30 Testing and adjusting Pm-clinic inspection table

Pm-clinic
Pm-clinic inspection table
WD600-6R Serial No. 60001 and up Machine serial No. #
Engine serial No.
hour inspection SAA6D170E-5 #
Work instruction No. Date of execution Service meter Inspector
Year: Month: Day: hours
Interview with operator and walk-around check
Is there abnormality before starting inspection? Outside temperature
Max.
Min.
Altitude m
Maximum coolant temperature (overheated)? (During Maximum torque converter oil temperature (overheated)?
operation) (During operation)
If machine is cold, warm it up. Working mode: P-mode

Standard value Service limit Measurement

Item Condition Unit for new machine value result Good

Engine at low idle

Engine at high idle and torque converter

Engine speed stalled rpm
Engine at high idle and work equipment
relieved
Torque converter stalled + Work equipment
relieved
Engine

Blow-by pressure Engine at high idle and torque converter kPa Max. 3.43 9.4
stalled {mmH2O} {Max. 350} {960}
Engine at high idle Min. 0.34 0.21
Lubricating oil SAE15W-40 MPa {Min. 3.5} {2.1}
pressure Engine at low idle {kg/cm } 2
Min. 0.1 0.08
{Min. 1.0} {0.8}
Boost pressure Engine at rated output (P-mode) kPa Min. 94 Min. 80.6
{mmHg} {Min. 705} {Min. 605}
Exhaust Engine at high idle and toque converter stalled
temperature
When shifting transmission gear to forward/reverse position, apply brake securely. Good
Main relief pressure Low idle temperature: Within Min. 3.09 Min. 3.09
operating range {Min. 31.5} {Min. 31.5}
High idle

Torque converter inlet port oil pressure

Torque converter outlet port oil pressure

temperature: Within
operating range
Modulation clutch oil pressure High idle
Transmission valve

Lubrication oil pressure

F clutch MPa
{kg/cm } 2

R clutch

1st clutch
temperature:
Within operating range
ECMV output 2nd clutch
Working mode: P-mode
(clutch) oil pressure
High idle
3rd clutch

4th clutch

Lockup clutch
30-204 WD600-6R
(02)
30 Testing and adjusting Pm-clinic inspection table
 Inspector

mperature

Bad

Bad
 WD600-6R
(02)
djusting Pm-clinic inspection table
 Pm-clinic inspection table
WD600-6R Serial No. 60001 and up
Standard value Service limit Measurement
Item Condition Unit for new machine value result Good

Secure frame with frame lock bar.

Steering relief pressure MPa
Engine speed at high idle {kg/cm } 2

AJSS EPC
Steering

pressure Engine speed at high idle Operating AJSS fully

Parking brake inlet Min. 2.45 Min. 2.45

pressure {Min. 25.0} {Min. 25.0}
Parking brake pilot Torque converter oil temperature: Within operating Min. 3.09 Min. 3.09
pressure MPa {Min. 31.5} {Min. 31.5}
range
{kg/cm } 2

Parking brake sole- noid Engine speed: Low idle Min. 2.45 Min. 2.45
valve output pressure {Min. 25.0} {Min. 25.0}

Parking brake Tire inflation pressure: Specified pressure Test on

performance flat and dry paved slope of 1/5
Set machine in operating state.

Charge cut-in pressure Hydraulic oil tempera- ture: Measure when brake
Within operating range oil pres- sure
Engine at low idle warning lamp goes
off.
Charge cut-out pressure Measure when brake
Brake

oil pres- sure starts MPa

low- ering after {kg/cm } 2

rising.
Hydraulic oil temperature: Within operating range
Brake oil pressure Engine at low idle

Lowering of brake oil Engine: Stopped kPa Max. 0.49 Max. 0.49
pressure Measure lowering of oil pressure from 4.9 MPa {50 {kg/cm } 2
{Max. 5} {Max. 5}
kg/cm } in 5 minutes.
2

Tire inflation pressure: Specified pressure Test on

flat, level, straight, and dry paved road.
Braking initial speed: 20km/h,
Delay in pressing pedal: Max 0.1 sec Brake pedal
Wheel brake performance pressing force: m Max. 5 Max. 5
Measure braking distance.

Wear of wheel brake disc Measure with disc wear indicator. mm 0 Max. 5.5

Work equipment valve Blade circuit 24.5 (+0.5/ 24.5 (+0.5/

relief pressure relieved
MPa
Work equipment valve Blade lift lever at half {kg/cm } 2

LS differential pressure stroke

Hydraulic oil tem-
Engine at high idle
Work equipment

Blade lift speed Rising time

Working mode:
P-mode
Blade tilt speed
sec

Blade pitch speed

Hydraulic drift of work Hydraulic oil tem- mm/ 15

equipment perature: Within operating min.
range Engine: Stopped Tip of blade Max. 65 Max. 100

Visual check of Front axle There must not be excessive metal

Axle

differential drain plug powder.

Rear axle
WD600-6R 30-205
(02)
Bad
30-205