EX-6 series

HYDRAULIC EXCAVATOR
Model Code : EX1200-6
Engine Gross Power : 567 kW (760 HP)
Operating Weight : Backhoe : 111 000 kg
BE-front : 112 000 kg
Loading Shovel : 114 000
kg Backhoe Bucket : SAE,PCSA Heaped : 5.2 - 6.7
m3
CECE Heaped : 4.6 - 5.9
m3 Loading Shovel Bucket : Heaped : 5.9 - 6.5
m3
Relentless Improvements in
Performance.
The Launch of the New
Productive EX1200
From light to heavy excavation, engine output
and hydraulic power are well matched to yield
large-scale production using less fuel. The robust
undercarriage and strengthened front offer
impressive durability and reliability. Several
safety measures and environmental factors have
been taken into consideration for mining, quarry
and civil- engineering applications.

Note: Photos shown in this brochure may include options or custom-designed devices, such as pre-cleaners and specialised front with piping.

2 3
Impressive Productivity
The new hydraulic system and enhanced
fundamental performance boost productivity and
fuel economy.

Advanced Hydraulic Technologies

Boom Recirculation System

Pressurized oil is efficiently recirculated in the boom
circuit, assisted by the boom self-weight when the boom
lowers. This design delivers more pressurized oil to the
arm from the pump to increase arm
lowering speed in combined
operation of the boom and
arm.

Fuel Consumption
Combined Operation of Boom and Arm NEW (in P Mode, Equivalent of Conventional H/P Mode)
In combined operation of swing + boom lower + arm
roll- out, or in leveling (boom lower + arm roll-out), arm
roll-out speed can be significantly 6% Down (at the Same
Production)
Arm Roll-out Swing
increased. A variable
throttle, provided in the Production
arm circuit, adjusts the (vs. Conventional Model)

9% Up (in H/P
Boom
oil flow in combined Bucket Roll-out
operation with
arm roll- Lower P
M

Boom- and Swing-Priority Modes NEW Boom Mode Improved Performance Mode) Increased Digging Force
Digging force is increased for powerful excavation on
Selector quarries and mines, using the BE or standard front.
Three work modes can be selected by setting the switch
to the three positions below. The two boom modes,
Increased Boom Lifting Force

Position 1: Boom-priority mode comfort and powerful The boom lifting force is increased to easily lift large rocks
Position 2: Normal mode modes, can be selected on quarries and mines.
Position 3: Swing-priority
mode
according to job needs,
Boom lifting force: Approximately 8%
Boom-Priority Mode extending the service life
When swing angle is small in a of the machine. When Including optional switches increase
cycle of digging, swinging and (vs. conventional model with BE front; arm positioned vertically and bucket resting on
dumping, boom raise speed the boom mode selector ground)

increases to reduce a cycle time. is On, the comfort ON Comfort mode

OFF Powerful mode

mode is selected for

There is little lifting or pulling of the
efficient excavation, body so there is less vibration and
shock.
Much lifting and pulling of the body so
Improved Mobility
there is more vibration and shock.

Swing-Priority Mode while the selector is Mobility is improved to achieve sharper steering with
When swing angle is large in a more traction force.
Off, the powerful
cycle of digging, swinging and
dumping, swing speed increases mode for productive Traction force: Approximately 14%
to reduce a cycle time. excavation.
increase
(vs. conventional model)
 improved for excavation using the The front linkage is
increase
efficient bucket side. (vs. conventional model) redesigned to allow the
trenching for front to excavate closer
Swing torque:
Improved Swing Performance piping laying, to the machine for more
and for wall Approximately 8% Excavation Closer to Machine efficient operation with
Swing performance, even on a gradient, is dump trucks.

Conventional
BE front: 620 mm
4 5 model Standard front:790
mm
 Strengthened Idler Pedestal
The front-idler-supporting portion of the idler pedestal extends
by about 1.9 times, as compared to the
conventional model, to increase durability and
service life.

Supporting area
Notes : This photo includes custom-designed components, including reinforcing plates for side track frame.

