Transfer switch OTEC
open or delayed
transition
40 - 1000 Amp
Description
OTEC transfer switches are designed for operation and
switching of electrical loads between primary power
and standby generator sets. They are suitable for use
in emergency, legally required, and optional standby
applications. The switches monitor both power
sources, signal generator set startup, automatically
transfer power, and return the load to the primary
power source once a stable utility is available.
All switches are UL 1008 Listed with UL
Type Rated cabinets and UL Listed CU-AL
terminals.
All switches are certified to CSA 282
Emergency Electrical Power Supply for
Buildings, up to 600 VAC.
Equipment shall be suitable for use in
NEC systems compliant to 700, 701 and 702.
All switches comply with NFPA 70, 99 and
110.
All switches comply with NEMA ICS 10.
All switches comply with IEEE 446
Recommended Practice for Emergency and
Standby Power Systems.
This transfer switch is designed and
manufactured in facilities certified to
ISO9001.
©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)
Features
®
PowerCommand control - A standard, fully
featured microprocessor-based control. Software-
enabled features, settings, and adjustments are
available for ease of setup and accuracy.
Advanced transfer switch mechanism - Unique
bi-directional linear actuator provides virtually friction-
free, constant force, straight-line transfer switch action
during automatic operation.
Manual operation - Manual operating handles,
shielded termination, and over-center type contact
mechanisms allow effective, manual operation, under
de-energized conditions.
Positive interlocking - Mechanical and electrical
interlocking prevent source-to-source connection
through the power or control wiring.
Main contacts - Heavy-duty silver alloy contacts with
separate arcing surfaces and multi-leaf arc chutes are
rated for total system transfer including overload
interruption.
Easy service/access - Plug connections, door-
mounted controls, ample access space, and
compatible terminal markings. The control is field
programmable.
Product lines, accessories and services -
Cummins Power Generation offers a wide range of
accessories and services to suit your requirements.
Warranty and service - Backed by a comprehensive
warranty and worldwide distributor network.
Transfer switch mechanism
• A bi-directional linear motor actuator powers OTEC Transfer Switches.
This design provides virtually friction-free, constant force, straight-line
transfer switch action with no complex gears or linkages.
• Independent break-before-make action is used for both 3-pole and 4-
pole/switched neutral switches. On 3-pole/switched neutral switches,
this action also prevents the objectionable ground currents and
nuisance ground fault tripping that can result from overlapping
designs.
• A mechanical interlock prevents simultaneous closing of normal and
emergency contacts.
• Electrical interlocks prevent simultaneous closing signals to normal
and emergency contacts and interconnection of normal and
emergency sources through the control wiring.
• Long-life, high pressure, silver alloy contacts resist burning and pitting.
Separate arcing surfaces further protect the main contacts. Contacts
are mechanically held in both normal and emergency positions for
reliable, quiet operation.
• Superior arc interruption is accomplished through multiple leaf arc
chutes that cool and quench the arcs. Barriers separate the phases
and prevent inter-phase flashover

Specifications

Voltage rating Transfer switches rated from 40 A through 1000 A are rated up to 600 VAC, 50 or 60 Hz.
Arc interruption Multiple leaf arc chutes cool and quench the arcs. Barriers prevent interphase flashover.
Neutral bar A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches.
Two contacts (one for each source) are provided for customer use. Wired to terminal block for easy
Auxiliary contacts access. Rated at 10A continuous and 250 VAC maximum.
o o o o
Operating temperature -22 F (-30 C) to 140 F (60 C)
Storage temperature -40 °F (-40 °C) to 140 °F (60 °C)
Humidity Up to 95% relative, non-condensing
Altitude Up to 10,000 ft (3,000 m) without derating
Total transfer time (source- Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without delayed
to-source) transition enabled.
Transfer switches are equipped with permanently attached operating handles and quick-break,
Manual operation handles quick-make contact mechanisms suitable for manual operation under de-energized conditions.

Open transition - The OTEC automatic transfer switch, equipped with In-phase monitor, determines when to
transfer the load from one source to another. The switch contacts operate in a break-before-make sequence. The
Open Transfer OTEC is field-configurable for delayed transition below 1000 amps.
Delayed (programmed) transition - The OTEC is also available as a programmed (delayed) transition transfer
switch. The delayed transition OTEC completely disconnects the load from both sources for an adjustable period of
time to allow regenerative voltage to decay to a safe level prior to connecting to the new source. By allowing motor
fields to decay, nuisance tripping breakers and load damage are prevented. Delayed transition transfer is
recommended by NEMA MG-1.

