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Engineering Structures 56 (2013) 2217–2228

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Behaviour of composite steel–concrete cellular beams in fire


G. Bihina a, B. Zhao a, A. Bouchaïr b,c,⇑
a
CTICM, Espace technologique L’Orme des Merisiers, Immeuble Apollo, F-91193 Saint-Aubin, France
b
Clermont Université, Université Blaise Pascal, Institut Pascal, BP 10448, F-63000 Clermont-Ferrand, France
c
CNRS, UMR 6602, Institut Pascal, F-63171 Aubière, France

a r t i c l e i n f o a b s t r a c t

Article history: The main results from an experimental and numerical investigation on cellular beams at elevated tem-
Received 11 February 2013 peratures are presented. Full-scale fire tests on four specimens are presented and used to analyse the
Revised 25 July 2013 behaviour of composite steel and concrete cellular beams with evenly spaced circular and/or elongated
Accepted 2 September 2013
web holes. The four beams were made of European hot-rolled sections. They were applied a two-point
Available online 5 October 2013
mechanical load. The beams were not fire protected and they were tested with an ISO fire or a bilinear
thermal curve representing the behaviour of a protected beam. The results were then used to calibrate
Keywords:
a non-linear 3D finite element model. The behaviour of the tested beams was simulated using two
Steel cellular beam
Composite beam
FEM codes (Cast3M and ANSYS). The first code was used for the thermal analysis and the second for
Fire resistance the thermo-mechanical analysis. A comparison between the experimental and numerical results high-
Fire tests lights the good accuracy of the model. The validated model was used in a parametric study varying geom-
Finite element modelling etry (span, steel cross-section depth, diameter and pitch of the openings, concrete or composite slab),
mechanical properties and loading conditions (line load only or combined to point-load). The results
were then compared to those from an analytical design method to check its validity. The results show
that the analytical design method is conservative, with little discrepancy when compared to the numer-
ical model.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction In normal conditions, as well as in a fire situation, two major


specific failure modes can be observed on this type of beam: web-
The growing interest of building designers in long span beams post buckling and Vierendeel bending at the more stressed opening
with web holes can be explained by their aesthetical aspect and position. Thus, with closely spaced openings, web-post buckling
the possibility for ducts to cross their openings, which reduces appears as major local failure mode and the web-post shear appears
the thickness of the floors, and hence the storey height. The cellular at the Tee junction between the upper and lower members mainly
beams are generally built from hot rolled sections with oxy-cutting with thin web-posts [1–16]. Between two adjacent openings, hori-
of the parent profile. Then the two parts of the parent profile are zontal shear and local bending can cause local instability in the
separated, positioned and finally welded so as to get the cellular web, leading to web-post buckling failure, all the more likely for
beam. However, the presence of the openings in the web weakens slender web-posts. Besides, directly over an opening, a plastic hinge
locally the beam and generates local failure modes around the can develop in a Tee-section in the upper or lower member by Vier-
openings such as the well-known Vierendeel bending or the endeel effect due to the combination of internal mechanical actions.
web-post buckling. Also, in case of significant difference of thickness between the
In case of composite beams, the yield of the cross-section can upper web and the lower web, failure can arise in the web-post un-
also be optimized by considering two different steel profiles form- der horizontal shear at the Tee junction.
ing an asymmetrical cross-section with a much greater moment of However, despite the particular mechanical behaviour of beams
area than that of the original profiles (see Fig. 1). Using less steel in with web holes, and the continuous evolution of their shape [15],
the upper member of such beams than in its lower member can little research has been carried out on them, especially at elevated
lead to significant savings in terms of weight, and therefore in temperatures. Their mechanical behaviour is usually assessed by
terms of cost. both experimental [1,2,6,9,11] and numerical approach
[1–13,15,16]. In general, numerical models are calibrated on tests,
reducing the costs of purely experimental investigation. Some ana-
⇑ Corresponding author at: Clermont Université, Université Blaise Pascal, Institut
lytical models have also been developed, as a simplified manner to
Pascal, BP 10448, F-63000 Clermont-Ferrand, France. Tel.: +33 473407521.
design cellular beams [1,2,7–10,12,13]. In the analytical models,
E-mail address: abdelhamid.bouchair@univ-bpclermont.fr (A. Bouchaïr). the global shear force and the global bending moment are equili-

0141-0296/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2013.09.002
2218 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

Htot

Fig. 1. Geometry of an asymmetrical cellular beam.

