JOB AID

Fuel flexibility tool

Pyroprocessing PR PYR T09-09 v2 - April 2011
1/1

The FFT calculation tool has been created for plants to evaluate potential solid fuels which can be utilized to obtain lower fuel costs.
The tool requires entering some operational data as well as the fuel characteristics.

FFT estimates plant limits for: %H2O to dry, % Cl, %S, and HGI for various fuel combinations. These results are then displayed
on the 'FFT' sheet for sorting to the cheapest potential fuels.. If it is not possible to use the cheapest fuel or fuel blend, potential
measures for eliminating the limitation should be evaluated for increasing the fuel flexibility.

FFT provides a quick, reliable estimation of the plant limits when assessing potential fuels to be used. In some cases, additional
operating parameters supported by a heat and mass balance may be necessary for validation of selecting new fuels.

For those plants having additional coal mills and/or kilns, separate FFT calculations should be completed on each to evaluate the
fuel flexibility.

How to use this file:

The following colour code is used:

Blue on light green Text, titles (appearing in printed pages)
Blue on yellow (bold or light)) Cells to fill in
Red on light green Intermediate results
Red on light green (bold) Important results

Cell protection:
To avoid involuntary mistakes, spreadsheets are protected so that it is only possible to fill in yellow cells in normal use.
To unprotect, use the password "fft" - at your own risk!

Revisions:
Version Date Who Comments

2 11-avr.-11 DPC Added fuel cost on clinker, fixed errors in HGI calculation for Ball mill in
fft Grinding Limits, also weighted averages in Alt Fuels, sorting, volume
sheet additional user comments and general formatting Graph
corrected for change in alternative fuels, changed alternative fuels basis
to total fuel consumption and added minimum S/A ratio

1.0 18-mai-09 DPC FFT becomes Technical Agenda harmonized as Division Version
1.0, for publication on Cement Portal
2 14-mai-08 Robert Sweigart ATC version 2.0
1 Updated to account for drying of inherent moisture
Girish Pandey
1 4-mai-07 Colin Paxton ATC version 1.0
Deepak Gupta 1 Original

Source: ATC, May 2007

Author(s): Colin Paxton, Deepak Gupta

More information about how to use this file? Any error to report?
Please contact your TC Combustion CoP Correspondant or DPC Experts.

All rights of reproduction, representation, adaptation and translation relating to this report belong to Lafarge SA. Lafarge SA reserves the right to exploit this report or not and to freely
distribute it to all of its current and future subsidiaries worldwide in any form, whether paper, electronic or digital, including via internet and/or intranet. This report along with its content is of
a confidential nature. In particular, it may not be reproduced, copied, transmitted, published, divulged and/or appropriated in whole or in part for personal use or for use by a third party
without prior consent from the Direction des Performances Cimentières (DPC) / Process Department, except for reproduction by or for affiliated Lafarge companies.
 Version 2
Fuel Flexibility Tool (FFT) USER GUIDE 11-Apr-11
PR PYR T09-09

Safety Some potential fuels may contain a VM content in excess of 36% thus being classified as "High Risk" based on the definition in the Coal Shop Safety
Technical Agenda. FFT estimates the risk (either Low Risk or HIgh Risk) for each fuel combination. Based on the type of coals to used, the plant should
refer to the guidelines set forth in the Coal Shop Safety TA.

Data The 'Data' sheet is used for entering necessary design and operating data to be used in the tool.

Alt Fuels This sheet is used to enter alternative fuels mixes, which can be selected on the FFT page

The Home sheet can be used to quickly evaluate if a potential fuel is within the plant limits. Additionally, the Home sheet is used for simulating operating
Home
conditions to re-evaluate which potential fuels are within the plant limits.

Fuel_List The 'Fuel_List' sheet is used for entering the characteristics for potential fuels.

The 'Blend' sheet is used for creating an existing and future potential blend of up to 5 fuels from the available fuel list. The calculated future blend is
Blend automatically introduced as Fuel Number 3 on the 'Fuel_List' sheet. Note that the sheet will not work without an existing blend

This sheet is used to display the results from the FFT calculation. Each possible blend of two fuels varying from 0-100% is listed along with the respective
fuel characteristics of that blend. For each blend, the plant limits on % H2O to dry, %Cl, %S, and HGI are determined. If the characteristics of the fuel blend
are within the plant limits, the blend can be considered for use.

The steps for the simulation of coal blends are as follows:

1 Enter all fuels in the "Fuel List" sheet, including the existing fuels used (this is important since the simulation is based upon the current fuel)
2 In the Blend sheet select the existing fuels used from the pulldown list, be sure that there are no errors in the Existing Blend line
3 In the Blend sheet select the required fuels to be used for a multi-blend "FFT Blend" from the pulldown list (optional)
4 In the "Fuel List" Select the fuels to be considered in the upper box
5 Check that no errors appear in the data in the upper box otherwise the sheet will not run (any unused lines need to be set to blanks by selecting blank
6 in
In the pulldown
"FFT" sheetlist Enter
of thethe
leftrequired
hand column)
variability for the fuel HGI and moisture
FFT 7 In the "FFT" sheet also set the target max clinker SO3, this will allow increase in fuel sulphur
8 Select if the start up condition is to be used to determine drying and grinding limits, important for high AF substitution
9 Select the desired alternative fuels mix to be considered
10 Set any required simulations for mill improvements in the simulation table select "yes" to take effect
Note the residue target % of 90µm will default to 50% with simulation set to "No"
11 Click on "Create Blends & Assess Limits" button to make the simulation
Note that the existing figures will be cleared and a new list generated in a few seconds
12 Sort results according to requirements - normally total fuel cost
13 Use the Automatic filter to find acceptable fuel mixes
Note: In the FFT sheet for blends of high volatile and low volatile high risk will not be activated at 20% since the blend is made in steps of 10%. However in
practice the plant should stay below 20% high volatile fuel to keep within a low risk situation.

Note: any change of data will require a recalculation of the sheet by pressing "Create Blends & Assess Limits"

Volume The 'Volume' sheet (optional) can be used to calculate the total required quantity of coal based on FFT calculations. Existing contracts should be included.

Plant Limits Graph This shows the range of fuels that can be accepted by a plant according to the given input data

Grinding_Limit This sheet is used to evaluate the the plant limits on HGI based on varying fuel heat value and VM content.(Hidden)

Drying_Limit This sheet is used to evaluate the drying limitations on the mill.(Hidden)

Chemical_Limit This sheet is used to calculate the maximum %S and %Cl in the fuel based on inputed data and with varying fuel heat value.(Hidden)

Fuel flexibility tool 2/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 User guide
 Plant Chakwal
Line 1
Date 17-Sep-13
Currency Used USD
CKHC Data
Kiln rated capacity 7100 mtpd

Actual Peformance Data Normal Operation Start Up (No AF)

Kiln UF 65.0 1.0
Kiln PF 97.0 49.3
Kiln capacity used in FFT 6900 3500
Coal mill UF used in FFT 66.0 100.0
Fuel Consumption used in FFT 760 770
Start Up Total Kiln Coal tph (No AF) / Normal Coal tph (with AF) 86
Start Up Coal Mill tph (No AF) / Normal tph (with AF) 57
Design Data
Coal mill type Vertical Mill
Coal mill design capacity 55 tph product
Specific power consumption (mill only) 33.0 kWh/t
Product residue 10.0 %R+90µm
Mill supplier FLS
Mill motor power installed 600 kW
Mill gearbox power installed 628 kW
Mill table diameter 2.50 m
Ball mill diameter m
Ball mill drying chamber length m
Ball mill grinding chamber length m
Separator supplier
Separator type HES
Mill outlet gas volume flow 65000 m3/hr
Mill filter active area 1200 m2
Mill fan design volume (also for direct mill) 72000 m3/hr
Mill fresh feed dosing capacity 60 tph (wet)
Kiln fine coal dosing system capacity 15.0 tph
Calciner fine coal dosing system capacity 30.0 tph
Current Data - Ensure consistency of data with "Existing blend" in blend tab
Coal mill capacity 55.0 tph product
Product residue 10.0 %R+90µm
Product moisture 2.5 %
Mill power absorbed 360 kW
Chemistry - when sulfur is important be careful to use accurate figures for sulfur balance
Chloride 0.015 % raw meal
SO3 0.80 % clinker
Contribution of SO3 from raw meal to clinker (calculated) 0.27 % clinker
Na2O 0.04 % clinker
K2O 0.75 % clinker
Chloride 0.015 % clinker
Current Alternative Fuels Used- Ensure consistency of data with "Existing blend" in blend tab
Total Alternative Fuels Replacement 40 % cv replacement
Average CV of all AF's 3400 kcal/kg Net as fired
Kiln Alternative Fuels Replacement 10 % cv replacement
Kiln Alternative Fuel Average CV 6500 kcal/kg Net as fired
Overall AF fuel cost USD/GJ (NAR)
Total chloride in AF used 450.0 gCl/tKK
Total sulfur in AF used 200.0 gS/tKK
Na2O equivalent in AF Used 0.50 %
Kiln bypass 0.0 % kiln gas
0
Cl removal efficiency of bypass 0.0 %
SO3 removal efficiency of bypass 0.0 %
Na2O equiv removal efficiency of bypass 0.0 %
Maximum Chlorine 0.08 % clinker
Maximum Na2O equivalent alarm 0.8 % clinker
Default Coal Ash Na2O equivalent 10 % ash
Calculated Na2O ex Raw Meal 0.45 % clinker
6000 kcal/kg Net as fired
Minimum Target CV at Kiln Burner
25121 GJ/kg net
Minimum Calorific Value Fossil Fuels (allowing for ph dust) 5924 kcal/kg Net as fired
Use of dedusting cyclone on coal mill hot gas? Yes
% Preheater dust in fine coal 1.02 factor
% Kiln Firing 36.0 % firing in kiln
Supplemental Fossil Fuel (transferred from / to other kilns) No
Rate transferred 0 (+/-) tph
Is an external dryer used? No
Dryer Type
% Moisture dried in dryer %
User Defined Input
Name User Defined Input
Input from Raw Meal 1.5 g/t clinker
Input from from AF 1.0 g/t clinker
Input from Fossil Fuels 0.3 g/t clinker
Default fossil fuel proportion 5.0 g/t coal
Bypass removal efficiency 0 %
Total Input 2.8 g/t clinker
Maximum input alarm 3.5 g/t clinker

Optimization of High S Fuels

Is plant considering High S Fuels?

Fuel flexibility tool 3/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Data
 FUTURE ALTERNATIVE FUELS BLENDS

FUTURE ALTERNATIVE FUELS TO BE USED MIX 1

Kiln Burner Alternative Fuels Mix CV kcal/kg net AF %CV kg/kg ck Chlorine % Sulfur % Na2O equiv % User Defined Input % USD/t USD/GJ
0 -10 #DIV/0!

