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天意石油装备
天意石油装备
地址:辽宁省盘锦市经济开发区石油高新技术产业园(124010)
天意石油装备有限公司
Panjin Liaohe Oilfield Tianyi
ADD: Oil Hi-tech Industrial Park, Economic Developing Zone,
Panjin City 124010, Liaoning Province, China
2021年8月第1版
The First Edition in August 2021 www.tpec.com.cn
盘锦辽河油田天意石油装备有限公司
Panjin Liaohe Oilfield Tianyi Petroleum Equipment Company Ltd.
企业简介
Profile
盘锦辽河油田天意石油装备有限公司专门致力于顶部驱动钻井装置的研发、设计、
制造与服务,拥有顶驱专业技术和服务团队。公司生产制造能力先进,掌握顶驱专利技
术,不断打造核心竞争力,并与国内外先进企业合作,已经发展成为科技领先、技术成熟、
服务体系完善的顶驱专业制造企业。
公 司 生 产 的 顶 驱 主 要 型 号 有 :D Q 2 0 - L H T Y - Z ,D Q - 4 0 L H T Y ( 2 5 0 T ) ,D Q -
50LHTY(350T) ,DQ-70LHTY(500T),DQ-90LHTY(750T),DQ-90LHTY-JQ(750T)。
公司主要业务:
1.顶驱的生产和销售;
2.顶驱租赁业务;
3.各品牌顶驱的现场技术服务与维修;
4.石油相关设备的开发研制。
Panjin Liaohe Oilfield Tianyi Petroleum Equipment Company Ltd. (TPEC) was specialized in research,
design, manufacture and service of Top Drive System, with professional technical service team of top
drive. TPEC has advanced production capacity and the top drive patent technology to create the core
competitiveness continuously. By the cooperation with famous companies from home and abroad, TPEC
has become the specialized manufacturing company with advanced technology, mature technology
and perfect service system. TPEC can produce series of Top Drive System, such as DQ20-LHTY-Z, DQ-
40LHTY(250T), DQ-50LHTY(350T) , DQ-70LHTY(500T), DQ-90LHTY(750T), DQ-90LHTY-JQ(750T).
Main Business:
1.Manufacture and sale of TDS
2.TDS rental
3.Field technical support and repair for other brands of TDS
4.Design and manufacture oil equipments
顶部驱动钻井装置 平衡油缸 提环
回转头
Rotating head
液压泵
Hydraulic pump
遥控IBOP
Upper IBOP
防松法兰 手动IBOP
Lock flange Lower IBOP
导向器 L型背钳
Stabbing guide L type Back-up tong
吊环
Link
吊卡
Elevator
Rotating head adopts two ducts to supply oil to tilt hydro cylinder,
so link can incline forward and swing backward; as each duck is
sealed doubly, the leakage is reduced greatly and the reliability
of the equipment is improved; the rotating head can rotate with
drilling tools while tripping, so the settlement of the accident is easier.
Simple inserted inner housing structure; back-up tong and IBOP oil
cylinder don’t rotate with rotating head.
L-type back up tong applied is easy for replacing tong head, tong
dies , upper&lower IBOP and saver sub.
The hydraulic pump can be turned off while drilling and directional
机电液一体化的控制技术,变频器交流输出参数与电机的特性要求相匹配,自行编制的PLC程序 well drilling, thus the service life of the pump will be prolonged. In
可根据用户要求进行设计,具有保护和互锁功能,更加符合钻井工况。 case that hydraulic system breaks down, drilling and reaming can
be continued .
回转头只有两个油道给倾斜油缸供油,实现吊环的前倾和后摆,而且每个油道均为双密封,泄
漏事故率大大降低,提高了设备使用的可靠性;在起下钻时允许回转头随钻具旋转,方便事故
Integrated hydraulic system and oil tank are placed on the body of
处理。
the top drive; the system sends out low heat, which is convenient for
采用双负荷通道,即钻井时减速箱轴承承载,在起下钻时回转头轴承承载,提高了轴承、主轴的 installation.
使用寿命和抗钻柱纵向震动能力。
Scientific design, compact structure and reasonable arrangement
顶驱采用L型背钳,方便更换钳头、钳牙和上IBOP、下IBOP及保护短接。 make onsite maintencance, parts replacement, installation and
uninstallation much more easier.
