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Imaging System

SERVICE MANUAL

ALCON SURGICAL
15800 Alton Parkway
Irvine, California 92618-3818
U.S.A.

Telephone: 714/753-1393
800/832-7827
FAX: 714/753-6614

906-6070-501 A, ASSEMBLY © 1997, Alcon Laboratories, Inc.


906-6070-001 A, TEXT ONLY
UltraScan® Imaging System

UltraScan® Imaging System Service Manual


906-6070-501

MANUAL REVISION RECORD

DATE REVISION ECN NUMBER & REVISED PAGE NUMBERS

04-28-97 A ECN 32365 - Initial release of service manual.

ii 906-6070-501
UltraScan® Imaging System

TABLE OF CONTENTS

SECTION ONE - GENERAL INFORMATION PAGE #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Rear Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Power Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Flash Card and Flash Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Keyboard Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Video Graphic Printer Remote Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Monochrome Monitor Video Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Color Monitor Video Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Power Connector for Alcon Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Video Graphic Printer Video Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Footswitch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Keyboard Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Select and Enter Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Arrow Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Gain, Save, Print, Freeze Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Delete Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Esc Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Function Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F1 Patient Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F2 Settings Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F3 Comments Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F4 Calipers Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F5 TGC Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F6 Mode Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F7 Recall Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F8 Zoom Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F9 Through F12 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F13 B-Scan Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F14 Setup Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
F15 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Display Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
B-Scan Probe and Probe Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
Accessory Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
EMC Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8

906-6070-501 iii
UltraScan® Imaging System

SECTION TWO - THEORY OF OPERATION PAGE #

Theory of Operation Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1


Ultrasound Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Scan Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
CPU Kernel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Servo DSP Kernel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

SECTION THREE - PARTS LOCATION & DISASSEMBLY PAGE #

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1


Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

SECTION FOUR - SERVICE TEST PROCEDURE PAGE #

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

SECTION FIVE - MAINTENANCE & TROUBLESHOOTING PAGE #

Voltage Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1


CRT Monitor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3

SECTION SIX - SCHEMATICS

DRAWING NAME ASSY P/N PAGE# SCHEM P/N PAGE#


®
Interconnection Diagram, UltraScan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607-0000-801 . . . . . . 6.2
Interconnection Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
Locator Diagram, Controller PCB . . . . 607-1025-001 . . . . . . . . . . . . 6.5
Video PCB . . . . . . . . . . . . . . . . . . . . . . part of CRT assy . . . . . . . . . . 6.6
Schematic, Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830-0700-083 . . . . . . 6.7
Schematic, Cine Memory PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830-0702-083 . . . . . 6.26
Schematic, Video PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LP8915C9K-P4 . . . . 6.27

SECTION SEVEN - PARTS LISTS & DRAWINGS


PARTS LIST DRAWING
ASSEMBLY NAME PART NUMBER PAGE # PAGE #

Assy, Console, UltraScan® . . . . . . . 607-0000-501 . . . . . . . . . . . . . . . . . . 7.3 . . . . . . . . . . . . . . . . 7.5


Assy, Monitor, UltraScan® . . . . . . 607-1017-501 . . . . . . . . . . . . . . . . . . 7.3 . . . . . . . . . . . . . . . . 7.11

SECTION EIGHT - ADDITIONAL INFORMATION PAGE #

Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

iv 906-6070-501
UltraScan® Imaging System

LIST OF FIGURES

FIGURE # AND NAME PAGE #

1-1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1


1-2 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
1-3 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
1-4 Display Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
1-5 Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
1-6 B-Scan Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
2-1 System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2-2 Controller PCB Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
3-1 Removal of Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3-2 Remove Monitor from its Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3-3 Fasteners Securing Power Supply and Controller PCB to Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . 3.3
3-4 Top View of UltraScan® Console with Cover Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
3-5 CRT/PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
5-1 Video PCB Adjustment Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
5-2 Video Format Test Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
5-3 Grid Pattern Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
5-4 Opening Screen in Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3

LIST OF TABLES

TABLE # AND NAME PAGE #

1-1 UltraScan® Imaging System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9


1-2 Acoustic Energy Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
5-1 Service Mode Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
5-2 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5

906-6070-501 v
UltraScan® Imaging System

The data presented in this manual was current at the time of publication; accordingly, the data in this
manual may not reflect exactly your system configuration.

Alcon Surgical makes no warranties, expressed or implied, that the information contained in this service
manual is complete or accurate. If this manual is used to perform service on the equipment by other than
trained personnel, the user assumes all risks in the use of this manual.

Pay close attention to warnings and cautions in this manual. A WARNING! statement is written to protect
individuals from bodily injury. A caution statement, with the CAUTION heading centered above the text,
is written to protect the instrument from damage.

Caution: U.S. federal law restricts this device to sale by or on the order of a physician.

Comments or corrections concerning this manual should be addressed to:

Alcon Surgical
Technical Services Group
PO BOX 19587
Irvine, CA, USA 92623-9587

All rights reserved. No part of this manual may be reproduced, transmitted, or stored in a retrieval system,
in any form or by any means; photocopying, electronic, mechanical, recording, or otherwise; without prior
written permission from Alcon Surgical.

vi 906-6070-501
UltraScan® Imaging System

SECTION ONE
GENERAL INFORMATION

INTRODUCTION

The UltraScan® Diagnostic Imaging System from Alcon The standard viewing display is a RS-170 type
is designed to enhance patient care by providing high monochrome monitor. Also available to the user is an
quality ultrasound images via an easy to use format. The optional color monitor. For hard copy pictures an
B-Scan technology provided by the UltraScan® Imaging optional video graphic printer prints the image/data
System allows the operator to obtain ultrasound images displayed on the monitor.
of the patient’s eye, enhance the images, then save and
print the images in a variety of formats. The console contains system electronics and a power
supply that provides power for the console and Alcon's
The UltraScan® is a diagnostic tool used by ophthalmic standard viewing monitor.
surgeons for pre-operative diagnostic examinations
addressing vitreoretinal and cataract surgery needs. The
system consists of a main console which interfaces with FRONT PANEL
the keyboard, footswitch, Alcon’s B-scan probe, and
video monitor. The system’s built-in memory is used to A single B-scan probe connector is located on the
store and retrieve up to four B-scan images. console front panel (see Figure 1-1). An LED lamp
beneath the connector illuminates when power is turned
User interface is via the keyboard and footswitch. The ON, and extinguishes when power is turned OFF.
keyboard is a 101 type, with a trackball and Select/Enter
keys in place of the standard calculator keys. The
footswitch is used to control Freeze and Save
commands. Alcon’s B-scan probe operates on the
mechanical sector principle.

B-Scan Power-On Illuminator


Probe Connector

Imaging System

SURGICAL

Figure 1-1. FRONT PANEL - The front panel contains a B-scan probe connector and a power ON illuminator. Controls for the
UltraScan® are located on the keyboard, footswitch, and display monitor.

906-6070-501 1.1
UltraScan® Imaging System

REAR PANEL

The rear panel contains the power input module with • Flash Card and Flash Card Slot
ON/OFF switch, a flash card slot, and connectors to The UltraScan® is a computerized machine that
interface with system accessories and options (see Figure operates under software control. The software
1-2). Labels on the rear panel identify each of the program was installed at the factory prior to
components, and also warn the operator of possible shipment. If and when software upgrades are
dangers. required, the new program can be installed into the
system through the use of a flash card. With power
REAR PANEL COMPONENTS turned OFF, the flashcard is inserted into the
UltraScan® rear panel slot, then power is turned ON.
• Power Input Module The system automatically installs the new program,
The mains power lines enter through switches and and then alerts you when the installation is
dual international type fuses. Fuse values are clearly completed. You must turn the power OFF, then
marked. The instrument automatically sets itself to remove the flashcard from the rear panel slot.
operate with the supplied voltage and frequency
specified on the rear panel. CAUTION
System power must always be turned OFF when
Turn system power ON by pressing the part of the inserting or removing the flashcard from the
Mains Power On/Off Switch labeled I . Turn system UltraScan® system's rear panel slot.
power OFF by pressing the O .

Fuse Receptacle

Mains Power Power Cord


Power Input Module On/Off Switch Connector

REPLACE FUSE S/N MFG'D


AS MARKED
P/N REV
MEDICAL/ELECTRICAL
SI SI
AS FIE AS FIE
EQUIPMENT
~100V - 240V 50-60 Hz 3.15A
CL

CL
D

T3.15A 250V UL
®
CLASSIFIED UL®

95KJ
UL2601-1/CAN CSA C22.2 NO. 601.1 ! DANGER: RISK OF EXPLOSION IF USED IN THE PRESENCE
OF FLAMMABLE ANESTHETICS.
DANGER: RISQUE D'EXPLOSION. NE PAS EMPLOYER EN
® PRÉSENCE D'ANESTHÉSIQUES INFLAMMABLES.
CAUTION: GROUNDING RELIABILITY CAN ONLY BE ACHIEVED
SURGICAL
! ALCON LABORATORIES, Inc.
6201 SOUTH FREEWAY
FORT WORTH, TX 76134
0123
WHEN EQUIPMENT IS CONNECTED TO AN EQUIVALENT
RECEPTACLE MARKED HOSPITAL GRADE.

RGB 12V VIDEO


FLASH CARD KEYBOARD PRINTER IN OUT PRINTER FOOTSWITCH
S - VIDEO OUT

Flash Card Slot Keyboard Monochrome Monitor Power Connector Footswitch


Connector Video Output for Alcon Monitor Connector
Connector

Video Graphic Printer Color Monitor Video Graphic Printer


Remote Connector Video Connector Video Connector

Figure 1-2. REAR PANEL - The rear panel contains the power input module, flash card slot, and a variety of connectors to
interface with UltraScan® accessories.