brated by the internal forces representing the local bending mo- either symmetrical or asymmetrical, and a composite slab. The
ments and normal forces. These internal moments and forces are steel beam was connected to the composite slab via one row of
compared to the resistances of the openings. Many studies pro- headed shear studs.
posed design rules to predict the load carrying capacity of steel A two-point mechanical load was applied until a constant value
beams with multiple circular openings. The work of J.K. Ward corresponding to 30% of the mechanical strength of the specimen
based on a curved beam theory and finite elements results pro- calculated from steel and concrete nominal strengths. The furnace
vided substantial results used to define a reliable design method was used to heat up the beam from beneath. Measure devices were
for cellular beams [3]. The study showed that the best way to pre- set to record temperatures and displacements during the fire test.
dict the local resistance around an opening is to check the resis- The temperatures were recorded in the furnace with plate pyrom-
tance of each inclined section around the opening. Thus, a first eters, along the beams and through the slab depth with thermo-
analytical model based on the approach of inclined sections, ini- couples, while the deflections of the beams were measured with
tially proposed in the SCI publication (Ward). Thus, from the transducers at mid-span.
mid-length section, the normal and shear internal forces are used
to evaluate those in each inclined section (normal force, shear force
and local bending moment). Thus, for each inclined Tee section, the 2.1. Geometrical data
local internal forces are compared to its plastic resistance.
Usually, both analytical and numerical models are first devel- The geometrical properties of the beams are shown in Table 1,
oped under normal conditions [17,18], then extended to fire situa- where the dimensions are given in mm. All four beams were made
tions [10,19,20], taking into account the thermo-mechanical from European standard profiles. Beam 1, beam 3 and beam 4 had
properties of steel (and concrete in case of composite beams). the very same steel upper member. In addition to point load stiff-
As very little fire test results are available, a European research eners, one-side 15-mm thick stiffeners were also welded to each
project was carried out on the thermo-mechanical behaviour of web-post of beam 4, but not to the flanges, as an alternative way
cellular beams. In the scope of this project named FICEB (FIre resis- to avoid web-post buckling on this particular beam. Owing to very
tance of long-span CEllular Beams made of hot-rolled profiles), a series slender end web-posts, beam 2 had its two end openings semi-in-
of four full-scale fire tests was carried out on composite beams filled to avoid any local failure (see Fig. 2).
with evenly spaced circular holes, and is dealt with in this paper. The 120-mm deep, 2.2-m wide composite slab was made of
The beams were heated from beneath and were not applied any normal weight concrete reinforced with an isotropic A252 mesh,
fire protection. and a Cofrastra 40Ò dovetail steel deck perpendicular to the beam.
The test results, in terms of failure modes and critical tempera- Evenly spaced Nelson studs provided a shear connection between
tures, were then used to calibrate a numerical finite element model the steel profile and the slab. Each composite beam had an 8.8-m
presented in this paper. The thermo-mechanical model is devel- span and 2.2-m slab width corresponding to the effective width
oped combining ANSYS code for the mechanical behaviour and according to EN 1994-1-1 [22].
Cast3M code for the temperature distribution inside the beams
components (steel and concrete) [21]. A good correlation was
established between the numerical and experimental results.
A parametric study based on the validated model was then run Table 1
to investigate the impact of geometry – span, cell diameter and cell Geometrical properties of the fire-tested beams (in mm when needed).
spacing, type of slab (solid or composite) – and of material Beam 1 Beam 2 Beam 3 Beam 4
mechanical properties on the behaviour of an unprotected cellular
Upper member
beam subjected to a 30 min ISO fire. Like in the above mentioned
Section IPE 360 IPE 450 IPE 360 IPE 360
standard fire tests, this fire exposure duration corresponds to the Depth, hup 255 275 255 255
lowest standard fire rating commonly defined by the fire regula- Lower member
tions. The results of the parametric study were also compared to Section IPE 450 IPE 450 HEB 450 IPE 450
Depth, hlow 300 275 300 300
an existing analytical method, highlighting the overall conserva-
Openings
tiveness of the latter. Number, n 13 13 13 14
As the first results of this experimental and numerical investi- Number of circular openings 12 11 12 14
gation were presented in Ref. [19], this paper aims at completing Number of elongated ones 1 2 1 0
the latter by providing more detailed data and modelling assump- Number of semi-infilled ones 0 2 0 0
Cell diameter, a0 375 335 357 375
tions, especially regarding Cast3M code.
Cell pitch (centre-to-centre), e 600 600 600 600
e/a0 ratio 1.60 1.79 1.60 1.60
Connection
2. Experimental investigation Number of shear studs 59
Diameter 19
Height, hsc 100
The series of tests were carried out on four simply supported
Spacing, s 150
composite beams. Each beam comprised a steel cellular beam,
G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228 2219

Fig. 2. Elevation and cut view of the steel beams.

