HERMETIC

PUMPS
OUR PUMPS ARE THE HEART OF YOUR SYSTEM

CORNELL PUMP CO. • P.O. Box 6334, Portland, Oregon 97228 U.S.A.
PHONE: (503) 653-0330 • FAX: (503) 653-0338

R 1103
 TABLE OF CONTENTS

Product Brochures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Hermetic Pricing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Hermetic Ammonia Curves–60 Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Hermetic Fluorocarbon Curves–60 Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Hermetic Ammonia Curves–50 Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Hermetic Fluorocarbon Curves–50 Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Hermetic Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Safety Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Hermetic Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

iii
14
 BROCHURES
PRODUCT

Product Brochures
 CONTENTS

Refrigeration Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Refrigerant Pump Hermetic Pump Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
Refrigerant Pump 1.5HT Hermetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xv
Refrigerant Pump 2HT Hermetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xvii

vii
14
 CORNELL PUMP COMPANY

Refrigeration
Pumps

Cornell Pump Company

Portland, Oregon
U.S.A.
Phone: (503) 653-0330
Fax: (503) 653-0338
Web: www.cornellpump.com

Cycloseal® and Redi-Prime® are Registered Trademarks of Cornell Pump Company.

Cornell pumps and products are the subject of one or more of the following U.S. and
Foreign patents: 3,207,485; 3,282,226; 3,295,456; 3,301,191; 3,630,637; 3,663,117;
3,743,437; 4,335,886; 4,523,900; 5,489,187; 5,591,001; 6,074,554; 6,036,434; 6,079,958;
6,309,169; 2,320,742; 96/8140; 319,837; 918,534; 1,224,969; 2,232,735; 701,979 and are
the subject of pending US and Foreign Patent Applications.

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 FEATURES & BENEFITS

CORNELL SAME DEPENDABILITY CORNELL

OPEN-DRIVE SAME PERFORMANCE HERMETIC
REFRIGERANT SAME CRITICAL REFRIGERANT
PUMP DIMENSIONS PUMP

REFRIGERANT EMISSION FREE™ HERMETIC

SEALING TECHNOLOGY TECHNOLOGY
■ An ultra-reliable system consisting of two ■ Allows the pump to operate without the need
mechanical seals mounted back to back SPECIFICATIONS SPECIFICATIONS for a mechanical shaft seal
■ Inboard seal prevents escape of refrigerant from Close-coupled Refrigerant Pump: Mechanical Seal: NPSHR
Hermetic, Close-coupled Motor Specification:
the pump casing • Class 150 Flanged suction • Double mechanical shaft seal • Exceptional NPSHR characteristics
Refrigerant Pump: • Totally enclosed Liquid
■ Outboard seal acts as a fail-safe or backup, and and discharge with pressurized barrier fluid • Characteristics are enhanced throughout entire
• Class 150 Flanged suction Cooled
provides containment of a system compatible • 250 PSIG working pressure lubrication system operating range due to the single stage impeller
and discharge • 3/4" Flanged liquid coolant
barrier fluid. • Constructed of ASTM A536 • Low oil limit switch and four pole operating speed
• 250 PSIG working pressure recirculation connection with
NPSHR 60-40-18 Ductile Iron • Seal chamber heater to maintain Vapor Handling
• Constructed of ASTM A536 NPT tap
• Exceptional NPSHR characteristics • Industry leading three year warranty proper barrier oil viscosity • Enhanced vapor handling abilities
60-40-18 Ductile Iron • Varied voltages available
• Characteristics are enhanced throughout entire • Four pole (1800/1500RPM) Motor Specification: due to single stage impellers
• Industry leading three year • Stainless Steel motor liner
operating range due to the single stage impeller operating speed • Totally enclosed, fan cooled, with large eye areas
warranty • 200°C Thermal protection
and four pole operating speed • Optional mounting configurations refrigerant atmosphere, hostile • Four pole (1800/1500RPM) • Secondary containment
Vapor Entrainment available environment, premium efficiency operating speed • Replaceable hydrodynamic
• Seals are oil lubricated, and do not rely on the motor motor bearings
presence of pumpage for lubrication or cooling • Class “F” insulation • Suitable for VFD applications
• The double mechanical sealing system allows • Suitable for VFD applications
the pump to continue to run until the system
stabilizes and the pump re-primes itself –
nuisance-tripping is avoided
 FEATURES & BENEFITS