1.2 906-6070-501
UltraScan® Imaging System

KEYBOARD

• Keyboard Connector Alcon's ergonomic UltraScan® keyboard makes operator


The main user interface to the system is via a input easy. Setup, image optimization, labeling, and
computer keyboard, connected to this RS232 serial measuring are all perfomed through the keys and
port. trackball on this device (see Figure 1-3). The dark keys
are specifically designed for the UltraScan® system,
• Video Graphic Printer Remote Connector while the white keys are standard keyboard layout.
The cable from this RS-232 connector goes to the Listed below are descriptions of the Trackball, Select/
REMOTE connector on the back of the optional Enter keys, and dark keys.
video graphic printer, where it receives the print
command from the keyboard. The UltraScan® system uses a 101 type keyboard with a
trackball. Other than the footswitch, the keyboard is the
• Monochrome Monitor Video Output Connector user’s only source of operator input. The user interface
Alcon's standard monochrome monitor plugs into utilizes a trackball in conjunction with its Select and
the S-VIDEO OUT connector. S-VIDEO IN is not Enter keys as the primary input device which enables the
used user to control almost all major functions. In most cases
the four arrow keys perform the same functions as the
• Color Monitor Video Connector trackball. All the sequences and operations are consistent
The system provides RGB output in both NTSC and to make it a user-friendly interface.
PAL standards for the optional color monitor.
The keyboard Function keys, along with electronic
• Power Connector for Alcon Monitor screen menus, are used to activate a variety of display
This 12 Volt, 1.5 Amp output connector supports formats. The first four Function keys (F1-F4) are used
Alcon's standard monitor power requirements. for Patient data, Settings data, Comments, and Calipers.
Function keys F5-F8 are used for TGC, Mode, image
• Video Graphic Printer Video Connector Recall, and image Zoom. Function keys F9-F12 and key
An optional grayscale video graphic printer can be F15 are not used. Function keys F13-F14 are used for B-
connected to this RS-170 connector. Scan mode and system Setup selections. Pressing the
ESC key enables the user to exit the current mode and
• Footswitch Connector return to the previous mode.
Alcon's double footswitch connects to this 4-pin
Mini Din connector. The footswitch is used to A cluster of four frequently used control keys—Gain,
control freeze and save commands. Save, Print, Freeze—are placed close to the trackball for
easy access.

906-6070-501 1.3
UltraScan® Imaging System

KEYBOARD COMPONENTS
• Gain, Save, Print, Freeze Keys
• Trackball This frequently used cluster of keys is placed close
Using thumb and forefinger, the Trackball is to the Trackball for easy access.
manipulated up, down, left, and right to move video
tools and adjust settings on the display monitor. When the Gain key is pressed a box encompasses
Tools consist of the selection box, highlight box, and and highlights the Gain cell at the top of the screen,
cross hairs to perform measurements. allowing the operator to increase or decrease the
setting with the Trackball or arrow keys. Pressing
• Select and Enter Keys the Enter key fixes the gain setting at the selected
Used in conjunction with the Trackball and standard value. Gain can be adjusted from 40 to 80 dB, with
keyboard keys, the Select and Enter keys are used to TGC set at its maximum curve.
highlight and then accept new data into the system.
Pressing the Save key stores the screen image in a
NOTE: Other than typing data into cells, most temporary memory (memory is cleared when power
system functions can be done with the Trackball is removed, or when Patient:, Patient ID:, or Eye: is
and Select/Enter keys. selected). The memory holds up to four single-B
images, stored as Images: 1 2 3 4 in the top right
• Arrow Keys corner of the display screen. Pressing the F7 Recall
Depending on operator preference, the arrow keys key boxes the Images: cell and allows the operator to
can be used in lieu of the trackball when moving the highlight the number of a saved image with the
selection box and highlight box. Measurement cross Trackball or arrow keys. To recall the frozen image
hairs cannot be moved with the arrow keys. onto the display screen, press the F7 Recall key (the
highlight box will move to image 1) or Enter key (the
highlight box will disappear and the box around
Images: cell will move to Gain cell). To exit the
recalled image and return to real-time imaging, press
the Freeze key.

Mode and
Escape Key Common Keys B-Scan Keys not used Setup Keys not used

PATIENT SETTINGS COMMENTS CALIPERS TGC MODE RECALL ZOOM B-SCAN SETUP

®
Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15
SURGICAL

~ ! @ # $ % ^ & * ( ) _ + Backspace Gain Print Select Enter


` 1 2 3 4 5 6 7 8 9 0 - =

Tab Q W E R T Y U I O P { } | Save Freeze


[ ] \

Caps Lock A S D F G H J K L : " Enter


; ' Select Enter

Shift Z X C V B N M < > ? Shift


, . /

Insert Delete

Gain, Save,Print, Trackball with


and Freeze Keys Select and Enter Keys

Standard Keyboard Delete Key Arrow Keys

Figure 1-3. KEYBOARD - Other than the footswitch, the keyboard is the only source of operator input. The Trackball and
Select/Enter keys are used to control almost all major functions. The Function keys are used to activate special
features. For ease of use, the Gain, Save, Print, and Freeze keys are placed close to the trackball.

1.4 906-6070-501
UltraScan® Imaging System

The Print key is pressed to send the print command F4 Calipers Key - Press the F4 key to freeze the
to a video graphic printer. image and activate the calipers measurement system.
This system allows the operator to measure up to three
In order to freeze the image on the display screen the straight lines, and area/perimeter of an ellipsoidal
operator should press the Freeze key. Pressing the shape. The operator can also do a freehand trace of an
Freeze key again unfreezes the image. object to calculate area/perimeter. The Trackball,
Select key, standard Keyboard keys, Enter key, and
• Delete Key Esc key are used to perform measurement functions.
The Delete key is used to remove words from the F3
Comments library menu, to remove F4 Calipers F5 TGC Key - The F5 TGC (Time Gain
measurements from an image, and to remove saved Compensation) key is pressed during real-time
images from temporary memory. imaging to go directly to the TGC adjustment
function. The TGC cell is highlighted above the
• Esc Key TGC curve, and the first segment of the curve is
The Esc key is pressed to exit the active function ready for adjustment. The Trackball and Enter keys
and return to the prior function. are used to adjust TGC settings. To properly set the
TGC curve, begin at a high setting in each segment
• Function Keys and adjust downward to eliminate unwanted gain.
These keys allow rapid access to system functions.
F6 Mode Key - The Mode key offers the operator
F1 Patient Key - Instead of entering patient data on six modes of operation: Single B, Single A, Single A
the main screen, the operator can press the F1 key & B, Dual B, Dual A & B, and Quad B. The
and enter the data on the PATIENT selections appear in the menu area of the screen
INFORMATION screen. Data is loaded using the when the F6 key is pressed, with Single B mode
Trackball, Select key, standard Keyboard keys, and boxed, but not highlighted. The Trackball and Enter
Enter key. All of these entries will be displayed at keys are used to select the desired mode.
the top of the main screen. If data is entered on the
main screen, it also updates the PATIENT F7 Recall Key - Pressing the F7 key allows the
INFORMATION screen. operator to recall up to four previously stored images
from the memory. Before displaying the image the
F2 Settings Key - Up to five sets of preset scanning system sets screen parameters to the format it was
preferences can be programmed into memory by saved in. The Trackball and Enter keys are used to
pressing the F2 key to display the DOCTOR select the desired image from memory.
DEFAULT SETTINGS screen. The data is loaded
using the Trackball, Select key, standard Keyboard F8 Zoom Key - Frozen and real-time images can be
keys, and Enter key. Preset preferences (mode, magnified on the display screen by pressing the F8
depth, gain, etc.) can be quickly activated to perform key. The Trackball is used to move the zoomed
a particular scanning procedure. It is recommended image, and the Esc or F8 key is used to exit the
that you become familiar with the factory preset zoom feature.
values before changing any settings.
F9 Through F12 Keys - These keys are reserved
F3 Comments Key - To activate the comments for future use.
function the operator presses the F3 key. The image
freezes, a cursor appears on the image, and a library F13 B-Scan Key - To quickly enter the B-Scan
of words appears in the menu area on the right side mode the operator can press the F13 function key.
of the screen. Comments can be either typed on the
image, or brought in from the words library, using F14 Setup Key - The F14 key is pressed to open the
the Trackball, Select key, standard Keyboard keys, SET UP screen. In this screen the operator can adjust
Enter key, and Esc key. A default library consisting and set the general system operating parameters
of commonly used ophthalmology words is (date, time, clinic, etc).
programmed into the system at the factory, and can
be changed using the trackball and keys. F15 Key - This key is reserved for future use.

906-6070-501 1.5
UltraScan® Imaging System

DISPLAY MONITOR FOOTSWITCH

The standard monochrome monitor must be placed near The footswitch performs the same functions as two of
or on top of the electronic console. Its display resolution the keyboard keys, allowing the operator to perform the
is 640 pixels X 480 pixels, and it presents the ultrasound freeze and save functions without looking at the
image utilizing 255 shades of gray. Two controls on the keyboard. The clear function is for future use.
display monitor are used by the operator, the Contrast
and Brightness knobs. • When the desired real-time image is viewed on the
display screen the operator can press the Freeze
NOTE: To prolong the life of the monitor, please pedal to display the frozen image. Pressing the
power down the system or reduce brightness of the Freeze pedal again unfreezes the image.
monitor when not used for extended periods of time.
• Pressing the Save pedal stores the screen image in
temporary memory (memory is cleared when power
is removed, or when Patient:, Patient ID:, or Eye: is
selected). The memory holds up to four screen images.

