranding is Complete all now been successfully rebranded
facturing experience and knowledge Christopher Venice, President of as Marmon Industrial Energy &
of the region, coupled with our unique Marmon IEI, reports, “From very Infrastructure (IEI).
non-contact measurement offering, early on, we knew that unifying our “This unifies all our companies in this
Andrew will reinforce our commitment facilities under one seamless umbrella sector as one fluid operation, ensuring an
to providing high-quality solutions and was the right thing to do for our group
customer-focused service. We always and our customers. We knew it would
put our customers at the heart of every- be much work integrating our sys-
thing we do.” tems, rebranding our buildings and
Reid brings in-depth knowledge literature and building a new website,
of the manufacturing industry to La- so leadership aligned and committed to
serLinc, particularly with companies this effort, setting a goal date, holding
specializing in high-specification, regular check-in meetings, and working
high-tolerance manufacturing. Prior to together interdepartmentally to ensure
joining LaserLinc, Andrew worked for timeliness.
IGUS, a German bearing company, as “Effective January 1, 2023, the In-
a Territory Sales Manager covering the dustrial business unit within Marmon
New England area where he achieved Electrical made up of RSCC Wire &
award-winning growth. Cable, LLC, East Granby, CT, USA;
For additiopnal information about Comtran Corporation, Attleboro, MA,
the products and services available from USA; Harbour Industries Canada,
LaserLinc, wisit the company’s website. Farnham, QC, Canada; Dekoran Christopher Venice - President,
www.laserlinc.com Unitherm, LLC, Cape Coral, FL, Marmon IEI.

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January 2023/Wire & Cable Technology International 41
CORPORATE NEWS

Rina Patel - VP US Operations. Dee Rossetti – Group Human Michael Trifone – VP Finance.
Resource Director.

efficient, comprehensive and seamless customer experience


from start to finish, and is now a central hub to the compa-
nies’ robust suite of superior products and services across all
markets we serve and supply with specialty cable, wire and
bundled tubing products.”
To find additional information, visit the Marmon website:
www.marmoniei.com

Peter Moran, VP Industrial Infrastructure (left) and Joseph


Iamartino, Chief Technology Officer (right).

Yannick Demers, President of Industrial Equipment & OEM So-


lutions (left) and Santosh George, VP Industrial Energy (right).

42 Wire & Cable Technology International/January 2023


SHOWCASE MATERIALS
Clad Medical Wire Gold clad nitinol. These wires have Samples and price quotations are avail-
For stents & implantable devices a smooth consistent finish and can be able upon request.
Custom manufactured clad compos- manufactured in sizes from 0.002" to Contact Anomet Products, Inc.,
ite wire that is capable of combining 0.125"OD with 2% or more cladding Shrewsbury, MA, USA, for more infor-
several properties into a single wire for thickness. mation, samples and price quotations, or
all types of medical device manufactur- The Medical Clad Wire is priced ac- visit the company’s website.
ers is now available. cording to configuration and quantity. www.anometproducts.com
Wire supplier’s Medical Clad Wire
can combine up to three materials in
order to meet specific design require-
ments, performance and cost criteria—
especially where solid wire is limited.
Combining one or more precious metals
and a core material into a single wire,
this composite wire can be formulated
to achieve various combinations of
corrosion and wear resistance, strength,
conductivity, formability, biocompat-
ibility, radiopacity and more.
Typical configurations of the com-
pany’s Medical Clad Wire for implant-
able devices include Platinum-iridium
clad tantalum, Platinum clad MP35N®,
Silver cored MP35N®, 316LVM clad
tantalum, Nitinol clad platinum and

Interlock Armouring
Stranding / Twisting
Take-up / Pay-off
Auxiliary Equipment
SIW Roll-form Stranding

Specializing in
Interlock &
SIW Roll-form
Stranding. 1-807-700-WIRE
www.kalmarkltd.com
Armour for Power Cables, Round & Flat ESP type used for Oil & Gas.

January 2023/Wire & Cable Technology International 43


What’s New @ WCISA®
News from North American Suppliers of Machinery,
Accessories and Materials for Making All Types of Wire & Cable

New WCISA® Member Company: 2023 Industry Events


LaserLinc Supported by WCISA®:
777 Zapata Dr.
Fairborn, OH 45324 USA April 22, 2023
Phone: 937-318-2440, Fax: 937-318-2445 WCMA Distinguished
Career Awards Dinner
Email: info@laserlinc.com Hartford, CT, USA
Website: www.laserlinc.com www.wcmainc.org

May 9 – 11, 2023


Interwire 2023
Atlanta, GA, USA
www.interwire23.com

LaserLinc is a leader in open, scalable measure- September 2 – 4, 2023


ment and process control solutions that adapt wire Middle East Africa
to the way you work. Our non-contact systems Cairo, Egypt
are used for in-process and off-line dimensional www.wire-mea.com
measurement across a variety of industries to
improve product quality, increase productivity, el-
evate production efficiencies and reduce material September 17 – 20, 2023
costs and scrap. 2023 IWCS
Cable & Connectivity
Industry Forum
About WCISA®, Wire and Cable Orlando, FL, USA
www.iwcs.org
Industry Suppliers Association®
WCISA is a nonprofit corporate membership as-
sociation of North American suppliers of machin- September 20 – 22, 2023
ery, materials and accessories used for making wire Southeast Asia 2023
all types of wire and cable. Members are based in Bangkok, Thailand
or have an established subsidiary in North Amer- www.wire-southeastasia.com
ica. WCISA’s mission is to promote its member's www.mdna.com
products and services by providing its members
with representation, networking/social opportuni-
ties and services at wire and cable trade events WCISA® Partners
and conferences. WCISA is active in wire and International Wire & Cable Symposium, Inc. (IWCS, Inc.)
cable trade events and conferences throughout www.iwcs.org
the world, in varying capacities including as an
The International Wire & Machinery Association (IWMA)
exhibitor, supporter, sponsor and outing organ- www.iwma.org
izer. WCISA also awards to scholarships to em-
Messe Düsseldorf North America • www.mdna.com
ployees and dependents of member companies
as well as partner associations. For details on The Wire Association International (WAI) • www.wirenet.org
WCISA member conpanies, exhibits, outings and Wire & Cable Manufacturers Alliance, Inc. (WCMA, Inc.)
scholarships, visit www.wcisaonline.org. www.wcmainc.org

44 Wire & Cable Technology International/January 2023


European Perspectives
The German Association of the Automotive Industry VDA
by: criticized the vote, saying it ignored the lack of charging infra-
Dipl.-Ing. Konrad Dengler structure in Europe. The association also said the vote was
Industrial Journalist “a decision against innovation and technology”—a reference
Finkenweg 6 to demands from the industry that synthetic fuels be exempt
D 91091 Grossenseebach from the ban, which European lawmakers rejected.
Germany Emission gases are blamed for climate change and increas-
KDengler@t-online.de ingly frequent and intense heat waves, storms and floods.
The governments of EU member states will need to give their
• Ban on New Petrol & Diesel Cars verdicts before a final agreement on the tougher car emis-
• EV Charging Network & “Havana Effect” Fears sion requirements is approved.
• Challenges for Automotive Suppliers https://www.euronews.com/next/2022/06/09/eu-parliament-
• Exemplary 4R Circular Economy in the Car Industry backs-ban-on-new-petrol-and-diesel-combustion-engine-
• Russia’s Car Sales are Growing with Chinese Help cars-from-2035
• France Plans to Speed New Nuclear Power Plants
https://www.dw.com/en/eu-reaches-deal-to-ban-new-com-
EU Plans Ban on New Petrol bustion-cars-by-2035/a-63569613
& Diesel Cars from 2035
The European Parliament (EP) voted to require automakers EU’s EV Charging Network
to reduce carbon dioxide (CO2) emissions by 100% by 2035. and “Havana Effect” Fears
The mandate would amount to a prohibition on the sale of The regulation of the European Parliament (EP) to ban new
new cars powered by gasoline or diesel in the 27 nations of combustion-engine cars from 2035 will be the first to be ap-
the European Union (EU). The ban was proposed in 2020 proved under the EU’s green plans, known as “Fit for 55”,
by the European Commission (EC), the EU’s executive which aims to cut greenhouse gas emissions by 55% this
arm, and is part of the EU’s climate change package “Fit for decade. Other policies include measures to spur renewables
55”, aiming to reduce climate-damaging emissions by 55% and energy efficiency. As the decision on the future of com-
by 2030, when compared to 1990 levels, and reach climate bustion-engine cars is expected to speed up the switch to
neutrality by 2050. full-electric vehicles, the European Automobile Manufac-

46 Wire & Cable Technology International/January 2023


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turers’ Association ACEA urges the EU to promote the de- Challenges for Automotive Suppliers
velopment of a charging infrastructure network for the electric According to the “Global Automotive Supplier Study 2022” by
vehicles (EVs) that will replace combustion engine vehicles. Roland Berger, Munich, and Lazard, New York, published in
According to the association, 6.8 million public electric charg- December 2022, automotive suppliers must continue to pre-
ing points will be needed across the EU by 2030. pare for challenging times, while the industry is under enor-
Oliver Zipse, President of the ACEA and CEO of the car mous pressure to transform. After analyzing the performance
maker, BMW, said, “We are now keen to see the framework indicators of approximately 600 suppliers, the study found
conditions which are essential to meet this target reflected that although the average profit margin in 2021 returned to
in EU policies. These include an abundance of renewable its pre-pandemic level of 5.3%—the war in the Ukraine, the
energy, a seamless private and public charging infrastructure shortage of semiconductors and rising material and energy
network, and access to raw materials.” prices brought this recovery to an abrupt halt in 2022. The
There are also critical voices suggesting that the ban decision study highlights the following key challenges ahead of the
of the EP could lead to a buildup of older emissions-spewing industry:
cars rather than new generations of potentially more efficient 1. Due to COVID-19, semi-conductor and raw-material short-
ones. As there were no plans for a driving ban on combustion ages, Ukraine war and COVID-19 relapses in China in 2022,
engines vehicle, after 2035 a “Havana effect” might happen global automotive production volumes will reach pre-crisis
when the streets become full of “vintage cars”, because new levels only in the mid-term.
cars are not available or not affordable.
2. Although the growth of the global automotive supplier mar-
Green campaigners welcomed the ban, which will see the kets has come to a halt, average supplier margins came back
EU become the largest economy to phase out sales of pol- to 2019 levels in 2021. However, margin pressure from cost
luting vehicles. Cars and vans are responsible for 16% of inflation is expected to further increase.
all greenhouse gas emissions in Europe, the environmental
3. Profits are allocated across the supplier landscape very
lobby group Transport & Environment (T&E) group said.
selectively. While most traditional automotive suppliers have
https://europe.autonews.com/environmentemissions/eu- difficulties, many electronics, software and aftermarket play-
reaches-deal-ban-new-combustion-engine-cars-2035 ers are realizing above average margins.
https://www.acea.auto/message-dg/the-eu-needs-a-holistic- 4. Overall, uncertainty about the development in the near- to
policy-approach-to-zero-emission-mobility/ mid-term future has never been as high as today—From a glob-
https://www.autolinknews.com/en/news/acea-entro-il- al recession or a collapsing of chip supplies with further volume
2030-necessari-68-milioni-di-punti-di-ricarica-pubblici-tutta-lue-1/ declines to a steady volume recovery everything is possible.

Continued...
January 2023/Wire & Cable Technology International 47
European Perspectives...Continued
5. On the back of substantially rising interest rates, financing strategy: reman (remanufacture), repair, reuse and recycle:
will become much more challenging for automotive suppliers. 1. Reman—Used, worn or defective parts are thoroughly
6. The crises in 2020-2022 have pushed general automotive dismantled, cleaned and remanufactured to OEM specifica-
trends into the background. Nevertheless, digitalization, au- tions. Nearly 12,000 parts covering 40 product lines including
tomated driving, powertrain electrification or a changing E/E electric vehicle batteries are available.
architecture are the top challenges for automotive suppliers 2. Repair—Worn parts are repaired and reinstalled into cus-
in the mid-term. tomers’ vehicles. In 21 locations around the world, e-repair
7. Price inflation, volatile production volumes and unevenly centers work on electric vehicle batteries.
distributed profit levels indicate that general market dynamics 3. Reuse—About 4.5 million multi-brand parts in inventory,
needs to change. While OEMs are increasingly willing to share still in good condition, are recovered from end-of-life vehicles
profits, suppliers are expected to provide greater transparency. and sold in 155 countries through the B-Parts e-commerce
8. Global pandemics and geopolitical conflicts drive the neces- platform.
sity to de-globalize supplier footprints and the interconnected 4. Recycle—Production scraps and end-of-life vehicles are
supply chains to increase crisis resilience in the future. fed back into the manufacturing process. In just six months,
https://www.lazard.com/media/452320/global-automotive- the business unit has collected 1 million recycled parts.
supplier-study-2022_vfinal_s.pdf
JULY MONTH
Stellantis announced that its leading Circular Economy Hub
will launch in 2023 at its Mirafiori Complex in Italy. The Hub
Exemplary 4R Circular Economy in the Car Industry will host vehicle reconditioning, vehicle dismantling and parts
The Euro-American car manufacturer, Stellantis N.V., head- remanufacturing activities, with the scope set to expand fur-

• INITIAL PUBLICATIONS - USA


quartered near Amsterdam, the Netherlands, aims to reach
net-zero carbon emissions by 2038. Its new “Circular Econo-
ther globally. The business unit’s ambition is also complemen-
tary to the 2016 acquisition of the Aramis Group, a leader in
the online multi-brand purchase and sale of used cars with

• WIRE AND CABLE TECHNOLOGY


my Business Unit” should help reach that goal while generat-
ing more than 2 billion euros per year in revenues by 2030. in-house refurbishing centers in western and central Europe.
The main goals are extending the life of vehicles and parts, https://www.stellantis.com/en/news/press-releases/2022/

HALF PAGE : 7 X 5 INCH


ensuring that they last for as long as possible and returning october/stellantis-fosters-circular-economy-ambitions-with-
material and end-of-life vehicles to the manufacturing loop for dedicated-business-unit-to-power-new-era-of-sustainable-
new vehicles and products. The business is based on the 4R manufacturing-and-consumption

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48 Wire & Cable Technology International/January 2023


Russia’s Car Sales are Growing with Chinese Help France Plans to Speed New Nuclear Power Plants
The Russian automotive industry suffered a big fallout from The French Council of Ministers has approved draft legisla-
Russia’s invasion of neighboring Ukraine in February 2022. tion intended to streamline the administrative and bureau-
The output of light vehicles collapsed by nearly 97% three cratic processes needed to build new nuclear power plants
months later and car sales were down more than 80% when near or within existing sites, reports the web portal, wnn
the crisis peaked in May and June. world nuclear news. The aim of the bill is to respond to the
But the history did not end with the exodus of dozens of for- “urgency of a climate crisis which threatens our ecosystems,
eign companies and a slump in demand after many interna- our societies, the future of the young generations and, on the
tional sanctions on Russia. Thanks to government spending other hand, of a crisis of sovereignty and security of energy
and monetary stimulus, aided by a surge in imports of vehicles supply in 2022 following the Ukrainian conflict.”
from China, a fragile turnaround has taken hold. Chinese ve- Already in February 2022, French President Emmanuel Ma-
hicles now make up over 30% of market sales, more than triple cron announced that the time was right for a nuclear renais-
their share at the start of 2022, with the Russian Auto Dealers sance in France, saying the operation of all existing reactors
Association expecting it to reach about 40% in 2023. Should should be extended without compromising safety and unveil-
domestic production stagnate, sales by Chinese automakers ing a proposed program for six new EPR2 reactors, with an
could eventually account for 70% of the total, according to the option for a further eight EPR2 reactors to follow. Nuclear
association. accounts for almost 75% of France's power production.
A factory located in the Russian exclave of Kaliningrad that https://www.world-nuclear-news.org/Articles/France-out-
BMW operated with local partner, Avtotor, for more than 20 lines-plans-to-speed-new-nuclear WCTI
years has already started test production of Chinese brands
and Nissan’s former plant in St. Petersburg may soon follow.
AvtoVaz, the maker of Lada vehicles that date back to the Dipl.-Ing. Konrad Dengler is an industrial journalist and
Soviet era, is also pouncing on the opportunity to increase specialized translator serving the wire and cable technology,
market share. Following its split with Renault in May 2022, tube technology, materials and production technology and
AvtoVAZ initially had to produce cars without basic safety quality testing industries.
features like anti-lock braking systems because of a dearth
of parts. He can be reached by phone at +49 9135 6982 or by email
https://europe.autonews.com/automakers/russias-car-mar- at KDengler@t-online.de.
ket-turns-china-revival

January 2023/Wire & Cable Technology International 49


It’s Not Funny!!!!

About the Cooking


by:
Dr. Roger N. Wright
Roger N. Wright, LLC
600 State Street
Lawrenceville, IL 62439 USA
E-mail: wrightinc@earthlink.net
The incidents and technical situations in www.rnwinc.com
these columns were, in fact, encountered
in the author’s professional practice.
Names and places have been changed
in some cases to protect the guilty.

I remember a golf outing on Nantucket Island,


where I had been paired with a retired attorney.
We chatted a bit and he related that he was an
adjunct professor at a junior college in Florida.
He was teaching something like Economics 101.
He enjoyed the lecturing, but was concerned that
he wasn’t getting across to all of the students.
He was particularly annoyed when a young lady
came up to him after a class, and then said, “but
professor, when do we get to the part about the complex slide formats, with as much information
cooking?” as will fit on the screen.
Now, chauvinistic observers may take the de- A heterogenous class makeup presents a par-
meaning attitude that the young lady was so ticular challenge. A mixture of sales vice-pres-
ill-informed about the curriculum, that she had idents, machine operators and research staff
naively confused “Economics 101” with “Home may engage in some interesting dialogue, but
Economics”, a largely vocational offering widely they may not all be speaking the same language.
available in American high schools. We had a I am reminded of a situation described by a major
good laugh. authority on wire drawing, who had been invited
But, before we exercise our superiority com- to make a tutorial presentation in Mexico. The
plexes, let me offer the observation that many speaker was not only an expert on wire technol-
educational offerings never get to “the part about ogy, but he was highly fluent in both English and
the cooking”, whatever the overall educational Spanish. The host announced that the presenta-
objective. tions would be in Spanish. The speaker would be
Sometimes this is because the scope of the sub- asked to present in English, so that the message
ject matter is too wide to allow assimilation of could be simultaneously translated into Spanish
the practical “nitty gritty”. A manager I dealt with by a linguist who was not particularly expert on
in the steel industry stopped into my office and the subject of wire. Everyone was satisfied, but
lamented that he overheard his daughter ask some nuances were lost in translation. Got it?
his wife how a thermometer worked. His wife re- I have had to negotiate some particularly chal-
sponded with, “why don’t you ask your father?” lenging interfaces when teaching die and pass
His daughter countered, ”Oh, I don’t want to schedule optimization for various wire drawing
know that much about it.” string-ups. To facilitate drawing line design, it is
Good teaching in an industrial context requires useful to use the drawing die parameter, delta,
that the “student” understand, in real time,what which is a function of the die semi-angle and the
is being presented. A few notes and scribbles decimal reduction in the pass. Delta-based die
may not be adequate. The mind and memory are and pass schedule design are powerful tools to
the best note takers. This principle is especially monitor and optimize a drawing line, and this
important if the teacher avails him or herself of approach is widely used on both ferrous and

50 Wire & Cable Technology International/January 2023


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It’s Not Funny!!!! ...continued

nonferrous drawing systems. However, it can agement being sceptical about the audience’s
be confusing to wire drawers that simply look at comprehension of the die design parameters.
information stamped on the die. Eliminating this Putting the best face on the situation, I said to
potential confusion can be a challenge to semi- a manager that I thought the discussion would
nar speakers and die vendors, as well. do everyone some good. The manager looked at
In this context, I was presenting drawing princi- me sceptically and said, “Yes, but some of them
ples to a large, mixed audience, with some man- think delta is an airline.” Good luck!!!! WCTI

After 15 years of authoring Tips From WireDrawing 101 columns covering “hard core” engineering issues relevant to
the production and processing of wires and wire products, Wire & Cable Technology Intrernational (WCTI) columnist &
metallurgy expert Dr. Roger N. Wright shares lighter and practical anecdotes in It’s Not Funny!!!!
For more than forty years, Dr. Wright (MIT '65 & '69) has provided consulting and technical services in metallurgy
and metals processing. Clients have included many of the world’s
leading corporations, as well as major technical operations of the
US government. Moreover, Dr. Wright has had extensive experience
in litigation support, working with both defendants and plaintiffs. He
is highly active in industrial education, and he created the popular
WireDrawing 101® short course. His book, Wire Technology – Pro-
cess Engineering and Metallurgy, Butterworth-Heinemann (Elsevier),
Oxford, 2011 (ISBN 978-0-12-382092-1), is readily available from the
publisher, as well as from major on-line sources. www.rnwinc.com
If you are looking for practical, clearly-stated information and analysis, based on the most rigorous engineering and
scientific principles, visit www.rnwinc.com. Contact Dr. Wright at (618) 943-1029 or wrightinc@earthlink.net.

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52 Wire & Cable Technology International/January 2023


www.maillefer.net
USPTO Wire & Cable Industry Patents
United States Patent and Trademark Office (USPTO)
www.uspto.gov

Metal-Clad Multi-Circuit
Electrical Cable Assembly
US Patent 11538606 B1
Issued December 27, 2022 Multi-Strand Cable with Two Layers
Inventors: William T. Bigbee, Jr., Melissa, TX, USA; Micah W. Having Improved Penetrability
Latimer, Leonard, TX, USA; John L. Rhoads, Lewisville, TX,
USA; Andrew P. Hull, McKinney, TX, USA; Troy D. Skidmore,
US Patent 11535982 B2
McKinney, TX, USA; Paul Abernathy, McKinney, TX, USA; Issued December 27, 2023
and David W. Maxey, Gunter, TX, USA Inventors: Emmanuel Clement, Clermont-Ferrand, France;
Assignee: Encore Wire Corporation, McKinney, TX, USA Marianna Chevalley, Clermont-Ferrand, France;
Alexandre Gianetti, Clermont-Ferrand, France;
An electrical cable assembly comprising a first electrical
Stéphane Laurent, Clermont-Ferrand, France;
circuit comprising at least two insulated conductors, a second
and Rémi Pinaut, Clermont-Ferrand, France
electrical circuit, and a conductive metallic armor encasing
the first and second electrical circuits, wherein the conductive Assignee: Michelin, Clermont-Ferrand, France
metallic armor provides a return ground path. The second A cord (50) comprises: an
electrical circuit comprising at least two control insulated internal strand (TI) compris-
conductors, a jacket surrounding the control insulated conduc- ing an internal layer (C1),
tors and a wrap surrounding the jacket which is surrounding and an external layer (C3);
the control insulated conductors. and L>1 external strands
(TE) comprising an internal
layer (C1′) of Q′=1 internal
wire (F1′), an intermediate
layer (C2′) of M′ intermedi-
ate wires (F2′) wound around
the internal layer (C1′) with
a pitch p2′ and an external layer (C3′) of N′ external wires
(F3′) wound around the intermediate layer (C2′) with a pitch
p3′. The external layer (CE) of the cord is wound around the
Power Cable Jacket Removal Device and internal layer (CI) of the cord in a direction of winding of
Methods Of Removing a Jacket From a Cable the cord (50). Each external layer (C3, C3′) of each internal
and external strand (TI, TE) is wound in the same direction
US Patent 11539193 B2
of winding that is the opposite to the direction of winding
Issued December 27, 2022 of the cord (50). The external layer (CE) of the cord (50) is
Inventor: Adam Vernon Smith, Ponder, TX, USA desaturated and 0.36≤(p3′−p2′)/p3′≤0.57.
Assignee: Milwaukee Electric Tool Corporation,
Brookfield, WI, USA Downhole Cables Having Extruded
A cable jacket removal de- Aluminum Encapsulation Layers
vice is used to selectively re- US Patent 11536096 B2
move a sheath from a length
Issued December 27, 2022
of a sheathed cable. The
cable jacket removal device Inventors: Brett Villiger, Simpsonville, SC, USA;
includes a support frame, a and Jospeh Cignarale, Greer, SC, USA
drive shaft and a motor. The Assignee: AFL Telecommunications LLC, Duncan, SC, USA
support frame removably A downhole cable includes
couples the removal device a central core. The central
to the cable to be stripped. core includes a metal tube
The drive shaft is coupled to having a plurality of optical
the support frame. The motor fibers therein or a copper
is coupled to the drive shaft to selectively rotate the drive wire. The downhole cable
shaft to cause the removal device to travel along the cable further includes an ex-
to automatically remove a cable jacket from a predefined truded aluminum tube sur-
distance of the cable. rounding the central core.

54 Wire & Cable Technology International/January 2023


Wire Harness Flame
Retardants
US Patent 11538608 B2
Issued December 27, 2022
Inventors: Eiichi Tohyama, Makinohara, Japan;
Takashi Tsukuda, Makinohara, Japan;
and Kei Shinohara, Makinohara, Japan
Zinc Borate - Small particle
Assignee: Yazaki Corporation, Tokyo, Japan
A wire harness includes an electric wire, a braided conduc- size specific for Wire and
tor covering the electric
wire, a grommet hav- Cable
ing a tubular insertion
portion through which
the electric wire and
Flame Check - Non Halogen
the braided conductor specialty flame retardants
are inserted, a water
stop sheet sandwiched and packages
between an inner pe-
ripheral surface of the
insertion portion and the
Antimony Oxide
braided conductor, and a fixture attached to the insertion por-
tion so as to reduce a diameter of the insertion portion. The ATH
water stop sheet includes a base material layer having a plu-
rality of pores communicating with each other in a thickness
direction of the water stop sheet and a sealing compound layer Magnesium Hydroxide
laminated on the base material layer. The sealing compound
layer is deformed so as to enter gaps between thin conductor Phosphate Esters
wires constituting the braided conductor and the pores of the
base material layer.
Chlorinated Paraffin
Abrasion Protected Deepwater Cable
US Patent 11531175 B2
Issued December 20, 2022
Inventors: Jeremiah A. Mendez, Bayville, NJ, USA; Marsha Give us a call and let us help solve
Spalding, Eatontown, NJ, USA; Ralph Rue, Eatontown, NJ, your biggest challenges.
USA; Geraldine Paraiso, Eatontown, NJ, USA; Georg Hein-
rich Mohs, East Brunswick, NJ, USA; and Seymour Shapiro,
Long Beach, NJ. USA
Assignee: Subcom, LLC, Eatontown, NJ, USA
An improved deepwater opti- Service you expect.
cal fiber cable with abrasion
protection and techniques for

HB
manufacturing the same are
provided. For example, the
abrasion protected deepwater
cable may be a modification
or enhancement of an existing
special application (SPA) opti-
cal fiber cable. One or more
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January 2023/Wire & Cable Technology International 55


USPTO Wire & Cable Industry Patents...Continued
objects or otherwise naturally occurring materials in deep that the conductor remains slack; d. forming a flow shield
water environments such as fish aggregation devices (FADs). around the layer of polymeric material, thus forming an elon-
gatable internally located conductive structure; and e. braiding
a strength-member jacket layer (52) of polymeric material
Wire Harness around the elongatable internally located conductive structure
US Patent 11529912 B2 while ensuring that the conductor is slack when surrounded
Issued December 20, 2022 by the jacket layer (52). For another embodiment, an optical
Inventors: Yuji Nishi, Yokkaichi, Japan; fibre is wrapped around the exterior of the layer of polymeric
and Yuki Morimoto, Yokkaichi, Japan material within which is enclosed a braided conductor formed
Assignee: Sumitomo Wiring Systems, Ltd., Mie, Japan about the first strength member (14). Other embodiments
employ further thermo-plastic layers and further sheaths and
A wire harness including: a
further conductors.
wire; a cover that covers the
wire; and a cushion provided
between the wire and the
cover, wherein: the cover
is provided with a hole in
an intermediate portion of
the cover in an extension
direction of the wire, and the
cushion is provided between the hole and the wire in a first
direction intersecting the extension direction. Cored Wire with Particulate Material
US Patent 11525168 B2
Wire Tool for Stripping And Terminating Issued December 13, 2022
Electrical Wires And Methods of Using Inventor: David L. Campana, Sr., Lorain, OH, USA
US Patent 11527874 B1 Assignee P.C. Campana, Inc., Lorain, OH, USA
Issued December 13, 2022 A cored wire for refining molten metal includes a reactive core
Inventors: Thomas J. Valenti, North Kingstown, RI, USA; material that is in the form
Leo F. Valenti, East Greenwich, RI, USA; of a solid rod. A nonreactive
and Gregory J. Phipps, North Kingstown, RI particulate material radially
Assignee: Araspeed Tool Company LLC, surrounds the solid core ma-
North Kingstown, RI, USA terial, and an exterior metal
jacket radially surrounds the
A multi-purpose wire tool
particulate material. The par-
which is capable of slitting
ticulate material may include
and cutting the outer insula-
wood or other material that
tion sheath of commonly
when introduced into the molten metal, undergoes thermal
used 12/2 and 14/2 gauge
decomposition to release carbon dioxide, hydrocarbons or
multi-conductor insulated
combinations thereof as a shroud around the core material.
electrical cabling (Romex-
style cable) as well as strip-
ping, twisting, capping and Method of Manufacturing Electrical Cable,
hooking the individual insulated wires for both rough-in and and Resulting Product, with Reduced
finish electrical trim work.
Required Installation Pulling Force
US Patent 11527339 B2
High Resolution Headline Sonar Cable
Issued December 13, 2022
US Patent 11525212 B2 Inventors: Philip Sasse, Douglasville, GA, USA; Terry Cham-
Issued December 13, 2022 bers, Ranburne, AL, USA; Randy D. Kummer, Villa Rica, GA,
Inventor: Hjortur Erlendsson, Kopavogur, Iceland USA; John Armstrong, Villa Rica, GA, USA; David Reece,
Assignee: Hampidjan hf, Reykjavik, Iceland Calhoun, GA, USA; and Hai Lam, Douglasville, GA, USA
A production method for a headline sonar cable character- Assignee: Southwire Company, LLC, Carrollton, GA, USA
ized by steps of: a. providing a first strength member (14); Disclosed are cable types, including a type THHN cable, the
b. coupling to strength member (14) a conductor (122); c. cable types having a reduced surface coefficient of friction,
forming a layer of polymeric material about the combination and the method of manufacture thereof, in which the central
of strength member (14) and conductor (122) while ensuring conductor core and insulating layer are surrounded by a mate-

56 Wire & Cable Technology International/January 2023


PRODUCTS YOU NEED.
rial containing nylon or thermosetting resin. A silicone based
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HB Chemical was founded in 1985 and has grown
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Structural Cable Having an Inner Housing
Canada and several locations in Mexico.
US Patent 11525225 B2
Issued December 13, 2022 HB Chemical is certified to ISO 9001 standards and
Inventors: Nicolas Fabry, Antony, France; Matthieu Gues- is recognized as one of the top 30 US Chemical
don, Puteaux, France; Ronan Solet, Cesson Sevigne, France; Distributors and among the top 80 in the world by
Ihsan Aydin Alpman, Istanbul, Turkey; and Müslüm Güzel, ICIS Magazine.
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Assignee: Solrtanche Freyssinet, Rueil Malmaison, France
The structural cable of a construction work comprises a bundle • Accelerators • Magnesium Oxide
of load-bearing tendons, a sheath within which the bundle of
• Antioxidants & • Nitrile, SBR, Natural
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• Dispersions • Stearates
• Fatty Acids • Sulfur
• Flame Retardants • TiO2
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Cable, Cable Shape Sensing System, Sensing Service you expect.


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US Patent 11519759 B2

HB
Issued December 6, 2022
Inventors: Masateru Tadakuma, Tokyo, Japan; Shigehiro
Takasaka, Tokyo, Japan; and Ryuichi Sugizaki, Tokyo, Japan
Assignee: Furukawa Electric Co., Ltd. Tokyo, Japan
A cable comprising: a plurality of optical fiber cores; and
one or more optical fiber core wires including one or more
of the optical fiber cores. Further, at least one of the optical
fiber core wire is fixed at a plurality of positions in a longitu- CHEMICAL
dinal direction of the cable so as to achieve substantially no
displacement in a cable radial direction, at least a pair of the 1665 Enterprise Pkwy, Twinsburg, OH 44087
optical fiber core wires are fixed in a plane perpendicular to Ph: (800) 991-2436 F: (330) 920-0971
the longitudinal direction of the cable so as to achieve sub- www.hbchemical.com
stantially no displacement relative to each other, and sensing

January 2023/Wire & Cable Technology International 57


USPTO Wire & Cable Industry Patents...Continued
of a strain profile in the longitudinal direction of at least the sile reinforcement member. The optical fiber cable does not
pair of the optical fiber core wires leads to achievement of include any buffer tubes but may include a cushioning layer
sensing of a shape of the cable in the longitudinal direction. adjacent the ribbons.

