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6th - A Biobased Mixed Metal Oxide Catalyst For Biodiesel Production From Waste Cooking Oil
6th - A Biobased Mixed Metal Oxide Catalyst For Biodiesel Production From Waste Cooking Oil
PII: S2307-1877(24)00057-9
DOI: https://doi.org/10.1016/j.jer.2024.03.009
Reference: JER100372
Ibhadebhunuele Gabriel Okoduwa, Osamudiamhen Oiwoh, *Andrew Nosakhare Amenaghawon and Charity O.
Okieimen
Bioresources Valorization Laboratory, Department of Chemical Engineering, University of Benin, Benin City, Edo
State, Nigeria
Email: *andrew.amenaghawon@uniben.edu
Abstract
This study assessed the utilization of a heterogeneous catalyst derived from waste marble tiles and cow horn for
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waste cooking oil-derived biodiesel synthesis. The synthesized composite catalyst was prepared from waste marble
tiles and cow horn through sequential calcination and wet impregnation. The catalyst and its precursors were
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characterized to analyze their composition, structural, and surface properties. The biodiesel production process was
modeled and optimized via the response surface methodology (RSM) and artificial neural networks (ANN).
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Characterization of waste cooking oil revealed its suitability in biodiesel production. The catalyst had a surface area
of 301.510 m2/g, while the pore volume and pore diameter were 0.165 cm3/g and 2.110 nm respectively, which
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contributed to the optimum biodiesel yield of 98% at a reaction time of 119.92 min, a catalyst concentration of 5.12
wt%, a reaction temperature of 74.86 °C, and methanol-to-oil ratio of 11.43:1. The catalyst was reusable for up to
seven cycles while retaining significant activity. The optimized biodiesel sample had properties that met standards.
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RSM and ANN demonstrated adequate representation of the biodiesel yield as shown by their high R2 values
although ANN was superior since it had higher R2 (0.9993) and adjusted R2 (0.9977) values. Global sensitivity
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analysis results showed reaction temperature as the most important input variable. This work has provided insights
into the valorization of waste cooking oil for sustainable biodiesel production through heterogeneous catalysis.
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Keywords: Biodiesel, modeling, optimization, waste cooking oil, global sensitivity analysis
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1. Introduction
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Sustainable energy has been identified as one of the very important ingredients of development of a country and its
generation and consumption levels have been taken as an indication of the level of economic development and
growth of that country [1]. The global energy demand has been on a progressive increase in recent times and this
has been linked directly to the increasing global population and level of industrialization [2]. The transportation
sector has had a large share of the demand for energy in the form of liquid fuels like gasoline and diesel [3]. As it
stands, the global energy demand is mostly met from fossil-based sources mainly petroleum or crude oil [4].
However, recent evidence has shown that continued utilization of petroleum-based fuels is not sustainable for
several reasons [5]. The combustion of petroleum-based fuels like diesel, kerosene, and gasoline has been shown to
have seriously negative environmental implications [6].
An important biofuel that has been identified as a suitable liquid fuel for transportation is biodiesel. Biodiesel has
many positive attributes and has thus been described as a viable and sustainable alternative to petroleum-based
diesel. It is biodegradable, renewable, nontoxic, and environmentally benign. It also acts as a solvent and can clean
residue deposited by mineral diesel in the combustion chamber thereby maintaining the optimal operating efficiency
of the engine [7]. Furthermore, biodiesel can be blended with conventional petrodiesel in various proportions
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because both have similar chemical properties and can be used in existing diesel engines without the need for
modification [8]. This makes it possible for biodiesel use to be deployed on a widescale using already existing
infrastructure for distributing petrodiesel.
Although biodiesel can be produced through synthesis routes such as pyrolysis, microemulsification, supercritical
fluid method, membrane process, ultrasound process, reactive distillation, transesterification of oils and fats is the
most common method of producing biodiesel [9]. It involves the reaction between the triglyceride present in the oil
or fat with a suitable alcohol such as methanol or ethanol in the presence of a catalyst to produce fatty acid alkyl
esters (FAAE), referred to as biodiesel [10]. During this process, glycerol is a byproduct that is removed from the
generated biodiesel, which is then purified further before storage and use.
Homogeneous and heterogeneous catalysts can be used to facilitate transesterification. The traditionally used
homogeneous catalysts are limited by their feedstock selectivity based on the fatty acid content, sensitivity to
feedstock moisture content, non-recoverability, and soap production, reducing biodiesel yield. The separation
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challenges and potential corrosivity lead to increased production costs and negative environmental impacts [11].
This has necessitated the need for the use of heterogeneous catalysts. These catalysts exist in a different phase from
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the reaction components and are usually solid in nature. Solid base, solid acid, and bifunctional catalysts are types
of heterogeneous solid catalysts employed in biodiesel production. Specific examples include metal oxides, mixed
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oxides, and hydrotalcite for basic operation and transition metal oxides, ion exchange resin, calcium-based catalysts,
and zeolites for acidic operation [12].
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Although calcium-based heterogeneous catalysts are effective, cheap, and improve the process economics of
biodiesel production, they are less active than homogeneous catalysts such as sodium hydroxide [13]. They also
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suffer from longer reaction times and leaching of the active phase into the reaction mixture which reduces the
efficiency of the catalyst when used in multiple cycles [14]. There have been attempts to overcome this in previous
work. For example, the use of a CaO-CeO2 mixed metal oxide solid catalyst to produce biodiesel from palm oil with
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a yield of 95% was reported by Wong et al. [15]. The catalyst was stable over six cycles of use. In a similar work,
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Boro et al. [16] used a Ba-CaO-based catalyst to catalyze biodiesel production from waste cooking oil. They
obtained a biodiesel yield above 98%. Despite these results, metal oxide-based catalysts have been reported to have
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a low surface area which limits their mass transfer characteristics and reduces their reuse capacity [17].