液压泵在钻进和定向过程中可以关闭,延长泵的使用寿命。即使液压系统停止工作,也可进行钻
进、划眼作业。
Top drive operating temperature -45°C, storage temperature -60°C.
集成液压系统连同油箱集成于顶驱本体之上,系统发热量低,安装便利。
整体设计科学,结构紧凑,布局合理,现场安装拆卸简单,便于维修、部件更换。
顶驱工作温度满足-45°C,储存温度满足-60°C。
产品技术参数
Specifications
直驱
DQ20-LHTY-Z DQ-40LHTY(250T)
名义钻井深度 (114mm 钻杆 )
名义钻井深度 (114mm 钻杆 )
Nominal drilling depth 2000 m - 3000 m
Nominal drilling depth 4000 m
额定载荷
额定载荷
Rated load(Elevator、Main shaft) 1800 KN 200 ton
Rated load(Elevator、Main shaft) 2225 KN 250 ton
工作高度(使用 3.3m 吊环)
工作高度(使用 3.3m 吊环)
Working height(3.3m Link) 5.5 m 18 ft
Working height(3.3m Link) 6.1 m 20 ft
额定连续输出扭矩
额定连续输出扭矩
Rated continuous output torque 26 KN·m 19177 lb.ft
Rated continuous output torque 40 KN.m 传动比 13.37 29480 lb.ft
最大卸扣扭矩
最大卸扣扭矩
Maximum torque of break out 39 KN·m 28765 lb.ft
Maximum torque of break out 68 KN.m 50116 lb.ft
主轴转速范围(无级可调)
主轴转速范围(无级可调)
Main shaft rotary speed range(stepless) 0 ~ 180 r/min
Main shaft rotary speed range(stepless) 0 ~ 180 r/min
背钳夹持钻杆范围
背钳夹持钻杆范围
Clamp range of Backup tong 85 mm - 187 mm
Clamp range of Backup tong 2 7/8 "~ 5 1/2 "
泥浆通道
泥浆循环通道额定压力
Mud hose 64 mm 2.5 in
Rated pressure of Mud hose circulation 52 MPa 7500 Psi
泥浆循环通道额定压力
液压系统工作压力
Rated pressure of Mud hose circulation 35 MPa 5000 Psi
Working pressure of hydraulic system 0 ~ 14 MPa 0 ~ 2030 Psi
液压系统工作压力
主电机额定功率
Working pressure of hydraulic system 0 ~ 14 Mpa 0 ~ 2030 Psi
Rated power of main motor 375 KW 500 HP
主电机额定功率
电控房输入电源
Rated power of main motor 245 KW 344 HP
Input power of VFD 600 VAC/50Hz
电控房输入电源
适用环境温度 -35℃ (-31 ℉ )~55℃ (131 ℉ )/
Input power of VFD 600 VAC/50Hz 380VAC/50Hz
Ambient temperature -45℃ (-49 ℉ )~55℃ (131 ℉ ) 可选 Optional
适用环境温度
主轴中心与导轨中心距离
Ambient temperature -45℃ ~55℃
Centre distance of main shaft and guide beam 525×505 mm 1.72×1.65 ft
主轴中心与导轨中心距离
Centre distance of main shaft and guide beam 560 mm
40 400
80
Torque/KN.m 3 0 3 0 0 Power/KW
Torque/KN.m 6 0 6 0 0 Power/KW
20 200
40 400
10 100
20 200
0
0 40 60 80 100 120 140 160 180 Rotary speed/rpm 0
20
0 20 40 60 80 100 120 140 160 180 Rotary speed/rpm
产品技术参数
Specifications
DQ-50LHTY(350T) DQ-70LHTY(500T)
名义钻井深度 (114mm 钻杆 名义钻井深度 (114mm 钻杆 )
Nominal drilling depth 5000 m Nominal drilling depth 7000 m
额定载荷 额定载荷
Rated load(Elevator、Main shaft) 3150 KN 350 ton Rated load(Elevator、Main shaft) 4500 KN 500 ton
工作高度(使用 3.3m 吊环) 工作高度(使用 3.3m 吊环)
Working height(3.3m Link) 6.4 m 21ft Working height(3.3m Link) 6.5 m 21 ft
额定连续输出扭矩 额定连续输出扭矩
Rated continuous output torque 45 KN.m 33518 lb.ft Rated continuous output torque 70 KN.m 传动比 11.1 51590 lb.ft
最大卸扣扭矩 最大卸扣扭矩