Method For Manufacturing Far Infrared


Heating Wire and Far Infrared Heating
Wire Manufactured Thereby
US Patent 11516888 B2
Issued November 29, 202
Inventors: Se Yeong Kim, Seoul, South Korea;
and Dong Woo Kim, Seoul, South Korea
The present invention relates
generally to a method of
System, Method and Apparatus for Spray-On manufacturing far-infrared
Application of a Wire Pulling Lubricant radiation thermal wire and
US Patent 11522348 B1 far-infrared radiation thermal
Issued December 6, 2022 wire thereby, more particu-
larly, a method of manufac-
Inventors: Mark D. Bennett, Dodd City, TX, USA;
turing far-infrared radiation
William T. Bigbee, Jr., Melissa, TX, USA;
thermal wire and far-infrared radiation thermal wire manufac-
and Ramon V. Hernandez, Howe, TX, USA
tured thereby, in which electric power is supplied with a pre-
Assignee: Encore Wire Corporation, McKinney, TX, USA determined resistance value. According to an embodiment of
A system, method, and apparatus lubricating a wire or cable the present invention, a method of manufacturing far-infrared
during manufacturing, wherein the wire is aligned with an radiation thermal wire comprise steps of: making microfine
entry to a spraying enclosure and passes through a first seal wire that emits far-infrared radiation as it generates heat ac-
of the spraying enclosure. Lubricant is sprayed onto the wire cording to the resistance value when electricity is flowed in;
inside of the spraying enclosure while the unapplied, but making one strand of thermal wire by bundling many strands
sprayed, lubricant is collected at the bottom of the spraying en- of the microfine wire that are in contact of each other; and
closure. The wire passes through a second seal of the spraying making two or more groups each of the groups having differ-
enclosure, is aligned, and exits from the spraying enclosure. ent resistance value and comprising one or more microfine
wires that have identical resistance value in order to make the
bundle into an effective geometric structure that well radiates
electric dipole radiation while emitting far-infrared radiation.

Wire Stripping Assembly


US Patent 11515692 B2
Optical Fiber Cable Having Rollable Ribbons Issued November 29, 2022
and Central Strength Member Inventor: Steve Revak, Easton, PA, USA
A wire stripping assembly includes a pair of pliers includ-
US Patent 11520114 B2
ing a pair of handles and a pair of jaws. Each of the jaws
Issued December 6, 2022 has a plurality of cutting slots
Inventors: Mark A. Boxer, Pinetown, NC, USA; integrated therein. The cutting
Jeffrey J. Bush, Duluth, GA, USA; John E. George, slots in each of the jaws forms
Cumming, GA, USA; Howard M. Kemp, Brandon, FL; a hole when the jaws are closed
and Peter A. Weimann, Atlanta, GA, USA for having a wire positioned
Assignee: OFS Fitel, LLC, therein. The hole formed by
Norcross, GA, USA each of the cutting slots has a
An optical fiber cable may unique diameter with respect to
include a cable jacket, a rigid each other. In this way the hole
tensile reinforcement member formed by each of the pairs of cutting slots can accommodate
centered within the cable a unique gauge of wire with respect to each other. The cutting
jacket, and a plurality of slots in each of the jaws is positioned on a leading edge of the
partially bonded optical fiber jaws thereby facilitating the pair of pliers to be pulled toward
ribbons around the rigid ten- a user when the user is stripping the insulation from the wire.

58 Wire & Cable Technology International/January 2023


Wire Rod with Excellent Strength and
Ductility And Manufacturing Method Therefor
US Patent 11512365 B2
Issued November 29, 2022
Inventors: Hyong-Jik Lee, Pohang-si, South Korea;
and Yum-Ho Choi, Pohang-si, South Korea
Assignee: POSCO, Pohang-si, South Korea
Disclosed are a wire rod and a manufacturing method therefor,
MACHINERY FOR THE
the wire rod comprising, by weight %: 0.05-0.20% of C, 0.2% WIRE & CABLE INDUSTRY
or less of Si, 5.0-6.0% of Mn, 0.020% or less of P, 0.020%
or less of S, 0.010-0.050% of Al, 0.010-0.020% of N, and a
balance of Fe and inevitable impurities and having a micro-
crystalline structure composed of two phases of austenite and
ferrite, wherein the austenite has an area fraction of 15-25%.

Fluoropolymer Insulated
Communications Cable
US Patent 11515060 B2
Issued November 29, 2022
Inventor: Daniel J. Kennefick, Newark, DE, USA
Assignee: Daikin America, Inc., Orangeburg, NY, USA;
and Daikin Industries, Ltd., Osaka, Japan
A communications cable is provided that includes a pair
of twisted pair of wires, each coated with a fluoropolymer
insulator. The twisted pair of wires is configured to carry a
differential signal such as a differential data signal and/or
a differential power signal. The fluoropolymers are highly
effective insulators and significantly reduce both the effects
of internal and external electromagnetic interference while
maintaining low cable attenuation, even when operating
within a temperature range of −40°C to 150°C. Pay-offs & Take-ups
Accumulators & Dancers
Taping & Binding Heads
Cablers – Single Twist, Double Twist,
Planetary and Rigid
Capstans – Wheels,
Belt Wrap and Catapuller
Rewind Lines
Extruders
Striping & Marking
Electrical Panels
Compressed Stranded Conductor,
Braiders
Insulated Electric Wire and Wire Harness
US Patent 11515062 B2
Issued November 29, 2022
Inventor: Tomomi Hirota, Susono, Japan New - Rebuilt - Custom
Assignee: Yazaki Corporation, Tokyo, Japan
A compressed stranded conductor includes an inner layer
strand having conductive wires which are twisted together, www.lloydbouvier.com
and an outer layer strand having conductive wires which are
arranged around an outer periphery of the inner layer strand
978-365-5700
January 2023/Wire & Cable Technology International 59
Wire & Cable Industry Patents...Continued
and are twisted together. The inner layer strand and the outer of two-dimensional particles, and an amphiphilic compatabi-
layer strand are compressed. An inner layer area reduction lizer. A jacket may be formed around the at least one optical
rate of one conductive wire of the inner layer strand is 29% fiber and the buffer element.
or more and 32% or less. An outer layer area reduction rate of
one conductive wire of the outer layer strand is 6% or more
and 11% or less. A difference between the inner layer area
Aluminum Alloy for Cable Conductor
reduction rate and the outer layer area reduction rate is 19% US Patent 11508493 B2
or more and 25% or less. Issued November 22, 2022
Inventors: Ji Young Kim, Seoul, South Korea;
Sangyum Kim, Anyang-si, South Korea;
and Jee Yong Park, Seongnam-si, South Korea
Assignee: LS Cable & System Ltd., Anyang-si, South Korea
Provided is an aluminum
alloy for a cable conductor.
Specifically, the present
invention relates to an alu-
minum alloy for a cable con-
Wire for Electric Discharge Machining ductor, which is excellent in
both mechanical properties,
US Patent 11511362 B2 such as tensile strength, at
Issued November 29, 2022 room temperature and high
Inventors: Edward O. Daigle, Covington, LA, USA; temperatures and elongation,
and Pratheesh George, Baton Rouge, LA, USA and electrical conductivity,
Assignee: CAP Technologies, LLC, Denham Springs, LA, USA is simple to manufacture at low costs, and is eco-friendly.
A conductive electrode wire
for use in an electric dis- Copper-Coated Steel Wire and Stranded Wire
charge machine (EDM) is US Patent 11505856 B2
provided, comprising a core
Issued November 22, 2022
wire comprised of one single
metal or an alloy of multiple Inventors: Takumi Akada, Osaka, Japan;
metals with a coating depos- Shinei Takamura, Osaka, Japan; Daigo Sato, Osaka, Japan;
ited by the electro-plasma and Takaaki Enomoto, Osaka, Japan
process, wherein such coatings are alloys of zinc and nickel. Assignee: Sumitomo Electric Industries, Ltd., Osaka, Japan
A process for treating a surface of an electrically conductive A copper-coated steel wire
workpiece, such as a core wire, is also provided. includes a core wire made
of a steel and a coating layer
Cables Having Buffer Elements Formed made of copper or a copper
alloy which covers an outer
with Two-Dimensional Fillers peripheral surface of the core
US Patent 11506851 B1 wire. The coating layer in-
Issued November 22, 2022 cludes an intermediate layer
Inventors: Bo Xu, Alpharetta, GA, USA; which is disposed in a region
and Christopher W. McNutt, Woodstock, GA, USA including the interface with the core wire and has a higher zinc
concentration than a remaining region of the coating layer.
Assignee: Superior Essex International Inc., Atlanta, GA, USA
Cables having buffer elements formed with two-dimensional
fillers are described. A cable may include at least one optical Aperiodically Overlapping
fiber, and a buffer element Spiral-Wrapped Cable Shield System
may be formed around the US Patent 11501896 B2
at least one optical fiber.
Issued November 15, 2022
The buffer element may be
formed from a material that Inventors: Sandor Farkas, Round Rock, TX, USA;
includes a polypropylene- Ching-Huei Chen, Taoyuan, Taiwan;
containing polymeric resin, a and Bhyrav Mutnury, Round Rock, TX, USA
filler added to the polymeric Assignee: Dell Products LP, Round Rock, TX, USA
resin that includes a plurality An aperiodically overlapping spiral-wrapped cable shield

60 Wire & Cable Technology International/January 2023


BEYOND TH
In this section, advertisers were given the oppor

system includes a cable having cable components such as


a pair of conductors, at least one insulator surrounding the
pair of conductors, and at least one drain wire. The cable also
includes a cable shield that is spirally wrapped around the
cable components with a varying wrap pitch that provides a
plurality of overlapping cable shield portions with varying
overlap areas. When signals are transmitted using the cable
components in the cable, the varying overlap areas of the
plurality of overlapping cable shield portions create a plural-
ity of varying LC circuits that are configured to generate a
resonance that does not exceed a signal integrity resonance
threshold for a signals.

Abrasion Resistant and Flexible


Cable Jacket Systems
US Patent 11501893 B2
Issued November 15, 2022
With over 20 years experience
Inventors: James Carothers, Newark, DE, USA; Kim Ritchie, manufacturing high quality steel and
Newark, DE, USA; and John Dolan, Newark, DE, USA plastic reels to the wire and cable
Assignee: W. L. Gore & Associates, inc., Newark, DE, USA industries world wide, Inosym has
A jacket for an elongated assembly is disclosed. The jacket, become a trusted partner for new
which may be a tubular shape or sheet, comprises a film layer
to surround a core member of the elongated assembly, wherein process developments and expansions.
the film layer has a first surface to be arranged abutting the
core member in a nonbonded relationship; a braided, woven, The Inosym team of engineers
or warp-knit layer comprising high-melt filament having a
titer from 30 to 800 denier; and a bonding region between design reels that meet the strict and
the braided, woven, or warp-knit layer and a second surface demanding performance requirements
of the film layer, opposing to the first surface, to adhere at of modern cable plants to ensure
least a portion of the high-melt fibers. The jacket may further
comprise an inner film layer in a nonbonded relationship with machine performance is not restricted
the film layer. when paying off or taking up cable or
wire.

Should you have expansions or


process developments planned for
2023 please get in touch with your
2021
local representative or contact Inosym
at Inosym@inosym.com.

WCTI

January 2023/Wire & Cable Technology International 61


Sustainability in the Supply of
the Nonferrous Wire Industry
Dipl.-Ing. Konrad Dengler, Industrial Journalist
& WCTI European Correspondent
Finkenweg 6, D 91091 Grossenseebach
Report on the NE Drahtforum /
Germany NF Wire Forum, staged in 2022.
KDengler@t-online.de

In September 2022, the NE Drahtforum conference took categories—economically efficient, ecologically viable and
place for the second time as an attendance event. It was organ- socially fair. Criteria are described in standards such as those
ized by the consortium NE Drahtforum / NF Wire Forum of the ISO 14040 ff series and the “Act on Corporate Due
and had the main topic, “Sustainability in the supply chain of Diligence Obligations in Supply Chains”.
the NF (nonferrous) wire industry”. The two-day event was Bernd Moßhammer, Sustainability Manager and respon-
held at the Seminaris Hotel in Nuremberg, southern Germany, sible for procurement at the commercial vehicle manufac-
and fully booked with around 150 participants. It began with a turer, MAN Truck & Bus SE, explained what responsible
plant tour at the headquarters of Maschinenfabrik NIEHOFF raw material procurement looks like in the VW Group with
GmbH & Co. KG, an internationally leading manufacturer of particular focus on copper. It is becoming more and more
machinery for the wire and cable industry, in the neighboring important to involve suppliers in production processes and
town of Schwabach, Germany. to make supply chains transparent. Details are described in
the VW Group’s “Responsible Raw Materials Report 2021”,
which was published in May 2022.

Sustainability Activities
of the Consortium Partners
The speakers from the consortium partners explained what
their companies have already achieved in the field of sustain-
ability, current projects and the customer benefits that result
in each case. The following information was gathered from
the presentations.
The copper wire rod manufacturer, Aurubis AG, sum-
marizes its measures in the “Tomorrow Metals by Aurubis”
concept. For example, at its Hamburg site, the company has
At dinner in the conference hotel, the conference participants
had the first opportunity to exchange ideas. invested in an additional hall fine dust filtering system which
intelligently filters even the smallest particles from the hall air
according to their point of origin. The production processes at
What is Sustainability? three sites have already been certified according to the require-
There are different definitions of what sustainability means. ments of the “Copper Mark”, the quality seal for sustainability
For an industrial company, the sparing and quantifiable in the copper industry introduced in March 2020.
use of energy as well as raw and operating materials are of The drawing die manufacturer, Balloffet GmbH, empha-
fundamental importance. Materials cycles should be closed sizes that diamond drawing dies can be used in a resource-
as far as possible. Possible measures can be assigned to the saving manner and for a long time if they are used correctly
and refurbishing is carried out in good time. The speaker
showed how the wire drawing process affects the interior
of a drawing die and how to recognize when it should be
refurbished. Microscopically obtained images of the interior
of a drawing die also allow conclusions on possible defects
in the drawing process.
For the lubricant manufacturer, Carl Bechem GmbH,
sustainability aspects are the use of renewable raw materi-
als and in the industrial use of the lubricants a long service
life and the capability to increase tool life and to reduce the
energy required during use. The company has established a
three-pillar model, is optimizing internal energy consumption
and preparing to achieve the Silver status of the ecological
The hotel bar was an ideal place to label Ecovadis.
maintain and extend contacts.
When designing machines and lines, Maschinenfabrik
62 Wire & Cable Technology International/January 2023
manufacturer, Aurubis AG, the drawing die manufacturer Bal-
loffet GmbH, the lubricant manufacturer Carl Bechem GmbH,
the wire drawing machine manufacturer Maschinenfabrik
NIEHOFF GmbH & Co. KG and the Organization Deutsches
Kupferinstitut Berufsverband e.V. (German Copper Institute
professional association).

Next NF Wire Forum Conference in Belgium


Wires made of copper are indispensable for the turnaround
in energy and mobility policies. It will be interesting to see
how the industry continues to develop and what progress will
be reported at the NF Wire Forum, which is planned to be held
With around 150 participants, the
in Belgium this year. Then the conference language will be
conference was fully booked. English. www.niehodff.de

Niehoff attaches great importance to ensuring that they can


be used in an energy and resource-efficient manner and is
constantly working to increase even further their efficiency
potential. Recently, Niehoff received an award from the cable
manufacturer, Nexans, for a rod breakdown line that, when
in operation, achieves 25% higher energy savings and a 60%
higher production output compared to the previous standard.
One of the tasks of the German Copper Institute profes-
sional association (Organization Deutsches Kupferinstitut
Berufsverband e.V.) is to monitor legislative activities
related to sustainability and to forward recommendations
derived from them to copper processors. The EU Green Deal
also plays an important role in this. The association has also The participants also used the long coffee breaks between
the lecture blocks for discussions. WCTI
analyzed which criteria should be considered for a life cycle
assessment approach throughout the whole value chain up to
the wire ready for shipment.
Company Profiles:
Further Suggestions Maschinenfabrik Niehoff develops and builds ma-
Material cycles support the security of raw materials sup- chinery, with the exception of extruders, needed for
ply. Inken Sittler from the Federation of German Industries the production and the downstream processing of
(BDI) presented the BDI Circular Economy (CE) initiative, nonferrous wires into automotive, power, data and
which is supported by more than 50 companies, institutes and special cables. The portfolio contains technical as-
industry associations. Its goal is to holistically promote the sistance by professional specialists who speak the
development of a circular economy from product development customers languages. The reliable supply with orig-
to recycling, to support the transfer of know-how and to act inal Niehoff wear parts and spare parts, machinery
as a political mouthpiece in the German capital Berlin and in inspection, refurbishment and maintenance meas-
Brussels, the capital of the European Union (EU). ures as well as machine operator and maintenance
By means of examples, the sales and marketing strategist
training courses complete the range of services.
Klaus Dirk Herwig suggested what industrial companies can
do to define new targets, target groups and target sectors for
Niehoff offers custom-tailored solutions from devel-
future business activities, and what role “green” hydrogen opment and planning to turnkey projects of complete
could play in this. cable factories. Niehoff Endex North America, Inc.
(NENA) is a wholly owned subsidiary of Niehoff
NE Drahtforum/NF Wire Forum Conferences Group with manufacturing/engineering capabili-
The NE Drahtforum (in German) and NF Wire Forum (in ties, is responsible for North American sales and
English) are events, which provide insight into the current support for the complete range of the Niehoff equip-
technology state of all disciplines which are involved in the ment and services portfolio.
production of copper wire. The meetings also promote the www.niehoff.de
exchange of ideas with all market participants. www.niehoffendex.com
The sponsors and organizers of these events are the copper

January 2023/Wire & Cable Technology International 63


Expanding Opportunities for Polymeric
Materials in Wire and Cable in Europe
Cables 2023
Cologne, Germany • March 6 to 8, 2023

by:
Irina Norris, Senior Conference Producer
AMI (Applied Market Information Ltd.)
Irina.norris@amiplastics.com
www.amiplastics.com

AMI’s Cables event has been running for 23 years and European cable manufacturers
has established itself as a leading event for the wire and cable
• Discover the latest developments in cable manufac-
supply chain. The Cables event is an essential platform for
turing - innovations, performance and cost reduction
all stakeholders in this demanding industry to understand and
case studies and technologies
discuss the latest trends, developments and innovations, al-
lowing event attendees to stay competitive and discover new • New breakthroughs in materials and compounds for
business opportunities. cable manufacturing
Investments continue in the cables industry, with specific
• New opportunities in the emerging areas of e-mobility
focus on the move towards renewable energy sources as well
and renewable energy
as e-mobility. This focus and the new initiatives in sustain-
ability are changing the landscape of the cable manufacturing • Special focus on: fire retardancy for cables in the cur-
industry in Europe. rent legislative environment
AMI continues to work with our expert Advisory Board in
• Current sustainability trends and approaches with the
order to ensure that the Cables event’s agenda covers the top
wire and cable industry’s leading specialists
trends concerning the cable manufacturers and their suppliers.
The exceptional speaker panel of Cables 2023 will cover a • And much much more
range of cutting-edge topics including end-use applications,
innovations, testing technologies and procedures and manu- Alongside the insightful agenda, we have more than 12
facturing processes. hours dedicated to high-profile networking included into the
conference’s program.
The Cables 2023 agenda will feature informative presen-
tations as well as interactive sessions to build knowledge, Use discount code WCTI15 to save 15% on your delegate
networks and create an environment for collaboration and place*. Secure your place today at:
business growth. www.ami.ltd/event-cables
Please visit our website, www.ami.ltd/event-cables, for
The Agenda Highlights for Cables 2023: the most up-to-date information on the Cables 2023 agenda
• AMI expert presents European cable market overview and speaker line-up.
and forecast for 2023 AMI also wiches to thank its sponsors for their valued
support of Cables 2023!
• Panel discussion: The future of the European cable
industry, views from the producers - featuring top
*
Discount is for new Cables event attendees/companies only.

64 Wire & Cable Technology International/January 2023


Cables 2023 PREVIEW
including most of the leading cable producers. The two-day
program will present topics from the whole wire and cable
supply chain, covering news from material developments to
end-use applications.

About AMI:
AMI is the leading provider of information, market in-
telligence and conferences for the global plastics industry.
AMI business is underpinned by a talented staff and unique
databases. Our consultants, researchers, writers and event
organizers include many of the most respected experts in
their fields. We help you grow your business by identifying
exciting market opportunities, new customers and innovative
technologies from our intimate understanding of the global
About Cables Europe: plastics processing industry, knowledge of how the markets
Cables Europe is an international conference/exhibition have changed and where they are heading. For sponsorship
for polymeric materials in wire and cable. For two decades it and exhibition enquiries contact: Harriet White, Event Sales
has proven to be one of the leading international cables con- Manager, at +44 (0) 117 314 8111 or send an email to her at
ference attracting over 250 delegates from across the globe harriet.white@amiplastics.com. www.ami.ltd/event-cables
WCTI

With all of the suppliers


out there...why should you
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REGISTERED
EQUIPMENT FOR WIRE & CABLE your manufacturing needs?
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2C_WYREPAKHuestis_WhyCallWyrepak_WCT_halfHoriz_VariousCombos_ShowInfo_v6_04092018_press.indd 1January 2023/Wire & Cable Technology International


4/7/21 5:16:58 PM
65
Cold Welding Solutions Support
Sustainable Production Goals
Steve Mepsted, Managing and Sales Director
PWM Ltd.
Belmont Farm Business Centre
Low-power welding systems save
Bethersden, Kent TN26 3DY UK resources and improve efficiency.
www.pwmltd.co.uk

Cold welding continues to be the choice of many wire and machine only functions when the guard is closed correctly,
cable manufacturers looking to transition to greener produc- protecting the operator’s hands from the mechanism. Like
tion processes. Cold welders are not only cleaner, safer and all cold welders, the EP500 machine does not generate heat,
easier to operate than electrical butt welders, they are far more sparks or fumes.
energy efficient, enabling manufacturers to reduce power
consumption while maintaining weld quality.

Air-Powered Welding
British cold welding equipment manufacturer, PWM, is
currently experiencing unprecedented demand for its cold
welding machines. Sales of its EP500 rod welder, for example,
have more than doubled during the last year. The EP500 of-
fers many benefits. The machine has a wide capacity of 5.00
to 15.00 mm (0.197" to 0.590"). It is pneumatically powered
and can be connected to a central air supply or a dedicated
compressor. Electrical power (a single-phase supply between
100 and 240 V) is only required for the control system, used
to set the weld parameters.

The energy-efficient EP500 can be connected to a central


air supply or to a dedicated compressor.

User-Friendly Controls
Intuitive controls with instructions in seven languages en-
sure the EP500 is straightforward to program and operate. No
set up is required and the ends of the material do not require
any special preparation.
The weld process takes less than five minutes with auto-
matic deflashing upon completion. Like all PWM machines,
the EP500 produces reliable welds that are stronger than the
parent material, reducing scrap and improving productivity.
Designed for longevity, the EP500 is durable and simple to
maintain.
For larger rod sizes,15.00 to 30.00 mm (0.590" to 1.181"),
PWM produces the P1500 model. Powered by three hydraulic
pumps, the P1500 machine only requires electrical power for
the 11 Kw pump motor. The smaller P1000 model, for rod 6
to 20 mm (0.236" to 0.790"), has a compact footprint of just
1100 x 1245 mm.

Manual Machines
PWM’s manual cold welding machines, for wire sizes 0.10
The best-selling EP500 is clean, safe and user friendly.
to 5.00 mm (0.0039" to 0.197") do not require an external
The EP500 incorporates various features to enhance power supply. Products include the best-selling M101, a ro-
operator safety. A built-in interlock mechanism ensures the bust, heavy-duty machine for wire 1.00 to 5.00 mm (0.040"

66 Wire & Cable Technology International/January 2023


EMPHASIS: Welding

PWM custom-made die for trapezoidal profile.


up to 170 mm² on the company’s EP500 electro/pneumatic
rod welder.

PWM’s hydraulic P1000 rod welder is easy


to program and operate.
Service & Support
PWM’s UK-based specialist team, with more than 40
to 0.197") that can also weld strip for armouring lines. years’ expertise in cold welding technology, provides advice
The M101 manual cold welder can be used on a work and technical support on techniques and applications and a
bench or supplied with a cart enabling it to be moved to the personal sales and export service.
work area. The company’s global network of experienced agents
The EP500 and M101 will be on show at Interwire 2023, offers international wire and cable manufacturers a fast and
presented by Joe Snee Associates, in booth 1051. efficient on-site service.

Video Demonstrations & More Information


Video demonstrations of all PWM’s products can be
viewed at the company’s website (listed below). For additional
information, contact PWM Ltd. online or Joe Snee Associ-
ates, the exclusive United States and Canadian distributor for
PWM, at joe@snee.com or +1 774 991 0504.
www.pwmltd.co.uk WCTI

Company Profile:
PWM Ltd. was formed in 1984 and is now a world mar-
ket leader in the design, manufacture and supply of cold
pressure welding machines and dies. The company op-
erates from two sites in Kent, southeast England: the
head office and die-making unit in Bethersden, and the
machine manufacturing and design facility in Longfield,
near Dartford. PWM’s comprehensive range of machines
PWM’s M101 low-maintenance manual cold includes manual and powered models for wire and rod
welder is robust and reliable. 0.10 to 30.00 mm (0.0039" to 1.181"). PWM also manu-
factures industry-standard and custom-made cold pres-
Custom-Made Dies sure welding dies for round or profile wire and rod in-
PWM also specializes in custom-made cold welding cluding trapezoidal dies for cable manufacture. PWM
dies, which can be made for round wire or profile including machines and dies are precision engineered in the com-
complex trapezoidal and Z wire profiles used in the build-up pany’s British workshops and tested to stringent stand-
of sub-sea cables. These dies can now be produced for sizes ards to ensure total accuracy.
across the range of PWM’s manual M101 and air/hydraulic www.pwmltd.co.uk
HP100 and HP200 cold welding machines up to 33 mm² and

January 2023/Wire & Cable Technology International 67


Welding of Submarine Cables
with Large Cross-Sections
Sigrun Möbus, Sales Director, Authorized Officer
August Strecker GmbH & Co. KG Perfectly suited machines for whenever
Elektro-Schweissmaschinen-Fabrik
Jahnstraße 5 very high-quality requirements are
D-65549 Limburg, Germany
www.strecker-limburg.de
placed on the welded joint.

The STRECKER series MS and MK welding machines


are designed for wire, stranded conductor, cable and pro-
file joints in aluminum, copper, brass, etc. Excellent weld
quality, a minimal heat-affected zone and documented high
reproducibility even with complex alloys are the hallmarks
of this process.
Even stranded conductors with different diameters can be
welded. Integrated in the cycle is automatic burr removal, and
the result is a homogeneous, very thin and pore and burr-free
connection. As an option, the quality of the welding process
can be monitored.
The MS and MK welding machines are the first choice
whenever very high-quality requirements are placed on the
welded joint. For example, the joining of submarine cables
is an optimum field of application.
STRECKER MK1200-FPC welding machine,
which is the largest in the MK series.
Innovative Control System is Standard
The MS and MK series welding machines come with
STRECKER’s innovative FullParameterControl (FPC) system
as standard. The complete welding recipe is stored safely and
with accurate repeatability. All machine settings are made
automatically according to the recipe selected with no operator
intervention, thereby reducing the human factor.
The compact and robust machine design with intuitive
operator guidance is designed for industrial use in production
while the units also meet the highest standards of convenience
and ergonomics.
A 3-phase direct current transformer is employed to coun-
teract the high current consumption or short-term peak load
that occurs when welding very large conductor cable cross-
sections. This reduces the current consumption. Welds made on series MS and MK machines.

Ongoing Technological Development


The machines are constantly being developed, both in
terms of the technology used and the working areas covered.
Currently, the smallest machine type, the MS20-FPC, welds
stranded copper or stranded aluminum conductors ranging
from 16 mm2 to 95 mm².
Welded 3000 mm2 copper strand.
Far more in demand, however, is type MK1200-FPC, the
currently largest machine of this series. The MK1200-FPC And August Strecker GmbH & Co. KG strives to cover
welding machine has already been sold several times to well- still bigger cross-sections, answering to the needs of the indus-
known international cable manufacturers and covers a welding try. For additional information, please go to the manufacturer’s
range for stranded copper or aluminum conductors ranging website, which includes a video on machine operation.
from 185 mm2 to 3000 mm². www.strecker-limburg.de / www.streckerusa.com WCTI

68 Wire & Cable Technology International/January 2023


EMPHASIS: Welding
corporate News
Director, Development
Butt Welding Manager, Proj- paigns and strategies. Company
Machines Having recently
Profile: opportunity to build on a common aim
ect
forManager
Almost and Any
OfficeW/C
Administrator
Application graduated from LeedsAugust Beckett Uni- GmbH
Strecker with colleagues
& Co. KG, and Elektro-Schweiss-
clients of different
earlier this year. versity with a degree maschinen-Fabrik,
in International nationalities.”
is an www.cimteq.com
internationally active, dynamic
The August Strecker product range includes machines for
Frederik Becker has been appointed Tourism Management,
butt welding solid wires, flat conductors, rings, chain links,
Bindin
family seeks
business to with more than 80 employees, based in
as Regional
stranded Sales
wires andManager and will
conductors be asput
as well her interest
special parts: in a global audience to
Limburg an der Lahn Combined Test Solutions
in central Hesse, Germany. The
responsible for new business sales of good use by bolstering Cimteq’s pres-
CableBuilder and CableMES across ence on the world stage through plan- (CTS) Opens Demo Room
• Mechanical butt welding machines engineered for company, founded in 1933, is the first point of contact for
the wire industry. individual complete solutions in welding technology. Au-
EMEA. Becker is no stranger to the ning exhibitions and social media and UK-based Combined Test Solutions
• Pneumatic butt welding machines for individual
wire and cable industry, having worked website content. part gust Strecker GmbH (CTS) has recently opened the doorsde-
& Co. KG concentrates on the to
manufacturing and special
previously at managerial level at the parts series production. velopment and manufacture
According to Bindin, “I can’t pro- its new demo of high-quality butt welding
and training area. Stocked
highly-regarded
• Hydraulic butt measurement instru- fess
welding machines with toautomatic machines
knowing my coaxials for my
from the wire
withand cable industry
equipment and also offers
for live demonstrations,
ment deflashing for special
manufacturers, Sikora applications
and Beta with very high de-
fiber-optics or indeedananything
extensive else
range oftheservices.
demo room The will
company relies
also aid on con-
in the per-
mands (NDC
LaserMike on weld quality and reproducibility.
Technologies). about the cable industry! But I’m
manent very optimization
process tinuous training
basedofonCTS engineers
August and
Strecker’s
• Becker commented,
Stranded wire welding“I wanted
machines to andexcited
tongstofor
learn.
the I’ve just returned
decades from customers
of experience. August on the latest
Strecker GmbH cable
& Co. testing
KG
join the Cimteq
cable team as its growth plans my internship in Palm
industry. Beach,
is one FL, technology
of the world’s market andand how to leaders
technology improve in effi-
this
are
• made
Steelall the more
cable weldingrobust throughfor USA.
machines Whatcable
the steel made that segment
experience most ciency and reduce errors.
with sales channels in more than 60 countries.
its systematic
productioncommitment
or processing product stimulating also applies to Cimteq—the
to industries. The new demo room in the CTS
The August Strecker manufacturing program includes ma-
development.
• While there are very
Steel cord welding machines and tongs for automotive facility in Bedfordshire comprises the
chines for butt welding solid wires, flat conductors, rings,
manytirehappy Cimteq customers across
manufacturers. full suite of cable and wire harness test
my EMEA area of responsibility, I look chain links and special parts.from
systems Further
Cirrishydraulic
as wellbutt as weld-
high-
• Cold welding machines for the wire industry. ing machines with voltage
automatictesters
deburring
forward to convincing the remaining fromfor thetheadaptronic
wire and
• ofSpecial
few machines
the merits andthis
in joining customer-specific
flourish- solution. cable industry as well range.asThere
specialareapplications with very
several interfacing and
ing community.”
For more information on August Strecker welding machines high demands on welding
fixturingquality and
solutions reproducibility.
on offer. Available for
andPippa Bindinvisit:
equipment, also joins as Cimteq’s
www.strecker-limburg.de www.strecker-limburg.deevaluation are “Intelligent adapters” that
new Marketing Assistant and will sup- can be uniquely recognized by the test
port the development of marketing cam- system and can facilitate random con-

30 Wire & Cable Technology International/September 2019 January 2023/Wire & Cable Technology International 69
Top Products of 2022
These are the winners in our 26th annual article on the top
products of the past year.* Results are based on selection by the
Wire & Cable Technology International (WCTI) Editorial Staff.
* to be eligible, products must have appeared editorially in WCTI in 2022