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To address this, some authors have investigated the incorporation of biomass with calcium-based materials to
produce more active catalysts. It is thought that the high elemental content of some of these materials could enhance
the activity of the catalyst by increasing the basicity and reducing the leaching of calcium [18]. Furthermore, beyond
being inexpensive and readily available, the bio-based precursors are highly stable and possess desirable functional
groups for positive interactions with metals, carboxyl, hydroxyl, and aromatic groups which confers catalysts
produced from them with high functionality [19]. Additionally, their utilization avoids the need for significant
doping using expensive metal salts.
Biodiesel production is a multiparametric process dependent on multiple factors of which reaction time, reaction
temperature, type and amount of catalyst, alcohol-to-oil ratio, and stirring speed are the most significant factors
[20]. Biodiesel yield could potentially be improved if these factors are optimized. This can be done using statistical
methods like design of experiment (DOE). With DOE, the number of experimental runs is significantly lower for
the same number of input variables when compared with the one-factor-at-a-time method [21]. Recently, machine
learning and artificial intelligence tools like artificial neural networks (ANN) are now receiving attention for process
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modeling as they are particularly suited for nonlinear chemical engineering processes and in situations where it is
difficult or impossible to develop normal empirical models to describe a process [22]. Furthermore, the model
parameter uncertainty is usually not taken into consideration in many biodiesel production studies. In this regard,
global sensitivity analysis (GSA) can be used to derive insights into critical model parameters that have a major
influence on model output and propose strategies to reduce the associated parametric uncertainty [23].
Based on the literature review done, no study has documented the combination of cow horn and waste marble tiles
to generate a heterogeneous catalyst to facilitate transesterification, modeled and optimized the process, and then
assessed model uncertainty and ranking of input variables using global sensitivity analysis. Cow horns are widely
accessible in Nigeria, because of the country's numerous abattoirs. It is also high in calcium, implying its potential
for catalyst synthesis. Waste marble tiles are abundant, particularly with the increase in construction activity in
Nigeria, and they now have little or no use. Combining two components to create the catalyst is likely to result in
some positive synergism. This multidimensional approach demonstrates the potential for efficient and sustainable
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biodiesel production, with benefits including waste valorization and the advancement of green energy solutions.
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2.1. Feedstock and precursor collection and preparation
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The waste marble tiles were collected from a local tiles vendor in Benin City, Nigeria. The cow horn was obtained
from a local abattoir in Benin City. Both precursors were collected in July 2021. The waste marble tiles and cow
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horn were cleaned to remove impurities and rinsed with warm water severally. They were then sun-dried for 4 days.
The waste cooking oil (WCO) used as feedstock was obtained from a diner in Benin City. It was filtered before use
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to eliminate solid contaminants. All other reagents used in this investigation were analytical grade and procured
from a vendor in Benin City.
2.2. Characterization of waste cooking oil
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The suitability of the collected WCO as a feedstock for biodiesel production was examined by determining its
physical and chemical properties via appropriate characterization methods. The properties examined include
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moisture content, saponification value, acid value, peroxide value, viscosity, density, iodine value, and specific
gravity and fatty acid profile [24].
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The cleaned waste marble tiles and cow horn were crushed using a laboratory hammer mill and both were then
sieved to obtain 150 μm particles. The resulting waste marble tile and cow horn powder were separately kept covered
in a plastic container. They were later calcined separately at 900 oC for 4 hours in a muffle furnace (Fig. 1). The
composite catalyst made up of calcined marble tile and cow horn precursors which were then functionalized with
strontium and nickel to improve its reactivity was prepared by the wet impregnation method as reported by Chantara-
Arpornchai et al. [25]. For this procedure, the nickel nitrate, strontium nitrate, calcined cow horn, and calcined
waste marble tiles were mixed in the appropriate proportion and dissolved in 400 ml of deionized water followed
by constant stirring using a magnetic stirrer at a temperature of 80 oC for 5 hours. The resulting mixture was filtered
to obtain a solid residue which was dried at 110 oC for 12 hours in an oven. Calcination of the dried residue was
carried out at 1000 oC for four hours in a muffle furnace and then cooled in a desiccator. The calcined catalyst was
then crushed to obtain a fine powder which was kept in an air-tight container.
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Fig. 1: Schematic of the catalyst preparation process
The evaluation of the properties of the produced catalyst was carried out through various characterization tests. A
scanning electron microscope (SEM) coupled with energy dispersive X-ray (EDX) detector was utilized to
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investigate the morphology and elemental composition of the catalyst. The crystallinity of the catalyst was assessed
using X-ray diffraction with Cu-Kα radiation using an X-ray diffractometer. Infrared spectra were obtained using
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Fourier transform infrared spectroscopy in the range of 4000–400 cm−1 (Thermo-Nicolet FT-IR equipped with
attenuated total reflectance). X-ray fluorescence provided information on the oxides present in the catalyst. The
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Brunauer–Emmett–Teller (BET) analysis was used to determine the catalyst surface area, while the pore volume
and pore diameter were determined using the Barrett–Joyner–Halenda (BJH) method. The thermal stability of the
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catalyst was assessed using thermo-gravimetric analysis (TGA) and differential thermal analysis (DTA). Similar
tests were carried out for the precusors and the spent catalyst.
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at 50 °C under constant stirring for 30 min. This was followed by the addition of the required quantity of waste
cooking oil which had been preheated to the reaction temperature [26]. Yield-dependent variables such as
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temperature, time, catalyst concentration, and methanol-to-oil ratio were fixed according to the experimental design.
Upon completion of the reaction, the used catalyst was separated from the products using a filter cloth. A separating
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funnel was used to separate the different products by allowing it to stand for 24 hours for separation to take place.
