OPERA RT20 GUITAR

Radiographic Unit

ADJUSTMENT MANUAL - Cod. 62197

Revision 0 - December 2006

This manual is valid for all versions of the radiographic unit.

General Medical Merate S.p.A. Document authorized

Via Partigiani, 25 by Quality Management
Seriate (BG) – Italy
tel. (0039) 035 4525311
fax. (0039) 035 297787
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 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

Section 0: General Index rev.0 - December 2006

Sect. No.. Section Title Page Rev. Rev. Date.

0 General Index 6 0 12/2006
1 Table elevation adjustment 4 0 12/2006
2 X-ray tube rotation adjustment 12 0 12/2006
3 FFD, bucky, tabletop adjustments 6 0 12/2006
Total pages: 28

Each section is preceded by its specific Index stating the latest revision
date.

Section 0: General Index rev.0 - December 2006 - pag. 3/6

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197l

1. General notes................................................................................................................................4
1.1 Typographical conventions ..................................................................................................5

1. General notes

IMPORTANT NOTES

X-RAY EQUIPMENTS CAN BE DANGEROUS TO THE HEALTH OF BOTH PATIENTS AND

OPERATORS UNLESS PROPER SAFETY MEASURES ARE STRICTLY OBSERVED.
Although this equipment was designed and manufactured according to the most up-to-date Safety
Standards, the X-ray beam always represents a danger, should not the operator be properly qualified
and trained. Excessive exposures to X-rays cause damages to the human body: therefore, all the
necessary precautions must be taken so as to prevent unauthorized or unskilled personnel from
operating this equipment, thus jeopardizing themselves and third parties.
Before executing any operation, the personnel being authorized and qualified for using the present
equipment, must be aware of the protection measures established by the International Committee
for Radiological Protection, as well as other relevant national Standards.

NOTE: This equipment is in compliance with the requirements established by the 89/336/CEE
Directive applying to the Electromagnetic Compatibility.
In order to comply with such requirements, special technical measures were adopted (such as the
application of anti-noise filters and/or ferrites on some circuits) and precise earthing connections
were defined. Also metallic covers and their clamps are realised and checked by means of fixing
devices of special conductive material-gaskets ensuring both immunity to external sources of
disturbance and limitation of possible internal noise generated by the electric circuits.
Therefore, it is recommended that the technicians executing possible maintenance or
reparation interventions, should not modify the connections path and should carefully
reconnect all earthing connectors of the gaskets (should these ones be removed during the
technical intervention or fault research operations), as well as restore with the utmost
attention the protection gaskets in the same conditions and with the same fixing device
originally foreseen.

Note: The original document was drawn up in Italian.

GENERAL MEDICAL MERATE S.p.A shall decline all and any responsibility with regard to the
good functioning of the present equipment should its installation and/or its maintenance be
executed by unauthorized personnel.

Section 0: General Index rev.0 - December 2006 - pag. 4/6

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

1.1 Typographic conventions

In order to facilitate the reading of the manual, different styles and symbols were used: please make
reference to the following details:

Text identified by bullets:

Example:
. Instructions to be executed according to the specified sequence.
Text in italics accompanied by the symbol “i” (information):
Example:

Important Information

Text in italics included within a frame

Example:

Additional useful information.

1.2 Symbols of advice positioned on the equipment:

Warning symbol in order to advise when a possible general danger for

the equipment or the operator may occur.
Invite the operator to check the equipment documentations

Hazard symbol in order to advise X-ray radiation exposition

Warning symbol in order to advise for electrical components that are

sensitive to electrostatic discharge

Warning symbol in order to advise of live electrical parts with a

possible risk of electric shock

Warning symbol in order to advise of possible fingers squashing

Section 0: General Index rev.0 - December 2006 - pag. 5/6

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197l

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Section 0: General Index rev.0 - December 2006 - pag. 6/6

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

Section 1:Table elevation adjustment rev. 0 - December 2006

1. Table elevation.............................................................................................................................2
1.1 Verification of the transmission movement direction..........................................................2
1.2 Stop onto the end-of-strokes verification.............................................................................2
1.3 Current verification ..............................................................................................................4

Notes:

Section 1:Table elevation adjustment rev. 0 - December 2006 - pag. 1/4

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

1. Table elevation

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

1.1 Verification of the transmission movement direction

• From the double-grip control panel: the upward arrow-P4 button controls the table
elevation upward movement (see Fig. 1); the downward arrow-P4 button controls the
table elevation downward movement (see Fig. 1).
• Should any issue be experienced, please verify the connections of the table elevation
transmission (dis.56528 f.2+).