Average Alternative Fuels Kiln Mix 0 0 0.00 0 0 0 0.0000 0.00

Minimum Calorific Value Fossil Fuels (allowing for 6120 kcal/kg net g/t clinker g/t clinker g/t clinker g/t clinker
ph dust) 25623 GJ/kg net
Calciner / Riser Alternative Fuels Mix CV kcal/kg net AF %CV Chlorine % Sulfur % Na2O equiv % User Defined Input % USD/t USD/GJ
Poultry Waste 2000 2 0.01 0.8 1.5 0.03 -20 -2.39
Cabon Powder 6500 1 0.00 0.2 2.5 0.001 10 0.37
Coal Black 2500 1 0.00 0.2 2.5
Press mud 2800 1 0.00 0.2 2
RDF 3200 0.00 0.6 1

Average Alternative Fuels Calciner / Riser Mix 3160 5 0.01 75 274 0 2.2917 -0.88
Overall Alternative Fuels Replacement 3160 5 0.01 75 274 0 2.2917 -0.88
g/t clinker g/t clinker g/t clinker g/t clinker

FUTURE ALTERNATIVE FUELS TO BE USED MIX 2

Kiln Burner Alternative Fuels Mix CV kcal/kg net AF CV % kg/kg ck Chlorine % Sulfur % Na2O equiv % User Defined Input % USD/t USD/GJ
Animal Meal 4000 0 0.00 0.05 0.3 0.0003 -10 -0.60

Average Alternative Fuels Kiln Mix 0 0 0.00 0 0 0 0.0000 0.00

Minimum Calorific Value Fossil Fuels (allowing for 6120 kcal/kg net g/t clinker g/t clinker
ph dust) 25623 GJ/kg net
Calciner / Riser Alternative Fuels Mix CV kcal/kg net AF CV % Chlorine % Sulfur % Na2O equiv % User Defined Input % USD/t USD/GJ
Shredded Tyres 7500 0 0.00 0 1.2 0.004 5 0.16

Average Alternative Fuels Calciner / Riser Mix 0 0 0.00 0 0 0 0.0000 0.00

Overall Alternative Fuels Replacement 0 0 0.00 0 0 0 0.0000 0.00
g/t clinker g/t clinker g/t clinker g/t clinker

Fuel flexibility tool 4/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Alt Fuels
 High Sulfur / Chloride Fuels
Introduction The FFT can be used to evaluate utilizing a higher portion of fuels having higher sulfur content when the respective fuel cost is attractive. Prior to utilzing high sulfur fuels
for the first time or increasing the amount of higher sulfur fuels, the following checklist should be reviewed and met to ensure a high level of combustion efficiency. A
prioritized action plan should be used for implementation of those items not fulfilled. The FFT will estimate the allowable S content in a fuel blend which can be utililzed
based on the level of alkalies in the raw mix.

Use of the FFT will provide a general estimation on potential level of sulfur and chloride in the fuel which can be used. Final confirmation must be done by
detailed volatile balance and based on prior operational experience.

Although most coals contain no chloride content or very little, the FFT can estimate the allowable Cl content in a fuel blend based on the level of chlorides in the raw mix.

Checklist Equipment / Instrumentation Target Actual Priority Comments

1. Kiln backend gas analyzer [O2, CO, NOx, SO2]; For SO2 dry probe is required. Yes Yes 1

2. Bottom stage exit gas analyzer [O2, CO] Yes No 1

3. Preheater exit gas analyzer [O2, CO, NOx] Yes Yes 1

4. Each gas analyzer reliability > 95% 50 1

Raw Mix
1. KFUI < 14 20 1
Combustion
1. Burner momentum [N-h/Gcal] >7 7.8 1
2. Axial alignment of burner Yes Yes 1
3. Sulfur / Alkali molar ratio @ 100% high sulfur fuel < 1.5 2.90 1
4. Precalciner residence time [sec] > 3.5 1 1
Operation Stability
1. Kiln feed variations (+/-) < 1.0 1 1
2. Kiln fuel variations (+/-) < 1.0 1 1
3. Calciner fuel variations (+/-) < 1.0 1 1
4. Air blasters installed throughout lower portion of preheater, kiln riser, and kiln feed hood Yes Yes 2
5. Splash boxes installed in preheater Yes Yes 2
6. Use of specialty refractory/castable (i.e. silica carbide, etc.) Yes No 3
7. Install meal curtain Yes No 3

Reference The following technical agendas/guidelines located in EasiPlus should be reviewed to fully understand the requirements and recommendations for properly managing
Documents various fuels.

1. Coal Shop Safety TA

2. Fuel Flexibility TA
3. Build-Up Control TA
4. Chloride By-pass TA
5. Gas Analyzer Reliability Guideline
6. How to burn Petcoke
FUEL LIST

SELECT COALS FOR FFT CALCULATION IN THE LIST BELOW

User FEED Neutral

Na20 Define Existing Waste
Select IM FOB Freight equiv d Input CNF H CNF Delivery DDP Residual Target % TPH Combustion Air Total Waste Waste Gas Total Excess
Fuel Volume GCV Ash TM VM S Cl H (USD/ (USD/ % in g/t (USD/ GCV GCV NCV GJ/MT (USD/GJ Cost (USD/GJ Moisture %IM IM to be Residual H NCV GCV NCV USD/GJ Total GJ/yr Coal For Ash % FC % FC % VM %C %H %N %O % Ash %S % H2O Sum Waste Gas Waste Gas Gas Gas Change Fuel Cost Total Excess H2O
Number BU Coal Supplier Origin Brand Load Port Allocation (AD) (AD) (AD) (AD) (AD) (AD) (AD) HGI (AD) mt) mt) Ash coal mt) (D) (AR) (AR) (AR) (NAR) NAR) (USD/mt) NAR) Calc Dried Dried H2O (AD) (AD) (AF) (AF) TPH (AR) (NAF) (NAF) TPH Segmentation Risk Deposition (ADB) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) [Nm3/kgfuel] CO2 H2O SO2 N2 [Nm3/kgfuel] [Nm3/hr] [Nm3/hr] [Nm3/hr] % (USD/GJ) H2O H2O factor Cl (AF)
1 Existing Blend 7644.6 6.6% 8.8% 2.2% 13.8% 3.4% 0.1% 50 4.0% 51.01 0 10 5 51.01 7797 7156 3.7% 6914 28.9 1.8 0.00 1.8 1.3% 49.7% 0.9% 1.7 4.0% 7428 7677 7467 15.6 26 1.6 2676481 16 0 1 0.4 77.4% 77.8% 13.9% 72.5% 4.0% 0.8% 11.0% 6.6% 3.4% 1.7% 100.0% 7.4 1.4 0.4 0.0 5.9 7.7 117668 209856 209856 0.0% 1.1 1681 0.0 1.0 0.00
28 ROM Grivco ROM petcoke Grivco 8773 1.0% 6.0% 1.0% 13.0% 5.0% 0.2% 50 4.1% 59.33 10 5 59.33 8862 8330 3.9% 8098 33.9 1.7 0.00 1.7 0.4% 37.9% 0.6% 1.0 4.1% 8559 8773 8561 13.1 21 1.7 2676481 13 A 1 0.0 85.0% 85.0% 13.0% 77.7% 4.1% 0.9% 10.3% 1.0% 5.0% 1.0% 100.0% 8.0 1.5 0.4 0.0 6.3 8.3 108268 199517 209856 -4.9% 1.0 994 0.0 1.0 0.00
29 ROM CAPEX Ind USA petcoke Capex Ind 9078 1.0% 6.0% 1.0% 13.0% 4.0% 0.0% 91 4.3% 107.5 10 5 107.5 9170 8620 4.1% 8378 35.1 3.1 0.00 3.1 0.4% 37.9% 0.6% 1.0 4.3% 8854 9078 8856 12.7 20 2.9 2676481 13 A 1 0.0 85.0% 85.0% 13.0% 77.7% 4.3% 0.9% 11.1% 1.0% 4.0% 1.0% 100.0% 7.9 1.5 0.5 0.0 6.3 8.3 104763 195661 209856 -6.8% 1.8 961 0.0 1.0 0.00
30 ROM Mittal Galati Schlamm 5952 15.0% 13.0% 4.0% 15.0% 1.1% 0.0% 50 3.9% 38.53 10 5 38.53 6200 5394 3.5% 5139 21.5 1.8 0.00 1.8 2.7% 67.4% 1.3% 2.7 3.9% 5731 6033 5825 19.3 33 1.6 2676481 20 1 1.0 66.0% 66.9% 15.2% 64.7% 3.8% 0.7% 12.0% 15.0% 1.1% 2.7% 100.0% 6.5 1.2 0.4 0.0 5.2 6.8 131768 225366 209856 7.4% 1.1 3009 0.0 1.0 0.00
31 ROM Russia T Russia Coal T 6950 17.0% 10.0% 1.0% 14.0% 1.0% 0.1% 60 2.0% 67 10 5 67 7020 6318 1.8% 6169 25.8 2.6 0.00 2.6 0.4% 37.9% 0.6% 1.0 2.0% 6844 6950 6845 16.4 28 2.3 2676481 17 A 1 1.0 68.0% 68.0% 14.0% 64.8% 2.0% 0.7% 13.6% 17.0% 1.0% 1.0% 100.0% 6.0 1.2 0.2 0.0 4.7 6.2 101405 191967 209856 -8.5% 1.6 2237 0.0 1.0 0.00
32 ROM Ukraine Ukraine COAL T 7338 20.0% 9.0% 1.0% 14.0% 1.8% 0.1% 85 3.0% 60 10 5 60 7412 6745 2.7% 6554 27.4 2.2 0.00 2.2 0.4% 37.9% 0.6% 1.0 3.0% 7182 7338 7183 15.6 26 2.0 2676481 16 A 1 1.1 65.0% 65.0% 14.0% 62.3% 2.9% 0.7% 11.2% 20.0% 1.8% 1.0% 100.0% 6.1 1.2 0.3 0.0 4.9 6.4 99527 189901 209856 -9.5% 1.3 1895 0.0 1.0 0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