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Some fuel properties like flash point, pour point, and cetane number and physicochemical properties like acid value,
viscosity, free fatty acid, iodine value, density, and fatty acid profile) were evaluated according to standards.
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design was implemented in the Design Expert® 7.0.0 software and resulted in a total of 29 experiments that were
randomized to eliminate bias.
Equation 2 was adopted to fit the experimental data to predict biodiesel yield. The significance of the model terms
was determined using analysis of variance (ANOVA).
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N N N N
Y bo bi X i bij X i X j bii X i2 ei
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i 1 i , j 1 i 1 i 1
(2)
where Yi is the response, Xi and Xj are input factors, bi and bij are single and interaction term coefficients, and bo and
ei are offset and error terms.
2.6. ANN modeling
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Artificial neural networks (ANN) was used to model the biodiesel production process. This was accomplished using
NeuralPower, version 2.5. Since it is not always possible to know apriori, the most suitable network for modeling a
process, it is usually useful to investigate different network options. For this work, the dependent variable (biodiesel
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yield) was predicted using a multilayer full feed-forward (MFFF) and a multilayer normal feed-forward (MNFF)
neural network to determine which was more suitable. Furthermore, because it is also not possible to know before
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hand, the best training algorithm for a network, it is also useful to evaluate several training algorithms to determine
which is most suitable for a particular process. Consequently, two network architectures were chosen and trained
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using different training algorithms using different transfer functions and number of neurons. For the data split, 70%
was used for training the model, while 15% was used for validating and testing the model. The training algorithm
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that best describes the biodiesel production process was selected based on their R2 and RMSE values. [29].
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The accuracy of the RSM and ANN predictions was assessed using statistical metrics such as coefficient of
determination, adjusted coefficient of determination (adjusted R2), mean square error (MSE), root mean square error
(RMSE), mean absolute error (MAE) and average absolute deviation (AAD) as outlined in Equations 3 to 8 [30].
2
∑𝑛
𝑖=1(𝑥𝑎,𝑖 −𝑥𝑝,𝑖 )
𝑅2 = 1 − 2 (3)
∑𝑛
𝑖=1(𝑥𝑝,𝑖 −𝑥𝑎,𝑎𝑣𝑒 )
𝑛−1
𝐴𝑑𝑗𝑢𝑠𝑡𝑒𝑑 𝑅2 = 1 − [(1 − 𝑅2 ) × ] (4)
𝑛−𝑘−1
1 2
𝑀𝑆𝐸 = ∑𝑛𝑖=1(𝑥𝑝,𝑖 − 𝑥𝑎,𝑖 ) (5)
𝑛
1 2
𝑅𝑀𝑆𝐸 = √ ∑𝑛𝑖=1(𝑥𝑝,𝑖 − 𝑥𝑎,𝑖 ) (6)
𝑛
5
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𝑀𝐴𝐸 = ∑𝑛𝑖=1|(𝑥𝑎,𝑖 − 𝑥𝑝,𝑖 )| (7)
𝑛
1 |(𝑥𝑎,𝑖 −𝑥𝑝,𝑖 )|
𝐴𝐴𝐷 = (∑𝑛𝑖=1 ( )) × 100 (8)
𝑛 𝑥𝑎,𝑖
where n, 𝑥𝑝,𝑖 , 𝑥𝑎,𝑖 , 𝑥𝑝,𝑎𝑣𝑒 , 𝑥𝑎,𝑎𝑣𝑒 , and k represent the number of experiments, predicted values, actual values, mean
predicted values, mean actual values, and number of input variables respectively.
Biodiesel yield was optimized using genetic algorithm (GA) which was done using MATLAB R2015a GA toolbox.
Global sensitivity analysis was used to identify the impact of each input variable on the prediction of biodiesel
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production. The high-dimensional model representation (HDMR) method implemented in SobolGSA software
(Centre for Process Systems Engineering, Imperial College London) was used for this purpose. Unlike local
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sensitivity analysis, which only computes the effects of input features at a specified point, global sensitivity analysis
computes the effects of input features over the whole space. This means that the magnitude of the range over which
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each input feature is varied has a direct influence on the sensitivity to that input in the global sensitivity analysis
[31]. Global sensitivity indices were calculated using the HDMR coefficients. For the HDMR process, the complete
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response function is decomposed into a sum of functions that are dependent on subsets of the inputs, as shown in
Equation 9:
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y f x
N N N (9)
fo fi xi fij xi , x j ... f1,2...,N x1 , x2 ...x N
i 1 i 1 j i 1
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where N, i, j, and fo represent the number of input features, index of input features, and average value of f(x),
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respectively. Following Equation 9, the contribution of each term, i.e., i2 and ij2 , to the variance of the output
N N N
2f 1 fi2 xi dxi 1 1 fij2 xi , x j dxi dx j
1 1 1
i 1 i 1 j i 1
N N N
(10)
i2 ij2
i 1 i 1 j i 1
The linear, interaction and total sensitivity indices were obtained as shown in Equations (11), (12), and (13) which
were used to assess the relative level of importance of the input variable to the variance of the output response.
i2
Si (11)
2f
ij2
Sij (12)
2f
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2.10. Catalyst reusability studies
The catalyst was repeatedly used to catalyze several transesterification reactions for several cycles to assess its
reusability. At the end of each experiment, the used catalyst was recovered, washed with n-hexane before being
oven dried at 80 oC for 12 hours and then weighed. The yield of biodiesel produced for each successive reaction run
was recorded.
