Programming Worksheets - Key

Write Facing program for the following drawing. Max. Depth of cut 0.5 mm

O0001;
N1;
G21 G40;
G28 U0.0 W0.0;
T0101; (Facing)
G92 S1000;
G96 S200 M03;
G00 X22.0 Z3.0 M07;
G72 W0.5 R0.5;
G72 P10 Q20 U0.0 W0.0 F0.1;
N10 G00 Z0.0;
G01 X-1.6;
N20;
M05;
G97 M09;
G28 U0.0 W0.0;
M30;

Write Turning program for the following drawing. Max. Depth of cut 1.0 mm

O0002;
N1;
G21 G40;
G28 U0.0 W0.0;
T0202; (Turning)
G92 S1000;
G96 S200 M03;
G00 X22.0 Z1.0 M07;
G71 U1.0 R1.0;
G71 P10 Q20 U0.0 W0.0 F0.1;
N10 G00 X16.0;
G01 Z-15.0;
G01 X20.0;
N20;
M05;
G97 M09;
G28 U0.0 W0.0;
M30;

Write a program for the following drawing by Facing & Turning operations.
Facing stock 2.0 mm, Depth of cut 0.5 mm, 0.2 mm Finish cut for facing & turning

O0003;
N1;
G21 G40;
G28 U0.0 W0.0;
T0101; (Rough Facing)
G92 S1000;
G96 S200 M03;
G00 X26.0 Z4.0 M07;
G72 W0.5 R0.5;
G72 P10 Q20 U0.0 W0.2 F0.1;
N10 G00 Z0.0;
G01 X-1.6;
N20;
M05;
G97 M09;
G28 U0.0 W0.0;
T0202; (Rough Turning)
G92 S1000;
G96 S200 M03;
G00 X26.0 Z1.0 M07;
G71 U0.5 R0.5;
G71 P30 Q40 U0.2 W0.2 F0.1;
N30 G00 X14.0;
G01 Z-9.0;
G01 X20.0 Z-19.0;
G01 Z-24.0;
G01 X24.0;
N40;
M05;
G97 M09;
G28 U0.0 W0.0;
T0303; (Finishing)
G92 S2000;
G96 S100 M03;
G00 X26.0 Z1.0 M07;
G70 P10 Q20 F0.08;
G00 X26.0 Z1.0;
G70 P30 Q40 F0.08;
M05;
G97 M09;
G28 U0.0 W0.0;
M30;

Write a Turning program for the following drawing.

Stock dia 30 mm
Depth of cut 1.0 mm
Finish cut 0.5 mm

O0004;
N1;
G21 G40;
G28 U0.0 W0.0;
T0505; (Rough Turning)
G92 S1000;
G96 S200 M03;
G00 X32.0 Z2.0 M07;
G71 U1.0 R0.5;
G71 P10 Q20 U0.5 W0.5 F0.1;
N10 G00 X10.0;
G01 Z-5.0;
G01 X14.0 Z-9.0;
G01 Z-15.0;
G02 X20.0 Z-18.0 R3.0;
G01 Z-23.0;
G01 X25.0;
G03 X29.0 Z-25.0 R2.0;
N20 G01 Z-35.0;
M05;
G97 M09;
G28 U0.0 W0.0;
T0202; (Finishing)
G92 S1000;
G96 S200 M03;
G00 X32.0 Z1.0 M07;
G70 P10 Q20 F0.08;
M05;
G97 M09;
G28 U0.0 W0.0;
M30;
Write a program for the following drawing by Facing & Turning operations.
Facing stock 2.0 mm, Depth of cut 0.5 mm, 0.2 mm Finish cut for Facing & Turning

O0005;
N1;
G21 G40;
G28 U0.0 W0.0;
T0101; (Rough Facing)
G92 S1000;
G96 S200 M03;
G00 X40.0 Z4.0 M07;
G72 W0.5 R0.5;
G72 P10 Q20 U0.0 W0.2 F0.1;
N10 G00 Z0.0;
N20 G01 X-1.6;
M05;
G97 M09;
G28 U0.0 W0.0;
T0202; (Rough Turning)
G92 S1000;
G96 S200 M03;
G00 X40.0 Z1.0 M07;
G71 U0.5 R0.5;
G71 P30 Q40 U0.2 W0.2 F0.1;
N30 G00 X20.0;
G01 X23.0 Z-1.5;
G01 Z-3.5;
G02 X27.0 Z-5.5 R2.0;
G01 Z-15.5;
G01 X28.0;
G03 X33.0 Z-18.0 R2.5;
G01 Z-21.5;
G01 X37.0 Z-23.5;
G01 Z-33.5;
N40;
M05;
G97 M09;
G28 U0.0 W0.0;
T0303; (Finishing)
G92 S2000;
G96 S200 M03;
G00 X40.0 Z1.0 M07;
G70 P10 Q20 F0.08;
G00 X40.0 Z1.0;
G70 P30 Q40 F0.08;
M05;
G97 MO9;
G28 U0.0 W0.0;
M30;

Write a program for the following drawing

Depth of cut 1.0 mm
Finish cut 0.2 mm

G71 Turning
O0026;
N1;
G21 G40;
G28 U0.0 W0.0;
T0505; (Rough Turning)
G92 S1000;
G96 S200 M03;
G00 X42.0 Z2.0 M07;
G71 U1.0 R0.5;
G71 P10 Q20 U0.2 W0.2 F0.1;
N10 G00 X16.0;
G01 X20.0 Z-2.0;
G01 Z-8.0; G01 Z-8.0;
G01 Z-8.0;
G02 X28.0 Z-12.0 R4.0;
G01 X30.0;
G01 X32.0 Z-13.0;
G01 Z-22.0;
N20 G01 X40.0 Z-23.0;
M05;
G97 M09.
G28 U0.0 W0.0;
T0202; (Finishing)
G92 S1000;
G96 S200 M03;
G00 X30.0 Z2.0;
G70 P10 Q20 F0.08;
M05;
G97 M09;
G28 U0.0 W0.0;
M30;