Analyze Extrusion Lines From Fluoropolymer Materials


Wherever You Work Best Improve Insulation Properties
The Process Supervising Unit (PSU) from Maillefer Extru- Materials supplier, AGC Chemicals Americas, a wholly
sion Oy, Vantaa, Finland, offers the advanced features of owned subsidiary of AGC Inc., Exton, PA, USA, offers
Remote Office and Process Data Analyzer. This allows PSU polymer solutions for flat wire jacket materials that enhance
users to work from any location. Users gain capabilities for insulation properties, flexibility and heat resistance. The
improved data logging/analysis, unlimited storing time following products are offered. Fluon+™ adhesive PFA
for data and more flexible systems for recipes and alarm EA-2000 fluoropolymer coating for thin insulation applied
management. Remote Office provides the capability to via liquid/dip process for improved electrical insulation.
Analyze Line(s) from Where You Work Best
securely monitor PSU screens and to analyze production Fluon+ PFA-based materials applied via extrusion pro-
data independent of your location. The user connects from cess for improved conductor adhesion, crack resistance
his or her own office PC without disturbing the actual op-
Utilize the PSU’s new features of Remote Office and Process Data Analyzer to work from anywhere. and flexibility. Fluon+ PEEK-based materials applied
Technology progresses to meet the demand for more flexible solutions in today’s factories. Now
erations
Maillefer oncustomers
offers our the production line,
the possibility to bring via
the PSU into a
theread-only
remote office. access. All
via extrusion process for improved conductor adhesion,
office PC tools are available while working with Remote impact strength and
The Process Supervising Unit version 6 (PSU6) was introduced some years ago and has brought
Office. System users can store data on their own devices, better abrasion loss.
several improvements to users in a manufacturing environment. With it, customers gain possibilities
print
for reports
improved on
data logging theirunlimited
& analysis, local printers
storing time forand analyze
data, and information
more flexible and Also offered by AGC
from their ideal workplace. www.maillefer.net
editable systems for recipes and alarm management. Until recently, all this was possible only when are innovative flat
wire coating materi-
in reach of the production line and its controls.

als that can be used as


polymer and enamel
layers. These solu-
tions can replace neat
PEEK, PI and PFA for better performance in critical cable
constructions. Find additional specifications at:
Live line
Live linePSU
PSUfollow-up
follow-up Analyze
Analyzethe the
datadata
with Wonderware tools
with Wonderware tools Plan
Plan and add
and add recipes
recipes www.agcchem.com
Securely access from the office

Remote Office gives you the possibility to securely monitor PSU screens and to analyze the

Next-Gen Coiling Machines with State-of-the-Art Safety & Controls


production data independent of your location. You can connect from your own office PC without
disturbing the actual operations on the production line, via a read-only access. All office PC tools

REELEX Packaging Solutions, Inc., Patterson, NY, USA, the


are available while working with Remote Office. Store data on your own device, print reports on
your local printer and analyze information from your ideal workplace.
creator of REELEX twist and tangle-free packaging, offers
®

the basic
Three next-generation
scenarios are available: of REELEX coiling machines. The S320

and M340 machines are a fundamental fresh-start redesign


• Analyze the production data from your own office. All data can be downloaded onto your
PC, where you can best work to analyze line performance. Trouble shooting, output
of legacy REELEX
analysis, production D-750
comparisons betweenand D-1500
lines, are coiling
typical of the machines.
data that can be The
The M340 replaces
newanalyzed
S320using and M340 models
the Wonderware feature: Integral automatically-
Historian tools.
• Plan and add recipes to the line. Now you can insert upcoming recipes easily in your office the D-1500 as the
actuated
and then gosafety doors
in the control and
room to load themother safetysystem.
into the production features using ISO
This is a handy dual-spindle coiling
besttoolpractices and
that lets you plan for andconformity to CE
helps you develop products. requirements;
Print all desired production Dual- machine.
channel Cat. 4 safety devices to control hazardous energy
reports anywhere without having to fetch then from the control room.

sources and prevent unexpected startup; More off-the-shelf,


readily available industry components with lower reliance
on REELEX-specific parts; AC motors and drives instead of
DC, using industry-standard components, for less downtime
and improved spare parts availability; Redesigned traverse
mechanism featuring simplified, lubrication-free action for
increased durability; Quick-change mandrel sets, allowing
The S320 replaces
setups between different sized products to be made in less than the D-750 as the
a minute. For users putting Cat. 6A on REELEX equipment, single-spindle coiling
this is important as larger cables (>0.25" or >6.5 mm OD) should machines
use larger 10" diameter mandrels. Noncontact laser length
counters and more are also standard. www.REELEX.com

The WCTI Editorial Staff did not test these products and is not attempting to endorse
70 Wire & Cable Technology International/January 2023 them. We do however, applaud these product developments and marketing efforts.
ESTANE® ZHF TPU Grade Self-Annealing Microrolling:
for Nonhalogenated FR Cables Green Copper Rod Breakdown Solution
A nonhalogenated, flame-retardant grade, from Lubrizol Continuus-Properzi SpA, with its headquarters located
Engineered Polymers, Cleveland, OH, USA, combines in Milan, Italy, provides the manufacturing industry with
excellent performance along with a regulatory-compliant the Self-Annealing Microrolling ® process (SAM) that
solution for use wire and cable applications. ESTANE® ZHF incorporates Properzi’s Microrolling ® technology. The
90AM9 NAT 01 TPU is produced without the use of halo- Microrolling technology utilizes a three-roll configuration
gens and provides improved key performance attributes, per rolling stand and harnesses the heat that is generated
when compared to standard materials on the market today. in the rolling process in order to increase the tempera-
The UV-stabilized ESTANE ZHF 90AM9 NAT 01 TPU is ture of the copper wire as it is being reduced from the 8
VDE 282, an innovative option that features UL 94 V-0 mm inlet size to the 1.8 to 2.6 mm range outlet size. The
and UL 105°C temperature ratings. ESTANE ZHF 90AM9 Microrolling process energy is transformed into heat,
NAT 01 TPU is a differentiated solution with very high thereby increasing the wire temperature to a level that
mechanicals, excellent flame retardant properties and good provides the desired characteristics of an annealed wire
surface aesthetics. www.lubrizol.com without utilizing the conventional drawing and anneal-
ing processes. This then provides the SAM process user
with a tremendous level of energy savings. The copper
wire from the Self-Annealing Microrolling process is then
ready for subsequent processing in downstream drawing
applications. Additional technical information as well as
Self-Annealing Microrolling (SAM) process specifications
are available at the Continuus-Properzi SpA website.
www.properzi.com
Safe, Tool-Free Manual Extrusion Clamp
For extrusion systems with frequent screw, breaker plate
and downstream tooling changes, the Toolless CAMGrip
Clamp from Graham Engineering Company, York, PA,
USA, is designed for operator safety
and efficiency. Available with a new
machine or able to be retrofitted to your
existing extruder, the CAMGrip has the
following benefits: One handed opera-
tion with knurled handle for improved
grip; Mechanical safety pin to prevent
unintended cam handle opening; No
tools needed after initial set up to open
or lock clamp; Simple slider track with
no gears for synchronized clamp half
movement; Detent position at clamp open position to
prevent clamp closing; Clamp support for clamp to swing
away from barrel flange; Cam mechanism and support is
clear of barrel discharge to prevent polymer drool from
impacting clamp action. www.grahamengineering.com

Single-Point Concentricity & Co-Extrusion Crossheads


Single-point concentricity extrusion crossheads from Guill Tool & Engineering,
West Warwick, RI, USA, uses micro-fine adjustment screws for precise concentricity
adjustment. The precision of concentricity reaches 0.008" or finer per revolution. This
single point concentricity adjustment is an innovation for the extrusion of thin-walled
jacketing and precision ID/OD tubing. One adjustment bolt controls 360° of adjustment.
Features of the single-point crosshead include patented cam-lock deflector for quick Single-point concentricity
changeovers, with one minute at 0.5 lb/hr residence time, material flow, optimized crosshead (above), Co-extrusion
Crosshead (below).
usage with extruders measuring ½" and ¾" and a max die ID of 0.250". Also offered
is the Series 725 co-extrusion crosshead designed for tray cable applications. With all
stainless steel construction, the Series 725 offers machine builders and end users many
advantages including the patented Seal Right system of self-aligning tapered deflector
and body design. The Series 725 was developed to convert a production line from a
Tandem line with two heads a distance apart into a co-extrusion line with a single head
applying both layers of PVC in a single operation. www.guill.com

Continued...
January 2023/Wire & Cable Technology International 71
Top Products of 2022... continued

Extrusion Crossheads
Extrusion Cross Heads With Fine-Centering with Fine-Centering Capability
Capability
UNITEK of Austria, represented in North
UNITEK America
of Austria by Howar
(represented Equipment
in North AmericaInc., Concord, Ontario, Canada, has developed
a method of fine manual centering by Howarfor extrusion crosshas
Equipment), heads. The model
developed and
UXH0710PMC-V is a fixed center cross head
successfully with the
implemented ability
a new of making
fashion of fine
micro-adjustments. The cross head manualis centering
initially for
setextrusion
up for ficrossheads.
xed-center capa-
bility, ideal for quick set-ups and greatly reduces scrap, where traditional
routine manual-centering crossThe heads oftenUXH0710PMC-V
model produce scrap isduring a fixed center
centering
processes. UNITEK customers crosshead
requested with the ability
the ability of making
to tweak micro-
the centering
of the cross heads to compensate adjustments.
for any wear The crosshead is initially set
in the equipment, orup for
other
progressive changes in the wirefixedline.center capability, ideal
Fine-centering for quick set-ups
adjustments are made and
greatlyand
at the entry section of the cross head reduces scrap, where traditional
are proportionally leveragedroutine
along
manual-centering crossheads
the length of the cross head, allowing for fine adjustments down often produce scrap
to 0.001"
during centering processes. UNITEK
in centering adjustments. The adjustments are completely contained in the customers
requested the ability
flow diversion cartridge, and independent to theto die
tweak the centering
retention of the
section of
the cross head, so the centeringcrossheads
adjustments to compensate for any wear during
are not compromised in the
tooling changes. Once this crossequipment, or otheritprogressive
head is adjusted, remains inchanges in the
this adjusted
position. www.HowarEquipment.com wire line. / www.Unitek.at

Fine-centering adjustments are made at the entry section of the crosshead and are proportionally
leveraged along the length of the crosshead, allowing for fine adjustments down to 0.001” in centering
adjustments. The adjustments are completely contained in the flow diversion cartridge, and
Automatic Payoff Machine for to the die retention section
independent High-Speed, On-Line
of the crosshead, so the centering adjustments are not
Up to 3000 mm Reel Diameters Inspection & Measurement
compromised during tooling changes. Once this crosshead is adjusted, it remains in this adjusted
The OW30 Automatic Payoff machineposition!!!
fromIdeal for managers
Windak Inc., andLaserLinc,
supervisors to control the fine-tune centering of extrusion
Fairborn, OH, USA, offers the FlawSense, which
crossheads
Conover, NC, USA, is for reels up to 3000 and
mmnot trouble operators with crosshead centering processes.
in diameter. allows makers of high-specification tube, pipe and wire
The OW30 is a portal designed payoff
This that is quick
fine adjustment and makesand
capability thiscable
modeltoofdetect surface
crosshead idealdefects that may
for extruding arise during
insulations over
easy to change. To make the reel changing
extremely smallprocess quick
conductors, the 30
ranging from manufacturing
AWG (ø0.010” OD) process and toODcorrect
up to ø4.33” in size. the
Alsoprocess
available to
and easy for the operator, thefor OW30
profilemanufacturer has applications.
and twin conductor eliminate
This these. Thedevelopment
centering system tracks theviable
is also defects
for so thatcable
larger these
designed floating pintles to be individually
applications. adjusted at the sections of product can be rejected thus ensuring end
time of reel change. The height and width adjustments for products within specifications. FlawSense also provides
For more
different reel sizes are made infinitely information,
by pressing theplease
push contacthighly
Howar Equipment Inc. by Phone: (905) 669-4010 or e-mail
accurate measurement of tube diameter and ovality
button on the control panel. Thesales@howarequipment.com
machine traverses on railsor visit www.HowarEquipment.com and www.Unitek.at
more accurately than laser micrometer systems and camera
in the floor. All motors are AC motors for quiet and main- vision technology. FlawSense therefore provides a single
tenance free operation. A wheel against the flange drives instrument measurement solution for the manufacturer
the reel allowing reel changes to be faster, when there is with the data visualized in TotalVu, LaserLinc’s well-re-
no need for the operator to align the drive pin into the reel. nowned graphical user
There is no need for any gear changes, since the ratio be- interface. The technol-
tween the wheel and the reel flange will automatically alter ogy behind FlawSense
the gear ratio depending on the reel size. The reel diameter consists of at least three
is a range of from 1200 mm (47.2") to 3000 mm (118"). Reel
laser sources symmetri-
widths are 1200 mm (47.2") to 2400 mm (94.5''); 1000 mm
cally disposed about
(39.3'') to 2200 mm (86.6''); and 800 mm (31.5'') to 2000 mm
the tube or pipe or
(78.7''). The maximum reel weight is 20 ton (44,000 lb) and
wire. Each laser beam
the main motor size is 2 x 9.2 kW. The manufacturer of the
passes through optics
OW30 can assist in analyzing your current equipment and
to project a linear array
packaging methods, and recommending suitable packag-
of light and a CMOS ar-
ing solutions, aligned with your firm’s goals and growth
ray sensor collects light
potential. www.windakgroup.com
reflected from the sur-
face of the product. The sensor array provides multipoint
measurements of triangulation across the laser’s field of
view and allows a profile to be computed using sophisti-
cated algorithms and point cloud data manipulation. The
camera’s high resolution and frame rate allow detection
of the smallest defects (ridges, dips, splits, etc.), and this is
portrayed as a 3D image, the third dimension being gained
from movement of the tube through the field of view in the
machine direction. Learn more at the Laserlinc website.
www.laserlinc.com

The WCTI Editorial Staff did not test these products and is not attempting to endorse
72 Wire & Cable Technology International/January 2023 them. We do however, applaud these product developments and marketing efforts.
Technology for Keeping Constant Tension in Stranding Processes
The tension measurement of running webs is one of the main areas for
which FMS Force Measuring Systems AG (FMS), located in Oberglatt,
Switzerland, provides solutions. FMS Force Measuring Systems offers
pure tension measurement and closed-loop tension control for both cage
and tubular-type stranding machines. The RTM X42 Telemetry System
features three modules that build sequentially on each other. The first
module, the RTM X42 Modbus, provides the tension measurement and
radio-based data transmission from the rotating part of the stranding
machine to the operators station. The second module, the RTM X42 Con-
trol Center, takes care of the data display, evaluation and protocol. And
with the last module, the RTM X42 Brake Control, FMS Force Measuring
Systems closes the control loop and enables the fully automatic control
of each individual payoff brake on all unwinders in the machine. The
easy-to-operate RTM X42 Telemetry System provides automatic tension
measurement and simple retrofitting to existing stranding machines.
www.fms-technology.com

High-Speed Wire & Cable Printer Game-Changing Coiling Technology


The JET Rapid Wire from Leibinger of Germany, is a high- The No Twist Coiler (NTC) 1200 from Lämneå Bruk AB of
speed printer that codes cables, wires, tubes and hoses at Sweden, transforms wire manufacturing by replacing tradi-
high speeds. With the JET Rapid Wire, cables, wires, pipes tional, often outdated gooseneck and spooling technologies
and hoses can be coded at speeds to 1000 mpm or 60 km/h, a unique coiling technique. The machine offers perfectly
without sacrificing marking quality. Thanks to specially pattern-laid coils up to 4.5 metric tons with straight and
developed print heads, both fixed and variable codes can twist-free wire in inverted carriers. No scrap results. Used
be applied legibly—even to small cable diameters. Special in-line with the drawing machine results in unlimited coiler
inks ensure ideal adhesion, abrasion-resistance and du- speed. Drawing line speed can be increased as the coiler
rability. With the JET Rapid Wire PI, even dark materials runs at unlimited speed. Intuitive cast and helix set-up
can be coded with contrast inks at speeds up to 800 mpm. ensures maximum user-friendliness and quicker changing
Leibinger also offers the right solution for flexible appli- times. Key advantages for uncoiling the wire package are
cations with frequent product changes on the lines—for unlimited payout speed, continuous payout capabilities,
example, a special ink that is easily legible on both dark running from coil-to-coil by welding finish end to start end
and light surfaces. This all-round solution eliminates the for considerably more efficient production. There is no need
need to purchase several devices for printing on different for rotation of the wire carrier during uncoiling, yet the
colored cables, wires and tubes. At the heart of Leibinger’s wire will still come out straight and twist-free, eliminating
printing technology is its patented hydraulic system with scrap. The NTC 1200 and all components are made on-site
Sealtronic® fully automatic nozzle sealing technology that in Sweden for maximum supply chain transparency, high
seals the ink circuit airtight during production pauses. This quality, customization per customer requirements and
significantly increases coding reliability and eliminates safety per European standards. www.lamnea.se
labor-intensive cleaning work due to dried ink and clogged
nozzles. www.leibinger-group.com

Continued...
January 2023/Wire & Cable Technology International 73
AluCoat product briefing

Top Products of 2022... continued Introduction:

AluCoat is a multi-filament yarn consisting of individual basalt filam


produced on standard glass and basalt fiber spinning lines. In these
below the fiber formation area enabling the coating of each individu
Yarn With Aluminum-Coated Basalt Because of
diameter, th
Filaments Can Be Sized to Meet the Application be applied i
AluCoat is a multi-filament yarn consisting of individual basalt filaments adapted to
with an aluminum coating. Available from FibreCoat GmbH, Aachen, i.e., process
more. Subse
Germany, it is produced on standard glass and basalt fiber spinning lines,
bobbin for f
and a coating module is added right below the fiber formation area for
lines and th
coating of each individual filament with liquid aluminum. Because of the established
high speed of the process and low diameter, the fibers cool quickly, and a existing fibe
sizing can be applied in the process. Sizing can be adapted to meet require- process spe
ments—processability, adhesion, separation and more. The fibers are then conductive
wound on to a bobbin for further processing. AluCoat reduces the price of
conductive fiber solutions by at least 10 times. AluCoat yarn can be used as Properties:
a yarn for energy/data/signal transmission in similar fashion as cables. It can
The filaments spun with the FibreCoat process have a diameter of
be stitched or placed on substrates to generate conductive paths. AluCoat
yarn counts ranging from 30 to 600 tex. Higher yarn counts are pos
yarn can also be chopped into different fiber lengths for use as short or long yarns have high mechanical properties because of the basalt core a
fiber reinforcement, adding conductive and EMI shielding properties to the conductivity due to the aluminum coating (see product data sheet).
resulting parts. www.fibrecoat.de are non-flammable the material itself is fire resistant and heat resis
composite fiber, recycling is not a problem. The composition of the
aluminum deposits found in nature. This means that the material c
industrial aluminum processing. Despite these advantageous prope
One Versatile Metal Shielding properties and is versatile in processing.

Technology for Many Applications Forms:


The RH-W metal tape forming and welding line
from Rosendahl Nextrom GmbH, Pischelsdorf, The AluCoat yarn can be used as a yarn for energy/data/signal trans
Austria, allows processing of copper, aluminum, Furthermore, it can be stitched or placed on substrates to generate
stainless steel and alloys all on the same production chopped into different fiber lengths for the use as short (i.e., injectio
reinforcement, adding conductive and EMI shielding properties to th
line. According to Rosendahl, almost every cable
flexibility, AluCoat can also be processed into various textiles. Fibre
that needs protective metal shielding can be pro- woven and woven fabrics. Soon these will be complemented by bra
duced on the original Rosendahl RH-W metal tape textile form comes with different properties, they can all cover a sp
forming and welding line. The fields of application shielding, heat conduction, anti-microbial and strength. In addition,
are just as wide-ranging and include land, subma- composites where the aforementioned properties are retained and
rine or underground use, renewable energy systems, fibers dyeable through anodization, making the fabrics and compos
inter-connectors, ducts and more. This tape forming applications with a need for metal shine.
and welding production technology is of interest to
every cable manufacturer producing high-voltage
or extra-high-voltage cables.
www.rosendahlnextrom.com

Reach out to learn more!


Dynamic Single Spooling System
The dynamic single spooler type S 632 is available from Maschinenfabrik Niehoff, which is
headquartered in Schwabach, Germany. The S 632 dynamic single spooler system includes all
electronics located in the machine housing, making maintenance much easier. Additionally,
the spool shaft is connected with a directly coupled motor, so that belts are no longer necessary
and easier also maintenance results. Niehoff delivers the machine mounted on a base plate and
the spool holder trolley has a optimum guide, with loading and unloading carried out on the
steel plate. Additionally, the myNIEHOFF app enables the users of Niehoff systems to easily
identify required spare parts and order them online from the Niehoff service (Support module),
remedy any machine malfunctions quickly (Remote module) and monitor machine and process
data online (Monitoring module). Niehoff Online Service is available if needed to immediately
work on a malfunction and making the considered machine ready for operation again quickly.
The services available from Niehoff after-sales include modernizing older Niehoff machinery
and relocating Niehoff machinery. For these tasks, the responsible Niehoff experts have the
utmost knowledge of all Niehoff system details including statics and weight distribution, ability
to access all required data and ability to use of their vast experience in the field of modernizing
and relocating machines. www.niehoff.de

The WCTI Editorial Staff did not test these products and is not attempting to endorse
74 Wire & Cable Technology International/January 2023
them. We do however, applaud these product developments and marketing efforts.
High-Speed, Singe-Twist Cablers/Bunchers Laboratory Extruder for Product Engineering
Dynamex Corporation, Carson, CA, USA, offers high- Kurre Systems of Germany offers the advanced laboratory
speed concentric single-twist rotating machines available as extruder for product engineering that can be used to simu-
cablers for insulated solid, stranded or pairs elements or as late different screw designs. In the extrusion process, nine
bunchers for bare copper and aluminum elements. The ma- sensors provide detailed process data. The quick-change
chines have extra rugged construction and do not require a system lets the motor be pushed to the side for flexible
special foundation. Hydraulic built-in power load/unload feed bush replacement for easy testing of different groove
to shop floor level minimizes downtime. Machine control is geometries. Pressure/temperature measurements of indi-
advanced PLC/touchscreen HMI with the standard system vidual or all barrel zones take place simultaneously. The
by Siemens. Product parameters can be input manually laboratory extruder also has an analysis tool for evaluation
on the HMI or loaded from a recipe library. The machine of process parameters and energy consumption. When test-
uses two high HP motors combined with a high-capacity ing, e.g., new polymers, the system offers more meaningful
differential. System has high resolution lay control and process values than a production extruder. For unknown
recaptures energy used for pulling in the wires especially materials, the screw can be individually adapted in just a
high tension wires. Energy is captured mechanically via few steps. Compression and barrier flights or mixing and
the differential and electrically through the regenerative shear segments are easily replaced. www.kurre-systems.de
motor drive. The advanced lay control automatically resets
for a new empty reel condition. www.dynamexcorp.com

Stand-Alone Gauge Head Measures


Tension of Optical Fibers
Fast & Reliable Cable Stripping The FIBER TENSION 6003 from SIKORA AG, Bremen,
Schleuniger, Inc., Arlington Heights, IL, USA, offers the Germany, has a measuring rate of 10 kHz. This self-suffi-
Strip Series B300. The portable, high-performance B300 cient measuring system offers precise tension measurement
opens up new possibilities for fast and reliable stripping for validation and control of this parameter. The measuring
of cables with cross-sections from 0.03 mm2 to 8 mm2 (32 to principle is based on the refractive properties of glass. The
8 AWG). Repeat accu- FIBER TENSION 6003 is particularly useful for makers of
racy, mechanical preci- high-end solutions where the drawing process is controlled
sion and short working by the tension. The system is ideal for optical fibers being
cycles ensure high pro- processed into premium optical fiber cables. The unit
ductivity in common can be used for hot and cold measurement of bare fiber,
strip applications. And independent of influences like fiber position, production
the ergonomic machine speed and fiber vibration or oscillation. www.sikora.net
design and user inter-
face offers unrivaled
ease of use. The B300
is the right choice for
those who require a
particularly power-
ful and user-friendly
stripping machine. The
Schleuniger Group represents the wire processing busi-
ness unit of the publicly listed Metall Zug Group.
www.schleuniger.com

Continued...
January 2023/Wire & Cable Technology International 75
Top Products of 2022... continued

Ultra-High Performance Material Double Twist Stranding Machine


Arkema Inc., King of Prussia, PA, USA, offers the ultra-high for Stranding Larger Cable Sizes
performance material, Kepstan® PEKK, which is a member Maschinenfabrik Niehoff, Schwabach, Germany, offers the
of the Poly-aryl-ether-ketone (PAEK) family. PEKK’s suc- D 2002 double twist bunching/stranding machine, which
cess in aerospace and defense applications has evolved can be used to strand insulated wires, conductor construc-
into other markets including transportation, chemical tions for power cables, overhead lines, underground and
processing, defense, oil and gas, semi- submarine cables, flexible control, connection/motor cables
conductor and electrical. Kepstan PEKK and steel ropes. Used with a PTD 1000 payoff, the D 2002
has a ketone/ether ratio of 2:1, giving it can strand up to 61 conductors with one another and ac-
incredibly high strength, modulus and cepts spools with a flange diameter of 2 m and weight to
thermal properties. This enables PEKK 12 ton. www.niehoff.de
to be used in applications with high
continuous use temperature (up to 260°C) requirements
compared to PEEK. This distinguishes PEKK as a “PEEK
plus” materials similar to PEK and PEKEKK while remain-
ing lower cost, providing more processing options and al-
lowing for wider processing windows. www.arkema.com

Elastomers Meet Complex Insulating & Jacketing Needs


Teknor Apex Company, Pawtucket, RI, USA, offers Flexalloy® PVC elastomers
for a variety of insulation and jackets in applications from electric vehicle charg-
ing stations to industrial automation to portable power cables and numerous
others. With a brittle point as low as <-60°C and a high temperature rating of PVC ELASTOMERS
105°C, Flexalloy elastomers are UL-recognized components for outdoor and Abrasion-, Chemical- and Oil- Resistant
Thermoplastic Compounds
wet location applications. These compounds, which have excellent low tem- with Excellent Temperature Flexibility for
Wire and Cable Applications
perature flexibility, are resistant to sunlight, abrasion, oils and chemicals and
have a high degree of flame retardance. These features are critical in emerging
INSULATION

applications such as electric vehicle charging stations. Cables at these stations


have to be durable over many years of service, be able to handle summer heat
and sun, be flexible enough to coil and uncoil and resist environmental con- Compared to other
taminants like oil. They must also remain extremely flexible when charging in Wire & Cable elastomers,
PVC-based Flexalloy® ELECTRIC VEHICLE CHARGING

very cold winter weather. The Vinyl Division of Teknor Apex Company is a offers superior mechanical
properties, flame retardancy
leading manufacturer of custom compounds including Flexalloy. The Division and chemical resistance.

• Good compression set resistance


is a global supplier to the appliance, automotive, construction, medical device, • Flammability ratings - UL Riser/CSA FT4
• Oil resistance complies with UL 62 &
wire and cable and other industries. www.teknorapex.com 1277 (I,II) INDUSTRIAL AUTOMATION

Combined Extrusion Line for a Wide Range of Cables


KURRE Systems, headquartered in Germany, provides the wire and cable manufacturing industry with a combined
extrusion line for a wide range of cables—foamed as well as solid. Also, with this combined extrusion line, the jacket-
ing of cables can be accomplished on one single line. For the different processes, the extrusion system is equipped with
a total of four extruders, that can be pushed into the line
when required. This provides system users with the highest
possible flexibility with absolute space savings. Installed
components such as calibrating equipment, cleaning equip-
ment, straightening and preheating devices or capstans,
allow the necessary system configuration in each case. All
of the system components are integrated into the control
system and can be selected and set up through an intuitive
user interface. The total combined extrusion line includes,
among other things, a cooling trough that can be extended
for more than 2.5 m in a self-supporting manner, with an
electric motor-driven capacity control. More information
can be found at: www.kurre-systems.de

Continued on Page 119...

The WCTI Editorial Staff did not test these products and is not attempting to endorse
76 Wire & Cable Technology International/January 2023
them. We do however, applaud these product developments and marketing efforts.
A High-Performance
Thermoplastic for Wire Insulation
Robert Barsotti and Zak Eckel
Arkema Inc.
Poly-ether-ketone-ketone (PEKK) has been found
900 1st Avenue to exhibit very low dielectric constant and high
King of Prussia, PA 19406 USA breakdown voltages, even at elevated temps
and
with significant advantages vs. other
Clement Pau
Arkema S.A. polyaryletherketones (PAEKs).
Cerdato, Centre de Recherche ARKEMA
Route de Rilsan Table 1. Thermal Properties of PAEKs.
2740 Serquigny, France
www.arkema.com

PAEKs are semi-crystalline thermoplastics marked by ex-


cellent chemical resistance and high temperature performance.
In this family of polymers, the “backbone” of the monomers
are repeating ether groups and ketone groups that provide the
high mechanical strength of the polymers (Figure 1).
Table 2. Mechanical Properties of PEKK.

Fig. 1 — Structure of PAEKs. The superior electrical properties of PEKK further allow
Poly-ether-ketone-ketone (PEKK) is a melt processable, for higher operating voltages and/or a reduction in coat-
high-performance thermoplastic known for its outstanding ing thickness, generating savings in raw materials. Further
temperature performance, chemical resistance and flame, improvements in electrical performance can be realized by
smoke and toxicity (FST) profile. Ketones are stronger than utilizing the ability of PEKK to easily alloy with many other
ether groups, so polymers with higher ketone/ether ratios will thermoplastics polymers.
typically exhibit higher strength. These polymer blends show the ability to lower dielectric
The most common polymer used in the PAEK family constants along with increasing mechanical flexibility and
has historically been PEEK, which is used across a range keeping thermal performance. PEKK also offers opportunity
of industries in demanding applications requiring strength, for improved processing in the wire coating. The switch from a
chemical resistance and temperature resilience. thermoset resin that needs to be applied via solvent coating to a
PEKK offers many advantages over other PAEK polymers. melt-processable material can greatly reduce production costs
PEKK exhibits higher strength and modulus compared to and removes HES issues associated with certain solvents.
PEEK due to its ketone/ether ratio of 2:1 (as compared with The use of a pseudo-amorphous grade of PEKK (containing
1:2 for PEEK). This higher ketone/ether ratio also increases a larger amount of isophthalic moiety) can be processed at
thermal properties of the material, enabling PEKK to be much lower temperatures than its PAEK counterparts.
used in applications with higher continuous use temperature Again differentiating from other high-performance ther-
requirements. These advantages allow PEKK to compete on moplastics, PEKK shows very strong adhesion to copper wire
a property basis with other high temperature PAEK materi- (without need for binders or primers) allowing for reductions
als such as PEK and PEKEKK while remaining lower cost in process steps and time. These properties along with its
and providing more processing options and wider processing aforementioned chemical resistance and excellent FST perfor-
windows (Table 1 and Table 2). mance will enable PEKK to succeed in power cable applica-
In this article, we will focus on the electrical performance tions in extreme environments such as aerospace and defense
characteristics of PEKK and its potential use in applications or down-hole electric submersible pumps for oil and gas.
such as insulation for magnet wire for rapidly growing appli-
cations such as electric vehicles. As electronics become more Electrical Performance of PEKK
prevalent in vehicles, the need to reduce/eliminate “cross talk” To perform dielectric testing experiments, 43 mm diameter
of wires due to electromagnetic interference (EMI) becomes and 0.5 mm thick discs have been machined out of the crystal-
increasingly important. line sheets of PEKK and PEEK. The dielectric measurement

78 Wire & Cable Technology International/January 2023


is based on the IEC 62631-2-1:2018 standard. The apparatus mimicking the dielectric constant data, PEKK shows a signifi-
used for the relative permittivity measurement is a dielectric cantly higher dielectric strength versus PEEK at temperatures
spectrometer from Novocontrol, with an applied alternative greater than 160°C.
tension of 1V. PEKK Polymer Alloys. Due to the aforementioned higher
Electrodes used are in Titanium with a 40 mm diameter. ketone content in PEKK versus other PAEKs, PEKK main-
Frequency was tested at 40 Hz on a temperature range from tains a more polar nature than its PAEK cousins, as ketone
20°C to 300ºC. Dielectric strength measurements were per- groups are more polar than ether groups. Continued...
formed in accordance with the CEI60243-1 (2013) standard
in air from 0°C to 260°C using a voltage increase of 900 V/s,
measured in AC at 50 Hz.
Dielectric constant shows the ability of a material to con-
centrate electrostatic flow lines and store electrical energy
versuss that of a vacuum, whose dielectric constant is defined
as 1. A low dielectric constant leads to improved insulation
and a higher dielectric strength. As is shown in Figure 2, the
dielectric constant of both PEKK and PEEK is measured at
2.9 at room temperature—already a significant advantages
versus thermoset resins such as Polyamide-imide (PAI) where Fig. 2 — Dielectric constant of PEKK vs PEEK.
values of 3.5 to 4.5 are common. At temperatures above the
glass transition temperature of PEEK (~143°C), the dielectric
constant of PEEK begins to rise, where the dielectric constant
of PEKK remains lower giving PEKK a potential differentia-
tion in this regime. Furthermore, at temperatures above 200°C,
while both materials increase in dielectric constant, PEKK
increases at a much slower rate allowing for a significant
advantage for insulation for any wire coating applications
where high temperature performance is required.
Figure 3 shows the measurement of dielectric strength
performed on film samples of both PEKK and PEEK. Closely Fig. 3 — Dielectric strength of PEKK vs PEEK.