ENTER AVAILABLE COALS IN THE LIST BELOW

1 Existing Blend 7,645 7% 9% 2% 14% 3.4% 0.1% 50 4.0% 51.01 0.00 51.01 7,797 7,156 3.75% 6,914 28.95 1.766 0.00 1.766 1.3% 49.7% 0.9% 1.7 4.02% 7,428 7,677 7,467 15.6 25.8 1.625 2,676,481 15.9 0.0 1.0 0.4 77.4% 77.8% 13.9% 72.5% 4.0% 0.8% 11.0% 6.6% 3.4% 1.7% 100% 7.38 1.35 0.44 0.02 5.87 7.69 117668 209856 209856 0.00% 1.060 1681 0.0 1.00 0.12% 1
2 FFT Blend 7,645 7% 9% 2% 14% 3% 0% 50 4.0% 51.01 0.00 51.01 7,797 7,156 3.75% 6,914 28.95 1.766 0.00 1.766 1.3% 49.7% 0.9% 1.7 4.02% 7,428 7,677 7,467 15.6 25.8 1.625 2,676,481 15.9 0.0 1.0 0.4 77.4% 77.8% 13.9% 72.5% 4.0% 0.8% 11.0% 6.6% 3.4% 1.7% 100% 7.38 1.35 0.44 0.02 5.87 7.69 117668 209856 209856 0.00% 1.060 1681 0.0 1.00 0.12% 2
3 Cauldon EGL ATH Hope blend - CauldonScotland 50,000 5,950 15% 11% 5% 27% 12.0% 0.0% 53 3.9% 59.78 14.25 74.03 6,263 5,574 3.66% 5,324 22.29 3.321 0.00 3.321 3.4% 68.0% 1.6% 3.4 3.91% 5,723 6,050 5,839 19.2 32.0 3.028 2,676,481 19.6 1.0 1.0 53.0% 53.9% 27.5% 63.0% 3.8% 0.6% 2.2% 15.0% 12.0% 3.4% 100% 7.06 1.18 0.44 0.08 5.61 7.31 140667 235155 209856 12.06% 1.993 2214 0.0 1.00 0.04% 3
4 Cauldon EGL Russian High Vol East coast 12,000 6,472 15% 11% 4% 28% 0.5% 0.1% 48 3.9% 56.67 15.41 72.08 6,742 6,000 3.62% 5,752 24.08 2.993 0.00 2.993 2.7% 67.4% 1.3% 2.7 3.91% 6,250 6,560 6,351 17.7 29.6 2.711 2,676,481 18.0 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 3.8% 0.6% 13.8% 15.0% 0.5% 2.7% 100% 6.33 1.19 0.44 0.00 5.03 6.66 117689 209879 209856 0.01% 1.796 2224 0.0 1.00 0.05% 4
5 Cauldon EGL SA Generic SA East coast 6,000 6,400 15% 10% 4% 28% 0.8% 0.1% 47 3.9% 60.33 15.48 75.81 6,667 6,000 3.67% 5,756 24.10 3.146 0.00 3.146 2.7% 67.4% 1.3% 2.7 3.91% 6,178 6,487 6,278 17.9 29.6 2.884 2,676,481 18.2 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 3.8% 0.6% 13.5% 15.0% 0.8% 2.7% 100% 6.35 1.19 0.44 0.01 5.04 6.67 119382 211742 209856 0.90% 1.887 1979 0.0 1.00 0.10% 5
6 Cauldon EGL Russian Mid Vol East coast 12,000 7,227 10% 11% 4% 20% 0.5% 0.1% 65 4.4% 56.67 15.41 72.08 7,528 6,700 4.08% 6,429 26.92 2.678 0.00 2.678 2.7% 67.4% 1.3% 2.7 4.40% 6,981 7,325 7,092 15.8 26.5 2.427 2,676,481 16.1 A 1.0 0.6 66.0% 66.9% 20.3% 68.3% 4.3% 0.7% 13.4% 10.0% 0.5% 2.7% 100% 6.91 1.28 0.49 0.00 5.49 7.26 114922 206835 209856 -1.44% 1.607 1992 0.0 1.00 0.05% 6
7 Cauldon EGL Venz Trans atlantic East Coast 50,000 6,991 8% 8% 4% 36% 0.7% 0.0% 43 4.4% 54.30 19.08 73.38 7,283 6,700 4.22% 6,440 26.96 2.722 0.00 2.722 2.7% 67.4% 1.3% 2.7 4.40% 6,745 7,086 6,853 16.4 26.4 2.557 2,676,481 16.7 A 10.0 0.5 52.0% 52.7% 36.5% 68.5% 4.3% 0.7% 15.2% 8.0% 0.7% 2.7% 100% 6.87 1.28 0.49 0.00 5.46 7.23 118469 210737 209856 0.42% 1.633 1316 0.0 1.00 0.04% 7
8 Cauldon EGL Columbian Panamax East coast 50,000 6,698 6% 14% 4% 37% 1.0% 0.0% 43 4.4% 59.67 19.19 78.86 6,977 6,000 3.94% 5,719 23.94 3.294 0.00 3.294 2.7% 67.4% 1.3% 2.7 4.40% 6,451 6,789 6,556 17.1 29.8 2.873 2,676,481 17.5 A 10.0 0.4 53.0% 53.7% 37.5% 70.0% 4.3% 0.7% 15.3% 6.0% 1.0% 2.7% 100% 7.01 1.31 0.49 0.01 5.57 7.38 126344 219400 209856 4.55% 1.976 2933 0.0 1.00 0.04% 8
9 Cauldon EGL Indo Panamax East coast 50,000 5,891 14% 12% 4% 41% 1.0% 0.0% 45 4.4% 58.00 18.16 76.16 6,136 5,400 4.03% 5,126 21.46 3.549 0.00 3.549 2.7% 67.4% 1.3% 2.7 4.40% 5,645 5,971 5,738 19.6 33.2 3.170 2,676,481 20.0 10.0 1.0 41.0% 41.6% 41.6% 63.1% 4.3% 0.6% 14.3% 14.0% 1.0% 2.7% 100% 6.42 1.18 0.49 0.01 5.10 6.78 132618 226301 209856 7.84% 2.129 2758 0.0 1.00 0.02% 9
10 Aberthaw EGL Selar Selar1 Selar 10,000 6,500 11% 12% 3% 8% 0.9% 0.0% 65 3.4% 79.00 5.95 84.95 6,701 5,897 3.10% 5,670 23.74 3.579 0.00 3.579 2.0% 65.3% 1.0% 2.0 3.42% 6,309 6,570 6,388 17.6 30.0 3.176 2,676,481 17.9 A 1.0 0.7 78.0% 78.8% 8.1% 69.3% 3.4% 0.8% 12.7% 11.0% 0.9% 2.0% 100% 6.78 1.29 0.38 0.01 5.39 7.07 124251 217098 209856 3.45% 2.147 2674 0.0 1.00 0.04% 10
11 Aberthaw EGL Selar Selar2 Selar 5,000 6,500 11% 12% 3% 8% 0.9% 0.0% 65 3.4% 69.50 5.95 75.45 6,701 5,897 3.10% 5,670 23.74 3.178 0.00 3.178 2.0% 65.3% 1.0% 2.0 3.42% 6,309 6,570 6,388 17.6 30.0 2.821 2,676,481 17.9 A 1.0 0.7 78.0% 78.8% 8.1% 69.3% 3.4% 0.8% 12.7% 11.0% 0.9% 2.0% 100% 6.78 1.29 0.38 0.01 5.39 7.07 124251 217098 209856 3.45% 1.907 2674 0.0 1.00 0.04% 11
12 Aberthaw EGL Russian Low Vol Bristol 12,000 6,400 14% 10% 4% 8% 0.50% 0.01% 50 4.4% 66.67 16.10 82.77 6,667 6,000 4.12% 5,733 24.00 3.449 0.00 3.449 2.7% 67.4% 1.3% 2.7 4.40% 6,154 6,487 6,254 18.0 29.7 3.161 2,676,481 18.3 A 1.0 0.9 74.0% 75.0% 8.1% 66.2% 4.3% 0.7% 11.6% 14.0% 0.5% 2.7% 100% 6.78 1.24 0.49 0.00 5.39 7.11 127752 220949 209856 5.29% 2.069 1987 0.0 1.00 0.01% 12
13 Hope EGL ATH Hope blend - Hope ATH 150,000 6,450 12% 12% 5% 25% 1.30% 0.04% 53 3.9% 39.51 11.61 51.12 6,789 5,975 3.62% 5,721 23.95 2.134 0.00 2.134 3.4% 68.0% 1.6% 3.4 3.91% 6,223 6,559 6,347 17.7 29.7 1.924 2,676,481 18.0 A 1.0 0.7 58.0% 59.0% 25.4% 65.6% 3.8% 0.7% 13.2% 12.0% 1.3% 3.4% 100% 6.56 1.22 0.44 0.01 5.21 6.89 121956 214573 209856 2.25% 1.280 2305 0.0 1.00 0.04% 13
14 Hope EGL Russian High Vol East coast 12,000 6,472 15% 11% 4% 28% 0.50% 0.05% 48 4.4% 56.67 14.81 71.48 6,742 6,000 4.08% 5,729 23.99 2.980 0.00 2.980 2.7% 67.4% 1.3% 2.7 4.40% 6,226 6,560 6,327 17.7 29.7 2.698 2,676,481 18.1 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 4.3% 0.6% 13.4% 15.0% 0.5% 2.7% 100% 6.47 1.19 0.49 0.00 5.14 6.82 121082 213612 209856 1.79% 1.788 2233 0.0 1.00 0.05% 14
15 Hope EGL SA Generic SA East coast 6,000 6,400 15% 10% 4% 28% 0.80% 0.10% 47 4.4% 60.33 14.88 75.21 6,667 6,000 4.12% 5,733 24.00 3.134 0.00 3.134 2.7% 67.4% 1.3% 2.7 4.40% 6,154 6,487 6,254 18.0 29.7 2.872 2,676,481 18.3 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 4.3% 0.6% 13.1% 15.0% 0.8% 2.7% 100% 6.49 1.19 0.49 0.01 5.16 6.84 122821 215525 209856 2.70% 1.880 1987 0.0 1.00 0.10% 15
16 Hope EGL Russian Mid Vol East coast 12,000 7,227 10% 11% 4% 20% 0.50% 0.05% 65 4.4% 56.67 14.81 71.48 7,528 6,700 4.08% 6,429 26.92 2.656 0.00 2.656 2.7% 67.4% 1.3% 2.7 4.40% 6,981 7,325 7,092 15.8 26.5 2.407 2,676,481 16.1 A 1.0 0.6 66.0% 66.9% 20.3% 68.3% 4.3% 0.7% 13.4% 10.0% 0.5% 2.7% 100% 6.91 1.28 0.49 0.00 5.49 7.26 114922 206835 209856 -1.44% 1.593 1992 0.0 1.00 0.05% 16
17 Hope EGL Venz Trans atlantic East Coast 50,000 6,991 9% 8% 4% 36% 0.70% 0.04% 43 4.4% 54.30 19.48 73.78 7,283 6,700 4.22% 6,440 26.96 2.737 0.00 2.737 2.7% 67.4% 1.3% 2.7 4.40% 6,745 7,086 6,853 16.4 26.4 2.571 2,676,481 16.7 A 10.0 0.5 51.0% 51.7% 36.5% 67.7% 4.3% 0.6% 15.0% 9.0% 0.7% 2.7% 100% 6.80 1.26 0.49 0.00 5.40 7.16 117332 209487 209856 -0.18% 1.642 1316 0.0 1.00 0.04% 17
18 Hope EGL Columbian Panamax East coast 50,000 6,698 6% 14% 4% 37% 1.00% 0.04% 43 4.4% 59.67 18.59 78.26 6,977 6,000 3.94% 5,719 23.94 3.269 0.00 3.269 2.7% 67.4% 1.3% 2.7 4.40% 6,451 6,789 6,556 17.1 29.8 2.851 2,676,481 17.5 A 10.0 0.4 53.0% 53.7% 37.5% 70.0% 4.3% 0.7% 15.3% 6.0% 1.0% 2.7% 100% 7.01 1.31 0.49 0.01 5.57 7.38 126344 219400 209856 4.55% 1.961 2933 0.0 1.00 0.04% 18
19 Hope EGL Indo Panamax East coast 50,000 5,891 12% 12% 4% 41% 1.00% 0.02% 45 4.4% 58.00 18.56 76.56 6,136 5,400 4.03% 5,126 21.46 3.568 0.00 3.568 2.7% 67.4% 1.3% 2.7 4.40% 5,645 5,971 5,738 19.6 33.2 3.187 2,676,481 20.0 10.0 0.8 43.0% 43.6% 41.6% 64.8% 4.3% 0.6% 14.7% 12.0% 1.0% 2.7% 100% 6.56 1.21 0.49 0.01 5.21 6.92 135332 229287 209856 9.26% 2.141 2758 0.0 1.00 0.02% 19
20 Dunbar EGL ATH Dunbar blend Scotland 70,000 6,460 11% 12% 4% 22% 1.5% 0.0% 53 4.4% 45.00 8.05 53.05 6,729 5,922 4.03% 5,647 23.64 2.244 0.00 2.244 2.7% 67.4% 1.3% 2.7 4.40% 6,214 6,548 6,315 17.8 30.1 2.007 2,676,481 18.1 A 1.0 0.7 63.0% 63.9% 22.3% 67.3% 4.3% 0.7% 12.5% 11.0% 1.5% 2.7% 100% 6.88 1.26 0.49 0.01 5.47 7.23 128522 221796 209856 5.69% 1.346 2506 0.0 1.00 0.04% 20
21 Dunbar EGL Russian High Vol East coast 12,000 6,400 15% 10% 4% 28% 0.5% 0.1% 48 4.4% 56.67 15.91 72.58 6,667 6,000 4.12% 5,733 24.00 3.024 0.00 3.024 2.7% 67.4% 1.3% 2.7 4.40% 6,154 6,487 6,254 18.0 29.7 2.772 2,676,481 18.3 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 4.3% 0.6% 13.4% 15.0% 0.5% 2.7% 100% 6.47 1.19 0.49 0.00 5.14 6.82 122493 215164 209856 2.53% 1.814 1987 0.0 1.00 0.05% 21
22 Dunbar EGL SA Generic SA East coast 6,000 6,400 15% 10% 4% 28% 0.80% 0.1% 47 4.4% 60.33 15.98 76.31 6,667 6,000 4.12% 5,733 24.00 3.179 0.00 3.179 2.7% 67.4% 1.3% 2.7 4.40% 6,154 6,487 6,254 18.0 29.7 2.914 2,676,481 18.3 A 1.0 0.9 53.0% 53.7% 28.4% 63.5% 4.3% 0.6% 13.1% 15.0% 0.8% 2.7% 100% 6.49 1.19 0.49 0.01 5.16 6.84 122821 215525 209856 2.70% 1.908 1987 0.0 1.00 0.05% 22
23 Dunbar EGL Russian Mid Vol East coast 12,000 7,227 10% 11% 4% 20% 0.50% 0.1% 65 4.4% 56.67 15.91 72.58 7,528 6,700 4.08% 6,429 26.92 2.696 0.00 2.696 2.7% 67.4% 1.3% 2.7 4.40% 6,981 7,325 7,092 15.8 26.5 2.444 2,676,481 16.1 A 1.0 0.6 66.0% 66.9% 20.3% 68.3% 4.3% 0.7% 13.4% 10.0% 0.5% 2.7% 100% 6.91 1.28 0.49 0.00 5.49 7.26 114922 206835 209856 -1.44% 1.618 1992 0.0 1.00 0.05% 23
24 Dunbar EGL Venz Trans atlantic East Coast 50,000 7,068 8% 9% 4% 36% 0.70% 0.1% 43 4.4% 54.30 19.58 73.88 7,363 6,700 4.17% 6,436 26.95 2.742 0.00 2.742 2.7% 67.4% 1.3% 2.7 4.40% 6,822 7,164 6,931 16.2 26.4 2.546 2,676,481 16.5 A 10.0 0.5 52.0% 52.7% 36.5% 68.5% 4.3% 0.7% 15.2% 8.0% 0.7% 2.7% 100% 6.87 1.28 0.49 0.00 5.46 7.23 117138 209273 209856 -0.28% 1.645 1547 0.0 1.00 0.05% 24
25 Dunbar EGL Columbian Panamax East coast 50,000 6,698 6% 14% 4% 37% 1.00% 0.1% 43 4.4% 59.67 19.69 79.36 6,977 6,000 3.94% 5,719 23.94 3.315 0.00 3.315 2.7% 67.4% 1.3% 2.7 4.40% 6,451 6,789 6,556 17.1 29.8 2.891 2,676,481 17.5 A 10.0 0.4 53.0% 53.7% 37.5% 70.0% 4.3% 0.7% 15.3% 6.0% 1.0% 2.7% 100% 7.01 1.31 0.49 0.01 5.57 7.38 126344 219400 209856 4.55% 1.989 2933 0.0 1.00 0.05% 25
26 Dunbar EGL Indo Panamax East coast 50,000 5,891 12% 12% 4% 41% 1.00% 0.1% 45 4.4% 58.00 19.66 77.66 6,136 5,400 4.03% 5,126 21.46 3.619 0.00 3.619 2.7% 67.4% 1.3% 2.7 4.40% 5,645 5,971 5,738 19.6 33.2 3.233 2,676,481 20.0 10.0 0.8 43.0% 43.6% 41.6% 64.8% 4.3% 0.6% 14.7% 12.0% 1.0% 2.7% 100% 6.56 1.21 0.49 0.01 5.21 6.92 135332 229287 209856 9.26% 2.171 2758 0.0 1.00 0.05% 26
27 Hope actual hope actual hope actual 50,000 6,425 13% 11% 4% 25% 1.18% 0.1% 53 4.4% 50.00 19.00 69.00 6,693 5,990 4.10% 5,721 23.95 2.881 0.00 2.881 2.7% 67.4% 1.3% 2.7 4.40% 6,179 6,512 6,279 17.9 29.7 2.625 2,676,481 18.2 A 1.0 0.8 58.4% 59.2% 25.3% 65.8% 4.3% 0.7% 12.8% 12.6% 1.2% 2.7% 100% 6.72 1.23 0.49 0.01 5.34 7.06 126316 219369 209856 4.53% 1.728 2114 0.0 1.00 0.05% 27
28 ROM Grivco ROM petcoke Grivco 8,773 1% 6% 1% 13% 5.00% 0.20% 50 4.1% 59.33 59.33 8,862 8,330 3.89% 8,098 33.90 1.750 0.00 1.750 0.4% 37.9% 0.6% 1.0 4.10% 8,559 8,773 8,561 13.1 21.0 1.655 2,676,481 13.4 A 1.0 0.0 85.0% 85.0% 13.0% 77.7% 4.1% 0.9% 10.3% 1.0% 5.0% 1.0% 100% 7.96 1.45 0.44 0.03 6.32 8.25 108268 199517 209856 -4.93% 1.050 994 0.0 1.00 0.20% 28
29 ROM CAPEX Ind USA petcoke Capex Ind 9,078 1% 6% 1% 13% 4.00% 0.00% 91 4.3% 107.50 107.50 9,170 8,620 4.08% 8,378 35.08 3.065 0.00 3.065 0.4% 37.9% 0.6% 1.0 4.30% 8,854 9,078 8,856 12.7 20.3 2.899 2,676,481 12.9 A 1.0 0.0 85.0% 85.0% 13.0% 77.7% 4.3% 0.9% 11.1% 1.0% 4.0% 1.0% 100% 7.95 1.45 0.47 0.03 6.32 8.26 104763 195661 209856 -6.76% 1.839 961 0.0 1.00 0.00% 29
30 ROM Mittal Galati Schlamm 5,952 15% 13% 4% 15% 1.10% 0.00% 50 3.9% 38.53 38.53 6,200 5,394 3.53% 5,139 21.52 1.791 0.00 1.791 2.7% 67.4% 1.3% 2.7 3.90% 5,731 6,033 5,825 19.3 33.1 1.580 2,676,481 19.7 1.0 1.0 66.0% 66.9% 15.2% 64.7% 3.8% 0.7% 12.0% 15.0% 1.1% 2.7% 100% 6.52 1.21 0.44 0.01 5.18 6.83 131768 225366 209856 7.39% 1.074 3009 0.0 1.00 0.00% 30
31 ROM Russia T Russia Coal T 6,950 17% 10% 1% 14% 1.00% 0.10% 60 2.0% 67.00 67.00 7,020 6,318 1.80% 6,169 25.83 2.594 0.00 2.594 0.4% 37.9% 0.6% 1.0 1.98% 6,844 6,950 6,845 16.4 27.6 2.338 2,676,481 16.7 A 1.0 1.0 68.0% 68.0% 14.0% 64.8% 2.0% 0.7% 13.6% 17.0% 1.0% 1.0% 100% 5.97 1.21 0.22 0.01 4.74 6.18 101405 191967 209856 -8.52% 1.557 2237 0.0 1.00 0.10% 31
32 ROM Ukraine Ukraine COAL T 7,338 20% 9% 1% 14% 1.80% 0.10% 85 3.0% 60.00 60.00 7,412 6,745 2.73% 6,554 27.44 2.187 0.00 2.187 0.4% 37.9% 0.6% 1.0 2.97% 7,182 7,338 7,183 15.6 26.0 1.995 2,676,481 15.9 A 1.0 1.1 65.0% 65.0% 14.0% 62.3% 2.9% 0.7% 11.2% 20.0% 1.8% 1.0% 100% 6.12 1.16 0.33 0.01 4.87 6.37 99527 189901 209856 -9.51% 1.312 1895 0.0 1.00 0.10% 32
33 0.00
34 0.00
35 0.00
36 0.00
37 0.00
38 0.00
39 0.00
40 0.00
41 0.00
42 0.00
43 0.00
44 0.00
45 0.00
46 0.00
47 0.00
48 0.00
49 0.00
50 0.00
51 0.00
52 0.00
53 0.00
54 0.00
55 0.00
56 0.00
57 0.00
58 0.00
59 0.00
60 0.00
61 0.00
62 0.00
63 0.00
64 0.00
65 0.00
66 0.00
67 0.00
68 0.00
69 0.00
70 0.00