Durable Idler Brackets

Sophisticated Designs
Thickened durable plates of idler brackets increase reliability
of the idlers.
Rearranged Hydraulic Hoses to Enhance Durability NEW Durable Swing Bearing Rock Buckets 5.2 m3 / 5.8 m3
Enlarged Upper/Lower Rollers, Sprockets and Idlers
Hydraulic hoses, between the The number of balls, in the swing bearing that sustain the Rock buckets are specifically strengthened to resist wear
Tracks are strengthened for higher mobility by increasing boom and base machine, are upperstructure, is increased to boost the load-carrying and impact.
roller width and diameter, sprocket tooth width, and idler rearranged in the downward setup, capacity by approximately 6% (vs. conventional model). This
width. instead of the conventional upward improvement allows for smoother swing even in heavy-duty Dual wear plates 2 4
Reinforced bucket corners
setup, to avoid their deflection operation. Cutting edge shrouds
and extend service life. Dual side shrouds
Rugged Travel Reliable Grease-Filled
Large bucket Floating
teeth for rock excavation Pins
Two grease-filled floating pins,
Devices Here are in- Separate Oil Cooler
shoe motors. These The oil cooler is separated from
compact motors are the radiator to effectively cool 1
5
protected from damage down hydraulic oil. This helps 3
with obstacles extend the service life of
to increase durability and hydraulics.
Center Track Frame
reduce downtime.
The center track frame of
NEW integral cast steel structure can
Strengthened Access Steps avoid stress concentration and
Newly designed access increase Delivery Filters NEW
steps increase strength,
allowing easy reliability.
Delivery filters, newly added to the at the arm top and at A linkage,
improved accessibility delivery side of hydraulic pumps, increase the sealing ability, extend
to cab and reduced effectively protect hydraulic lines pin life, and reduce repair costs.
Integral
damage by
rocks. cast from accidents. Wear plates are provided on
steel
both sides of a boss at the arm
t o p.

6 7
 Enhanced Operator Comfort
Alongside excellent visibility, the spacious cab is ergonomically designed to improve operator comfort and reduce fatigue.

EX1200’s Cab to Reduce Operator Fatigue, NEW

Using Fluid-Filled Elastic Mounts
The new large-sized cab is exclusively developed for the EX1200 providing additional space, greater comfort and improved visibility. The new fluid-filled elastic mounts greatly reduce shocks and noise
for better comfort reducing
operator fatigue.

Rubber

Silicone oil

Spring

Notes : This photo includes optional air-suspension seat and switches.

Excellent Visibility
The glass windows NEW Miscellaneous Accessories
are enlarged for Comfort-Designed Operator Seat Rear view Camera
Full-Auto Air Conditioner NEW The large color
excellent visibility, The operator seat is
especially right- forward ergonomically designed for LCD monitor, teamed up
visibility during travel long-hour operation. The with a rear view camera
and excavation. seatback is widened to atop the counterweight,
hold the operator offers unobstructed
Control Panel and FM/AM
securely, and the headrest rearward
Radio Drink Holder
is reshaped for comfort. view. This enhances
safety when the machine
Ample Foot Space swings and moves
Foot space is rearward.
extended forward, and Rear view Camera

pedals are reshaped Hot & Cool Box Large Storage Space Sun visor
for improved foot Pressurized Cab (Optional)
control.
The cab is pressurized to keep out dust and debris. Scheduled Maintenance NEW
NEW Replacement intervals of engine
Multi-Function, Multi-Language Monitor oil, hydraulic oil, filters can be
A large multi-function, preset on the monitor. The
Overhead LED Light NEW multi-language LCD monitor alerts the operator of the
Short-Stroke Levers NEW An overhead LED light, with monitor is well positioned scheduled replacement when
Fingertip-control short-stroke levers allows for long, longer service life than light bulb, for easy reading. necessary.
continuous operation, with the help of armrests. lights up the cab and allows
operators to log on a night shift.
Control lever effort: Approximately 30%
decrease
(vs. conventional model)
8 9
 Environmentally- conscious design with improved safety
Safety-first design, and environmental awareness with the clean engine

Safety-First Design

Rugged Cab with Integrated Headguard

The rugged cab is integrated with the OPG* top guard level II (ISO) guard to protect the operator from falling objects. The cab front guard is an option.
*Operator Protective Guard

Pilot Control Shut-Off Lever NEW

Safer Access to the Cab NEW Environmentally-Conscious Design
with Wide Sidewalks and Large
The shut-off lever for pilot Handrails
control helps to prevent Engine for Lower Emissions NEW Marking of Recyclables
Wide sidewalks with large
handrails are provided at key
unintentional movements. The engine, complying with the emission regulations EPA All recyclable resin parts are marked for the convenience of
locations for safer,
(U.S.) recycling.
easier servicing and
Tier 2, is mounted to reduce emissions containing NOx
inspection. The sidewalk
and PM (Particulate Matter).
next to the cab is
widened for easy door Reducing the Burden to the Environment
opening and cab Lead-free components, including wire harness covering, oil
accessibility. Large handrails cooler and control unit, are utilized. No asbestos is used.
conform to European Variable-Speed Fan
safety standards. The large 1 120 mm-diameter variable-
Angle-Adjustable Headlights speed electro-hydraulic fan is provided
Cab headlights can for cooling of the oil cooler. Fan speed
be angle-adjusted for is optimally controlled according to job
maximised lighting of the conditions, including atmospheric
jobsite. A Series of Safety Devices temperature, for effective cooling and
noise suppression.