January 2023/Wire & Cable Technology International 79


A High-Perfoprmance Thermoplastic for Wire Insulation ...continued
This polarity is particularly useful when formulating PEKK composed of straight (Terepthalic) and kinked (Isophtalic)
with other polymeric materials—allowing for creation of both units. By changing this T:I ratio, it is possible to change the
miscible polymer blends or stable polymer dispersions with way chains pack together, resulting in a range of crystallization
a PEKK matrix. The addition of alloying material can have a speeds and melting points. PEKK copolymers span a range of
substantial impact on PEKK’s electrical performance along behaviors from pseudoamorphous (super slow to crystalize) to
with improved mechanical performance. semi-crystalline. The tunable crystallization speed of PEKK
Figure 4 demonstrates the potential improvement of a allows it to be easily processed with both traditional extrusion
PEKK miscible polymer blend—dubbed “PEKK Formulation and injection molding processing or via more novel processes
1”. By improving the glass transition of the blend versus neat such as additive manufacturing (both filament based and la-
PEKK, the onset of rise in dielectric constant is delayed to ser sintering), powder coating, rotomolding, thermoforming
higher temperatures, in this case ~190°C to 200°C—critical or automated tape placement (for composite fabrication).
for applications where temperatures of 160°C to 200°C are Furthermore, the low melting points of a 60:40 or 70:30 T:I
encountered. Figure 5 shows the potential with stable polymer PEKK copolymer (see Table 4) allow for significantly reduced
dispersions. At room temperature, the dielectric constant of Table 4. Thermal Properties and Crystallization
the dispersion (dubbed “PEKK Formulation 2”) is reduced, Kinetics of PEKK with varying T:I ratios.
while even larger improvements are realized at temperatures
great than 200°C. Further, this stable dispersion can signifi-
cantly improve the flexibility of the rigid PEKK material as
demonstrated in Table 3, important when tight wire winding
radii are required.

PEKK Processing and Adhesion


An additional advantage is that PEKK can be a copolymer,

processing temperatures for melt extrusion.


Extrusion coating of wire has been performed, demonstrat-
ing that PEKK and PEKK alloys can readily be melt processed
with a wide range of coating thickness achievable as seen in

Fig. 4 — Dielectric constant of a miscible PEKK blend.


Fig. 6 — PEKK coated
wires courtesy of
Axon Cable.

Fig. 5 — Dielectric constant of a stable dispersion.

Table 3.
Mechanical Fig. 7 — PEKK alloy coated wire with cross section.
Properties of
a Stable Figure 6 and Figure 7.
Dispersion With PEKK Adhesion. PAEK adhesion to metal was tested by
a PEKK Matrix. injection molding several materials onto aluminum with a
mold temperature of 235°C to simulate the wire coating pro-
cess. Lap shear testing was carried out according to ISO19095
with results in Table 5. Here we again see the effect of the
higher polarity of PEKK amongst the PAEK materials, with
significantly higher adhesion to metal. PEKK formulation 1
also exhibits very good adhesion (potentially improved versus
80 Wire & Cable Technology International/January 2023
neat PEKK) due to the polar nature of the polymer additive.
In extrusion over actual wires, it is seenn that PEKK exhibits
excellent adhesion to bare copper wire without the added step
of a primer or adhesion layer. This adhesion can be tailored
via processing or formulation design to meet required levels.
Table 5. PEKK
versus PEEK
adhesion to metal.

Fig. 8 — PEKK crystallization kinetics as a


function of temperature and T:I ratio.
wire comes out of the die. A series of amorphous wires could
then be assembled (potted) under pressure. At a temperature
PEKK Self-Bonding. As mentioned above, the ability to above Tg (~170°C to 200°C), chain entanglement would occur
tailor the T:I ratio allows the crystallization speed of PEKK with the amorphous 60:40 PEKK outer coating, allowing good
to be tailored—as shown in Figure 8. adhesion. Further temperature holds at elevated temperature
The slow crystallization speed of the 60:40 PEKK allows (240°C to 260°C) would anneal the outer insulation resulting
selfbonding to be achieved in PEKK insulated wires, poten- in permanent semi-crystalline polymer segments between the
tially eliminating need for potting compounding. A multilayer wires, ensuring a chemically resistant, high temperature bond.
technology can be used where the bare copper wire is first
coated with 80:20 or 70:30 PEKK. A second layer of 60:40 PEKK for Extreme Environments
PEKK is applied for good adhesion to the inner PEKK layer PEKK is known for its high-temp performance including
due to similar chemical make-up. The 60:40 grade crystallizes continuous use temperatures up to 250°C (482°F). Along with
slowly resulting in an amorphous outer wire coating when the strong mechanical properties, PEKK also exhibits optimum

January 2023/Wire & Cable Technology International 81


A High-Perfoprmance Thermoplastic for Wire Insulation ...continued
chemical resistance with more than 90% retention of me- good wear and friction properties and strong barrier properties
chanical properties even after a week of soaking in aggressive to gases like O2, H2, CO2 or H2S. Based on these properties,
agents such as toluene or MEK (Figure 9). PEKK has also PEKK is suitable for use in most extreme environments.
performed well in the NORSOK (M710) chemical resistance
testing, with exposure to sour gas at temperatures of 220°C. Conclusions
PEKK has a higher modulus and strength compared to PEEK PEKK is a novel thermoplastic for wire insulation and
and maintains that advantage over 60 days of exposure to sour general electronic applications. Its ideal insulative properties,
gas at elevated temperatures. Other high-temperature PAEKS easy processing and good adhesion to metal make it ideal for
(PEK or PEKEKK) loose properties after 10 to 20 days. electric vehicle magnet wire insulation. And due to its chemical
PEKK is a halogen-free thermoplastic with excellent FST resistance and high-temp performance, PEKK materials can
properties including a V0 UL94 flame resistance, displaying have significant positive impact in extreme electrical applica-
tions in markets such as transportation, chemical processing,
defense, oil and gas, electrical and semiconductor. Ability to
blend PEKK with other polymeric systems can lead to further
performancer optimization. www.arkema.com WCTI

l-r: Robert Barsotti,


Zak Eckel and
Clement Paul

The paper from which this


article was generated was
presented at the “2022 IWCS
Cable & Connectivity Industry
Forum” in Providence, RI, USA,
a premier technology event for the exchange of information and
Fig. 9 — PEKK crystallization kinetics as a function development of industry professionals and scholars. www.iwcs.org
of temperature and T:I ratio.

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82 Wire & Cable Technology International/January 2023


Three Manufacturing Facilities
to Better Serve Our Customers

Chicago, IL
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41,000 sq. Ft.

Plastic Spools/Reels
ž High impact polystyrene
ž Vendor Managed Inventory
ž 2" - 13.5" Flange Diameters
ž 100% Quality Control

Plywood/Nailed Wood Reels


ž Manufatured to customer specifications
ž Standard sized 8.5" - 84" “off the shelf”
ž Reduced Lead time
ž Fair and Firm pricing

330.564.1250 www.foundationind.com
customerservice@foundationind.com
TECH BRIEF

Infrared Curing for Silicone


The fire resistance of cables in public
buildings such as airports or hospitals,
follows strict guidelines. In the event of
a fire, every second counts. To evacuate
all people safely, the basic functions of
a building must stay intact for as long
as possible.
Thanks to its high temperature resis-
tance, low smoke emission, zero halo-
gen content and nontoxic substances,
silicone is an ideal insulation and jacket-
ing material for cables used in fireproof
applications such as elevators or alarm
systems. The quality standards that need
to be fulfilled for integrity (DIN 4102-
12) and insulation (IEC60331, EN50200
and BS6387) are met by every safety Rosendahl’s infrared cross linking section.
cable produced on a silicone line avail-
able from Rosendahl Nextrom GmbH,
Pischelsdorf, Austria.

Infrared: Up to 15% Higher Speed


Compared to Hot Air Systems
To make silicon cables resistant
against high temperature, they need
to be cross linked. Different processes
are available to do this, but mostly hot
air or infrared curing are used in new
production lines.
Rosendahl machines rely on infrared
curing. Compared to other cross-linking
methods, infrared curing is more effi-
cient and flexible, with minimum scrap
rates and easily controllable parameters.
It is even up to 15% faster than hot air
systems utilizing the same floor space,
whereas power consumption during Automatic stripe feeding allows for one man operation.
production is around 30% less.
An infrared curing section typi- Precisely Calculated & optimized line configurations for safety
cally consists of three zones. A so-called Guaranteed Cross-Linking Rates cables with diameters ranging from 0.25
shock oven “freezes” the silicone sur- To simulate the cross-linking process, to 300 mm2. Rosendahl also develops
face enabling the use of support rollers Rosendahl has developed a mathemati- optimized extruders with automatic
without silicone sticking to the surface. cal model. The simulation provides rela- stripe feeding, crossheads and curing
The remaining ovens are utilized for tively exact values for the cross-linking ovens for effective, reproducible results.
gentle crosslinking of the silicone to the process and production speed. Together Everything from one provider. Tailor-
desired degree. with its powerful line control, the set-up made in Europe, for safety worldwide.
Each oven is temperature controlled. ensures perfect product quality with
The temperature is specified by the line continuous quality monitoring. More About the Company
control. Rosendahl’s infrared ovens are Rosendahl already developed the Rosendahl Nextrom is a global leader
optimized for energy efficiency and easy first silicone extrusion line with infrared in factories, systems, equipment and
handling. For safety reasons, the ovens curing in 2014. Since then, several new services for the battery, cable, wire and
are designed to open automatically in lines have been installed worldwide. optical fiber industries.
case of an emergency. Today the company offers different www.rosendahlnextrom.com WCTI

84 Wire & Cable Technology International/January 2023


Weipren CPE
Performance Elastomers Made from the most
advanced HCI phase
HNBR CR
FKM ECO
CPE EPDM
CSM
Specialty Chemicals technology
Active Zinc Oxide Lianda offers the only CPE
Composite Zinc Oxid manufactured using the most
Organic Peroxide advanced HCI phase technology
Co-agent and the most diversified grades.
Specialty Curatives Convienently stocked in eight
AZO Foaming Agent warehouses strategically located
Precipitated Silica throughout the country to serve
our customers.

Quality products and unsurpassed service to our customers


www.liandacorp.com • inquiry@liandacorp.com • Ph: 330-653-8341
Quality, Process & Tenson Control Roundup
compiled by the Editors at Wire & Cable Technology International
Suppliers have responded to our call for the state-of-the-art
in equipment and technology for quality, process & tenson control.

On-Line Dimensional Surface Flaw “Traditionally, manufacturers have attempted to


Detection of High-Value Products use a variety of measurement techniques to detect
flaws, but these have presented numerous problems
Information from LaserLinc, Fairborn, OH, USA, due to a variety of reasons: the limited measure-
says, “LaserLinc is a leader in open, scalable meas- ment points per sensor, inability to measure the
urement and process control solutions that adapt full contour of the product, presence of text and
to the way you work. Over the years, the company labels that create false positives and blind spots that
has delivered a number of in-process and off-line prevent the detection of pits and slits in the surface.
gauging innovations to the marketplace that have In most cases, these systems offer limited visualiza-
enabled manufacturers to realize significant pro- tion capabilities, making it difficult to verify what
duction and quality advantages. The new FlawSense was detected.
dimensional surface flaw detection system is an-
other example of the company’s forward-looking “FlawSense, on the other hand, digitizes thou-
and innovative spirit. sands of individual measurement points around
the contour of the product to reveal the smallest
“FlawSense is a revolutionary solution that rede- surface anomalies. FlawSense then produces a 3D
fines surface flaw detection. It uses high-speed laser point cloud image rich with informative, action-
line triangulation to truly perform 360° in-process able flaw data that can be manipulated for further
inspection of wire, cable, pipe and tube products— analysis. FlawSense can detect surface defects down
regardless of product orientation in the measure- to 5 microns with 10 times better resolution than
ment field. FlawSense precisely detects lumps, gels, camera-based systems. FlawSense also provides sig-
pits, slits and other surface defects that conventional nificantly more accurate measurements of product
laser micrometers, lump and neckdown detectors diameter and ovality than laser micrometers and
and camera-based systems cannot. Manufacturing camera vision technology.
personnel can review the defects later in 3D for
deeper, immersive analysis. “In summary, FlawSense helps manufacturers
improve product quality, avoid rework and scrap
“‘FlawSense is not a laser micrometer. It is not a costs, and protect their quality reputation. It is ide-
camera or vision system. And, it’s not a lump and ally suited for applications involving the measure-
neckdown detector. Although it can perform the ment of high-specification, high-value products,
same functions as these technologies,’ says Chad such as:
Walker, Product Manager at LaserLinc. ‘Instead,
FlawSense is a high-performance inspection system • Subterranean and undersea fiber optic cables
that uses the most advanced laser triangulation • Complex armored cable
technology. And, it is significantly more accurate
and capable than conventional inspection systems.’ • Power cable
• Building wire
• High-pressure hose for automobile and aero-
space
• And other highly demanding applications
“For more information on FlawSense, visit the La-
serLinc website.” www.laserlinc.com

Used Equipment With the Latest Advances


in Quality, Process & Tension Control
Erik Macs of Wire and Plastic Machinery Corpora-
tion, Bristol, CT, USA, says, “Wire and Plastic Ma-
chinery Corporation in Bristol and with extensive
warehouses in MA, RI, NC and TX in the USA, is
the largest used machinery dealer in the world. In

86 Wire & Cable Technology International/January 2023


Roundup
the realm of retrofitting used drawing, stranding,
extrusion and rewind/packaging lines, it is im-
perative to be able to incorporate and integrate the
latest technological advances available for quality,
process and tension control. It is also prudent to
know when to keep it simple.
“For quality control, on-line monitoring and data
acquisition are the key features. Typically in the
refurbishment of a complete operating line, the op-
tions of resurrecting an existing monitoring system
are usually limited as modern acquisition systems
can provide vastly superior amounts of information
and more in tune with current networking features.
Control systems need to take into account the needs
of all the personnel involved with the process - qual-
ity personnel, process engineers, line operators and
management - to ensure that the information gener-
ated is also utilized to optimum effect.
“Tension control is a critical feature of every pro-
cess involved in wire and cable processing. Many
advances in control techniques of powered systems
are available through the use of a variety of sen-
sors, Bluetooth and hardwire communication and
alternative component power supplies. However,
the simplistic approach of tensioning by strictly
mechanical means can outweigh the sometimes
exorbitant costs of new technology. Again, the needs
of all personnel involved with monitoring a specific
process must be accounted for when redesigning
a system.

Example of new process control system of a


refurbished planetary cabling line.
“Motor drives and PLC/Interface systems continue
to pack more capabilities in a smaller package each
and every year. The biggest headache tends to be
ensuring that electrical noise is eliminated between
the various aspects of the system. And communica-
tion protocols between components must also be
considered. While it obviously advantageous to
have good online monitoring of process conditions,

January 2023/Wire & Cable Technology International 87


Quality, Process & Tenson Control Roundup
it can be somewhat also overwhelming to control the unwanted axis nodding movements and protection
massive flow of information. This can require the against machine, tool and workpiece collisions.
need of specialized personnel within your organiza- Nodding compensation (NoCo) is used to com-
tion to control, organize and analyze the information pensate for dynamic position deviations in one or
flow. Care must especially be given to the security more linear machine axes caused by acceleration
of a system to ensure that no one can inadvertently processes. These position deviations are caused by
cause significant loss of data or operational time. what is known as mechanical compliance within the
machine. NoCo compensates for the dominant posi-
“A key feature for both refurbished lines and new
tion deviation by initiating a corrective movement
from OEMs, is the ability to monitor operational con-
in the relevant machine axis, enabling improved
ditions from remote locations. In this case, both the
machining quality simultaneously with higher jerk
supplier and user must be able to suitably commu-
and acceleration values. Nodding compensation can
nicate and incorporate data demands of the user’s
be used in conjunction with any technology, such
network system with the communication protocols
as milling, multi-tasking, tapping, laser machining
of the operating system.” www.wireandplastic.com
or water jet machining. NoCo is available in two
variants: Eco and Advanced. The Eco variant is de-
signed for dominant acceleration effects in which the
CNC With Newest Version compensation axis is combined with one influencing
Operating Software variable. Where there are several influencing vari-
John Meyer of Siemens Corporation in the USA, ables which require several compensation axes, the
says, “Siemens now offers its popular mid-range Advanced variant is the option of choice.
CNC, the Sinumerik 828D, with version 4.8 of the
operating system. With the release of version 4.8,
Siemens now offers an array of new hardware and
software solutions for its integrated Sinumerik port-
folio. The offering comprises integrated industrial
software and automation technology designed to
enable machine tool manufacturers to leverage the
full productivity potential of the digital factory in
a mid-range control.
“Sinumerik 828D is a compact, panel-based CNC,
offered in vertical and horizontal models for highly
flexible machine design integration, while the resi-
dent Siemens technologies of Advanced Surface and
Top Surface ensure the optimum surface finishes
with 80-bit nano floating point accuracy. Also stand-
ard on the 828D are the popular Siemens Shop-Mill
and Shop-Turn graphical programming with interac-
tive input help through animated elements.
“Up to 10 axes of motion with two auxiliary axes are “The Sinumerik software release 4.8 also features a
possible. Color displays, in sizes 10.4" or 15.4", and collision protection: Collision Avoidance Eco and
the powerful Simatic S7 PLC are also standard. With Collision Avoidance Advanced. The Eco version
three steps in the new software version, depending enables machine protection by preventing colli-
upon the motion control needed, Siemens is bringing sions of the machine body with its own components
the 828D standard models to a highly competitive within the work area.
price point for the builders of CNC milling, turning
and grinding machines. “To achieve this effect in real-time, the assemblies
that need protection are calculated as simple geo-
“With its new Sinumerik CNC software release 4.8, metric bodies. This collision monitoring system is
Siemens is making a range of new functions avail- available in all three operating modes: JOG, MDA
able to improve the speed, precision and safety of and Automatic. The protected areas can be engi-
intermediate milling, turning and grinding machine neered and visualized as a 3D image at the control
tools, with simplified ISO code programming. Fea- interface. The Advanced variant includes full ma-
tures of version 4.8 include facility for compensating chine, tool and workpiece protection. The software

88 Wire & Cable Technology International/January 2023


Quality, Process & Tenson Control Roundup
provided by the Sinumerik product partner Mod- All-In-One Cable Testing
uleWorks runs via an interface integrated on an & Management Systems
external PC and works together with the Sinumerik
Information from CAMI Research Inc., Acton, MA,
CNC in real-time to ensure that the machine, tool
USA, says, “With our cable testers and harness
and workpiece can be continuously monitored and
testers, find defective or miswired cables instantly
are dynamically protected during the stock removal
before they damage equipment or waste valuable
process. The workpiece and tool data required is
technician time. CableEye® all-in-one test and ca-
made available to the system during set-up. Colli-
ble management systems have a unique, patented
sion Avoidance provides safety during operation.
graphic wiring display to visually pinpoint problems
“The Sinumerik 828D system is a panel-based con- when wiring errors are detected, and offer under
trol for mid-range CNC machines. Featuring a 10.4" a second pass/fail testing for production environ-
color or 15.6" multi-touch display, the 828D system ments. Quickly locate intermittent connections and
is ideally suited for milling, turning and grinding identify their position in the cable.
applications. “Models are available in several configurations start-
“Siemens Digital Factory (DF) offers a comprehen- ing with the 128 test point, entry-level M2. Expand
sive portfolio of seamlessly integrated hardware, some CableEye testers to over 2000 test points for
software and technology-based services in order large cables and wiring harnesses, and measure
to support manufacturing companies worldwide cables of up to 4000' in length.
in enhancing the flexibility and efficiency of their “With the exception of M2 testers, all of our models
manufacturing processes and reducing the time to allow you to check the quality of your connections by
market of their products. To learn more, visit the providing two programmable resistance thresholds.
Siemens website.” www.siemens.com Additionally, you can measure embedded resistors

January 2023/Wire & Cable Technology International 89


CAMI CAMI Research Research Inc. Inc. CAMI CAMI
Quality, Process & Tenson Control Roundup
®
®
42 Nagog Park, Ste. 115 • Acton • MA • 01720 Automation-Ready Cable and Harness Testers
+1 978 • 26642 Nagog Park,
• 2655 Ste. 115 • Acton • MA • 01720
camiresearch.com Automation-Ready
Continuity Cable
• HiPot • 4-Wire and Harness Testers
• Capacitance
+1 978 • 266 • 2655 camiresearch.com Continuity
Amazing • HiPot and
Graphics • 4-Wire • Capacitance
Reports!
Amazing Graphics and Reports!
PRODUCTS
CAMI Research Inc.
PRODUCTS
CAMI Research manufactures the
CAMI
Defense, Robotics, Telecom,
Defense, Robotics, Telecom,
Scientific R&D, and more sectors.
• MA • Scientific
SOFTWARE

R&D, andAutomation-Ready
more sectors. Cable
SOFTWARE
All systems ship with the same®
All and
systems ship
Harness with the same
Testers
CAMI Research
42 Nagog manufactures
Park, Ste. 115 • Actonthe 01720
CableEye® PC-Based,
+1 978Continuity The system takes full advantage ofContinuity
• 266 • 2655& camiresearch.com comprehensive software
• HiPot • 4-Wire providing
• Capacitance
CableEye® PC-Based, Continuity & The system takes full advantage of comprehensive software providing
HiPot, Cable and Harness Test the PC's color graphic display, test functions, connectors
Amazing Graphics and Reports!

and resistor networks, check the orientation of di-


HiPot, Cable and Harness Test the PC's color graphic display, test functions, connectors
surface irregularities and defects to ensure optimum
SIKORA AG
System, a professional test high-speed computation,
Defense,
and
Robotics,computation,
Telecom,
database, graphic wiring display,
SOFTWAREdatabase, graphic wiring display,
PRODUCTS
System, a professional test high-speed and
instrument used CAMI
to analyze, mass storage to provide and a documentation, data
the logging,
odes, and measure diode forward voltage. If you product quality.
Scientific
instrumentResearch manufactures
used to analyze, the mass R&D,
storage more sectors.
to provide a All systems ship with
documentation, same
data logging,
pass/fail check, and diagnose
CableEye® complete
PC-Based, Continuity & Thecable and
system wire
takes fullharness
advantage of automation
comprehensive scripting
software and many
providing
pass/fail check, and diagnose complete
the PC's
cable display,
color graphic
and wire harness automation scripting and many
test functions,
HiPot, Cable
multiconductor cables andin
found Harnessmanagement
Test system. Guided more features.connectors
Its signature
need to check twist pairing, capacitance, or insula-
multiconductor cables found
System, a professional test in management system.
high-speed computation, and Guided database, graphic wiring display, signature
more features. Its
Bruchweide 2
“Eccentricity & Wall thick-
countless applications in used to analyze,Connector Assembly is an Add-On easy-to-interpret color-coded
countless applications in
instrument massConnector Assembly
storage to provide a is an Add-On easy-to-interpret
documentation, data logging, color-coded

tion quality, we have the right system for you.


Aerospace, Automotive, Energy, option. complete cable and wire harness graphics,
automation instantly
scripting identifies
and many not
28307 Bremen, Germany
pass/fail check, and diagnose
Aerospace, Automotive, Energy, option. graphics, instantly identifies not

ness Measurement-RAYEX
Appliance, Medical Device,
multiconductor
Appliance,
cables found in
Medical Device,
management system. Guided only when only
more there
features. Its is a fault,
therebut
signature
when is a fault, but
countless applications in Connector Assembly is an Add-On what easy-to-interpret color-coded
and where.
type what
Aerospace, Automotive, Energy, option. graphics, instantly type andnot
identifies where.
Ph: +49 421 48 900 0
Appliance, Medical Device, only when there is a fault, but
D— X - ray sys tem for th e
what type and where.
email: sales@sikora.net
measurement of wall thick- ww
ness, eccentricity, diameter
and ovality of multi-layerSIKORA: Quality control, process
optimization and cost saving
cables, pipe and hoses.
SIKORA AG is a leading manufacturer
“ODEX®—Simultaneous Measurement of Diameter,
and supplier of innovative online measuring,
“An on-line database holds an unlimited number of control, inspection, analyzing and sorting
Ovality and conductor position within an insulated
User cables and includes descriptive notes and label technology for the wire and cable, optical
wire. Based on laser scanning and magnetic field
text for each cable. Search the database for a wiring fiber, hose, tube, sheet and plastics
measurement technology.industries. Worldwide, users of SIKORA
match to a measured cable, or by User part number
technology benefit from increasing product
or descriptive text. High-resolution graphic output “WST TEMPMASTER—Inductive quality, process optimization and efficiency of
provides the hard-copy documentation necessary wire preheaters used totheheat the process.
manufacturing
for ISO 9000-certified manufacturing. Simultane- conductor prior to insulating en-
ously print labels as cables are tested - any windows hancing the adhesion and elonga-
Online measuring, control
compatible printer will suffice. Use bar-code scan- tion properties of wire and
andcables.
testing devices
ners to read cable part numbers and work orders Modern Laser and X-ray technologies
“To learn more, visit the precisely
Zumbach and reliably measure product param-
for high-volume production.” www.camiresearch.com
website.” www.zumbach.com eters such as diameter, ovality, wall thickness
and concentricity.
In addition, SIKORA’s product portfolio
Advanced In-Line Measuring Systems includes spark testers for the detection of
Measurement Technologies
insulation faults, lump detectors for the
Information from Zumbach Electronic AG, Or- Devices of the Future detection of faults on the product surface,
pund, Switzerland, says, “Zumbach Electronic AG capacitance measuring systems and devices
Information from SIKORA AG, which is headquar-
is a world leading manufacturer of in-line measur- for reliable conductor preheating and
tered in Bremen, Germany, says,
temperature “Technologies
measurement and control.
ing systems for industrial applications. Zumbach
of the future—that is the
offers a variety of equipment for wire and cable. Meas
trademark of SIKORA AG.
“ODAC ® -Diameter Meas- Having grown up with
urement—High resolution measuring devices for the Quality c
scanning diameter measure- industrial production of SIKORA
ment instruments for dimen- wires and cables, SIKORA systems fo

sions from 0.0005" (0.012 AG has been developing optical fibe


TENSION
mm) to practically any size itself and its technologies
measuring
utilizing the most modern for more than 40 years. As robust and
laser scanning technology. one of the leading compa- to validate
Single or multiple axes solutions available nies for measurement and measuring
control technology as well made possib
“DST-Spark Tester—New to the spark tester family as inspection, analysis and rate of up
measuring
of products is the compact sorting systems equip- refractive p
DST 10 model. This new unit ment, and one of the hid- The stand-
brings with it the potential den champions in German birefringenc
to mount in space restricted medium-sized companies, cold meas
area and in almost any ori- SIKORA AG sets standards in manyandindustrial
Visualization Control independen
measuring f
entation. Used for the detec- sectors with its advanced solutions designed and When insta
tion of missing and damaged insulation on wires engineered for quality assurance and process opti- system gen
and cables. Extensive range of models exists to suit mization as wel as cost savings.
many application. 170 Wire & Cable Technology International/July 2022
“More than 250 employees at SIKORA now ensure
“KW-Lump & Neck- quality assurance and efficiency at the company
down—Sensors de- headquarters of our family company in Bremen,
signed specifically Germany, in our regional representative offices and
for the detection of international branches worldwide—with tailor-

90 Wire & Cable Technology International/January 2023


SIKORA International Corp.
150 Huddleston
150 Huddleston Road,
Road, Suite
Suite 1300
1300

Quality, Process & Tenson Control Roundup


Peachtree City,
Peachtree City, GA
GA 30269,
30269, USA
USA
Ph: 770-486-1233
Ph: 770-486-1233
et email: sales@sikora-usa.com
email: sales@sikora-usa.com
et www.sikora.net
www.sikora.net
measuring values
measuring values and
and thus,
thus, it
it allows
allows for
for
ol, process
rol,
ol, process made customer
immediate
immediate control of
control theservice.
of the tension.
tension. In-Line, Contact-Free Temp Measurement
saving
saving SIKORA
SIKORA offersoffers aa complete
complete seriesseries ofof
“With
measuring and
measuring
ancontrol
and eardevices
control toward
devices that are
that usedInformation
are used in
in from Lune CHF GmbH, headquartered
gg manufacturer
manufacturer
line measuring,
line measuring, the
the market,
the drawing
drawing tower with
tower during
during its in
the production
the production of Kalkar, Germany, says, “Lune CHF GmbH is a
of
optical fibers.
pioneeringfibers. The
The quality
quality
spirit of aa cable
cable
and starts with
with
ng
ng and
and sorting
sorting optical of starts globally leading supplier for in-line, contact-free
the pureness
the pureness of
of the
the raw
raw material.
material.
dd cable,
cable, optical
optical w i SIKORA
t h a halsoi goffers
h donlinee g r eande offline temperature measurement technology. Lune CHF
and plastics
plastics SIKORA also offers online and offline
and
rs of
of SIKORA
SIKORA
ofinspection,
perfection
inspection, sorting
sorting and and
and analysis en-
analysis systems
systems for GmbH
for devices precisely determine the temperature
rs
reasing product
reasing product thusiasm,
plastic
plastic pellets, SIKORA’s
pellets, which
which are
are used
used forfor cableof wire, conductor, cable and other goods like opti-
cable
and
and efficiency
efficiency of
of experts
insulation. With
insulation. research
With inspection and
inspection and sorting
and cal fiber in production processes.
sorting
systems, contaminated
contaminated pellets
pellets can
can bebe detected
detected
develop
systems, intensively on
and sorted
and sorted out,
out, eliminating
eliminating cable
cable breakdowns
breakdowns “Ease of use, reliability and robustness are charac-
pioneering
and saving
saving material
materialinnovations
and costs.
costs.
trol and and teristic for all lune devices making them so popular
trol resulting in the most
in the wire and cable production. The systems are
economical produc-
yy technologies
technologies especially appropriate when it comes to closed loop
product param-
param- tion processes for our
product control of preheaters and other temperature sensi-
y, wall thickness
y,, wall thickness customers. SIKORA’s
tive production processes.
success is measurable
roduct portfolio
roduct portfolio in the success of its “The unique lune method is based on convective
he detection
detection of
of
he
tectors for
for the
the
customers. In order to heat flow. It works without optics and it does not
tectors
roduct surface,
roduct surface, learn more
Inspection,
Inspection, Sorting
about
Sorting &
the have to deal with the difficulties and disadvan-
& Analysis
Analysis
ems
ems and devices
ms and devices products, technologies tages from infrared temperature measurement.
reheating and
reheating and and services available Lune works on all blank metals such as copper,
dd control.
control. SIKORA AG
SIKORA AG
from SIKORA AG, visit aluminum, steel, etc., and on all polymers too. All
SIKORA AG AG was founded in 1973.
the Measuring
company’s
Measuring website.”
Technologies
Technologies for www.sikora.net was founded in 1973.
for
SIKORA
diameters from 75 micron onwards are covered and
Today it
Today it is
is aa leading
leading global
global manufacturer
manufacturer
Wire &
Wire & Cable
Cable
and
and supplier
supplier of of measuring,
measuring, control,
control,
inspection, analysis
inspection, analysis and
and sorting
sorting technology
technology
Quality control
Quality control for
for optical
optical fibers
fibers for the
for the wire
wire and
and cable,
cable, hose
hose and
and tube,
tube, sheets,
sheets,
SIKORA also
SIKORA also provides
provides sophisticated
sophisticated optical
optical fiber
fiber and
and plastics
plastics industries.
industries. With
With
systems forfor the
the tension
tension measurement
measurement of of offices and
offices and regional
regional representatives
representatives around
around
systems
optical fibers.
fibers. The
The newly
newly developed
developed FIBER
FIBER the world,
the world, the
the company
company provides
provides customers
customers
optical
TENSION 6003 6003 serves
serves asas aa supplementary
supplementary with
with innovative
innovative product
product solutions
solutions and
and
TENSION
measuring individualized service.
individualized service. TheThe systems
systems areare
measuring device
device for for an
an even
even faster,
faster, more
more
robust and
and improved
improved tension
tension measurement
measurement exclusively made
exclusively made at at the
the headquarters
headquarters inin
robust
to validate
validate andand control
control this
this important
important Bremen,
Bremen, Germany.
Germany. Innovation,
Innovation, product
product
to
quality and
quality and customer
customer satisfaction
satisfaction define
define the
the
measuring and
measuring and control
control parameter.
parameter. ThisThis isis
daily activities
daily activities at
at SIKORA.
SIKORA.
made possible
made possible byby the
the remarkable
remarkable measuring
measuring
rate of
rate of up
up toto 10
10 kHzkHz and
and thethe use
use of
of aa
measuring principle
measuring principle whichwhich takestakes thethe SIKORA INTERNATIONAL
INTERNATIONAL CORP
CORP
SIKORA
refractive
refractive properties
properties of of glass
glass into
into account.
account. SIKORA
SIKORA International
International Corp.,
Corp., aa subsidiary
subsidiary
The stand-alone
The stand-alone gauge gauge head,
head, based
based on on of SIKORA
SIKORA AG,AG, is
is the
the sales
sales and
and service
service center
center
of
birefringence, can
birefringence, can bebe used
used both
both for
for hot
hot and
and for all
all SIKORA
SIKORA activities
activities within
within North
North and
and
for
cold measurements
cold measurements of of the
the bare
bare fiber,
fiber, Central
Central America.
America. With
With anan office
office based
based in
in
ontrol independent of
independent of the
the fiber
fiber position
position in in the
the Peachtree City,
City, GA,
GA, they
they provide
provide their
their
ontrol Peachtree
measuring field.
measuring field. customers with
with sales
sales and
and service
service support,
support,
customers
When installed
When installed before
before forced
forced cooling,
cooling, the
the onsite commissioning
commissioning and and maintenance,
maintenance,
onsite
system
system generates
generates reliable
reliable and
and stable
stable equipment training
equipment training and
and demonstrations.
demonstrations.