Table 2 2 900 mm (2) 3 000 mm (2) 2 900 mm (2)


Material properties of the fire-tested beams (in N/mm2). 3 200 mm 2 400 mm (1,3 and 4) 3 200 mm
Beam 1 Beam 2 Beam 3 Beam 4 (1,3 and 4) (1,3 and 4)

Upper member
Flange yield strength, fay,f,2 460 432 451 460
Web yield strength, fay,w,2 480 454 478 480
Flange ultimate strength, fau,f,2 558 553 563 558
Web ultimate strength, fau,w,2 568 555 570 568
520 mm
Lower member
Flange yield strength, fay,f,1 438 432 – 438
Web yield strength, fay,w,1 475 454 – 475
Flange ultimate strength, fau,f,1 466 553 – 566
Web ultimate strength, fau,w,1 574 555 – 574
Concrete 7 750 mm
Compressive strength fck 31.0 33.0 33.5 29.5 8 800 mm

Fig. 3. Configuration of the fire tests.

2.2. Mechanical properties

The four specimens were made of S355, C25/30 and S500 grades was considered (see Fig. 4a), whereas a specific bilinear fire curve
for structural steel, concrete and reinforcement steel respectively. was used for beam 2, in order to simulate the heating regime of a
The headed studs had nominal shear strength of 84 kN. Tensile fire protected beam (see Fig. 4b).
and compressive specimens were tested at ambient temperature For the beams tested under ISO fire conditions, a runaway time-
in order to get the actual strength of both structural steel and con- deflection curve and a significantly deformed shape were observed
crete, given in N/mm2 in Table 2. prior to 30 min, highlighting mechanical failure. Moreover, the
hydraulic jack was removed once its stroke limit, i.e. its maximum
2.3. Boundary and loading conditions allowable displacement, was reached, before 30 min, leaving the
specimen deflecting only under its self-weight. Nevertheless, the
A mechanical load was applied through a 400-mm hydraulic thermal load was maintained until 30 min in order to investigate
jack, and then distributed via a short steel beam to two horizontal the heating of the beams to the lowest standard fire rating com-
steel cylinders, providing two loading lines. At both loading points monly defined by the fire regulations. Both mechanical and ther-
and supports, a 20-mm thick stiffener was welded to the flanges mal load were checked during the fire test, to ascertain proper
and the web, in order to prevent local failure. The overall mechan- input data for the whole test duration. For each test, about 100
ical load corresponded to 25% of the beam strength calculated with thermocouples were installed in the furnace and at various loca-
the real mechanical characteristics deduced from coupon tests for tions along the beam in both the steel profile and the composite
the steel profile and cylinder compression tests for the slab slab, though most of them were located in the steel profile. Trans-
(Table 2). ducers were also used to check the rotations near the supports, the
Once the mechanical load was stabilized, the heating started, bond-slip between the steel profile and the slab, and the vertical
provided by twelve gas burners. The thermal load was applied displacements in the central part of the slab.
from beneath: therefore, the steel profile was fire-exposed on 3 The deviation between the measures and the theoretical fire
sides, while only the lower side of the slab was fire-exposed (see curve did not exceed 6% all through the four tests. The average fur-
Fig. 3). None of the four beams was fire-protected. For beams 1, 3 nace temperatures compared to the theoretical fire curve are
and 4, which had the same steel upper member, a ISO fire exposure shown in Fig. 4.
2220 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

900 900

800 800

700 700

600 600
Temperature ( ºC)

Temperature ( ºC)
BEAM1
500 500
BEAM 3
BEAM 4
400 400
ISO FIRE
BEAM 2
300 300
BILINEAR FIRE

200 200

100 100

0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80
Time (min) Time (min)
(a) ISO fire curve (b) Bilinear fire curve
Fig. 4. Average furnace temperature.