01/01/96
08:30:00

¤
UltraScan GELER EFACER SAUVER
FREEZE CLEAR SAVE
Select one and press ENTER:

B-scan

Set up

Software Version X.XX


Trackball or : selects
ENTER: confirms

SURGICAL

Figure 1-5. FOOTSWITCH - The footswitch allows the


operator to freeze and save images. The operator can press
the Freeze pedal to display the frozen image, and press the
Save pedal to store the screen image in temporary memory.

Contrast Knob Brightness Knob


B-SCAN PROBE AND PROBE HOLDER

Figure 1-4. DISPLAY MONITOR - The standard The system has a probe holder cradle on the side of the
monochrome display monitor operates with a resolution of console where the B-scan probe is placed when it is not
640 pixels X 480 pixels, utilizing 255 shades of gray. The
brightness and contrast knobs are located below the display
being used. The operator takes the probe from the cradle
screen. and holds it as shown in Figure 1-6 to scan the patient's
eye. After the scanning session the operator puts the
probe back in its place in the cradle.

Figure 1-6. B-SCAN PROBE - The operator holds the B-


scan probe as shown here. When finished scanning the
operator puts the probe in the probe holder cradle.

1.6 906-6070-501
UltraScan® Imaging System

INSTALLATION

The UltraScan® system is shipped in damage resistant 8. Hold the keyboard label in one hand and remove the
cardboard crates. The components must be removed protective strip from the back of the label to expose
from the crates, set on a secure work surface, and the adhesive backing (this is the label that identifies
assembled as described below. Be sure to make cable the special function F1, F2… F15 keys on the
connections exactly as instructed. keyboard). Carefully apply the label to the top of the
keyboard (see Figure 1-3).
1. Plug the coiled keyboard cable into KEYBOARD
connector on rear panel (see Figure 1-2).
ACCESSORY EQUIPMENT
CAUTION
Ensure that the keyboard is plugged into the correct Accessory equipment connected to or used with this
connector on the rear panel of the unit. equipment must be certified according to the respective
IEC standard (e.g. IEC 950 for data processing
2. Connect the optional video graphic printer’s equipment and IEC 601-1-1 for medical equipment).
interconnect cable between its VIDEO IN connector Furthermore, all configurations shall comply with the
and the UltraScan® VIDEO PRINTER connector. system standard IEC 601-1-1. Anyone connecting
additional equipment, or otherwise causes a different
Connect the remote cable between the video graphic system configuration than provided by Alcon, is
printer’s REMOTE connector and the UltraScan® responsible for continued compliance to the
PRINTER connector. requirements of the system standard IEC 601-1-1.

3. Plug the Alcon monochrome monitor video cable


into the UltraScan® S VIDEO OUT connector. CLEANING INSTRUCTIONS

Plug the monitor's power cable into the UltraScan® To clean the console and accessories you must first turn
12V DC connector. system power OFF and disconnect the power cord from
the power source. The console and accessories (except
4. Plug the optional color monitor's video cable into the for keyboard and probe) may be cleaned with a solution
RGB OUT connector on the UltraScan®. The other of mild soap and water.
end of the cable plugs into the red, green, blue, and
yellow cables into the monitor's RGB/ CAUTION
COMPONENT B panel as follows: red to R/R-Y, Do not clean console and accessories with solvents
green to G/Y, blue to B/B-Y, and yellow to EXT or abrasives; irreparable damage will result.
SYNC.
The keyboard and trackball can be cleaned with
Plug the monitor's power cable to an appropriate isopropyl alcohol and a clean, soft cloth. Be careful
power source. around printed labels and keys; don't press too hard.

5. Set the footswitch on the floor and plug its cable To clean the B-probe, immerse the applanation surface
connector into the rear panel’s FOOTSWITCH Mini of the probe into a 70% solution of isopropyl alcohol for
Din connector. five minutes, then wash the tip with running water. Dry
the probe before use.
6. Plug the B-scan probe into its front panel connector
(see Figure 1-1). Place probe in probe holder cradle To disinfect the B-probe, clean as instructed above, then
on side of console. immerse the applanation surface of the probe into a
Cidex® solution for 45 minutes at 25°C.
7. With the mains power switch turned to the OFF
position (the O pressed down), plug one end of the CAUTION
power cable into the UltraScan® power input module Never ultrasonically clean the ultrasound probe;
and the other end into a power receptacle. The irreparable damage will result.
system has a built-in power supply that
automatically adapts to the supplied source.

906-6070-501 1.7
UltraScan® Imaging System

EMC STATEMENT OTHER CAUTIONS AND WARNINGS

This equipment has been tested and found to comply


CAUTIONS
with the limits for medical devices as set by IEC 601-1-
2:1993, EN60601-1-2:1994, and Medical Device
• Very cold units (approximately 0° C or 32° F)
Directive 93/42/EEC. These limits are designed to
may be permanently damaged if not allowed to
provide reasonable protection against harmful
warm up before applying power.
interference in a typical medical installation.
• Never plug or unplug the flash card when the
unit is on.
It is important to install and use the equipment in
• System not protected against the ingress of water.
accordance with the instructions in order to prevent
• Avoid touching keyboard and trackball with
harmful interference to other devices in the vicinity. If
scanning contact gel.
this equipment causes harmful interference to other
• To ensure compliance with IEC 601-1-1
devices (determined by turning the equipment off and
(requirements for medical electrical systems), do
on) the user is encouraged to try to correct the
not use power strips (portable multiple socket
interference by one or more of the following measures:
outlets) to power the UltraScan® system which
includes the printer and monitor.
• Reorient or relocate the device(s).
• Increase the distance between the equipment.
• Connect this equipment to an electrical outlet on a
circuit different from that to which the other WARNINGS!
device(s) is connected.
• THE ALCON LABORATORIES ULTRASOUND
• Consult the manufacturer or your Alcon field service PROBES AND EQUIPMENT ARE NOT DESIGNED
engineer for help. OR INTENDED FOR FETAL USE.

• PATIENT DIAGNOSIS SHOULD NOT BE


UNDERWRITER'S LABORATORIES DETERMINED BASED SOLELY ON THE DATA
COLLECTED USING ULTRASOUND DEVICES.
COLLABORATIVE FINDINGS FROM PATIENT
The UltraScan® imaging system is classified by
HISTORY, FUNDUS EXAMINATION, AND THE
Underwriter's Laboratories, Inc., with respect to Electric PATIENT'S VISUAL PERFORMANCE SHOULD
Shock, Fire, Mechanical, and other specified hazards ALWAYS BE INCLUDED IN THE PROCESS OF
only in accordance with UL 2601-1 and CAN/CSA PATIENT DIAGNOSIS.
C22.2 No. 601.1.
• IN ACCORDANCE WITH ALARA PRINCIPLES, THE
ENERGY DELIVERED TO THE EYE SHOULD BE
AS LOW AS IS REASONABLY ACHIEVABLE.
STORAGE
• ALL DATA THAT HAS BEEN ENTERED ON ANY
Whenever system is not in service it should be covered SCREEN MUST BE VERIFIED BY THE OPERATOR
with its dust cover. The dust cover protects the console FOR CORRECTNESS AND COMPLETENESS
and monitor from airborn particles, and also offers BEFORE PROGRESSING FROM ONE SCREEN TO
protection against accidental spills. ANOTHER.

• NOT SUITABLE FOR USE IN THE PRESENCE OF


FLAMMABLE ANESTHETIC, OXYGEN, OR
NITROUS OXIDE.

1.8 906-6070-501
UltraScan® Imaging System

DIMENSIONS EMC/EMI REQUIREMENTS

CONSOLE EMC Compliance - The UltraScan® complies with the following


Height: 11.4 cm (4.5 inches) agency standards for conducted and radiated EMI: IEC 601-1-2
Width: 38.4 cm (15.1 inches) (1993-04)
Depth: 35.6 cm (14.0 inches)

MONOCHROME MONITOR ENVIRONMENTAL REQUIREMENTS


Height: 27.9 cm (11.0 inches)
Width: 30.5 cm (12.0 inches) Operating Storage
Depth: 35.6 cm (14.0 inches)
Temperature: 10° C to 40° C -40° C to 75° C
KEYBOARD 50° F to 104° F -40° F to 167° F
Height: 3.8 cm (1.5 inches)
Width: 49.0 cm (19.3 inches) Humidity: 10% to 95% 10% to 100%
Depth: 21.6 cm (8.5 inches) non-condensing with condensation

PRINTER Noise Level: Sound pressure level does not exceed 44 dbA
Height: 10.9 cm (4.3 inches) measured at one meter.
Width: 15.3 cm (6.0 inches)
Depth: 30.5 cm (12.0 inches)
SYSTEM PERFORMANCE
COLOR MONITOR
Height: 33.8 cm (13.3 inches) Using Alcon's B-probe, the system meets the following
Width: 34.5 cm (13.6 inches) specifications.
Depth: 41.4 cm (16.3 inches)
Receiver Sensitivity: 3 uV RMS at 5 MHz bandwidth and at
5 cm depth
WEIGHT Packed Unpacked
Digitizer Dynamic Range: 57 dB acoustic
Console & Accessories 11.8 kg (26 lbs.) 6.8 kg (15 lbs.)
Monochrome Monitor 7.3 kg (16 lbs.) 5.5 kg (12 lbs.) Receiver Dynamic Range: >90 dB
Keyboard 2.3 kg (5 lbs.) 1.8 kg (4 lbs.)
Printer 4.5 kg (10 lbs.) 3.6 kg (8 lbs.) Image Resolution: <0.2 mm axially, and 0.5 mm
Color Monitor 18.6 kg (41 lbs.) 16.8 kg (37 lbs.) transverse

Scan Angle: 52 degree sector


ELECTRICAL CHARACTERISTICS
The instrument automatically sets itself to operate with the Ultrasound Frame Rate: 12 Hz
supplied voltage and frequency.
Sector Line Density: 255 real lines with 1:2 interpolated
Input Voltage: ~ 100V - 240V lines within scan angle
Line Frequency: 50-60 Hz
Input Current 3.15A Gray Scale: 255 shades of gray
Fuse Type rating: 250V, 3.15A, 5x20
Insulation Class: Class I, type BF Video Display Frame Rate: 30 frames/sec NTSC
Continuous Operation. 25 frames/sec PAL

SAFETY REQUIREMENTS
The UltraScan® complies with the following safety agency
standards for medical instruments: IEC 601-1, IEC 601-1-1, IEC
601-1-2, IEC 601-1-4, UL 2601. The system meets all essential
requirements of Medical Device Directives 93/42/EEC.
Acoustic power levels do not exceed FDA requirements for
ophthalmic ultrasound.