International/July
International/July 2022
2022

January 2023/Wire & Cable Technology International 91


Quality, Process & Tenson Control Roundup
also high line speed up to 2500 mpm is within the for traditional LDV-based gauges trying to keep the
lune specification. laser on the product’s surface. These measurement
issues can dramatically affect the ability to control
product speed, achieve accurate cut-to-length
requirements and other critical functions during
the wire drawing process. Moreover, unreliable
measurements can be costly due to product give-
away, waste from scrap, process downtime and
other conditions.
“Nordson Measurement & Control Solutions’
patented LaserSpeed Pro M Series gauge solves
this problem. It uses a revolutionary LDV optical
technique to provide highly reliable, highly accu-
rate (up to 0.05%) speed measurements of small,
bouncing unguided drawn wire. The LaserSpeed
Pro M Series also works at high line speeds for
extremely responsive velocity measurements to con-
trol elongation from stand to stand and throughout
the drawing line.

“Customer satisfaction is a main goal for the lune


team, which then results into long-term customer-
relations with basically all globally leading wire and
cable suppliers. Learn more by visiting the Lune
CHF GmbH website.”
www.lune-chf.com

Product Technology Delivers Value to


Wire & Cable Factories Around the World
Massimiliano Scaccabarozzi of Nordson Meas-
urement & Control Solutions, Dayton, OH, USA,
says, “Nordson Measurement & Control Solutions
(formerly NDC Technologies) solves the measure-
ment and control issues of international wire and
cable companies with its BETA LaserMike Products
brand. “The AccuScan Pro Series from Nordson Measure-
ment & Control Solutions is the latest solution in
“The flagships of the BETA LaserMike product single-axis diameter measurement that offers preci-
line are the revolutionary LaserSpeed Pro M Series sion, performance and value. This gauging system
length and speed gauge and the latest AccuScan Pro is built on the same proven optical engine and elec-
Series diameter gauging system. tronics platforms that
“The LaserSpeed Pro M Series gauge solves the have made the BETA La-
tracking problem of bouncing, moving products on serMike AccuScan fam-
steel and copper wire drawing lines. ily of gauges renowned,
industry-wide for high-
“Laser Doppler Velocimetry (LDV) has been a long- performance diameter
proven method for accurately measuring the length measurement. Designed
and speed of products. However, many applications with a compact foot-
involving the drawing of long, continuous wire print, the AccuScan Pro Series offers true applica-
poses measurement challenges. Drawn wire that tions' versatility. It can be easily integrated into the
cannot be well-guided, moves off-axis and out of process for real-time control of product diameter
the measurement range, which can be problematic or can be used as a stand-alone solution for off-line

92 Wire & Cable Technology International/January 2023


Roundup polymeric.pdf 1 3/10/2015 3:54:45 PM

diameter applications. Manufacturers benefit from


higher product quality and significant material
savings. The AccuScan Pro Series technology can
be utilized to measure plastic pipe, hose, tube,
cord, rods, wire and cable as wel as additional ex- eeping Service
Keeping
Keeping inthe
Service in
Service in the
the Mix Mix
Mix
truded or drawn cylindrical, flat or unique profile
products. Experience, Technology, & Personal Response
• Custom Mixing
“On a performance-wise basis, the AccuScan Pro Keeping Service in the Mix
Custom Rubber Mixing• Dispersions Dispersions
Series technology system offers its users the opti- • Custom Mixing
• Chemical Blending
mum value for the investment. • Black Mixing • Combination-type Dispersions

“AccuScan Pro Series System benefits include the




Color Mixing
• Dispersions
Straining Capabilities
• Custom Mixing • Slab or Pellet Form
• Custom Dispersions Available
• Dispersions
following: • Slab, Strip, or Pellet Forms Available
• Chemical • ChemicalBlending
Polymer Mixing for Molding,
Blending
Chemical Blending
• Applications Versatility – system accurately Calendering, and Extrusion
Applications
measures product diameters up to 100 mm • Increased Control
NR SBR • Tighter Consistency
(3.94") across a wide range of applications, IR EPDM - Modulus
online or offline. BR NBR
- Tensile
HNBR XNBR
- Cure Rates
• Expansive Measurement Capabilities – the user NBR/PCV
IIR
CR
BIIR
• Safe Material Handling
can stack two or more AccuScan Pro gauges
to measure even larger diameters as well as
CHR
CPE
ACM
ECO
CSM
AEM
Keeping Service in th ISO 9001:2008

perform single-scan flaw detection of lump FKM www.polymericsinc.com


EPR
and neck downs for efficient product quality Experience, Technology, & Person
Ph: 330.928.2210 • sales@polymericsinc.com
ISO 9001:2008
control.
www.polymericsinc.com
• Powerful Multi-Strand Option – system user www.polymericsinc.com
Ph: 330.928.2210 • sales@polymericsinc.com
can accurately and reliably measure up to 12 Custom Rubber
Ph: 330.928.2210 Mixing
• sales@polymericsinc.com
diameters simultaneously for 100% on-line

Keeping
Keeping
inspection of multi-strand wire.
Service
Service in
in the
the Mix
MixMixing
• Black Mixing
• Color
• Flexible Communications – supports a variety
• Straining Capabilities ISO 90
Experience,
of communication protocols for easyTechnology,
Experience, Technology,&&Personal
integration Personal•Response
Response
into processes. Slab, Strip, or Pellet Forms Available

• Low Cost of Ownership – the AccuScan Pro Keeping Service in the Mix
Polymer Mixing for Molding,
Series provides long-lasting, reliable, trouble- www.polymericsinc.com
Dispersions
Dispersions
Calendering,
Experience, and Extrusion
Technology, & Personal Response
free operation.
330.928.2210 •Applications
sales@polymericsinc.co
Custom••Rubber
Combination-type
NR
Mixing SBRDispersions
Combination-type Dispersions
Dispersions
“Nordson Corporation is one of the world’s leading •• Slab
SlabororIRPellet
PelletForm
Form
EPDM
manufacturers and supplers of precision dispens- • Black Mixing • Combination-type Dispersions
• ••
Color Mixing Custom Dispersions
Custom Dispersions
BR NBR Available
Available
• Slab or Pellet Form
ing equipment, which applies adhesives, sealants, • Straining Capabilities • Custom Dispersions Available
coatings and other materials to a broad range of • HNBRAvailable
Slab, Strip, or Pellet Forms XNBR
consumer and industrial products during manu- Chemical
NBR/PCVBlending
Chemical CR
Blending
Polymer Mixing for Molding,
Chemical Blending
facturing operations. IIR
Calendering, and Extrusion BIIR
Applications • Increased Control
CHR ECO
“Nordson Corporation also manufactures equip- NR SBR • Tighter Consistency
ment that is utilized in the testing and inspection of
IR •• Increased
Increased
EPDM CPE Control
Control
CSM - Modulus
BR NBR
- Tensile
electronic components as well as technology-based HNBR• Tighter
• Tighter
XNBR Consistency
ACM AEM
Consistency - Cure Rates
systems for curing and surface treatment processes.
NBR/PCV
IIR
- -Modulus
CR
FKM
Modulus
BIIR
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WCTI

January 2023/Wire & Cable Technology International 93


Electromagnetic Compatibility
Measurement Technology
Alexandra Zange, Marketing
bda connectivity GmbH
Companies celebrate 25 years of cooperation
Herborner Str. 61A
35614 Aßlar, Germany
and look back on 90 years of triaxial
www.bda-connectivity.com measurement technology.
With the introduction of cable television, there came a
demand to measure the screening attenuation of the coaxial
cables (CATV cables) used here as a decibel value (dB) up
to 1000 MHz instead of the transfer impedance in mOhm/m.
This is done by means of absorbing clamps. For this purpose,
the method with absorbing clamps was already introduced in
the 1970s and 1980s.**
Lauri Halme developed the summing function and the
coupling transfer function of cable screens in 1987. Halme and
Otto Breitenbach recognized that the maximum values of the
resonances in the triaxial measuring tube at higher frequencies
represent the screening attenuation. On this basis, Breitenbach,
together with Thomas Hähner, extended the triaxial method
for measuring screening attenuation in the frequency range
from approximately 30 MHz onwards.
Under the direction of Bernhard Mund of bda connectiv-
ity (formerly bedea Berkenhoff & Drebes GmbH) partici-
pated in this extension of the triaxial method and introduced
some mechanical improvements compared to the measuring
tubes commonly used until then. These include the remote
measuring head as well as clamping techniques for connecting
the test objects at the near and far ends. This greatly simplifies
the installation of the test specimen in the measuring tube.
25 years of collaboration Rosenberger-bda connectivity. Although the CoMeT measurement system was initially
developed at bda connectivity only for its own laboratory
To ensure the coexistence of different electronic applica- application, the first interested parties soon contacted bda
tions in a common environment, the electronic applications connectivity including a well-known German testing and
must be protected against electromagnetic interference. The certification institute and the Telecommunications Central
electromagnetic compatibility (EMC) of cable shields is Office FTZ of the German Bundespost. This resulted in the
thereby described by the transfer impedance and the screening need for professional production of the CoMeT system by a
or the coupling attenuation. Simple and easily reproducible qualified manufacturer, which was found in Rosenberger
measurement methods are required for the qualification of Hochfrequenztechnik GmbH & Co. KG, Fridolfing, Ger-
cable shields. many. Thus, already a quarter of a century ago, in 1997, in the
For the determination of the transfer impedance for cable field of triaxial measurement methods for EMC measurement,
shields, the triaxial method has been in use for 90 years now. the successful cooperation of the companies Rosenberger
The measurement of the transfer impedance was first men- Hochfrequenztechnik GmbH & Co. KG and bda connectivity
tioned by Sergei Alexander Schelkunoff in the early 1930s. GmbH, began.
Since then, the triaxial method has been further developed On the basis of the prototypes produced by bda connectiv-
and is still one of the predominant methods used worldwide. ity, the first series of the measuring tube, CoMeT (Coupling
A further description of the transfer impedance of various Measuring Tube), was manufactured at Rosenberger in 1997
cable shield constructions including a triaxial test method in cooperation with the Chief Designer of Rosenberger,
can be found 1936 by Heinz Ochem. In the 1950s, Heinrich Eberhard Rodig, and the R&D Manager at bda connectivity,
Kaden described the electromagnetic characteristics of cables Bernhard Mund.
and components including transfer impedance.* In 1961, John Since then, the CoMeT system has been extended to other
Zorzy and R.F. Mühlenberger described the measurement of test parameters such as the coupling attenuation, aC, of sym-
transfer impedance using the triaxial method up to 7.5 GHz. metrical cables and assemblies or the EMC measurement of
The transfer impedance of cable shields is usually measured larger components, e.g., connectors and cable assemblies for
as a length-related quantity in milliOhm per meter (mOhm/m). electric vehicles with the ‘Triaxial Cell’. The various triaxial

94 Wire & Cable Technology International/January 2023


IEC 62153-4-10. In 2008, Ralf Damm took over the world-
wide CoMeT sales activities at bda connectivity.
Larger components such as HV connecting cables and
connectors for electric vehicles or CATV tap offs required the
extension of the CoMeT system to triaxial cells according to
IEC 62153-4-15 (2010). And also with the extension of IEC
62153-4-9Amd1 to measure the coupling attenuation of un-
screened balanced pairs, the triaxial method was recognized
as a reference method on an international level (2018).
Advantages of the triaxial method over other methods
include the closed measurement setup, the wide measurement
bandwidth of DC up to approximately 9 GHz (CoMeT 40) or
20 GHz (CoMeT 18) and the high measurement sensitivity. A
significant advantage is also that both the transfer impedance
and the screening or coupling attenuation can be measured
with only one measurement setup.
With the Triaxial CoMeT System, bda connectivity is the
global market leader in measuring the screening effectiveness
of cables, connectors and components. Continued...

CoMeT Measurement Setup.

measurement methods for different applications are described


in international standards such as IEC 62153-4-n.
The presentation of the CoMeT system in 1998 at the
IEC General Meeting in Houston, TX, USA, represented
a milestone for the successful introduction of the measure-
CoMeT Test Adapter.
ment of screening effectiveness with the triaxial method on
an international level. This was followed by another high-
light, which was the inclusion of the triaxial method in the
worldwide standard IEC 61196-1 for the measurement of
screening attenuation, aS, up to and beyond 3 GHz (1999).
Further pioneers for the successful CoMeT ‘flight’ were
the description of the measurement of the coupling attenu-
ation of symmetrical cables with the triaxial method in the
standard IEC 62153-4-9Ed1 (2000), the standardization as a
measurement method for transfer impedance and screening
attenuation in EN 50289-1-6 (2002)*** and the introduction
of the screening classes for CATV cables in EN 50117 and
IEC 61196 series. Manufacturers of CATV cables must prove
the screening classes to the Central Office for Approvals in
Telecommunications (ZZF).
The ‘tube-in-tube’ method according to IEC 62153-4-7
supplemented the methods for measuring transfer impedance
and screening attenuation on cable shields to the measurement
of connectors and cable assemblies (2002).
In 2006, Thomas Schmid presented the CoMeT-K system,
developed together with Michael Wollitzer, for the measure-
ment of EMC gaskets and EMC feedthroughs, standardized as Triaxial Cell.

January 2023/Wire & Cable Technology International 95


Electromagnetic Compatibility Measurement Technology ...continued
The cooperation in the field of EMC measurement with > Tube-in-tube
the CoMeT measurement system between bda connectivity > CoMeT-K
GmbH and Rosenberger meanwhile extends to the further > Triaxial cell
development of the theoretical basics, the practical optimiza- > Accessories
tion of the CoMeT system including new applications as well • 405 sold CoMeT systems, thereof 356 comet tubes
as the revision of the corresponding international standards. and 49 triaxial cells.
Employees of bda connectivity and Rosenberger are • Hundreds of satisfied customers in the field of
members of various committees and working groups in the industry for communication cables, testing institutes
Technical Committee IEC TC 46, Communication Cables and EMC laboratories, automotive industry.
& High Frequency Connectors. This also includes the joint
In October 2022, representatives of bda connectivity and
preparation and presentation of technical lectures and techni-
Rosenberger Hochfrequenztechnik met for their annual review
cal papers, for example: ****
meeting in Fridolfing. Here, the 25 years of cooperation were
• Higher order mode suppression in Triaxial Cells, acknowledged and celebrated, but also the current situation
IWCS 2016. and future objectives were discussed. Among other things,
• Balunless measurement of coupling attenuation these goals are being addressed in the cooperation:
of screened balanced cables up to 2 GHz, IWCS 2015. • Measuring adapters for various applications,
• EMC of Cables, Connectors and Assembled Cables e.g., HFM, SPE, RMC.
Using the Triaxial Method, Anwenderkongress • Adaptation to future technologies and end-use
Steckverbinder 2019. applications, such as automotive, e-mobility, etc.
• EMC of ready-made connecting devices (RMCD), “We hope that the joint activities of both companies can
IWCS 2020. continue for a long time to develop the technology for further
• Screening effectiveness of unscreened balanced pairs, applications,” says Bernhard Mund, responsible for EMC
EMC 2019, EMV 2020. test engineering and standardization at bda connectivity. And
• EMC parameters of single-pair ethernet cables, Thomas Schmid, head of EMC test laboratory at Rosenberger
ITG-Fachtagung Kommunikationskabelnetze 2021. Hochfrequenztechnik, adds, “With increasing expansion of
• EMC of Single Pair Ethernet Cables, Wire & Cable wireless technologies, IoT, e-mobility, etc., the potential
Technology International 2022. applications of the triaxial procedure will tend to increase.”
• EMC parameters of SPE cables and connectors, And that lays the foundation for many more productive
Anwenderkongress Steckverbinder 2022, Würzburg. years of collaboration. www.bda-connectivity.com WCTI
The extremely successful cooperation between the two (All photos in this article are property of bda connectivity)
companies in the field of EMC measurement technology can *(Eddy currents and shielding in communications engineering).
be expressed in figures as follows: **(e.g. Spatz, Hildebrand, Ditscheid et al. DKE-UK 412.3)
• 25 years of excellent collaboration. ***(meanwhile withdrawn)
• Development of the basic system CoMeT 40 and ****(for download on bda website https://bda-connectivity.com)
the software WinCoMeT as well as further developments:
> CoMeT 90 Company Profile:
For over 60 years, bda connectivity GmbH have manufactured
> CoMeT 18
special cables optimized for the respective field of applica-
tion. New is a line of high-quality indoor antennas and passive
components for the telecommunications market. The CoMeT
measuring system is an important anchor for measuring the
screening effectiveness of cables, connectors, bushings and dis-
tribution components. Our customers are active in the electri-
cal/electronics, telecommunications networks, electrical whole-
salers, automotive supply, audio and studio technology, medical
technology and science industries. www.bda-connectivity.com

The CoMeT-“Actors”: l-r, Michael Wollitzer, Thomas Schmid, bda connectivity headquarters in Asslar in Hesse, Germany.
Bernhard Mund, Ralf Damm, Roland Neuhauser.

96 Wire & Cable Technology International/January 2023


Registered and pending trademarks appearing in these materials are those of Vanderbilt Chemicals, LLC. For a complete trademark listing, please visit the About section at www.vanderbiltchemicals.com.
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Spotlight On Extrusion Machinery & Tooling
by Mike McNulty, Editor
Wire & Cable Technology International

At the heart of the extrusion process is the extruder and the


tools being used to form the extruded product. There are
many types of extruders for plastic processing as well as metal
extrusion, and the volume of information available for further
AJEX & TURNER WIRE TECHNOLOGIES
study is impressive.
The Society of Plastics Engineers (SPE), www.4spe.org,
and The Society of the Plastics Industry (SPI), www.plas-
ticsindustry.org, offer comprehensive technical handbooks,
Ajex & Turner Wire Technologies videos and educational courses that cover extruders and the
A-53, G. T. KARNAL ROAD extrusion process.The Electrical Wire Handbook from the Wire
AZADPUR, Delhi Association International, www.wirenet.org, has chapters on
110033 India extruders and the extrusion process as it relates to the wire
Mob.: +91-9871890709 and cable industry.
sales@ajexturner.com
www.ajexturner.com
Extruders perform the functions of melting plastic resin,
compressing it into a homogeneous melt and putting enough
pressure on it to force it through a die at a controlled rate so
that it can be applied to wire or cable in a continuous pro-
cess. The basic components of an extruder include the barrel,
screw, drive system, heater, resin hopper, tooling (dies, etc.)
and the controls. The drive system rotates the screw inside of
the barrel, the hopper feeds plastic pellets or powder into the
barrel/screw interface, the screw mixes and pumps the plastic
down the length of the barrel as it compresses it and creates
mechanical work to help melt it, the heaters add more heat to
help the melting, the tooling determines the output profile of
the molten plastic and the controls monitor and control vari-
ables like screw speed, melt pressure, melt temperature, flow
rate, power, etc. The screw and the tooling are probably the
most critical components of the extruder, but all components
serve important functions.
BWE Ltd. There are many different types of extruders as well as extruder
Beaver Industrial Estate
specifications and terminology. Types include the single and
Ashford, Kent, TN23 7SH, England
+44 (0) 1233 627 736 double or twin-screw extruders with the difference being ob-
kevinbennett@bwe.co.uk vious. The twin-screw extruders can be broken down further
www.bwe.co.uk into more detailed categories like meshing and nonmeshing,
contra and co-rotating and more. Key performance specifica-
tions for describing extruders are diameter, screw rpm, melt
pressure, heating zones, orientation (horizontal or vertical),
drive power, heating power and the length-to-diameter (L/D)
ratio. The L/D ratio is likely the most-referenced specifica-
tion—it defines many of the operating characteristics of the
extruder as well as the materials that can be processed. L/D
ratios have increased as technology has increased. Limiting
factors are torque and friction. The longer the screw, the higher
the torque needed to turn it and the higher levels of friction
encountered. There are many definitions specific to extruders,
and I recommend a good reference book or a visit to www.
tangram.co.uk for a presentation of extruder and extrusion-
specific words (listed under Technical Information, Plastics
General Polymer Reports, Extrusion Definitions).
For most extrusion processes, we have several tools involved
American Kuhne in the action: the crosshead and the related tips, dies and aux-
a brand of iliary parts, which are in direct contact with the wire or cable.
Graham Engineering Corporation The extruder screw is also a tool working inside the extruder
1203 Eden Rd to process polymers.
York, Pennsylvania, 17402-1965, USA
There are dozens of suppliers of extrusion tools. In my opin-
Phone: (717) 848-3755
sales@grahamengineering.com ion, the following areas are important in selecting a supplier
www.grahamengineering.com and obtaining tooling: part consistency and quality; service;
experience and know-how; design assistance; and price and
delivery time.
Tooling developments come in the area of tooling materials
100 Wire & Cable Technology International/January 2023
and sources, manufacturing techniques for making the tools,
the materials being processed—new wire alloys and new poly-
mers, for example—and cable designs. There are hundreds
of crosshead variations produced as well as many patented
designs. This is because of the high number of different cable
constructions being produced around the world.
Trends in extrusion tooling include designs to increase extru-
sion line speeds, improved tolerances, quick-change systems,
proprietary tool designs, miniaturization, improved tooling
lifetime, complex extrusions, simplified operations and simu-
lation of melt flow.
Guill Tool & Engineering Co., Inc.
Extrusion tooling determines output profile of the molten
10 Pike Street
plastic, and it is the point in the extrusion process where “the West Warwick, RI 02893 USA
rubber meets the road.” The average extrusion line covers a Tel: +1 401 828 7600
lot of factory floor space: payoffs, take-ups, extruder, cooling Fax: +1 401 823 5310
troughs, electrical control cabinets and more, but usually, you Email: sales@guill.com
can hold all of the extrusion tooling in your hands. It is in this Web Site: www.Guill.com
small space that the process of insulating or jacketing wire,
optical fiber, cable and cable components—strength members,
tapes and fillers, for example—takes place. All activities in an
extrusion line are focused or derived from this point. This is
why extrusion tooling is vital in achieving proper insulation
and jackets on wire and cable products.
Crosshead materials include stainless steels, tool steels, alloy
steels and carbide, and common tip and die materials are
tungsten carbide, tool steel and ceramics as well as the use of
natural single-crystal and synthetic polycrystalline diamonds
on the extrusion tips. The order of material development
and use—earliest to latest—is natural diamonds, tool steels,
tungsten carbide and synthetic diamonds. Contrary to early
predictions, all materials are still in use. Each die material
has its advantages and limitations, but no one material has
KURRE Systems
completely replaced the other.
Zentrale Saterland
For this article, we define extrusion tooling to include: Industriestraße 5
• Breaker Plate: Used to control pressure generated by the ex- 26683 Ramsloh, Germany
trusion screw pumping molten plastic, and to change plastic Tel: +49 4498 9250 0
flow direction from rotational to nearly parallel to the extru- Email: info@kurre-systems.de
sion screw axis. The breaker plate is a circular steel disc with www.kurre-systems.de
many closely spaced small holes. The breaker plate is also used
to support the screens or screen pack so they are not pushed
into the crosshead.
• Screens: Used in combination with the breaker plate, wire
mesh screens are used to prevent solids from passing into the
crosshead, tip/die area, and they often improve mixing. Screen
mesh and wire size, and number of screens vary depending
on compound extruded.
• Crosshead: Redirects the plastic resin flow from extruder to
tip and die—usually at a 90° angle for wire and cable appli-
cations. Crosshead also provides the housing for the tip and
die, and contains other wearable parts. Crosshead design is
pretty rigorous and active, and the driving force behind many
patents. General crosshead styles include fixed center or ad-
justable, single or multi-layer, single or multi-conductor and Lloyd & Bouvier, Inc.
front or back tool-change method. 56 Sterling Street
Clinton, MA 01510 USA
• Tip and Die: Work together to deliver molten resin to the Contact: Tamar Kuipers
material to be insulated or jacketed. These parts will determine Tel: +1 978 365 5700
insulation thickness, finished diameter and concentricity. Fax: +1 978 365 9700
There are multiple designs depending on the application—ma- E-Mail: sales@lloydbouvier.com
Website: www.lloydbouvier.com
terial being extruded, required tolerances, finished geometry,
etc. Before use, tip/die calculations are made to insure the
desired dimensional result is achieved—draw down ratio,
draw balance ratio, tip diameter, die diameter and finished

January 2023/Wire & Cable Technology International 101


Spotlight On Extrusion Machinery & Tooling ...Continued
product diameter are all related. Tips and dies are precision
tools with highly polished surfaces, and are treated with care.
Special cleaning procedures should be followed to get the most
out of your tooling. Tooling types include tube, semi-tube,
compression, specials and more.
The best tooling in the world will not do you much good if
you do not have a good management program. Simplifying
the complex world of tooling is possible. Regular inspection,
detailed record keeping and analysis as well as controlled
experiments can be tedious, but this will provide valuable
Maillefer Extrusion Oy
Ensimmäinen savu, P.O. Box 176
information to improve operations, increase tool life and lower
FI-01511 Vantaa, production costs.
Finland
Tel+358 9 886 65 600
E-mail: info@maillefer.net Innovations & Developments
www.maillefer.net The area of extrusion machinery and tooling used for making
all types of wires, cables, cable assemblies and wire harnesses
is not one to stand still. Each year, it is the recipient of a good
amount of research and development efforts. Some extrusion
improvements and developments that we have seen in recent
years are as follows:
• Remote extrusion process supervision and monitoring
systems.
• Tool-free manual extrusion clamp for safe, simplified
and frequent screw, breaker plate and downstream tool-
ing changes.
• Single-point concentricity extrusion crossheads.
• Advanced laboratory extruders for use in product en-
gineering.
• Fine manual centering for extrusion crossheads.
Mikrotek Machines Limited • Combined extrusion line for a wide range of cables—
No. 16, 2nd Cross, ‘ A’ Sector, Amruthnagar Main Road, foamed as well as solid.
Street opposite to Shree Sharadha Vidyalaya, • Smart buffering extrusion equipment that uses stream
Bangalore - 560 092, India processing to process data.
Tel : 00 9180 42688999
Email: kamalbabu@mikrotek.org • Extrusion heads with no hardware for easy cleaning and
Web: www.mikrotek.co.in quick-changing of tooling.
• Micro extrusion solutions.
• Extrusion screws and barrels that can withstand fluoro-
polymer corrosion.
• Tooling to facilitate compliance with environmental,
technological and safety standards and regulations.
• Extrusion tooling with single-point concentricity.
• Color-recognition sensor system for insulation lines.
• Automatic quick color change system with no scrap.
• High-performance LAN cable production with various
foaming technology.
• Expanded use of silicone extrusion.
• Production analytics for plastic extrusion.
Pioneer Machinery USA • End sealing for CV lines.
1275 Bloomfield Ave. B7-43 • Extrusion heads featuring no hardware for easy cleaning
Fairfield, NJ 07004 USA and quick tool changes.
Tel: +1 973 285 3211
Fax: +1 866 892 8724 • Quick change from striping to no-striping.
Service: +1 201 532 3025 • More stable output in terms of pressure and melt tem-
Email: sales@pioneermachinery.us perature control.
Internet: www.pioneermachinery.us
• Multi-layer extrusion dies.
• Sophisticated screw designs.
• Improved tooling materials that offer resistance to wear
and corrosion as well as lower levels of friction.

102 Wire & Cable Technology International/January 2023


• Better barrel cooling capacity.
• Process developments for micro-coax production includ-
ing FEP, foam PFA and foam XLPE.

References:
• “The Extrusion Process,’ Electrical Handbook, The Wire As-
sociation International.
Extrusion Tooling and Engineering Specialists
• Wire & Cable Technology International (WCTI)
Extrusion Spotlight Articles from 2002-2021.
• Websites: www.tungsten-carbide.com;
Tips & Dies, Inc.
www.basiccarbide.com; www.miningindia.com; 505 Mill Street
www.diamond-key.com; www.pr.gov.au; Rome, NY 13440 USA
www.usgs.gov; www.globalwitness.org; Tel: +1 315 337 4161
www.e6.com; www.amnh.org; Email: Sales@tipsanddies.com
www.elwood.com; www.sumitomodiamond.com; www.abra- Website: www.tipsanddies.com
sives.net; www.itia.org; www.die-namic.com; www.efunda.
com; www.iransteelcenter.com;
www.steel.org; www.crucibleservice.com WCTI

Singcheer America UNITEK Crossheads


185 Industrial Parkway, Div. of HOWAR Equipment Inc.
Branchburg, NJ 08876 499 Edgeley Blvd., Unit 12
Tel: 1 908 370 3117 Concord, Ontario L4K 4H3 Canada
Fax: 1 908 722 4226 Phone: (905) 669-4010 • Fax: (866) 669-6383
Email: info@cablogic.com www.HowarEquipment.com
Internet: www.singcheer.com sales@howarequipment.com

Thermoplastics Engineering Corporation


(TEC)
11 Spruce St.
Leominster, MA 01453 USA
Tel: 800-241-4311
Tel: 978-537-8135
www.thermoplasticseng.com
sales@thermoplasticseng.com

January 2023/Wire & Cable Technology International 103


SHOWCASE ACCESSORIES
Connical Crosshead • Accurate cable dimensions in the wire and cable industry with
For medium & high-voltage cables high-performance crossheads that are
A new member of wire and cable • Long continuous engineered to cover all applications for
supply company’s conical crosshead production lengths wire and cable production.
family is the THC 50/90. This new • Wide production range To obtain additional technical infor-
conical crosshead is an optimum solu- mation and product specifications on
tion for medium and high-voltage cable • Easy handling with low the new THC 50/90 conical crosshead
production. damage risk for the production of medium and high-
The THC 50/90’s optimized Bi-Flow voltage cables, contact Maillefer Ex-
• Fast setup time
distributors enable accurate wall thick- trusion Oy located in Vantaa, Finland,
ness, centricity and roundness of the The manufacturer of the THC 50/90 or visit the Maillefer website.
cable. Short residence times, stream- conical crosshead provides companies www.maillefer.net
lined flow channels and efficient water
tempering allow long production lengths
and smooth layer surfaces.
Additionally, the centering of all
layers can be adjusted independently.
Conical flow pieces are made of nitrided
steel in order to ensure continuity in
production for many years.
Features and benefits of the new
THC 50/90 conical crosshead include
the following:
• Three-layer extrusion for MV
and HV insulations up to 132 kV

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68 Buttonwood Street, Bristol, Rhode Island 02809-0718 USA • tel: 800.972.9222 or 401.253.5500 fax: 401.253.7350

2C_WYREPAKHuestis_NeedASpecialPulley_WCT_halfHoriz_VariousCombos_ShowInfo_v4_04092018_press.indd 1 4/7/21 5:38:09 PM


104 Wire & Cable Technology International/January 2023
ShowcaSe acceSSorieS
Used Wire & Cable additional technical information and Bristol, CT, USA or visit the company’s
machine specifications, contact Wire website.
Production Equipment and Plastic Machinery Corporation of www.wireandplastic.com
Welding, pointing/stringing machines
Company has a full range of used
welding and pointing/stringing equip-
ment available within its 3 million ft2
of warehouse space.
Welding equipment originally from
Kelsey-Hayes, Micro-Product, PWM,
Strecker, BWE and MG Steele as well
as Pointer/Stringers made by Syncro,
SAMP, MacBee, Cook, Krollman, La-
ribee, Morgan, Sjogren and Vaughn
are available from each of the com-
pany’s five USA warehouse locations.
Various custom-built units are also
available. The company can supply
units in AS-IS condition or can retrofit
to operational condition or completely
refurbish to OEM specification.
The company will typically offer a
90-day warranty for checked operational
equipment and up to one-year warranty Inventory # WEL373, Microweld AD6 Welder located
on equipment fully refurbished. For in our Attleboro, MA, USA, warehouse.

