Test Project

Industrial Control
Module B - Programming

Submitted by: Graha Louvit S

LKS_JATIM_2024_TP19_M1_introduction_en
Module B – Programming
With the attached mounting layout and its electrical diagrams it is intended to simulate the operation of the
following drilling machine.

Legend:
MA1: Main Conveyor PX1 : Pos 1 Product Detect
MA2: Drill Process PX2 : Pos 2 Product Detect
MA3: Ream Process PX3 : Pos 3 Product Detect
P3 : Process Indicator LS1 : Drill Limit Position
LS2 : Ream Limit Position
S3 : Emergency Switch

Date: 24.04.2024 Version: 1.0

LKS_JATIM_2024_TP19_M1_introduction_en ©ICI Automation
 HMI – Screen “HOME”

HMI – Screen “Manual”

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 HMI – Screen “Automatic”

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 PLC Inputs/ Outputs
SYMBOL TYPE COMMENT
PX1 BOOL PLC – Input (A2)
PX2 BOOL PLC – Input (A2)
PX3 BOOL PLC – Input (A2)
LS1 BOOL PLC – Input (A2)
LS2 BOOL PLC – Input (A2)
S3 BOOL PLC – Input (A2)
Q1 BOOL PLC – Input (A2)
SS1 RIGHT BOOL PLC – Input (A2)
SS1 LEFT BOOL PLC – Input (A2)
MA2 BOOL PLC – Output (A3)
MA3 BOOL PLC – Output (A3)
P3 BOOL PLC – Output (A3)
P2 BOOL PLC – Output (A3)
Q2 BOOL PLC – Output (A3)
Q3 BOOL PLC – Output (A3)
Mode_Manual BOOL PLC – Variable
Mode_Auto BOOL PLC – Variable
Cycle Active BOOL PLC – Variable
Cycle Stop BOOL PLC – Variable
HMI_Button_1 BOOL PLC – Variable
HMI_Button_2 BOOL PLC – Variable
HMI_Button_3 BOOL PLC – Variable
HMI_Button_4 BOOL PLC – Variable
HMI_Button_5 BOOL PLC – Variable
HMI_Button_6 BOOL PLC – Variable
HMI_Button_7 BOOL PLC – Variable
HMI_Button_8 BOOL PLC – Variable

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 PLC Inputs/ Outputs
SYMBOL TYPE COMMENT
HMI_Button_9 BOOL PLC – Variable
HMI_Button_10 BOOL PLC – Variable
HMI_Button_11 BOOL PLC – Variable
HMI_Button_12 BOOL PLC – Variable
SIGN IN BOOL PLC – Variable
SIGN OUT BOOL PLC – Variable
MA1_CW BOOL PLC – Variable
MA1_CCW BOOL PLC – Variable
MA1_PL BOOL PLC – Variable
MA1 BOOL PLC – Variable
OPERATOR BOOL PLC – Variable
ENGINEER BOOL PLC – Variable
QTY_Order INT PLC – Variable
QTY_Drill INT PLC – Variable
QTY_Ream INT PLC – Variable
Order_Count INT PLC – Variable
Drill_Count INT PLC – Variable
Ream_Count INT PLC – Variable
QTY_PROD INT PLC – Variable

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 Details : Home Screen

7 3 5
4
6

1
2

Position Variable Action Comment

1 --- Button Event Active “Manual Screen”

2 --- Button Event Active “Automatic Screen”

3 SIGN IN Button Event Set bit while key is pressed/Momentary

4 SIGN OUT Button Event Set bit while key is pressed/Momentary

5 OPERATOR Background Control State “0” = Colour “Dark Green”

Colour State “1” = Colour “Light Green”

6 ENGINEER Background Control State “0” = Colour “Dark Green”

Colour State “1” = Colour “Light Green”

7 PASSWORD Input Field Range 0 to 9999

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 Details : Manual Screen

8 10 12 15 28
14 17
9 11 13 16

27
22 24
26

23 25

18 19 20 21

Position Variable Action Comment

8 HMI_Button_1 Button Event Set bit while key is pressed/Momentary
9 MA1_CW Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
10 HMI_Button_2 Button Event Set bit while key is pressed/Momentary

11 MA1_CCW Background Control Colour State “0” = Colour “Dark Green”

State “1” = Colour “Light Green”
12 HMI_Button_3 Button Event Set bit while key is pressed/Momentary
13 HMI_Button_4 Button Event Set bit while key is pressed/Momentary
14 MA2 Background Control Colour State “0” = Colour “Dark Yellow”
State “1” = Colour “Light Yellow”
15 HMI_Button_5 Button Event Set bit while key is pressed/Momentary
16 HMI_Button_6 Button Event Set bit while key is pressed/Momentary
17 MA3 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
18 MA1_PL Background Control Colour State “0” = Colour “Dark Yellow”
State “1” = Colour “Light Yellow”
19 PX1 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
20 PX2 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”

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 Position Variable Action Comment
21 PX3 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
22 MA2 Background Control Colour State “0” = Colour “Dark Yellow”
State “1” = Colour “Light Yellow”
23 LS1 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
24 MA3 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
25 LS2 Background Control Colour State “0” = Colour “Dark Green”
State “1” = Colour “Light Green”
26 HMI_Button_7 Button Event Set bit while key is pressed/Momentary
27 Error Background Control Colour State “0” = Colour “Gray”, Text “ERROR
(Word Lamp) OFF”
State “1” = Colour “Red” , Text “ERROR 1”
State “2” = Colour “Yellow” , Text “ERROR
2”
State “3” = Colour “Purple” , Text “ERROR
3”
28 --- Button Event Active “Home”

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 Details : Automatic Screen

37 42
30 32 34 35 38
43
39
31 33 44
36
40 41
29

The functions from the drawing of the Screen

Automatic are the same from the drawing of the
Screen Manual with the exception of the things that
are outside the White square in the image.
Position Variable Action Comment
29 P3 Background Control State “0” = Colour “Dark Yellow”
Colour State “1” = Colour “Light Yellow”
30 HMI_Button_8 Button Event Set bit while key is pressed/Momentary
31 HMI_Button_9 Button Event Set bit while key is pressed/Momentary

32 Cycle Active Background Control State “0” = Colour “Dark Green”

Colour State “1” = Colour “Light Green”
33 Cycle Active Background Control State “0” = Colour “Light Red”
Colour State “1” = Colour “Dark Red”
34 HMI_Button_10 Button Event Set bit while key is pressed/Momentary
35 Cycle Stop Background Control State “0” = Colour “Dark Yellow”
Colour State “1” = Colour “Light Yellow”
36 --- Button Event Active “Home”
37 QTY_Order Input Field Range 0 to 10
38 QTY_Drill Input Field Range 0 to 10

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 Position Variable Action Comment
39 QTY_Ream Input Field Range 0 to 10
40 HMI_Button_11 Button Event Set bit while key is pressed/Momentary
41 HMI_Button_12 Button Event Set bit while key is pressed/Momentary
42 Order_Count Output Field Range 0 to 10
43 Drill_Count Output Field Range 0 to 10
44 Ream_Count Output Field Range 0 to 10

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