TECHNICAL SPECIFICATIONS

\ ONA AD35
\ TECHNICAL SPECIFICATIONS
MACHINE
X, Y travels 600 x 400 mm
U, V travels 100 x 100 mm
Z travel 290 mm
Maximum workpiece dimensions 990 x 620 x 290 mm
Maximum workpiece weight 1000 Kg
Maximum taper angle  21º / 100 mm
Worktable “U” form
Machine weight 3700 Kg
Machine height 2210 mm
Total surface required 3440 x 3140 mm
Anticollision function Standard
Automatic greasing system for X-Y axes Standard
Linear motors in X-Y axes Yes
Glass scales in X-Y axes 0.1 µm
Encoder in U-V- Z axes 0.5 µm
Minimum surface finishing 0.4 Ra

WIRE CIRCUIT
Standard wire diameters 0.2, 0.25, 0.3 mm
Cutting technology Flushing and submerged
Wire guides closed-type, diamond
Wire spool 8 Kg
Min. diameter of threading hole 0.5 mm
Automatic wire threader standard

DIELECTRIC
Paper cartridges 2 units
Dielectric capacity 850 l
Filtration quality 3 µm
Chiller standard

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 CNC
Five axes controlled X,Y,U,V,Z
Axes simultaneously controlled X,Y,U,V
Least input increment 0.0001 mm
Screen 15” TFT colour
Keyboard Yes
Memory > 1Gb CF card

GENERATOR
Standard power supply 380 V
Frequency 50 or 60 Hz
Maximum axes speed 800 mm/min

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\ TECHNICAL DESCRIPTION
Submerged Wire cut ONA AD35 EDM machine, consisting of machine, filtering unit, CNC control and
generator. High precision and maximum productivity in wire EDM.

MACHINE
Rigid and compact mechanical structure that guarantees an excellent positional accuracy and highly
repeatable results.
Symmetric structural design to minimize thermal deformations.
Cast iron rigid structure (bed, moving table, XY-UV tables).
Precision linear guides in all axes.
Linear motors in the X-Y axes.
Movement transmission by ball screws in U, V, Z axes.
Axes driven with position feedback by glass scales in X-Y axes (encoders in U, V, Z).
Positioning maximum speed: 800 mm/min.
Ergonomic design, allowing the operator a comfortable access to the working table and to the wire feed
systems, likewise to CNC.
Low maintenance wire guiding system with easy guides and current pick-up replacements:
- Double closed diamond guides.
- Tungsten carbide current pick-ups.
U-V axes system separated from the working place.
High reliability in the system:
- High rigidity.
- High protection against humidity.
- Maximum utilization of the working tank.
Compact design to minimize machine floor requirements.
Automatic threading unit standard:
- Work can be done with all brass wire and the wire diameters range from Ø 0.20 mm to 0.30 mm.
- The maximum height for threading is 290 mm.
- Minimum maintenance required due to wear-resistant elements and optimized design.

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 - Threading in flushing mode or during immersion, with no need for the work tank to be emptied.
- Minimum threading hole diameter: 0.5 mm.
Handy controller: Standard.
Loading and tracting device for wire spools up to 8 kgs (DIN 200): Standard.
Collision protection system, that will stop the motion of the axis when any unexpected force is detected
by the software. Both the upper and lower heads are protected.

GENERATOR
MOSFET transistorized pulse generator.
High frequency ASIC chip to improve the cutting efficiency during discharging.
Spark automatically adjustment according to the erosion conditions.
Modularized PCBs design to ease diagnostics and maintenance.
Ignition voltage adjustable.

CNC
EXPERT EROSION SYSTEM (modifying automatically the programmed parameters of the power supply).
New ergonomic design for the CNC control cabinet.
Large variety of languages.
Compensation for the deflection point of the wire in taper cutting.
Automatic measurement cycles.
Automatic alignment of the machine axes to the work-piece axes with automatic rotation of the
programme based on the position of the part on the table.
The CNC uses a windows-like display type, which is widely known and very simple.
The programming is directly using the ASCII editor or by an external CAD CAM.
Alphanumeric keyboard (QWERTY Type) and trackball pointer.
Programming language: standard ISO code. The CNC also incorporates an automatic syntax control.
Handy controller: Standard.
Automatic threading cycle: Standard.
Control of the remaining machining time.
History files: Different values like time, length, medium speed…, can be kept.