• Natural Diamond Dies


• PCD Dies • SSCD Dies
• Tungsten Carbide Dies & TC Taper Inserts
• Bunching, Stranding & Compacting Dies
• Solid Enameling Dies & Extrusion Tooling
• Die Polishing & Resizing Machines
• Die Inspection Equipment
Mikrotek Machines Limited
No.16, 2nd Cross,’A’ Sector, Amruthnagar Main Road
Bangalore 560 092, India.
T : +91 91081 47889 | 98807 08599
E : hb@mikrotek.org W : www.mikrotek.in

January 2023/Wire & Cable Technology International 105


ShowcaSe machinery
Continuous Extrusion continuous and seamless alu-
For nonferrous cable & tube minum sheath with no weld.
Conform™ and Conklad™ are The aluminum sheath has good
well-established continuous extrusion conductivity, ideal environmen-
technologies in the nonferrous, cable tal properties, light in weight
and tube industries. Typical applica- and proven reliability. By using
tions for Conform include copper and standard CCR aluminum rod,
aluminum rectangular wire (magnet the material costs are very low,
wire), solid aluminum conductor (SAC making SheathEx a very cost-
for cables), copper bus bar, trolley wire effective method of sheathing
and other shaped conductors as well as medium, high and extra-high-
round refrigeration tube and multiport voltage power cables.
or PFC tubes in different alloys. The firm continues to develop BWE SheathEx™ line (above) and typical
BWE Conform line (below).
Conklad technology is available for new products and applications in-
applications such as AS wire, OPGW, cluding Wire Arc Additive Manu-
CATV, sheathed composite cores, rein- facturing (WAAM), 3D printing,
forced aluminum wire and other similar electric vehicles and precious
products requiring an aluminum sheath metals. The company also makes
or nonferrous cladding. a full range of cold welders and
Company’s SheathEx™ technology dies for a fast, cost-effective
is the perfect solution for seamless alu- and reliable solution to welding
minum sheathing of high-voltage cables. nonferrous materials from fine
‘Corrugated’ (helical or annular) and/or wire to round rod. BWE Ltd.,
‘Smooth’ options are available. Ashford, Kent, England.
The SheathEx process provides a www.bwe.co.uk

106 Wire & Cable Technology International/January 2023


Wire Harness &
Cable Connector
Focused News, Information and Products for Presented by...
Wire & Cable Processors, Distributors and End Users.

January/February 2023 www.wiretech.com

Inside this issue...

• News & Info:


Page 108 -118

• Top Products of 2022:


Pages 70-76 & 119-121

• Connect With WHMA Column,


WHMA Celebrates 30 Years:
Page 122-123

• Wire Harness Business &


Strategy Column, First Things
First: The Critical Front End of
a Deal: Page 124

• New Products:
Page 124-125

• 2023 WHMA 30th Annual


Wire Harness Conference:
Page 126-133
WHCC NEWS & INFO
Joe Barry to COO at etration and a focus on continuous • Wiring Harness Rework
improvement, while continuing Proposals must include an approx-
Proterial Cable America to improve the culture at Hitachi imate 300-word abstract/summary
Proterial Cable America, Inc. Cable America,” said Barry. of the presentation and description
(formerly Hitachi Cable America Hitachi Cable America, Inc. of what the audience will learn,
Inc. (HCA), a leading manufac- changed its name to Proterial and who will benefit from attend-
turer of copper and Cable America, Inc. on January ing the presentation. Technical
fiber optic commu- 4, 2023. www.hca.hitachi-cable.com conference paper abstracts and
nication cables for course proposals are due Decem-
the telecommunica- Call For Participation ber 5, 2022. For more information
tions industry has or to submit a proposal, visit:
appointed Joe Barry as Chief
for EWPTE 2023 www.app.oxfordabstracts.com/stag-
Operating Officer (COO) of the WHMA/IPC, Bannockburn, es/4443/submitter
Performance Cable Systems and IL, USA, invites engineers, re- For questions regarding the tech-
Materials (PCSM) division based searchers, academics, technical nical conference at EWPTE, contact
in Manchester, NH, USA. experts and industry leaders to Julia Gumminger, IPC/WHMA
Barry succeeds Tom Artinian, submit proposals for the Electri- Professional Development and
who served as Chief Operating cal Wire Processing Technology Events Manager, by emailing to
Officer of PCSM for just over two Expo (EWPTE), to be held from JuliaGumminger@ipc.org.
years and who has since taken May 16 to 18, 2023, at the Wis- For additional information on at-
over as Chief Operating Officer consin Center, Milwaukee, WI, tending or exhibiting, visit:
and President for the Automotive USA. www.electricalwireshow.com
Products Division for both the In- Expert technical conference pres-
diana and Mexico divisions. entations and professional devel-
As COO, Joe Barry will lead and opment courses are being sought
Southwire
scale the company’s growth and in the following topic areas: Invests in Sinclair
strategic business operation ini- • Case Studies on A-620 Success
tiatives. He brings decades of • Quality Requirements
Digital Services
experience leading various engi- • ESD Impacts on Harness Supporting the company's growth
neering and business functions • ESD Transmission strategy and building toward its
in well-known wire and cable through Harnesses goal to remain generationally sus-
manufacturing companies. Prior • Hi Frequency Cabling tainable, Southwire, Carrollton,
to his role with HCA, Joe worked GA, USA, is pleased to announce
• X-ray Inspection Techniques
most recently as the Chief Engi- a new commercial investment with
• Crimping Challenges/Dos
neering Officer at Marmon Hold- Sinclair Digital Services, Inc.,
and Don’ts
ings, was President and General based in Fort Worth, TX, USA.
• Crimp Cross Sectioning
Manager of Comtran Cable LLC Sinclair Digital Services is a de-
• Wire Harness Troubleshooting
and held multiple senior positions signer, equipment reseller and
• Reliability Issues and
at Belden Inc. system integrator of advanced
Failure Analysis
“Joe is a recognized leader and has connected buildings, with an em-
• Wiring Harness Education phasis on Direct Current (DC) mi-
a proven track record of leading
and Training crogrids. Sinclair has designed and
organizations within ever-chang-
• Connector Advances implemented several high-profile
ing business climates. His experi-
ences within the wire and cable • Tooling DC buildings around the nation,
industry, coupled with Joe’s drive • Process Equipment/ including the Sinclair Marriott in
in organizational management Productions Ft. Worth, TX, USA, and the Hotel
will allow our New Hampshire • Calibration Marcel in New Haven, CT, USA.
business to continue to thrive. • Ultrasonics Splicing and “We are very excited to join Sin-
We are excited to have Joe on our Terminating clair Digital in the growing space
team,” said Artinian. “Joe comes • Harness Design Drawings of DC powered intelligent build-
to us with in-depth experience • Engineering ings that bring clear benefits in
in innovation and technology for • Overmolding terms of energy efficiency and
electrical products and markets.” • Testing – Electrical/ integration with renewable en-
“I am looking forward to the chal- Environmental/Mechanical ergy sources and battery storage
lenge of driving a path to grow • Electric Vehicles (EV)/ systems,” said Norman Adkins,
the business through new product Electric Mobility Southwire’s President of Wire and
development, new market pen- • Cleanliness and FOD Cable and Chief Operating Officer.

108 Wire Harness & Cable Connector January 2023


WHCC NEWS & INFO
Sinclair is currently partnering and accessories for the electric tomers in the central and southern
with Southwire on its newest of- utility and United States. The facility will
fice space at The Battery Atlanta renewable markets, has announced bring 30 to 50 new jobs to Katy
in Cobb County adjacent to Truist the opening of a third national dis- over the next three years.
Park, home of the Atlanta Braves. tribution facility in Katy, TX, USA. “Opening up a facility in Texas has
In late March, Southwire signed Strategically located 35 miles west been a priority for the company
a deal for roughly 23,000 ft2 of of- of Houston, TX, USA, the new following our mission to empower
fices, meeting rooms, workstations 205,000 ft2 distribution center of- a better world. From this facility,
and multipurpose space, and Sin- fers easy access to I-10 as well as we will be able to deliver products
clair is responsible for the design SH 99/Grand Parkway. It will be and services with shorter lead
and implementation of the Power the primary service center for cus- times. Our customers in this re-
over Ethernet (PoE) lighting at the
location.
“The future of sustainable devel-
opment is safe, DC power, and
we are excited to be working with
Southwire on these new opportu-
nities,” said Farukh Aslam, CEO
of Sinclair Digital Services.
In July 2020, Southwire announced
its Carbon Zero goal to eliminate
or offset 100% of the company’s
Scope 1—associated with fuel
combustion—and Scope 2—asso-
ciated with electricity consump-
tion—greenhouse gas emissions
by 2025. Through its partnership
with Sinclair Digital Services,
Southwire plans to implement
more sustainable buildings in the
future, further reducing the com-
pany’s carbon footprint.
“Our Carbon Zero goal is one that
we are confident we can achieve, Strip Series B300 Powerful, Fast, and Intuitive
Stripping Machine
and in the near future, we expect The B300 opens up new possibilities for
to announce a Scope 3 objective fast and reliable stripping of cables with
to reduce indirect emissions in cross-sections from 32 to 8 AWG. Repeat
the company’s value chain,” said accuracy, mechanical precision and short
working cycles ensure high productivity in
Burt Fealing, Southwire Executive
common strip applications. And the new
Vice President, General Counsel ergonomic machine design and revised
and Chief Sustainability Officer. user interface offers unrivaled ease of use.
“With an extensive focus to be a
leader in sustainability, Southwire ƒ Compact modular design
High-resolution 5” color touch screen
is pleased to announce its partner- ƒ
ƒ Fast and intuitive operation
ship with Sinclair Digital Services. ƒ LED lighting for clear view of work area
Together, we will implement more ƒ Highly sensitive trigger mechanism
sustainable buildings in the future - ideal for small and flexible cables
and reduce overall carbon emis- ƒ High process reliability due to
permanent axis monitoring
sions.” www.southwire.com
Wire Solutions for a Connected World
American Wire Group
Opens Texas Facility EWPTE
Booth 923
American Wire Group (AWG),
Miami, FL, USA, a leading sup- schleuniger.com

plier of wires, cables, equipment

January 2023 Wire Harness & Cable Connector 109


WHCC NEWS & INFO
gion will benefit from having their the divisional leadership teams.
orders ready to ship within hours Artinian succeeds Lynne Hu-
and continue to complete projects menik, who has recently left the
on-time and within budget. We company.
pride ourselves on continually im- A highly accomplished and well-
proving our service and will now regarded leader having a strong
be able to support our customers business and sales background,
even faster,” said Michael Dorf- Artinian excels at building a wide
man, CEO, AWG. range of products, teams and op-
erations. His industry experience
spans more than three decades, for
both privately held and publicly
traded companies located around The ALESEA IoT device trans-
the world. forms traditional cable reels into
Joining HCA in 2020, Artinian smart assets that support cus-
quickly progressed through the tomers in improving operational
ranks, from Executive Vice Presi- efficiencies and inventory man-
dent (EVP) to Chief Operating agement while at the same time
Officer (COO) of the Performance lessening environmental impact
Texas is the third state in which Cable Systems and Materials through optimized logistics, mini-
AWG has expanded its opera- (PCSM) Division. During his time mized cable waste and improved
tions to in recent years, following with PCSM, Artinian successfully steel reel recycling.
Pennsylvania and California in the designed and executed countless To learn more about Prysmian’s
USA. Operations from Katy will transformation strategies, result- ALESEA IoT smart devices, visit:
begin in early 2023. ing in many significant improve- na.prysmiangroup.com
Established in 2001, American ments in the areas of production,
Wire Group (AWG) has become employee engagement, customer
the leading material supplier of focus and sales. Brugg’s New
wires, cables, components, and Earlier this year, Artinian assumed Sustainable Energy
accessory solutions. We hold the role of COO for the Automo-
the nation’s largest inventory of tive Products Division (APD) in
Cable Process
products used in the power T&D, order to further the growth and Available now from Brugg Ca-
substation, solar, wind, battery transformation efforts underway bles, headquartered in Brugg,
energy storage and EV infrastruc- within the division. In addition Switzerland, are energy cables that
ture markets. Our team supports to his role as President, he will have been engineered to provide
customers with full services in- continue in his role as the COO uncompromising sustainability.
cluding cable management, cable of APD. Brugg Cables’ sustainable energy
engineering and design, supply www.hca-hitachi-cable.com cables feature an external coat-
chain, emergency services, and ing that is manufactured using
more. www.buyawg.com recycled materials, and which
Prysmian Implements provides optimum and proven
Tom Artinian to ALESEA IoT Solution cable quality.
Additionally, Brugg Cables’ en-
President at Proterial in North America ergy cable production process fea-
Prysmian Group, Milan, Italy, has tures lower energy consumption
Cable America completed the implementation as well as makes use of material
Proterial Cable America, Inc. and deployment of its ALESEA that is widely available locally.
(formerly Hitachi Cable America, smart devices into all of its North Brugg Cables intends to be the
Inc.), has named Tom Artinian, American steel reels. More Than most sustainable company in its
as President. In this position, he 8000 device installations across the industry. This goal defines how
will oversee the strategic direc- North American Power Distribu- the company operates on a day-
tion of all North American facili- tion business unit results in direct to-day basis and the way it will
ties (Performance Cable Systems reductions in the industry’s carbon develop in the future—promoting
and Materials, High-Performance footprint by reducing the number responsible use of resources and
Medical Solutions and Automo- of reels used, maximizing reel sustainable economic success.
tive Products) partnering closely transport efficiency and boosting Brugg Cables’ daily business ac-
with the Board of Directors and circularity. tions are characterized by the five

110 Wire Harness & Cable Connector January 2023


WHCC NEWS & INFO
in electricity Distribution and
Usages.
Founded in 1961, Reka Cables is
active in the manufacturing of low
and medium-voltages cables for
the Usages and Distribution appli-
cations. With a turnover expected
to exceed €160 million in 2022 and
270 people, the company is one of
the leaders of the Finnish market
Brugg Cables’ new sustainable energy cable process.
operating in four countries and
benefits from a premium reputa-
core values:
• Quality
• Responsibility
• Partnership
• Independence
• Future viability
Brugg Cables is a Swiss company.
As such, Brugg Cables focuses
on reliability, quality and excel-
lent engineering skills. However,
Brugg is also a global company
with an international focus, which
stands out as a result of its dy-
namic teams.
The company’s own research and
development division enables
Brugg Cables to come up with
innovative solutions time and
again. An additional plus that
only a medium-sized specialized
company can offer is Brugg’s great
proximity to its customers. Brugg
Cables has found that talking in
person is the best way to develop
the customer solutions that have
been the hallmark of Brugg Cables
for many years. The company
has the agility and the ability to
respond quickly to new customer
requirements.
To learn more, visit the company’s
website. www.bruggcables.com

Nexans Signs
Agreement to
Acquires Reka Cables
Nexans SA, Paris, France, an-
nounced recently that it has en-
tered into a Share Purchase Agree-
ment with Reka Industrial Plc
to acquire Reka Cables. This ac-
quisition will strengthen Nexans’
position in the Nordics notably

January 2023 Wire Harness & Cable Connector 111


WHCC NEWS & INFO
tion in the Nordics. In November takes over from Patrick Steiner, According to FMI predictions, the
2021 it became one of the first cable who left the company at his own global automotive wiring harness
manufacturers to become Carbon request at the end of July after is expected to display lucrative
Neutral on scope 1 and scope 2. eleven years. growth opportunities in the future
Nexans will acquire Reka Cables Dimmler has worked in the finan- owing to the increasing invest-
for an equity price of €53 million cial management and controlling ments in automotive exploration
including a financial net debt of Swiss retail and industrial com- activities across the globe. The
of €6.5 million as of end of Sep- panies for 20 years. CEO Michel automotive wiring harness is a
tember 2022. Completion of the Riva welcomed her as a dynamic necessary component having im-
transaction is subject to regulatory senior finance executive. With her plementation in the electrification
approvals and is expected to take extensive management experi- of vehicles.
place in the first half of 2023. ence, she will support R&M in The FMI study explores the wiring
“With a deep commitment to further developing the strategy of harness competitive landscape as
energy transition and carbon neu- the sustainably growing family- well as provides regional analy-
trality, Reka Cables is fully aligned owned business. ses of the global wiring harness
with the group’s strategic ambition Most recently, Dimmler was Head market.
to become a Pure Electrification of Group Finance and Controlling Find additional information about
Player committed to contribute and Deputy CFO at the Bucherer the FMI wiring harness study, or
to carbon neutrality by 2030. This Group, the leading international to request a sample of the study,
premium Finnish operation will retailer of luxury watches, jewelry, visit the FMI website.
further contribute to Nexans’ abil- and gems. Prior to that, she held www.futuremarketinsights.com
ity to serve our Nordic customers financial management positions at
with high quality and safe cables in the Stock Exchange and Finance
the region. I am convinced that this Group SIX in Zurich and at the Scott Olsen Joins
operation will benefit the teams mechanical engineering compa- Service Wire; NAED
of both Reka Cables and Nexans, nies Saurer and Sulzer.
with synergies and development “I am very much looking forward CEP Recognition
opportunities ahead of them,” said to the challenge as CFO of R&M Scott Olson has joined the Service
Christopher Guérin, Nexans Chief and I appreciate the trust they Wire team as the Director of Sales
Executive Officer (CEO). place in me,” says Dimmler. “I in the Phoenix, AZ,
“The Reka Cables’ team has con- am also looking forward to taking USA, sales office. Ol-
sistently delivered high quality R&M forward entrepreneurially, son will be responsi-
cables. As a global player in elec- to driving the digital transforma- ble for the leadership
trification and an active promoter tion forward, and to good coopera- and success of the
of the energy transition, Nexans is tion at all levels.” sales organization.
a great fit for Reka Cables,” said www.rdm.com This includes Service Wire’s fac-
Jukka Poutanen, Reka Cables’ tory trained resources and exten-
sive manufacturers’ representative
Chief Executive Officer (CEO). Automotive Wire network.
www.nexans.com
Harness Market to Additionally, Service Wire is
proud to announce three newly
Martina Dimmler Grow at 7.9% to 2031 recognized National Association
to CFO at R&M The latest study that has been con-
ducted by Future Market Insights
of Electrical Distributors (NAED)
Certified Electrical Sales Profes-
R&M, the globally active devel- (FMI), Newark, DE, USA, pro- sionals (CEP): Shawn O’Brien,
oper and provider of high-end in- vides insights into the key factors Matt Jarrett and Jacob Walton.
frastructure solutions for data and driving growth of the automotive Continued...
communications networks, has wiring harness market, which is
appointed Martina Dimmler as expected to grow at 7.9% CAGR
Chief Financial Officer (CFO) and through 2031. The report tracks
member of the Executive Board, global sales of automotive wiring
effective November 1, 2022. She harnesses in more than twenty
high-growth markets, along with
analyzing the impact COVID-19
on the automotive industry in
general, and the automotive wir-
ing harness market in particular.

112 Wire Harness & Cable Connector January 2023


An Affiliate of IPC

2023 WHMA 30TH ANNUAL


WIRE HARNESS CONFERENCE

FEBRUARY 14–16, 2023

Sandia Resort & Casino


Albuquerque, New Mexico

The WHMA Annual Wire Harness Conference,


a global event for executive leadership, is
your opportunity to lead, educate, connect
and discover new approaches to the wire
harness industry.
Enjoy a number of timely presentations
on topics important to wire harness
manufacturers, OEMs and suppliers.
Participate in networking events, best-
practices roundtables and connect with
industry leading suppliers. It’s a conference
you do not want to miss!

FOR MORE INFORMATION visit www.annualconference.whma.org.


WHCC NEWS & INFO
The CEP program offers sales pro- employees and enhanced value to segments. Britech will continue
fessionals the opportunity to hone our customers across the industrial to be led by its management team
their skills and abilities as well as and infrastructure markets” and operate out of its 50,000 ft2
to gain a better understanding of While Kanata primarily serves the facility in Allentown, PA, USA.
their customers’ business needs, nuclear and spacecraft industries “Demand for highly advanced
earning certification from the with highly sophisticated, custom semiconductors continues to ac-
NAED. This NAED CEP program cable assemblies, it is also a recog- celerate around the world,” said
training is just one way in which nized leader in the design, manu- Mike Balsei, Chief Executive Of-
Service Wire maintains the highest facture and supply of specialty ficer of ECI. “Britech has become
quality service standards in the cable and wire harness solutions a trusted partner because of its
industry. www.servicewire.com for the military, medical and com- ability to deliver high-quality
mercial industries. In the first nine components and services tailored
months of 2022, Kanata generated to its customers’ complex manu-
Shawcor Expands approximately US$3 million in facturing needs. Our scale and
Market Reach With revenue. Terms of the transaction engineering capabilities will posi-
will remain private. tion Britech to expand on its estab-
Kanata Acquisition lished presence in the high-growth
Shawcor Ltd. is a growth-oriented,
Shawcor Ltd. has announced that global material sciences company. global semiconductor market and
it has acquired Kanata Electronic Shawcor Ltd. serves the infrastruc- support the ongoing capacity
Services Limited, a privately ture, energy and transportation build-out in the USA.”
owned manufacturer and supplier markets. The company operates The Britech Board of Directors
of specialty cable assemblies and through a network of fixed and commented, “For more than 30
wire harnesses for the nuclear mobile manufacturing and service years, Britech’s broad range of
and aerospace industries. Kanata facilities. Shawcor’s three business capabilities and consistent, solu-
serves customers around the globe segments, Composite Systems, Au- tions-oriented approach to spe-
from a single, Toronto, Ontario, tomotive & Industrial and Pipeline cialty manufacturing has helped
Canada, area site and will be in- & Pipe Services enable responsible us develop strong customer rela-
tegrated into Shawcor’s ShawFlex renewal and enhancement of criti- tionships. With our tremendous
wire and cable business. cal infrastructure while lowering growth over the years, the oppor-
“The addition of Kanata to our ex- risk and environmental impact. tunity to join forces with a world-
isting wire and cable portfolio will Learn more at: class player like ECI represents an
unlock significant opportunities investors.shawcor.com exciting next chapter for Britech.
for vertical integration and market Together, we will be able to deep-
expansion over the coming years,” en our partnership and scale with
said Frank Cistrone, President of Electrical Components existing customers while strategi-
Shawcor’s Automotive & Indus-
trial segment. “Kanata’s portfolio
Acquires Britech cally growing our offerings across
other markets.”
of technologies, certifications and Electrical Components Interna-
Founded in 1953, ECI is one of
customer relationships are tightly tional, Inc. (ECI), a leading global
the world’s leading suppliers of
aligned to ShawFlex’s existing supplier of electrical distribution
electrical distribution systems,
capabilities and will accelerate our systems, control box assemblies,
control box assemblies, and other
strategic growth objectives in key and other critical engineered com-
critical engineered components for
market sectors and geographies. ponents for diversified markets,
diversified markets. With 25,000
This transaction is a compelling today announced the acquisition
employees and 37 global manufac-
example of Shawcor’s commit- of Britech, Inc.
turing locations, ECI is the trusted
ment to enhancing organic growth Founded in 1991, Britech is a partner to market leaders with
through selective acquisitions and specialty manufacturer of wire 500+ customers. www.ecintl.com
I’m excited to welcome the Kanata harnesses, cable assemblies, and
employees to our team.” box builds primarily serving the
Barbara Miller, President of Ka- semiconductor industry as well Southwire VP
nata, added, “Kanata has been a as HVAC and related industrial
long-standing partner to Shaw- technology end markets. From
Kathleen Edge Retires
Flex, and we are very pleased to engineering to manufacturing and After more than 30 years of leader-
now become a part of the team. testing, the company’s quality- ship in manufacturing and nearly
We look forward to an even closer driven platform enables the timely a decade with the company, Kath-
working relationship delivering delivery of projects for longstand- leen Edge, Southwire’s Executive
incremental opportunities for our ing customers across key market Vice President of Operations, has

114 Wire Harness & Cable Connector January 2023


With more than 3,000 attendees and
nearly 200 exhibitors, the Electrical
Wire Processing Technology Expo is the
industry’s exclusive trade show for the
electrical wire harness, wire, coil winding,
and cable processing industries.

Join us this May in Milwaukee as the


industry comes together to access new
technologies, find solutions to challenging
wire problems through training and
education and network with industry
leaders and subject matter experts.

T RAIN ING & ED U C ATI ON

NETWORKING OPPORTUNITIES

ACC ESS TO N E W TE C HN OLO G IE S

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electricalwireshow.com

Produced by:
WHCC NEWS & INFO
retired. Edge joined Southwire in Rebecca Cranford, Senior Vice and the growing market for EV
2013 and led the company’s wire President (SVP), Manufacturing, vehicles. It has been an interesting
and cable operations including will assume leadership for all wire journey!
Southwire’s single largest strategic and cable manufacturing. Aaron “Additionally, I am confident that
initiative, modernization. Prior to Asher will now serve as SVP of Sonobond Ultrasonic’s success
her time in Operations, Kathleen Wire and Cable Distribution and will continue as a result of Man-
was integral in the transforma- Materials Management. Cranford ning Smith’s and Inductotherm
tion of the company’s Human and Asher, as well as Nilesh Group’s expert technical and
Resources team, making it a stra- Sivaramakrishnan, SVP of EHS, management capabilities.”
tegic part of the organization with Lean, Quality and Process Engi- Devine extends her sincerest
dedicated business partners across neering and Will Berry, SVP of thanks to everyone who has made
the company. Through her lead- Modernization, will report directly her career incredibly enjoyable
ership, Southwire strengthened to Norman Adkins, President of as well as filled with significant
its disciplines in performance Wire and Cable and Chief Oper- achievements.
management, succession plan- ating Officer. www.southwire.com www.sonobondultrasonics.com
ning, total rewards, human capital
management, DE&I and employee
engagement, while maintaining Sonobond Rebranding of
the company’s deeply-held re- Ultrasonics President Marmon Industrial
sponsibility toward Giving Back
and serving the places it calls Janet Devine Retires Energy &
home. Janet Devine, President of Sono- Infrastructure (IEI)
bond Ultrasonics, Inc., which is Christopher Venice, President
located in West Chester, PA, USA, of Marmon IEI, reports, “From
retired on January 3, 2023. Gen- very early on, we at Marmon
eral Manager, Manning Smith have known that the unification
IV, takes over as Sonobond Ultra- of our facilities under one seam-
sonics President, and Devine has less umbrella was the right thing
agreed to continue in a technical to do for our group and for our
advisory position for one or two customers.
days a week during the company’s “We knew it would involve
transition period. much work integrating our sys-
Earlier this year Janet Devine tems, rebranding our buildings
announced that Sonobond Ul- and literature and building a new
trasonics had become a part of website, so Marmon leadership
Inductotherm Group’s Welding aligned and committed to this
Division. Although Sonobond has effort, setting a goal date, holding
“I want to express my complete been a wholly owned subsidiary regular check-in meetings and
gratitude to our entire team,” of Inductotherm Group’s parent working together interdepart-
said Edge. “I came to Southwire company for more than 30 years, mentally in order to ensure that
nearly ten years ago, and I tell a the company now enjoys greater
lot of people that I wish I would access to advanced power supply
have come 20 years ago. We have technologies through the Welding
accomplished so many important Group’s global service contacts
things together, and I want to and its expanded supply chain
thank the team for not only their resources.
efforts, but for their friendship. Janety Devine states, “I leave So-
We do right by our employees, nobond Ultrasonics after starting
our customers and our communi- as a junior member of the team that
ties – and I know that nothing but invented ultrasonic metal weld-
good is in store for the company. ing as well as participating in the
Moving forward, Southwire is in many other ultrasonic innovations
good hands.” the company has achieved. These
With Edge’s retirement, Southwire include being part of the com-
will be making organizational pany’s successful development of
changes to support a success- ultrasonic welding equipment for Christopher Venice - President,
ful transition. Moving forward, the nonferrous metals industry, Marmon IEI.
Continued on Page 118...

116 Wire Harness & Cable Connector January 2023


WHCC NEWS & INFO
Automatically Measure & Report Environmental Test
Conditions with Cable & Harness Electrical Function Data
CAMI Research Inc., Acton, MA, USA, manufac- software as well as a Dracal environmental sensor
turer of the CableEye® automation-ready cable and that connects to a USB port on the tester’s computer.
harness test system, has released an environmental Accompanying custom software reads the data into
sensor option incorporating the Dracal PTH200 variables within the main CableEye software. The
sensor. Of particular interest to medical and de- basic Dracal PTH200 sensor option (Item 879) has
fense applications, this option provides automatic a typical operating range and precision as noted in
measurement and reporting of environmental test the accompanying Table below.
conditions (temperature, relative humidity, pressure)
alongside electrical function data for the cable, har-
ness or backplane under test. This option simplifies
test and reporting procedures especially involving
testing with environmental chambers.
CAMI offers the CableEye suite of products com-
plete with accessories including auto-detected,
plug-in connector boards for fast, convenient set-up
and testing of standard cables. When pre-populated
and pre-configured boards are used, the software
automatically displays a graphic of the connectors
along with the wiring under test. The tester can be
readily programmed to do the same for custom The CableEye automation-ready cable and harness
boards and fixtures. test system with the environmental sensor option
Testing your cables and wire harness assemblies incorporating the Dracal PTH200 sensor is available
is only part of the solution. By combining test, fault immediately. The cost of the basic Environmental
location, design, documentation, labeling, data- Sensor option is US$239 (Item 879). Customers
base storage and automation in one instrument, can contact CAMI Research Inc. in order to in-
the CableEye test/management system covers all quire about options with user-calibratable sensor
(PTH200-CAL), or with precision (PTH420) or high
precision and wider temperature range measure-
ment (PTH450, -40°C to 125°C). System prices are
USA only and subject to exchange rates, freight fees
and import costs. You are requested to contact your
local authorized CAMI Research Inc. distributor for
local pricing.
CAMI Research Inc. understands the importance
of trying out a tester for yourself in your own facility
before committing to a system purchase, and the
the bases. Uses include R&D, prototyping, produc- company has made it easy for you to do so. Po-
tion (batch testing, HMLV, LMHV), diagnostics and tential customers can obtain a CableEye Test and
design. Cable Management System for a free two-week test
Users can set up their test stations to perform multi- period. No credit card is required for the free two-
ple background tasks. These include environmental week system test. Also, there is no commitment to
data acquisition, which are all triggered automati- purchase a CableEye Test and Cable Management
cally with a single click of a button or a barcode scan. System once the test has been completed in the
All CableEye testers are shipped with comprehen- customer’s facility.
sive software providing test functions, connectors You can send an mail to sales@camiresearch.com
database, graphic wiring display, reporting, data or call +1 978-266-2655 for a quote.
logging, automation scripting and many more www.camiresearch.com
features. Truly future-ready, this comprehensive
software is readily upgradable so that in 20 years,
your system will have even more features than it
had when it was purchased. The new add-on Dra-
cal PTH200 sensor option is comprised of custom

January 2023 Wire Harness & Cable Connector 117


...Continued from Page 116
WHCC NEWS & INFO

Michael Trifone – VP Finance. Rina Patel- VP US Operations. Joseph Iamartino - Chief


Technology Officer.

tran Corporation, Attleboro,


MA, USA; Harbour Industries
Canada, Farnham, QC, Canada;
Dekoran Unitherm, LLC, Cape
Coral, FL, USA; Dekoran Wire
Dee Rossetti – Group Human Santosh George - VP Industrial Energy.
Resource Director. & C a b l e , M t . Pl e a s a n t , T X ,
USA, and Kerite (Pump Divi-
sion), Seymour, CT, USA; have
been successfully rebranded as
Marmon Industrial Energy &
Infrastructure.
“This unifi es all our compa-
nies in this sector as one fl uid
operation, ensuring an efficient,
comprehensive, and seamless
customer experience from start to
finish… and is now a central hub
to our robust suite of superior
products and services… across
all markets we serve and supply
with specialty cable, wire and
bundled tubing products.”
Yannick Demers - President of Indus- Peter Moran – VP Industrial To find additional information
trial Equipment & OEM Solutions. Infrastructure.
about the products and services
offered by Marmon Industrial
timeliness. Marmon Electrical made up Energy & Infrastructure, visit the
“Effective January 1, 2023, the of RSCC Wire & Cable, LLC, company’s website.
Industrial business unit within East Granby, CT, USA; Com- www.marmoniei.com

118 Wire Harness & Cable Connector January 2023


Top Products of 2022... continued
... Continued From Page 76

Generic Custom Test Interface Fixture


For Panel/Cable-Mounted Connectors & LIF Test Blocks
CAMI Research Inc., Acton, MA, USA, maker of the CableEye® automation-
ready cable and harness test system, offers a test interface board that can
be customized with LIF test blocks and any number of panel and/or cable-
mounted connectors not exceeding a total of 64 pins. Rated to 2100 VDC/1200
VDC, the CB8H fits all CableEye testers (connectors not included and cus-
tomization service is available). When pre-populated and pre-configured
boards are used, the tester GUI automatically displays a graphic of the
connectors and wiring under test. The tester can be readily programmed to
do the same for custom boards and fixtures. These boards are designed to
fit all CableEye testers. This generic custom interface board accepts a wide
range of circular or other connectors and accommodates LIF test blocks and
bulkhead and/or cable-mounted mating connectors.
www.camiresearch.com

