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Niebling Technical Brushes Web
Niebling Technical Brushes Web
Technical brushes
Contents
2 Contents
Company profile
Expertise in brushes
implies for us being able to ‘sweep up’ when it comes to providing
individual solutions.
Whatever your problem, we are quite sure that you will find the
right solution with one of our Niebling brushes.
Company profile 3
Material information
Physical properties
Synthetic bristles
Physical properties
Abrasive bristles
Base material
Diameter
Colours
Mixed materials
It is often the case that particular brush problems can only
be solved by special filament mixes comprising of a mixture
of the afore-mentioned materials.
Due to space constraints, it is not possible here to list all the
different combination options and mix ratios.
Contact us and we are sure to find the right solution for you.
4 Material information
Chemical resistance
(see also Detailed Chemical Information p.35)
Operating temperature
Operating temperature
resistance – wet (°C)
in case of immersion
resistance – dry (°C)
Abrasion resistance
(PA 6.12 = 100 %)
Water absorption
Organic solvents
Diluted organic
2 parts diluted
Watery alkalis
Mineral acids
solvents
at 20° C
75 -20° to +100° +90 9.5% + + - o The most commonly used filament material for general use in technical brushes. It is resistant to
weak acids and bases, but vulnerable to mineral acids; its water absorption rate is approx. 9.5%
and it has an operating temperature limit of 115°C.
85 -25° to +120 ° +100 8.5% + + - o Differs from Nylon 6 through its inferior water absorption and its slightly higher abrasion resistance.
100 -20° to +110° +100 3.0% + + - o Used in qualitatively superior brushes with an extremely high abrasion and deformation resistance;
otherwise as Nylon 6. For use in wet environments such as labelling or where brushes are permanently
fluid immersed (e.g. washers), generally for the most demanding requirements.
80 -20° to +100° +60 0.3% + + + + Less expensive than PA 6.12. Very low water absorption. For fluid applications up to +60°C; very
good elastic memory. Does not easily straighten if bent back.
60 -10° to +80° +90 0.1% + + + o No water absorption, good resistance to chemicals, elastic memory and abrasion resistance inferior
to that of PA 6 – 6.12 and PBT. Used, for example, on electroplating lines, or for exterior
applications, to seal doors etc.
110 -20° to +190° +190 1.0% + + + + Used for high temperature applications e.g. the sealing of drying equipment. Very good chemical
resistance as well as resistance to hydrolysis and flame (UL94). Note! It is not uv-resistant.
Chemical resistance
(see also Detailed Chemical Information p.35)
Specific weight (g/cm3)
Operating temperature
Operating temperature
resistance – wet (°C)
in case of immersion
resistance – dry (°C)
Water absorption
Diluted organic
2 parts diluted
Watery alkalis
Mineral acids
solvents
solvents
Organic
1.26 -30° to +110° 100 3.00% + + - o In general, silicon carbide is mostly used since it is considered to have the more aggressive grit.
It is harder than aluminium oxide, which, on the other hand, is more robust and does not break
as easily.
1.53 -30° to +110° 100 3.00% + + - o The most common use of aluminium oxide is to treat the surfaces of soft metals, when the
requirement is invariably for less aggressiveness and a smooth finish.
Aluminium oxide
Grit size K 1000 K 800 K 800 K 600 K 600 K 500 K 500 K 320 K 240 K 240 K 180 K 120 K 80 K 80
Brush Ø 0.25 0.25 0.50 0.25 0.50 0.30 0.50 0.60 0.75 0.90 1.00 1.10 1.00 1.40
Key to symbols:
+ resistance
o limited resistance
– non-resistance
Material information 5
Material information
Natural
Temperature resistance
Short code
Colour
Hair
Horse hair tail RHS black / fawn + 150°
Bristles
Pig bristles CHS grey / black / fawn + 150°
Fibres
Mexico-fibre FIB ivory (natural) + 200°
Miscellaneous
Ostrich feathers STF grey-black
Wires
Short code
Colour
Metals
V2A-wire 1.4301 V-4301 Polished metal
V4A-wire 1.4571 V-4571 Polished metal
Steel wire (natural strength) STD Dark coloured metal
Steel wire (extra-strong) STH Dark coloured metal
Spring steel wire brass-plated LTE Yellowish coloured metal
Spring steel wire brass-plated
Own design litz wire LIT Yellowish coloured metal
Flat wire (steel wire natural strength) FLA Dark coloured metal
6 Material information
Diluted organic solvents
Organic solvents
Watery alkalis
approx. 35% o o o o Hairs have anti-static properties; very good wipe, seal and dusting properties. Used, for example, to seal in dry environments, to apply fluids
(good brush effect) or to remove dust from veneered or coated wooden surfaces.