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©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)
PowerCommand® microprocessor control
• Simple, easy-to-use control provides transfer switch information and
operator controls
• LED lamps for source availability and source connected indication, exercise
mode, and test mode. LED status lamps also provided for control set-up
and configuration.
• Control pushbuttons to initiate test, override time delays, and set exercise
time.
• Field-configurable for in-phase or delayed (programmed) transition.
• Integral exerciser clock
• Control is prototype-tested to withstand voltage surges per EN 60947-6-1.
• Gold-flashed generator start contacts

Control functions
Voltage sensing: All phases on the normal source and single phase on generator source. Normal Source Pickup:
adjustable 90-95%, Dropout: adjustable 70-90% of nominal voltage; Generator Source Pickup: 90%, dropout: 75%
of nominal voltage.
Frequency sensing: Generator Source Pickup: 90% of nominal frequency; Dropout: 75% of nominal frequency.
Operating modes: Open transition with programmed transition (adjustable 0-10 seconds); Open transition with in-
phase monitor and delayed transition backup; Exercise mode; and Test mode.
In-phase: Configurable for initiation of transfer functions when sources are in phase, and including ability to enable
a programmed transition backup to the function so that if sources are not in-phase within 120 seconds the system
will retransfer with programmed transition function.
Exerciser clock: Switch is furnished with an integral engine exerciser configurable for operation on a 7, 14, 21, or
28-day cycle with a fixed exercise period duration of 20 minutes. A 12-hr exerciser time offset allows for the
convenient setting of exercise time without the need to activate the timer at the exact time that you need to schedule
the generator exercise for. Software selectable capability allows for the exercising of the generator with or without
load.

Time-delay functions
Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Adjustable: 0-10
seconds; default: 3 seconds.
Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption
if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch
systems. Adjustable 0-300 seconds, default 5 seconds.
Retransfer emergency to normal: Allows the utility to stabilize before retransfer of load. Prevents needless
power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer
switch systems. Adjustable 0-30 minutes, default 10 minutes.
Genset stop: Maintains availability of the genset for immediate reconnection in the event that the normal source
fails shortly after transfer. Allows gradual genset cool down by running unloaded. Adjustable 0-30 minutes, default 10
minutes.
Delayed (programmed) transition: Controls the speed of operation of the transfer switch power contacts to
allow load generated voltages from inductive devices to decay prior to connecting a live source. Adjustable 0-10
seconds, default 0 seconds.
Elevator signal: Provides a relay output contact for the elevator signal relay (load disconnect). The signal can also
be configured to provide a post transfer delay of the same duration. Adjustable: 0-300 seconds (requires optional
elevator signal relay for use).

Options
Elevator signal relay: Provides a relay output contact for the signal relay function
Programmable exerciser clock: Provides a fully-programmable 7-day clock to provide greater flexibility in
scheduling exercise periods than standard integral exerciser. Peaking function feature allows for generator operation
during periods of high utility rates.

Our energy working for you.™

www.cumminspower.com
©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)
UL withstand and closing ratings
The transfer switches listed below must be protected by circuit breakers or fuses. Referenced drawings include
detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult
with your distributor/dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in
symmetrical RMS amperes.
MCCB protection Current limited breaker protection
WCR @ volts
max with
Transfer specific With specific
switch manufacturers Max MCCB Drawing current limiting Max CLB
ampere MCCBs rating reference breakers (CLB) rating Drawing reference
40, 70, 125
14,000 @ 600 225 A 098-6885 200,000 @ 600 225 A 098-6918
3-pole
40, 70, 125
30,000 @ 600 225 A 098-6885 200,000 @ 600 225 A 098-6918
4-pole
150, 225, 260 30,000 @ 600 400 A 098-6886 200,000 @ 600 400 A 098-6919

300, 400, 600 65,000 @ 600 1200 A 098-6887 200,000 @ 600 1200 A 098-6920
65,000 @ 480
800, 1000 1400 A 098-6888 200,000 @ 600 1400 A 098-6921
50,000 @ 600

Fuse protection
WCR @ volts
Transfer max. with
switch current limiting
ampere fuses Max fuse, size and type Drawing reference
40, 70, 125
200,000 @ 600 200 A Class, J, RK1, RK5, T 098-6885
3- and 4-pole

150, 225, 260 200,000 @ 600 1200 A Class L or T, or 600 A class J, RK1, RK5 098-6886

300, 400, 600 200,000 @ 600 1200 A Class L or T, or 600 A Class, J, RK1, RK5 098-6887

800, 1000 200,000 @ 600 2000 A Class L or 1200 A class T or 600 A class J, RK1, RK5 098-6888

