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GEISMAR Termekkatalogus
GEISMAR Termekkatalogus
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chap00-2018_v2-vA.qxp_Chapitre 0 - EN 01/08/2018 15:48 Page1
INTRODUCTION CHAPTERS
PAGES PAGES
Guide of use 27
Contents 2
1 RAIL 2 33 to 70
2 FASTENINGS 4 71 to 90
3 SLEEPERS 6 91 to 98
4 MULTI-FUNCTION 6 99 to 108
5 TRACK WORKS 7 109 to 140
6 TRANSPORT 10 141 to 170
7 HANDLING 12 171 to 182
8 LIGHTING 14 183 to 186
9 SAFETY & RESCUE 14 187 to 196
Index 16
C O N T E N T S
RAIL
Disc cuttters MTZ* 35
Off-trackable grinders:
DRILLING • profile grinders MP5 45
Drills:
• with hollow drill bits PR2 36 MP12* 46
C O N T E N T S
RAIL
CLEANING TH 70 & 120 VL 64
Descaling machines DK3 55
Heaters SH 4, 8 & 12 58
DER 672 56
BENDING
Hi pressure wagon W40N HP 57
Benders:
Hand tool powered by
a multi-function set: GMSL 100
• horizontal JB-JC 65
• horizontal & vertical JLP 75 66
HEATING • vertical JA 67
Heaters SH 4, 8 & 12 58 • switch blade JP 90 68
DESTRESSING JL30 69
Rail knockers MR512 60 • stationnary bender VO 406 70
FRHP 60
C O N T E N T S
FASTENINGS
THREAD TYPE : TIGHTENING -UNTIGHTENING Programmable coach-screwing machine
Portable power wrench MIW 3* 72 • 2-head machine T 2002 80
Mechanical coach-screwing machines: Coach-screwing track unit
• sleeper fixing machine
• heavy duty TS 73
with built-in tightening heads LFT 121
TB 74
Bolt remover
• maintenance TEM 75 (“k” fastening) MEB 81
Mechanical coach-screwing machines CLIPS
with torque assistance:
Portable clippers APL 6 82
• portable TMI 2* 76
Compact clipper AP 3 83
• with hydraulic assistance TPAS 77
Clipper AP 21 84
• with pneumatic assistance TC 78
C O N T E N T S
FASTENINGS
• Hand tool driven • portable MIW 3 88
by a generating set SP3* 103 • high power BSR8 87
• combined bolting - coach-screwing machine
TB 74 / 89
inserting:
TS 73 / 90
• Self-contained spike driver PSD3 86
TEM 75 / 90
• Hand tool driven TPAS 77 / 90
by a generating set SD1* 103 TC 78 / 90
C O N T E N T S
3 SLEEPERS 4 MULTI-FUNCTION
DRILLING OF WOODEN TIES Multipurpose super light set GMSL 100
Drills:
Multipurpose hydraulic
• heavy duty PT8 90
power packs GH 5 & 5/10 101
• light PTSL 93
• Range of tools 102-103
• portable PTXL* 94
• drilling with a portable Road-rail loaders: KGT-4RS 104
power wrench MIW 3 72
KGT-E 105
• self-propelled sleeper fixing
machine with built-in wooden tie KGT-P 108
drilling heads LFT 121
• Range of attachments 106-107
CUTTING OF WOODEN TIES
Sleeper saw attachment
for loader/excavator TTB 220 95
Re-adzing machine REEN 96
Chamfering machine DN80 97
C O N T E N T S
TARCK WORKS
radiocontrolled gantries PMC 8101 117
Modular substitution gantries:
Rail threader MPR 118
• radiocontrolled gantries PEM 807 111
PWP 112 • sleeper replacement method
Trolleys for longitudinal transport: LEM 460 110
Ballast clearing attachment
Trackpanel laying and removal system: S2PV 113 for loader/excavator ODC 119
SPAC 114
Sleeper changing machine MRT 2/4 SR 120
• panels and sleepers Sleeper fixing machine LFT 121
Laying & renewal gantries: PTH 350-500 115
• slab track
Slab track positioning unit
radiocontrolled gantries PRV 550 116
C O N T E N T S
TRACK WORKS
LIFTING • 1-head or 2-head MB 129
C O N T E N T S
TRACK WORKS
Track motorcars: • ditch cleaning rotor OTC 138
• bridge inspection VMT IOA 134 • ditch clearing buckets OGC 139
C O N T E N T S
TRANSPORT
• monorail CMM 476 146
Track motorcars:
• with cab of personnel transport VMT 400 160 • classical CH 147
VMT 700 161 • auto braking LLF 471 148
VMT 800 162
• self-propelled LLM 401 149
VMT 900 163
• with bogies VMB 164 Transport trolleys (up to 400 t payload) MA, TR 150
Motortrolleys:
• off-trackable RH2 142
MINI 4 143
VT 4141 145
C O N T E N T S
TRANSPORT
• modular RTM 151 • light VMT 400 160
• tilting RTB 153 • track maintenance VMT 700 161
• ballast hopper R10BAL 154
• worksite track VMT 800 162
• workshop RTA 155
• heavy-duty VMT 900 163
• heavy plant transport R25TR 156
• heavy plant transport UTE 400 157 • with bogies VMB 164
C O N T E N T S
HANDLING
Grabs for loader/excavators PAR 176
Rail pullers ATR 172 OMR 176
Gauge adjuster ARR 531 173 Short rail handling with a sleeper fork OFT 180
KGT-P 108
Sleeper fixing machine with built-in
rail lifting and positioning device LFT 121 • LWRs unloading
C O N T E N T S
HANDLING
Replacement by extracting
and inserting MRT 2/4 SR 120 • Clamshell buckets OBP 182
Forks and beams for loader/excavator: • Cribs clearing tool
• front fork OFF 180 (prior to resleepering) ODC 119
• sleeper fork OFT 180 • Finish brush BRV 133
• chain girder PCT 181 Multipurpose road-rail loaders
• hydraulic girder PTV 181 for handling and track works KGT-4RS 104
KGT-E 105
Multipurpose road-rail excavators
for handling and track works KGT-4RS 104 KGT-P 108
KGT-E 105 Ballast-moving vehicles:
C O N T E N T S
Geismar USA
I N D E X O F E Q U I P M E N T
MODEL PAGE MODEL PAGE MODEL PAGE
I N D E X O F E Q U I P M E N T
MODEL PAGE MODEL PAGE MODEL PAGE
Blade grasscutter ................................................ODL 138 Hydraulic rail lifter ........................................L2R 522 61 Rail descaling machine ................................DER 672 56
Hydraulic rail grab................................................PAR 176 lightweight track lifting machine .........LNR 528-529 123 High output rail descaling machine.......................DK3 55
Mechanical grinding set .................................EMX-M 43 Hydraulic rail lifter................................................LRH 62 Vertical rail joint benders.........................................JA 67
Turnouts grinder..................................................MC3 49 Rail loaders ............................................................CR 177 Horizontal rail benders....................................JB - JC 65
Rail joint grinder ................................................MJ18 52 Road-rail loader/excavator .........KGT-4RS/-E/-P 104/6/8 Light horizontal rail bender..............................JLP 75 66
Corrugation grinder ........................................MOD12 53 Road-rail trailer for LWRs unloading ....................EMD 178 Rail joint grinder.................................................MJ18 52
Ergonomic rail profile grinder ...........................MP 23 47 Corrugation grinder .........................................MOD12 53
M Ergonomic rail profile grinder ...........................MP 23 47
Multipurpose portable grinder ..........................PHG 2 44 Magnet ................................................................OEA 140
Rail profile grinder.............................................MP12 46 Rail profile grinder .............................................MP12 46
Light multipurpose motortrolleys ....................MINI 4 143 Light rail profile grinder........................................MP5 45
Light rail profile grinder .......................................MP5 45
Inspection motortrolley........................................RH2 142 Profile grinder for rails & turnouts........................MP6 48
Profile grinder for rails & turnouts........................MP6 48
Light track motorcars ..................................VMT 400 160 Rail web and fishing table grinder........................MS9 51
Rail web and fishing table grinder .......................MS9 51
Track maintenance motorcars .....................VMT 700 161 Vertical rail grinder...............................................MV3 50
Vertical rail grinder ..............................................MV3 50
Worksite track motorcars ............................VMT 800 162 Hydraulic rail grab................................................PAR 176
Preventative grinding vehicle.......................VMR 445 54
Heavy-duty motorcars .................................VMT 900 163 Super light weight rail drilling machine
H Heavy-duty motorcars with bogies......................VMB 164 for hollow drill bits ................................................PR2 36
Hydraulic hammer ...............................................OBR 139 Multipurpose hydraulic power packs ....GH 5 & 5/10 101 Super light weight rail drilling machine
Rail heaters ............................................................SH 58 Multipurpose super light tool set ......................GMSL 100 with carbide bits ...................................................PRZ 37
I P The reference rail drills .....................................PR7 S 39
Inspection motortrolley ........................................RH2 142 Slab track positioning units .........................PRV 550 116 Carbide tools rail drill.........................................PRUL 38
Inspection vehicle.........................................VT 4141 145 Rail pullers...........................................................ATR 172 Rail heaters ............................................................SH 58
Hydraulic rail lifter.........................................L2R 522 61
K Multipurpose hydraulic power packs.....GH 5 & 5/10 103
Hydraulic rail lifter................................................LRH 62
“K” bolt removing machine .................................MEB 81 R Rail loaders.............................................................CR 177
Rail knocker.......................................................FRHP 60 Continuous feed horizontal rail bender ............VO 406 70 Rail knocker ......................................................FRHP 60