Table 1-1. ULTRASCAN® IMAGING SYSTEM SPECIFICATIONS - This table is a quick reference point to identify basic
system specifications, system requirements, and performance figures.

Probe Isptax IsptaSx IsptaX MI x MI Sx MI X

10 MHz UltraScan®
Sector B-mode 0.393 0.021 0.516 0.17 0.006 0.21

10 MHz UltraScan®
Sector Vector A-mode 0.357 0.015 0.457 0.17 0.006 0.21

Table 1-2. ACOUSTIC ENERGY SPECIFICATIONS - Laboratory measurements of the Alcon Surgical ultrasound probe
demonstrates these maximum values. The UltraScan® should only be used with Alcon's UltraScan®
probe (UltraB-050).

Ispta is the derated spatial-peak, temporal-average Intensity (milliwatts per square centimeter).
MI is the Mechanical Index.

906-6070-501 1.9
UltraScan® Imaging System

THIS PAGE INTENTIONALLY BLANK

1.10 906-6070-501
UltraScan® Imaging System

SECTION TWO
THEORY OF OPERATION

THEORY OF OPERATION
CONTROLLER PCB

The Controller is a single board, which alone comprises TGC Amplifier


a mechanically-scanned ultrasound imaging system. The The TGC amplifier stage consists of a variable gain IC.
board is packaged in a chassis with a power supply, and It provides gain and 50 dB of gain control. Following the
with the appropriate wiring harnesses to make the amplifier is a fixed gain stage and a selector switch. The
complete UltraScan® ophthalmic imaging system. The switch selects either the TGC output, or the optional
board is designed to work with Alcon’s mechanical beamformer output for further processing.
sector probe. In addition to the basic operation, a Cine
Memory board plugs into the Controller PCB to add Variable Bandpass Filter
image memory capability. TGC is followed by a variable bandpass filter which is
used to optimize the receiver bandwidth to match the
frequency response of the ultrasound probe in use. This
ULTRASOUND FRONT END maximizes the signal to noise ratio.

The UltraScan® utilizes one port for its mechanical Logarithmic Amplifier
imaging probe (an A-mode port will be used in the At this point the signal has nearly 60 dB of dynamic
future). The processor can identify the sector probe range. This exceeds the capability of the detector to
connected to the system by reading the value of the linearly process signals, as well as for the display to
identification resistor in the device. The ports are faithfully reproduce. An amplifier is used here that
switched using relays (not shown on block diagram). compresses the signal so that after detection a full 60 dB
of signal can be recovered. The transfer function of the
Ultrasound Pulser amplifier is logarithmic (after detection).
The purpose of the pulser is to electrically excite the
piezo electric element in the probe to emit a short burst Detector
of acoustic energy. The resonant frequency of the A full wave detector, followed by a lowpass filter, is
transducer is predominantly determined by the 1/2 used to remove the carrier (f0) of the transducer. The
wavelength thick ceramic element contained in its filter’s corner frequency is adjustable to optimize signal-
housing. The ultrasonic transducer used is of low Q so to-noise ratio, and prevent signal aliasing.
that a high bandwidth can be achieved. The driving pulse
is a negative spike, whose pulse width is 1/2 cycle; i.e., Signal Conditioner
50 nS for a 10 MHz probe. The amplitude of the pulser The signal conditioner circuitry optimizes the signal by
power supply is monitored by the host processor to reducing its rise and fall time while preventing aliasing
insure proper and safe operation. from occurring in the analog-to-digital conversion
process.
Ultrasound Preamplifier
The probe is connected to the pulser and a transmit/
receive (T/R) switch. This switch consists of four diodes
and their associated passive components. This switch
protects the preamplifier from the high amplitude signal
of the pulser. The preamplifier has 20 dB of gain control
for time gain compensation (TGC). Gain control is
achieved with a pair of PIN diodes connecting the
emitters of the differential input preamplifier.

906-6070-501 2.1
UltraScan® Imaging System

Footswitch
CONTROLLER PCB

System
Processor HVPS Keyboard

Servo Ultrasound
Processor Pulser Probe

Servo Video Video Display


Motor Drive Output Monitor

Graphics
Input/Output Power Supply
Memory

Image Memory
& Receiver Cooling Fan
Scan Converter

Cine Memory

Figure 2-1. SYSTEM BLOCK DIAGRAM

2.2 906-6070-501
J18 T/R TGC Bandpass Log Lowpass Signal
Switch AMP Filter Amp Detector Filter Conditioner ADC
Probe Crystal

906-6070-501
P8
+15V 7806 +6V

TGC 7812 +12V


Pulser Waveform
UltraScan® Imaging System

Memory +HV
SMPS
P8
–15V 7906 – 6V
P8 P5
+5V VCC VCC LED Power

Probe
&
HV Power Output
Potentiometer
Supply Ports P3
Interface
ADC Remote to Printer
Serial port 2

P2

Figure 2-2. CONTROLLER PCB BLOCK DIAGRAM


Serial port 1
Keyboard

RGB P4
JP19 Probe Timing Video RGB Out
Position Sensor Servo Temporal Image Horizontal Video
& Vector RGB Drivers
Servo Position Memory Filter Memory Pixel Ram
Control Interpolator
JP19 Probe ADC Memory 512x512x8 Filler DAC
Motor DSP
RGB

S-Video
to S-Video In
RGB (not used)

Servo Memory Graphics


Reference Controller Memory
DAC & Timing 640x512x4
RGB J6
to Video Printer
S-Video
J2
S-Video Out

Inter- J7
Cine Boot/Prog SmartWatch Footswitch
Controller Processor Footswitch
Memory Memory Data RAM Interface
Mailbox

Reset

Flash
Watchdog
VCC Card
Timer
Controller
P1 Flash Card Connector

2.3
UltraScan® Imaging System

SCAN CONVERSION Memory Controller


The image and graphic memories are controlled by
Scan conversion is the process of taking the information several programmable logic devices (PLD’s) which
from the receiver output in R-θ format which is then perform the following tasks:
outputted in standard video format for display.
• Memory arbitration with the CPU, real time data, and
Analog-to-Digital Conversion display read out.
The output of the receiver feeds an 8-bit ADC IC. The • Vertical line counters.
output of the A/D converter can be tri-stated to allow • Video RAM state control.
external digital input, or test data input from the CPU. • Refresh the memory every 10 µS.

Temporal Filtering The memory controller can also perform a read zoom on
The digital ultrasound data is stored in a memory the image memory for a 2-to-1 magnification.
organized in ultrasound stick format. Each ultrasound
vector is individually stored so that the memory is Horizontal Pixel Filler
organized in R-θ space. The memory operates such that The horizontal pixel filler can interpolate data for up to 5
a percentage of the incoming data is added with a missing pixels in the sector image. Missing pixels are
percentage of the current data in the memory location detected by looking for “0” data within the sector
(total percentage is always 100%). This provides an boundaries. Filled data follows an averaged progression
exponential signal decay with time and temporal filtering between the two real pixel data values.
to reduce noise and speckle in the image.
Video RAMDAC
Cine Memory The VDAC converts the 8 bits of image data and the 4
An optional Cine Memory board connects to the bits of graphics to an RGB format. The 4 bits of graphics
temporal filter circuitry. The Cine Memory is just a large data overlay the image data. The post-processing gamma
memory that the processor controls so that several curves are loaded into the VDAC by the CPU.
seconds of image information can be replayed in a
continuous loop for analysis.

Vector lnterpolator
The vector interpolator doubles the ultrasound line
density of the displayed sector by inserting an averaged
ultrasound line between each of the real ones. A pair of
FIFO’s are used to retain the previous real line of data
and the current real line of data. While the new
ultrasound line is being written into one FIFO, the
previous line is read from the second FIFO. After the
previous line is read, the FIFO is re-transmitted and
averaged with the new data to create the interpolated
line.

Image Memory
The image memory is organized as a 512 x 512 x 8 pixel
display. The CPU also has paged access to this memory
and uses this path for test functions and for writing the
gray scale bar on the display.

Graphics Memory
The graphics memory is organized as a 640 x 512 x 4
pixel display. The CPU has paged access to this memory
for alphanumerics and other graphics such as cursors,
depth markers, time lines, etc.

