Check Sheet For Gen.-10 30t Update 2019

30t CLASS MACHINE CONDITION CHECK SHEET 50hr
1.KOBELCO Branch 2.Checked Date
3.Checked by
4.Customer Name 5.Location(job site)
6.Model 7.Serial No. 8.Hour Meter HR

9.Job Application □Earth Work □Logging 10.Type of □Bucket □Breaker 10.Spec information □STD
□Mining □Pulling Attachment □Grapple □Nibbler of machine □Mining (XD)
□Plantation □Others □Magnet □Others □Log loader
11.Spec
Length： m Length： m Capacity： m3
information of Boom Arm Bucket
attachment □STD □HD □Reinforced □STD □HD □Reinforced □STD □HD □Reinforced
12.Machine condition check

No. Item Point Check Action
Engine
1 Check part for as genuine Check filter, oil, etc. □Good □Need action
2 Check coolant level Check coolant level □Good □Need action □Refill
3 Check & Clean radiator,oil cooler core/intercooler fin Check / Clean □Clean
4 Check leakage of each part Check around engine , water, oil, fuel □Good □Need action
5 Replace engine oil filter Replace oil filter □Replacee
6 Change engine oil Change oil /check oil pan from intrusion of water & fuel □Change
7 Check tightening bolt oil pan and other accessories Check looseness □Good □Need action □Tighten
8 Check oil leakage in turbocharger Check leakage □Good □Need action
9 Check tightening bolts of installing turbo charger Check looseness □Good □Need action □Tighten
10 Check engine electrical Check damage □Good □Need action
11 Check & adjust V-belt tension Check/adjust by tension gauge □Adjust
12 Check tightening bolt of Intake and exhaust manifold Check looseness □Good □Need action □Tighten
13 Check & drain fuel tank Check / drain water and deposits □Good □Need action □Drain
14 Check fuel level , leak or crack on the Ttank Check fuel level , crack , leak □Good □Need action
15 Check pre & air Cleaner element filter Check dust condition of outer filter and pre filter case/ Clean □Clean
16 Check of stability, exhaust color and noise Check exhaust gas color, noise □Good □Need action
Hytdraulici component
17 Check hydraulic oil tank condition, level, crack, leakage, damage Check oil level , crack , leak □Good □Need action □Refill
18 Replace hydraulic oil return filter Replace return filter □Replace
19 Check hydraulic breather element Check clogging & damage □Good □Need action
20 Check pump hoses Check leakage, damage □Good □Need action
21 Check hyd pump compartment from dirty Check dirty/ Clean □Good □Need action
22 Check control valve oil leakage Check leakage, damage □Good □Need action
23 Check swing reduction hoses Check leakage, damage □Good □Need action
24 Check & refill swing reduction oil Check oil level/ refill □Good □Need action □Refill
25 Greasing of slewing reduction Grease up □Grease up
26 Check swivel joint hoses Check leakage, damage □Good □Need action
27 Check travel piping and hose (2-speed hose etc. ) Check leakage, damage □Good □Need action
28 Check & refill travel reduction oil Check oil level/ refill □Good □Need action □Refill
29 Check slewing brake Check function □Good □Need action
Structure
30 Check upper frame & lower frame (crack / damage) Check crack,damage □Good □Need action
31 Check track link & link of damage Check crack,damage □Good □Need action
32 Check & adjust track tensions. Check / adjust □Good □Need action □Adjust
33 Check track shoe bolt looseness Check damage, wear, loss □Good □Need action
34 Check wear of roller Check oil leakage, damage, wear □Good □Need action
35 Check wear of sprocket & idler Check oil leakage, damage, wear □Good □Need action
36 Check attachment condition Check damage, crack, wear, with reference figure below □Good □Need action
37 Greasing all attachments pin Grease up □Grease up
38 Check bucket clearance Check clearance □Good □Need action
39 Check bucket link and idler link of damage Check crack,damage □Good □Need action
40 Check lock pin bolt of attachment Check wear of bolt □Good □Need action
41 Check bucket tooth (wear / damage) Check wear,crack,damage □Good □Need action
42 Check bucket adapter (wear /damage) Check wear,crack,damage □Good □Need action
43 Check side cutters (wear / damage) Check wear,crack,damage □Good □Need action
44 Check bottom plate of bucket (wear / damage) Check wear,crack,damage □Good □Need action
45 Check bucket condition for abnormal deformation Check deformation □Good □Need action
Electric component
46 Check battery electrolyte Check battery electrolyte level □Good □Need action □Refill
47 Check battery terminal Check terminal □Good □Need action
Result ( )
48 Check & measure battery specific gravity Check specific gravity
□Good □Need action
49 Check & clean air conditioner condenser Check air conditioner condenser / Clean □Clean
50 Check inspect all wiring Check damage □Good □Need action
50hr P.1/40
Electric com
51 Check all work light function Check function / damage □Good □Need action
Other 52 Check horn function Check function / damage □Good □Need action
53 Check seat belt function Check loose bolt / belt condition □Good □Need action □Tighten
54 Total visual check Check cab, GPS antena, etc., around machine. □Good □Need action
13.Service Diagnosis screen (With H mode)