UP

P4
DOWN
Fig. 1: Table elevation control

1.2 Stop onto the end-of-strokes verification

• You shall command an elevation upward movement up to value “A” and verify that
the maximum end-of-stroke micro switch (Fc2) intervenes properly. Should not the
intervention realise, you shall adjust the maximum end-of-stroke plate so as to ensure the
micro switch intervenes when value A is reached (see Fig. 2).
• You shall command an elevation downward movement up to value “B” and verify that
the minimum end-of-stroke micro switch (Fc1) intervenes properly. Should not the
intervention realise, you shall adjust the minimum end-of-stroke plate so as to ensure the
micro switch intervenes when value B is reached (see Fig. 2).

TABLE ELEVATION TRANSMISSION

A = 530.5 ±2 mm
B = 100.5 ±2 mm

The values “A” and “B” are expressed in mm and refer to the distance from the base to the
low side of the tabletop traverse (see value “X” Fig. 3).

Section 1:Table elevation adjustment rev. 0 - December 2006 - pag. 2/4

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

FC2

S4

FC1

Fig. 2: Fc1 and Fc2 micro switches

Fig. 3: Table elevation maximum and minimum end-of-strokes

Section 1:Table elevation adjustment rev. 0 - December 2006 - pag. 3/4

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

1.3 Current verification

• Connect an amperometer in series to the common wire of the motor (dis.56528 f.2+)
• Command an upward elevation and verify that the current value is lower than 4A.
• Command a downward elevation and verify that current value is lower than 4A.

MT1

Fig. 4: Table elevation motor

Section 1:Table elevation adjustment rev. 0 - December 2006 - pag. 4/4

 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006

1. X-ray tube rotation.......................................................................................................................2

1.1 S1 drive ................................................................................................................................2
1.1.1 JUMPER configuration .................................................................................................................. 2
1.1.2 Connections .................................................................................................................................... 3
1.1.3 Programming .................................................................................................................................. 5
1.2 Verification of the transmission movement direction..........................................................9
1.3 Stop onto the end-strokes verification .................................................................................9
1.4 Current verification ............................................................................................................11
1.5 Speed verification ..............................................................................................................11

Notes:

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 1/12
 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

1. X-ray tube rotation

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

1.1 S1 drive

1.1.1 JUMPER configuration

The Brush functioning requires that the jumpers have to be installed on the board as per the
following drawing (Fig. 1). Please make reference to table Table Tabella 1 as far as the jumpers
description is concerned.

T1
JP15 JP16 JP17 JP18
1
2
3 C4 1
4
JP 2
1 20
2
JP
JPJP
13 14 M6 3
3 19
4 JP7 4
5 JP8
6 C12 JP9
JP10
5
7 JPJP
8 11 12 6
9
10
11
12 JPJPJPJPJPJP
123456

Fig. 1:Location of the jumpers on the “SVT-MIMO BR” board

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 2/12
 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

JUMPERS SUMMARY TABLE

JUMPER CONDITION JUMPER CONDITION JUMPER CONDITION

JP1 O JP8 X JP15 O
JP2 X JP9 X JP16 X
JP3 X JP10 X JP17 X
JP4 X JP11 O JP18 O
JP5 X JP12 O JP19 X
JP6 O JP13 O
JP7 X JP14 O

JUMPER CONDITION DESCRIPTION

O Selection of the 0-5 Vdc speed analog input
JP20
X Selection of the 0-10 Vdc speed analog input
Table Tabella 1: Table describing the jumpers functions
(O= absent / X= present)

1.1.2 Connections
There are two connectors on the board, one 4-pin connector (C4) and one 12-pin connector (C12,)
as well as a 6-pin terminal box (M6). The motor phases and the supply (both power and logic)
must be connected to the board, while the connectors apply to the control and transmission signals.