Rail knocker ..................................................MR 512 60 Aluminium rail changers......................................PMR 175 Rail knocker ...................................................MR 512 60
L Rail changers .......................................................PSR 174 Rail pullers ...........................................................ATR 172
I N D E X O F E Q U I P M E N T
MODEL PAGE MODEL PAGE MODEL PAGE
Blade rail saws ....................................................SRH 34 Heavy duty sleeper drill ........................................PT8 90 Transport trailers ....................................................RT 152
Rail tensors .....................................TH 70 & 120 VL 64 Maintenance light sleeper drill ...........................PTSL 93 Tilting trailers.......................................................RTB 153
Rail tensor....................................................THR 542 63 Safe & portable sleeper drill...............................PTXL 94 LWRs transport Train ................................................... 158
Range of attachments ..........................................KGT 106/7 Sleeper fixing machine .........................................LFT 121 LWRs transport mini-wagons .............................TMW 159
Range of tools .......................................GH 5 & 5/10 102/3 Sleeper fork..........................................................OFT 180 Dismountable transport unit for vehicles ......UTE 400 157
2-head ontrack readzing machine.....................REEN 96 Track slewing machine....................................RV100 122 Rescue trolley for damaged bogie ........................C2D 190
“K” bolt removing machine.................................MEB 81 Snow clearing track motorcar........................VMT CN 135 Trolleys ..................................................................CH147/192
Hydraulic rerailing equipment .............................MDR 191 Spike pullers........................................................AS 3 85 Multipurpose monorail trolley .....................CMM 476 146
Road-rail loader/excavator..........................KGT-4RS 104 Spike driver .......................................................PSD3 86 Radiocontrolled self-propelled trolleys
Powerful road-rail excavator............................KGT-E 105 System to tow & unload rail .................................STR 179 for transport .................................................LEM 460 110
Powerful road-rail Loader/excavator................KGT-P 108 Trackpanel laying and removal system ..............S2PV 113 Lightweight braked trolley ............................LLF 471 148
Road-rail shunting vehicles ......................P2R 200 E 168 Swithes laying and removal system...................SPAC 114 Self-propelled trolley....................................LLM 401 149
Road-rail vehicles range ..................................V2R 165/6/7 Transport trolleys ...........................................MA, TR 150
T Maintenance and transport rail car .................VT 438 144
S Light tamping machines.................................BLH 20 128
Blade rail saws ....................................................SRH 34 Track off-trackable tamper ...............................BRAD 131 V
Lightweight abrasive rail-saw...............................MTZ 35 Track and turnouts modular tamper ...........BRM8 AC 132 Inspection vehicle .........................................VT 4141 145
Sleeper saw .................................................TTB 220 95 Electric tamping set..........................................GB4 S 127 Lightweight vehicle for emergency purposes MINI 4-4 193
Mechanical grinding set..................................EMX-M 43 Track and turnouts tamping unit............................MB 129 Road-rail vehicles range...................................V2R 165/6/7
Multipurpose super light tool set .......................GMSL 101 2-head track and turnouts tamping unit........MB8 AC 130 Portable self-powered vibrator .............................VBZ 125
Modular weld shear ...........................................ESN3 41 Rail tensors .....................................TH 70 & 120 VL 64 Super lightweight portable vibrator ......................VPS 124
Powerful and lightweight weld shear .................ESN4 42 Rail tensor....................................................THR 542 63 W
Shunters with axles..............................VTL 200-500 169 LWRs threader ....................................................MPR 118 Pneumatic warning devices ..........................AVS 1-2 188
Shunters with bogies .................................VTB 1000 170 Road-rail trailer for LWRs unloading....................EMD 178 Very light warning devices ............................AVS 3-4 189
Road-rail shunting vehicles ......................P2R 200 E 168 Workshop trailers.................................................RTA 155 Weed-killing track motorcars .....................VMT DES 136
Sleeper beam with chains ....................................PCT 181 Modular transport trailer ............................RTM 6/10 151 Weld shear ....................................................ESN3/4 41/42
Sleeper changing machine.....................MRT 2/4 SR 120 Heavy plant transport trailer ............................R25TR 156 Portable power wrench ....................................MIW 3 72/88
I N D E X O F M O D E L S
matériel P A G E matériel P A G E matériel P A G E
I N D E X O F M O D E L S
matériel P A G E matériel P A G E matériel P A G E
MINI 4-4...........Light set for emergency interventions 193 OFT ..........................................................Sleeper fork 180 PR8 ..................................................Double feed drills 40
MIW 3 .....................................Portable power wrench 72/88 OGC ...................................................Clearing buckets 139 PRUL .........................................Carbide tools rail drill 38
MJ18 .................................................Rail joint grinder 52 OGR .......................................................Retro buckets 139 PRV 550 ...........................Slab track positioning units 116
MOD12 .........................................Corrugation grinder 53 OMR .................................................LWR roller clamp 176 PRZ .........Super light weight rail drilling machine with
MP 23 ............................Ergonomic rail profile grinder 47 OPV...........................................................Vertical drill 140 ...................................................................carbide bits 37
MP12..............................................Rail profile grinder 46 ORD ...........................................Hydraulic brushcutter 138 PSD3 ........................................................Spike driver 86
MP5 ........................................Light rail profile grinder 45 OTC...............................................Ditch cleaning rotor 138 PSR........................................................Rail changers 174
MP6.........................Profile grinder for rails & turnouts 48 P PT8 .........................................Heavy duty sleeper drill 90
MPR .....................................................LWRs threader 118 P2R 200E ........................Road-rail shunting vehicles 168 PTH 350-500 .....................Track laying and renewal
MR 512....................................................Rail knocker 60 PAR ................................................Hydraulic rail grab 176 ........................................................telescopic gantries 115
MRT 2/4 SR......................Sleeper changing machine 120 PCB ............................................................Floodlights 184 PTSL ...........................Light maintenance sleeper drill 93
MS9 ........................Rail web and fishing table grinder 51 PCD.........................Standalone portable rechargeable PTV..................................Hydraulic beam for sleepers 181
MTZ ....................................................Safe disc cutter 35 ........................................................tracksite floodlight 186 PTXL ...........................................Portable sleeper drill 94
MV3 ...............................................Vertical rail grinder 50 PCT .....................................Sleeper beam with chains 181 PWP..................Switches laying and removal gantries 112
O PEM 807 ......................Radiocontrolled self-propelled R
OBF........................................................Front buckets 182 .....................................................substitution gantries 111 R10BAL .....................................Ballast hopper trailer 154
OBP ................................................Clamshell buckets 182 PHG 2 ...........................Multipurpose portable grinder 44 R25TR .............................Heavy plant transport trailer 156
OBR ................................................Hydraulic hammer 139 PMC 8101 .....Gantries for replacement of S & C units 117 REEN......................2-head ontrack readzing machine 96
ODC...................................Ballast cribs clearing beam 119 PMR ......................................Aluminium rail changers 175 RH2..........................................Inspection motortrolley 142
ODL..................................................Blade grasscutter 138 PR2 .........Super light weight rail drilling machine with RT .....................................................Transport trailers 152