Mode Display No. Item Result Mode Display No. Item Result
1 1 ENGINE CONTROLLER NUMBER 1 6 P1 PUMP *While relief M
ENGINE SERIAL NUMBER P2 PUMP *While relief M
MACHINE HOUR METER HR ENG RAIL PURESS. M
2 LOW HIGH BOOM
RELIEF EXHAUST TEMP ℃
21 COMMUNICATION
SPEED SET
MC-IT
MEAN.1 COM ANTENNA
MEAN.2 GPS ANTENNA
WATER TEMP INTERNAL ERROR
HYD. OIL TEMP
14. Error code check

*Record a error code occurreed from last inspection.
hr Error code hr Error code hr Error code hr Error code hr Error code hr Error code hr Error code
【Reference 】 ATT check point

Point:Welding joint, tapped block welding, bend, internal stiffner. ( ○: Important point)
BOOM ARM
15. Total resurt of machine check
16. Quotation No. for needed repair
*Tindakan perbaikan yang di perlukan untuk menjaga kondisi machine agar machine bisa bekerja dengan baik dan terkait masalah warranty.
DKCMI mengusulkan perbaikan yang sesuai dan tepat.
JIka rekomendasi perbaikan tidak bisa di lakukan, maka kerusakan yang mungkin terjadi di masa depan tidak bisa di tanggung warranty.
Signature by checked person Signature by customer