M6 6-pin terminal box

1 GND SUPPLY GND ALIMENTAZIONE

2 - FASI MOTORE

1
3 MOTOR OUTPUT 2
M6 3
4 MOTOR OUTPUT 4
5
POWER SUPPLY INPUT 6
5 V+ ALIMENTAZIONE POTENZA (MAX 48 VDC)
MAX 48 VDC V+ ALIMENTAZIONE LOGICA (MAX 34 VDC)

LOGIC SUPPLY INPUT

6
MAX 34 VDC

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 3/12
 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

C12 – 12 pin connector

1 5 VDC OUTPUT
2 SPEED POTENTIOMETER INPUT
3 GND
1
4 TACHYMETER OUTPUT 2
3 C4
4
5 GND
1
2 C12
6 DIRECTION 3
4
5
7 (N.C.) START / STOP (N.O.) CCW 6
CW 7
8
8 Internal use 9
STOP 10
9 ENCODER OUTPUT START 11
12

10 ALARM OUTPUT
11 Internal use
12 GND

Pin 1 on C12 connector is provided with a 5VDC output which is used for supplying the
potentiometer adjusting the analog reference of the speed.
The direction input (Pin 6), controls the reversal of rotation of the motor. The two conditions of
this input can be as follows: either floating or closed to earth; when Pin6 is floating, the motor is
rotating and the current direction of rotation can be changed by closing to earth Pin6: now the
rotation will go in reverse (opposite direction of rotation).
Pin 7 controlling START/STOP has a similar functioning: when Pin 7 is floating the motor is
deactivated: to make it start, it will be sufficient to close to earth Pin 7.
Pin 10 is provided with an alarm output linked to the current absorbed by the motor against the
programmed maximum value (MO). Its behaviour is described in the section related to
programming procedures (DE, TI and MO controls).
Pin 4, Pin 9 are not used.

C4 – 4 pin connector

1 GND
2 RXD
3 TXD
4 +5 VDC

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 4/12
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ADJUSTMENT MANUAL - Cod. 62197

C4 Connector applies to the serial communication and therefore it will have to be connected to a
DB 9 pin-female connector that can be housed by the DB 9 pin-male connector of the PC serial
port. The connection scheme is indicated at the previous page.

1.1.3 Programming
The Brush functioning board allows to program the following parameters:

CONTROL DEFAULT RANGE STANDARD DESCRIPTION

SYNTAX
Min voltage to the motor
VM=NN,N 03.0 00,0÷VP 03.0
(in VDC)
Max voltage to the motor
VP=NN,N 12.0 VM÷50.0 36.0
(in VDC)
Gain
CO=N 0 0÷80 0.2
(Guadagno)
Threshold of the motor
RE=NN,N 0.5 00.0 ÷ VP 0
reversal (in VDC)
To set the soft start timing
SS=N,N 3.0 0.0 ÷ 9.9 3.0
For such timing,
DE=N,N 0 0.0 ÷ 9.9 0
limitation is at 2⋅MO
Threshold of the motor
MO=N,N 1.0 0.0 ÷ 8.0 7.0
max current
MO max current holding
TI=N 10 0 ÷ 99 10
time
Encoder / tachymeter
SU=N 1 1 or 3 1
output selection
TABLE “Tabella 2:” Controls description

VM: VM is used to set the minimum voltage value that the board will apply to the motor. This
means that if VM=0 the motor is stopped being the potentiometer totally disconnected.

VP: VP sets the maximum voltage value that the board will apply to the motor. When the
potentiometer is totally connected, the motor will receive a voltage equals to VP Volt.

CO: CO sets the gain level. The higher the CO value is, the greater the reaction will be. Please
note that an excessive CO value may determine considerable huntings on some motors.

RE: RE control sets the level of voltage to the motor, thus the level of speed at the start of the
reversal of rotation. The higher the threshold is, the quicker the reversal of rotation will be.

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 5/12
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ADJUSTMENT MANUAL - Cod. 62197

SS: Soft Start timing (time needed to reach the set speed); this has effect only at the start and
does not affect the reversal of direction;

SU: Is used to decide whether the output is to be the tachometric or the encoder type. If it is the
tachometric type, SU also sets if the output has to be in current value or speed value.

SU=1: It selects the tachometric voltage output at 0/10V on Pin 4 of C12. In

other words: if SU=1 you will have a 0/10V analog output
proportional to the motor speed (10V = 10000 rpm);

SU=3: It selects the tachometric current output at 0/10V on Pin 4 of C12.

This means that if SU=3 you will have a 0/10V analog signal
proportional to the instantaneous current absorbed by the motor.
This output must be calibrated (please make reference to pag.6);

MO: It sets the alarm threshold for the current absorbed by the motor. This value is correlated to
the motor maximum current: in fact, the board allows for a certain DE time, a current
absorption by the motor equal to double the MO value.

DE: This is the time during which it is allowed to get an absorption value equal to double the
maximum current value being set by MO (i.e., 2⋅MO). DE starts reckoning as soon as the
MO value is exceeded: once DE time has elapsed, the current gets limited to MO.