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presence of free fatty acids (FFA). This suggests a certain degree of hydrolysis and oxidation, which could hinder
the efficiency of biodiesel production [32]. The FFA content was obtained as 5.28%, and this further confirmed the
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presence of free fatty acids. High levels of FFA are not desirable as it can result in the formation of soap during
biodiesel production via transesterification, thus, reducing both the quality and yield of biodiesel [1]. The WCO
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moisture content was determined to be 0.61%. Moisture content is very important because excessive moisture levels
promotes microbial proliferation during the storage of oil and may interfere with biodiesel synthesis during
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transesterification [33]. Viscosity, an important parameter for biodiesel production, was found to be 38.03 mPas at
40 °C. High viscosity values indicate increased resistance to flow, which can influence the reaction kinetics during
transesterification [34]. The saponification value, measured at 207.10 mg KOH/g oil, provides insights into the oil's
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potential for biodiesel production. High saponification values suggest a larger proportion of higher molecular weight
fatty acids, which can contribute to improved energy content and enhanced cold flow properties in the resulting
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biodiesel [35]. The density was obtained as 931 kg/m3. The density of oil plays an important role in the separation
and purification processes of biodiesel production. These properties can influence phase separation and the removal
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of glycerol and impurities from biodiesel [36]. The iodine value (82.90 mg I2/100g oil) is a measure of the oil's level
of unsaturation. Unsaturated fatty acids contribute to the oxidative stability and cold-flow properties of biodiesel
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[37]. Waste cooking oil with a high iodine value demonstrates a greater potential for blending with other feedstocks
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to optimize the final biodiesel properties. For any oil feedstock and in particular, waste cooking oil, the fatty acid
composition is a crucial factor that can influence its suitability for biodiesel synthesis. Table 3 shows the fatty acid
composition of the WCO obtained via GC-MS analysis.
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Iodine value (mg I2/100 g oil) 82.90
Table 3: Fatty acid composition of waste cooking oil used for biodiesel production
Chemical
Fatty acid Nature Composition (%)
formula
Myristic C14H28O2 Saturated 1.10
Linoleic C18H32O2 Unsaturated 11.58
Oleic C18H34O2 Unsaturated 43.33
Palmitic C16H32O2 Saturated 36.01
Lauric C12H24O2 Saturated 0.20
Arachidic C20H40O2 Saturated 1.10
Stearic C18H36O2 Saturated 3.88
Palmitoleic C16H30O2 Unsaturated 0.47
Others 2.33
Total 100
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Oleic acid, which accounts for 43.33% of the total composition, is a monounsaturated fatty acid. Its composition in
WCO is beneficial for biodiesel manufacturing. It improves fuel and cold flow properties. Overall, oleic acid
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enhances the quality of biodiesel and its performance in diesel engines [38]. The second most abundant fatty acid,
palmitic acid is a saturated fatty acid and accounted for 36.01% of the total composition. Like oleic acid, it also
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positively impacts the fuel properties of biodiesel made from waste cooking oil [39]. Linoleic acid accounted for
11.85% of the fatty acid profile of the oil. Its presence in waste cooking oil suggests a high degree of unsaturation,
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which might impact the oxidative stability of the resultant biodiesel. Unsaturated fatty acids increase cold flow
properties and oxidation stability, making linoleic acid an important component of oils for biodiesel production [40].
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The other fatty acids, lauric acid, and arachidic acid are all saturated and in low proportions, and they also contribute
to the cold flow properties of biodiesel.
The morphological characteristics of the catalyst precursor and the synthesized catalyst before and after use for
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transesterification are shown in Fig. 2. These characteristics obtained from scanning electron microscopy analysis
provide valuable insights into the catalyst precursor (composed of cow horn and waste marble tiles) and the
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synthesized catalyst, both before and after usage in the transesterification process. The SEM images clearly show
that both the catalyst precursor (Fig. 1a) and the calcined composite catalyst (Fig. 2b and c) have irregularities in
their catalytic pores. These irregularities are caused by the heterogeneous nature of the catalyst materials, which
vary in composition and surface properties. Despite this irregularity, the pore size of the catalysts remained generally
uniform, with the unused calcined bifunctional catalyst showing a modest increase in pore size (Fig. 2b). The
existence of residual carbonate, which could not be entirely removed during the calcination process, may be
responsible for the increase in pore size.
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Fig. 2 SEM images of (a) raw precursors (b) catalyst before transesterification reaction (c) catalyst after
transesterification reaction
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Comparing the SEM image of the catalyst precursor with that of the catalyst before usage, noticeable differences in
pore structure and overall morphology are observed. The calcination process, which involves high-temperature
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treatment, efficiently eliminates bound gases and moisture content from the pores of the precursor. This gives the
calcined catalyst larger and more well-defined pores compared to the raw precursor, increasing the specific surface
area. Increased specific surface area and pore size improve catalyst action by generating more active sites for
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reactive species to attach during the transesterification process. The calcination temperature is extremely important
in shaping the morphology of the catalyst [41]. The duration and temperature of calcination can influence the
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development of primary catalytic characteristics such as basic and acidic site density, pore size and volume, surface
area, and the crystalline and molecular structure of the catalyst [42]. To derive the requisite catalytic characteristics
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for transesterification processes, careful and purposeful adjustment of the calcination process is required. When the
SEM images of the calcined composite catalyst before (Fig. 2b) and after usage (Fig. 2c) for transesterification
were compared, it was found that there was a considerable decrease in the catalyst's porosity. This reduction in
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porosity can be possibly attributed to a decrease in catalyst surface area induced by reacting species occupying the
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active sites on the catalyst’s surface in the course of the transesterification process [43]. When a catalyst is utilized,
its active sites may get occupied, resulting in a loss of porosity and this can cause its activity to decrease. This
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behavior is similar to that reported in the previous research by Amenaghawon et al. [26], who discovered decreased
catalyst activity and active site deactivation following reuse.