Date : Date :
Name : Name :
50hr P.2/40
3.Checked by

11.Spec

Engine
4 Check rubber hose of intake system Check damage, loose clamp □Good □Need action
10 Check rotation Of turbocharger rotor & impeller Check rotating □Good □Need action
13 Check & tighten instllation of each fuel pipe joint Check looseness □Good □Need action
14 Check radiator cap using radiator cap tester Clean / Check by cap tester □Good □Need action
15 Check exaust pipe & muffler installation (looseness condition) Check looseness, gas leakage □Good □Need action □Tighten
16 Check & Clean fuel tank cap Check / Clean cap □Clean
17 Replace fuel pre-filter Replace pre filter □Replace
18 Replace fuel main-filter Replace main filter □Replace
24 Check hydraulic breather element Check dust condition □Good □Need action
27 Check gear pump oil leakage Check oil leakage □Good □Need action
28 Check main pump oil leakage Check oil leakage □Good □Need action
31 Check swing motor & reduction condition Check leakage, damage □Good □Need action
34 Check & refill swing reduction oil Change gear oil / Check oil level □Change
35 Check slewing ring/ slewing bearing condition Check play □Good □Need action
36 Greasing slewing ring Grease up □Grease up
38 Check swivel joint condition Check leakage, damage □Good □Need action
39 Check travel motor & reduction condition Check leakage, damage □Good □Need action
41 Change travel reduction oil Change gear oil / Check oil level □Change
43 Check boom cylinder condition Check external, internal oil leakage, dust seal, rod condition □Good □Need action
44 Check arm cylinder condition Check external, internal oil leakage, dust seal, rod condition □Good □Need action
45 Check bucket cylinder condition Check external, internal oil leakage, dust seal, rod condition □Good □Need action
46 Check low & high pressure sensor connection. Check connection, oil leakage □Good □Need action
47 Check SV & PSV connection, loose, oil leakage Check connection, loose, oil lekagr □Good □Need action
Structure
500hr P.3/40
Structure
54 Check attachment clearance Check play □Good □Need action
Electric component
Result ( ) *Std. 1.28
71 Check horn function Check function / damage □Good □Need action
72 Clean air conditioner filter Clean filter □Clean
73 Check starter motor condition Check condition □Good □Need action
74 Check air conditioner refreigerant Check & rifill air conditioner refrigerant □Good □Need action □Refill
Other
Check & inspect service diagnosis screen & trouble
76 Record diagnostics Mode 1 No. 1,2,6,21 & error code history. □Record
history screen
77 Inspection and performance test Record the result and compare with std. value. □Good □Need action
78 Check the safety sticker Check damage / missing □Good □Need action
79 Check installation of emergency hammer Check damage / missing □Good □Need action

M ode Display No. Item Result M ode Display No. Item Result
1 1 ENGINE CONTROLLER NUM BER 1 6 P1 PUM P *While relief M
ENGINE SERIAL NUM BER P2 PUM P *While relief M
M ACHINE HOUR M ETER HR ENG RAIL PURESS. M
2 LOW HIGH BOOM
RELIEF EXHAUST TEM P ℃
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
WATER TEM P INTERNAL ERROR
HYD. OIL TEM P

Record a error code occurreed from last inspection.
15.Machine performance test

Measuring Position Standard Tolerance
Inspection Item Unit Measured OK / NG Measuring Condititon
Position Size Port value HI LO
ASTM colour Hydraulic oil Hydraulic oil in tank (Glass) New 3.5 1.5 Class Sampling (Oil Analys)
Standart Measuring condition
Hydraulic oil cleanliness Hydraulic oil in tank (Glass) NAS 8 or less - - Class Sampling (Oil Analys)
Surface temperature near

Hydraulic oil temperature 50 (122) 5 (41) -5 (23) Atmospheric temp
relief valve of control valve °C
50°C ̴ -10°C
Upper tank surface of (f) (122°F ̴ -14°F)
Water temperature 75 ( 167) 15 (59) -15 (5)
radiator
H mode Lo idle
Engine Speed
1000 +30 -30 LOW throttle

H mode Hi idle 2100 +30 -30 Full throttle (HI idle)
See measured value from
Decel 1050 +30 -30 min¯¹
gauge cluster Perform all measurement
S mode Hi idle 1850 +30 -30
with air conditioner "OFF"
ECO mode Hi idle 1700 +30 -30
Pilot primary pressure circuit G pump a3 5.0 (725) +0.5 (+73) 0 HI idle
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
500hr P.4/40
BOOM ARM

Date : Date :
Name : Name :
500hr P.5/40
3.Checked by

11.Spec information
of attachment Boom Arm Bucket
□STD □HD □Reinforced □STD □HD □Reinforced □STD □HD □Reinforced