A 6200 10
B 5500 5
C 5200 15
D 5000 15
E 4500 15

#REF!

Fuel flexibility tool 6/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Fuel List
 Neutral

User Waste Total Existing Waste

VM H FOB Na20 Defined CNF Delivery DDP Residual Target % FEED Total Coal For Ash Combusti Gas Waste Waste Waste Gas Total Excess
GCV Ash TM IM S Cl (USD/m Freight Equivalent Input g/t CNF GCV H GJ/MT (USD/GJ Cost (USD/GJ Moisture %IM IM to be Residual H TPH USD/GJ GJ/yr Segment Depositio % FC % FC % VM %C %H %N %O % Ash %S % H2O Sum on Air [Nm3/kgf Gas Gas Gas Change Fuel Cost Excess H2O
Fuel # % Origin Brand (AD) (AD) (AR) (AD) (AD) (AD) (AD) HGI (AD) t) (USD/mt) % in Ash coal (USD/mt) (D) GCV (AR) (AR) NCV (AR) (NAR) NAR) (USD/mt) NAR) Calc Dried Dried H2O (AD) NCV (AD) GCV (AF) NCV (AF) TPH (AR) (NAF) (NAF) TPH ation Risk n (ADB) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) CO2 H2O SO2 N2 uel] [Nm3/hr] [Nm3/hr] [Nm3/hr] % (USD/GJ) Total H2O H2O factor Cl (AF)
28 60 ROM petcoke Grivco 8773 1% 6% 1% 13% 5% 0% 50.0 4.1% 59.33 10 5 59.33 8862 8330 3.9% 8098 33.9 1.7 0.00 1.7 0.4% 37.9% 0.6% 1.0 4.1% 8559 8773 8561 13.1 21 1.7 2676481 13 A 1 0.0 85.0% 85.0% 13.0% 77.7% 4.1% 0.9% 10.3% 1.0% 5.0% 1.0% 100.0% 8.0 1.5 0.4 0.0 6.3 8.3 108268 199517 209856 -4.9% 1.0 994 0.0 1.0 0.00
30 40 Galati Schlamm 5952 15% 13% 4% 15% 1% 0% 50.0 3.9% 38.53 10 5 38.53 6200 5394 3.5% 5139 21.5 1.8 0.00 1.8 2.7% 67.4% 1.3% 2.7 3.9% 5731 6033 5825 19.3 33 1.6 2676481 20 1 1.0 66.0% 66.9% 15.2% 64.7% 3.8% 0.7% 12.0% 15.0% 1.1% 2.7% 100.0% 6.5 1.2 0.4 0.0 5.2 6.8 131768 225366 209856 7.4% 1.1 3009 0.0 1.0 0.00