2.4. Experimental results crease was observed at an average gas temperature ranging from
700 °C to 750 °C for beams exposed to ISO fire and 550 °C to
2.4.1. Temperatures 600 °C for the other one. A look at the time-temperature curves gi-
Fig. 5 shows the temperatures of a composite cross-section ven in Fig. 5 shows that the average temperatures in each part of
around mid-span of all tested beams (cross-section without cell the steel profiles are greater or equal to 400 °C within the above
openings in the web). This particular cross-section was the hottest mentioned gas temperature ranges. According to EN 1994-1-2,
one in comparison with the ends where the temperature was lower the yield strength of constructional steel starts decreasing pre-
due to the shadow effect. Indeed, the steel beam could be 3–14% cisely from 400 °C, reducing the contribution of steel in the com-
less hot at its ends than in its central zone, whether considering posite cross-section bending resistance. As a consequence, the
the flanges or the web. In each graph, the failure time is given by plastic neutral axis of the composite cross-section moves upwards,
the vertical dotted line. In standard fire tests on unprotected reducing its moment of area, and hence its flexural stiffness.
beams, failure is defined as the time when the deflection limit of A slight deflection decrease was observed once the hydraulic
span/20 or span/30 is reached. In the fire tests presented in this pa- jack reached its stroke limit and was taken away, because of the
per, the maximum deflection recorded on all four beams ranges be- sudden load removal. However, after this decrease, some beams
tween these two values (see Fig. 6). As a result, mechanical failure kept bending downwards under their self-weight without any
was assumed to occur at the time this maximum displacement was additional mechanical load until maximum thermal load.
reached. Comparing beam 1 and beam 4 puts into evidence that, in spite
It is observed that there was always a significant thermal gradi- of the elongated cell (beam 1) and one-side additional stiffeners
ent, i.e. up to 250 °C, between the top flange, which was the ‘‘cool- (beam 4), beam 4 underwent approximately the same deflections
est’’ steel part, and the remained parts of the cross-section, as beam 1. In fact, beam 1 and beam 4 had a very similar geometry,
especially for beams 1 and 4, for which the temperature rises were were made of the same materials, and were applied the same ther-
similar. Moreover, the maximum temperature values were re- mal and mechanical load. Therefore, considering a similar heating,
corded in the web, reaching up to 820 °C in the beams after the behaviour of these two beams is very close if it is related to
30 min of ISO fire and up to 700 °C in beam 2 after 80 min of bilin- their heating instead of the time (see Fig. 6). Besides, even if beams
ear fire (fire temperature: 735 °C). 1, 3 and 4 had the same steel upper member, beam 3 behaved stif-
fer than both beam 1 and beam 4, as its lower member section was
2.4.2. Deflections more resistant.
Mid-span deflections are shown in Table 3. As long as a
mechanical load was applied, the beams underwent vertical dis- 2.4.3. Failure modes
placements increasing progressively and linearly until the furnace For both beam 1 and beam 3, failure was due to web-post buck-
reached about 500 °C for beams exposed to ISO fire (beams 1, 2 and ling near the beam supports (see Fig. 7a and c). Also, the upper web
3) and 400 °C for beam 4. At the time the furnace reached these thickness/lower web thickness ratio of beam 3 had a very great va-
temperatures, the average temperatures of the steel profiles al- lue, namely 1.75. Therefore, owing to horizontal shear at the T
ready exceeded 100 °C – except in the upper flange (see Fig. 5). junction, welding breakage was observed on beam 3 at the end
Hence, according to EN 1994-1-2 [23], the Young’s modulus had of the test.
started decreasing in most parts of the steel profiles, reducing Besides, due to its web-post stiffeners, beam 4 could only have a
the flexural stiffness of the composite cross-section. flexural bending failure, as it behaved like a solid beam (see
Afterwards, the deflections increased very quickly with the Fig. 7d). Hence, as beam 1 and beam 4 had the same cross-section,
temperature rising until collapse (Fig. 6). This sudden slope in- and as their deflection vs. time graphs are very close, beam 1 col-
G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228 2221

900 900

800 800

700 700

600
Temperature (°C)

600

Temperature (°C)
500 500

400 400

300 300

200 200

100 100

0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80
Time (min) Time (min)
(a) Beam 1 (b) Beam 2

900 900

800 800

700 700

600 600
Temperature (°C)

Temperature (°C)

F urnace
500 500 L ower
flange
L ower web
400 400 Upper web
Upper
flange
300 300 S lab bottom
S lab edge

200 200

100 100

0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Time (min) Time (min)
(c) Beam 3 (d) Beam 4
Furnace Lower flange Lower web Upper web

Upper flange Slab mid-depth Slab edge

Fig. 5. Central zone: average temperature vs. time.