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Table 4: XRF results of the precursor and synthesized catalyst (before and after use)
Concentration (%)
Component
Precursor Catalyst (before reaction) Catalyst (after reaction)
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MoO3 0.006 0.011 0.007
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CuO 0.071 0.082 0.079
MgO
Cr2O3
0.000
0.036
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0.107
0.032
0.000
0.024
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BaO 0.142 0.221 0.208
The crystallinity or otherwise as well as the phase transformation of both the precursor and the catalyst was assessed
using the XRD test. The results obtained are shown in Fig. 3 which shows that for the precursor, sharp peaks were
observed at diffraction angles of 20.96°, 24.92°, 26.73°, 27.64°, 31.75°, and 39.66° suggesting the presence of
specific crystalline phases. In the same vein, Fig. 2 shows that for the pristine catalyst (before the reaction), peaks
were found at 20.96°, 22.11°, 24.15°, 26.75°, 28.00°, 34.37°, 42.52°, and 51.25° suggesting the presence of CaO,
SiO2, K2O, NiO, and CaO respectively. In comparing the diffraction patterns of the precursor and that of the catalyst
before usage, it was noted that there was an increase in the intensity of peaks in the catalyst. This could be an
indication of an increase in the catalytic activity of the catalyst, potentially due to the generation of additional active
sites due to calcination. It was reported previously that one of the effects of calcination on the catalyst is the solid-
state transformation reactions which ultimately result in an improvement in catalyst activity [45]. A comparison
between the diffraction patterns of the calcined catalyst before and after usage showed that there was a decrease in
the intensity of the peaks of the used catalyst. This could have been caused by a reduction in the catalyst's activity
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as the reaction progressed. Similar findings have been reported by other researchers, who noted that the deactivation
of active sites on the surface of the catalyst can occur in the course of the reaction [46].
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Fig. 3 XRD pattern of the precursor, pristine catalyst before and after transesterification reaction
surface area, pore diameter, and pore volume of 121.548 m2/g, 2.122 nm, and 0.075 cc/g respectively. Conversely,
the catalyst had a higher surface area and pore volume of 301.510 m2/g and 0.165 cc/g respectively, with a slightly
reduced pore diameter of 2.110 nm. The improved surface characteristics recorded for the composite catalyst could
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have resulted from the calcination process which essentially adsorbed gases and moisture content, thereby
generating more pores and increasing the available surface area and pore volume of the catalyst [47]. In a previous
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work, Ghampson et al. [48] reported that calcination can cause changes in particle size and consequently affect the
surface area. The higher surface area enhances catalytic activity by improving the diffusion of reactants to the active
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sites. These observations are in line with those of previous works such as Amenaghawon et al. [26] who utilized
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doped calcined cow-horn for biodiesel production from waste cooking oil, and Chen et al. [49] who used a
mesoporous silica-based catalyst to catalyze biodiesel production.
Table 5: Surface characteristics of the precursor and synthesized catalyst (before use)
Parameter Precursor Pristine catalyst (before reaction)
2
Surface area (m /g) 121.548 301.510
Pore diameter (nm) 2.122 2.110
Pore volume (cm3/g) 0.075 0.165
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cm−1 were attributed to the stretching of C–N, C-Cl and C–H bonds. For the used catalyst shown in Fig. 3, the peaks
were found at 2922.2 cm−1, 2855.1 cm−1, 1744.5 cm−1, 1017.6 cm−1, and 723.1 and these were attributed to the C–H
stretching, C–H stretching, C=O stretching, C–H bending and C–H rocking respectively. Similar observations were
reported by Yusuff et al. [50] for a solid catalyst prepared using egg shell and anthill and Amenaghawon et al. [26]
for a heterogeneous catalyst prepared from cow horn.
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Fig. 4 FTIR spectra of the precursor, pristine catalyst before and after transesterification reaction
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3.3. RSM model analysis
The actual statistical modeling was done by data fitting of the quadratic model to estimate the unknown model
coefficients/parameters and the process was achieved using multiple regression analysis [51]. When this was
completed, the estimated model coefficients were inputted into the general quadratic model to obtain the final
statistical model (Equation 14) which relates biodiesel yield to the independent variables. Table 6 shows a
comparison of the actual biodiesel yield with the model prediction and there was good agreement between them
showing the accuracy of the RSM model developed to predict biodiesel yield.
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Table 6: Experimental and model-predicted results for biodiesel yield
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Actual values of input factors Biodiesel yield (%)
97.0
prediction
96.8
prediction
96.8
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2 50 3.0 105 8.5 79.2 79.0 79.0
3 65 3.0 60 8.5 67.5 66.3 67.9
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14
24 65 6.5 105 8.5 94.8 93.9 93.6
25 50 6.5 105 3.0 87.0 85.5 87.0
26 80 6.5 105 14.0 96.4 96.5 96.0
27 50 6.5 105 14.0 90.6 92.3 91.0
28 65 3.0 150 8.5 97.4 97.6 97.3
29 65 6.5 105 8.5 93.6 93.9 94.0
The ANOVA results presented in Table 7 showed a very significant model p-value (p < 0.0001) showing that it was
very useful for predicting biodiesel yield. The correlation between the lowest p-values (<0.0001) and the highest F-
values (49.63) in the ANOVA results highlights the statistical significance of the RSM model for biodiesel
production. A low p-value suggests that the observed effects are not likely due to random chance, while a high F-
value indicates significant differences among group means. In this study, variables with the lowest p-values and
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highest F-values hold considerable significance, emphasizing their substantial influence on biodiesel yield and
affirming the reliability of the model. The model also showed a nonsignificant lack of fit (p = 0.1918). The low CV
value (1.91) indicates that the experimental runs are reliable and repeatable [52]. The adequate precision value
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obtained (26.341) was greater than the value of 4 typically recommended showing that the model has an adequate
signal-to-noise ratio. The model was characterized by a high R2 and adjusted R2 values of 0.9802 and 0.9605
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respectively showing good agreement between model predictions and actual experimental values (Table 8).