Aluminum Radiator, Oil Cooler NEW

Step Light for Night Evacuation Hammer Engine Stop Switch Cab Right-Side Window and Air Conditioner Condenser
Work The step light turns Guard
The aluminum radiator, oil cooler and air
On for one minute after conditioner condenser are corrosion-resistant
key-off. and recyclable.
This feature is convenient
in night-shift work. Recoiled Seat Belt Light on Counterweight
10 11
Simplified Maintenance
Focusing on simple servicing, inspection and cleaning

Functional Layout of Devices and Utility Space

Devices and walkways are laid out for efficient servicing
and inspection. The central walkway facilitates the
servicing and maintenance of the engine.

1 Engine 8 Oil Cooler 15 Batteries and

2 Pump Drive Unit 9 Main Control Valve Lubricator Box
3 Hydraulic Pump x 10 Swing Control Valve 16 Operator Cab
3 11 Swing Device x 2 17 Air Conditioning
4 Hydraulic Oil 12 Center Joint Unit
Tank 13 Filters 18 Slide Ladder
5 Fuel Tank 14 Batteries (Optional)
6 Engine Radiator

Simplified Cleaning Around Engine Simplified Maintenance

Parallel Arrangement of Radiator and Oil Auto Dust Ejector (Air Electric Grease Gun Wide-Open Inspection Doors
Cooler Cleaner)
An electric grease gun (pail can Inspection doors open wide for
The radiator and oil cooler are arranged side by
The auto dust ejector automatically type) is provided standard with a easy maintenance.
side to increase cooling efficiency.
Easy removal ejects airborne dust and particles hose reel for convenient lubrication
This drastically reduces of dust and
dirt from to keep filter elements clean and of the swing
blower
extend
cleaning time and Engine their replacement intervals. circle and bucket pin.
effort.
Easily Replaceable
Extended Filter Replacement Intervals NEW Air Conditioner MIC Mining
Radiator Oil Filter
cooler
Replacement intervals of hydraulic oil filters are extended The Hitachi MIC mining system comprises the DLU
Inter-cooler
An air conditioner filter is located
from 500 hours to 1000 hours, thus reducing running (Data Logging Unit) that logs daily operating
in the side of the cab door
costs. conditions and warnings, including operating data on
behind the operator seat for easy
the engine and hydraulics. The log can be
cleaning and replacing.
downloaded by PC or PDA*.
Simplified Cleaning around Oil Cooler
NEW Auto Lubrication System Conveniently Located
Switchboard SATELLITES
(Option)
MACHINE PC &
PDA
INTERNET

The air conditioner The auto lubrication system is provided The switchboard is located in the DATA Download

condenser is openable standard at the front attachment to cab at its rear for the convenience Logger
via Cable PDA*

and easily accessible with simplify daily maintenance, except for the of inspection.
DLU
Download
Program

cleaning of the oil cooler bucket pin and swing circle. Auto Lubrication Switch
Note: This switchboard lid is opened. Upload
[Server]

via Internet

positioned behind this Transmit Downloaded Data Upon Request

PC
access area. MMS
SC Painting Optional Slide Ladder NEW
SC Painting Data Viewer Program Customer Dealers

The machine cover is Conventional Painting the

The slide ladder is optionally available on the left side of the machine
coated with SC paint machine
for easy access to the cab and working platform.
that can wash dirt away cover clean
with water. by
The SC paint has the hydrophilic property, and can keep cleaning.
 * Personal Digital Assistant