lapse might have been caused by combined web-post buckling and coupling procedure. This procedure benefits from the options of
flexural bending. two different codes which do not enable to conduct cost-effective
As for beam 2, the cell pitch/diameter ratio was greater than for 3D thermo-mechanical analyses when used alone at the time the
the three other beams (namely 1.79 vs. 1.60, see Table 1). Thus, due finite element analysis was carried out. The thermal analysis was
to its large web-posts, no web-post buckling was observed, which run under Cast3M code [24], and the mechanical calculation was
leads to the conclusion that this beam also failed by flexural bend- carried out under ANSYS code [25] using the calculated temperature
ing (see Fig. 7b). fields. Due to symmetry of the four specimens, only one-half of each
beam was modelled, applying the ad hoc boundary conditions.

3. Numerical modelling 3.1. Thermal modelling

The 3D finite element modelling of the specimens tested in fire The mesh is entirely made of 8-node 3D elements (see Fig. 8).
conditions, based on an existing model [7], uses a software The compactness of the steel deck allows modelling the slab as a
2222 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

500
Span / 20
450

400

350
Deflection (mm)

Span / 30
300
Beam 1
250
Beam 2
200 Beam 3
Beam 4
150
Fig. 8. Mesh for thermal model (beam 4).

100

50
cross-section vertical axis, the slab is modelled with a reduced
width, saving the number of finite elements in the model.
0 The three usual heat transfer modes are considered, i.e. conduc-
0 100 200 300 400 500 600 700 800 900 tion, convection and radiation, knowing that the latter can only be
Temperature (°C) assessed with solid elements in 3D modelling with Cast3M code.
The laws of thermal properties – specific heat, thermal conductiv-
Fig. 6. Deflection vs. lower flange temperature. ity and density – are taken from EN 1994-1-2. The convective heat
transfer coefficients are respectively equal to 25 W m2 K1 on
fire-exposed sides, and 4 W m2 K1 on unexposed sides (top side
Table 3
of the slab) [26]. In order to take account of the shadow effect ob-
Mid-span deflection vs. time.
served near the supports of each specimen, the emissivity of the
Beam 1 Beam 2 Beam 3 Beam 4 exposed steel surfaces decreases from mid-span (em = 0.7) to the
Point load (kN) 2  70 2  80 2  30 2  70 ends of each beam (em = 0.35). For each simulation, the gas temper-
Failure time (min) 18 73 26 19 ature is defined by the average furnace temperature.
Mid-span deflection 354 442 371 403
at failure time (mm)

3.2. Thermo-mechanical model

After testing different types of finite elements, including solid


full-deep solid one, since the gaps at rib location can be neglected and shell elements, elasto-plastic shell elements were selected to
when compared to the whole volume of concrete. Considering model both the steel beam and the slab. The mesh is made of 4-
horizontal slab isotherms from a small distance from the slab node shell elements for the steel beam and 8-node, 5-layer shell

Fig. 7. Composite beams after the fire tests.