OEA .................................................................Magnet 140 .............................................................hollow drill bits 36 RTA..................................................Workshop trailers 155
OFF ..............................................................Front fork 180 PR7 S .......................................The reference rail drill 39 RTB........................................................Tilting trailers 153
I N D E X O F M O D E L S
matériel P A G E matériel P A G E matériel P A G E
RTM 6..................................Modular transport trailers 151 TMI 2......................Portable coach-screwing machine VMT 900...................................Heavy-duty motorcars 163
RV100 .....................................Track slewing machine 122 ...........................................with pneumatic assistance 76 VMT CN ........................Snow clearing track motorcar 135
TMW ..............................LWRs transport mini-wagons 159 VMT DES .......................Weed-killing track motorcars 136
S TPAS .................Heavy duty coach-screwing machine VMT IOA ..................Bridge inspection track motorcar 134
S2PV ...............Trackpanel laying and removal system 114 ...................................with hydraulic torque assistance 77/90 VO 406 ...........Continuous feed horizontal rail benders 70
SH .............................................................Rail heaters 58 LWRs transport Train.................................................. 158 VPS........................Super lightweight portable vibrator 124
SPAC..................Switches laying and removal system 114 TS ................Heavy duty mechanical coach-screwin92
VT 438...................Maintenance and transport rail car 144
........................................................................machine 73/90
SRH .....................................................Blade rail saws 34 VT 4141 ..........................................Inspection vehicle 145
TTB 220 ..................................................Sleeper saw 95
STR ..................................System to tow & unload rail 179 VTB 1000 ..................................Shunters with bogies 170
U VTL 200-500...............................Shunters with axles 169
T UTE 400 .......Dismountable transport unit for vehicles 157
T 2002 2-head programmable coach-screwing machines 80 W
V W40N HP ....................High pressure cleaning wagon 57
TB....................Combined mechanical coach-screwing V2R ...................................Road-rail vehicles range 165/6/7
................................................and fishbolting machine 74/89 V2R LAI ..Road-rail vehicles for the rescue operations 194
TC....................Maintenance coach-screwing machine VBZ ..............................Portable self-powered vibrator 125
.................................with pneumatic torque assistance 78/90 VMB .......................Heavy-duty motorcars with bogies 164
VMB DEB.....................Brush-cutting track motorcars 137
TDH 2.........Digital hydraulic coach-screwing machine 79
VMR 445........................Preventative grinding vehicle 54
TEMMechanical maintenance coach-screwing machine 75/90 VMT 400 ...................................Light track motorcars 160
TH 70 & 120 VL ......................................Rail tensors 64 VMT 700 ......................Track maintenance motorcars 161
THR 542 ....................................................Rail tensor 63 VMT 800..............................Worksite track motorcars 162
T R A C K L A Y I N G A N D
F OUNDATION
OF ÉTABLISSEMENTS
LUCIEN GEISMAR IN COLMAR.
GEISMAR produces its first
coach-screwing machine.
This machine will be extensively
used to tighten millions of bolts
From the very beginning, and screws as European Railways
the the company supplied embark on an unprecedented
small tools and related track reconstruction programme after
maintenance equipment to the World War II…
railway industry.
Rail drills and saws followed and
They developed a know-how and a technical marked the start of
capacity for the design and the manufacture mechanised track
of machines to meet the requirements maintenance.
of mechanised track maintenance.
22 www.geismar.com
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M A I N T E N A N C E E Q U I P M E N T EVOLUTION
23
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T R A C K L A Y I N G A N D
VPS AP3 MP 23
24 www.geismar.com
chap00-2018_v2-vA.qxp_Chapitre 0 - EN 01/08/2018 15:48 Page25
M A I N T E N A N C E E Q U I P M E N T RANGE
S2PV KGT-E
25
chap00-2018_v2-vA.qxp_Chapitre 0 - EN 01/08/2018 15:48 Page26
W O R L D R A I L W A Y E X P E R I E N C E
GEISMAR equipment is used to build and maintain the infrastructure of all railway
systems, high speed lines, national and private networks, light rail & metros,
urban lines, mines and industrial…
G U I D E O F U S E
SOLUTIONS
The equipment shown in this catalogue meets most of The description of the equipments and of its functions may
the requirements for track laying and maintenance. refer to optional features; other versions may be proposed
The main track components, the associated activities or considered to meet
and works are classified in 9 chapters for ease specific requirements:
of identification and quick access to the GEISMAR solution. our sales team and offices
This classification is used in the CONTENTS and repeated remain at your disposal
on the edge of each page for easy reference. to answer your queries:
CONTACT US !
G U I D E O F U S E
SAFETY
We have always been concerned with Pictograms have been used to indicate the off-trackability
safety on the track worksites; we of the equipment:
endeavour to consider the operators’ < 15 Kg easily carried by 1 person *
protection from the early design stages
through to the manufacturing process Handled and off-tracked by:
of our machines. < 30 Kg 1 person *
The equipment shown meets E.U. safety
< 50 Kg 2 persons *
requirements when applicable.
GEISMAR machines are used worldwide < 75 Kg 3 persons
and also meet the relevant local regulations. < 100 Kg 4 persons
The weight of off-trackable machines is also a key
* used in the contents to easily identify the machines that can be used and off-tracked.
factor of safety on work sites.
G U I D E O F U S E
URBAN
Many GEISMAR products can be operated on light rail,
metros and other mass-transit systems.
G U I D E O F U S E
32
chap01-2018_v2-vA.qxp_Chapitre 1 - EN 31/07/2018 11:30 Page33
RAIL
RAIL
A variety of consumables,
MTZ Weight
less than 17 kg
• petrol-2-stroke
Power source
tools and accessories
are available on request. 1
Light-weight abrasive Using the latest technology, the MTZ offers:
CUTTING
rail-saw • exceptional cutting performance:
cutters
- average cutting time: 75 to 90 seconds*;
- Accuracy - less than 1% horizontal and vertical deviation
*rail
according to
type
• unmatched comfort for the operator: (source SNCF)
- reduces intense vibrations with
a patented Comfort CushionTM system
- reduced noise level MTZ
• important productivity benefits:
- extended disc life (up to 20% extra);
- half the maintenance required with
patented air filtration fitted with cyclone • power source options
pre-filtration system • electric
• hydraulic
• The Stihl 2-stroke engine features diaphragm carburetor, = model MTX
Associated products
electronic ignition and centrifugal clutch
The ESN weld shears (pages 41-42) and the MP12 - MP23 grinders
(pages 46-47) ensure a perfect finish of the thermit welds. • 350 to 400 mm Ø discs
RAIL
A variety of consumables,
1 PR2 Weight
≈19 kg
• petrol 4-stroke Honda engine
Power source
tools and accessories
are available on request.
DRILLING Super light-weight rail drilling • designed for fast and accurate drilling all types of flat bottom
drills machine with hollow drill bits or grooved rails up to a hardness of 270 HB (for a hardness of rail
top, please contact us in advance)
• drilling the connection holes with helicoids drills bits up to
a hardness of 270 HB (for a hardness of rail top, please contact us in
advance)
RAIL
A variety of consumables,
PRZ Weight
≈20 kg
• petrol 2-stroke Stihl engine
Power source
tools and accessories
are available on request. 1
Super light-weight rail drilling • designed for fast and accurate drilling all types of flat bottom DRILLING
or grooved rails up to a hardness of 325 HB (for a hardness of rail
machine with carbide bits top, please contact us in advance) drills
with disposable • drilling the connection holes with helicoids drills bits up to
a hardness of 270 HB (for a hardness of rail top, please contact us in
carbide tips advance)
• Carbide bits holder with disposable carbide plates :
- drilling time decrease
- excellent surface finish PRZ
- no necessary resharpening
- lifetime increase with more than 100 holes per set of carbide
tips (4 faces - variable number of holes in rail hardness)
• up to 85 mm drilling stroke (the highest in the market)
• drilling diameter: up to 40 mm
• manual advance system through capstan arm, pressurized
lubricating and cooling system through the spindle
• the universal vice (multi holes position for all kind of flat bottom or
grooved rails) with fast lever catch and the interchangeable
rail forms ensure accurate fixing and sturdy clamping
RAIL
A variety of consumables,
1 PRUL Weight
250 kg
• petrol
Power source
• electric tools and accessories
are available on request.