Engine
8 Collect engine oil sample Oil sampling, if oil condition is not good. □Good □Sampling
18 Check tightening bolt of cooling fan Check looseness □Good □Need action □Tighten
25 Replace air Cleaner elements(inner + outer) Replace element □Replace
Hi rpm & No load ( L/min )
27 Check blow by gas Check by blow by tester Hi rpm & ATT Full lever ( L/min )
Clean fuel tank deposite & fuel hose to fuel filter, &
28 Clean fuel tank/ hose, & Change O ring □Recommend Clean □Clean
change O ring
Check / collect sample hydraulic oil and measure with oil
30 Oil sampling/ Check by microscope □Good □Need action
analysis
32 Replace hydraulic tank breather element Replace element □Replace
37 Check pump regulator condition Check oil leakage □Good □Need action
38 Cleaning hydraulic pilot line filter Clean □Recommend Clean □Clean
43 Change swing reduction oil Change gear oil / Check oil level □Change
47 Check bolts torque of slewing ring Check looseness □Good □Need action □Tighten
1000hr P.6/40
Greasing control lever push rod and universal joint of
59 Grease up □Grease up
operation lever handle
Structure
Electric component
Result ( V ) *Std. 24V
80 Check battery voltage Check voltage
85 Replace air conditioner filter Replace filter □Replace
87 Check alternator condition Check condition □Good □Need action
89 Check key switch condition Check function / damage □Good □Need action
90 Check fuse and relay box assy Check function / damage □Good □Need action
91 Check mechatronic controller & ECU Check compartment condition for dirty & water □Good □Need action
92 Check gauge cluster Check function / damage □Good □Need action
93 Check starter relay Check function / damage □Good □Need action
94 Check battery relay Check function / damage □Good □Need action
95 Check air indicator ( clogging switch) Check function / damage □Good □Need action
96 Check hydraulic oil temperature sensor Check function / damage □Good □Need action
Other
98 Check & inspect service diagnosis screen & trouble history screen Record diagnostics Mode 1 No. 1,2,6,21 & error code history. □Record
99 Check engine performance Check cluster gauge □Good □Need action
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P
1000hr P.7/40


50°C ̴ -10°C
radiator
Engine Speed
H mode Lo idle 1000 +30 -30 LOW throttle

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
Standard
Inspection Item Service Limit Unit Measured OK / NG Measuring Condititon
value
No. of sprocket rotations 1st speed 22.4 - 24.6 15.7 or less rev/
(Right and left) 2nd speed 38.8 - 42.2 27.1 or less min
Boom Up 2.7 - 3.3 4,5 or more
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Operating time of cylinder sec
Out 2,9 - 3.5 4.8 or more
Bucket Digging 2,7 - 3.3 4.5 or more ATT No Load
(Grapple) Dumping 1,9 - 2,5 3.3 or more
RH sec/
Swing speed 17,1 - 19,1 27.2 or more
LH 3rev
1st speed Iron crawler 19,6 - 24,6 -

sec/
Travel speed 20 m
2nd speed Iron crawler 12.3 - 14.3 -

BOOM ARM
17. Quotation No. for needed repair.

Date : Date :
Name : Name :
1000hr P.8/40
3.Checked by

11.Spec

Engine
15 Check exaust pipe & muffler installation (looseness condition)
Check looseness, gas leakage □Good □Need action □Tighten
Structure
1500hr P.9/40
Structure
Electric component
Other
Check & inspect service diagnosis screen & trouble Record diagnostics Mode 1 No. 1,2,6,21 & error code
76 □Record
history screen history.
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
H mode Lo idle
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
1500hr P.10/40
BOOM ARM

Date : Date :
Name : Name :
1500hr P.11/40
3.Checked by

11.Spec information
Engine
2 Change radiator coolant water Change coolant □Change
14 Replace V- belt Replace belt □Replace
change O ring
29 Cleaning hydraulic oil tank & suction strainer Clean tank & suction srainer □Recommend Clean □Clean
□Change
30 Change hydraulic oil & recommend flushing Change hydlaulic oil & recommend flushing
□Recommend flushing □Flushing
37 Replace hydraulic pilot line filter Replace filter / if not replaced ⇒ clean □Recommend replace □Replace □Clean
47 Change slewing ring grease in grease bath Change grease bath grease □Change
2000hr P.12/40
Structure
Electric component
Other
99 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P
2000hr P.13/40