Reports

12 13
 SPECIFICATIONS
ENGINE UNDERCARRIAGE DIMENSIONS
Model....................................Cummins QSK23-C Travel speeds............................High : 0 to 3.5 km/h Unit: mm
Type......................................Water-cooled, 4-cycle, 6-cylinder in line, Low : 0 to 2.4 km/h 5 430 R 4 850
turbo-charged direct injection cham-
Maximum traction force.............707 kN (72 100 kgf) 5 380 4 740
ber-type diesel engine.
Emission Certification .......... U.S.EPA Tier2 Gradeability...............................70 % (35 degree) max.
Rated power
SAE J1995, gross..............567 kW (760 HP) at 1 800 min-1 (rpm) WEIGHTS AND GROUND PRESSURE
Net.....................................552 kW (740 HP) at 1 800 min-1 (rpm) Backhoe
Piston displacement...........23.15 L EX1200-6: Equipped with 9.0 m boom, 3.6 m arm, and 5.2 m3 (SAE,
Fuel tank capacity..............1 470 L PCSA heaped) bucket 4 350
Shoe type Shoe width Operating weight Ground pressure *5 440
142 kPa
700 mm 111 000 kg
Double (1.45 kgf/cm2)
HYDRAULIC SYSTEM 1 820
grousers 112 kPa 1 660
Main pumps ............... 3 variable-displacement, swash plate type axial 900 mm 113 000 kg 1 020
(1.14 kgf/cm2)
piston pumps
Maximum oil flow.........3 x 520 L/min
Pressure setting..........31.9 MPa (325 kgf/cm2) 700 3 900 5 090
EX1200-6 BE-front: Equipped with 7.55 m BE-boom, 3.4 m BE-arm,
and 6.7 m3 (SAE, PCSA heaped) bucket 4 600 6 500
*LOADING SHOVEL
Shoe type Shoe width Operating weight Ground pressure
UPPERSTRUCTURE 700 mm 112 000 kg
143 kPa
Double (1.46 kgf/cm2)
Swing speed................5.2 min-1 (rpm) WORKING RANGES
grousers 113 kPa
900 mm 114 000 kg
Backhoe (1.15 kgf/cm2) Loading Shovel
meter meter
Loading Shovel
14 14
Equipped with 6.5 m3 (heaped) bottom dump G
bucket
E
12
Shoe type Shoe width Operating weight Ground
12 pressure
Double 146 kPa 10
700 mm 114 000 kg 10
grousers (1.49 kgf/cm2) H
8 8
C
6
D
E
4
6 E’
BACKHOE ATTACHMENTS 2 D’
EH1100-5
Bucket 0 4
Capacity Width Materials density EEHH1111 Ground Line
No. 2 0000--53
Weight Type 2
CECE of teeth 7.55 m BE-boom 9.0 m boom
SAE, PCSA heaped Without shroud With shroud F
heaped 3.4 m BE-arm 3.6 m arm 4 B B' Ground Line
0
1 800 kg/m3 6
5.2 m3 4.6 m3 1 940 mm 2 120 mm 5 4 910 kg — F
or less A
8 2.5 m G 2
1 800 kg/m3
5.2 m3 4.6 m3 1 900 mm 2 000 mm 5 5 930 kg — A'
or less 10 A
1 800 kg/m3 4 C B
5.8 m 3 5.1 m 3 2 120 mm 2 220 mm 5 6 930 kg — 18 16 14 12 10 6 4 0 meter D
or less 2
1 800 kg/m3 Boom length 8 7.55 m BE 9.0 m
6.7 m3 5.9 m3 2 300 mm 2 400 mm 5 6 650 kg — 6
or less Arm length 3.4 m BE 3.6 m
A Max. digging reach 13 750 mm 15 350 mm 14 12 10 6 4 0 meter
: Rock bucket : General purpose bucket —: Not applicable 8 2
Max. digging reach 13 360 mm 15 010 mm
A’ (on ground)
Bucket capacity (heaped) 6.5 m3
B Max. digging depth 8 050 mm 9 380 mm
LOADING SHOVEL ATTACHMENTS A Min. digging distance 4 510 mm
Max. digging depth 7 920 mm 9 260 mm
B’ (2.5m level) B Min. level crowding distance 6 580 mm
Bucket
Capacity (heaped) Width No.of teeth Weight Type Materials density C Max. cutting height 12 410 mm 13 460 mm C Level crowding distance 4 370 mm
5.9 m³ 2 510 mm 6 10 000 kg 1 800 kg/m3 or less D Max. dumping height 8 050 mm 9 080 mm D Max. digging reach 11 500 mm
6.5 m³ 2 700 mm 6 9 390 kg 1 800 kg/m3 or less D’ Min. dumping height 3 330 mm 4 160 mm E Max. cutting height 12 410 mm
E Min. swing radius 6 770 mm 7 740 mm
Bottom dump type rock bucket E’ Max. dumping height 8 750 mm
Bottom dump type general purpose bucket F Max. vertical wall 5 180 mm 6 450 mm
F Max. digging depth 4 780 mm
Min. level crowding 4 130 mm 5 790 mm
G distance Working radius at max.
G dumping height 6 140 mm
Bucket digging ISO 569 kN (58 000 kgf) 482 kN (49 200 kgf)
force SAE:PCSA 512 kN (52 200 kgf) 440 kN (44 900 kgf) H Max. bucket opening width 1 880 mm
Arm crowd ISO 438 kN (44 700 kgf) 430 kN (43 900 kgf) Arm crowding force on ground 585 kN (59 700 kgf)
force SAE:PCSA 425 kN (43 400 kgf) 422 kN (43 000 kgf) Bucket digging force 709 kN (72 300 kgf)
14 15
 EQUIPMENT