EXISTING - needs to be
100 consistent with data entered in Existing Blend 7645 7% 9% 2% 14% 3% 0.12% 50 4% 51.01 0 10 5 51 7797 7156 0 6914 29 2 0 2 0.01 0.50 0.01 1.68 0.04 7428 7677 7467 16 26 2 2676481 16 0.00 1.00 0.43 0.77 0.78 0.14 0.73 0.04 0.01 0.11 0.07 0.03 0.02 1.00 7.38 1.35 0.44 0.02 5.87 8 117668 209856 209856 0.00 1 1800 0.00 1.00 0.00
Data tab
Neutral

User Waste Total Existing Waste

VM H FOB Na20 Defined CNF Delivery DDP Residual Target % FEED Total Coal For Ash Combusti Gas Waste Waste Waste Gas Total Excess
GCV Ash TM IM S Cl (USD/m Freight Equivalent Input g/t CNF GCV H GJ/MT (USD/GJ Cost (USD/GJ Moisture %IM IM to be Residual H TPH USD/GJ GJ/yr Segment Depositio % FC % FC % VM %C %H %N %O % Ash %S % H2O Sum on Air [Nm3/kgf Gas Gas Gas Change Fuel Cost Excess H2O
Fuel # % Origin Brand (AD) (AD) (AR) (AD) (AD) (AD) (AD) HGI (AD) t) (USD/mt) % in Ash coal (USD/mt) (D) GCV (AR) (AR) NCV (AR) (NAR) NAR) (USD/mt) NAR) Calc Dried Dried H2O (AD) NCV (AD) GCV (AF) NCV (AF) TPH (AR) (NAF) (NAF) TPH ation Risk n (ADB) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) (AF) CO2 H2O SO2 N2 uel] [Nm3/hr] [Nm3/hr] [Nm3/hr] % (USD/GJ) Total H2O H2O factor Cl (AF)
28 60 ROM petcoke Grivco 8773 1% 6% 1% 13% 5% 0% 50.0 4.1% 59.33 10 5 59.33 8862 8330 3.9% 8098 33.9 1.7 0.00 1.7 0.4% 37.9% 0.6% 1.0 4.1% 8559 8773 8561 13.1 21 1.7 2676481 13 A 1 0.0 85.0% 85.0% 13.0% 77.7% 4.1% 0.9% 10.3% 1.0% 5.0% 1.0% 100.0% 8.0 1.5 0.4 0.0 6.3 8.3 108268 199517 209856 -4.9% 1.0 994 0.0 1.0 0.00
30 40 Galati Schlamm 5952 15% 13% 4% 15% 1% 0% 50.0 3.9% 38.53 10 5 38.53 6200 5394 3.5% 5139 21.5 1.8 0.00 1.8 2.7% 67.4% 1.3% 2.7 3.9% 5731 6033 5825 19.3 33 1.6 2676481 20 1 1.0 66.0% 66.9% 15.2% 64.7% 3.8% 0.7% 12.0% 15.0% 1.1% 2.7% 100.0% 6.5 1.2 0.4 0.0 5.2 6.8 131768 225366 209856 7.4% 1.1 3009 0.0 1.0 0.00
0
0
0

3 100
FUTURE - select fuels for blends FFT Blend 7645 7% 9% 2% 14% 3% 0.12% 50 4% 51.01 0 10 5 51 7797 7156 0 6914 29 2 0 2 0 0.50 0.01 2 0 7428 7677 7467 16 26 2 2676481 16 0 1 0 1 1 0 1 0 0 0 0 0 0 1 7 1 0 0 6 8 117668 209856 209856 0 1 1800 0 1 0
of more than 2 fuels

Fuel flexibility tool 7/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Blend
FFT Coal Calculations Plant: Chakwal 29-Apr-24 0 HGI Variablity Factor
Line: 1 1 % H2O Variablity Factor
Target Kiln Minimum Total CV 6000 kcal/kg net AF Sulphur Balance Mill Performance: Existing Simulation
Use Start Up Values
for Grinding & SO3 % Sulfur/
Alternative Fuel Mix Current Current Clinker Alkali % Mill power absorbed 57 84 No
Drying Limits
Kiln Minimum Fossil Fuel CV 5924 5924 kcal/kg net AF Existing 0.80 1.16 Mill efficiency factor (lower value -more 0.58 0.75 No
Yes Total Alt Fuels Replacement 40 40 % cv Maximum 2.00 2.90 efficient)

Total chloride in AF used 450 450 g/t ck Minimum 0.69 1.00 Drying volume km3/hr 65.0 50.0 No
Total sulfur in AF used 200 200 g/t ck Target 90 µm Residue % VM 0.72 36% Yes
Total AF Energy Cost 0.00 0.00 Cost /GJ

Fuel Blend Characteristics Process Effects Fuel Cost Accept Plant Limits Dosing

Mill

%Max S

%Min S
Fuel GCV NCV TM H2O Total CNF DDP TFC

%H20

Grind

Feed
Fuel Ash VM Feed

Risk
%Cl

Kiln
HGI

Dry

PC
Fuel #1 Fuel #2 (adb) (afb) IM % %S %Cl PF HGI Risk AshD WgD % (USD/GJ (USD/GJ (USD/GJ Yes/No
#2 % % tph
#1 kcal/kg kcal/kg % % tph NAR) NAR) NAR)
(wet)