Double-Slit Conduit Protects Ultrasonic Metal Welding System


Terminated Cable Runs Usable for a Variety of Applications
HellermannTyton, located in Milwaukee, WI, USA, The Telso®Terminal TT7 ultrasonic metal welding system,
prodides the wiring and cable installation industry with which is available from Telsonic Ultrasonics, with its
two-piece HelaGuard Double-Slit Corrugated Conduit. headquarters in Switzerland, can be used for various appli-
This double-slit corrugated conduit product features one cations including cable assembly and battery production.
semi-circular tube that snaps over another in order to Specific applications include high-voltage cables, battery
envelop a wire or cable bundle. This technology makes it terminals and cell connectors that are welded in a variety
possible to add flexible corrugated protection to wiring of designs. The high-performance ultrasonic metal system
and cables that are already connected on both ends. The allows metal welding for cable cross sections up to more
double-slit design allows wiring and cabling installers than 200 mm2. The Telso Terminal TT7 system’s modular
to choose a narrow diameter, saving space when used design provides for fast changeovers from application to
in cramped applications. Three material options address application. The Telso Terminal TT7 ultrasonic metal weld-
the priorities of each market. These material options are: ing system also features standardized interfaces designed
Polypropylene—at an entry-level price, durable for general for digital networking as well as easy integration into pro-
applications; PA6—UV resistant, higher temp, halogen duction systems. The Telso Terminal TT7 ultrasonic metal
free, best for repetitive motion such as automation; and welding system is said by its manufacturer to revolutionize
PA6 FR—low fire hazard, NFPA 130 compliant for markets the ultrasonic metal welding process through digitaliza-
such as rail. All three of these material options are offered tion for full process control. Additionally, comprehensive
in six diameter sizes, and work with HellermannTyton’s control mechanisms ensure continuous process monitor-
standard nylon snap-on style fittings and hinged clips. ing. Also, power supply interruptions can be detected
Additional technical specifications are available at the immediately in order to prevent faulty production.
Hellermanntyton website. www.telsonic.com
www.hellermanntyton.us

Continued...
January 2023 Wire Harness & Cable Connector 119
Top Products of 2022... continued

Custom Crimp Wire Applicator Tooling Affordable Inkjet Marker


Custom crimp applicator tooling for attaching electrical The M1630 Jet eco inkjet marker, which is available from
terminals to wire, producing the strongest mechanical Komax, located in Dierikon, Switzerland, makes the ad-
connection with the highest electrical conductivity, is vantages of inkjet marker technology affordable, even for
available from ETCO Incorporated, Bradenton, FL, USA. wire processing machines that are being utilized in the
ETCO Applicator Tooling is custom manufactured from the economy segment. This means that fast, flexible printing
highest quality tool steel to precisely match OEM electrical with short changeover times is also available to those wire
terminal attachment requirements and features a specialty manufactures with smaller budgets. The M1630 Jet eco
coating that improves inkjet marker offers the primary advantages of the M1630
wear resistance. Proven Jet such as optimal integration, cable-specific printing
to extend tool life by functions, low op-
up to 140%, the coating erating costs, high M1630
allows the tooling to availability and JET ECO
marking systems

create a crimping slide user-friendly op-


without friction which eration. The M1630
increases production Jet eco version of-
speeds and reduces the fers fewer features
frequency of change- and is limited to
overs. Offering greater machines that do
toughness and lubricity not require the
to produce high-quality top performance
crimp connections and to of the M1630 Jet.
reduce tooling costs, the The “eco” and the
applicator tooling coating exhibits a compressive strength M1630 Jet both
of some -1.3/-1.5 GPa and a 0.30 to 0.35 dry coefficient of have the main advantages. You can obtain additional
friction against steel. The coating also reduces the need for technical information and product specifications on the

EN
sharpening and shimming by re-coating the same applica- M1630 Jet eco inkjet marker at:
tor tooling. www.etco.com www.komaxgroup.com

Solutions for Teeming Ladle Renewable Energy Cables


Transfer Car Cables in Steel Plants for Solar & Wind Farms
Radix Wire & Cable, Cleveland, OH, USA, offers the Titan Remee Wire & Cable, Florida, NY, USA, offers its ex-
S 200 and the Titan K 200 high-temperature wire and cable panded line of Renewable Energy Cables, branded as Re-
solutions. Created as next-generation solutions for teeming newables™ by Remee. Renewables
ladle transfer car cables in steel plants, Titan K and Titan by Remee have been specifically
S cables are optimally designed as multiple conductor designed for power collection and
control and power cables for use in high-temperature distribution in solar and wind
applications ranging from -60°C to 200°C, continuous. power generation systems. Re-
Through a combination of physical construction and engi- mee Wire & Cable’s experience
neered materials, the Titan cables offer superior resistance in manufacturing rugged cables
to abrasion, moisture, hot material spills and mechanical for application in many types of
abuse over alternative cable designs. The Titan cables have harsh outdoor environments pro-
vides assurance of signal integrity
and continued performance. The
new line of Renewables by Remee
cables includes Solar Array Cables,
Collection Cables, Medium Volt-
age Cables, Fiber Optic Cables and
Bare Stranded Copper Ground
Wire. All Remee cable products
already greatly reduced the frequency of replacement and are manufactured under ISO 9001
downtime at steel facilities, which translates to direct sav- certification. All compounds are
ings of over US$8000 and a reduction of over US$67,000 in handled and loaded in a Class
associated downtime costs on an annualized basis. Radix 10000 clean room. For additional
Wire & Cable has been the leader in high-temperature wire technical specifications, visit the
and cables since 1944. www.radix-wire.com Remee website. www.remee.com

120 Wire Harness & Cable Connector January 2023


Ultrasonic Metal Welding Technology
Bonds Larger Power Cables
Branson Welding and Assembly at Emerson, located in St. Louis, MO, USA, provides
the wire harness production industry with a “direct press” ultrasonic welding machine,
called the Branson GMX-20-DP. This ultrasonic metal welding system features a verti-
cal actuator that is capable of applying much greater clamp force (up to some 6100 N)
on cables or other large parts in order to stabilize the parts during the welding process.
Because the motion of this vertical actuator is carefully controlled, the undesired actuator
stress and vibration that often occurs are eliminated. Additionally, the tooling grip on
the parts is improved and the weld energy is delivered in a far more efficient manner.
And all of this results in a gentler, higher-quality, low-stress cable weld that is typically
produced with 30% to 40% lower amplitude. This is all thanks to the additional down
force and stability that is provided by the direct press ultrasonic metal welder and its
new vertical actuator. And along with the GMX-20-DP ultrasonic metal welding system,
Emerson also provides longer-wearing weld tooling designed to address the problem
of rapid tool wear under high clamp forces. This Emerson tooling solution, which is
applicable to both horn and anvil, combines new coatings that have been engineered
to increase tool hardness and durability with special knurling that gives weld tools an
increased degree of “grip” or “grab” on the cabling. And when this improved tooling
is combined with the capabilities of the new direct press ultrasonic metal welders, the
result is a markedly more efficient and repeatable large-cable welding process than what
traditional, cantilever-press welding systems are capable of providing. You can learn
more and find additional technical specifications at the company’s website.
www.emerson.com/branson

Why aren’t you


in Mexico yet?
Wire Harness companies
around the globe are Is Mexico your next move?
flocking to Mexico. Get a custom cost-model and tariff analysis
to learn the full cost of your future Mexico operation.
Why?
We will reveal the answer
Book your meeting
at the 2023 WHMA Annual Conference
February 14-16
Mark your calendar
for our 3rd annual webinar
presented in collaboration
Booth 209 & Roundtable Discussion with WCTI on April 18th

January 2023 Wire Harness & Cable Connector 121


Connect by:
Christine Siebert
Wiring Harness Manufacturer's Association®

With (WHMA), An affiliate of IPC


3000 Lakeside Drive, 105 N
Bannockburn, IL 60015

WHMA Phone: (847) 615-7100


contact.us@whma.org • www.whma.org

WHMA Celebrates 30 Years


The Wiring Harness Manufacturer’s Association
(WHMA) was established in September 1993 with nine
Board Members. The organization was founded by
Fred Knaack of Abel Cable and Mike Williams, Un- ers to the resource for the global harness community
limited Services. The consensus was that a trade it is today. It has been particularly satisfying to cover
association was one of the missing elements in our the creation of the IPC/WHMA A-620 specification
industry. The thought was to develop an organiza- way back from the formation of the original commit-
tion that could serve many of the common needs of tee. It was great to report how IPC brought focus to
individual harness companies and act as a clearing the project, and the many subsequent revisions we
house for new ideas, networking, obsolete inventory have seen since,” states Marilyn Magowan, Wiring
and best practices. Harness News.
This group shared a general feeling that suppliers In the fall of 1998, WHMA signed a MOU agreement
to the industry generally “looked over” the harness with IPC of Northbrook, IL, USA, in developing a set
manufacturers and directed most of their policies and of the industry wire harness/cable assembly stand-
selling efforts to the OEM customers we were serv- ards and workmanships called the IPC/WHMA-A-620
ing. WHMA felt that to be better suppliers to our cus- Requirements and Acceptance for Cable and Wire
tomers, they needed to develop an enhanced level of Harness and Assemblies. These guidelines have
respect among the suppliers. been a very valuable asset to the WHMA members
WHMA’s Inaugural Conference was held in April of and other industry companies, especially in today’s
1994 in conjunction with Contract Manufacturers world of standards, as this document has evolved
Expo (CME) in Novi, MI, USA. A general assembly from an “A” to a “E” level of revisions for certifications
meeting took place as well as technical and educa- and training.
tional sessions. The conference had over 200 attend- In the early 2000’s, WHMA also became a very im-
ees visiting tabletop displays presented by suppliers portant exhibitor/sponsor with the Electrical Wire Pro-
to the industry. cessing Technology Expo (EWPTE) held in Milwau-
WHMA decided to hire a Chicago-based manage- kee each year in May, and this event has grown to be
ment association to manage the WHMA organization a very successful annual industry show. This show is
and entitled them to the position of Executive Direc- now produced by WHMA/IPC as of May 2022.
tor. This organization worked with the WHMA asso- In 2002, WHMA signed an agreement with ASI (As-
ciation for over ten years managing WHMA, and dur- sociation Solutions, Inc.) of Minnesota as the Exec-
ing this period, WHMA’s membership grew from 90 to utive Director to manage the WHMA organization, and
180 manufacturer/supplier total members. in early 2019 retired the agreement after 16 years of
Also, in 1994 the Wiring Harness News (WHN) of a very successful relationship of membership growth.
Richmond, IL, USA, launched as the only leading In January 2019, WHMA signed an Affiliation Agree-
wire harness/cable assembly industry journal. WHN ment with IPC as the Executive Director to manage
partnered with WHMA to give WHMA members a free the WHMA organization and continue with the suc-
subscription to this very informative industry print cessful growth along with creating more value of op-
magazine. portunities for the current/new membership in the
“We have always enjoyed a special relationship with very near future. There are now approximately 440
WHMA since both entities started around the same WHMA Manufacturer/Supplier/OEM total members,
time. In fact, I remember about 15 years ago when and 9 Board of Directors along with several Board
WHMA declared Wiring Harness News (WHN) as the Advisors.
“official” publication of the association. We’ve been Over the past 30 years, the WHMA Annual Wire
honored to share association news and have pro- Harness Conference has become one of few invest-
moted WHMA any way we could. We watched it grow ments that give an opportunity to learn, grow, share,
from a fledgling handful of manufacturers and suppli- and discover new approaches to many aspects of

122 Wire Harness & Cable Connector January 2023


the wire harness industry. The conference features a
The Wiring Harness Manufacturer's Association® (WHMA),
number of timely presentations on topics important to an affiliate of IPC, is located at 3000 Lakeside Drive, 105 N.,
wire harness manufacturers, OEMs and suppliers. It Bannockburn, IL 60015, USA.
also includes peer-to-peer networking, best-practices The WHMA was established in 1993 to serve/dedicate its re-
roundtables, a technical education workshop and an sources to the global cable and wire harness industry.
Exhibit Hall with industry leading suppliers. WHMA exclusively represents the cable and wire harness
manufacturing industry including manufacturers, their suppliers
“In recent years our annual meeting has grown from and customers. As part of its objectives, WHMA has established
being a regional networking event to a full-scale lead- an important partnership with IPC, which is a leading source for
industry standards and training, to produce the only industry-
ership conference, bringing together some of the
consensus standard for Requirements and Acceptance of Cable
brightest minds in our industry for networking opportu- and Wire Harness Assemblies.
nities. This allows for front line discussions surround-
ing current issues such as labor availability, material
constraints, best practices, and a host of other issues
aimed at the success, preservation, and growth of our
industry,” said Joe DeMan, WHMA Chairman.
The 30th Annual Conference is being held from Febru-
ary 14 to 16, 2023, in Albuquerque, NM, USA, at the
Sandia Resort & Casino. To learn more and register,
go to: www.annualconference.whma.org/.

Or if you would like to become a WHMA member visit:


www.whma.org WHCC

Whitney Blake is continually growing and


We Get It Done Whitney
looking Blaketoisjoin
for associates con-
our team.
Wire harness companies sold in 2022. Check us out!
tinually growing and
looking for associates to
Britech, Inc. We have currently have the
Allentown, Pennsylvania join our team.
following opportunities:
Manufacturers Resource Group, Inc Check us out!
Norwood, Massachusetts  Wire Processing Engineer
 Quality Manager
BHC Cable Assemblies, Inc. We have currently have
To apply, send resume to humanresources@wblake.com
Hamilton, Ontario, Canada the following opportunities:
9 Lovell Drive, Bellows Falls, VT 05101
https://wblake.com/company/careers/
Shine Wire Products, Inc.
Adams, Massachusetts • Wire Processing Engineer
• Quality Manager

To apply, send resume to


humanresources@wblake.com
9 Lovell Drive
Bellows Falls, VT 05101
Loren M Smith CEO
https://wblake.com/company/careers/
www.bluevalleycapital.com

January 2023 Wire Harness & Cable Connector 123


Wire Harness by:

Business & Loren M. Smith, CEO


Blue Valley Capital LLC
211 South Ninth
Strategy Marysville, KS 66508, USA
lms@blvcapital.com
www.bluevalleycapital.com
First Things First: www.linkedin.com/in/lorensmith

The Critical Front End of a Deal


In the delicate and rigorous process of consummating a represented at the outset that the two key employees would
.

deal, a failure to resolve all details on the front end of the have no problem signing an employment agreement at their
process can eventually put a deal in jeopardy, or even kill current salaries.
it. For example… All the stress associated with the last-minute solution would
A number of years ago, we signed a letter of intent for a have been avoided if the issue had been dealt with and put
large harness company to acquire a smaller wire har- to bed on the front end of the deal.
ness manufacturer. After all parties had seemingly moved www.bluevalleycapital.com WHCC
smoothly through the due diligence process, an issue sur-
faced that had been discussed on the front end, but never
documented. It had been understood that two key employ- Author & Company Profile...Loren M Smith is CEO
ees needed to sign agreements that would not only outline and sole shareholder of Blue Valley Capital LLC, a
the terms of their continuing employment, but also serve as
position he has held since 2001. From 1976 to 2001,
a noncompete, preventing them from moving to a competi-
he was CEO and majority shareholder of MWC, a
tive situation for a full year after closing.
manufacturer of electrical wire harness assemblies.
Two weeks before the scheduled closing, one of the two
individuals required to sign an employment agreement in-
During that period, by acquiring and integrating a
dicated he would not sign it unless he received a sizable number of mid-market wire harness manufacturers,
wage increase and a guaranteed bonus. MWC became the world’s leading supplier of electri-
As it turned out, the amount of money that the individual cal wire harness assemblies serving the construction
was seeking was a minuscule percent of the overall pur- equipment industry. Loren eventually sold MWC to a
chase price, so the dollars involved were not a major snag. private equity group.
But the last-minute change would have required altering the
As CEO of MWC and Blue Valley Capital, Loren
wage structure for all salaried employees. And this employ-
has spearheaded the sale and purchase of dozens
ee was key to the operation, so it was absolutely necessary
to find a solution. of mid-market (US$2M-US$200M) manufacturing
For a few days, it appeared as though this one issue could
companies.
kill the deal in the eleventh hour. But then, fortunately, the Early in his career, he was with Texas Instruments
seller offered a solution. (TI), rising to general manager of TI’s connector
Understanding that providing a wage increase to this em- division. Smith earned a BS degree from Miami
ployee could require modifying the wage structure for all University in Oxford, OH, USA, and an MBA from
salaried employees, he suggested meeting the employee’s Northeastern University in Boston, MA, USA.
request as a cash bonus in the closing out of his proceeds.
www.bluevalleycapital.com
This arrangement saved the day because the owner had

WHCC PRODUCTS
Inkjet Prints Safety users can tap into the full value of the CIJ4800, the
package includes
Labels on Demand HellermannTyton’s
HellermannTyton’s CIJ4800 Color Inkjet Printer pro- US$500 label print-
vides manufacturers, contract shops and installers the ing suite, TagPrint
ability to generate their own durable, chemical-resist- Pro. It contains
ant labels at ultra-high resolution. Printing in-house code-compliant
offers many benefits. The primary reason to own an templates and de-
industrial-grade color printer is the convenience of sign software and
printing safety identification the moment it’s needed. features print auto-
The CIJ4800 offers sharp 4800x1200 dpi resolution and mation, which allows users to batch process label jobs
prints on blank label rolls from 1" to 4" wide. To ensure to save time. www.hellermanntyton.us

124 Wire Harness & Cable Connector January 2023


WHCC PRODUCTS
Inverter Resistance Connectors & Terminals
Welding Power Supply for Robotic Medical Devices
AMADA WELD TECH EUROPE of Germany offers Custom fabricated electrical connectors and terminals
the IS-Q Series Inverter Resistance Welding Power manufactured to OEM specifications from virtually
Supply. With a compact design for optimal system any alloy and can be inlaid or edgelaid with precious
integration, the IS-Q series is designed to be used in metals are being introduced by ETCO Incorporated,
combination with mechanical, pneumatical or motor- of Bradenton, FL, USA. ETCO Connectors and Ter-
ized weld heads. This tech- minals for robotic medical devices are manufactured
nology is ideal for a variety to specification from virtually any alloy and can be
of applications including inlaid or edgelaid with precious metals to achieve
stranded wire to coil, motor specific properties. Permitting OEMs to meet design
fusing, and stranded wire requirements for critical
to terminal welds. The IS-Q robotic medical devices,
Series offers control monitor- they are supplied loose
ing with both MG3 and the or on reels for use with
OP-AWS3-A Active Welding various automated attach-
Systems. The OP-AWS3-A ment systems. Available
integrates the process control of all mechanical and in sizes from 0.008" to
electrical parameters. It also integrates static and dy- 0.090" thick with ±0.002"
namic process monitoring, as well as quality analysis tolerances, depending
with an advanced SPC feature and data logging capa- upon materials and de-
bility. Integrated process monitoring allows rigorous sign requirements, ETCO
quality control. With high output current, the system Connectors and Terminals
leads to short cycle times. Up to 20 kHz of feedback can include discrete over-
enables fast reaction to process fluctuations. Optimum molding and other special characteristics. Parts can
feedback is achieved due to current, voltage, and also be made for other medical equipment including
power mode controls. Additional force control is via a mobility units, monitors, hospital beds, MRI systems,
proportional pneumatic valve. www.amadaweldtech.eu and CT scanners. www.etco.com

Cable Tie Cutter Cloud-Hosted


Leaves Smooth Flat Ends Project Management
A compact and lightweight, ergonomic cable tie cutter Zuken USA, Inc., Westford, MA, USA, has added
that removes the tie ends after tightening and leaves a cloud-based project management to its popular
smooth, flat cut to protect people from getting cut or E3.series suite of products for wire harness and electri-
scratched has been introduced by Xuron Corp., Saco, cal cabinet design. Cloud Collaborator for E3.series is
ME, USA. The Xuron® Model 2275 Cable Tie Cutter a plug-in that connects to Amazon Web Services and
features soft Xuro-Rubber™ Microsoft Azure for project storage and management.
hand grips, a Light-Touch™ Companies of all sizes can
return spring, and provides now take advantage of the
full cutting along the entire convenience and security
length of the blades. Featur- of cloud storage while us-
ing bypass cutting that leaves ing the E3.series design
smooth, flat, clean cuts that suite. Cloud Collaborator for E3.series works with all
are safer for people to handle, E3.series design modules in single-user mode, includ-
it is better than compression ing E3.schematic, E3.cable, E3.panel, E3.formboard,
cutters that can leave spikes and more. The new plug-in also supports specialized
that can cut or scratch people. modules such as Harness Builder for E3.series. The
Easy to cut and release, with no scissor-like finger cloud-hosted E3series suite of products provides us-
loops, the Xuron Model 2275 Cable Tie Cutter was ers with an enhanced user experience, easy project
originally developed for electronics cable harness as- configuration, powerful data management and team
sembly workers. Comfortable to hold in any size hand, design collaboration. Cloud Collaborator for E3.series
left or right, this cutter is suited for any cable tie ap- is available today in North America and supports
plication such as closing tote boxes, securing signs to E3.series 2019 and later versions. Learn more at the
fences, and attaching portable chairs. www.xuron.com company’s website. www.zuken.com

January 2023 Wire Harness & Cable Connector 125


2023 WHMA
30th Anniversary
Annual Wire Harness
Conference Preview
sociation (WHMA) Board of Directors, and President
of Interconnect Dynamics. DeMan is a 34 -year vet-
eran of the electronic component and wire harness
Christine A. Siebert industries, having owned, co-owned and sold several
Wiring Harness Manufacturer’s Association (WHMA) harness and cable organizations throughout the USA,
annualconference.whma.org Canada and Mexico. Joe is currently the President of
Interconnect Dynamics Inc., an Amphenol Global So-
lutions Provider, providing many services in the wire
The 2023 WHMA 30th Annual Wire Harness Conference and electronics industry. Joe also sits on the board of
is from February 14 to 16, 2023, at the Sandia Resort IPC and remains a dedicated supporter of WHMA’s
& Casino in Albuquerque, NM, USA. LEAD, EDUCATE, CONNECT mandate.
This year is the WHMA Annual Wire Harness Confer- On Wednesday, February 15, at 9 AM, the Opening
ence’s 30th Anniversary. This conference has become Keynote will be given by Dan Thurmon, Peak Per-
one of the few investments that allow learning, grow- formance Coach & Work/Life Balance Expert, with
ing, sharing and discovering new approaches to many his presentation titled, “Off Balance on Purpose: Im-
aspects of the wire harness industry. The 2023 WHMA proving Work-Life Alignment”. Thurmon is a teacher
conference has several noted industry experts and of peak performance, an author of impactful books
thought leaders that will take to the keynote stage to and presentations and a lifelong student of success,
deliver insight on the industry, economy, business happiness and achievement. Dan Thurmon is on a
challenges, manufacturing technologies and more. It mission—To encourage attendees’ uniqueness and
also includes peer-to-peer networking, best-practices contributions. To discover a sense of purpose and
roundtables, a technical education workshop and an greatness. To have meaning at work and in their lives.
Exhibit Hall with industry-leading suppliers. Thurmon graduated with honors with a business
degree at the University of Georgia. He applied the
lessons in sales, management and marketing to his
Technical Education Workshop entrepreneurial ventures in real-time.
WHMA is holding a technical education workshop on
Thurmon will discuss the incredible challenges of
Tuesday, February 14, 2022, from 3 PM to 5 PM —Wire
COVID have impacted every aspect of how we live and
Harness Assembly for Operators (WHO) overview
how we work. It’s now crystal clear that there isn’t a
presented by Carlos Plaza, Director of Education
“work life” and a “home life”. You get ONE life, and
Development, IPC.
improvement starts with handling what matters most.
In this workshop, you can join us for an overview of This keynote will help you embrace lifelong learning
the WHO program. This workshop will show you how and stretch into the next opportunity, leveraging your
companies that invest in professional development past experience into present action and future success.
significantly reduce time-to-full productivity, rework, Dan amplifies his messages with exciting stunts and
lead times and employee turnover. But not all training interaction, making the learning memorable. Your
programs are created equal. IPC has leveraged the audience will talk about this presentation for years
experience of industry experts and learning specialists to come!
to create the most effective wire harness training pro-
Featured speaker, Peter Zeihan, Strategist, Thinker,
grams in the world of electronics. Join us to learn how
Futurist, Speaker will present on Wednesday, February
you can begin reaping the benefits of IPC’s new suite
16 at 10:30 AM with his presentation titled, “Manufac-
of courses and materials for wire harness operators.
turing in a New World – Part 2”. Zeihan is a New York
Times bestselling author whose first three books—The
The Wire Harness Conference Accidental Superpower, The Absent Superpower and
The Wire Harness Conference begins on Wednesday, Disunited Nations—have been recommended by Mitt
February 15, with opening remarks by Joe DeMan, Romney, Fareed Zakaria and Ian Bremmer. Peter is
Chairman of the Wire Harness Manufacturer’s As- also a highly sought after public speaker. With a keen

126 Wire Harness & Cable Connector January 2023


CONFERENCE SCHEDULE
Tuesday, February 14, 2023:
8:00 am – 1:30 pm Golf Outing – Sandia Golf Club
3:00 pm – 5:00 pm Technical Education Workshop: WHO Overview, Carlos Plaza,
Director of Education Development, IPC
5:00 pm – 5:30 pm WHMA First Timers Session – Sponsored by JWB Manufacturing, LLC
5:30 pm – 7:00 pm Reception with Exhibitors – Sponsored by IEWC
Wednesday, February 15, 2023:
7:30 am – 8:45 am Breakfast with Exhibitors – Sponsored by Wesco
8:45 am – 9:00 am Chairman’s Opening Remarks
9:00 am –10:00 am Opening Keynote Session: Dan Thurmon, Peak Performance
Coach & Work/Life Balance Expert
10:00 am – 10:30 am Refreshment Break with Exhibitors - Sponsored by Telsonic Solutions LLC
10:30 am – 11:00 am Featured Speaker: Peter Zeihan, Strategist, Thinker, Futurist, Speaker
11:00 am – noon Sponsors Spotlight – This special session will feature presentations
from our event sponsors:
— IEWC
— JWB Manufacturing, LLC
— Lapp Tannehill, Inc
— Schleuniger Inc./Komax Corporation
— TELSONIC Solutions, LLC
— Wesco
Noon – 1:30 pm Lunch with Exhibitors - Sponsored by Cirris, Inc. & Schleuniger, Inc.
1:30 pm – 2:30 pm Featured Speaker: Kit Welchlin, 3:00 Professional Consultant,
Minnesota Speaker Association Hall of Famer
3:00 pm – 3:30 pm Refreshment Break with Exhibitors - Sponsored by Telsonic Solutions LLC
3:30 pm – 5:00 pm Best Practices Rundtables
6:00 pm – 8:00 pm Wednesday Evening Networking Event - Sponsored by LAPP Tannehill
Thursday, February 16, 2023:
7:30 am – 8:45 am Breakfast with Exhibitors – Sponsored by Yellow Corporation
8:45 am – 9:45 am Featured Speaker: Christopher D Lee, Ph.D., SPHR, Professor,
Author and Managing Director, Diversified Search Group
9:45 am – 10:45 am Featured Speaker: Shawn Dubravac, Chief Economist, IPC
10:45 pm – 11:15 am Refreshment Break with Exhibitors
11:15 am – noon WHMA Annual Meeting
Noon – 1:30 pm Lunch with Exhibitors
1:30 pm – 2:30 pm Featured Speaker: Pamela Barnum, Former Undercover Police Officer &
Federal Prosecuting Attorney Trust Strategist & Nonverbal Communication Expert
2:30 pm – 4:00 pm Best Practices Roundtables
4:30 pm – 6:00 pm Wine and Cheese Reception

eye toward what will drive tomorrow’s headlines, dience. Using geography as his analytical foundation,
his irreverent approach transforms topics that are hear his predictions on the near-term impact current
normally dense and heavy into accessible, relevant international events have on the USA.
takeaways for audiences of all types. On Wednesday, February 15 at 1:30 PM, our featured
Peter’s fourth book, The End of the World is Just the speaker, Kit Welchlin, Professional Consultant,
Beginning: Mapping the Collapse of Globalization, Minnesota Speakers Association Hall of Famer will
was published in June 2022 and was a New York Times present “Effective Leadership: It’s not Just Positional;
bestseller. It’s Personal-Become the Leader People Want to Fol-
During his presentation, Zeihan provides an update on low”. Welchlin has worked in the manufacturing field
how the world has shifted since he last spoke to our au- for over 25 years as CEO and Chairman of the Board

January 2023 Wire Harness & Cable Connector 127


2023 WHMA 30th Annual Wire Harness Conference Preview ...continued
of three manufacturing companies in three states. He increasingly be called on to supply solutions tailored
received his Masters Degree in Speech Communica- for new needs.
tion and Business Administration and has been public The last presentation will be given by featured speaker,
speaking since the age of nine. Pamela Barnum, former undercover police officer and
Welchlin’s presentation will discuss how Leaders Federal Prosecuting attorney, Trust Strategist & Non-
persuade and influence others through high-impact verbal Communication Expert titled, “Major, Minor,
Communication. Effective leaders are communicators and Micro Nonverbals–The New Body Language Skills
that build and sustain both positional and personal You Need to Win”. Barnum worked undercover in
power! Participants will learn the six criteria of per- the Drug Enforcement Section for many years. When
sonal credibility, the top ten characteristics of effective Barnum graduated from law school, she left policing
leaders, the three skills to long-term effectiveness, how and accepted a position as a federal prosecuting at-
to select appropriate situational leadership styles and torney. She spent countless hours in the courtroom,
how to take charge and grow winners. perfecting her proficiency as a trust strategist and
The first featured speaker on Thursday, February 16, at body language expert. Following a successful 20-year
8:45 AM presented by Chistopher D. Lee, Ph.D., SPHR, career in the criminal justice system, Pamela studied
Professor, Author and Managing Director, Diversified corporate negotiations in graduate school.
Search Group, titled, “How to Leverage Human Poten- On both afternoons, WHMA will be holding Best Prac-
tial for Organizational Success”. Dr. Christopher is an tices roundtable sessions. You will be able to obtain
author, former Chief Human Resource Officer (CHRO) specific industry knowledge from industry experts in
for William & Mary, the nation’s second oldest univer- a small group format. Bring your ideas and questions.
sity. Dr. Lee is an expert in alternatives to traditional
performance management, recruiting, retention and
talent management and leadership. Currently Dr. Lee
Golf Outing & Networking Events
serves as a Managing Director for Diversified Search “In recent years our annual meeting has grown from
Group, an executive search industry pioneer. being a regional networking event to a full-scale
leadership conference, bringing together some of
Dr. Christopher’s presentation will discuss how every
the brightest minds in our industry for networking
employee can get better at their position, perform bet-
opportunities. This allows for front line discussions
ter and become more engaged and satisfied with their
surrounding current issues such as labor availability,
work given the right environment and support. The
material constraints, best practices, and a host of other
average manager can help their team deliver world-
issues aimed at the success, preservation and growth
class performances given the right mindset, skill set
of our industry,” said Joe DeMan, WHMA Chairman.
and tool set. Learn about a pioneering performance
improvement system that transforms managers and Tuesday, February 14 at 8 AM, WHMA will host its
supervisors into 21st-century leaders who bring out Annual Golf Outing at the Sandia Golf Club. Noth-
the best in others to produce unlimited organizational ing compares to connecting with your peers on a
outcomes. golf course! Add some friendly competition with our
On Wednesday, February 16 at 9:45 AM, the featured contests for: Longest Drive, Longest Putt, Best Scoring
presenter will be Shawn DuBravac, Chief Economist, Team, and Closest to the Pin Off the Drive.
IPC, with his presentation titled, “The Future Forces After the golf outing at 5 PM, WHMA will hold its
Fueling the Wire Harness and Cable Assembly Indus- “First Timer Session”. Are you new to the Industry
try”. Dubravac is a WHMA member favorite with his and WHMA? You don’t want to miss this event where
insight on global electronics industry issues, includ- first-time conference attendees will learn how to get
ing supply chain resiliency/uncertainty, trade wars, the maximum benefit from WHMA, followed by a
skilled workforce shortage and the expanding role of reception with our Exhibitors.
electronics in the global economy. On Wednesday, February 15, WHMA will have net-
DuBravec’s presentation will discuss the numerous working opportunities during breakfast and lunch
forces that are exerting myriad pressure on the wire with the Exhibitors. Then at 6 PM, join WHMA at the
harness and cable assembly industry. Economic uncer- Wednesday Evening Networking Event at The Na-
tainties continue to shape near-term market dynamics tional Museum of Nuclear Science & History. Enjoy
and technology advancements are driving innovation an unforgettable dinner and cocktails as you mingle
and defining what the future might hold. The global and explore the museum and how nuclear science
economic slowdown is bringing with it both challenges continues to influence our world.
and opportunities. The wake of the pandemic has On Thursday, February 16, WHMA will again have
forced businesses to operate differently. At the same time to network and visit the exhibit hall during break-
time, technological shifts are reshaping the future. fast and lunch. Then at 4:30 PM, relax with a glass of
Wire harness and cable assembly manufacturers will wine and snacks at the Wine and Cheese Reception.