2.4 906-6070-501
UltraScan® Imaging System

CPU KERNEL SERVO DSP KERNEL

CPU Servo DSP


The CPU used is the Intel 80C188EB. The CPU operates The Analog Devices 2105 DSP is used in the system for
at a speed of 12,288 MHz. The CPU has two serial ports real time control. The DSP runs at a clock speed of
which are used externally as COM0 and COM1. COM0 is 9.8 MHz. The DSP is used to generate the sector address
used to connect to an external keyboard, and COM1 can tables, real time servo control, transmit firing pulses, and
be used as a terminal debugger for special test purposes. various scan converter control functions. A
programmable logic device is used to provide all of the
The CPU has a built-in programmable chip select unit memory and I/O decoding functions.
which aids in the decoding of the program memory,
RAM, flashcard interface, image and graphics memories, Program/Data RAM
and various DSC I/O ports. The CPU receives interrupts The DSP RAM is organized as 32K x 24 bits. The
from the following sources: vertical sync, the DSP memory is divided into three distinct sections: boot
mailbox communication, the serial port, and from the memory, data memory, and program memory. The boot
End of Ultrasound Frame (EUF). memory is contained in the middle 8 bits, and is loaded
by the CPU on power-up. The data memory is located on
Program/Boot Memory the upper 16 bits, and is 16K in length. The program
The program memory consists of up to three 512K x 8 memory uses the entire 24 bits, and is also 16K in
flash memories. The first of the three flash memories is length.
designated as the boot memory and contains the code
which allows the flash memory to be loaded from the Interprocessor Mailbox
external PCMCIA interface. The second flash memory The CPU and the DSP communicate via a mailbox
contains servo DSP processor code. Presently the third located inside of a Field Programmable Gate Array
memory is not used. (FPGA). The mailbox consists of a simple back-to-back
register scheme with status flags for polling and
SmartWatch/RAM interrupting. D132 indicates that the mailbox is busy
The CPU RAM is organized as 128K x 8, and is plugged sending mail to the CPU. When the CPU reads the mail
into a “socket” known as a SmartWatch. The SmartWatch it turns the LED OFF.
provides both time and date capability and battery
backup. The SmartWatch provides data retention time of
greater than 10 years with the proper RAM selection. If a SERVO
RAM is selected with 1 µA of standby current, then the
10 years is attainable. If the standby current is larger, The servo is a classical PID controller. A reference ramp
then the data retention time goes down proportionally. is generated by the DSP and output through 12-bit DAC
U81. The difference between reference signal TP73 and
PCMCIA/Flashcard Interface position feedback signal TP49 is amplified and fed back
An external PCMCIA connector is provided for loading into the differentiator and integrator to drive the motor
software updates. through a push-pull bridge drive circuit. The probe
position is sensed by a variable inductor. The inductance
Watchdog Timer is monitored in a bridge, and a signal proportional to the
The CPU is connected to a watchdog timer which inductance is demodulated to generate the position
provides a clean CPU reset on power-up, and monitors signal.
the +5V supply. If the supply voltage at the CPU drops
below +4.35V, a reset is generated to the CPU. The probe is protected from overdrive by two methods.
A monitor circuit senses the output current, and if it
Heart Beat exceeds a predefined threshold, the drive to the servo
D131 is the Heart Beat indicator LED. It flashes at reference is reduced. This allows the probe to warm up
approximately a 1 Hz rate. from cold start situations without overdriving the motor.
This may occur if the probe is in an abnormally cold
Mail Box environment for a period of time. Each output leg from
D130 indicates that the host box is busy writing to the the bridge drive has a PTC device in it. This device will
DSP. When the DSP reads that mailbox, the LED turns trip if the current exceeds the threshold, protecting the
OFF. (Note that D133 and D134 are not used.) drive circuit and/or the probe from failures.

906-6070-501 2.5
UltraScan® Imaging System

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2.6 906-6070-501
UltraScan® Imaging System

SECTION THREE
PARTS LOCATION & DISASSEMBLY

GENERAL INFORMATION DISASSEMBLY INSTRUCTIONS

This section of the service manual instructs the service 1.0 Remove Top Cover
engineer on how to locate, access, and remove various
subassemblies and parts from the UltraScan® console. In 1.1 Turn system power OFF. This is done by turning
addition to the written instructions, several drawings are the ON/OFF switch to the OFF position and
included to help perform the disassembly procedures. unplugging the AC power cord from the power
input module (both located on the rear panel, see
When following these instructions, references to right Figure 1-2).
and left are made when facing the front of the console.
NOTE: Throughout this document “Turn
Unless instructed otherwise, replacement of the listed system power OFF” refers to this method of
items is performed by doing the steps in reverse order. removing AC power from the system. “Turn
system power ON” refers to applying AC
power by use of the same method in reverse
REQUIRED TOOLS order.

Most parts can be located and removed using tools in the 1.2 With the UltraScan® console sitting securely on all
standard service engineer’s tool kit. four feet, remove one screw from each corner of
the rear panel (see Figure 3-1).

1.3 Carefully grasping both sides of the top cover,


gently lift up from the rear, then slide the cover
back to release the front of the cover from the
console. Lift the cover up and away from console
(see Figure 3-1).
! ®

SURGICAL

CAUTION

Observe anti-static precautions when


performing maintenance inside the UltraScan®
console.

! ® ! ®
SURGICAL
SURGICAL

Figure 3-1. REMOVAL OF TOP COVER – To remove top cover from the UltraScan® console simply remove four screws, lift
rear of cover up, slide cover back, and lift cover up and off.

906-6070-501 3.1
UltraScan® Imaging System

2.0 Remove Power Supply 4.0 Remove Monitor from its Housing

2.1 Remove top cover as instructed in step 1.0. 4.1 Unplug the Alcon monochrome monitor video
cable from the UltraScan® S VIDEO OUT
2.2 Unplug connectors P1 and P2 from power supply connector. Unplug the monitor's power cable from
(see Figure 3-4). the UltraScan® 12V DC connector.

2.3 Remove one screw from corner of power supply CAUTION


PCB (see Figure 3-4). Be careful to not lose nylon Always plug the monitor's video cable and
spacer between PCB and clear plastic protective power cable into the UltraScan® rear panel
cover. connectors prior to turning system power ON.

2.4 Remove two screws, washers & nuts securing 4.2 Remove four screws securing monitor bezel to its
power supply to rear panel (labeled A in Figure housing (see Figure 3-2).
3-3). Remove four screws & washers securing
power supply to rear panel (labeled B in Figure 3-3). 4.3 Grasp bezel and carefully slide monitor assembly
out of monitor housing and set it face down on a
2.5 Lift power supply up and out of console. flat surface.

3.0 Remove Controller PCB from Card Cage


WARNING!
3.1 Remove top cover as instructed in step 1.0. In operation, the CRT has a high voltage charge
stored on the anode connection of the tube. This
3.2 Remove power supply as instructed in step 2.0. charge may be retained for a period of time and must
Unscrew and remove bracket/standoff screw that be discharged when handling the CRT. This warning
applies even when power has been removed from
supported power supply above Controller PCB the unit for some period of time.
(see Figure 3-4).
CRT manufacturers recommend that any user of the
3.3 Unplug connectors J5 from P5, J8 from P8, P18 CRT take extra precautions and use safety glasses
when handling the CRT. It is also recommended that
from J18, and P19 from JP19 (see Figure 3-4).
gloves be used during the handling of the tubes.

3.4 Remove three screws securing Cine Memory PCB


to Controller PCB, then unplug Cine Memory Monitor bezel
PCB from connector J8 on Controller PCB (see
Figure 3-4). Unscrew and remove three standoff Monitor housing
screws that supported Cine Memory PCB.

3.5 Remove seven screws securing Controller PCB to


base of console (labeled X in Figure 3-4).

3.6 Remove six standoff screws securing connectors


P2, P3, and P4 to rear panel (labeled C in
Figure 3-3).

3.7 Remove large nut and washer securing connector


J6 to rear panel (labeled D in Figure 3-3).
Base

Figure 3-2. REMOVE MONITOR FROM ITS HOUSING - Four


screws are removed from housing to release monitor (two
screws shown).

3.2 906-6070-501
UltraScan® Imaging System

B B A

B ®
B A
SURGICAL
! 0123

C CC C C C D

Figure 3-3. FASTENERS SECURING POWER SUPPLY AND CONTROLLER PCB TO REAR PANEL - Refer to this diagram for
help when removing components from console.

FRONT PANEL

X X
CINE MEMORY PCB

J8

JP19
J18
3 SCREWS

X CONTROLLER PCB

BRACKET/STANDOFF 1 SCREW

X
J1 P8

P5
POWER SUPPLY
FAN
J2
X X
POWER INPUT
MODULE

REAR PANEL

Figure 3-4. TOP VIEW OF ULTRASCAN® CONSOLE WITH COVER REMOVED – Refer to this diagram to identify internal
components, or when removing components from console.

906-6070-501 3.3
UltraScan® Imaging System

5.0 Remove CRT/PCB from Bezel/Metal Bracket PCB


Cable connector
5.1 Remove monitor from its housing as instructed in
A (4)
step 4.0.

5.2 Unplug cable from cable connector on PCB (see Metal bracket
Figure 3-5).
Spring
5.3 Remove four screws and washers (labeled A in CRT
Figure 3-5) securing PCB to metal bracket. The
plastic standoffs remain on the PCB.

B (4)
5.4 Remove four screws and washers (labeled B in
Figure 3-5) securing CRT and spring to bezel.
When replacing CRT be sure to secure spring with
two of the screws. Bezel

5.5 Lift CRT/PCB from bezel and metal base.


Figure 3-5. CRT/PCB ASSEMBLY - Four screws secure PCB
to metal bracket, and four screws secure CRT to bezel.

6.0 Remove Base from Monitor Housing

6.1 Remove monitor from its housing as instructed in


step 4.0.

6.2 Remove four screws and washers securing base to


monitor housing (see Figure 3-2). Screws are
located inside housing, and are not shown in
drawing.

6.3 Remove base from monitor housing.

3.4 906-6070-501
UltraScan® Imaging System

SECTION FOUR
SERVICE TEST PROCEDURE

GENERAL INFORMATION

This section of the service manual is reserved for storage


of the UltraScan® Service Test Procedure and checklist.