Existing Blend 100 Existing Blend 0 7645 7467 6.6 8.8 7.1 2.2 13.8 3.4 0.1 18.2 21.5 50 1.0 0.9 0.0 1.77 1.77 1.41 Yes 39 0.8 7.2 2.1 14.2 LR Y Y Y Y N
petcoke Grivco 100 petcoke Grivco 0 8773 8561 1.0 6.0 5.0 1.0 13.0 5.0 0.2 15.3 17.5 50 1.0 0.1 -6.2 1.75 1.75 1.40 Yes 33 0.9 8.2 2.4 15.8 LR Y Y Y Y N
petcoke Capex Ind 100 petcoke Capex Ind 0 9078 8856 1.0 6.0 5.0 1.0 13.0 4.0 0.0 14.8 16.9 91 1.0 0.1 -8.5 3.06 3.06 2.45 Yes 31 0.9 8.5 2.5 16.2 LR Y Y Y Y N
Schlamm 100 Schlamm 0 5952 5825 15.0 13.0 10.3 4.0 15.0 1.1 0.0 22.5 27.6 50 1.0 2.1 9.2 1.79 1.79 1.43 No 55 0.6 5.6 1.6 11.6 LR Y N Y Y N
Coal T 100 Coal T 0 6950 6845 17.0 10.0 9.0 1.0 14.0 1.0 0.1 19.2 23.0 60 1.0 2.0 -10.7 2.59 2.59 2.08 Yes 45 0.7 6.5 1.9 13.0 LR Y Y Y Y N
COAL T 100 COAL T 0 7338 7183 20.0 9.0 8.0 1.0 14.0 1.8 0.1 18.3 21.6 85 1.0 2.3 -11.9 2.19 2.19 1.75 Yes 42 0.7 6.9 2.0 13.6 LR Y Y Y Y N
Existing Blend 90 petcoke Grivco 10 7757 7576 6.0 8.5 6.9 2.1 13.7 3.6 0.1 17.9 21.1 50 1.0 0.8 -0.6 1.76 1.76 1.41 Yes 38 0.8 7.3 2.1 14.3 LR Y Y Y Y N
Existing Blend 80 petcoke Grivco 20 7870 7686 5.5 8.2 6.7 2.0 13.6 3.8 0.1 17.6 20.7 50 1.0 0.7 -1.2 1.76 1.76 1.41 Yes 37 0.8 7.4 2.2 14.5 LR Y Y Y Y N
Existing Blend 70 petcoke Grivco 30 7983 7795 4.9 8.0 6.5 1.8 13.6 3.9 0.1 17.4 20.3 50 1.0 0.7 -1.8 1.76 1.76 1.41 Yes 37 0.8 7.6 2.2 14.7 LR Y Y Y Y N
Existing Blend 60 petcoke Grivco 40 8096 7905 4.4 7.7 6.3 1.7 13.5 4.1 0.2 17.1 19.9 50 1.0 0.6 -2.5 1.76 1.76 1.41 Yes 36 0.8 7.7 2.2 14.9 LR Y Y Y Y N
Existing Blend 50 petcoke Grivco 50 8209 8014 3.8 7.4 6.1 1.6 13.4 4.2 0.2 16.8 19.5 50 1.0 0.5 -3.1 1.76 1.76 1.41 Yes 35 0.8 7.8 2.2 15.0 LR Y Y Y Y N
Existing Blend 40 petcoke Grivco 60 8322 8123 3.2 7.1 5.8 1.5 13.3 4.4 0.2 16.5 19.1 50 1.0 0.4 -3.7 1.76 1.76 1.41 Yes 35 0.8 7.9 2.3 15.2 LR Y Y Y Y N
Existing Blend 30 petcoke Grivco 70 8434 8233 2.7 6.8 5.6 1.4 13.2 4.5 0.2 16.2 18.7 50 1.0 0.3 -4.3 1.75 1.75 1.40 Yes 34 0.8 8.0 2.3 15.3 LR Y Y Y Y N
Existing Blend 20 petcoke Grivco 80 8547 8342 2.1 6.6 5.4 1.2 13.2 4.7 0.2 15.9 18.3 50 1.0 0.3 -4.9 1.75 1.75 1.40 Yes 34 0.9 8.1 2.3 15.5 LR Y Y Y Y N
Existing Blend 10 petcoke Grivco 90 8660 8452 1.6 6.3 5.2 1.1 13.1 4.8 0.2 15.6 17.9 50 1.0 0.2 -5.5 1.75 1.75 1.40 Yes 33 0.9 8.2 2.4 15.6 LR Y Y Y Y N
Existing Blend 90 petcoke Capex Ind 10 7788 7606 6.0 8.5 6.9 2.1 13.7 3.5 0.1 17.9 21.1 54 1.0 0.8 -0.8 1.90 1.90 1.52 Yes 38 0.8 7.4 2.1 14.4 LR Y Y Y Y N
Existing Blend 80 petcoke Capex Ind 20 7931 7745 5.5 8.2 6.7 2.0 13.6 3.6 0.1 17.5 20.6 58 1.0 0.7 -1.7 2.03 2.03 1.62 Yes 37 0.8 7.5 2.2 14.6 LR Y Y Y Y N
Existing Blend 70 petcoke Capex Ind 30 8075 7884 4.9 8.0 6.5 1.8 13.6 3.6 0.1 17.2 20.1 62 1.0 0.7 -2.5 2.16 2.16 1.72 Yes 36 0.8 7.6 2.2 14.8 LR Y Y Y Y N
Existing Blend 60 petcoke Capex Ind 40 8218 8023 4.4 7.7 6.3 1.7 13.5 3.7 0.1 16.9 19.7 66 1.0 0.6 -3.4 2.29 2.29 1.83 Yes 35 0.8 7.8 2.2 15.0 LR Y Y Y Y N
Existing Blend 50 petcoke Capex Ind 50 8361 8161 3.8 7.4 6.1 1.6 13.4 3.7 0.1 16.5 19.2 71 1.0 0.5 -4.2 2.42 2.42 1.93 Yes 34 0.8 7.9 2.3 15.2 LR Y Y Y Y N
Existing Blend 40 petcoke Capex Ind 60 8505 8300 3.2 7.1 5.8 1.5 13.3 3.8 0.0 16.2 18.8 75 1.0 0.4 -5.1 2.55 2.55 2.04 Yes 34 0.9 8.0 2.3 15.4 LR Y Y Y Y N
Existing Blend 30 petcoke Capex Ind 70 8648 8439 2.7 6.8 5.6 1.4 13.2 3.8 0.0 15.8 18.3 79 1.0 0.3 -5.9 2.68 2.68 2.14 Yes 33 0.9 8.2 2.4 15.6 LR Y Y Y Y N
Existing Blend 20 petcoke Capex Ind 80 8791 8578 2.1 6.6 5.4 1.2 13.2 3.9 0.0 15.5 17.8 83 1.0 0.3 -6.8 2.81 2.81 2.24 Yes 32 0.9 8.3 2.4 15.8 LR Y Y Y Y N
Existing Blend 10 petcoke Capex Ind 90 8935 8717 1.6 6.3 5.2 1.1 13.1 3.9 0.0 15.2 17.4 87 1.0 0.2 -7.6 2.93 2.93 2.35 Yes 31 0.9 8.4 2.4 16.0 LR Y Y Y Y N
Existing Blend 90 Schlamm 10 7475 7302 7.4 9.2 7.4 2.4 13.9 3.2 0.1 18.7 22.1 50 1.0 1.0 0.9 1.77 1.77 1.41 Yes 40 0.8 7.1 2.0 13.9 LR Y Y Y Y N
Existing Blend 80 Schlamm 20 7306 7138 8.3 9.6 7.8 2.6 14.0 3.0 0.1 19.1 22.7 50 1.0 1.1 1.8 1.77 1.77 1.42 Yes 41 0.7 6.9 2.0 13.7 LR Y Y Y Y N
Existing Blend 70 Schlamm 30 7137 6974 9.1 10.1 8.1 2.7 14.2 2.7 0.1 19.5 23.3 50 1.0 1.3 2.8 1.77 1.77 1.42 Yes 43 0.7 6.7 1.9 13.4 LR Y Y Y Y N
Existing Blend 60 Schlamm 40 6968 6810 10.0 10.5 8.4 2.9 14.3 2.5 0.1 20.0 23.9 50 1.0 1.4 3.7 1.78 1.78 1.42 Yes 44 0.7 6.6 1.9 13.2 LR Y Y Y Y N
Existing Blend 50 Schlamm 50 6798 6646 10.8 10.9 8.7 3.1 14.4 2.3 0.1 20.4 24.5 50 1.0 1.5 4.6 1.78 1.78 1.42 Yes 46 0.7 6.4 1.9 12.9 LR Y Y Y Y N
Existing Blend 40 Schlamm 60 6629 6481 11.6 11.3 9.0 3.3 14.5 2.0 0.0 20.8 25.1 50 1.0 1.6 5.5 1.78 1.78 1.42 Yes 47 0.7 6.3 1.8 12.6 LR Y Y Y Y N
Existing Blend 30 Schlamm 70 6460 6317 12.5 11.7 9.3 3.5 14.6 1.8 0.0 21.2 25.8 50 1.0 1.7 6.5 1.78 1.78 1.43 Yes 49 0.6 6.1 1.8 12.4 LR Y Y Y Y N
Existing Blend 20 Schlamm 80 6291 6153 13.3 12.2 9.7 3.6 14.8 1.6 0.0 21.7 26.4 50 1.0 1.9 7.4 1.79 1.79 1.43 No 51 0.6 5.9 1.7 12.1 LR Y N Y Y N
Existing Blend 10 Schlamm 90 6121 5989 14.2 12.6 10.0 3.8 14.9 1.3 0.0 22.1 27.0 50 1.0 2.0 8.3 1.79 1.79 1.43 No 53 0.6 5.8 1.7 11.9 LR Y N Y Y N
Existing Blend 90 Coal T 10 7575 7404 7.6 8.9 7.3 2.1 13.8 3.2 0.1 18.3 21.7 51 1.0 1.0 -1.1 1.85 1.85 1.48 Yes 39 0.8 7.2 2.1 14.1 LR Y Y Y Y N
Existing Blend 80 Coal T 20 7506 7342 8.7 9.0 7.5 2.0 13.8 3.0 0.1 18.4 21.8 52 1.0 1.1 -2.1 1.93 1.93 1.55 Yes 40 0.8 7.1 2.0 14.0 LR Y Y Y Y N
Existing Blend 70 Coal T 30 7436 7280 9.7 9.2 7.7 1.8 13.9 2.7 0.1 18.5 22.0 53 1.0 1.2 -3.2 2.01 2.01 1.61 Yes 40 0.7 7.0 2.0 13.9 LR Y Y Y Y N
Existing Blend 60 Coal T 40 7367 7218 10.8 9.3 7.9 1.7 13.9 2.5 0.1 18.6 22.1 54 1.0 1.3 -4.3 2.10 2.10 1.68 Yes 41 0.7 6.9 2.0 13.7 LR Y Y Y Y N
Existing Blend 50 Coal T 50 7297 7156 11.8 9.4 8.1 1.6 13.9 2.2 0.1 18.7 22.2 55 1.0 1.5 -5.3 2.18 2.18 1.74 Yes 42 0.7 6.9 2.0 13.6 LR Y Y Y Y N
Existing Blend 40 Coal T 60 7228 7094 12.8 9.5 8.2 1.5 13.9 2.0 0.1 18.8 22.4 56 1.0 1.6 -6.4 2.26 2.26 1.81 Yes 42 0.7 6.8 2.0 13.5 LR Y Y Y Y N
Existing Blend 30 Coal T 70 7158 7031 13.9 9.6 8.4 1.4 13.9 1.7 0.1 18.9 22.5 57 1.0 1.7 -7.5 2.35 2.35 1.88 Yes 43 0.7 6.7 1.9 13.4 LR Y Y Y Y N
Existing Blend 20 Coal T 80 7089 6969 14.9 9.8 8.6 1.2 14.0 1.5 0.1 19.0 22.7 58 1.0 1.8 -8.5 2.43 2.43 1.94 Yes 44 0.7 6.6 1.9 13.3 LR Y Y Y Y N
Existing Blend 10 Coal T 90 7019 6907 16.0 9.9 8.8 1.1 14.0 1.2 0.1 19.1 22.8 59 1.0 1.9 -9.6 2.51 2.51 2.01 Yes 45 0.7 6.6 1.9 13.1 LR Y Y Y Y N
Existing Blend 90 COAL T 10 7614 7438 7.9 8.8 7.2 2.1 13.8 3.3 0.1 18.2 21.5 54 1.0 1.0 -1.2 1.81 1.81 1.45 Yes 39 0.8 7.2 2.1 14.1 LR Y Y Y Y N
Existing Blend 80 COAL T 20 7583 7410 9.3 8.8 7.3 2.0 13.8 3.1 0.1 18.2 21.5 57 1.0 1.2 -2.4 1.85 1.85 1.48 Yes 39 0.8 7.2 2.1 14.1 LR Y Y Y Y N
Existing Blend 70 COAL T 30 7553 7382 10.6 8.9 7.4 1.8 13.9 2.9 0.1 18.2 21.6 61 1.0 1.3 -3.6 1.89 1.89 1.51 Yes 39 0.8 7.1 2.1 14.0 LR Y Y Y Y N
Existing Blend 60 COAL T 40 7522 7353 12.0 8.9 7.5 1.7 13.9 2.8 0.1 18.2 21.6 64 1.0 1.4 -4.8 1.93 1.93 1.55 Yes 40 0.8 7.1 2.1 14.0 LR Y Y Y Y N
Existing Blend 50 COAL T 50 7491 7325 13.3 8.9 7.6 1.6 13.9 2.6 0.1 18.3 21.6 68 1.0 1.6 -5.9 1.98 1.98 1.58 Yes 40 0.8 7.1 2.0 13.9 LR Y Y Y Y N