STANDARD EQUIPMENT Standard equipment may vary by country, so please consult your Hitachi dealer for
details.
ENGINE CAB MONITOR SYSTEMS LIGHTS
• Adjustable armrests • Meters: • 1 step light
• Auto-idle system • Adjustable reclining seat Auto-idle • 2 cab lights
• Cartridge-type engine oil filter • All-weather sound-suppressed Engine coolant temperature gauge • 2 counterweight lights
• Cartridge-type fuel filter steel integrated cab Fuel gauge • 2 working lights
• Dry-type air filter with clean dust • Ashtray Hour meter
cup • Auto-air conditioner with defroster Indicator
• E mode control UPPERSTRUCTURE
• Auto-idle switch Lubrication mode indicator
• Fan guard • Auto-tuning AM-FM radio • Warning indicators: • Centralized lubrication system
• H/P mode control • Cigarette lighter Air-filter restriction for swing bearing
• Isolation-mounted engine • Digital clock Alternator • Control valves with main relief
• Overheat prevention device • Electrical horn Auto-lubrication valves and port relief valves
• P mode control • Engine control dial Engine oil level • Electric grease gun with hose reel
• Radiator, air cooler and oil • Evacuation hammer Engine oil • Rear view camera
cooler with dust protective net • Floor mat pressure Engine • Slow return orifices and make
• Radiator reserve tank • Footrest stop Engine up valves for cylinder circuits
• Water filter • Glove compartment warning Fuel level • Undercover
• 75 A alternator • Hot and cool box Hydraulic oil level • 17 500 kg counterweight
• Intermittent wiper interlocked Over heat
HYDRAULIC SYSTEM with front windshield washer Preheat UNDERCARRIAGE
• Laminated glass windshield Pump transmission oil pressure • Hydraulic (grease) track adjuster
• LED room lamp Radiator water level with shock absorbing recoils
• Boom mode selector system
• Control valve with main relief valve • OPG top guard level ll (ISO) spring
• Engine speed sensing system • Parcel pocket DATA LOGGING SYSTEM • Track and idler guards
• E-P control system • Pilot control shut-off lever • Travel motor cover
• Reinforced/tinted (green color) • DLU (Data-logging unit)
• Forced-lubrication and • Spring-set/hydraulic-released disc
glass side and rear windows continuously records performance
forced cooling pump drive type parking brake
• Seat belt of the engine and the hydraulic
system • 700 mm shoe
system. The record can be down-
• FPS (Fuel-saving Pump System) loaded by PC.
• Full-flow filter MISCELLANEOUS
• Heavy lifting system
• Auto-lubrication system for front-
• Line filter (Delivery filter)
attachment (except bucket arm
• OHS (Optimum Hydraulic System)
joint part)
• Pilot filter
• Elevated cab (for Loading Shovel)
• Pump drain filter
• ISO conforming stairs and handrails
• Swing/boom priority mode system
• Slip resistance tapes
• Suction filter
• Wide side walk
• 12 V power terminal board

OPTIONAL EQUIPMENT Optional equipment may vary by country, so please consult your Hitachi dealer for
details.
• Air-suspension seat • Slide ladder
• Cold weather package* • Sun visor
• Communication system** • Theft deterrent system
GPRS communication • Travel motion alarm device
system • 2 high brightness working lights
Satelilte data transmitting system • 900 mm shoe
• Electric fuel refilling pump device
• Fuel refilling piping
• Front window scatter-preventing
film
• Full track guard
• Heater seat *: Engineered on request
• High cab kit (for Backhoe) **: The availability of the system depends on licensing regulations in each
• Highland application* country. Please contact Hitachi dealer for more information.
• Large sized air cleaner
• Pre-cleaner
• Standard tool kit

These specifications are subject to change without notice.

Illustrations and photos show the standard models, and may or may not include optional
equipment, accessories, and all standard equipment with some differences in color and features.
Before use, read and understand the Operator’s Manual for proper operation.
Hitachi Construction Machinery Co., Ltd.
www.hitachi-c-m.com KS-EN206 14.07 (KA/KA,MT3)