50°C ̴ -10°C
radiator
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
Standard
value
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Out 2,9 - 3.5 4.8 or more
RH sec/
LH 3rev

sec/
Travel speed 20 m

BOOM ARM

Date : Date :
Name : Name :
2000hr P.14/40
3.Checked by

11.Spec

Engine
Structure
2500hr P.15/40
Structure
Electric component
Other
76 □Record

2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
H mode Lo idle
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
2500hr P.16/40
BOOM ARM

Date : Date :
Name : Name :
2500hr P.17/40
3.Checked by

11.Spec information

Engine
change O ring
analysis
3000hr P.18/40
Structure
Electric component
Other
98 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P
3000hr P.19/40


50°C ̴ -10°C
radiator
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
Standard
value
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Out 2,9 - 3.5 4.8 or more
RH sec/
LH 3rev

sec/
Travel speed 20 m

BOOM ARM

Date : Date :
Name : Name :
3000hr P.20/40
3.Checked by

11.Spec

Engine
Structure
3500hr P.21/40
Structure
Electric component
Other
76 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
H mode Lo idle
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
3500hr P.22/40
BOOM ARM

Date : Date :
Name : Name :
3500hr P.23/40
3.Checked by

11.Spec information

Engine
23 Replace final fuel filter Replace final filter ASSY □Replace
change O ring
□Change
4000hr P.24/40
51 Resealing slewing bearing Reseal inner seal & outer seal □Recommend reseal □Reseal
61 Resealing bucket cylinder Reseal □Recommend reseal □Reseal
64 Resealing pilot operators lever (att and travel) Reseal □Recommend reseal □Reseal
Structure
Electric component
Other
104 □Record
4000hr P.25/40
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
Engine Speed

Decel 1050 +30 -30 min¯¹
Main relief
P1 a1
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Boom up

valve
P2 a2
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0 Bucket digging
P2 a2
R 37.8 (5480) 0 - 4.0 (-580) OR4 Boom down
Over load relief valve pressure
Boom a1
H 39.7 (5760) 0 - 5.9 (-856) OR3 Boom up
High pressure
Main pump
R 39.7 (5760) 0 - 5.9 (-856) OR8 Arm out

Arm a2 Mpa
H PF1/4 37.8 (5480) 0 - 4.0 (-580) OR7 Arm in
(psi)
R 37.8 (5480) 0 - 4.0 (-580) OR2 Bucket dump
Bucket a1
H 39.7 (5760) 0 - 5.9 (-856) OR1 Bucket digging
RH 29.0 (4205) + 2.5 (+363) 0 OR6 Swing RH
Swing a2
LH 29.0 (4205 + 2.5 (+363) 0 OR5 Swing LH
FW
RH a1 35.8 (5190) 0 - 2.0 (-290)
Travel
RV Right and left

FW simultaneous operation
LH a2 35.8 (5190) 0 - 2.0 (-290)
RV
Standard
value
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Out 2,9 - 3.5 4.8 or more
RH sec/
LH 3rev

sec/
Travel speed 20 m
Standard
Service Limit Unit Measured OK / NG Measuring Condititon
value
mm /
Amount of travel deviation 2nd speed 0 - 240 720
20 m
mm /
Parking brake drift 15 degree gradient 0 2 or more
Performance
5 min
Neutral position after 180° full
Performance of swing brake 0 - 85 138 or more degree
speed swing
Performance of swing parking ATT No Load
15 degree gradient 0 2 mm
brake
ATT lowering amount Bucket tooth 120 200
mm/
Boom cylinder 4.2 7.0
5min
Arm cylinder 12 20
Amount of horizontal play at the bucket tooth 27 - 53 120 mm
4000hr P.26/40
BOOM ARM