RAIL
PR7 S Weight
250 kg
• electric
Power source
• pneumatic tools and accessories
are available on request. 1
Manual feed rail drill DRILLING
drills
• manual feed
• drills up to 38 mm Ø with morse cone n° 3
(CM4 and flat drill bits are also available)
• 1 or 2-speed transmission PR7 S
• large choice of drill bit rotation speeds
• standard or flat drill bits can be used
• compact quick fastening clamp
• drill bit lubrication
RAIL
RAIL
A variety of consumables,
ESN3 Weight
250 kg
tools and accessories
are available on request. 1
• powerful: shearing force up to 220 kN
Modular weld shear WELD SHEARING
is evenly distributed
weld shears
• precision: cutters and guides are adjustable
to optimise shearing
• profitable: final grinding is minimal
to reduce costs
• shears both the weld and the mould ESN3
in one continuous operation
• 4 modular configurations:
- HI: manual pump mounted on the weld shear
- HS: shearing unit + separate manual pump
Associated products - MI: integrated electric or petrol powered pump
The MTZ disc cutters (page 35) are used to prepare the thermit welding process;
the MP12 - MP23 grinders (pages 46-47) ensure a perfect finish of the thermit welds. - MS: shearing unit + independent powerpack
(MS-XL : model for the grooved rail)
Track laying and maintenance equipment 41
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RAIL
A variety of consumables,
1 ESN4 Weight Énergie
37 kg without cutters
• petrol 4-stroke Honda engine tools and accessories
are available on request.
RAIL
A variety of consumables,
EMX-M Weight
250 kg
• petrol
Power source
• diesel tools and accessories
are available on request. 1
Mechanical grinding set GRINDING
set
RAIL
A variety of consumables,
1 PHG 2 Weight
9 kg
• petrol 2 or 4-stroke
Power source
tools and accessories
are available on request.
GRINDING Multipurpose portable Self contained versatility and ease of use make PHG 2
portable grinding machine the handiest of tools for a variety of maintenance tasks
grinder from a single source.
Multipurpose:
• a variety of possibilities:
- Grinding of running surface, lateral sides of rail, fish plate area,
rail ends, switch points and frogs
PHG 2 - Cutting of coachscrews and fishplate nuts
- Weld shearing- removal of risers
- Working in flat bottom and grooved rails
• easy and quick to use:
- Integrated petrol engine
- Perfectly balanced
- 2 ergonomic handles incorporating centralised controls
• maximum safety for the operator
• Ø 230 mm grindstones, from 2.5 to 7 mm thick
RAIL
MP5 Weight
250 kg
2-4-stroke
Power source
• hydraulic tools and accessories
are available on request. 1
Lightweight rail profile grinder GRINDING
off-trackable
grinders
• ensures perfect grinding of the rail head
• the guiding rollers are adjustable
to best suit the working area
• light, yet rigid steel frame
MP5
• the grindstone is accurately controlled, perfectly
in the plane of the rail (various dimensions and
fastening are available)
• safe operation: elastic transmission and
protective casings are standard features
RAIL
RAIL
MP23 Weight
250 kg
• diesel
Power source
• hydraulic tools and accessories
are available on request. 1
Ergonomic rail profile grinder GRINDING
• Grinds the whole profile of the head
off-trackable
of flat bottom rails in only one operation grinders
• outstanding rigidity of the aluminum alloy frame
• Ergonomic, sure and comfortable machine
to use
• 2 adjustments of the grinding head: MP23
- vertically (ellecttrically controled) for
a progressive grinding of the rail
- the 180° arc allows continuous grinding without
turning the MP23 around
• Off-set balancing bar prevents the MP23 resting
Associated products
The MTZ disc cutters (page 35) and the ESN weld shears (pages 41-42)
on weld burrs on the opposite rail
are also used in the thermit welding process.
RAIL
GRINDING Profile grinder • fine grinding of the rail head on main line
off-trackable for rails & turnouts • pivoting and adjustable universal guiding
grinders
rollers, to best suit the working area
• the grindstone features controlled adjustment
(various dimensions and fastening are available)
• light yet rigid steel frame
MP6
• safe operation:
centrifugal clutch and protective casings are
standard features
• MP6 SG : grinding of switch
points and frogs
RAIL
MC3 Weight
250 kg
• electric
Power source
• hydraulic tools and accessories
are available on request. 1
Turnouts grinder GRINDING
RAIL
RAIL
MS9 Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request. 1
Rail web and fishing table GRINDING
grinder off-trackable
grinders
• special design to remove rust and scale
• the height and angle are adjustable to suit
the rail profile
• the shell-type grindstone protections pivot
MS9
to suit either rail side
• fine grinding of the web includes the transition
onto rail foot and under rail head
• 4-wheel traversing trolley,
optional motorised trolley
RAIL
A variety of consumables,
1 MJ18 Weight
250 kg
250 kg
• petrol
Power source
tools and accessories
are available on request.
Associated products
Can be used when low joints have been straightened using JA vertical benders
(page 67).
RAIL
MOD12 Weight
250 kg
• electric
Power source
• hydraulic tools and accessories
are available on request. 1
Corrugation grinder • fine grinding of the rail head and undulatory GRINDING
corrugation
off-trackable
• two extensions sets of 16-roller provide grinders
a perfect platform for precise grinding out
of corrugation
• the grindstone features precise control
(various dimensions and fastening are available) MOD12
• light yet rigid alloy frame
• safe operation: belt drive and protective
casings are standard features
• ergonomical: the grinder can be locked
at any angle when used with the outrigger
• optional power take-off available for flexible drive
hand tools
RAIL
A variety of consumables,
1 VMR 445 Weight
250
15 tkg
tools and accessories
are available on request.
RAIL
DK3 Weight
250
250kg
kg
• diesel
Power source
• electric tools and accessories
are available on request. 1
High output rail descaling CLEANING
machine • high efficiency to re-establish track circuits descaling
even on new, oxidized or wet rails machines
RAIL
A variety of consumables,
1 DER 672 Weight
Masse
250
250 kg
kg
• petrol
Power source
• electric tools and accessories
are available on request.
RAIL
A variety of consumables,
W40N HP Masse
tools and accessories
are available on request.
250 kg • Wagon mounted high pressure water jetting unit
1
High pressure cleaning wagon CLEANING
to clean the rail-head and restore rail adhesion
• Operating speed: up to 60 kmph wagon
RAIL
A variety of consumables,
1 SH Weight
SH 4 : 90 kg
SH 8 : 210 kg
SH 12 : 600 kg
tools and accessories
are available on request.
RAIL
1 MR 512 Weight
230 kg
• petrol
Power source FRHP Weight
285 kg
• petrol
Power source
MR 512
FRHP
RAIL
A variety of consumables,
RAIL
A variety of consumables,
1 LRH Weight
250 kg
• petrol
Power source
tools and accessories
are available on request.
RAIL
A variety of consumables,
RAIL
A variety of consumables,
1 TH 70 & 120 Weight
300 to
tools and accessories
are available on request.
RAIL
A variety of consumables,
JB - JC Masse
250 kg
tools and accessories
are available on request. 1
Horizontal rail benders • maximum force: 400 or 600 kN BENDING
RAIL
A variety of consumables,
1 JLP 75 Weight
45 kg
tools and accessories
are available on request.
RAIL
A variety of consumables,
JA Masse
250 kg
tools and accessories
are available on request. 1
Vertical rail joint benders BENDING
• mecanowelded frame with reaction blocks
and retractable rail rollers vertical
bending
• vertical ram with rail base clamp
for straightening both welded
and fishplated joints
• double flow manual pump JA
• maximum force: 400 or 1,000 kN
• gauge-controlled stroke
• 2 models:
- JA 40: for rails up to 46 kg/m,
- JA 100: for rails up to 60 kg/m,
• supplied with outrigger
RAIL
A variety of consumables,
1 JP 90 Weight
290 kg
tools and accessories
are available on request.