Maximum torque of break out 67.5 KN.m 49748 lb.ft Maximum torque of break out 100 KN.m 73700 lb.ft
主轴转速范围(无级可调) 主轴转速范围(无级可调)
Main shaft rotary speed range(stepless) 0 ~ 180 r/min Main shaft rotary speed range(stepless) 0 ~ 220 r/min
背钳夹持钻杆范围 背钳夹持钻杆范围
Clamp range of Backup tong 2 7/8 "~ 5 1/2 " Clamp range of Backup tong 2 7/8 "~ 5 1/2 "
泥浆循环通道额定压力 泥浆循环通道额定压力
Rated pressure of Mud hose circulation 52 MPa 7500 Psi Rated pressure of Mud hose circulation 52 MPa 7500 Psi
液压系统工作压力 液压系统工作压力
Working pressure of hydraulic system 0 ~ 14 MPa 0 ~ 2030 Psi Working pressure of hydraulic system 0 ~ 14 MPa 0 ~ 2030 Psi
主电机额定功率 主电机额定功率
Rated power of main motor 450 KW 600 HP Rated power of main motor 400 KWX2 536 HPX2
电控房输入电源 电控房输入电源
Input power of VFD 600 VAC/50Hz Input power of VFD 600 VAC/50Hz
适用环境温度 -35℃ (-31 ℉ )~55℃ (131 ℉ )/ 适用环境温度 -35℃ (-31 ℉ )~55℃ (131 ℉ )/
Ambient temperature -45℃ (-49 ℉ )~55℃ (131 ℉ ) 可选 Optional Ambient temperature -45℃ (-49 ℉ )~55℃ (131 ℉ ) 可选 Optional
主轴中心与导轨中心距离 主轴中心与导轨中心距离
Centre distance of main shaft and guide beam 526×690 mm 1.72×2.26 ft Centre distance of main shaft and guide beam 870 mm 2.85ft
80 120
40 400 60 800
20 200 30 400
0
0 20 40 60 80 100 120 140 160 180 Rotary speed/rpm 0 20 40 60 80 100 120 140 160 180 200 220 Rotary speed /rpm
产品技术参数
Specifications
DQ-90LHTY(750T) DQ-90LHTY-JQ(750T)
名义钻井深度 (114mm 钻杆 ) 名义钻井深度 (114mm 钻杆 )
Nominal drilling depth 9000 m 29,500 ft Nominal drilling depth 9000 m 29,500 ft
额定载荷 额定载荷
Rated load(Elevator、Main shaft) 6750 KN 750 ton Rated load(Elevator、Main shaft) 6750 KN 750 ton
工作高度(使用 3.3m 吊环) 工作高度(使用 3.3m 吊环)
Working height(3.3m Link) 6.4 m 21 ft Working height(3.3m Link) 7.06 m 39.4 ft
额定连续输出扭矩 额定连续输出扭矩
Rated continuous output torque 75 KN.m 55275 lb.ft Rated continuous output torque 90 KN·m 66330 lb.ft
最大卸扣扭矩 最大卸扣扭矩
Maximum torque of break out 103 KN.m 75911 lb.ft Maximum torque of break out 130 KN.m 95884.5 lb.ft
主轴转速范围(无级可调) 主轴转速范围(无级可调)
Main shaft rotary speed range(stepless) 0 ~ 220 r/min Main shaft rotary speed range(stepless) 0 ~ 220 r/min
背钳夹持钻杆范围 背钳夹持钻杆范围
Clamp range of Backup tong 2 7/8 "~ 5 1/2 " Clamp range of Backup tong 2 7/8 "~ 5 1/2 "
泥浆循环通道额定压力 泥浆循环通道额定压力
Rated pressure of Mud hose circulation 52 MPa 7500 Psi Rated pressure of Mud hose circulation 52 MPa 7500 Psi
液压系统工作压力 液压系统工作压力
Working pressure of hydraulic system 0 ~ 14 MPa 0 ~ 2030 Psi Working pressure of hydraulic system 0 ~ 14 MPa 0 ~ 2030 Psi
主电机额定功率 主电机额定功率
Rated power of main motor 450 KWX2 600 HPX2 Rated power of main motor 450 KWX2 600 HPX2
电控房输入电源 电控房输入电源
