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Focus Tech Solutions: " To Observe Closely "
Focus Tech Solutions: " To Observe Closely "
Types of Services
100 % Sorting Inspection
100 % Sorting Inspection services is to sort out defective product from good product for known defect.
When product received or before pre-shipment 100 % Sorting Inspection will be done for known issue instead of doing re inspection for all parameter.
100 % sorting inspection can make sure that each part of product meet specific quality requirement. Sort out all defective part. Only good product will be delivered to production line. % of rework is done by factory. % of defect affecting production line.
Types of Services
Pre-Production Inspection
The Pre-Production Inspection is to find out all the potential defect in the product and solve out problem before mass production take place.
Pre-production inspection will be done at the beginning or pilot run of the production line and it is based on customer requirement or as per approved product sample.
Avoid unexpected delay and cost. Product will make as per customer requirement. Minimize communication gap between manufacture and customer. Corrective action will be taken before mass production to match customer requirement. You will get clear idea about product shipment and status of problem affecting schedule.
Types of Services
In-Process Inspection
The in-process inspection is to identify the problem which is arise during production process due to which final shipment will be delay.
Our quality engineer check production step by step. Supervise your production. Get daily detail feedback of production . Understand the production process and quality control process of factory as per customer requirement. Detect discrepancies early and implement corrective action. We also audit job inspector, machine operator , condition of material handling during production process and condition of machine. All the actual non conformity status will be reported and suggestion for corrective action will be given by us.
Types of Services
First Piece Off Inspection
The first Piece off inspection is to identify the problem which is arise after production of first piece due to which final shipment will be delay.
The first piece off inspection will be done when production are on going.
Our quality engineer check production step by step. Supervise your production. Get daily detail feedback of production . Understand the production process and quality control process of factory as per customer requirement. Detect discrepancies early and implement corrective action. We also audit job inspector, machine operator , condition of material handling during production process and condition of machine. All the actual non conformity status will be reported and suggestion for corrective action will be given by us.
Types of Services
Final Inspection
The final inspection to ensure that the part is ready for dispatch is manufacture according to customer requirement.
Final Inspection will be carried out when material is full manufacture and ready for dispatch.
Type of defect and what % of defect The quality of product you can refuse shipment if required. Material Handling, Packing , Labeling will be check. Material ship to you will be manufacture according to requirement. Production line will not be stop. No Rework or sorting require at your end. Only good part will be deliver to you.
Types of Services
Containment Inspection
Effective Containment , Communication & Monitoring. Competent human resources that consist of training and consulting experts from automotive industry. Saving in front of Overseas Supplier Onsite Support. Less communication barriers. Short Response Time
Our CQR make regular visits to your customers in their area and may also assist your suppliers' product quality performance. The CQR is responsible for resolving customer quality issues and acts as a liaison with your own plant quality control and manufacturing operations to resolve quality issues. Analyze issues and make recommendations as to root cause and irreversible corrective actions.. Plan , organize and supervise on-site inspection and sorting operations at customer plants.
Types of Services
CSL-1
Review the non-conformance that resulted in the CS1 entry Establish boundary samples and/or specifications for acceptance/rejection of parts Review and approve the supplier's containment process, which includes Escalation/reaction plan Control of nonconforming parts Data Collection using an I-Chart and other statistics and graphs as requested such as Pareto Charts Frequency and format of communication from supplier to customer
CSL-2
Review the non-conformance that resulted in the Level 2 Restricted Shipping Review and approve the supplier's containment process which includes: Data collection utilizing an I-chart Communication back to the customer (including format and frequency) Control of non-conforming product Review of Third Party Containment Services Provider's actions/ assessments as required Review and approve the supplier's escalation/reaction plan for the containment activity Establish boundary samples and/or specifications for acceptance/rejection of the parts Establish exit criteria for Level 2
GP-12
GP-12 is to be used for all pre-production, production, service and accessory part requirements that; Require Production Part Approval Process (PPAP) Represent significant risk to the customer facility as mandated by GM
Reporting Capability
Daily Report The report
Weekly Report
shall be distributed by e-mail with a hard copy to the Client and Supplier. The report will comprise of the overall inspection. The format will be dynamic and will be subject to continual change as and when required. Quality highlights of the day. The daily report will be
The Weekly Report will be generated by TPIA Coordinator and distributed every Monday for each Ongoing Project. Photographs indicating Non Conformities. Part wise rework rate, rejection rate, etc Details on each of the areas of concern, with suggestions. Foreseen areas of concern. This report will comprise the list of outstanding Alertness, Issue and Non-Conformity generated during the week, their cumulative statistics. Formats will be dynamic and subject to continual change as and when required. Status of the Inspection of the items.
Monthly Special Report The report shall be Details of deviations Report duly signed submitted
and stamped Part-wise trends for rework rate, rejection rate, etc. Quality index for each specific process and the project as a whole. The report shall state the quality highlights for the month. Formats will be dynamic and subject to continual change as and when required. Status of the Inspection of the items. The Monthly Report will be generated by TPI Coordinator at The report shall state the areas of concern in brief Highlight bottle necks of the project. Monthly and Cumulative Statistics of the Alertness, Issue, Nonconformity both issued and closed. Trend graphs of key observations along with their comparisons with different months. Relevant Photographs
taken during the Project and suggestive actions Quality Index of the performer & activity with brief on concern areas. The report shall state the lessons learnt during the execution of the activity. The report shall make elaborate suggestions in respect of necessity of clarity in the specific specifications. Details of type of non-conformities which repeated frequently and suggestions to block their re-occurrence. The report shall be submitted duly signed and stamped Quality Index of each of the supplier . The report shall be reviewed by a higher level of inspector. Details of nonconformities which were not closed till the end of the activity and
Training
The most important aspect of a successful Third Party Inspection Service is its caliber to perform as a team and identify, research and solve problems. Appropriate training needs to be imparted for the optimum performance by the Third Party Inspection Services. Training comprises of:
Brief orientation program for Job Inspector. Program for Team Leader/Supervisor. Training for Manager. Training for Management Team..
Process of operation
Communicate with client about quality requirements, customer's main concerns, approved sample, etc. Analysis on client requirement. Prepare a quality plan for the project. Take approval from client for quality plan Orientation training program is organized for project team Supplier communication to confirm the production status and the inspection
Tools
Control Chart Scatter Diagram Histogram Cause & Effect diagram Flowchart Check-sheet Pareto Diagram
Organization
Training
Problem ID
Problem Analysis
Solution
Problems Result
Implementation Monitoring
Presentation
Focus Tech Solutions L-207, Mega Center Hadapsar, Pune Maharashtra ,India Pincode-411028 Phone: +9120-30207997 Mob: +91 9970330726 ; +91 9028262034 email: info@focusinspection.in inspection@focusinspection.in Web : www.focusinspection.in
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