RAIL
A variety of consumables,
JL30 Weight
45 kg
tools and accessories
are available on request. 1
Light switch blade bender + accessories BENDING
19 kg
switch blade
benders
• light and easy operation for bending switch
blades in situ whilst disconnected from operating
mechanism
• suits S49, S54 and UIC60 rail profiles JL30
• 2 wedges and 1 rod are used with
the bender to adjust the blade radius
• manual hydraulic pump: 700 bar
• 300 kN of bending force
RAIL
2
RAIL-SLEEPER:
• clips: Clippers
FASTENINGS
MIW 3 Weight
250 kg
petrol
Power source
• hydraulic tools and accessories
are available on request.
olley
• ergonomic control for fastening/unfastening operations
nal tr
MIW 3
Optio ilable
• torque adjustment control available on option
ava • excellent oil bath lubrication with magnetic filter reducing
heat and noise
• standard square inch drive
• 3 handles for better working conditions
• MIW 3 can be mounted on dedicated 3-wheel foldable
trolley to facilitate work on horizontal or vertical positions
Associated products
The TMI 2 (page 76) offers optimum weight/performance ratio
for more demanding tightening work
FASTENINGS
TS Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
TB Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
TEM Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
TMI 2 Weight
• diesel
Power source
• hydraulic tools and accessories
are available on request.
FASTENINGS
TPAS Weight
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
TC Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
a variety of consumables,
TDH 2 Weight
• petrol
Power source
tools and accessories
are available on request.
≈110 kg • high precision, fully hydraulic, high output and
Digital ergonomic hydraulic compact coach-screwing machine
RAIL
SLEEPER 2
coach-screwing machine • precision torque control with digital display THREAD
TYPE
• ergonomical: engine control, inverter and speed change
are integrated on control handles hydraulic
USB Bluetooth GPS coach-screwing
• engine and hydraulic equipment are mounted on silent block: machine
reduction of vibration level for operator
• 16 to 55 daNm screwing torque adjustment
• 110 daN.m maximum unscrewing torque TDH 2
• fully automatic speed selection for fast or precision tightening
• up to 500 fastenings per hour
• LED lighting for night-works;
DTC
• recording of data with GPS positioning
• foldable carrying arms and integrated handle for easy
transportation and stocking
• Options: - DTC: digital torque control accessory connected
by Bluetooth
- 4-wheel trolley
FASTENINGS
T 2002 Weight
225 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
MEB Weight
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
a variety of consumables,
APL 6 Weight
tools and accessories
are available on request.
2 RAIL
SLEEPER
Portable hydraulic clipper for insertion and extraction
CLIPS
of Fastclips
portable
clippers • Tool for manual insertion or extraction of Fastclips
on most of the flat bottom rails in plain tracks
• lightweight and easily transportable
APL 6
• for the safety of operator, patented swiveling
head makes it possible to work and to stay inside
the track
FASTENINGS
a variety of consumables,
AP 3 Weight
250 kg
• petrol
Power source
tools and accessories
are available on request.
FASTENINGS
AP 21 Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
AS 3 Weight
250 kg
• diesel
Power source
• electric tools and accessories
are available on request.
FASTENINGS
a variety of consumables,
PSD3 Weight
• petrol
Power source
• diesel tools and accessories
are available on request.
FASTENINGS
a variety of consumables,
BSR8 Weight
250 kg
• petrol
Power source
tools and accessories
are available on request.
FASTENINGS
MIW 3 Weight
250 kg
petrol
Power source
• hydraulic tools and accessories
are available on request.
FASTENINGS
TB Weight
• diesel
Power source
• électric tools and accessories
are available on request.
FASTENINGS
TS Masse TC Masse
TS -TPAS
TC - TEM
TPAS Masse TEM Masse
3
DRILLING OF WOODEN SLEEPERS
Drill
SLEEPERS
PT8 Weight
250 kg
• diesel
Power source
• pneumatic tools and accessories
are available on request.
SLEEPERS
PTSL Weight
• diesel
Power source
• pneumatic tools and accessories
are available on request.
SLEEPERS
PTXL Weight
14 kg
petrol
Power Source
• hydraulic tools and accessories
are available on request.
WOODEN
SLEEPERS
Portable sleeper drill
• easy to use, efficient operation and safe
drilling
3 • drills up to Ø 25 mm, drilling depth
is adjustable up to 200 mm
• pneumatic assistance and drilling guide
ensure easy and accurate drilling
PTXL • portable and ergonomical
• safety features:
- instant release and protection of the drill bit,
- automatic petrol engine rotation stop,
in the event of drill bit locking
optional
• optional carrier-trolley
• version “S” (simplified) is available
SLEEPERS
A variety of consumables,
SLEEPERS
A variety of consumables,
REEN Weight
600 kg
• petrol
Power source
• electric tools and accessories
are available on request.
SLEEPERS
A variety of consumables,
DN80 Weight
250 kg
• petrol
Power Source
• diesel tools and accessories
are available on request.
98
chap04-2018_v2-vA.qxp_Chapitre 4 - EN 31/07/2018 11:36 Page99
Road-rail loader/excavators
MULTI-FUNCTION
A variety of consumables,
GMSL Weight
250 kg
• petrol
Power source
• electric tools and accessories
are available on request.
MECHANISED Multipurpose
SET
super light tool set
• self-contained power pack with 1.5 m
flexible shaft
4 • handy to use with swivel base
• optimum size/weight/power ratio
GMSL • easy to transport and to operate
• safe: speed control and centrifugal clutch
• versatile: GMSL powers numerous tools;
various grindstones to suit a variety of applications
(cup type, disc, abrasive and micro grindstones...);
bonding drill attachment etc…
MULTI-FUNCTION
Multipurpose hydraulic
g
power packs high performance & compact power packs with HYDRAULIC
SETS
din hydraulic circuit cooler:
in
Gr
ke
s
tin
g - GH 5: 1 x 20 l/min outlets
1
i
t
Sp
Cu
at 140 bar (2,000 PSI),
8 2 4
- GH 5/10: 1 x 40 l/min or 2 x 20l/min outlets
at 140 bar (2,000 PSI),
ng and f
GH 5
eni a
ar
ing • over 20 tools can be powered from the GH 5/10 GH 5/10
ht
st
e
and 10 tools from the GH 5 (pages 104 and 105) to
T ig
Sh
e ni
ng
S le
Ta
or on trackside
Ra
5 - motorised wheels
MULTI-FUNCTION
GH 5 MS9-H 3 SHEARING
Rail web and fishing table grinder ....................... 51
GH 5/10 ESN-ALW-PS
MC3-H
Weld shear .......................................................... 41
Turnouts grinder .................................................. 49
600 YH2-600 XH
Right-angle tool-holder
600 WH4
Tools powered by the GH 5
Straight tool-holder
Tools powered by the GH 5/10
MULTI-FUNCTION
multipurpose power packs GH 5 & 5/10 Please let us know your specific needs, if not in this list
HYDRAULIC
SETS
4 SLEEPER DRILLING pages 7 TIGHTENING AND FASTENING pages
PTXL-H HIW 3
Safe and portable sleeper drill ............................. 94 Portable wrench .................................................. 72
TMI 2H 4
Portable coachscrewing machine ........................ 76
MULTI-FUNCTION
KGT-4RS Weight
± 20 t • 129 kW, water cooled Diesel • articulated rail device to
LOADER/
EXCAVATOR
Powerful and versatile engine (III to IV) accommodate track twist
road-rail road-rail loader/excavator • power Shift transmission • speeds:
on 4 wheel drive - up to 40 kmph on rail
• 4 wheel steering, - 25 kmph on road
4 - turning radius : 4.2 m • a complete range of attachments
• dual pneumo-hydraulic dedicated to track working are
brake circuit available
KGT-4RS • universal boom, 2 jibs with • electro-hydraulic rotation and
telescopic extension height limiting (adjustable)
MULTI-FUNCTION
KGT-E Weight
± 23 t
Multipurpose road-rail • 129 kW, water cooled
Diesel engine (IV)
• full 360° rotation LOADER/
• spacious and ergonomic cab EXCAVATOR
loader/excavator • dual drive mode: for 2 persons road-rail
- on road = hydrostatic transmis- • fast and reliable hydraulic
sion 4 wheel drive and steering, controls, with PLC monitoring
turning radius = 4.2 m
- on rail = hydrostatic transmis- • speeds: 4
sion with 4 railway driving - up to 20 kmph on rail
wheels Ø 630 mm - 30 kmph on road
MULTI-FUNCTION
KGT-4RS
KGT-E OFT OFF PAR ORD
KGT-P Sleeper fork Front fork Hydraulic Hydraulic
page 180 page 180 rail grab brushcutter
page 176 page 138
MULTI-FUNCTION
KGT-E & KGT-P Please let us know your specific needs, if not in this list
KGT-4RS
OGC OBR MB ORT KGT-E
Clearing Hydraulic 1or 2-heads Sleeper KGT-P
buckets hammer tamping unit changing
page 139 page 139 page 129 beam
MULTI-FUNCTION
KGT-P Weight
28 t • 129 kW, water cooled Diesel • state-of-the art non-infringing
LOADER/
EXCAVATOR
Extremely powerful Diesel engine (IV) on-rail drive system using
road-rail and versatile road-rail • power Shift transmission with the tyres/wheels without
infringing gauge
loader/excavator 4 wheel drive and twin tyre
wheels • articulated rail device to
4 • 4 wheel steering accommodate track twist
- turning radius : 4.2 m • speeds:
• dual pneumo-hydraulic - up to 30 kmph on rail
KGT-P brake circuit - 30 kmph on road
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
PWP Weight
10 t
tools and accessories
are available on request.
