Induction Report

Employee Name Prashant Mishra

Employee Code 28658
Designation Manager
Department Recycling

 Day 1- Date- 27-01-2024

Joining Process was completed by Ms. Khusbu Sharma. Completed all the Document with Email
id creation, Employee Code and other Formalities in relation to complete the Joining procedure.

 Day 2- Date- 29-01-2024

Deepak Ghosal (Printing):- They use film for printing they have two types of printing machine
one is cylinder based (Rotogravure Printing) and second is plate based (Flexo Printing). In
Cylinder based machines design is already imposed in roller and the same is to be print on the
film. They have 8 color and 10 colour Italy based and uflex machine. Plating machines are more
advanced and take less space in comparison to roller but the capital cost is high of these
machines. It uses a plates with a raised surface to print directly on to the print material.

Sanjay Pandey (Security) – Mr. Sanjay Pandey Had cleared the dos and don’ts of the plant
premises. He had clear about security prortcols, Gate entries, timing and disciplinary action.

Lamination (Mr. Agresh Kumar) - Lamination is a process where two or more flexible packaging
web are bind together using a bond agent. This can be paper, films or aluminum foils.
Lamination adhesive for flexible packaging can be Solvent based or solvent less.

Extrusion (Mr. Sanjay Singh) - Extrusion lamination is a process where two films bind together
using a layer of molten resin extruded through machines. Both lamination, Extrusion create
custom packaging films to meet customer specific requirement. However extrusion Lamination
has distinct advantage when thickness, carrying heavy load or puncture resistance are key
consideration.

Payroll (Mr. Ajay Kumar)- Provided details in relation to HR Policies, Traveeling Policies, Office
Timing, Month cycle, Process for applying OD and attendance correction if any wrong details has
been found in attendance details.
 Hygienic (Mr. B.K Pandey):- Given knowledge about the housekeeping process of plant. No
foreign particle should be go inside the plant as company is engaged in food packaging solutions.
He has also mention that while visiting manufacturing area you should always wear hair safety
net and your uniform, shoes and hands should be cleaned.

EHS (Mr. Bhim Singh):- Given details about environment health safety norms of the company.
Hairnet & Safety Shoes should wear while entering in the plant. Company EHS Polices, work
practices, standard and norms for all the activities in the plant.

Slitting (Mr. Subodh Sharma):- Slitting is the process of cutting material to a specific length or
width from a larger piece of material, usually refer as master roll. Using a slitting machine is a
great way to reduce material cost and inventory by being able to slitting to customer needs.

Hot stamping (Mr. Somesh Pandit):- Hot stamping is a printing technique that uses to press a
metallic print and foil onto the surface of a material. Hot stamping is great at creating a luxury,
elegant feeling. The foils often look like expensive, shiny metals, thus creating the subconscious
association that whatever is inside the box is also expensive and valuable.

 Day 3- Date-30-01-2024

QMS/T&D (Mr. Manis Jain):- Shared organization's commitment to quality and its overall
quality objectives. Regular assessment and monitoring of processes and outcomes to ensure
that quality standards are being met.He had also shared that we can attend online training
through Ula-Uflex learning academy

Tubes Quality (Mr. Alok Srivastava):- Mr. Alok Srivastava brief about manufacturing of
different-2 dia meter tubes, cap shoulder and capping process. Also he is introduce how is
quality system work ,In process testing equipment,AQL level, First pieces approval, Defect
category etc.

Tube Dispatch (Mr. Sanat Jain)- Dispatch activity was done by by Mr. Sanat jain in coordination
with marketing team and customer requirement and planning.

Tube store (Mr. Deepak Pargale):- Mr. Deepak Pargale looking all store related activity and
explain about store process in-house material receiving and outside material receiving process,
indent process etc.

Tube Planning ( Mr. Brajesh Kuamr):- Mr. Barjesh Kumar brief about planning ,sourcing Also
explain our priority ,product cycle ,customer requirement,service level etc.

Tube Maintainenece (Mr. R.C Sharma):- Mr. R C Sharma looking Maintenance activity like
utility, Machine maintenance, Spare part store etc. he is explain about AHU,machine break
down and spare consumption.
 Day 4- Date- 31-01-2024

Pouching: - Pouch packaging is a flexible packaging product made from barrier film, foil, and
with cap fitments that supports flowable liquid products. Pouches are designed with the flexible
needs of the consumer in mind, as there are flexible sizing options to fit any product.

