TSB Sharing #Volvo#Water Boiling#Exc

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Volvo Excavator PHK /2/2024 Water boiling

Valid for

Machine Model : EC 210-B prime


Machine Serial No : 79112
Engine Model : D6E
FGI : 2
Engine Run Hour : 10599.8hr

Case description

Sharing about water boiling. Machine Name plate

Symptom

When we have arrived the job site. we test run the machine. No alarm, No
abnormal. When we have test run the machine about 2 hrs, start boiling and
overflow water from expansion tank.

Reason
Hour Meter
water boiling can be cause
-Water pump damaged
-Expansion tank clogged
-Radiator clogged
-Close water pipe line
-Gasket damage
-Crack the water line block surface.

Action

Service team inspected the machine. Firstly we check the water line and we cleaned the expansion tank. We checked the
water pump, it was abnormal, water pump shaft was jam, so we replaced it with new. Then we test run the machine, we
running the machine about 2 hrs, water boiling again. So, we dismounted the radiator and cleaned it. Then we mounted the
radiator. We test run the machine. It was again boiling when we have test run about 3 hrs. Last we decision to dismount the
Engine head. We found the crack on the block surface.
Crack has water line. So we repaired it and replaced the gasket. Then we test run the machine about 4 hrs,it was OK. Job was
finished.
Damage Parts Machine Photo

Suggestion

We suggested to customer to care using coolant.

Parts

Part Number Description Quantity


Engine Head Gasket
Nil

Issued by Appreciate to reporter

TECHNICAL DEVELOPMENT DEPARTMENT Kam Bann

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