Table 7: ANOVA results for the RSM model representing biodiesel yield
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Source SS df MS F value p-value
Model 1933.34 14 138.10 49.63 < 0.0001
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Table 8: Performance comparison of RSM and ANN models
R2 0.9802 0.9993
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output response and this process will be unsuccessful if the appropriate transfer function is not chosen [53]. In this
regard, the hyperbolic-tangent, Gaussian, sigmoid, linear, bipolar linear, and threshold linear transfer functions were
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assessed for their suitability in the ANN model for biodiesel production and the results are shown in Table 9. The
best transfer function for developing the ANN model was found to be the hyperbolic tangent because it was
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characterized by the highest R2 value (0.99368) and lowest RMSE value (0.6673) compared to the others. Some
previous studies have also corroborated the fact that the hyperbolic tangent transfer function is suitable for building
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artificial neural networks [54, 55]. To identify the neural network's training algorithm, different training methods
were evaluated, including the Levenberg-Marquardt algorithm, genetic algorithm, batch back propagation,
incremental back propagation, and quick propagation, and the results are displayed in Table 10. The Levenberg-
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Marquardt algorithm was best for training the network (R2 = 0.99925; RMSE = 0.23053) when compared to the
other training algorithms. The determination of the optimal number of neurons is critical as using too many neurons
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might lead to overtraining of the network while using too few neurons will lead to a situation referred to as
underfitting [56]. Thus, in this study, the ANN was built with varying numbers of neurons, and the influence on the
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network's predictive ability was evaluated using the R2 values. As seen in Fig. 5, increasing the number of neurons
from one to four enhanced the R2 value. This indicates that the network's prediction was improving. However,
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increasing it beyond four did not improve the R2 value, making the optimal number of neurons to be four.
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16
BBP 0.99196 0.75244
GA 0.80134 3.74080
LM 0.99925 0.23053
IBP 0.96822 1.49630
MFFF QP 0.9633 1.60790
BBP 0.92864 2.24200
GA 0.92327 2.32490
1.0
0.9
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R2 value
0.8
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0.7
0.6
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0 1 2 3 4 5
Number of neurons
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Two network types, multilayer normal feed-forward (MNFF) and multilayer full feed-forward (MFFF), with their
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transfer function (hyperbolic tangent), training algorithm (Levenberg-Marquardt algorithm), and number of neurons
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(four) were evaluated to ascertain which was the best configuration. Both network types were specified with two
hidden layers, both with the same number of neurons. The MFFF network trained with the Levenberg-Marquardt
algorithm gave the best representation of the biodiesel production process (R2 = 0.99925; RMSE = 0.23053). Thus,
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the chosen configuration for an ANN with four input factors, four neurons in both hidden layers, and one output
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Fig. 6 Optimum ANN configuration for modeling biodiesel yield
The ANN model's predictions were compared to the results of the actual experiment (Table 6) and there was marked
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similarity between both, showing the ANN model's reliability and accuracy. The goodness of fit results for the ANN
model representing biodiesel yield are shown in Table 8. According to the results, the ANN prediction has a very
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high R2 and adjusted R2 (R2 and adjusted R2 > 0.99). This demonstrates that the ANN model predictions and
experimental values were nearly exact.
3.5. Comparison of the predictive performance of the RSM and ANN models
a
The prediction accuracy of the RSM and ANN models was evaluated and compared to determine which was better
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suited for modeling biodiesel yield. As shown in Table 8, the goodness of fit metrics used to assess the performance
of the models such as the R2 value and adjusted R2 value, as well as error functions such as MAE, MSE, AAD, and
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RMSE showed their respective predictive capacities. Although the RSM model and ANN model had very high R2
and adjusted R2 values, the ANN model was superior since it had higher R2 (0.9993) and adjusted R2 (0.9977) values
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compared to RSM, indicating a better fit with the experimental data. Furthermore, ANN had lower MSE (0.1460),
RMSE (0.3821), MAE (0.2534), and AAD (0.2842) values than RSM, indicating that the ANN predictions were
more accurate. The parity plots in Fig. 7 compare the RSM and ANN predictions to the data from the experiments.
ANN provided a superior fit since the data points were all practically on the 45o line, as compared to the RSM
model, which had some data dispersion about the 45o line. Many researchers have reported that ANN outperforms
RSM in modeling biodiesel production [2, 26, 57, 58]. This demonstrates that the ANN model can be implemented
for biodiesel production since it provides a more accurate picture of actual biodiesel production conditions. Although
artificial neural networks are commonly known for their ability to handle large datasets, their effectiveness extends
beyond the amount of data available. In this work, the dataset comprised 29 data points, but ANN still showed
exceptional predictive capabilities, capturing the complex relationships between the input and output variables. This
demonstrates the model's flexibility and its capacity to extract valuable insights even from relatively small datasets.
The results of this study attest to the efficacy of ANN in extrapolating meaningful information from available data.
18
100 100
80 80
70 70
60 60
60 70 80 90 100 60 70 80 90 100
Actual biodiesel yield (%) Actual biodiesel yield (%)
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(a) (b)
Fig. 7 Parity plot comparing experimental biodiesel yield with (a) RSM prediction and (b) ANN prediction
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3.6. Effect of input variables using response surface plots
The combined interactive influence of temperature and time on the yield of biodiesel is presented in Fig. 8a. The
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trend observed shows that increasing the reaction temperature within the specified experimental range caused an
increase in the biodiesel yield. This observation would suggest that higher temperatures will favor biodiesel
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production. This is in line with the principles of the Arrhenius equation, which predicts an increase in reaction rates
with increasing reaction temperatures [59]. This trend could also be attributed to the higher kinetic energy of the
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triglyceride molecules, which promotes more frequent and effective collisions, ultimately accelerating the reaction
rate [60]. A similar trend of increase in biodiesel yield with reaction temperature has also been reported by previous
researchers [61–63]. In addition, Fig. 8a also shows that increasing the reaction time caused an increase in biodiesel
a
yield. This observation can be attributed to the progressive conversion of triglycerides present in the oil to fatty acid
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methyl esters, which are the main constituents of biodiesel [64]. Previous studies have reported a similar trend and
suggested that allowing sufficient time for the transesterification reaction to take place facilitates a more complete
conversion of triglycerides and thus increases the biodiesel yield [65, 66].