LAYING & Switches laying and removal • Limited obstruction of the adjacent track,
RENEWAL
turnouts gantries • S&C lifting and conveying whist remaining flat and in
and mounted a central position over the track, no tilting or swin-
panels ging risk;
• Precise positioning of the S&C panel into its final
position
5
PWP • Radio controlled operation keeps the operator at a
safe distance;
• Able to work simultaneously in 2 working areas
(laying and reloading), on the same track;
• Quick and easy clamping by hydraulic clamps;
• The system can be used on single line track;
• Long slewing distances possible;
• Alternative routing by road possible.
TRACK WORKS
- transfer = 17.4 t A variety of consumables,
S2PV Weight
- laying = 16.5 t
- transport = 23 t
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
LAYING & Switch laying and removal Modular system to install or remove switches
RENEWAL
turnouts system without deformation:
and mounted
panels • system configuration:
- PEM XL gantries;
- LMC 4611 motorized rail and caterpillar trans-
5 portation trolley;
SPAC - LEM 460 motorized rail transportation trolley;
- P2PV loading and transportation beam with
connection ramp;
• Radio controlled and synchronized by a single
operator (transfer, installation, transport);
• Modular and adapted to different lengths of
switches, example:
33 m = 4 PEM XL + 2 LMC + 1 LEM + 1 P2PV
TRACK WORKS
A variety of consumables,
PTH 350 = (1 pair) 12 t
PTH 350-500 Weight PTH 500 = (1 pair) 21 t
tools and accessories
are available on request.
Track laying and renewal • lay or renew up to 450 m of track per hour
LAYING &
RENEWAL
telescopic gantries • one pair lifts 18 to 30 t panels and
sleepers
• beam with hydraulic grabs or loose lifting chains
with the facility for lateral adjustment
• up to 36 m panels or 70 sleepers,
wooden or concrete, can be handled
5
PTH 350
• hydrostatic transmission to all wheels; PTH 500
available for 1,000 to 1,676 mm gauge tracks;
up to 16 kmph on level under load
• synchronised travelling control
• 75 to 120 HP
• gantries and beam are easily transported
on standard flat wagons in most gauges
TRACK WORKS
TRACK WORKS
A variety of consumables,
Gantries for replacement • allows replacement of crossings and half sets LAYING
of switches without deformation & RENEWAL
of S&C units rails - sleepers
• multiple units operation for handling of the long
S&C components particular to high speed lines
• 1 single operator controls up to 4 PMC
gantries via 1 remote control
5
• 12.8 t lifting capacity
PMC 8101
• 1,375 mm slewing stroke
• 1,850 mm lifting stroke
• a self-contained gantry equipped with:
- 1 hydraulic control unit for lifting
and slewing operations
- 4 electric winches for handling operations
- lighting and safety equipments
-1 power unit: 25.8 HP
Track laying and maintenance equipment 117
chap05-2018_v2-vA.qxp_Chapitre 5 - EN 31/07/2018 11:39 Page118
TRACK WORKS
A variety of consumables,
MPR Weight
1,095 kg
• petrol
Power source
• diesel tools and accessories
are available on request.
Associated products
• power outlet for ATR 6 - 16 rail pullers
the ATR6 rail puller (page 172) can be powered by the rail threader
TRACK WORKS
A variety of consumables,
ODC Weight 2t
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
LFT Weight 4t
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
RV100 Weight
1.5 t
• petrol
Power source
• diesel tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
TRACK WORKS
VPS Weight
19 kg
Honda engine
Power source
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
VBZ Weight
34 kg
• petrol
Power source
tools and accessories
are available on request.
126
chap05-2018_v2-vA.qxp_Chapitre 5 - EN 31/07/2018 11:39 Page127
TRACK WORKS
A variety of consumables,
GB4 S • petrol
Power source
• diesel tools and accessories
are available on request.
50 Hz TAMPING
electric ballast tamping set • mounted on a wheel barrow frame
sets
• 5 kVA 3-phase, 4 outlets and
3.7 kVA 1-phase, 1 outlet electric generator
- weight:
• 4 nos 50 Hz vibrators with antivibrating 5
GB4 S
handles and 11 m cables
l
optiona - weight per vibrator:
• various blades & tips suit any sleeper
and ballast size
• 50 m drum
• options: individual switches and rail roller
TRACK WORKS
A variety of consumables,
BLH 20 Weight
1,100 kg
• petrol
Power source
• diesel tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
MB1T ≈ 800 kg
MB Weight MB2T ≈ 1,250 kg
tools and accessories
are available on request.
Single or double headed track an attachment for the KGT (pages 104/5/8) ; TAMPING
and turnout tamping unit Can also be fitted to other road/rail excavator types subject to specification.
Warning this attachment has restrictions in use, contact us. hydraulic units
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
8 to 10 t
BRM8 AC Weight according to version
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
INFRASTRUCTURE Bridge inspection • available in 900 series and VMB range (pages 163-164)
MAINTENANCE (subject to review for narrow gauges)
vehicles track motorcar
bridge
• 90 km/h speed on level track
• optional driving cabs at both ends to comply with
UIC visibility requirements
• automatic braking conforming to UIC requirements
5 • elevated crane equipped with:
VMT IOA - 3 articulating boom sections for under bridge inspection
- self-levelling cradle for 2 operators + tools
- counter-weight
• maximum outreach of the cradle:
- vertical: -14.5 m to 22.5 m
- horizontal: -10.5 m to 20 m
• 5 km/h maximum working speed
• creep speed (0.5 km/h) and jib movements controlled
from the cradle
• power set for portable tools
TRACK WORKS
A variety of consumables,
TRACK WORKS
A variety of consumables,
20 to 40 t
VMT DES Weight depending on vehicle
tools and accessories
are available on request.
TRACK WORKS
A variety of consumables,
TRACK WORKS
Associated products
Can also be fitted on a heavy-duty track
5 motorcar, VMB DEB (page 137)
ORD - ODL Hydraulic Blade Ditch
OTC
brushcutter grasscutter cleaning rotor
The attachments For clearing trackside vegetation: For clearing trackside over-growth For the maintenance of drainage
for KGTs of grass : ditches:
(pages 104/5/8) ; • cutting width: 1,500 mm
can also be fitted • optimum productivity • tool fitted with horizontal blades • up to 1,000 m of earth ditches
to other road/rail can be cleaned in one hour
excavator types • various cutters available to suit every • suitable to clear grass over large areas
subject to type of vegetation • cutting width: 1,000 mm • the powerful hydraulic rotor features
specification carbide tools and waste deflectors
• able to cut up to 80 mm diameter for safety
• 450 mm maximum cleaning depth
TRACK WORKS
5
Clearing Retro Hydraulic OGC - OGR
OBR
buckets buckets hammer
For maintenance of the trackside: For civil works, clearing For civil works in quarries The attachments
and excavation: for KGTs
• the clearing retro buckets feature and rock breaking:
(pages 104/5/8) ;
150 to 1,000 l capacity • a range of buckets up to 600 l • up to 900 blows per minute can also be fitted
to other road/rail
• standard or “V” shaped to clean capacity suits conventional tasks • various points and hammers excavator types
and shape back drainage ditches up to 100 mm diameter subject to
specification
• up to 2,000 mm wide
• tilting versions available
for re-ballasting purposes
TRACK WORKS
OPV OEA
INFRASTRUCTURE
MAINTENANCE
attachments
civil works
magnet
5
OPV Vertical Magnet
OEA
drill
The attachments For excavation works: For collecting ferrous materials:
for KGTs
(pages 104/5/8-) ;
• able to drill in standard soil; • up to 2 t lifting capacity
can also be fitted various sizes are available • fed from the hydraulic circuit
to other road/rail up to 800 mm diameter
excavator types of the KGT-4RS or KGT-E
subject to • the hydraulic tool is able to drill down • 220 V tension
specification to a 2 m depth (or more when fitted
with extensions) • 950 mm diameter magnetized shoe
TOWING VEHICLES
Road-rail shunters
Shunters
TRANSPORT
A variety of consumables,
RH2 Weight
±360 kg
• petrol engine
Power source
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
MINI 4 Weight
de 80 à 100 kg
MINI 4-2: ≈ 100 kg
MINI 4-4: ≈ 185 kg
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
VT 438 Weight
4.5 t
tools and accessories
are available on request.