Cement Division & WPP:- In the cement division tubing can be done in two forms i.e. flat and
gassete formation The various packaging stock that can be produced are:

1. Block bottom bag making

2. Pinch bottom bag making

3. Slider zipper bag making

4. Stitched bag

Each of these process are similar to each other but differs in the delivery and requirement of the
stock. After lamination it comes to the cement department in which the flat tube is converted
into tubular form and is sticked using glue/ hot air welding and further passed through roller
pressed and then cooled

 Day 5- Date- 01-02-2024

ESG- (Mr. Shadab Alam):- ESG stands for Environmental, Social, and Governance. It is a
framework used to evaluate a company's sustainability and ethical impact. The role of an ESG is
to ensure accountability and the implementation of systems and processes to manage a
company's impact, such as its carbon footprint and how it treats employees, suppliers and other
stakeholders.

Below are the criteria of ESG

Environmental: - Environmental factors involve considerations of an organization's overall

impact. Examples of the environmental factor;

1. Energy consumption and efficiency.

2. Carbon footprint, including greenhouse gas emissions.
3. Waste management.
4. Air and water pollution.

Social: - Social factors address how a company treats different groups of people -- employees,
suppliers, customers, community members and more. The criteria used include these examples:

1. Fair pay for employees.

2. Diversity, equity and inclusion.
3. Employee experience and engagement.
4. Workplace health and safety.
5. Fair treatment of customers and suppliers.
6. Customer satisfaction levels.
 Governance:- Governance factors examine how a company polices itself, focusing on internal
controls and practices to maintain compliance with regulations, industry best practices and
corporate policies. Examples include the following:

1. Company leadership and management.

2. Board composition, including its diversity and structure.
3. Executive compensation policies.
4. Financial transparency and business integrity.
5. Regulatory compliance and risk management initiatives.
6. Ethical business practices.
7. Rules on corruption, bribery, conflicts of interest, and political donations and lobbying.
8. Whistleblower programs

Recycling:- The recycling plant was introduce to recycle the internally generated waste which was
further extended towards external plastic waste collection and recycling. Plant No. of m/c – 5 nos
Capacity – 500t / month. There are two type of waste we are recycling one is MLP and second is Pet
plastic bottles. Multi-layered plastic (MLP) packaging is a type of plastic that is composed of multiple
layers of different types of plastic. These layers are fused together to create a material that is resistant
to moisture, light, and air, making it ideal for food and beverage packaging. MLP packaging is commonly
used for snacks, candies, and beverages, among other things.

These multiple layers prevent food contamination and help in transport and storage. Hence, this is the
best way in which packaged food can reach people, say, food majors. But waste collectors and rag
pickers typically don’t collect this waste, as it is an extremely low value (INR 2-4/Kg compared to INR 25-
30/Kg for PET, for example) and is therefore doomed to litter our streets, dumps, and sewage canals.

A wide range of drinks, food products and other consumer goods are bottled in PET. The majority of
bottles contain water or soft drinks, both still and carbonated. Other goods bottled in PET include edible
oil, vinegar, milk, and shampoo.

Waste is separated and accumulated at source and then in the form of bales are transported to the
recycling plant which are further transferred to the machines which treats each plant separately which
are mainly PP, Mix PE, PP 1no. grade etc, as per the inputs While for PCR, washing is done as it is a road
waste collection which passing on to the recycling machine are converted into granules and can be
converted to seat only. The plastic waste as input is being feeded through the conveyor and through the
cutter/ compactor are broken down into pieces which is further heated in Extruder at the temperature
of 250 – 280C in which further curing is done with water and further dried.

PCR PET Recycling process

 1-DEBALE
 TROMMEL&MAGNETIC SEPARATOR
 LABEL REMOVAL
 PRE WASHER
 VIBRATOR SHAKER
 NIR SORTER I &II
 MANNUAL SORTING
 WET CRUSHER
 DENSITY SEPARATION UNDER FLOATING WATER
 HOT WASHING
 HIGH SPEED FRICTIONAL WASHER
 FLOATING WASHER
 CENTRIFUGAL DRYER
 LABEL FLAKE SEPARATOR
 FLAKES NIR SORTER
 METAL SEPARATOR
 BAGGING & PACKING

CHIPS EXTRUSION PROCESS

 FLAKE SILO STORAGE: PET FLAKES
 DRYER
 CRYSTALLIZER
 VOC REMOVAL/VACUUM DRYER
 CONVERSION OF FLAKES TO EXTRUDED PET PALLET