G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228 2223

elements for the slab. The force-controlled large displacements For beam 4, after 17 min of heating, the equivalent plastic
calculation is carried out on an initially deformed mesh, which re- strains localized in the lower Tee of central zone (see Fig. 10d)
quires an initial imperfection. This imperfection, of which a 2-mm highlight a flexural bending failure, already observed during the
magnitude was chosen in accordance with [7], is introduced in the test.
mesh via a modal analysis, following a sine deformed web that It can be noticed that overall failure always occurs earlier in the
underlines web-post instability. finite element simulation than in the test, especially for beam 3, of
Due to composite action between the steel profile and the slab, which mechanical properties were partially unknown (see Table 2,
the slab is only subjected to compressive stresses. Only the solid lower member). This observation is confirmed in Fig. 12, where one
part of the concrete slab is modelled, without any reinforcement can also notice that beam 1 and beam 4 seem to behave the same
mesh or steel deck [6]. The shear studs, connected to the steel way, regardless of their geometrical differences. Hence, critical
upper flange and ‘‘drowned’’ in the concrete, are applied little load temperatures must be compared to check the model validity.
in a fire situation. Hence, they heat up little, maintaining an elastic The temperature distribution at failure time is given in Fig. 13. It
behaviour through the fire exposure of the composite beam. As a can be observed that unexposed parts of the slab and the steel
consequence, the shear connection is represented by 2-node elastic profile heat up very little, with temperatures lower than 100 °C.
beam elements, linking the mid-planes of the steel top flange and Regarding the exposed parts of the steel profile, especially the
the concrete solid slab. web and the lower flange, the cross-sectional temperature field is
For both steel and concrete, the mechanical laws are taken from quite homogeneous. However, in the specific case of beam 3, the
EN 1994-1-2, referring to the measured values for the material significant thickness discrepancy between the upper and lower
characteristics at normal temperature (see Table 2). However, to members leads to much lower temperatures in the lower flange
avoid any early divergence, both horizontal and descending parts than in the rest of the steel profile.
are withdrawn from the steel stress–strain curve (see Fig. 9). The A comparison of the temperatures calculated in the critical sec-
concrete stress–strain curve is defined by ANSYS Drucker–Prager tion of each beam to the experimental ones underlines a good cor-
model. Assuming a full connection, the Young’s modulus of the relation between the finite element calculation and the tests, with
studs has a constant value equal to the Young’s modulus of struc- a maximum deviation of 4% (beam 4, see Fig. 14). The temperature
tural steel at ambient temperature. of the fire-exposed side of the slab calculated at failure time is also
To prevent lateral torsional buckling, continuous lateral re- compared against that measured during the test, underlining less
straints are applied at upper and lower flange-to-web junction. than 10% deviation. Therefore, the finite element model can be
The vertical displacements of the steel bottom flange are also re- considered precise enough to run thermo-mechanical analyses on
strained at the end of the beam to simulate simple support condi- composite beams.
tions. In order to take into account mid-span symmetry, axial
displacements and rotations about vertical and normal axes are re-
4. Parametric study
strained. The mechanical load is applied on the steel top flange, and
the thermal load is defined by the temperature field calculated un-
Once validated, the model is used in a parametric study aiming
der Cast3M on each node of the mesh.
at checking the validity of the analytical method proposed in the
Refs. [10,13] (see Figs. 15 and 16). This analytical method is a de-
sign tool for steel and composite cellular beams at both normal
3.3. Numerical results and comparison with tests and elevated temperatures. It follows the principles of the Euro-
codes and is mainly based on the specific failure modes described
The maximum equivalent plastic strains in the lower Tee of before, considering each Tee-section of the steel profile. The inter-
beam 1 central part (see Fig. 10a) underline a flexural bending fail- nal forces considered for each failure mode are given in Figs. 15
ure after 17 min of heating. The lateral displacements also show and 16. Regarding web-post buckling, a critical horizontal cross-
the beginning of web-post buckling near the support (see section related to the maximum principal stress is defined, its loca-
Fig. 11a), which was observed during the test. tion depending on the cell diameter and spacing (see red1 lines in
The equivalent maximum plastic strains in the lower Tee Fig. 15). Regarding Vierendeel bending, an inclined cross-section is
around the elongated cell of beam 2 underline a flexural bending considered, from vertical to horizontal direction (see Fig. 16). In a
failure after 71 min of slow heating, which was already observed view to assess the critical temperature, a uniform temperature dis-
during the test. tribution is assumed through the cross-section checked. This conser-
For beam 3, collapse occurred after 21 min of heating during vative assumption can be justified when the thickness of the web is
test. The equivalent plastic strains, localized in the upper part of close to that of both steel flanges, and if the steel beam is fire ex-
the last three web-posts (see Fig. 10c), and the magnitude of lateral posed on four sides, leading to a homogeneous cross-sectional tem-
displacements in this critical zone (see Fig. 11b) put into evidence perature field. Otherwise, it can be very conservative, considering
the same failure mode as that observed during the test, i.e. end the results given in Fig. 13.
web-post buckling. Through this comparative parametric study, the behaviour of
steel and composite cellular beams in a fire situation is thoroughly
analysed, focusing on different parameters.

fay,θ tan-1 (Ea,θ / 1000)


4.1. Geometrical parameters
fap,θ
For both steel and composite steel and concrete cellular beams,
EC4-1-2 four spans are studied: 8 m, 12 m, 16 m, and 20 m. The steel
beams, with a symmetrical cross-section, are made of standard
tan-1 Ea,θ ANSYS model
European profiles (HEA 400 or HEM 900). For composite beams,
εap,θ εay,θ εau,θ
1
For interpretation of color in Fig. 15, the reader is referred to the web version of
Fig. 9. Typical stress–strain curve of steel at a given temperature h. this article.
2224 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

0 2.9 5.7 8.6 11.4 14.3 17.1 20.0 22.8 25.7 % 0 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 %
(a) Beam 1 (b) Beam 2

0 1.2 2.3 3.5 4.7 5.8 7.0 8.2 9.3 10.5 % 0 3.5 7.1 10.6 14.2 17.7 21.3 24.8 28.4 31.9 %
(c) Beam 3 (d) Beam 4
Fig. 10. Equivalent plastic strains at failure time.