Date : Date :
Name : Name :
4000hr P.27/40
3.Checked by

11.Spec

Engine
23 Check hydraulic oil tank condition, level, crack, leakage, damage

Check oil level , crack , leak □Good □Need action □Refill
Structure
4500hr P.28/40
Structure
Electric component
Other
76 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
H mode Lo idle
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
4500hr P.29/40
BOOM ARM

Date : Date :
Name : Name :
4500hr P.30/40
3.Checked by

11.Spec information

Engine
Hi rpm & No load ( L/min ) *Limit: 90
27 Check blow by gas Check by blow by tester Hi rpm & ATT Full lever ( L/min ) *Limit:140
change O ring

analysis
5000hr P.31/40
Structure
Electric component
Other
98 □Record
## Inspection and performance test Record the result and compare with std. value. □Good □Need action
## Check the safety sticker Check damage / missing □Good □Need action
## Check installation of emergency hammer Check damage / missing □Good □Need action
## Total visual check Check cab, GPS antena, etc., around machine. □Good □Need action
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P
5000hr P.32/40


50°C ̴ -10°C
radiator
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
Standard
value
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Out 2,9 - 3.5 4.8 or more
RH sec/
LH 3rev

sec/
Travel speed 20 m

BOOM ARM

Date : Date :
Name : Name :
5000hr P.33/40
3.Checked by

11.Spec

Engine

Structure
5500hr P.34/40
Structure
Electric component
Other
76 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P



50°C ̴ -10°C
radiator
H mode Lo idle
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
5500hr P.35/40
BOOM ARM

Date : Date :
Name : Name :
5500hr P.36/40
3.Checked by

11.Spec information of
attachment Boom Arm Bucket
Engine
Hi rpm & No load ( L/min ) *Limit: 90
27 Check blow by gas Check by blow by tester Hi rpm & ATT Full lever ( L/min ) *Limit:140
change O ring
26 Replace thermostat valve Replace thermostat □Recommend Replace □Replace
27 Replace water pump assy Replace water pump assy □Recommend Replace □Replace
□Change
6000hr P.37/40
Structure
Replace attachment pin,bushing. Replace pin, bushing. □Recommend replace □Replace
Electric component
98 Replace air conditioner receiver drier & compressor Rreplace compressor / dryer □Recommend replace □Replace
Other
100 □Record
2 LOW HIGH BOOM
21 COM M UNICATION
SPEED SET
M C-IT
M EAN.1 COM ANTENNA
M EAN.2 GPS ANTENNA
HYD. OIL TEM P
6000hr P.38/40


50°C ̴ -10°C
radiator
Engine Speed

Decel 1050 +30 -30 min¯¹
Main pump
Main relief
P1 a1
pressure
pressure
ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

valve
PF1/4
High
P2 a2 (psi)
P1 a1
Power Boost 37.8 (5480) +0.5 (+73) 0
P2 a2
Standard
value
Down 2.1 - 2.7 3.6 or more
Operating speed
Arm In 3,4 - 4.0 5.6 or more