As above. Used, however, for more sensitive surfaces, for example, since it is considerably softer.
approx. 35% o o o o Fibres have anti-static properties; very good wipe, seal and dusting properties. Used, for example, in the cosmetics sector or
for very delicate surfaces.
approx. 40% o o o o Bristles have anti-static properties; very good wipe, seal and dusting properties; similar applications
to horse hair but considerably stronger.
approx. 35% o o o o Fibres have anti-static properties. For use, for example, in the processing of wood surfaces, polishing metals and for sealing
at higher temperatures.
Organic solvents
Watery alkalis
weight g/cm3
Temperature
Continuous
Corrugated
resistance
to N/mm3
diameter
Smooth
Specific
Key to symbols:
+ resistance
o limited resistance
– non-resistance
Material information 7
Brush bodies
Thermoplastic properties
Thermoplastics
Thermal conductivity
Density (DIN 53479)
Melting point °C
Short code
Materials g/cm3 °C W/k·M J/g·K
B50 Watt per metre
Polyamide Din 53460 *Kelvin
Polyamide 6 (polyamide B) PA 6 1.14 220 0.233
Polyacetale
Polyoxymethalyne (homo-polymerized) POM 1.42 170 0.233
Polyethylenes
HD-polyethylene HDPE 0.955 130 0.43
Polypropylenes
Polypropylene PP 0.915 165 0.221
Metal-body brushes are available in a variety We use only high-grade wooden bodies Polyvinylchloride high impact resistance PVC 1.38 85 0.16
of common materials e.g. aluminium, made from subdued beech or compact-
stainless steel and steel. adhered multi-layer wood. The surface can
+ resistance This table contains indicative values. It is recognised that these
be finished as required. values are influenced by processing conditions, modifications and
o limited resistance
environmental factors.
- non-resistance
Fill configuration
N1
There is a free choice of fill configurations
N3
Full-fill
8 Brush bodies
s Chemical resistance at 20°C
Fire properties to UL
Humidity absorption
Humidity absorption
Carbon tetrachloride
Mineral lubricants
Trichlorethylene
and fats
Petrol
Bases
Acids
10-5 / °C °C °C
Joule per
gram*Kelvin
1.675 7...8 160 -40 2.5...3 8.5... 94V-2 + + o + o + Particularly tough, very abrasion
100 10 resistant, little static charge.
1.5 2...3 200 -40 1.5 6 94HB + + o + o + Very high strength and rigidity, deformation
120 resistant, minimal heat elongation
1.465 9 150 -40 0.25 0.8 94HB + + o + o o Extremely hard, high strength and rigidity,
110 impact and abrasion resistant
1.86 18 100 -60 0 >0.1 94HB + + o - + + Heat and UV stabilized. High chemical resistance,
80 food-safe, very tough, minimal rigidity
1.86 18 100 -60 0 >0.1 94HB + + o - + + High chemical resistance, very tough, inexpensive,
80 not for circular brushes
1.86 18 100 -20 0 >0.1 94HB + + o - + + High chemical resistance, electrically conductive.
80 Surface resistance < 106 Ohm. It is used especially
in areas with an explosion risk, where it is
imperative to avoid static sparking.