Track motor trolleys designed for the transport
PERSONNEL Maintenance trolleys of material and persons
motortrolleys • power 80 to 120 HP
• sturdy frame 4 to 5 m length
• hydrostatic drive with axles, hydrostatic braking
• forged steel wheels of 550 mm Ø
VT 438 • speed: up to 50 kmph bi-directional
6 • various cabs are available for seating 4 to 11: steel
construction fully enclosed or semi open with foldable
canvas sides
• various seats are available:
individual benches or foldable seat
• load capacity:
800 to 1,000 kg according to version
• suitable for towing up to 2 t
TRANSPORT
A variety of consumables,
VT 4141 Weight
1,300 kg
• 13 HP petrol
Power source
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
CH Weight
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
TRANSPORT
TRANSPORT
A variety of consumables,
MA, TR Weight
xxxx
65 to 900 kg
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
RTM Weight
xxxx
RTM 10 = 1.95 t with boards
RTM 20 = 3.6 t with boards
tools and accessories
are available on request.
Modular transport trailers Adaptable for the transport of all types of equipment EQUIPMENT
AND MATERIALS
• payload: RTM 10 = 10 t
trailers
RTM 20 = 20 t
• 1435 mm track gauge (others on request)
• loading platform: RTM 10 = 10 m2
RTM 20 = 13,5 m2
• up to 25 km/h towing speed
RTM
• rockinger coupling (others on request) 6
• forged steel wheels of 470 mm Ø = RTM 10 - RTB 10
machined steel wheels of 600 mm Ø = RTM 20
• auto-locking brake, défreinage par air ou système
mécanique de secours
• optional: boards, stanchions and canvas
Associated products
the KGT road-rail loaders, (pages 104/5/8) can be used for towing
• other model: RTB 10 : trailer, tipping from either side
equipment and materials to the site and from the rear, payload 10 t
TRANSPORT
A variety of consumables,
RT Weight
xxxx
3 to 8 t
tools and accessories
are available on request.
Associated products
the VMT track motorcars, (pages 160 to 163) can be used for towing
equipment and materials to the site
TRANSPORT
A variety of consumables,
RTB Weight
xxxx
3 to 9 t
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
R10BAL Weight
xxxx
7t
tools and accessories
are available on request.
• 10 t payload
• 10 m3 ballast hopper
• 60 kmph with leaf springs suspension
R10BAL • wheel-actuated lateral or central unloading
6 of the ballast
• automatic braking activated by track motorcar,
mechanical wheel parking brake
• Pin-type or railway coupling
Associated products
the VMT track motorcars, (pages 160 to 163) can be used for towing
equipment and materials to the site
TRANSPORT
A variety of consumables,
7 to 10 t depending
RTA Weight
xxxx
on configuration
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
R25TR Weight
7t
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
Modular multifonction • 30 t capacity, for plant machinery with rubber tyres EQUIPMENT
AND MATERIALS
transport unit or caterpillars
trailers
• 715 mm low deck
• loading platform: 6 x 2.8 m (other dimensions on request)
• towing speed: up to 20 kmph
• loading ramps securely held in folded position
by retaining rods UTE 400
• railway trolleys with forged steel wheels Ø 400 mm 6
for 1435 mm track (others on request)
• auto-locking brake, air release
• multifunction, trolleys have Twist-lock fixing and can
be used for transporting: - containers
- various tippers or skips types
- track panels…
• towing coupler with Ø 40 mm eye
TRANSPORT
A variety of consumables,
LWR transport train tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
MULTIPURPOSE
VEHICLES
Light
track motorcars
motorcars • 80 HP enables speed up to 50 kmph
and towing of 10 t at 50 kmph on level
• 5.5 m frame; up to 15-seater personnel version
or cab + 6 sqm platform for track-works version
VMT 400 • 3 m wheelbase
6 • 4 t payload; up to 5 t.m crane
• hydrostatic drive
• dual-mode version incorporating diesel + electric
(rechargeable batteries) drive is also available:
zero pollution and noise
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
VMB Weight
40 to 50 t
tools and accessories
are available on request.
• 640 to 900 HP enables speeds up to 120 kmph
MULTIPURPOSE
VEHICLES
Heavy-duty motorcars and towing of 400 t at 60 kmph on level
track with bogies or 160 t at 20 kmph on 25‰ gradients,
motorcars more when used as multiple units
with bogies
• 18 to 23 m frame assembled on 2 articulate bogies,
offers many possibilities of configurations
• 14 m wheelbase
VMB • 75 m minimum curve radius
6
• 2 driving positions secure a perfect visibility
in the bi-directional travel
• 30 t payload; up to 22 t.m crane
• complete hydrostatic drive to the 4-axle;
0 to 10 kmph creep speed
• railway coupling and braking system
• VMB series are UIC class motorcars
164 Track laying and maintenance equipment
chap06-2018_v2-vA.qxp_Chapitre 6 - EN 31/07/2018 11:42 Page165
TRANSPORT
A variety of consumables,
TRANSPORT
A variety of consumables,
MULTIPURPOSE Worksite road-rail vehicles Specially designed for inspection or track and/or
VEHICLES catenary works
road-rail • 4x4 or 4x2 on RENAULT TRUCK frame/cab base or
vehicles other brand on request
• vehicles preserve the entire basic characteristics
of the road rigid
• for all type of track gauge
• power: 430 HP, Turbo Diesel engine conforms to
V2R 800 the last road gas emissions standards
6 • railway transmission (following track gauges):
- by rail/tyres friction
- by drums/tyres friction
- by axles and/or bogies powered by hydraulic motors
• maximum speed:
*following country - on road: 90 kmph* - on rail: from 0 to 40 kmph*
standards
• working creep speed - possibility of dual-mode's use
on electric batteries (up to 5 kmph)
• minimum curve radius : up to 17 m
• Standard driving cab for 3 persons
166 Track laying and maintenance equipment
chap06-2018_v2-vA.qxp_Chapitre 6 - EN 31/07/2018 11:42 Page167
TRANSPORT
A variety of consumables,
Heavy-duty road-rail vehicles Specially designed for inspection or track and/or MULTIPURPOSE
VEHICLES
catenary works
road-rail
• 6x2 or 6x4 on RENAULT TRUCK frame/cab base or vehicles
other brand on request
• vehicles preserve the entire basic characteristics
of the road rigid
• for all type of track gauge
• power: 480 HP, Turbo Diesel engine conforms to V2R 900
the last road gas emissions standards 6
• railway transmission (following track gauges):
- by rail/tyres friction
- by axles/bogies powered by hydraulic motors
• maximum speed:
- on road: 90 kmph* - on rail: from 0 to 40 kmph* *following country
standards
• minimum curve radius: 60 m
• Standard driving cab for 3 persons
TRANSPORT
A variety of consumables,
TOWING
VEHICLES
Road-rail shunting vehicle Bidirectional electric vehicle specially designed
for shunting operations
road-rail
shunters • electric motor enables towing on straight and level tracks
up to 245 t at 5 kmph
• batteries powered
• electro-hydraulic transmission on the four tyre wheels
directly on rails
P2R • collapsible lorries with rail wheels
6 • 4 wheels drive - 2 wheels steering
• minimum curve radius: 2.75 m
• 1 driving post with steering wheel or radio remote control
• 1 compatible Network coupler (to be defined with Customer)
• autonomy: 8 h
• P2R 200 D: Diesel version with hydrostatic transmission
is available on request
TRANSPORT
A variety of consumables,
VTL 200 = 25 t
VTL 200-500 Weight
xxxx
VTL 500 - 500H = 40 t
tools and accessories
are available on request.