-12.5 -10.7 -8.9 -7.1 -5.4 -3.6 -1.8 0.0 1.8 3.6 -26.3 -21.4 -16.5 -11.5 -6.6 -1.7 3.2 8.2 13.1 18.0
(a) Beam 1 (b) Beam 3
Fig. 11. Lateral displacements at failure time (mm): (a) beam 1 and (b) beam 3.

only HEA 400 sections are investigated, and the steel beam is fully 4.3. Loading conditions
connected to a 120-mm deep slab that can be either solid or com-
posite – including a Cofraplus 60 trapezoidal steel deck, commonly The mechanical load can be either linear only (steel and com-
used in the French construction market. posite beams), or combined to a two-point load (steel beams only),
Four types of geometry are shown in Table 4, where Htot is the the point load being applied at a distance of about span/3 from the
total depth of the steel cellular beam. Theses geometries corre- support. The 30% load ratio chosen in this study is considered.
spond to: The gas temperature follows the ISO fire curve for 30 min. Steel
beams are four-side fire-exposed, whereas composite beams are
– Eight types of steel beam geometry for each span, i.e. 32 types of three-side fire-exposed. The emissivity of the surfaces is equal to
geometry studied. 0.7, whether the latter are fire-exposed or not. The convective heat
– Four types of steel beam geometry for each span, i.e. 16 types of transfer coefficient is equal to 25 W m2 K1 for fire-exposed sides
geometry studied. and 4 W m2 K1 for unexposed sides [26].
This gives an overall number of 128 steel beams (studied with
Cast3M code only) and 64 composite beams (combining Cast3M
and ANSYS codes).
4.2. Material parameters

For each type of geometry, the steel beams are made of either 4.4. Numerical results and comparison against the analytical method
S355 or S460 steel grade, while the NWC slab is made of either
C25/30 concrete grade if S355 steel grade is utilised or C30/37 con- Results from the parametric numerical simulation put into evi-
crete grade if S460 steel grade is utilised. This gives 64 steel beam dence a fire resistance lower than 30 min in all cases. Three failure
cases and 32 composite beam cases. modes are observed, depending on the parameters: web-post
G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228 2225

500 500

T es t T es t
FEA Beam 4
400 400 FEA
Deflection (mm)

Deflection (mm)
300 300
Beam 1

200 200

100 100

Beam 3

0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80
Time (min) Time (min)
(a) Beams 1, 3 and 4 (b) Beam 2
Fig. 12. Mid-span deflection vs. time.

12 89.7 167.3 245.0 322.7 400.3 478.0 555.7 633.3 711 ºC 12 84.2 156.4 228.7 300.9 373.1 445.3 517.6 589.8 662 ºC
(a) Beam 1 (b) Beam 2

16 96.9 178.1 259.2 340.3 421.5 502.6 583.7 664.9 746 ºC 16 92.5 169.3 246.1 322.9 399.8 476.6 553.4 630.2 707 ºC

(c) Beam 3 (d) Beam 4


Fig. 13. Temperature field at failure time.

buckling near the support, web-post shear near the support and Web-post shear is observed for very slender web-posts, with a
Vierendeel bending near point load location. very little e/a0 ratio (61.10), regardless of the initial standard steel
profile, the span and the loading conditions. This failure mode is
4.4.1. Failure modes also observed on 8 m and 12 m HEM 900 beams with an e/a0 ratio
Equivalent plastic strains and lateral displacements underline equal to 1.18 or 1.26. However, regarding 8 m HEM 900 beams,
out-of-plane web-post buckling for all 192 steel and composite only point-loaded beams are concerned by this failure mode.
beams (see Fig. 17). This web-post buckling can be combined with As for Vierendeel bending, the web-post shear failure mode is
web-post shear or with Vierendeel bending for steel beams (see only observed on point-loaded steel beams with a span greater
Fig. 18). than 8 m and a great e/a0 ratio (P1.49), regardless of the initial
2226 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

750
70
700
60 -10 %
650
50
600
Test (min)

Test (°C)
40
550
Beam 1 - steel
30
500 Beam 2 - steel
Beam 3 - steel
20 Beam 4 - steel
450
Beam 1 - concrete
Beam 2 - concrete
10 400 -10 % Beam 3 - concrete
Beam 4 - concrete
0 350
0 10 20 30 40 50 60 70 350 400 450 500 550 600 650 700 750
Simulation (min) Simulation (°C)
(a) Failure time (b) Critical temperature
Fig. 14. Failure time and critical temperature vs. time.