1.68 16 140 0 0 >0.1 94HB + o o - + + Good chemical stability, low volumetric weight, minimal
100 impact resistance under -5°C. Food-safe. Most popular
material to use, good price / performance ratio.
1.47 5...17 140 -10 0 >0.2 94HB + o o - + + Average rigidity and hardness, good chemical resistance,
110 minimal distortion.
S1 Spiral-shaped fill F1
Fill configuration 9
dense, e.g. two rows – arrow form
The complete world of brushes
Roller brushes
Twisted-in-wire brushes
Studded disk brushes
Internal brushes Strip brushes
Metal strip brushes
Disk brushes Special makes
Coil-wound brushes
Wheel brushes Belt and toothed belt brushes
End and cup brushes
Block brushes
Wheel brushes
Roller brushes
L L
AL D GD AL D GD
Arrow-shaped fill
The length required
for one circumference
of the body is called
the pitch. e.g. spiral fill
4 x 2 rows
Spiral-shaped fill
12 Wheel brushes
Half-shell wheel brushes
L L
WD D GD WD D GD
GL GL
Roller brush with shaft, standard version Roller brush with inserted axle ends
Wheel brushes 13
Special wheel or roller brushes
Any wheel brush typee that is different from the wheel brushes
on page 12 is considered to be a special. We manufacture
these according to the special wishes and requirements of
our customers.
Examples for fill configurations and versions conical with conical body
KL
1 KL KL
D GD D GD GD
angle
L1 L1
L
L L2
bottle form
conical
KL KL KL
Winkel
D GD D GD GD D
L2
L1
L L
R
2 3 4 5
D GD D GD
R
R
KL
stepped
D GD
Wheel brushes with internal fill
Other dimensions e.g. angles or cut-outs in fill must be indicated Special wheel or roller brushes 15
on the drawing.
Standard strip brushes
Examples of our
standard strip profiles (SLP)
BH BH
H h
H H
h
L GB
GB
GB
BH
GL
x x x x x x x x x
x x x x
x x x x x x x x x
x x x x
x x x x x x
x x
x x x x
x x x
x x x
x x
BH
Legend for standard strip brushes
Strips for C-profiles are perfect for applications that necessitate frequent
strip replacement. The strip brush assembly including the C-profile takes
up more space (see table below) than many other strip brushes. As a
result, it may not be practicable in some applications.
L1
H L1 L1
H
H
GB
GB
GB
CP1-H10
CP3-H16
CP3-H13
L1 L1
H
H
H GB
GB CUP-H16
GB
CP5-H14
CP9-H18
C-profiles
b
Galvanized metal Type C1-M C3-M C4-M C5-M C6-M C9-M C12-M
Stainless steel Type C1-V C3-V C4-V C5-V C6-V C9-V C12-V
Total width B 24 20 50 28 80 38 60 H
L1
Examples of fill profiles
L2
L2
BH
H
L1
GL
Almost all fill materials (see pages 4 to 7) are possible. The tables below
indicate our standard sizes for belts, toothed belts and the corresponding
guides.
Bundle
bore size
1-row, extra dense 3.5mm x x x x x
5.5mm x x
1-row, normal density 3.5mm x x x x x 38° Examples of fill possibilities
5.5mm x x x
2/1-row offset, extra dense 3.5mm x x 2 – row
2/1-row offset, standard density 3.5mm x x x
5.5mm x 2 – row
standard extra
Bundle
bore size
1-row, extra dense 3.5mm x x x
5.5mm x
Axle spacing
1-row, normal density 3.5mm x x x
5.5mm x x
2/1-row offset, extra dense 3.5mm x BH
2/1-row offset, standard density 3.5mm x x
5.5mm x
Standard flexible
strips (SLF)
Standard flexible strips
Type SLF-2508.... SLF-2006.... SLF-0825.... SLF-1206.... SLF-0706
Flexible clamp
profiles (SLK)
It is also possible to fix the strip brushes
Type SLF-1808.... SLF-0818.... SLF-0710.... SLF-2210.... SLF 1022....
in slots or on panel edges without the
need for additional tools and fixing
Total width GB 8 18 9.5 10 22 materials.