TI: This is the holding time of the MO current; once TI has elapsed, the board deactivates the
motor. TI starts reckoning as soon as the alarm output switches on (if a led is provided
being connected to the output). The led lights up:

1. in DE if the current reaches 2⋅MO; if this current in DE is higher than MO but

lower than 2⋅MO, the led will remain switched off;
2. if DE time has elapsed and the current has not decreased below MO value;

As soon as the led switches on and TI has elapsed, the SVT-MIMO board will deactivate the motor.
On the contrary, the motor will not be deactivated if, before TI has elapsed, the current has
decreased below a value equal to 0.5⋅MO approximately. In this case, the led switches off and
operation is restored.

PROGRAMMING
In order to program the SVT-MIMO, it is necessary to establish the communication between the
components. The communication between the PC and the board is realised by means of the RS232
serial port: therefore it is necessary to have at your disposal a serial communication program, such
as, for instance, Windows HyperTerminal.
Assuming that Windows is a well known operating system being widely used, we will refer to the
HyperTerminal program in the following procedure.

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 6/12
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ADJUSTMENT MANUAL - Cod. 62197

You shall make sure the board is off; now you shall physically connect the PC Serial Port (e.d.
COM1) to the C4 connector of the SVT-MIMO board and run the Windows HyperTerminal as
follows:

You shall click on:

Start ⇒ Programs ⇒ Accessories ⇒ Communications⇒ HyperTerminal

The HyperTerminal window will be displayed and you shall double-click on "Hyperterminal.exe"
program. You shall name the connection, for instance SVT-MIMO, and then click on the “OK”
button. A new window will prompt you “Connect to”: you shall select from the “Connect” menu
the following option: "Directly to COM1" and then click on the “OK” button.
The window "Properties” - COM1" will now appear allowing you to set the selections for the port.
Please select the fields as shown in the following figure and then click on the “OK” button:

The connection has now been established, but you will be aware of it only after switching on the
board.
Anyway, before switching on the board, it is recommended you should set some other selections of
the communication window:

• You shall select “Properties” from the "File" menu;

• You shall select the “Settings” folder and then click on the “ASCII Settings” option.
• Now you shall select:
• "Add line advance...."
• "Typed characters feedback...."
• " Start a New Paragraph automatic control"
• You shall now click on the “OK” button and then click again on the following “OK” button.
Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 7/12
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ADJUSTMENT MANUAL - Cod. 62197

As soon as you switch on the board, the HyperTerminal window will display a note referred to the
SVT-MIMO Hardware and Software version, followed by the parameter values currently
memorized on the EPROM (Fig. 2).

Fig. 2: Feedback from the board when it is switched on

This window notifies that the board is ready to receive the commands.
Should you need to modify the parameters value, you shall make sure that the following
conditions are observed:

1. The motor must be off (Pin 7 of C12 in floating condition)

2. The syntax must be properly entered (capital letters)

Should a command be sent when the motor is on (rotating), the SVT-MIMO board will notify you
there is an Error: "E". Should a command be sent with a wrong syntax, the 'SVT-MIMO board will
prompt you "?".

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 8/12
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ADJUSTMENT MANUAL - Cod. 62197

1.2 Verification of the transmission movement direction

• From the double-grip control panel: the upward arrow-P2 button (on the left) controls
the X-ray tube clockwise rotation, while the downward arrow-P2 button (on the left)
controls the X-ray tube counter clockwise rotation.
• From the double-grip control panel: the upward arrow-P2A button (on the right)
controls the X-ray tube counter clockwise rotation, while the downward arrow-P2A
button (on the right) controls the X-ray tube clockwise rotation.
• Should any issue be experienced, please verify the connections of the tube rotation
transmission (dis.56528 f.5+).

RIGHT LEFT

LEFT RIGHT
P2 P2A
Fig. 3: X-ray tube rotation control

1.3 Stop onto the end-strokes verification

• You shall command the tube counter clockwise rotation up to value “A” and verify
that the minimum end-of-stroke micro switch (Fc3) intervenes properly. Should not the
intervention realise, you shall adjust the minimum end-of-stroke plate so as to ensure the
micro switch intervenes when value A is reached (see Fig. 4).
• You shall command the tube clockwise rotation up to value “B” and verify that the
maximum end-of-stroke micro switch (Fc4) intervenes properly. Should not the
intervention realise, you shall adjust the maximum end of stroke plate so as to ensure the
micro switch intervenes when value B is reached (see Fig. 4).