Out 2,9 - 3.5 4.8 or more
RH sec/
LH 3rev

sec/
Travel speed 20 m

BOOM ARM

Date : Date :
Name : Name :
Preparation sheet for 6000hr
6000hr P.39/40
IT information check before inspection
Check an error code occurreed from last inspection, and prepare for the error code.
Needed tools
No. Tool code Tool name
1 1A TOOL BOX SET
2 2A RULLER / MISTAR
3 3A PAPER (MANILA PAPER)
4 4A ZIPLOCK BAG / PLASTIC BAG
5 5A DRAIN WASTE BIN
6 6A DRUM
7 7A STERIL BOOTLE
8 8A STOPWATCH
9 9A GREASE GUN
10 10A FEELER GAUGE
11 11A REFRACTO METER / HYDRO METER
12 12A BELT TENSION GAUGE
13 13A TORQUE WRENCH
14 14A MULTIMETER
15 15A BATTERY TESTER
16 16A RADIATOR CAP TESTER
17 17A BLOW BY TESTER
18 18A OIL ANALISYS
19 19A VERNIER CALIPER
20 20A ELECTRIC HEATING CUP
21 22A DIAL TESTER INDICATOR
22 24A HYDRAULIC PRESSURE GAUGE
23 26A ASTM OIL COLOUR STANDARD
24 27A AIR GUN
25 28A WATER SPRAY GUN
26 29A SIGNAL CHECK HARNESS
27 30A O-RING KIT
28 31A CRACK DETECTOR ( PENETRAN )
29 32A AMPERE METER
30 33A REGULATOR HARNESS CHECKER
31 34A HANDY SMOKE CHECKER
32 35A HYDRAULIC PRESSURE GAUGE
Needed replacement or change part for 2000hr
Order No.
Machine serial No.
*Rubricant :Order as necessary. Value in ( ) is calculatrion, and reference.

No. Part name Part No. Order Qty Check *Check a change by customer. If not changed, request customer to order it and change.
1 GREASE SR DKLGREASE-SR (27)
2 OIL ENGINE DKL-EOILDH1-I22 1

3 ELEMENT, FILTER YN21P01157R100 1
4 FUEL FILTER VH23390E0050 1
5 OIL FILTER VH156072190A 1
6 REPAIR KIT YN52V01025R100 1
7 ELEMENT FILTER YN57V00004S002 1
8 OIL GEAR DKL-GOIL-I5 (2.8)
9 ELEMENT FILTER (INNER) YN11P00029S002 1

10 ELEMENT FILTER (OUTER) YN11P00029S003 1
11 FILTER LQ50V01009P1 1
12 FILTER LQ50V01007P1 1
13 V-BELT VHSZ91049200 1
14 RADIATOR COOLANT KAPCPD02001J1N 1
15 OIL HYD DKL-HOIL68-I200 1
6000hr P.40/40

Check Sheet For Gen.-10 30t Update 2019

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Check Sheet For Gen.-10 30t Update 2019

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30t CLASS MACHINE CONDITION CHECK SHEET 50hr

1.KOBELCO Branch 2.Checked Date

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

12.Machine condition check

13.Service Diagnosis screen (With H mode)

14. Error code check

【Reference 】 ATT check point

15. Total resurt of machine check

16. Quotation No. for needed repair

Signature by checked person Signature by customer

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

12.Machine condition check

13.Service Diagnosis screen (With H mode)

14. Error code check

15.Machine performance test

Surface temperature near

1000 +30 -30 LOW throttle

ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

16. Total resurt of machine check

17. Quotation No. for needed repair

Signature by checked person Signature by customer

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

12.Machine condition check

15.Machine performance test

Surface temperature near

H mode Lo idle 1000 +30 -30 LOW throttle

ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

Arm In 3,4 - 4.0 5.6 or more

1st speed Iron crawler 19,6 - 24,6 -

【Reference 】 ATT check point

16. Total resurt of machine check

17. Quotation No. for needed repair.

Signature by checked person Signature by customer

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

12.Machine condition check

14. Error code check

15.Machine performance test

Surface temperature near

1000 +30 -30 LOW throttle

ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

16. Total resurt of machine check

17. Quotation No. for needed repair

Signature by checked person Signature by customer

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

15.Machine performance test

Surface temperature near

H mode Lo idle 1000 +30 -30 LOW throttle

ATT 34.3 (4970) +0.7 (+100) -0.5 (-73) Mpa Boom up

Arm In 3,4 - 4.0 5.6 or more

1st speed Iron crawler 19,6 - 24,6 -

【Reference 】 ATT check point

16. Total resurt of machine check

17. Quotation No. for needed repair

Signature by checked person Signature by customer

4.Customer Name 5.Location(job site)

6.Model 7.Serial No. 8.Hour Meter HR

12.Machine condition check

13.Service Diagnosis screen (With H mode)