Existing Blend 40 COAL T 60 7461 7297 14.6 8.9 7.6 1.5 13.9 2.5 0.1 18.3 21.6 71 1.0 1.7 -7.1 2.02 2.02 1.61 Yes 40 0.7 7.0 2.0 13.9 LR Y Y Y Y N
Existing Blend 30 COAL T 70 7430 7268 16.0 8.9 7.7 1.4 13.9 2.3 0.1 18.3 21.6 75 1.0 1.9 -8.3 2.06 2.06 1.65 Yes 41 0.7 7.0 2.0 13.8 LR Y Y Y Y N
Existing Blend 20 COAL T 80 7399 7240 17.3 9.0 7.8 1.2 14.0 2.1 0.1 18.3 21.6 78 1.0 2.0 -9.5 2.10 2.10 1.68 Yes 41 0.7 6.9 2.0 13.7 LR Y Y Y Y N
Existing Blend 10 COAL T 90 7369 7211 18.7 9.0 7.9 1.1 14.0 2.0 0.1 18.3 21.6 82 1.0 2.1 -10.7 2.14 2.14 1.72 Yes 41 0.7 6.9 2.0 13.7 LR Y Y Y Y N
petcoke Grivco 90 petcoke Capex Ind 10 8804 8591 1.0 6.0 5.0 1.0 13.0 4.9 0.2 15.3 17.4 54 1.0 0.1 -6.4 1.88 1.88 1.51 Yes 32 0.9 8.3 2.4 15.8 LR Y Y Y Y N
petcoke Grivco 80 petcoke Capex Ind 20 8834 8620 1.0 6.0 5.0 1.0 13.0 4.8 0.2 15.2 17.4 58 1.0 0.1 -6.6 2.01 2.01 1.61 Yes 32 0.9 8.3 2.4 15.9 LR Y Y Y Y N
petcoke Grivco 70 petcoke Capex Ind 30 8865 8650 1.0 6.0 5.0 1.0 13.0 4.7 0.1 15.2 17.3 62 1.0 0.1 -6.8 2.14 2.14 1.72 Yes 32 0.9 8.3 2.4 15.9 LR Y Y Y Y N
petcoke Grivco 60 petcoke Capex Ind 40 8895 8679 1.0 6.0 5.0 1.0 13.0 4.6 0.1 15.1 17.3 66 1.0 0.1 -7.1 2.28 2.28 1.82 Yes 32 0.9 8.4 2.4 16.0 LR Y Y Y Y N
petcoke Grivco 50 petcoke Capex Ind 50 8926 8709 1.0 6.0 5.0 1.0 13.0 4.5 0.1 15.1 17.2 71 1.0 0.1 -7.3 2.41 2.41 1.93 Yes 32 0.9 8.4 2.4 16.0 LR Y Y Y Y N
petcoke Grivco 40 petcoke Capex Ind 60 8956 8738 1.0 6.0 5.0 1.0 13.0 4.4 0.1 15.0 17.1 75 1.0 0.1 -7.5 2.54 2.54 2.03 Yes 31 0.9 8.4 2.4 16.1 LR Y Y Y Y N
petcoke Grivco 30 petcoke Capex Ind 70 8987 8768 1.0 6.0 5.0 1.0 13.0 4.3 0.1 15.0 17.1 79 1.0 0.1 -7.8 2.67 2.67 2.14 Yes 31 0.9 8.5 2.4 16.1 LR Y Y Y Y N
petcoke Grivco 20 petcoke Capex Ind 80 9017 8797 1.0 6.0 5.0 1.0 13.0 4.2 0.0 14.9 17.0 83 1.0 0.1 -8.0 2.80 2.80 2.24 Yes 31 0.9 8.5 2.5 16.2 LR Y Y Y Y N
petcoke Grivco 10 petcoke Capex Ind 90 9048 8827 1.0 6.0 5.0 1.0 13.0 4.1 0.0 14.9 17.0 87 1.0 0.1 -8.2 2.93 2.93 2.35 Yes 31 0.9 8.5 2.5 16.2 LR Y Y Y Y N
petcoke Grivco 90 Schlamm 10 8491 8288 2.4 6.7 5.5 1.3 13.2 4.6 0.2 16.1 18.5 50 1.0 0.3 -4.6 1.75 1.75 1.40 Yes 34 0.9 8.0 2.3 15.4 LR Y Y Y Y N
petcoke Grivco 80 Schlamm 20 8209 8014 3.8 7.4 6.1 1.6 13.4 4.2 0.2 16.8 19.5 50 1.0 0.5 -3.1 1.76 1.76 1.41 Yes 35 0.8 7.8 2.2 15.0 LR Y Y Y Y N
petcoke Grivco 70 Schlamm 30 7927 7740 5.2 8.1 6.6 1.9 13.6 3.8 0.1 17.5 20.5 50 1.0 0.7 -1.5 1.76 1.76 1.41 Yes 37 0.8 7.5 2.2 14.6 LR Y Y Y Y N
petcoke Grivco 60 Schlamm 40 7645 7467 6.6 8.8 7.1 2.2 13.8 3.4 0.1 18.2 21.5 50 1.0 0.9 0.0 1.77 1.77 1.41 Yes 39 0.8 7.2 2.1 14.2 LR Y Y Y Y N
petcoke Grivco 50 Schlamm 50 7363 7193 8.0 9.5 7.7 2.5 14.0 3.1 0.1 18.9 22.5 50 1.0 1.1 1.5 1.77 1.77 1.42 Yes 41 0.7 7.0 2.0 13.8 LR Y Y Y Y N
petcoke Grivco 40 Schlamm 60 7080 6919 9.4 10.2 8.2 2.8 14.2 2.7 0.1 19.7 23.5 50 1.0 1.3 3.1 1.77 1.77 1.42 Yes 43 0.7 6.7 1.9 13.3 LR Y Y Y Y N
petcoke Grivco 30 Schlamm 70 6798 6646 10.8 10.9 8.7 3.1 14.4 2.3 0.1 20.4 24.5 50 1.0 1.5 4.6 1.78 1.78 1.42 Yes 46 0.7 6.4 1.9 12.9 LR Y Y Y Y N
petcoke Grivco 20 Schlamm 80 6516 6372 12.2 11.6 9.2 3.4 14.6 1.9 0.0 21.1 25.6 50 1.0 1.7 6.2 1.78 1.78 1.43 Yes 48 0.7 6.1 1.8 12.5 LR Y Y Y Y N
petcoke Grivco 10 Schlamm 90 6234 6098 13.6 12.3 9.8 3.7 14.8 1.5 0.0 21.8 26.6 50 1.0 1.9 7.7 1.79 1.79 1.43 No 51 0.6 5.9 1.7 12.0 LR Y N Y Y N
petcoke Grivco 90 Coal T 10 8591 8390 2.6 6.4 5.4 1.0 13.1 4.6 0.2 15.7 18.0 51 1.0 0.3 -6.6 1.83 1.83 1.47 Yes 33 0.9 8.1 2.3 15.5 LR Y Y Y Y N
petcoke Grivco 80 Coal T 20 8408 8218 4.2 6.8 5.8 1.0 13.2 4.2 0.2 16.1 18.6 52 1.0 0.5 -7.1 1.92 1.92 1.54 Yes 35 0.8 7.9 2.3 15.2 LR Y Y Y Y N
petcoke Grivco 70 Coal T 30 8226 8046 5.8 7.2 6.2 1.0 13.3 3.8 0.2 16.5 19.1 53 1.0 0.7 -7.5 2.00 2.00 1.60 Yes 36 0.8 7.7 2.2 15.0 LR Y Y Y Y N
petcoke Grivco 60 Coal T 40 8044 7875 7.4 7.6 6.6 1.0 13.4 3.4 0.2 16.9 19.7 54 1.0 0.9 -8.0 2.09 2.09 1.67 Yes 37 0.8 7.5 2.2 14.7 LR Y Y Y Y N
petcoke Grivco 50 Coal T 50 7862 7703 9.0 8.0 7.0 1.0 13.5 3.0 0.2 17.3 20.2 55 1.0 1.1 -8.4 2.17 2.17 1.74 Yes 38 0.8 7.4 2.1 14.4 LR Y Y Y Y N
petcoke Grivco 40 Coal T 60 7679 7531 10.6 8.4 7.4 1.0 13.6 2.6 0.1 17.6 20.8 56 1.0 1.3 -8.9 2.26 2.26 1.81 Yes 39 0.8 7.2 2.1 14.1 LR Y Y Y Y N
petcoke Grivco 30 Coal T 70 7497 7360 12.2 8.8 7.8 1.0 13.7 2.2 0.1 18.0 21.3 57 1.0 1.4 -9.3 2.34 2.34 1.87 Yes 41 0.7 7.0 2.0 13.9 LR Y Y Y Y N
petcoke Grivco 20 Coal T 80 7315 7188 13.8 9.2 8.2 1.0 13.8 1.8 0.1 18.4 21.9 58 1.0 1.6 -9.8 2.43 2.43 1.94 Yes 42 0.7 6.8 2.0 13.6 LR Y Y Y Y N
petcoke Grivco 10 Coal T 90 7132 7016 15.4 9.6 8.6 1.0 13.9 1.4 0.1 18.8 22.4 59 1.0 1.8 -10.2 2.51 2.51 2.01 Yes 44 0.7 6.7 1.9 13.3 LR Y Y Y Y N
petcoke Grivco 90 COAL T 10 8630 8424 2.9 6.3 5.3 1.0 13.1 4.7 0.2 15.6 17.9 54 1.0 0.3 -6.7 1.79 1.79 1.43 Yes 33 0.9 8.1 2.3 15.6 LR Y Y Y Y N
petcoke Grivco 80 COAL T 20 8486 8286 4.8 6.6 5.6 1.0 13.2 4.4 0.2 15.9 18.3 57 1.0 0.5 -7.3 1.84 1.84 1.47 Yes 34 0.8 8.0 2.3 15.4 LR Y Y Y Y N
petcoke Grivco 70 COAL T 30 8343 8148 6.7 6.9 5.9 1.0 13.3 4.0 0.2 16.2 18.7 61 1.0 0.7 -7.9 1.88 1.88 1.50 Yes 35 0.8 7.8 2.3 15.1 LR Y Y Y Y N
petcoke Grivco 60 COAL T 40 8199 8010 8.6 7.2 6.2 1.0 13.4 3.7 0.2 16.5 19.1 64 1.0 1.0 -8.4 1.92 1.92 1.54 Yes 36 0.8 7.7 2.2 14.9 LR Y Y Y Y N
petcoke Grivco 50 COAL T 50 8056 7872 10.5 7.5 6.5 1.0 13.5 3.4 0.2 16.8 19.6 68 1.0 1.2 -9.0 1.97 1.97 1.57 Yes 37 0.8 7.6 2.2 14.7 LR Y Y Y Y N
petcoke Grivco 40 COAL T 60 7912 7734 12.4 7.8 6.8 1.0 13.6 3.1 0.1 17.1 20.0 71 1.0 1.4 -9.6 2.01 2.01 1.61 Yes 37 0.8 7.4 2.1 14.5 LR Y Y Y Y N
petcoke Grivco 30 COAL T 70 7769 7597 14.3 8.1 7.1 1.0 13.7 2.8 0.1 17.4 20.4 75 1.0 1.6 -10.2 2.06 2.06 1.64 Yes 38 0.8 7.3 2.1 14.3 LR Y Y Y Y N
petcoke Grivco 20 COAL T 80 7625 7459 16.2 8.4 7.4 1.0 13.8 2.4 0.1 17.7 20.8 78 1.0 1.8 -10.7 2.10 2.10 1.68 Yes 39 0.8 7.1 2.1 14.0 LR Y Y Y Y N
petcoke Grivco 10 COAL T 90 7482 7321 18.1 8.7 7.7 1.0 13.9 2.1 0.1 18.0 21.2 82 1.0 2.1 -11.3 2.14 2.14 1.71 Yes 40 0.7 7.0 2.0 13.8 LR Y Y Y Y N
petcoke Capex Ind 90 Schlamm 10 8765 8553 2.4 6.7 5.5 1.3 13.2 3.7 0.0 15.6 18.0 87 1.0 0.3 -6.7 2.94 2.94 2.35 Yes 32 0.9 8.3 2.4 15.8 LR Y Y Y Y N
petcoke Capex Ind 80 Schlamm 20 8453 8250 3.8 7.4 6.1 1.6 13.4 3.4 0.0 16.4 19.0 83 1.0 0.5 -4.9 2.81 2.81 2.25 Yes 34 0.9 8.0 2.3 15.4 LR Y Y Y Y N
petcoke Capex Ind 70 Schlamm 30 8140 7947 5.2 8.1 6.6 1.9 13.6 3.1 0.0 17.1 20.1 79 1.0 0.7 -3.1 2.68 2.68 2.15 Yes 35 0.8 7.7 2.2 14.9 LR Y Y Y Y N
petcoke Capex Ind 60 Schlamm 40 7828 7644 6.6 8.8 7.1 2.2 13.8 2.8 0.0 17.9 21.2 75 1.0 0.9 -1.4 2.56 2.56 2.04 Yes 37 0.8 7.4 2.1 14.5 LR Y Y Y Y N
petcoke Capex Ind 50 Schlamm 50 7515 7340 8.0 9.5 7.7 2.5 14.0 2.6 0.0 18.7 22.2 71 1.0 1.1 0.4 2.43 2.43 1.94 Yes 39 0.8 7.1 2.1 14.0 LR Y Y Y Y N
petcoke Capex Ind 40 Schlamm 60 7202 7037 9.4 10.2 8.2 2.8 14.2 2.3 0.0 19.5 23.3 66 1.0 1.3 2.2 2.30 2.30 1.84 Yes 42 0.7 6.8 2.0 13.5 LR Y Y Y Y N
petcoke Capex Ind 30 Schlamm 70 6890 6734 10.8 10.9 8.7 3.1 14.4 2.0 0.0 20.2 24.4 62 1.0 1.5 3.9 2.17 2.17 1.74 Yes 45 0.7 6.5 1.9 13.0 LR Y Y Y Y N