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Multi-tasking control. While a program is being executed, the control provides a graphic display of the
work-piece, the cutting position in real time, and the path that has been travelled by the wire.
Simultaneously one can edit and graphically simulate a new program.
Automatic cycles:
- Centering in inner cavities (slots, holes).
- Zeros searching.
- Vertical position searching.
- Vertical position return.
- Start point return.
- Edge searching with tolerance.
- Return to working point by programmed path.
Allowed working zone definition.
Other functions:
- Integral control of the process through the generator.
- Automatic working parameters selection of wire diameter, work-piece thickness and wire
electrode / work-piece materials.
- Individual selection of generator and machine parameters.
- Execution mode: normal / dry run.
- Rapid positioning X, Y, U, V, Z.
- Linear / circular interpolation XY-UV.
- Taper cutting by inclination angle.
- Establishment of coordinates.
- Establishment of Offsets and traverse points.
- Possibility of creating offset and traverse point tables.
- Dwell time.
- Metric/inches units.
- Absolute/incremental.
- Geometric transformations:
▪ Displacement.
▪ Rotation.
▪ Mirror function independent on axes X-Y.

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 ▪ Axes change.
▪ Scale factor.
- Wire radius compensation.
- External programs. Each program in memory or floppy disk can be used as a “macro-program”
called from other programmes. Other characteristics: loops, labels, etc.
- Conditional jumps.
- Constant corner taper cutting (ISOCONO), constant radius taper cutting (ISORADIUS).
- Corner rounding and chamfer functions can be used in the vertical cutting and in the cutting on
four axes.
- Automatic rounding of negative radii.
- Etc.
Special functions:
- Error correction in corners.
- Auto power recovery after electrical main interruption.
- Automatic entry into work-piece.
- Machine stop possibility conditioned to wire breakage, optional stop or programme end.
Display of:
- Real time cutting point on work-piece path.
- Coordinates.
- Cutting speed.
- Cutting length.
- Command in execution.
- Machine status.
Network connection: RS232 connector, USB and Ethernet connection.

FILTRATION SYSTEM
Standard paper cartridge filter
- 2 changeable cartridges.
- Tank capacity: 850 l.
Deionization
- By mixed-bed DI resins.

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 - Capacity of resins: 14.4 liters
- Programmable from 2 – 100 S/cm.
Filtering
- Filtering quality: 3 m.

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\ INSTALLATION REQUIREMENTS
In order to ensure a correct installation and optimum functioning of the machine, it is recommended to
take the following points into consideration:
Electrical:
- The machine can absorb an input voltage variation of  10%. In case voltage fluctuation becomes
larger, a voltage stabilizer will need to be used.
- Grounding: Individual. Impedance: 10 ohm maximum.
Water:
- Deionized water.
Compressed air:
- Dry air: 6 bar.
Ideal environmental conditions:
- Environmental temperature: 20ºC.
- Humidity: max. 75%.
- Vibration: max. 0,5G.

Regulations:
Complies with all applicable provisions of Directive 2006/42 / EC of the European Parliament and of
the Council of 17 May 2006, on machinery. In addition, it complies with all applicable provisions of
the following directives:

• Directive 2014/35 / EU of the European Parliament and of the European Council of 26

February 2014 on the approximation of the laws of the Member States relating to electrical
equipment designed for use within certain voltage limits.

• Directive 2014/30 / EU of the European Parliament and of the European Council of 26

February 2014 on the approximation of the laws of the Member States relating to
electromagnetic compatibility.

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ONA ELECTROEROSIÓN S.A.
España - Central/Norte
Barrio de Eguzkitza, 1
48200 Durango - Bizkaia. (Spain)

\ T. +(34) 94 6200800
\ F. +(34) 94 6818548
\ E. ona@onaedm.com

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