TRANSPORT
A variety of consumables,
OF RAILS:
• track positionning: LWRs pullers
Rail track gauge narrowing device
• lifting: Rail changers
Lifting trolleys
Rail loaders
Grabs and girders for excavators
• LWRs unloading: Road-rail trailer
System to tow & unload rail
7
OF SLEEPERS:
Forks and beams for excavator
OF BALLAST:
Buckets for excavator
HANDLING
A variety of consumables,
ATR Weight
xxxx
tools and accessories
are available on request.
HANDLING
A variety of consumables,
positioning
Associated products
a similar device is available on the LFT sleeper fixing machine (page 121)
HANDLING
A variety of consumables,
PSR Weight
110 à
110 to 145 kg
tools and accessories
are available on request.
RAILS Rail changers 145 kg • for lifting and moving short lengths of rail
lifting laterally or longitudinally
• 1 t capacity manual winch with brake
and self-clamping roller grip
• 2 to 3 m beam for slewing of the rail
• 2 lateral supports provide adjustment
PSR
of the beam height from 920 to 1,320 mm
• carrying and pushing handles
7 • double flange rollers for running on rail
or rubber wheels for running off track
• breaks down into components easily carried
by 2 men
• PSR-E : electric version
HANDLING
A variety of consumables,
57 kg (heaviest
PMR Weight component: 35 kg)
tools and accessories
are available on request.
Aluminium rail changers • light and sturdy design for replacing rails, RAILS
HANDLING
PAR
OMR
OMR For lifting and positioning LWRs:
• 2 t capacity
LWR roller clamp OMR H • handling of the rail by 4 bearing mounted rollers;
7 features a quick cam locking mechanism
an attachment for KGTs (pages 104/5/8);
can also be fitted to other road/rail excavator types
• the exclusive design allows the clamp to move along
subject to specification. the rail and the welds whilst laying the LWR into
its required position
• OMR: manual version - weight: 44 kg
Associated products • OMR H: hydraulic version - weight: 55 kg
2 LWRs are ideally positionned quickly and simultaneously by the MPR (page 118) • a wide range of other models with scissor grip are
available for lifting Vignole or grooved rails
176 Track laying and maintenance equipment
chap07-2018_v2-vA.qxp_Chapitre 7 - EN 31/07/2018 11:44 Page177
HANDLING
A variety of consumables,
250 to 850 kg
CR Weight
de 250
according to model
tools and accessories
are available on request.
Rail loaders à 300 • for loading and unloading rails from flat wagons RAILS
kg • use one pair or more lifting
• manual or motorized winch (petrol or electric),
1 t capacity, braking device, scissor rail clamp; crank
control of lateral displacement
• radio control (depending on version)
• 3 models: CR
- CR: fixed lateral jib secured onto the wagon side,
2,925 mm boom with foldable end
- CR-FP: pivoting central jib to work 7
on either side; 2,400 mm boom
- CR-A: fully automated version operated
from the ground; 2,950 mm boom with foldable end;
optional lighting.
HANDLING
A variety of consumables,
HANDLING
A variety of consumables,
System to tow & unload rail New 5-piece concept for laying Long Welded Rails RAILS
(LWR) on new track: LWRs
1- ECTR: Gantry with caterpillar tracks to tow and unload rails unloading
2- RGW: Guide rollers mounted on wagon
3- LGR: Rail guide trolley
4- LER: Rail end trolley (positioned at the end of the rails)
5- Adjustable rollers for rails
STR
• Output: 1800m/day
8 hour working shift with 432 meters lengths of LWR - Output
can change according to work site conditions 7
• Simultaneously laying 2 x LWR to the right gauge
• Safe handling of rails
Associated products • Accurate and direct positioning on sleepers
the transport train (page 158) also features LWRs unloading
• Maintains the integrity of the rails and sleepers.
HANDLING
OFF
OFT
OFT 8 claw reinforced fork, one of our client’s
favorite attachments with the KGTs:
7 Sleeper fork • able to handle up to 15 wooden sleepers of
an attachment for the KGTs the heaviest types as well as logs or bulk wood
(pages 104/5/8); can also be fitted to other road/rail
excavator types subject to specification.
Warning this attachment has restrictions in use,
• the claws also enables the handling of one
contact us. rail and its precise positioning
• to be used with 360° hydraulic rotor
HANDLING
HANDLING
OBF
OBP
OBP A wide range of clamshell buckets
available for the handling of materials
7 Clamshell buckets as well as ballast:
attachments for KGTs (pages 104/5/8); • 50 to 900 l capacity covers a wide range
can also be fitted to other road/rail excavator types
subject to specification. of requirements
• narrow versions are available for clearing
the ballast crib
• to be used with 360° hydraulic rotor
Floodlights
Generators
LIGHTING
A variety of consumables,
PCB Weight
PCA :8 kg
40 kg
tools and accessories
are available on request.
LIGHTING
A variety of consumables,
GE Weight
GE2 : 40 kg
according to model
tools and accessories
are available on request.
LIGHTING
A variety of consumables,
- PCD 1: ≈10 kg
PCD Weight
10 kg
- PCD 2 : ≈ 25 kg
tools and accessories
are available on request.
A variety of consumables,
AVS 1: 14 kg
AVS 1-2 Weight
xxxx
AVS 2: 26 kg
tools and accessories
are available on request.
SAFETY Pneumatic warning device Powerful warning systems for worksite protection
• over 110 dB at 5 m
• 307 Hz tone
• manometer, safety and non-return valves
are standard features for both models
AVS 1-2 • 2 models:
- AVS 1: single tone warning device;
portable model with shoulder strap,
foot-operated pump and 7 l air tank
- AVS 2: dual tone warning device;
wheel barrow frame with hand-operated
9 pump and 10 l air tank;
387 Hz additional tone;
optional on-rail guiding roller
188 Track laying and maintenance equipment
chap09-2018_v2-vA.qxp_Chapitre 9 - EN 31/07/2018 11:45 Page189
A variety of consumables,
C2D Weight
± 220 kg
tools and accessories
are available on request.
A variety of consumables,
A variety of consumables,
CH Weight
≈100 kg
tools and accessories
are available on request.
A variety of consumables,
MINI 4-4 FF + MINI 1t Weight
• petrol
Power source
tools and accessories
are available on request.
Mini 4-4 FF ≈295 kg
Lightweight vehicle for Mini 1t ≈150 kg RESCUE
Transport of emergency equipment and evacuation
emergency purposes of wounded persons
• welded lightweight tubular steel frame
• aluminium wheels, 1,435 mm gauge (others on request)
• 4-stroke petrol engine; 4 HP power with centrifugal
clutch, disc brakes
• ≈ 4 h autonomy (≈ 40 km) MINI 4-4 FF
• speed: 25 kmph + MINI 1t
• consisting of:
- MINI 4-4 FF : 4-seater,
gearbox with bi-directional driving,
tools tray and lighting pack available
- MINI 1t : 2 towed or pushed trailers,
mechanical parking brake, 9
maxi load capacity 500 kg/trailer
Our other ranges A wide range of powered Expertise in rail and sleepers plants:
and hand tools dedicated advanced design and high spec.
of equipments to track maintenance equipment ...
of railway
interventions ...
From traditional devices to electronic For 1.500 V DC to 25 kV AC ...
recording systems for the control • Motorcars and rolling/unrolling systems
9 of track and OHL • Road-rail vehicles
• Catenary tools • OHL components
Printed France
The GEISMAR quality system is certified since 1997.
We reserve the right to make any altera-
To fully comply with the latest quality requirements, GEISMAR has made
tion or improvement to the specification,
evolve this quality system toward a complete Quality Management System operating and maintenance instructions
according to the ISO 9001-2008 standard. as well as to the spare parts list.
This new system includes now all the research development and design
All rights reserved. Any reproduction,
activities and is certified since 2003. even partial, by whatever process, is for-
YOUR CONTACT
www.geismar.com