Table 4
Geometrical parameters of steel cellular beams.

Sections Cell diameter, Cell pitch, e/a0 Overall depth, Htot/a0


a0 (mm) e (mm) Htot (mm)
HEA 400 410 510 1.24 580.5 1.42
610 1.49 559.7 1.37
500 550 1.10 630.7 1.26
615 1.23 625 1.25
HEM 900 955 1205 1.26 1362.5 1.43
1430 1.50 1315 1.38
1190 1286 1.08 1495 1.26
1400 1.18 1487.5 1.25

Fig. 15. Forces in the steel Tee sections and the slab [13].

-53 -38 -24 -9 5 20 34 49 64 78 mm

Fig. 17. Lateral displacements of an 8 m span beam at failure time.

Therefore, the failure modes depend on the geometry and load-


ing conditions, but not on the material properties of the beam.
Applying the analytical method leads to web-post buckling as the
first failure mode for all 192 beams: the critical temperature corre-
sponding to web-post buckling is always lower than that corre-
sponding to other failure modes.

Fig. 16. Inclined Tee section at the location of an opening [13].


4.4.2. Critical temperatures
According to the numerical results, the fire resistance of the
standard steel profile. It must be noticed that, for a 12 m span, this beams can be defined as:
failure mode is only observed on HEA 400 profiles. Failure occurs in
the loading zone where the vertical shear reaches a maximum va- – a slightly decreasing function of the mechanical strength;
lue. This failure mode is not observed on composite beams which – a decreasing function of the span (for little e/a0 ratios);
are only applied uniformly distributed load. – an increasing function of the span (for great e/a0 ratios).
G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228 2227

0 1.6 3.1 4.7 6.3 7.8 9.4 11 12.5 14.1 % 0 2.2 -4.3 6.5 8.6 10.8 12.9 15.1 17.2 19.4 %
(a) Web-post shear (b) Vierendeel bending
Fig. 18. Equivalent plastic strains on steel beams at failure.

481 500.7 520.3 540 559.7 579.3 599.0 618.7 638.3 658 °C 20 98.2 176.4 254.7 332.9 411.1 489.3 567.6 645.8 724 °C
(a) Steel beam (b) Composite beam
Fig. 19. Temperature field at failure.

20 20
Safe Safe

16 16
HEA400 - 410 - 100
HEA400 - 410 - 200
12 12
HEA400 - 500 - 50
HEA400 - 500 - 115
Δ θcr (%)
Δ θcr (%)

8 8

4 4

0 0
HEA400 - 410 - 100 HEA400 - 410 - 200
HEA400 - 500 - 50 HEA400 - 500 - 115
-4 HEM900 - 955 - 250 HEM900 - 955 - 475 -4
HEM900 - 1190 - 96 HEM900 - 1190 - 210 Unsafe
-8 -8
8 12 16 20 8 12 16 20
Span (m) Span (m)
(a) Steel beams (b) Composite beams
Fig. 20. Finite element model vs. analytical method.

In the case of composite beams, the fire resistance can also de- flange at failure time ranges from 500 °C to 670 °C, and from
pend on the type of slab: at an identical load ratio, a steel beam 270 °C to 420 °C in the upper flange. The temperature of the lower
connected to a solid slab seems less fire resistant than if it is side of the slab can reach 460 °C, without the slab playing any part
connected to a composite slab. However, a reverse tendency is in the overall mechanical failure (see Fig. 19).
observed on 8-m beams. Fig. 20 gives the deviation between the critical temperature
For steel beams, the temperature in the web at failure time from the numerical modelling hcr,FEA on the one hand, and the ana-
ranges from 610 °C (L = 20 m, e/a0 = 1.23, solid slab) to 730 °C lytical method hcr,AM on the other hand. This deviation Dhcr is
(L = 8 m, e/a0 = 1.23, solid slab). The temperature in the lower determined as follows:
2228 G. Bihina et al. / Engineering Structures 56 (2013) 2217–2228

hcr;FEA  hcr;AM References


Dhcr ¼ 100  ð1Þ
hcr;FEA
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