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Fig. 8b shows the influence of the methanol-to-oil ratio on the biodiesel yield within the range of 3 to 14. There is
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a clear trend showing that increasing the methanol-to-oil ratio caused a progressive increase in biodiesel yield. When
the amount of methanol is increased relative to the oil, the availability of more alcohol molecules for reaction results
in a greater conversion of triglycerides and, consequently, a higher biodiesel yield [67]. However, it should be noted
that even though a higher methanol-to-oil ratio results in the production of more biodiesel, the use of excessive
amounts of methanol can also have certain drawbacks. For instance, excess methanol may cause separation
problems during the separation and purification steps, as well as higher energy requirements for the subsequent
removal of excess alcohol from the biodiesel product [68].
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-p
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Fig. 8 Effect of (a) reaction time and temperature, (b) methanol-oil ratio and temperature, and (c) reaction
temperature and catalyst concentration on biodiesel yield
Fig. 8c shows the dependence of biodiesel yield on the catalyst concentration in the range of 3 to 10 wt%. The trend
a
observed shows that the catalyst concentration produces a notable effect on the biodiesel yield, with an optimum
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yield achieved at a catalyst concentration of 5.12 wt% beyond which biodiesel production was not favored. This
decrease in yield can be attributed to the unfavorable mixing characteristics that arise in the reaction mixture
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containing both solid catalyst and the polar (methanol) and nonpolar (oil and biodiesel) phases [69]. Furthermore,
with the use of higher catalyst concentrations, the solid catalyst particles tend to aggregate, leading to poor
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dispersion and limited contact between the catalyst and the reactants. As a result, mass transfer between the separate
phases becomes limited and this hinders the efficient conversion of triglycerides to biodiesel [70].
20
transesterification process, resulting in a high biodiesel yield of 98%. There was general agreement between the
optimized conditions and previous research (Table 12).
Table 11: Optimization results
Variable Value
of
Catalyst Reaction Methanol Biodiesel
Feedstock temperature loading Reference
source o time (min) to oil ratio yield (%)
( C) (wt%)
Waste
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Waste Farooq and Ramli
chicken 65 5 240.00 15:1 89.3
cooking oil [71]
bone
Waste Mahesh et al.
KBr/CaO 65 3 108.00 12:1 83.0
cooking oil
Waste palm
oil
Chicken
egg shell
80 3
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180.0 15:1 90.1
[72]
Mansir et al. [73]
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Crab shell
Waste and Amenaghawon et
60 5 149.94 13.01:1 93.0
cooking oil plantain al. [2]
peels
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Rubber
Egg shell - 5 240.00 9:1 97.8 Sai et al. [74]
seed oil
Waste Ni-Sr-
74.86 5.12 119.92 11.41:1 98.0 This study
cooking oil doped CaO
a
The first- and total-order Sobol sensitivity indices (SI) were computed and are shown in Fig. 9a to rank the relevance
of these input variables. The second-order sensitivity indices, which assess the importance of the interaction between
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the input variables, were also calculated and are given in Fig. 9b. The first-order sensitivity indices assess the
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variation in response attributable to first-order variables (single effect terms). The total-order sensitivity indices, on
the other hand, quantify the variance in response ascribed to the combination of first- and second-order variables.
Zhang et al. [75] have previously reported that a parameter is deemed sensitive if its total order sensitivity index is
greater than 0.1. Thus, Fig. 9a shows that apart from the single effect term representing reaction time (X 3), all the
input parameters were sensitive. When the input variables were ranked in order of relevance, X1, which reflects
reaction temperature, was found to be the most sensitive, (SI = 0.21; 21% of the total variance in biodiesel yield).
This was followed by X2, which represented the catalyst concentration, and X4, which represented the methanol-to-
oil ratio. With a sensitivity index of 0.05, reaction time (X3) was the least sensitive input variable. For the second-
order terms, Fig. 9b shows that they were important when adopting a sensitivity threshold of 0.01, apart from X1X3
and X1X4. Fig. 9b demonstrates that X2X3 representing the interaction between catalyst concentration and reaction
time was the most sensitive, accounting for 7.8% of the variation in the biodiesel yield. The reaction temperature
and methanol-to-oil ratio (X1X4) contributed the least to the interaction between the input variables, with an overall
contribution of 0.5%. The GSA results showed that reaction temperature exhibited the highest sensitivity among the
other variables investigated, while reaction time showed the least sensitivity. This has significant importance and
21
implications for optimizing the biodiesel production process [76]. The high sensitivity of the reaction temperature
is an indication that small changes in the reaction temperature could have a significant impact on the biodiesel yield.
This emphasizes the important role of temperature in assessing the kinetics and efficiency of the transesterification
reaction.
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Fig. 9 Plots showing (a) first- and total order and (b) second-order global sensitivity indices for biodiesel
cycles increased. The overall reduction in yield between the first (98.13%) and last cycle (75%) was 23.13%.