Total height H 18 8 7 22 10
For panel thickness mm 0.75-2.0 0.75-2.0 1.0-1.2 2.5-3.0 2.5-3.0 We can manufacture your special profile
Bundle bore size
from very low minimum quantities.
1-row, extra dense 3.5 mm x x x x x
End and cup brushes are filled on one side over the end face.
In the list below you will find some of the many standard dimensions
available. These standard versions have bodies made of plastic as
indicated.
GL
L1
SL
GD
SD (as disk)
Standard end/cup brushes, wooden bodies
In each case either a round or cylindrical body is possible
External Ø GD 30 40 50 60 70 80 90 100 120
Total height / without pin GL 75 80 80 90 95 105 115 125 135
Body Ø D 18 24 24 30 30 40 40 50 50
Body height L 65 65 65 70 70 85 85 95 95
Standard bore diameter Ø 6 6 6 6 6 8 8 8 8
Other bore sizes on request
Standard materials
Fibre x x x x x x x x x
Chunking filament x x x x x x x x x
Horse hair x x x x x x x x x
Brass 0.10 x x x x x x x x
Nickel silver 0.10 x x x x x x x x
Steel wire 0.10 x x x x x x x x
GD Total diameter
D Diameter of the brush body
GL Total length of the brush (underside of body to end of filament)
without pin)
L Length of the brush body
L1 Surface of body without fill
D1 Surface of head top surface without fill
SL Length of pin
SD Diameter of pin
Disk brushes
Disk brushes include all types of brushes that use a round disk
as a base. Depending on the particular version, there are
standard or special disk brushes.
BD1 BD1
BH BH
H H
S2 SD
D
Fill options
straight
D BD1 AL BD2
stepped
24 Disk brushes
BD1 BD1
BH BH
H H
D D
Disk brushes 25
Disk brushes, special profiles
BD1 BD1
BH BH
H H
S2 SD
D
Block brushes
Block brushes
KL
L
BH
WD D GD
GL
GL
GB
5.0
GL Total length
3.5
mm mm KL Length of body
L Fill or operating length
GB Width of body
D Diameter of the brush body
10.0 mm
GD Total diameter
8.0 mm
AL Axle bore (internal diameter)
H Height of body
8.0 mm 10.0 mm BH Fill height from body
WD Shaft diameter, exterior to brush;
exact description required.
S Pitch
28 Metal strip brushes
Types MRG - …
Left or right wound
AL
Nozzle-cylinder brushes
Legend for twisted brushes Diameter Fill length Total length Steel V2A
3 100 300 DS-3300.000000 DV-3300.000000
GL Total brush length 4 100 300 DS-4300.000000 DV-4300.000000
5 100 300 DS-5300.000000 DV-5300.000000
BL Fill length
6 100 300 DS-6300.000000 DV-6300.000000
GD Brush diameter 8 100 300 DS-8300.000000 DV-8300.000000
DD Diameter of the 10 100 300 DS-10300.00000 DV-10300.00000
Other lengths twisted wire 12 100 300 DS-12300.00000 DV-12300.00000
SL Stem diameter 13 100 300 DS-13300.00000 DV-13300.00000
and diameters 14 100 300 DS-14300.00000 DV-14300.00000
OE Eye diameter
on request! 15
16
100
100
300
300
DS-15300.00000
DS-16300.00000
DV-15300.00000
DV-16300.00000
18 100 300 DS-18300.00000 DV-18300.00000
20 100 300 DS-20300.00000 DV-20300.00000
25 100 300 DS-25300.00000 DV-25300.00000
30 100 300 DS-30300.00000 DV-30300.00000
35 100 300 DS-35300.00000 DV-35300.00000
40 100 300 DS-40300.00000 DV-40300.00000
50 100 300 DS-50300.00000 DV-50300.00000
34 Special designs
Detailed chemical / technical information
www.niebling.com · info@niebling.com