Each time a service engineer visits a customer it is


required that he perform a system checkout on the
customer's Alcon equipment. The checkout is performed
by following instructions written in the Service Test
Procedure, then returning its associated checklist to the
local service support center for filing.

The Service Test Procedure for the UltraScan® is an


independent document with its own part number
(78.40.573), and can be ordered from the local service
support center.

906-6070-501 4.1
UltraScan® Imaging System

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4.2 906-6070-501
UltraScan® Imaging System

SECTION FIVE
MAINTENANCE & TROUBLESHOOTING

VOLTAGE VERIFICATION CRT MONITOR ADJUSTMENT

1. Turn system power OFF. This is done by turning


the ON/OFF switch to the OFF position and WARNING!
unplugging the AC power cord from the power
input module (both located on the rear panel, see In operation, the CRT has a high voltage charge
Figure 1-2). stored on the anode connection of the tube. This
charge may be retained for a period of time and must
be discharged when handling the CRT. This warning
NOTE: Throughout this document “Turn applies even when power has been removed from
system power OFF” refers to this method of the unit for some period of time. CRT manufacturers
removing AC power from the system. “Turn recommend that any user of the CRT take extra
system power ON” refers to applying AC precautions and use safety glasses when handling
the CRT. It is also recommended that gloves be used
power by use of the same method in reverse
during the handling of the tubes.
order.

2. Remove top cover from console (refer to Section 3).


1.0 Remove Monitor from its Housing.
3. Remove connector cover from DC output on
1.1 Turn system power OFF. Remove monitor from its
power supply.
housing as per instructions on page 3.2, then set
monitor on flat surface with viewing screen visible.
4. Connect ScopeMeter® probes to J2 pins 1 (+) and
4 (-). Turn system power ON and verify +5.0 VDC
1.2 Plug the Alcon monochrome monitor video cable
(+0.1 VDC / -0.0 VDC).
into the UltraScan® S VIDEO OUT connector.
Plug the monitor's power cable into the
The +5.0 VDC adjustment is located in the power
UltraScan® 12V DC connector.
supply at R43.

5. Connect (+) ScopeMeter® probe to J2 pin 8. CAUTION


Verify +12.0 VDC (±0.2 VDC). Always plug the monitor's video cable and
power cable into the UltraScan® rear panel
The +12.0 VDC adjustment is located in the power connectors prior to turning system power ON.
supply at R18.
2.0 Brightness Adjustment.
6. Disconnect ScopeMeter® probes from power
supply and replace connector cover over DC 2.1 Turn system power ON, then enter B-scan mode.
output.
2.2 Turn the monitor’s Brightness knob fully
NOTE: The +15.0 VDC (±0.3 V, pin 13) and clockwise (The Brightness knob is located
–15.0 VDC (±0.3 V, pin 11) settings are not underneath the front panel on the right). Turn the
adjustable. Contrast knob fully clockwise (The Contrast knob
is located underneath the front panel on the left).

2.3 Adjust R52 (bright) on the Video PCB until raster


lines on display screen are visible (see Figure 5-1).

2.4 Turn the Brightness knob counterclockwise until


raster lines disappear.

906-6070-501 5.1
UltraScan® Imaging System

3.0 Focus Adjustment.

3.1 Turn the left Contrast knob to its medium position. H.


R19 V.
CENT
3.2 While observing the display screen, adjust R28
(focus) on the Video PCB until the characters are
clear and crisp. A compromise may be required
between center focus and corner focus. VERT VERT L2
HOLD SIZE
R52
R34 R38 R28
4.0 Video Format Adjustment. BRIGHT FOCUS
10 1

4.1 Depress an Enter key, type ASERVICE, and press


the F8 key to open the VIDEO FORMAT test Figure 5-1. VIDEO PCB ADJUSTMENT POINTS - Refer to
this locator diagram when calibrating the CRT.
screen (see Figure 5-2).

4.2 While observing the display screen, alternately


press back and forth between the F1 key (NTSC) Patient: JOHN DOE Clinic: ALCON LABS Gray : Linear 01/01/96
Patient ID: 543210 Setting: GENERAL Depth: 4.0 08:30:00
and F2 key (PAL) to verify that the display is Eye: OD/right Operator: TIM BROWN Gain : 45 Images:

stable. If display rolls, adjust R34 (VERT HOLD)


on the Video PCB until display is stable.

4.3 Press the F1 key (NTSC) or F2 key (PAL) and


press F5 to exit the VIDEO FORMAT test screen.
NO PROBE CONNECTED

NOTE: The UltraScan® is set at the factory to


operate in the NTSC (F1) video format.
TGC
5.0 Centering Adjustment.
VIDEO TO VIDEO TO
DONE
NTSC PAL
5.1 Press the F1 key to open the GRAPHIC test
screen. Press F1 again to open the GRID
PATTERN test screen (see Figure 5-3). Figure 5-2. VIDEO FORMAT TEST SCREEN - This screen
appears when testing stablility of the two video formats:
5.2 While observing the display screen, adjust two NTSC and PAL.
rings on the CRT neck to bring vertical centering
to the center of the screen (The rings are located
5mm
next to the clamp on the CRT yoke). 01/01/96
08:30:00

5.3 While observing the display screen, adjust R19 on


the Video PCB to bring horizontal centering to the
center of the screen.

NOTE: Vertical and horizontal centering


interact. Repeat steps 5.2 and 5.3 until both
conditions are met without further adjustment.

6.0 Size Adjustment.


GRID ALPHA COLORS
DONE
6.1 While observing the display screen, adjust R38 on PATTERN TEST

the Video PCB to set Vertical Size 5 mm ±1 mm


from top and bottom of screen (see Figure 5-3).
5mm

6.2 While observing the display screen, adjust L2 on Figure 5-3. GRID PATTERN TEST SCREEN - This screen
appears when performing the video centering and size
the Video PCB to set Horizontal Size 5 mm ±1 mm
adjustments.
from each side of screen.

5.2 906-6070-501
UltraScan® Imaging System

SERVICE MODE keyboard's alpha-numeric symbols are printed


over the whole screen. Pressing F3 pulls up
Service Mode is used to help the service engineer another group of selections used with a color
diagnose system performance. After entering the Service display monitor (see the right column in Table
Mode a variety of exercises can be performed by 5-1). Pressing F1 displays three vertical bands of
pressing the "F" keys at the top of the keyboard. To use color, F2 red, F3 green, and F4 blue.
the Service Mode follow the directions below, and
SERVICE MODE CONTINUED ON NEXT PAGE
follow the tree in Table 5-1.

1.0 Enter Service Mode AFTER TYPING ASERVICE ON THE KEYBOARD, PRESS THE DESIRED
FIRST, SECOND, AND THIRD F-KEYS IN SUCCESSION TO EXERCISE THE

1.1 With the system in a normal imaging mode, press SYSTEM. PRESS THE F5 KEY AT ANY TIME WHILE IN SERVICE MODE TO
RETURN TO THE PRIOR SCREEN, INCLUDING EXITING THE SERVICE
the ENTER key and type the following:
MODE.

aservice FIRST KEY PRESS —> SECOND KEY PRESS —> THIRD KEY PRESS

The system automatically enters the Service Mode. F1 - GRPH TST —> F5 - DONE
F1 - GRID PATTERN
F2 - ALPHA TEST
1.2 The opening screen in Service Mode appears (see F3 - COLORS —> F5 - DONE
Figure 5-4), offering a selection of exercises that F1 - THREE COLORS
can be accessed by making the first key press (see F2 - RED BANDS

the left column in Table 5-1). The ten boxes at the F3 - GREEN BANDS
F4 - BLUE BANDS
bottom of the screen represent the first ten F-keys:
keys F1 to F5 are shown above keys F6 to F10. F2 - DSC TST —> F5 - DONE
F1 - PIXEL FILLER (N/A)
• F1 - GRPH TST (graphics test). Pressing the F1 F2 - IMAGE ARCS

key pulls up another group of selections (see the F3 - GRAY SCALE

middle column in Table 5-1). Pressing F1 again


F3 - MISC TST —> F5 - DONE
prints a grid pattern on the screen, allowing the F1 - RESET NOVRAM
field engineer to see if the image is centered F2 - INHIBIT TIMEOUT
correctly (see Figure 5-3). When F2 is pressed the
F4 - N/A
F1 F2 F3 F4 F5
F5 - DONE
Patient: JOHN DOE Clinic: ALCON LABS Gray : Linear 01/01/96
Patient ID: 543210 Setting: GENERAL Depth: 4.0 08:30:00
Eye: OD/right Operator: TIM BROWN Gain : 67 Images: F6 - SERVO —> F5 - DONE
F1 - SERVO OFFSET —> F5 - DONE
F1 - +PROBE OFFSET
F2 - –PROBE OFFSET
F3 - SAVE OFFSET
F2 - N/A
F3 - SCAN TIMING (N/A)
F4 - SERVO CALIB (N/A)

F7 - N/A

F8 - TCH SETUP —> F5 - DONE


F1 - VIDEO TO NTSC
F2 - VIDEO TO PAL
GRPH TST DSC TST MISC TST DONE
SERVO TCH SETUP FRNT END
F9 - FRNT END (N/A)

F10 - N/A
F6 F7 F8 F9 F10

Figure 5-4. OPENING SCREEN IN SERVICE MODE - This is Table 5-1. SERVICE MODE SELECTIONS - The left column
the first screen to appear when entering the Service Mode. contains the F-key selections offered when Service Mode is
The ten boxes at the bottom of the screen represent the first entered. Some selections offer a second choice as indicated
ten F-keys: keys F1 to F5 are shown above keys F6 to F10. in the middle column, and sometimes a third selection is
offered, as indicated in the right column.