Input power of VFD 600 VAC/50Hz Input power of VFD 600 VAC/50 Hz
适用环境温度 -35℃ (-31 ℉ )~55℃ (131 ℉ )/ 适用环境温度 -35℃ (-31 ℉ )~55℃ (131 ℉ )/
Ambient temperature -45℃ (-49 ℉ )~55℃ (131 ℉ ) 可选 Optional Ambient temperature -45℃ (-49 ℉ )~55℃ (131 ℉ ) 可选 Optional
主轴中心与导轨中心距离 主轴中心与导轨中心距离
Centre distance of main shaft and guide beam 942.5 mm 3.09 ft Centre distance of main shaft and guide beam 937.5 mm 3.07 ft
160 160
Torque /KN.m 1 2 0 1800 Power /KW Torque /KN.m 1 2 0 1800 Power /KW
80 1200 80 1200
900
40 600 40 600
0 20 40 60 80 100 120 140 160 180 200 220 Rotary speed /rpm
0 20 40 60 80 100 120 140 160 180 200 220 Speed /rpm
产品技术参数
Specifications
旋转导向钻井系统
Rotary Steerable Drilling System
旋转导向钻井系统是当今石油钻井工程领域最重要的前沿装备之一,集机、电、液、信息和控制技术于一体,在
近钻头端与MWD或LWD配合完成导向钻井。是实现石油钻井向数字化、信息化、自动化方向发展的核心技术和重大 Trajectory measurements and
装备,可广泛应用于陆地和海洋环境下的超深井、水平井、大位移井、分支井等特殊钻井工艺的导向作业。 information from surface
旋转导向钻井系统由发电系统、电力传输系统、机械系统、电动机、液压系统、定位总成、测量系统等构成。在
钻井过程中,泥浆提供动力,带动发电机发电,供给整个导向系统,主控板采集压力、位移及地面上位机的信号进行
数据分析处理,并向执行机构发送指令,电机泵液压系统接受到指令后控制翼肋伸出或收回,分别在不同方向上对井 Steering ribs adjust as Information sent to surface
壁施加作用力,通过三个支撑翼肋的控制,实现导向钻进。 commanded
Rotary steerable drilling system is one of the most important equipment in oil drilling field now, and it is a
combination of mechanical, electrical, hydraulic, information and control technologies. It can execute
steerable drilling with the help of MWD or LWD at the near-bit end. This equipment is the core technique and
crucial to realize the digitization, informatization, automation of the oil drilling, and it is widely used for the Return of the status information
steerable drilling of ground and offshore wells such as ultra-deep wells, horizontal wells, extended reach wells,
and branch wells, etc.
Rotary steerable drilling system consists of various subsystems including power generation, power transmission,
mechanical, motor, hydraulic, positioning and measurement. During drilling, the drilling mud well supply the
generator the power for generating electricity to the whole steerable drilling system. The control pad collects
旋转导向型号
pressure, deviation and signals from the ground for data analysis, and sends instructions to the actuator. After D-Guider Model D-Guider720-B
receiving the instructions, the hydraulic system of the motor pump will control the extension 适用井眼尺寸:
and drawback movement of the steerable ribs, then the well wall is forced Wellbore Dimension 8 1/2″~9 7/8″
from different directions, and the steerable drilling is 造斜率(Max):
Build-up rate 12°/30m
realized via the control of the three
工具外径:
steerable ribs.