Our energy working for you.™

www.cumminspower.com
©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)
Enclosures
The transfer switch and control are mounted in a key-locking enclosure. Wire bend space complies with 2008 NEC.
Dimensions - transfer switch in UL type 1 enclosure
Depth Outline
Height Width Door closed Door open Weight drawing
Amp rating in mm in mm in mm in mm lb kg
40, 70, 125
27.0 686 20.5 521 12.0 305 31.5 800 82 37 0310-0544
3-pole
40, 70, 125
35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0500-4896
4-pole
150, 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0310-0414
260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 0310-0540
300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 0310-1307
800, 1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 0310-0417

Dimensions - transfer switch in UL type 3R, 4, 4X, or 12 enclosure

Depth Cabinet Outline
Height Width Door closed Door open Weight type drawing
Amp rating in mm in mm in mm in mm lb kg
3R, 12 0310-0453
40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57
4 0310-0445
3-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0500-4896
40, 70, 125 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97
4 0500-4896
4-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0310-0454
42.5 1080 30.5 775 16.0 406 44.0 1118 215 97
150, 225 4 0310-0446
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0310-0455
260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4 0310-0447
4X 0500-4184
3R, 12 0310-1315
59.0 1499 27.5 699 16.5 419 41.5 1054 275 125
300, 400, 600 4 0310-1316
73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
3R, 12 0310-0457
800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4 0310-0449
4X 0500-4185

Transfer switch lug capacities

All lugs accept copper or aluminum wire unless indicated otherwise.

Transfer
switch Cables per
ampere phase Size
40, 70, 125 1 #12 AWG-2/0
3-pole
40 1 #12 AWG-2/0
4-pole
70, 125 1 #6 AWG - 300 MCM
4-pole
150, 225 1 #6 AWG - 300 MCM
260 1 #6 AWG - 400 MCM
300, 400 1 3/0 - 600 MCM

300, 400 2 3/0 - 250 MCM

600 2 250 - 500 MCM
800 4 250 - 500 MCM

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www.cumminspower.com
©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)
Submittal detail – options (accessories specification sheet see AC-170)
Amperage ratings Control voltage
40 M033 12V, Genset starting voltage
70 M034 24V, Genset starting voltage
125
Control options
150
J030 External exercise clock
225
M032 Elevator signal relay
260
300 Battery chargers
400 K001 2 amps, 12/24 volts
600 KB59 15 amps, 12 volts
800 KB60 12 amps, 24 volts
1000
Auxiliary relays
Voltage ratings Relays are UL Listed and factory installed. All relays provide (2)
R020 120 normally closed isolated contacts rated 10 A @ 600 VAC. Relay
R038 190 terminals accept (1) 18 gauge to (2) 12 gauge wires per terminal.
R021 208
R022 220 L101 24 VDC coil - installed, not wired (for customer use).
R023 240 L102 24 VDC coil - emergency position - relay energized when
R024 380 switch is in source 2 (emergency) position.
R025 416 L103 24 VDC coil - normal position - relay energized when
R035 440 switch is in source 1 (normal) position
R026 480 L201 12 VDC coil installed, not wired (for customer use)
R027 600 L202 12 VDC coil - emergency position - relay energized when
switch is in source 2 (emergency) position
Pole configuration L203 12 VDC coil - normal position - relay energized when
A028 Poles - 3 (solid neutral) switch is in source 1 (normal) position
A029 Poles - 4 (switched neutral)
Miscellaneous options
Frequency C027 Cover - guard
A044 60 Hertz M003 Terminal block - 30 points (not wired)
A045 50 Hertz
Warranty
Application G002 1 year basic
A035 Utility to genset G004 2 year comprehensive
G006 5 year basic
System options
G007 5 year comprehensive
A041 Single phase, 2-wire or 3-wire
G008 10 year major components
A042 Three phase, 3-wire or 4-wire
Shipping
Enclosure
A051 Packing - export box (800-1000 A)
B001 Type 1: general purpose indoor (similar to IEC type IP30)
B002 Type 3R: intended for outdoor use (dustproof and
rainproof, similar to IEC type IP34)
B003 Type 4: indoor or outdoor use (watertight, similar to IEC
type IP65)
B004 Open construction: no enclosure - includes automatic
transfer switch and controls.
B010 Type 12: indoor use (dust-tight and drip-tight, similar to
IEC type IP61)
B025 Type 4X: stainless steel enclosure
Standards
A046 UL 1008/CSA certification
A080 Seismic certification

Cummins Power Generation

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rd
1400 73 Avenue N.E. Manston Park Columbus Ave. 10 Toh Guan Road #07-01
Minneapolis, MN 55432 USA Manston Ramsgate TT International Tradepark
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Fax: 763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388
Fax 44 1843 255902 Fax 65 6417 2399

Our energy working for you.™

www.cumminspower.com
©2008|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power
Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are
trademarks of Cummins Power Generation.
S-1464m A4 (4/08)