Although not very significant, the reduction in biodiesel output might be attributed to the increasing occupation of
the active sites on the surface of the catalyst by unreacted triglycerides, which has the effect of gradually reducing
a
its efficacy [2]. Similar observations have also been reported by other researchers who investigated the reusability
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100
u
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80
Biodiesel yield (%)
60
40
20
0
1 2 3 4 5 6 7
Number of cycles
Fig. 10 Results of catalyst reusability studies
22
3.10. Biodiesel characterization
Characterization of the properties of the produced biodiesel at the optimum conditions was carried out and the
properties were compared with the two widely recognized benchmarks for biodiesel quality, i.e., the ASTM D6571
and EN 14214 standards as shown in Table 13. It was found that the acid value of the biodiesel sample was 0.22 mg
KOH/g oil which suggests the unlikelihood of the biodiesel to cause corrosion or damage to the fuel system when
used in engines [80]. The biodiesel sample had a low kinematic viscosity of 5.79 mm2/s which was responsible for
the fact that it was a liquid at room temperature which ensures easy handling and smooth flow [81]. Furthermore,
the biodiesel sample demonstrated very good fuel characteristics as seen in the high cetane number of 54.09 and a
higher heating value of 38.60 MJ/kg. An iodine value of 83 g/100g exhibited by the biodiesel sample indicates that
it possesses excellent oxidative stability, ensuring its long-term storage without significant deterioration [37]. In
summary, the biodiesel sample produced at the optimized conditions displayed very desirable properties which all
met the ASTM D6571 and EN 14214 standards.
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Table 13: Summary of biodiesel properties
Properties Biodiesel ASTM D6751 EN 14214
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3
Density 858.2 kg/m Not specified Not specified
Pour point -7 oC <0 <0
Acid value 0.22 mg KOH/g oil <0.5 <0.5
FFA
Specific gravity
0.11%
0.85
-p Not specified
0.86 to 0.90
Not specified
Not specified
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Cetane number 54.09 ≥47 ≥51
Saponification value 121 mg KOH/g oil Not specified Not specified
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The GC-MS analysis shown in Table 14 revealed that the dominant fatty acids were oleic (38.74%), palmitic
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(25.41%), stearic (13.41%), and linoleic (9.54%). Oleic acid, the most abundant fatty acid in the biodiesel sample,
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is an example of a monounsaturated fatty acid. Accounting for the highest composition in the biodiesel sample, it
contributes to the favorable fuel properties of the biodiesel. This is because oleic acid is known for its excellent cold
flow properties and low-temperature operability of diesel engines [82]. This is very important for the efficient
functioning of diesel engines fueled with biodiesel in colder regions. Palmitic acid, which was the second most
abundant fatty acid in the biodiesel sample is a saturated fatty acid. Saturated fatty acids provide stability and
improve the overall quality of the fuel. Beyond that, they increase the oxidative stability of biodiesel, exhibiting
oxidation resistance, and thus, reduce the likelihood of the biodiesel undergoing unwanted chemical reactions, such
as polymerization or degradation, during storage or usage [83]. Stearic acid, which was the third most abundant
fatty acid in the biodiesel sample is also a saturated fatty acid, and its presence further contributes to the oxidative
stability of the biodiesel, ensuring that the fuel can be stored for long periods without suffering deterioration.
23
Table 14: Fatty acid profile of biodiesel produced under optimum conditions
Chemical
Fatty acid Nature Composition (%)
formula
Linoleic C18H32O2 Unsaturated 9.54
Stearic C18H36O2 Saturated 13.41
Oleic C18H34O2 Unsaturated 38.74
Arachidic C20H40O2 Saturated 0.62
Palmitoleic C16H30O2 Unsaturated 7.12
Myristic C14H28O2 Saturated 3.12
Palmitic C16H32O2 Saturated 25.41
Others 2.04
Total 100
4. Conclusion
WCO is a is suitable for biodiesel production due to its excellent physical properties and fatty acid compositional
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profile. A highly active heterogeneous catalyst was successfully synthesized from fused marble waste and cow horn
and used for efficient biodiesel production. The biodiesel production process was established as a multiparametric
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process and biodiesel yield was enhanced by high levels of reaction time, reaction temperature, and methanol to oil
ratio while only moderate levels of catalyst concentration are desirable. The optimum conditions for biodiesel
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production were successfully established as an optimum biodiesel yield of 98% at a reaction temperature, catalyst
concentration, reaction time, and methanol to oil ratio of 74.86 oC, 5.12 wt%, 119.92 min, and 11.42:1, respectively.
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Based on its better goodness of fit metrics (R2 value and adjusted R2 value) as well as lower error values (MAE,
MSE, AAD, and RMSE), artificial neural networks is a superior modeling tool compared to response surface
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methodology. The optimally prepared biodiesel sample had very good fuel and cold flow properties and they all
satisfied the ASTM D6571 and EN 14214 requirements. In ranking the input variables in order of importance via
global sensitivity analysis, it is seen that X1, which represents reaction temperature while X3 represents reaction
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time was the least sensitive. The prepared catalyst can be reused for up to seven cycles without very significant
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All data generated or analyzed during this study are included in this published article or the supplementary material.
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Funding
Conflict of interest
The authors have no competing interests to declare that are relevant to the content of this article.
Author contributions
Ibhadebhunuele Gabriel Okoduwa: Investigation, Writing - original draft. Osamudiamhen Oiwoh: Writing -
original draft, Reviewing and Editing. Andrew Amenaghawon: Conceptualization, Methodology, Writing-
original draft, Reviewing and Editing, Supervision. Charity O. Okieimen: Reviewing and Editing, Supervision
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Declaration of interests
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☒ The authors declare that they have no known competing financial interests or personal relationships
that could have appeared to influence the work reported in this paper.
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Highlights
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Waste marble tiles and cow horn composite catalyst was used for biodiesel production.
RSM and ANN models were used to predict and optimize biodiesel yield.
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Global sensitivity analysis showed that reaction temperature was the most influential
input.
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