Mechanical Workshop Practice: 1FY2-25

EXPERIMENT No. 3
Objective: Making a cut-out from a square piece of MS flat using hand hacksaw and chipping.
Drilling and tapping practice on MS Flat

MATERIAL:

M.S. Flat 50X50X10mm.

TOOLS REQUIRED:

Bastered file, fitter bench vice, hack saw, drill bit, tape, try square, steel scale,
scriber, marking table with marking gauge & surface plate center punch ball peen
hammer etc.

48 R10

48

10 10

Fig 3.1
PROCEDURE:
1. Check the raw material size.
2. Fix the job securely in the fitting bench vice.
3. File the reference plane with a bastered file.
4. Check fitness of hacksaw blade in hacksaw frame.
5. File the side one then second and check with try square from reference side.
6. These side are perpendicular to the reference side.
7. Check right angle with try square and check size of job also.
8. Apply marking media on job surface.
9. Mark out line as per drawing and punching with center punch.
10. Sawing along the marking and cut a square notch with hacksaw.
11. Drilling three hole on drilling machine and tapping in one hole.
1
Department Of Mechanical Engineering, MITRC Alwar
 Mechanical Workshop Practice: 1FY2-25

12. Grind a 10mm radius corner with help of grinder machine.

RESULT:
Thus the object of desired dimension is produced.
Viva Voce:
(1) How files are classified & main parts of file?
(2) Name of tool & equipment of fitting shop?
Which material is used for make a job & hand tools?
Difference between drilling & tapping?
Name of different hammers & main parts of a hammer?

References:
Mechanical Workshop Practice, K.C. John, PHI Learning New Delhi.
Elements of Workshop Technology, Hajra & Choudhary,Media Promoters & Publisher.
Workshop Technology, W.A.J.Chapman, CBS Publisher & Distributor New Delhi.
A Course in Workshop Technology, B. S. Raghuvanshi, Dhanpat Rai & Co.

2
Department Of Mechanical Engineering, MITRC Alwar