Fuel flexibility tool 8/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 FFT
 Create
Coal Purchasing Evaluation Volume
1300.00 KRW =1 USD File
Plant Chakwal % Mill power absorbed 57 Comments:
Line 1 Mill efficiency 0.58 Plant can consider increasing Trans atlantic
Production 1,637,025 mtpa Drying volume (km 3/hr) 65 should quantity available be increased.
Carryforward volumes expected to be consumed
Kiln Performance Factor 97 % Target 90 µm Residue % VM 36% in 1H of 2011. Plant would like to use lower mill
efficiency in calculation but requires assistance
Kiln utilization factor 65 % Maximum %SO3 clinker 2.00
from TC. Plant requests trial with Schlamm in
Coal mill utilization factor 66 % Minimum S/A 1.00 Q3 2010.
Specific heat consumption 760 kcal/kgKK HGI Variability 0.0

% AF 10 % % H2O Variability 1.00

Heat consumption 4,687,169 GJ/yr Fuel Requirements are Satisfied

Purchasing Info New Purchase Existing Contract Total

USD/GJ Quantity Quantity Additional

Brand Fuel # NCV (AR) % Quantity (mt) USD
(NAR) Available (mt) (mt) Quantity (mt)
Low Vol 12 5,733 3.45 12,000 0 0 0 0
Selar2 11 5,670 3.18 5,000 0 0 0 0
Panamax 18 5,719 3.27 50,000 0 0 0 0
High Vol 4 5,752 2.99 12,000 0 0 0 0
High Vol 21 5,733 3.02 12,000 0 0 0 0
Generic SA 22 5,733 3.18 6,000 0 0 0 0
Trans atlantic 24 6,436 2.74 50,000 15 22,114 0 1,633,460
Panamax 8 5,719 3.29 50,000 30 49,777 0 3,924,678
Mid Vol 6 6,429 2.68 12,000 0 0 0 0
Selar1 10 5,670 3.58 10,000 55 92,045 82,045 0 7,817,744
Mid Vol 16 6,429 2.66 12,000 0 0 0 0
Trans atlantic 17 6,440 2.74 50,000 0 0 10,000 737,659
Hope blend - Cauldon 3 5,324 3.32 50,000 0 0 20,000 1,480,317
Total 100 163,936 82,045 30,000 3.33 USD /GJ (NAR)
4325.002 KRW /GJ (NAR)

Fuel flexibility tool 9/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Volume
HOME Plant: Chakwal
COAL Specifications Mill: 1
Date: 29-Apr-24
Specifications Limit Targets Comments :
GCV (adb) > 7299 7299 4000 - 8500

VM (adb) > 14.0 14.0 50% VM = %R+90µm

36%
HGI > 10 50 Grinding potential

Cl (adb) < 0.40 0.10 Total %Cl input < 0.023%

(clinker basis)

S (adb) Max < 10.8 1.7 Max S/A Ratio = 2.90

S (adb) Min > 2.6 Min S/A Ratio = 1.00
TM (ar) = 9.1
IM (adb) = 1.0
Moisture to Dry < 15.0 8.7 Drying potential
Ash (af) < 10.8 ƒ(GCV)
Fuel Hydrogen (adb) 3.5
If any of the above is red coal can not be utilized 100% and requires blending

Fuel flexibility tool 10/13 749501045.xls

PR PYR T09-09 Version 2.0 April 2011 Home
%H2O, %S, %Cl x10

Plant Limits: %H2O, %S, %Cl, HGI vs. NCV

18 110
16 100 HGI
14 90
12
80 H2O
10 Max S
70 Min S
8 %Cl x10
60 VM=5%
6 VM=10%
50 VM=15%
4 VM=20%
VM=25%
2 40
VM=30%
VM=35%
0 30
VM=40%
4500 5000 5500 6000 6500 7000 7500 8000
VM =
NCV [kcal/kg] 45%
Grinding Limit
BASE NORMAL START UP SEPARATOR FACTORS
Production used for FFT 6900 6900 3500 tpd
VRM BALL
Fossil Fuel consumption (no AF) 760 760 770 kcal/kgKK
Fossil Fuel consumption (with AF) 456 456 770 kcal/kgKK HES 1.00 1.00
% AF used 40 40 0 % CV Old Generation 0.95 0.90
Kiln firing % 36 %
% Ash Deposition in Clinker 0.41 Fuel Split
+25% 0.52 Selection Current
-25% 0.33 Kiln Alt Fuels 10 % CV
Fuel Analysis Current Calciner Alt Fuels 30 % CV
NCV 7467 7467 kcal/kg as fired ex dust Total Alt Fuels 40 % CV
ASH 6.6 6.6 % adb Total Kiln Firing 36 % CV
TM 8.8 8.8 % adb Total Fossil Fuels 60 % CV
IM 2.2 2.2 % adb Kiln Fossil Fuels 26 % CV
VM 13.8 13.8 % adb Calciner Fossil Fuels 34 % CV
S 3.4 3.4 % adb Fossil Fuel Ratio to Kiln 0.43
Cl 0.120 0.120 % adb Fossil Fuel Ratio to Calciner 0.57
HGI 50 50
Na2O equiv 10 10
User Defined Input 5 5 g/t
Total fuel required 17.6 17.6 tph as fired ex dust
COAL MILL PERFORMANCE Calc base mill production
Mill production 55.0 55.0 tph 26.6 if > than input tph use this value
Mill Power Consumption Factor 0.60 0.60
Mill Power Absorbed for grinding motor 360 360 kW
Ball mill drying chamber power 0 0 kW
Actual Mill Efficiency Used 0.58 0.58
Mill power available for grinding shaft 324 324 kW
Actual Product Size 10.0 5.1 % + 90um
Actual Shaft Power Consumption 5.9 5.9 kWh/t
Expected Shaft Power consumption 10.2 12.6
Separator Factor 1.00 1.00
VRM Shaft Power 10.17 12.60 kWh/t
VRM Power at Motor 11.31 13.99 kWh/t
BM Power Consumption at shaft (as per Chart) @
19.52 19.52
R 13% on 90 µm kWh/t
BM Power Consumption at shaft (Chart) @ Mill
21.53 27.72
Product Residue on 90 µm kWh/t
BM Power Consumption at Motor 23.92 30.80 kWh/t
BM Power accounting feed moisture, shaft 21.53 27.72 kWh/t
BM Power accounting feed moisture, motor 23.92 30.80 kWh/t
NORMAL OPERATION START UP OPERATION
NCV HGI Kiln Mill Available HGI HGI HGI NCV
Coal tph tph kWh/mt Coal Ball Mill VRM
4500 49.5 29.1 44.1 12.7 49.5 117.1 49.5 4500
5000 42.1 26.2 39.7 14.1 42.1 104.4 42.1 5000
5500 36.4 23.8 36.1 15.5 36.4 94.1 36.4 5500
6000 31.8 21.9 33.1 16.9 31.8 85.6 31.8 6000
6500 28.2 20.2 30.6 18.3 28.2 78.5 28.2 6500
7000 25.1 18.7 28.4 19.7 25.1 72.4 25.1 7000
7500 22.6 17.5 26.5 21.1 22.6 67.2 22.6 7500
8000 20.5 16.4 24.8 22.5 20.5 62.6 20.5 8000
coal input 7120 24.48 18.4 27.9 20.1 24.5 71.1 24.5 coal input 7120
slope 0 -0.0064 slope 0
offset 71.3828 offset
Data used for creating 'Graph' on Home sheet
H2O VM=5% VM=10% VM=15% VM=20% VM=25% VM=30% VM=35% VM=40%
NCV % HGI HGI HGI HGI HGI HGI HGI HGI
4500 10.5 33.9 24.3 20.0 17.4 15.6 14.3 13.3 12.4
5000 11.4 28.8 20.6 17.0 14.8 13.3 12.2 11.3 10.6
5500 12.2 24.9 17.8 14.7 12.8 11.5 10.5 9.7 9.1
6000 13.1 21.8 15.6 12.8 11.2 10.0 9.2 8.5 8.0
6500 13.9 19.3 13.8 11.3 9.9 8.9 8.1 7.5 7.1
7000 14.8 17.2 12.3 10.1 8.8 7.9 7.3 6.7 6.3
7500 15.7 15.5 11.1 9.1 7.9 7.1 6.5 6.1 5.7
8000 16.5 14.0 10.0 8.2 7.2 6.4 5.9 5.5 5.1

Calcuations for creating 'Graph' on Home Sheet found below

Drying Limits

Vertical Mill
Vertical Mill exit gas flow for Drying
(x) (y)

m3air/kgcoal % H2O to
Nm3air/kgcoal @ 80°C dry 1
0.6 0.8 5
1.1 1.4 7 slope 2.96
1.8 2.4 10 intercept 2.8
2.3 3.0 12
3.2 4.2 15
Vertical mill table diameter 0 m
Ratio mill table/body 0.6
Mill body gas velocity 4 m/s
Calculated Mill exit gas flow 0 m3/hr (for comparison)
Mill exit gas flow 65000 m3/hr
% Moisture dried in Dryer 0.00 %
Filter Area 1200 m2
Filter Rating 1.00 m/min
Filter Rated Flow 72000 m3/hr Mill is Drying Bottleneck in FFT
Filter Fan Gasflow 72000 m3/hr
Minimum gas flow for drying 65000 m3/hr
Minimum gas flow for drying 65000 m3/hr
Control Factor 0 %

Ball Mill
Ball Mill exit gas flow for Drying
(x) (y)

m3air/kgcoal % H2O to
Nm3air/kgcoal @ 80°C dry 0.9
0.6 0.8 4.5
1.1 1.4 6.3 slope 2.67
1.8 2.4 9 intercept 2.52
2.3 3.0 10.8
3.2 4.2 13.5
Drying chamber area m2
Drying chamber volume m3
Drying chamber 250 kg H2O/hr /m3
Removed in DC kg H2O/hr
% Moisture dried in DC 0.00 %
% Moisture dried in Dryer 0.00 %
Mill velocity 2.5 m/s
Estimated Mill Exit Gasflow m3/hr (for comparison)
Mill exit gas flow 65000 m3/hr
Mill exit trunnion gas 20 m/s
Filter area 1200 m2
Filter A/C ratio 1.00 m/min
Filter gas flow 72000 m3/hr Filter Fan is Drying Bottleneck in FFT
Filter fan gas flow 72000 m3/hr
Minimum gas flow for drying 65000 m3/hr
Minimum gas flow for drying 65000 m3/hr
Control Factor 0 %

% Moisture to be Dried in Mill

Gas/Coal Drying Limit kg Excess
Fuel NCV Mill Tph Ratio %H2O H2O/hr % H2O
4500 25.0 2.6 10.5 2625 0.00
5000 22.5 2.9 11.4 2555 0.00
5500 20.4 3.2 12.2 2498 0.00
6000 18.7 3.5 13.1 2450 0.00
6500 17.3 3.8 13.9 2410 0.00
7000 16.0 4.1 14.8 2375 0.00
7500 15.0 4.3 15.7 2345 0.00
8000 14.0 4.6 16.5 2319 0.00
7119.96553500218 15.8 4.1 15.0 2368 0.00
slope 0.00172 0.00
offset 2.80000