906-6070-501 5.3
UltraScan® Imaging System
SERVICE MODE CONTINUED FROM PRIOR PAGE

• F2 - DSC TST (digital scan converter test).


Pressing the F2 key pulls up another group of
selections (see the middle column in Table 5-1).
Key F1 is not applicable in this test. When F2 is
pressed the system creates seven thin arcs through
the image display area. Pressing F3 displays
vertical gray scale bands across the whole monitor.

• F3 - MISC TST (miscellaneous tests). Pressing the


F3 key pulls up another group of selections (see
the middle column in Table 5-1). The service
engineer can press the F1 key to reset all doctor
presets. Pressing F2 overides the probe timeout so
the field engineer can work on the system without
interruption.

CAUTION
Pressing F1 when in the DSC TST service mode
removes all doctor presets and sets the system
back to the factory presets. After pressing this
key all doctor presets must be re-programmed.

• F4 - Key F4 is not applicable in the UltraScan®.

• F5 - DONE. Press key F5 to exit the Service Mode.

• F6 - SERVO (probe servo adjustments). Pressing


the F6 key pulls up another group of selections
(see the middle column in Table 5-1). The service
engineer can press the F1 key to perform servo
offset adjustments (see the right column in Table
5-1): pressing the F1 key shifts the probe offset
upwards (+), while pressing the F2 key shifts the
probe offset downwards (–); pressing F3 saves the
new probe offset adjustments.

The F2, F3 (SCAN TIMING), and F4 (SERVO


CALIB) keys are not applicable in this test.

• F7 - Key F7 is not applicable in the UltraScan®.

• F8 - TCH SETUP (technician setup). Pressing the


F8 key pulls up another group of selections (see
the middle column in Table 5-1). The service
engineer can press the F1 key to set the system in
NTSC video mode; pressing the F2 key sets the
system in PAL video mode.

• F9 - FRNT END. Key F7 is not applicable in the


UltraScan®.

• F10 - Key F10 is not applicable in the UltraScan®.

5.4 906-6070-501
UltraScan® Imaging System

TROUBLESHOOTING CHART

CONDITION OR ERROR MESSAGE POSSIBLE CAUSE/RESULT CORRECTION

System Dead. No power delivered to system. Connect good power cord between live AC recep-
tacle and system power entry module. Check fuses
in power entry module (5x20 mm type 3.15 A).

Power turns ON and fan runs, but no Power supply problem. Check power supply fuse.
picture and no beeps are heard.
Check power supply voltages.

Check power supply output harness in console.

System beeps normally, but monitor Monitor adjustments too low. Verify monitor brightness and contrast.
blank.
Cabling problem. Check video cables between system and monitor.

Check video outputs (RGB, S-Video, printer).

Check video printer operation.

For monitors using UltraScan® power supply, check


12V output and cabling.

System beeps abnormally, and Software problem. Reload system software.


monitor blank.
Replace motherboard.

Normal graphics around image area, Bad probe. Cabling problem. Press freeze key to activate image.
but no sector image displayed.
Increase gain and TGC settings.

Check probe, probe cable, and internal cable con-


nection. Replace as necessary.

Turn system power OFF for one minute, then power


ON and try again.

Replace system motherboard.

Noise and white dots in image when Cabling problem. Bad probe. Check cable ground, and check probe.
gain set high.

System locks up. Software problem. Reload system software.

Bad motherboard. Replace motherboard.

System fails to load flashcard update. Bad flashcard. Boot system with another flashcard.

Flashcard interface failure. Replace motherboard.

Table 5-2. TROUBLESHOOTING CHART - This table contains three columns of information. The first column labeled
Condition or Error Message lists the problem observed. The Possible Cause/Result column lists the possible
reasons for the problem. The last column, labeled Correction, suggests what you can do to correct the problem.

906-6070-501 5.5
UltraScan® Imaging System

TROUBLESHOOTING CHART (continued from prior page)

CONDITION OR ERROR MESSAGE POSSIBLE CAUSE/RESULT CORRECTION

No response to keyboard input. System frozen. Turn system power OFF for one minute, then power
ON and try again.

Damaged keyboard or cabling. Replace keyboard.

Bad software. Reload software.

Bad motherboard. Replace motherboard.

Probe identification failure. Bad probe or motherboard. Replace probe. Replace motherboard.

Sector image updates slowly. Bad probe or motherboard. Replace probe. Replace motherboard.

Horizontal jitter on graphics or sector Bad monitor. Replace monitor.


image.

Gray bar not smooth; contains distinct CPU calibration. Replace motherboard.
steps between gray shades.

Sporadic, or extended, sector lines. Bad software. Reload system software.


Jitter in sector image.
Bad probe or motherboard. Replace probe or motherboard.

Poor penetration; no noise in Bad probe. Replace probe.


background at full gain and TGC.
Bad gain amplifier. Replace motherboard.

Lines in image. Bad probe. Replace probe.

15 seconds after applying power, System setup not set as desired. Press F14 Setup key to activate SET UP screen,
system defaults to SET UP screen and change Menu setting.
instead of B-scan.

Printer does not print. Power not reaching printer. Check that power cord is plugged into power source.

Power not turned ON. Press power button on front of printer.


®
Video cable not connected between UltraScan Connect video cable between UltraScan® VIDEO
and printer. PRINTER connector and printer VIDEO IN
connector.

Printer does not print when Print key Remote cable not connected between Connect interface cable between UltraScan®
pressed on UltraScan® keyboard. UltraScan® and printer. PRINTER connector and printer REMOTE
connector.

With power turned ON, screen data Software/hardware error. Turn system power OFF, then ON.
not readable.

5.6 906-6070-501
UltraScan® Imaging System

TROUBLESHOOTING CHART (continued from prior page)

CONDITION OR ERROR MESSAGE POSSIBLE CAUSE/RESULT CORRECTION

NO PROBE CONNECTED Error message displayed if no probe is Connect an Alcon UltraScan® probe to the connector
connected. on the front panel.

INVALID PROBE Error message displayed if an invalid probe ID Connect a valid Alcon probe to the connector on the
is read. front panel.

ULTRASOUND POWER FAULT Error message displayed if high voltage power Turn system power OFF, then ON.
supply is over range; system stops scanning.

PROCESSOR ERROR Error message displayed if problem with scan Turn system power OFF, then ON.
processor; system stops scanning.

INVALID SETTING CORRECTED. Error message displayed if there is an error with Press any key. If problem due to transients, it will
PRESS ANY KEY TO CONTINUE. a stored setting. Processor sets the parameter not repeat after system power turned OFF, then
to a valid value and continues after the user ON.
presses any key.

906-6070-501 5.7
UltraScan® Imaging System

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5.8 906-6070-501
UltraScan® Imaging System

SECTION SIX
SCHEMATICS

TABLE OF CONTENTS

DRAWING NAME ASSY P/N PAGE# SCHEM P/N PAGE#

Interconnection Diagram, UltraScan® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607-0000-801 . . . . . . 6.2

Interconnection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3

Locator Diagram, Controller PCB . . . . 607-1025-001 . . . . . . . . . . . . 6.5

Video PCB . . . . . . . . . . . . . . . . . . . . . . part of CRT assy . . . . . . . . . . 6.6

Schematic, Controller PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830-0700-083 . . . . . . 6.7

Schematic, Cine Memory PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830-0702-083 . . . . . 6.26

Schematic, Video PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LP8915C9K-P4 . . . 6.27

906-6070-501 6.1
UltraScan® Imaging System

INTERCONNECTION DIAGRAM, ULTRASCAN®


6.2 906-6070-501
UltraScan® Imaging System

Assy, Cable, Power Entry Module Assy, Cable, Power Indicator


607-1015-501 607-1016-501

Assy, Cable, DC Distribution


607-1020-501

Assy, Cable, RGB, Color Monitor


607-1036-001

INTERCONNECTION CABLES
906-6070-501 6.3
UltraScan® Imaging System

Assy, Cable, B-Scan Cable Assy, Printer, B-Scan


607-1026-501 607-1030-001

Assy, Cable, Monitor, Internal

INTERCONNECTION CABLES
6.4 906-6070-501
UltraScan® Imaging System

J7 J6 J5 J4 J3 P4 J2 J1 P3 P2 JP1
P7 P6 P5
P1

D134 D132

D133 D130 D131


JP8

J26 P8 JP26

J10

JP2

JP21
JP15
J17
J16

J15 J14
J12 JP23
JP19 J11
JP16
J13
JP9
JP20 J21 J18 JP11
J19 J20
JP10
J9

J8
J28
JP14
JP25

J2 - S VIDEO OUT P1 - FLASH CARD CONNECTOR JP10 jump pins 3-4


J6 - VIDEO PRINTER P2 - KEYBOARD JP15 jump pins 1-2
J7 - FOOTSWITCH P3 - REMOTE TO PRINTER JP16 jump pins 1-2
J8 - CINE MEMORY P4 - RGB OUT JP23 jump pins 2-3
J18 - PROBE CRYSTAL P5 - LED POWER JP26 jump pins 1-2
JP19 - PROBE POSITION SENSOR P8 - POWER

LOCATOR DIAGRAM, CONTROLLER PCB


906-6070-501 6.5
UltraScan® Imaging System

VIDEO PCB (part of CRT assembly)


6.6 906-6070-501
UltraScan® Imaging System

SECTION SEVEN
PARTS LISTS & DRAWINGS

TABLE OF CONTENTS

PARTS LIST DRAWING


ASSEMBLY NAME PART NUMBER PAGE # PAGE #

Assy, Console, UltraScan® . . . . . . . 607-0000-501 . . . . . . . . . . . . . . . . . . 7.3 . . . . . . . . . . . . . . . . 7.5