128 Wire Harness & Cable Connector January 2023


Exhibitors solution for all of your cable and your harness testing
needs and requirements.
ASK Power Products 307 Curti USA Corp 303
www.ask-power.com www.curti.com
Ask Power is your best option for copper and alu- CURTI USA is a subsidiary of the Italian CURTI
minum terminal lugs, electrical splic- Costruzioni Meccaniche S.p.A., es-
es, pin terminals, ground straps and tablished to provide a better service
cable assemblies. We carry high voltage terminal lugs, to the US customers. CURTI Costruzioni Meccaniche
splices, power and grounding straps, and cables for the S.p.A. is a leading manufacturer of wire processing
automotive, military, telcom and OEM marketplace. machines, ranging from small table top equipment
Brady Corporation 306 to fully automated transfer lines. With more than 30
www.bradycorp.com years of experience in the wire processing industry we
Brady Corporation is an international manufacturer are able to provide customized solutions to meet the
and marketer of complete solutions that needs of our customers.
identify and protect people, products Daniels Manufacturing Corporation 300
and places. Brady’s products help customers increase www.dmctools.com
safety, security, productivity and performance and DMC is the international leader in Military Standard
include high-performance labels, signs, safety devices, Crimp Tools and other Connector As-
printing systems and software. sembly Tools for production and mainte-
Cadonix 207 nance of high-reliability wire harness and interconnect
www.cadonix.com systems. In addition to the qualified M22520 Military
Cadonix is the undisputed global leader in cloud Standard Tools, DMC manufactures Alphatron Wire
delivered ECAD tools for the full end to end design, Crimp Pull Testers, Pneumatic, Electric and Hydraulic
simulation, manufacture and man- Crimp Tools, Beta Backshell/Accessory Torquing Sys-
agement of wire harness designs and tem Tools, Installing and Removal Tools, and Safe-T-
costing. Created from the ground up for the new age Cable for Threaded Fasteners.
of collaborative online working, the Arcadia suite runs DIT-MCO Intl 410
in a web browser and offers unprecedented flexibility www.ditmco.com
in terms of use, licensing, systems integration and For cable testing, harness testing and other automated
supply chain collaboration. Harness Manufacturers, product testing solutions, customers
Tier 1 suppliers and OEMs are enjoying the benefits rely on DIT-MCO wiring analyzers.
of Arcadia today and their ability to genuinely extend
their processes over the cloud to their partners using Entrada Group 209
Arcadia’s App and Integration services. Arcadia not www.entradagroup.com
only satisfies the tasks of design engineers but auto- Headquartered in Texas, Entrada Group partners with
mates and facilitates how companies work in a globally international manufacturers
connected supply chain. seeking to enhance their com-
petitiveness in the global market by swiftly and easily
Cetec ERP 204 establishing a cost-competitive production facility in
www.cetecerp.com Central Mexico to serve North and South American,
Cetec ERP is a new generation of cloud ERP software as well as European, markets. On behalf of the manu-
for manufacturers and distributors. Web-based Cetec facturer, Entrada Group assists with the strategic, legal
ERP digitally transforms your business and practical requirements of setting up operations in
with a simple and affordable SaaS platform, Mexico, and also provides ongoing support (General
disrupting a stagnant, high dollar industry that has & Administrative) services, which leaves the client free
resisted change for decades. to focus fully on its key competency: manufacturing
Cirris Inc. 102 great products.
www.cirris.com Hellermann Tyton 310
Cirris Systems Corp. is an industry leader in the cable, www.hellermann.tyton.com
harness and backplane testing industry. Global manufacturer of automatic cable tie and identi-
Cirris provides testing solutions ranging fication systems which improve produc-
from small, simple cable testers of 128 points to large tivity, quality and ergonomic conditions.
backplane and wiring harness testers up to many Offers the world’s largest selection of these systems,
thousands of points. Cirris offers both low voltage in addition to cable ties, pneumatic and mechanical
and high voltage testers. With over 25,000 systems tools, computer printable labeling systems, markers,
sold world-wide to over 6,000 customers Cirris has the fasteners, and wiring duct.
Continued...

January 2023 Wire Harness & Cable Connector 129


2023 WHMA 30th Annual Wire Harness Conference Preview ...continued
IEWC 301 tion, we pride ourselves in providing industry-leading
www.iewc.com service and delivery out of our distribution centers
IEWC is the premier global supplier of wire, cable, and across the United States along with an experienced
wire management products, with over 13 team of Field Sales and Inside Sales/Support profes-
sales and distribution centers strategi- sionals. Our customer value proposition revolves
cally located throughout the world. IEWC advances around reduced complexity, industry-leading respon-
the way the world connects, stays powered, and drives sive service, fast delivery, high quality, and 30+ years
forward through comprehensive supply chain and of knowledge and expertise.
logistics solutions for wire, cable, and wire manage-
LPMS USA 203
ment products. For more than 55 years, IEWC has been
www.lpms-usa.com
an entrusted partner for thousands of companies in
LPMS USA leads the industry with more than 10
manufacturing, infrastructure, broadcast, professional
standard mold equipment platforms –
audio-visual and telecommunications. An employee-
from low-volume R&D to high-volume
owned company in USA, IEWC has 30 locations in 11
production. Each platform can be customized to meet
countries, serving customers in 96 countries.
customer and production requirements. In addition
JobFlow 200 to equipment, LPMS USA offers a complete turnkey
www.jobflow.tech solution, including collaborative engineering to design,
Increase output. Easier Maintenance. develop and manufacture prototype and production
Auto Stop. Let the Braider do the work. tools, full-service contract manufacturing, and material
selection and distribution.
Komax Corp 108
www.komaxgroup.com Mecal by Starn 208
Komax Wire is the market leader in wire processing www.mecalbystarn.com
equipment and solutions. Komax Mecal by Starn is the distributor and manufacturer
manufacturers and markets a diverse of the entire Mecal product line in the
product line of wire processing machines and solutions United States and Canada. The partner-
ranging from semi-automatic stripping machines to ship of Mecal and Starn Tool, creating
fully automatic crimping machines. Supplying the Mecal by Starn, provides world class applicators and
Automotive & Transportation, Consumer Goods, spare tooling for the wire harness industry. Mecal
Industrial, Medical, Military, Aerospace and Telecom- was established in 1976 with the aim of supplying the
munications, Komax offers a solution for any industry. wire harness industry with the best crimping equip-
Lakes Precision 106 ment available, in less than 30 years Mecal has reached
www.lakesprecision.com and kept a respected position at the top of its market.
As an industry leader for over 25 years, we have the Their products are extensively used by the automo-
experience and knowledge to pro- tive, communication and IT industry, and wherever
vide tooling for any wire processing a high quality connection is called for. Situated in
application. Utilizing the latest automated manufac- the middle of the most industrially developed part of
turing technologies, Lakes Precision's dedicated and Italy, Mecal operates out of its fully owned 54,000 sq.
highly trained staff insures our customers receive ft. plant, employing 100 skilled and motivated young
the highest quality wire processing tooling available people and has a very modern and rational produc-
today. As your single-source manufacturer, we offer tion structure. Starn was established in 1945, and soon
over 20,000 parts and accessories to meet any potential became a leader in supplying the automotive industry
wire processing requirement. This extensive inven- with progressive stamping dies and spare parts along
tory encompasses tooling for all major brands of wire with the building and assembly of applicator bodies
processing equipment including Amp, Artos, Komax, for one of the world’s largest terminal manufacturers.
Megomat, Schleuniger, Shinmaywa and Toyojamco. It was this experience that Mecal was looking for to
Lakes Precision has the blade application to keep your form a partnership in the United States.
machines running. Proponent 309
Lapp Tannehill 211 www.proponent.com
www.lapptannehill.com Proponent is the world’s largest independent aero-
Lapp Tannehill, a Lapp Group Company, is a premier space distribution company. Proponent
distributor of wire and is a 100% employee-owned company,
cable products from 200+ making our highest global priority to effectively
leading manufacturers providing a singular source for serve you, our suppliers and customers. Our product
wire, cable, tubing and wire management products and portfolio consists of over 400,000 high quality aircraft
services. A global organization with local representa- parts, which we deliver on-time, anywhere in the

130 Wire Harness & Cable Connector January 2023


world. We’re more than just parts. We are an aerospace of standard and also very complex welding systems.
distributor focused on our customers. We believe that The global presence of Telsonic Solutions and its sister
relationships are what really keep planes in the air. So, companies facilitate the necessary service and sup-
we do everything in our power to create deep, reward- port of the ultrasonic welding equipment in various
ing relationships with our customers and suppliers. industries.
Schleuniger, Inc. 100 The Rubicon Group 302
www.schleuniger.com/en-us/ www.rubgrp.com
Schleuniger’s state-of-the-art automatic and semi- Rubicon is a suite of proven sophisticated web-based
automatic wire processing business modules authored and
machines are designed and maintained by Rubicon utilizing
engineered to cut, strip, crimp and mark wire and todays most current technologies. Designed with an
cable of all types, including single conductor wire, emphasis on usability, security, and scalability, Ru-
coaxial, multi-conductor, POF, flat flexible and fiber bicon not only provides a rapid ROI, but also easily
optic cables. integrates into your business.
Schunk Sonogram North America 110 WESCO 206
www.schunk-group.com www.wesco.com
The Schunk Group is an international technology We combine our product and service offerings, exper-
group employing around 9000 people in tise, and supplier relationships into
26 countries. The company is a leading comprehensive supply chain man-
supplier of products made of high-tech agement solutions for our customers and their opera-
materials – such as carbon, technical ceramics and tions around the world. Our goal is always to provide
sintered metal – as well as machines and systems – customers with a full range of products, services, and
from environmental simulation and air conditioning solutions that keep their business running in top form
to ultrasonic welding and optical machines. and help them stay ahead of the competition. Our main
Southwire 201 competitive advantage is how we bring value to their
www.southwire.com overall business. With our lean supply chain solutions,
Southwire is North America’s largest wire and cable we help uncover opportunities that can directly impact
manufacturer producing a broad our customers’ bottom line.
line of products for the Wire Har- WEZAG Tools Inc. 210
ness industry. Our products range from single con- www.wezag.de/en/
ductor lead wire utilizing a wide variety of materials We are hidden champions, serving a high-tech niche
that enable us to provide solutions at all temperatures. market for cutting, extraction, stripping and
We also manufacture portable cord, tray cable, elec- crimping applications. Our hand tools, the
tronic and a wide variety of custom-made products for perfect repair solution in after sales. Reliable, durable
special applications. Our sales team and engineering and robust, highly valued by well-known customers
support will work to understand your wire and cable in the mobility sector. The product range, compre-
challenges. hensive, individual and with an exceptional brand
Steeger USA 311 strategy. No matter whether you are a distinct quality-
www.steegerusa.com consciousness, connector manufacturer or dealer with
Steeger USA is a global supplier of fine-wire/fiber professional demands – you will certainly find what
braiding, coiling, and custom-designed you are looking for with us! Industry, green energy,
equipment to the medical, micro-elec- pipe press, every area, countless possibilities.
tronics, wire and cable, technical textile and composite WHMA/IPC 307
materials industries. www.whma.org / www.ipc.org
Telsonic Solutions 104 The Wiring Harness Manufacturer’s Association®
www.telsonic.com (WHMA) was established in
Telsonic Solutions is the leading manufacturer of ul- 1993 to serve and dedicate their
trasonic metal welding equipment. The resources to the global cable and wire harness indus-
wide range of welding systems include, try. WHMA is the ONLY trade association exclusively
splicing and termination as well as torsional welders representing the cable and wire harness manufacturing
exclusively offered by Telsonic. The use of this unique industry including manufacturers, their suppliers, and
technique allows welding of very large cross sections customers. As part of WHMA’s objectives, WHMA has
as well hard to reach joints. Telsonic offers complete established an important partnership with IPC, who is
welding solutions, starting with feasibility studies a leading source for industry standards and training,
all the way through manufacturing and installation to produce the only industry-consensus standard for

January 2023 Wire Harness & Cable Connector 131


2023 WHMA 30th Annual Wire Harness Conference Preview...continued
Requirements and Acceptance of Cable and Wire Har- pertaining to harness assembly for the Automotive/
ness Assemblies, “The IPC/WHMA-A-620 Standard Transportation, Military/Aerospace, Medical, Com-
Revision D”. munications, Photonics and Industrial markets. Sub-
Wire & Cable Technology International 308 scribers will always find in-depth coverage of industry
www.wiretech.com events pertinent to these industries.
Wire & Cable Technology International (WCTI) is a Yellow Corporation 400
bimonthly technical magazine for manu- www.myyellow.com
facturers, processors, distributors and Yellow has a proud trucking history that goes back
users of all types of wires, cables, wire nearly 100 years. And now, we’re build-
harnesses and cable assemblies. Each is- ing upon our legacy as the creators of
sue contains the Wire Harness & Cable the LTL industry, strengthened by our superior net-
Connector (WHCC) section which focuses on wire work, expansive shipping footprint and over 30,000
and cable processing, distribution and use. Additional dedicated employees across the country.
WCTI publications include the OVERVIEW business Zuken USA Inc. 202
and market newsletter, the IWCS Supplier Exhibition www.zuken.com
Directory, and the annual WCTI Buyers’ Guide. All Zuken is a global provider of leading-edge software
publications are published in print and digital formats, and consulting services for
and subscription, editorial, advertising and circulation electrical and electronic de-
details are available at www.wiretech.com. sign and manufacturing. Founded in 1976, Zuken
Wiring Harness News 408 has the longest track record of technological innova-
www.wiringharnessnews.com tion and financial stability in the electronic design
Since 1994, Wiring Harness News has been the pio- automation (EDA) software industry. The company’s
neer voice for decision makers in extensive experience, technological expertise and agil-
engineering, procurement, and top ity, combine to create world-class software solutions.
management for manufacturers of Zuken’s transparent working practices and integrity
critical wiring systems. In fact, it is the only publication in all aspects of business produce long-lasting and
devoted solely to wire and cable assembly production. successful customer partnerships that make Zuken a
Wiring Harness News delves deep into information reliable long-term business partner. WHCC

Schleuniger, Inc.: Demonstrating As always, Schleuniger wire processing experts will be


its Newest Stripping Machine Series on hand in the booth to review your wire samples and
help you to find the right equipment for your specific
— Portable and Highh-Performance applications.
Schleuniger, Inc., an innovative solutions supplier to the More information about these products can be found at:
wire processing industry and member of the Wire Harness www.schleuniger.com
Manufacturer’s Association (WHMA), will exhibit at the
30th Annual WHMA Wire Harness Conference at the
Sandia Resort & Casino in Albuquerque, NM, USA,
from February 14 to 16, 2023. The conference features
a number of timely presentations on topics important
to wire harness manufacturers, OEMs and suppliers.
It also includes peer-to-peer networking, best-practice
roundtables and a tradeshow of containing industry-
leading suppliers.
Schleuniger will be at booth #100, demonstrating its
newest stripping machine, the Strip Series B300. The
portable, high-performance B300 opens new possibilities
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from 0.03 mm2 to 8 mm2 (32 to 8 AWG). Repeat accuracy,
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The new ergonomic machine design and revised user
interface offer unrivaled ease of use. The B300 is the
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132 Wire Harness & Cable Connector January 2023


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158 Wire & Cable Technology International/November 2019
January 2023 Wire Harness & Cable Connector 133
ADVERTISERS’ INDEX
Company Page Internet
AGC Chemicals Americas, Inc. 2 www.agcchem.com
Ajex & Turner Wire Technologies 48 www.ajexturner.com
Amacoil, Inc. 11 www.amacoil.com
American Kuhne • Graham Engineering 52 www.americankuhne.com • www.grahamengineering.com
Blue Valley Capital LLC 123 www.bluevalleycapital.com
Boxy SpA 69 www.boxy.com • www.HowarEquipment.com
BWE Ltd. 91 www.bwe.co.uk
Carris Reels 29 www.carris.com
CEMANCO LC 79 www.cemanco.com
CBC Metals Processing 82 www.cbcmetals.ca
Chase Corporation 10 www.chasecorp.com
Cimteq - Innovites 32, 33 www.cimteq.com • www.innovites.com
Cometo Srl 12 www.cometo.ws
Commission Brokers 6 www.commissionbrokers.com
Design & Engineering LLC 46 www.designandengineering.com
Electric Cable Compounds Inc. 40 www.electriccablecompounds.com
Entrada Group 121 www.entradagroup.com/WireHarness
Electrical Wire Processing Technology Expo 2023 115 www.electricalwireshow.com
Fainplast Srl 77 www.fainplast.com
FIC Manufacturing Company 83 www.foundationind.com
Fisk Alloy, Inc. 34 www.fiskalloy.com
GEM Gravure Company, Inc. 14 www.gemgravure.com
GEON 87 www.geon.com
Guill Tool & Engineering Co. 23 www.guilltool.com
Harwick Standard 19 www.harwick.com
HB Chemical 55, 57 www.hbchemical.com
Honta Inc. 9 www.hontainc.com
HOWAR Equipment 38, 69, 79, 106 www.HowarEquipment.com
Huestis Industrial 41 www.huestis.com
Innovites 33 www.innovites.com
Inosym 61 www.inosym.com
Interwire 2023 13 www.interwire23.com
IWCS Cable & Connectivity Industry Forum 26, 27 www.iwcs.org
KALMARK Integrated Systems Ltd 43 www.kalmarkltd.com
KEIR Manufacturing 6 www.BackBoneBows.com • www.keirmfg.com
Kurre Systems 16 www.kurre-systems.de
Lamnea Bruk AB 15 www.lamnea.se
Lianda Corporation 85 www.liandacorp.com
Lloyd & Bouvier 59 www.lloydbouvier.com
Maillefer 53 www.maillefer.net • www.davis-standard.com
MGS Group, The 36, 81 www.themgsgroup.com
Mikrotek Machines 51, 105 www.mikrotek.co.in
Pioneer Machinery USA 136 www.pioneermachinery.us
Polymerics 93 www.polymericsinc.com
Pressure Welding Machines Ltd. 47 www.pwmltd.co.uk
Process Sheaves LLC 8, 106 www.ProcessSheaves.com
RAND Sheaves and Pulleys LLC 42 www.randsheavesandpulleys.com
Marmon Industrial Energy & Infrastructure 111 www.marmoniei.com
REELEX Packaging Solutions Inc. 1 www.reelex.com
Roteq Machinery Inc. 45 www.roteqmachinery.com
Schleuniger 109 www.schleuniger-na.com
SDI LaFarga COPPERWORKS™ 21 www.sdilafarga.com
Shanghai Everspring Ceramic Co., Ltd. 35 www.everspringceramic.com
Showmark, LLC 89 www.showmarkcorp.com
SIKORA International Corporation Inside Front Cover www.sikora.net
SIMPACKS Inside Back Cover www.simpacks.com
Singcheer America 9 www.singcheer.com/
Smart Katt Designs 39 www.smartkatt.com
Strecker, August 37 www.strecker-limburg.de • www.streckerusa.com
Teknor Apex Co. 4 www.teknorapex.com
Thermoplastic Engineering Corporation (TEC) 17 www.thermoplasticseng.com
Tips and Dies Inc. 31 www.tipsanddies.com
UNITEK 38 www.unitek.at
Vanderbilt Chemicals, LLC 97 www.vanderbiltchemicals.com
Wardwell Braiding Co. 25 www.wardwell.com
WCISA® (Wire & Cable Industry Suppliers Association®) 6 www.wcisaonline.org
Weilly Diamond Industrial Co. Ltd. 16 www.weilly.com.tw
Whitney® Blake Company 123 www.wblake.com/company/careers/
WHMA 30th Annual Wire Harness Conference 113 www.annualconference.whma.org • www.whma.org
Wire & Cable Technology International (WCTI) 99 www.wiretech.com
Wire & Plastic Machinery Corp. 7 www.wireandplastic.com
Wyrepak Industries Inc. 65, 104 www.wyrepakind.com
ZT Srl 49 www.zt-italy.com
Zumbach Electronics Corp. Back Cover www.zumbach.com

134 Wire & Cable Technology International/January 2023


EDITORIAL INDEX
Events and organizations or companies on page 10 and in any preview articles are not indexed here; additional omissions are made at the editor’s discretion.
Abel Cable ...............................................................................122 HESSENMETALL ......................................................................18 REELEX Packaging Solutions, Inc. ...........................................70
ACIMAF (Italian Wire Machinery Hitachi Cable America Inc. (HCA) .............................22, 108, 110 Reichold Chemicals ...................................................................18
Manufacturers Association) .....................................................20 Hollingsworth & Vose (H&V) ......................................................36 Reka Cables, Reka Industrial Plc ............................................ 111
Ad-In Consulting, LLC ...............................................................24 Howar Equipment Inc. .........................................................32, 72 Remee Wire & Cable ...............................................................120
AFL Telecommunications LLC ...................................................54 Reynolds Metals ........................................................................18
AGC Chemicals Americas, AGC Inc. .........................................70 IEC.............................................................................................95 RichardsApex ............................................................................18
AGEX (Arabian German Exhibitions & Publishing Ltd.) ............20 IGUS ..........................................................................................18 Riyadh Cables ...........................................................................28
AIWMA (All India Weldmesh Manufacturer’s Association) ........20 India Essen Welding & Cutting ..................................................18 R&M.........................................................................................112
Alphacast Co. Ltd. .....................................................................12 Inductotherm Group.................................................................116 Roger N. Wright, LLC ................................................................50
AMADA WELD TECH EUROPE..............................................125 InfoSight ....................................................................................34 Rosenberger Hochfrequenztechnik GmbH & Co. KG ...............94
American Wire Group (AWG) ..................................................109 INSDAG (Institute for Steel Development & Growth) ................20 Rosendahl Nextrom GmbH .................................................74, 84
AMI (Applied Market Information Ltd.) .......................................64 Insteel Industries, Inc.................................................................22 RSCC Wire & Cable, LLC..................................................41, 118
Amphenol ................................................................................126 Interconnect Dynamics ............................................................126 Rubber World ............................................................................34
Anomet Products, Inc. ...............................................................43 International Wire & Cable Symposium, Inc. (IWCS, Inc.) ........32, 44 Russian Auto Dealers Association .............................................49
Aramis Group ............................................................................48 International Wire Group ...........................................................18
Araspeed Tool Company LLC....................................................56 Interwire 2023 ............................................................................44 SAMP ......................................................................................105
Arkema Inc., Arkema S.A. ...................................................76, 78 IPC...................................................................................122, 126 SAMP USA ................................................................................24
ASI (Association Solutions, Inc.) .............................................122 ITA (International Tube Association) ..........................................20 Saurer ......................................................................................112
August Strecker GmbH & Co. KG .......................................18, 68 Italian Trade Agency ..................................................................16 Schleuniger Group, Schleuniger, Inc. ................................75, 132
Aurora Plastics ..........................................................................39 ITW ............................................................................................35 SDI LaFarga COPPERWORKS ................................................22
Aurubis AG ................................................................................62 IWCEA (International Wire and Cable Exhibitors Association) ....20 Sequel Wire & Cable .................................................................18
Authentic Vision .........................................................................32 IWCS Cable and Connectivity Industry Forum ................8, 32, 44 Service Wire ......................................................................22, 112
Avtotor .......................................................................................49 IWMA (International Wire Machinery Association).........14, 20, 44 Shanghai Electric Cable Research Institute Co., Ltd.................20
AvtoVaz .....................................................................................49 Shanghai New International Expo Centre (SNIEC) ...................20
James Monroe Wire & Cable Corp. .....................................20, 22 Shawcor Ltd.............................................................................114
Balloffet GmbH ..........................................................................62 JDR............................................................................................28 Siam Industrial Wire Company ..................................................12
Bangkok Cable Co. Ltd..............................................................12 Joe Snee Associates .................................................................67 Siemens.....................................................................................88
bda connectivity GmbH .............................................................94 SIKORA AG ...................................................................22, 75, 90
bedea Berkenhoff & Drebes GmbH ...........................................94 Kaiser Aluminum........................................................................18 Sinclair Digital Services ...........................................................108
Belden Americas, Belden Inc., Belden/Thermax ...............22, 108 Kanata Electronic Services Limited .........................................114 Sjogren ....................................................................................105
Berk-Tek Leviton ........................................................................18 Kelsey-Hayes ..........................................................................105 Society of Plastics Engineers (SPE)........................................100
Berry Global, Inc. .......................................................................39 Kerite .................................................................................41, 118 Solrtanche Freyssinet ................................................................57
Blue Valley Capital LLC ...........................................................124 Kinrei Of America, LLC ..............................................................24 Sonobond Ultrasonics, Inc.......................................................116
BMW ....................................................................................47, 49 Komax .....................................................................................120 Southwire Company, LLC ....................................38, 56, 108, 114
Bose Corporation.......................................................................38 Krollman ..................................................................................105 SSPC India (The Society for Surface Protective Coatings-India) ......20
BP Performance Polymers ........................................................18 Kurre Systems .....................................................................75, 76 Steel Dynamics..........................................................................22
Branson Welding and Assembly at Emerson ..........................121 Stellantis N.V. ............................................................................48
Britech, Inc...............................................................................114 LaFarga Group ..........................................................................22 STRECKER .............................................................................105
British Petroleum .......................................................................18 Lämneå Bruk AB........................................................................73 Subcom, LLC .............................................................................55
Brugg Cables ...........................................................................110 Laribee.....................................................................................105 Sulzer ......................................................................................112
Buss AG.....................................................................................16 LaserLinc ...........................................................24, 40, 44, 72, 86 Sumitomo Electric Industries, Ltd. .............................................60
Butterworth-Heinemann (Elsevier) ............................................52 Leibinger ....................................................................................73 Sumitomo Wiring Systems, Ltd. ................................................56
BWE ................................................................................105, 106 Leoni Wire .................................................................................24 Superior Essex International Inc................................................60
LS Cable & System Ltd. ......................................................28, 60 SWMAI (Steel Wire Manufacturers Association of India) ............20
Cable Components Group .........................................................22 Lubrizol Engineered Polymers...................................................71 Syncro .....................................................................................105
Cables 2023 ..............................................................................64 Lucobit .......................................................................................98
Cambridge Trust ........................................................................20 Lune CHF GmbH .......................................................................91 Taihan ........................................................................................28
CAMI Research Inc. .................................................. 89, 117, 119 Teknor Apex Company ........................................................33, 76
CAP Technologies, LLC .............................................................60 MacBee ...................................................................................105 Telecommunications Central Office FTZ ...................................94
Carl Bechem GmbH ..................................................................62 Maillefer Extrusion Oy .......................................................70, 104 Telsonics Ultrasonics ...............................................................119
Central Office for Approvals in Telecommunications (ZZF) ...........95 MAN Truck & Bus SE ................................................................62 Texas Instruments (TI) .............................................................123
Cerro Plumbing..........................................................................22 Marmon Electrical ......................................................................20 Thai Foundry Association ..........................................................16
Chemigon LLC...........................................................................98 Marmon Group/Berkshire Hathaway Company .........................22 The National Museum of Nuclear Science & History...............128
Comtran Cable LLC, Comtran Corporation ...............41, 108, 118 Marmon Holdings ....................................................................108 The Society of the Plastics Industry (SPI) ...............................100
Continuus-Properzi SpA ............................................................71 Marmon IEI ........................................................................41, 116 Tips and Dies, Inc. .....................................................................40
Contract Manufacturers Expo (CME) ......................................122 Marmon Industrial Energy & Infrastructure ........................41, 118 TKH ...........................................................................................28
Cook ........................................................................................105 Maschinenfabrik NIEHOFF GmbH & Co. KG ..........38, 62, 74, 76 T-PLAS 2023 .............................................................................16
CorruTec ASIA ...........................................................................16 Messe Düsseldorf ......................................................................20 Transnational Alliance to Combat Illicit Trade ............................33
CRU ...........................................................................................28 Messe Düsseldorf Asia ..............................................................12 Transport & Environment (T&E) ................................................47
Messe Düsseldorf India .............................................................20 T&T Marketing ...........................................................................18
Daikin America, Inc., Daikin Industries, Ltd. ..............................59 Messe Düsseldorf North America (MDNA) ................................44 Tube India ............................................................................14, 18
Davis-Standard ..........................................................................35 Messe Düsseldorf (Shanghai) Co., Ltd......................................20 Tube Middle East Africa .............................................................20
Dekoran Unitherm, LLC .....................................................41, 118 METAL & STEEL EGYPT ..........................................................20 Tube Southeast Asia 2022.........................................................12
Dekoran Wire & Cable .......................................................41, 118 Metalube ....................................................................................37
Dell Products LP ........................................................................60 METEC ....................................................................14, 16, 18, 20 Ultrasonics, Inc. .......................................................................116
Diversified Search Group ........................................................128 MG Steele................................................................................105 United States Patent and Trademark Office (USPTO) ..............54
Dynamex Corporation................................................................75 M. Holland Company .................................................................18 UNITEK .....................................................................................72
Michelin .....................................................................................54 Unlimited Services ...................................................................122
Electrical Components International, Inc. (ECI).......................114 Micro-Product ..........................................................................105 U.S. Army Reserves ..................................................................24
Electrical Wire Processing Technology Expo (EWPTE).....16, 18, 108 Milwaukee Electric Tool Corporation .........................................54 U.S. International Trade Commission (USITC)..........................24
Emerson ..................................................................................121 MIT ............................................................................................52 U.S. Rubber ...............................................................................18
Encore Wire Corporation ...............................................18, 54, 58 Morgan ....................................................................................105
Essex Group, Inc., Superior Essex............................................22 Multi/Cable.................................................................................22 Vaughn ....................................................................................105
ETCO Incorporated .........................................................120, 125 VW Group ..................................................................................62
European Automobile Manufacturers’ Association ACEA .............46 National Association of Electrical Distributors (NAED) ............112
European Commission (EC), European Parliament (EP), NDC Technologies .....................................................................92 Walter and Elfriede Niehoff Foundation .....................................38
European Union (EU) .......................................................46, 63 NE Drahtforum.......................................................................8, 62 WCISA® (Wire and Cable Industry
NE Drahtforum / NF Wire Forum ...........................................8, 62 Suppliers Association®)...............................................20, 24, 44
Federation of German Industries (BDI) .....................................63 Nesor Alloy ................................................................................24 Web Industries Inc. ..............................................................36, 37
FibreCoat GmbH .......................................................................74 Nexans .................................................................. 22, 28, 63, 111 WHMA 30th Annual Wire Harness Conference ..............8, 18, 126
Fluorgistx ...................................................................................18 Nexeo Plastics ...........................................................................33 WHMA/IPC ..............................................................................108
Fluoropolymer Resources Ltd. ..................................................18 Niehoff Endex North America, Inc. (NENA), Niehoff Group .......63 Windak Inc. ................................................................................72
FMS Force Measuring Systems AG (FMS) ...............................73 NKT ...........................................................................................28 Wire and Cable Manufacturers Alliance, Inc. (WCMA) .....18, 20, 44
Fort Wayne Wire Die .................................................................22 Nordson Corporation .................................................................93 Wire and Plastic Machinery Corporation ...........................86, 105
Furukawa Electric Co., Ltd. .......................................................57 Nordson Measurement & Control Solutions ..............................92 Wire Association International (WAI), Inc. .......18, 22, 24, 44, 100
Future Market Insights (FMI) ...................................................112 Nypro Inc. ..................................................................................38 Wire & Cable Clubs ...................................................................18
Wire & Cable Milan ................................................................8, 22
GE .............................................................................................35 OFS Fitel, LLC ...........................................................................58 wire India .............................................................................14, 18
Gem Gravure .............................................................................22 Owens-Corning..........................................................................35 wire Middle East Africa ..............................................................44
German Association of the Automotive Industry VDA................46 wire Southeast Asia .............................................................12, 44
German Bundespost..................................................................94 Pack Print International .............................................................16 Wiring Harness Manufacturer’s Association (WHMA) ....18, 122, 126
Germany Copper Institute (Organization Deutsches Palazzo Giureconsulti ................................................................22 Wiring Harness News (WHN) ..................................................122
Kupferinstitut Berufsverband e.V.) ...........................................63 P.C. Campana, Inc.....................................................................56 Wisconsin Center ....................................................................108
GIFA Southeast Asia, GIFA Middle East Africa....................12, 20 PD High Performance Conductor ..............................................24 W. L. Gore & Associates, inc. ....................................................61
Goodwin Procter ........................................................................38 Phelps Dodge ............................................................................24
Graham Engineering Company .................................................71 Pittsfieold Plastics......................................................................22 XLCC .........................................................................................28
Guill Tool & Engineering ............................................................71 POSCO......................................................................................59 Xuron Corp. .............................................................................125
Posco Coated Steel (Thailand) Co. Ltd. ....................................12
Hampidjan hf .............................................................................56 Prysmian Group...........................................................22, 28, 110 Yazaki Corporation ..............................................................55, 59
Harbour Industries Canada ...............................................41, 118 Proterial Cable America, Inc. ...........................................108, 110
Harwick Standard ......................................................................34 Provideon Wire & Cable ............................................................18 Zuken USA, Inc. ......................................................................125
Hellenic Cables..........................................................................28 PWM Ltd. ...........................................................................66, 105 Zumbach Electronic AG .............................................................90
HellermannTyton .....................................................119, 124, 132 Radix Wire & Cable .................................................................120

January 2023/Wire & Cable Technology International 135


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