电阻率 Resistivity Diameter 197mm
工具长度:
技术参数指标 Specifications Llength 15294mm
最大钻压:
工具尺寸 Tool Size 6.75" Max. Drilling Pressure 250KN
连续工作时间 Continous Working Periods 230h 最大承载拉力:
最大工作压力 Maximum Working Pressure 20000Psi/138MPa Maximum Load Tension 250KN
旋转导向钻井系统组装线Rotary
steerable drilling system
assembly line
模拟钻井地层
Simulation drilling
formations
模拟钻井深度
Simulation drilling
depth
模拟钻井控制台
Simulation Drilling
Control Desk
导向上井作业
Rotary Steerable Drilling
现场作业
Field working
Currently, TPEC top drive have been widely applied at home and abroad.
The main application areas in domestic are CNPC, SINOPEC, CNOOC and
others. Foreign mainly applied in Russia, Venezuela, Indonesia, Iraq, Niger,
South Korea and other countries.
SHELL为TPEC颁发的优秀服务商证书,在
WellBC3-3井作业中达到了2300米的最长
水平钻井段。
The excellent service award to TPEC
by SHELL, for achieving the longest
horizontal lateral(2,300m)on Well CB3-3
俄罗斯项目
Russia Project
壳牌使用天意顶驱应用情况 壳牌项目
报告 SHELL Project
SHELL's Application Report
on Tianyi Top Drive
天意顶驱印尼使用情况报告 伊拉克顶驱使用报告(贝克休斯)
Tianyi top drive system application Tianyi top drive system application
condition in Indonesia report in Iraq(BAKER HUGHES)
道达尔使用天意顶驱应用情况 法国道达尔项目
报告 TOTAL Project
TOTAL's Application Report
on Tianyi Top Drive
顶驱租赁、服务与维修
TDS Rental, Services and Repair
TPEC致力于开展顶驱租赁业务,为客户提供增值的服
务。目前主要业务区域除中国的各大油田外,并在独联体、东
南亚、南美、中东开展租赁业务。同时公司拥有顶驱服务工程
师160余人,已在俄罗斯、印尼、尼日尔和委内瑞拉等国家建
立维修和服务基地。主要业务为:24小时随叫随到的现场技术
支持与服务;配件的储备与供应;提供顶驱的大中修服务;技
术培训。
TPEC has been dedicating to develop business of TDS rental and
offer value-added services. Currently, company is developing
TDS rental business in CIS, Southeast Asia, South America, and
Middle East except China's major oil fields. At the same time, the
company has more than 160 top drive service engineers, and
has set up maintenance and service bases in Russia, Indonesia,
Niger and Venezuela and other countries. And The function of
TDS service and maintenance Center: 24 hours on call on-site
technical support and service; Spare parts storage and supply;
Provide top drive overhaul service; Technical training.
俄罗斯项目
Russia Project
印尼项目
Indonesia Project
委内瑞拉项目 尼日尔项目
Venezuela Project Niger Project
TPEC具有多年的各种品牌顶驱专业
维修经验和服务能力。
TPEC has many years of repair and on-site
service for other brands TDS.
康菲公司(中国)指定的CANRIG顶驱维修服务商;
威德福在中国区指定的唯一顶驱维修服务商;
中国石油长城钻探公司唯一指定的顶驱维修和服务商;
委内瑞拉PDVSA属各品牌顶驱的服务商。
维修CANRIG顶驱 维修VARCO顶驱
Canrig top drive repair VARCO top drive repair
维修National Oilwell顶驱
维修National
National Oilwell top drive repairOilwell顶驱 专业的维修车间 顶驱备件库
维修CANRIG斜直井顶驱
维修CANRIG斜直井顶驱 National Oilwell top Professional repair shop Spare parts storage
CanrigCanrig inclination
inclination top drive
top drive repairrepair drive repair
证书
Certificates
试验与检验
Test and Inspection
1500吨的拉力试验架
Заявитель Общество с ограниченной ответственностью ''ТПЕС-СЕРВИС''
Место нахождения и адрес места осуществления деятельности: Российская Федерация, Москва,
117519, улица Кировоградская, дом 32, комната 18С1, основной государственный регистрационный
номер: 1147746332909, номер телефона: +7(985)116-60-29, адрес электронной почты:
tpec_ru@vip.163.com
Юй Хайшэн
(подпись) (Ф.И.О. заявителя)
М.П.
使用许可豁免函 HSE
waiver letter