X-RAY TUBE ROTATION TRANSMISSION

A= -110 ± 1° compared to the vertical axis (-20±1°compared to the horizontal axis)
B= +110 ± 1° compared to the vertical axis (+20±1°compared to the horizontal axis)

Values “A” and “B” are expressed in degrees and are measured on the tube rotation by
means of a goniometer (see Fig. 5 and Fig. 6).

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 9/12
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ADJUSTMENT MANUAL - Cod. 62197

FC4 FC3

Fig. 4: Fc3 and Fc4 micro switches

Fig. 5: X-ray tube rotation minimum end-of-stroke

Fig. 6: X-ray tube rotation maximum end-of-stroke

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 10/12
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ADJUSTMENT MANUAL - Cod. 62197

1.4 Current verification

• Connect an amperometer in series to the motor (drawing dis.56528 f.5+)
• Command the tube counter clockwise rotation and verify that the current is lower than
5A.
• Command the tube clockwise rotation and verify that the current is lower than 5A
(similar to the current value to be detected with the counter clockwise rotation).

1.5 Speed verification

• Place the oscilloscope probe between S2-Tp1 (signal) and S2-Tp2 (earth).
• Command the tube counter clockwise rotation and verify that the speed is 17±1sec. If
not, you shall adjust the P1 potentiometer on the S2 board.
• Place the oscilloscope probe between S2-Tp2 (signal) and S2-TP2 (earth).
• Command the tube clockwise rotation and verify that the speed is 17±1sec (similar to the
speed measured with the counter clockwise rotation).

S2

MT2

S1
Fig. 7: S1 and S2 boards

Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 11/12
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ADJUSTMENT MANUAL - Cod. 62197

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Section 2: X-Ray tube rotation adjustment rev. 0 - December 2006 - pag. 12/12
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ADJUSTMENT MANUAL - Cod. 62197

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 December 2006

1. Verification of the tabletop brakes...............................................................................................2

2. Verification of the Potter Bucky brake .......................................................................................3
3. Verification of the FFD brake......................................................................................................4
4. Verification of the solenoid for the X-ray tube rotation on the vertical axis ...............................5

Notes:

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 1/6
 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

1. Verification of the tabletop brakes

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

• Using the controls on the tabletop: P5 or P5A buttons, P5B or P5C or P5D buttons
(Fig. 1), are used to release the tabletop FR1 and FR2 brakes. You shall verify, along the
whole travel, the proper braking and release of the brakes realise and, if necessary, you
shall tune the braking force by adjusting the brakes springs (see point A Fig. 2 and Fig.
3).

Fig. 1: P5, P5A, P5B, P5C, P5D buttons

FR1

A
Fig. 2: Tabletop transversal movement brake

A
FR2

Fig. 3: Tabletop longitudinal movement brake

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 2/6
 OPERA RT20 GUITAR
ADJUSTMENT MANUAL - Cod. 62197

2. Verification of the Potter Bucky brake

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

• Using the controls on the potter bucky: the handle-lever (Fig. 4) is used to release the
FR3 brake of the bucky. You shall verify, along the whole travel, that the proper braking
and release of the brake realise and, if necessary, you shall tune the braking force by
adjusting the brake springs (see point A Fig. 5).

Fig. 4: Potter bucky release lever

FR3

Fig. 5: Potter bucky brake

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 3/6
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ADJUSTMENT MANUAL - Cod. 62197

3. Verification of the FFD brake

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

• On the double-grip control panel: the P1 and P1A buttons (Fig. 6) command the release
of the FR4 brake of the FFD. You shall verify, along the whole travel, that the proper
braking and release of the brake realise and, if necessary, you shall tune the braking
force by adjusting the brake springs (see point A Fig. 7).

P1 P1A
Fig. 6: P1 and P1A buttons

FR4
Fig. 7: FFD brake

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 4/6
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ADJUSTMENT MANUAL - Cod. 62197

4. Verification of the solenoid for the X-ray tube rotation on the vertical axis

Attention! During the movement, pay attention so as not to bump into

any part of the equipment.

• On the double-grip control panel: the P3 or P3A buttons (Fig. 8) command the release of
the solenoid for the tube rotation on the vertical axis (Fig. 9). You shall verify, along the
whole travel, that the proper release of the solenoid realises.

P3 P3A
Fig. 8: P3 and P3A buttons

SOL1

Fig. 9: Solenoid for the X-ray tube rotation on the vertical axis.

Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 5/6
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ADJUSTMENT MANUAL - Cod. 62197

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Section 3: Adjusting the tabletop, bucky and FFD brakes rev. 0 - December 2006 - pag. 6/6