Assy, Monitor, UltraScan® . . . . . . . 607-1017-501 . . . . . . . . . . . . . . . . . . 7.3 . . . . . . . . . . . . . . . . 7.11

906-6070-501 7.1
UltraScan® Imaging System

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7.2 906-6070-501
UltraScan® Imaging System
ITEM PART # DESCRIPTION U/M ITEM PART # DESCRIPTION U/M

607-0000-501 ASSY, CONSOLE, ULTRASCAN® 607-1017-501 ASSY, MONITOR, ULTRASCAN®

001 026-091 CABLE,MOUNT,.75X.75 ABS WHT 8.00 EA 001 607-1004-001 STAND,MONITOR,B-SCAN MOD 1.00 EA
002 027-003 CABLE TIE,.625X3.50L,NYLON 8.00 EA 002 607-1005-001 MOUNT,MONITOR 1.00 EA
003 040-009 TUBING,HEAT SHRINK,.093 ID BLK 0.20 FT 003 607-1000-001 HOUSING,ENCLOSURE,MONITOR 1.00 EA
004 050-738 CONNECTOR,KIT,MALE 2 PINS 1.00 EA 004 222-126 POTENTIOMETER,PANEL,250K .5W 1.00 EA
005 054-152 CONNECTOR,ROUND,DIN MINI 3S 1.00 EA 005 607-1011-001 BRACKET,POTENTIOMETER 1.00 EA
006 130-053 FUSE,3.15A,250V SX20MM SLO BLO 2.00 EA 006 607-1009-001 KNOB,MONITOR,B-SCAN 2.00 EA
007 196-039 POWER SUPPLY,100-240 AC,3.2A 1.00 EA 007 276-274 CRT/VIDEO PCB ASSY,9IN,12 VDC 1.00 EA
008 277-032 FAN,12V,1.32W 0.11A 18.7 CFM 1.00 EA 008 607-1001-001 BEZEL,MONITOR 1.00 EA
009 607-1002-001 CHASSIS,ULTRASCAN® 1.00 EA 009 607-1012-001 BRACKET,SUPPORT,B-SCAN 1.00 EA
010 607-1003-001 PANEL,FRONT,ULTRASCAN® 1.00 EA 010 593-073 TAPE,FOAM,15MMX4MM ADH BACK 1.50 EA
011 607-1006-001 COVER,ULTRASCAN® 1.00 EA 011 607-1008-001 BRACKET,PCB 1.00 EA
012 607-1007-001 BRACKET,FAN 1.00 EA 012 683-3144-001 PLATE,GROUNDING,19X38 1.00 EA
013 607-1015-501 ASSY,CABLE,PWR ENTRY MODULE 1.00 EA 013 222-125 POTENTIOMETER,PANEL,500 .5W 1.00 EA
014 607-1016-501 ASSY,CABLE,PWR INDICATOR 1.00 EA 014 028-020 STRAIN RELIEF,.064-.210,BLK 2.00 EA
015 607-1018-001 LABEL,CE,ULTRASCAN® 1.00 EA 015 607-1013-001 OVERLAY,MONITOR,B-SCAN 1.00 EA
016 607-1019-001 HOLDER,PROBE,B-SCAN 1.00 EA 016 100-0692 LABEL,SERIAL NUMBER 1.00 EA
017 607-1020-501 ASSY,CABLE,DC DISTRIBUTION 1.00 EA 017 020-089 CABLE,STRANDED,2 COND 20GA 5.00 FT
018 607-1021-001 CAP,END,PROBE HOLDER 1.00 EA 018 020-109 CABLE,RND,3 COND 24AWG SHLD 1.20 FT
019 607-1025-001 PCB ASSY,CONTROLLER,USCAN 1.00 EA 019 021-002 CABLE,COAX,RG-174/U 3.40 FT
020 607-1026-501 ASSY,CABLE,B-SCAN 1.00 EA 020 023-053 CABLE ASSY,4C,RND DIN 3 METER 1.00 EA
021 607-1027-001 PCB ASSY,CINE MEMORY,USCAN 1.00 EA 021 037-151 WIRE,STR,INS 18 AWG GRN 1 CND 2.90 FT
022 653-024 FOOT,SANTOPRENE,.79X.39 BLK 4.00 EA 022 037-153 WIRE,STR,INS 24 AWG WHT 1 CND 0.40 FT
023 690-1121 LABEL,GROUND 1.00 EA 023 040-001 TUBING,HEAT SHRINK,.125 ID BLK 0.75 FT
024 775-016 GASKET,EMI,SLOT MT 86 FGR 4.00 EA 024 040-002 TUBING,HEAT SHRINK,.250 ID BLK 0.40 FT
025 781-069 SCREW,BTN HD HEX,6-32X.375 SST 4.00 EA 025 050-810 CONNECTOR,ROUND,DIN MINI 3P 1.00 EA
026 797-083 WASHER,INT LOCK.12X.27X.02 SST 6.00 EA 026 058-065 KEY,POLARIZING,NYLON 1.00 EA
027 797-084 WASHER,INT LOCK.14X.30X.02 SST 4.00 EA 027 072-039 TERMINAL LUG,22-18 AWG,NO.10 4.00 EA
028 797-085 WASHER,INT LOCK.17X.34X.02 SST 4.00 EA 028 100674-002 CONNECTOR,EDGE,.156IN 1.00 EA
029 800-204 WASHER,INT LOCK,M4 SST 6.00 EA 029 807-015 SCREW,CAP HD SKT,M4X12 SST 8.00 EA
030 803-004 NUT,HEX,M4X0.7 SST 2.00 EA 030 800-204 WASHER,INT LOCK,M4 SST 12.0 EA
031 809-001 SCREW,BTN HD SKT,M3X6 SST 15.0 EA 031 803-004 NUT,HEX,M4X0.7 SST 6.00 EA
032 809-002 SCREW,BTN HD SKT,M3X8 SST 2.00 EA 032 805-013 SETSCREW,SKT HD,FLT M2X4 SST 2.00 EA
033 809-003 SCREW,BTN HD SKT,M3X10 SST 6.00 EA 033 807-027 SCREW,CAP HD SKT,M5X12 SST 4.00 EA
034 809-006 SCREW,BTN HD SKT,M4x8 SST 8.00 EA 034 801-005 WASHER,FLAT,M5 SST 6.00 EA
035 811-003 SCREW,FLAT HD SKT,M3X10 SST 2.00 EA 035 813-001 NUT,HEX,M3X0.5 W/LOCK WSHR 1.00 EA
036 813-001 NUT,HEX,M3X0.5 W/LOCK WASHER 11.0 EA 036 809-001 SCREW,BTN HD SKT,M3X6 SST 1.00 EA
037 816-305 STANDOFF,M/F,M3.0X4.5MMX16 AL 5.00 EA 037 809-008 SCREW,BTN HD SKT,M4X12 SST 1.00 EA
038 818-026 SCREW,CAP HD SKT,M3X30 SST BLK 4.00 EA 038 797-083 WASHER,INT LOCK.12X.27X.02 SST 4.00 EA
039 810-001 SCREW,BTN HD SKT,M3X6 BLK 2.00 EA 039 808-005 SCREW,CAP HD SKT,M3X12 BLK 4.00 EA
041 607-1032-001 BRACKET,POWER SUPPLY 1.00 EA 041 026-091 CABLE,MOUNT,.75X.75 ABS WHT 6.00 EA
043 607-1035-003 SOFTWARE,INSTALL,VERSION 1.07 A/R EA 042 027-003 CABLE TIE,.625X3.50L,NYLON 9.00 EA
044 607-1038-001 INSULATION,PWR SUPPLY,USCAN 1.00 EA 043 040-009 TUBING,HEAT SHRINK,.093 ID BLK .500 FT
045 272-054 STANDOFF, SNAP-IN .13 NYLON 3.00 EA 044 809-006 SCREW,BTN HD SKT,M4X8 SST 1.00 EA
046 822-055 SPACER,3.6X6.0X3MM,NYLON 1.00 EA
047 070-0000 POST,BINDING,M6X15 BRS/NKL PLT 1.00 EA
048 801-039 WASHER,GRN/YEL,.241 ID X.655 OD 1.00 EA
049 813-004 NUT,HEX,M6X1.0 W/LOCK WASHER 1.00 EA

906-6070-501 7.3
UltraScan® Imaging System

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7.4 906-6070-501
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 1 of 6


906-6070-501 7.5
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 2 of 6


7.6 906-6070-501
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 3 of 6


906-6070-501 7.7
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 4 of 6


7.8 906-6070-501
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 5 of 6


906-6070-501 7.9
UltraScan® Imaging System

607-0000-501 ASSY, CONSOLE, ULTRASCAN®, 6 of 6


7.10 906-6070-501
UltraScan® Imaging System

607-1017-501 ASSY, MONITOR, ULTRASCAN®, 1 of 4


906-6070-501 7.11
UltraScan® Imaging System

607-1017-501 ASSY, MONITOR, ULTRASCAN®, 2 of 4


7.12 906-6070-501
UltraScan® Imaging System

607-1017-501 ASSY, MONITOR, ULTRASCAN®, 3 of 4


906-6070-501 7.13
UltraScan® Imaging System

607-1017-501 ASSY, MONITOR, ULTRASCAN®, 4 of 4


7.14 906-6070-501
UltraScan® Imaging System

SECTION EIGHT
ADDITIONAL INFORMATION

Explanation
This section is flexible and can be used for any UltraScan® data that doesn't fit into the prior sections of this
manual. Examples of this data would be system accessories, technical bulletins, and personal notes you
collect to help perform maintenance on the UltraScan®.

906-6070-501 8.1
UltraScan® Imaging System

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8.2 906-6070-501

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