CORNELL SAME DEPENDABILITY CORNELL

OPEN-DRIVE SAME PERFORMANCE HERMETIC
REFRIGERANT SAME CRITICAL REFRIGERANT
PUMP DIMENSIONS PUMP

REFRIGERANT EMISSION FREE™ HERMETIC

SEALING TECHNOLOGY TECHNOLOGY
■ An ultra-reliable system consisting of two ■ Allows the pump to operate without the need
mechanical seals mounted back to back SPECIFICATIONS SPECIFICATIONS for a mechanical shaft seal
■ Inboard seal prevents escape of refrigerant from Close-coupled Refrigerant Pump: Mechanical Seal: NPSHR
Hermetic, Close-coupled Motor Specification:
the pump casing • Class 150 Flanged suction • Double mechanical shaft seal • Exceptional NPSHR characteristics
Refrigerant Pump: • Totally enclosed Liquid
■ Outboard seal acts as a fail-safe or backup, and and discharge with pressurized barrier fluid • Characteristics are enhanced throughout entire
• Class 150 Flanged suction Cooled
provides containment of a system compatible • 250 PSIG working pressure lubrication system operating range due to the single stage impeller
and discharge • 3/4" Flanged liquid coolant
barrier fluid. • Constructed of ASTM A536 • Low oil limit switch and four pole operating speed
• 250 PSIG working pressure recirculation connection with
NPSHR 60-40-18 Ductile Iron • Seal chamber heater to maintain Vapor Handling
• Constructed of ASTM A536 NPT tap
• Exceptional NPSHR characteristics • Industry leading three year warranty proper barrier oil viscosity • Enhanced vapor handling abilities
60-40-18 Ductile Iron • Varied voltages available
• Characteristics are enhanced throughout entire • Four pole (1800/1500RPM) Motor Specification: due to single stage impellers
• Industry leading three year • Stainless Steel motor liner
operating range due to the single stage impeller operating speed • Totally enclosed, fan cooled, with large eye areas
warranty • 200°C Thermal protection
and four pole operating speed • Optional mounting configurations refrigerant atmosphere, hostile • Four pole (1800/1500RPM) • Secondary containment
Vapor Entrainment available environment, premium efficiency operating speed • Replaceable hydrodynamic
• Seals are oil lubricated, and do not rely on the motor motor bearings
presence of pumpage for lubrication or cooling • Class “F” insulation • Suitable for VFD applications
• The double mechanical sealing system allows • Suitable for VFD applications
the pump to continue to run until the system
stabilizes and the pump re-primes itself –
nuisance-tripping is avoided
 Territory Representative e-mail Office Cell Fax United Canada
Phone Phone States

Refrigeration
Pumps

Cornell Pump Company Hansen Technologies Corp.

Portland, Oregon Burr Ridge, Illinois
U.S.A. U.S.A.
Phone: (503) 653-0330 Phone: (630) 325-1565
Fax: (503) 653-0338 Fax: (630) 325-1572
Web: www.cornellpump.com Web: www.hantech.com

Cycloseal® and Redi-Prime® are Registered Trademarks of Cornell Pump Company.

Cornell pumps and products are the subject of one or more of the following U.S. and
Foreign patents: 3,207,485; 3,282,226; 3,295,456; 3,301,191; 3,630,637; 3,663,117;
3,743,437; 4,335,886; 4,523,900; 5,489,187; 5,591,001; 6,074,554; 6,036,434; 6,079,958;
6,309,169; 2,320,742; 96/8140; 319,837; 918,534; 1,224,969; 2,232,735; 701,979 and are
the subject of pending US and Foreign Patent Applications.

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 P R O D U C T D A T A S H E E T

CORNELL PUMP COMPANY

Refrigerant Pump
Hermetic Pump Technology

DESIGN EXPERIENCE
Enhanced vapor handling and NPSHR characteristics
are central to Cornell’s latest liquid overfeed and
transfer pump innovations. Cornell Pump Company
has coupled our extensive refrigerant pump experience
with an industry leading hermetic motor technology.
In fact, the hydraulic design innovations associated
with our standard refrigerant pumps with Refrigerant
Emission Free™ Sealing Technology, are exactly the
same as the design innovations associated with our
hermetic pump products.
Cornell Pump Company maintains over 35 years
of proven hydraulic refrigerant pump design and
manufacturing experience. Cornell Pump Company
has developed our products based on the refrigeration
industries needs, not by using existing generic
pump products. There is no need to compromise
your requirement for enhanced hermetic performance
with multistage high-speed refrigerant pumps.
Cornell design protocols require the use of single
stage impellers with large eye areas to minimize the
effects of entrained vapor and four pole or six pole
operating speed to enhance NPSHR characteristics
throughout the entire range of performance.

HYDRODYNAMIC BEARINGS DOUBLE CONTAINMENT

Cornell’s hermetic pumps maintain a proven and
extremely reliable hydrodynamic bearing design.
The hydrodynamic bearings maintain large
grooved channels, which enhances the flow of
pumpage throughout the bearing assemble and
ensure a free floating non-mechanical interface
on the rotating components of the motor, virtually
eliminating bearing wear.
The practical and efficient hydrodynamic bearing
design does not rely on complex tapered spring
loaded bearings and dated design features to
compensate for bearing wear. Axial thrust loads
are minimized by the incorporation of balance
holes during the manufacture of the single stage
impeller and axial thrust bearings associated
with the hermetic pump. Radial thrust loads are
minimized by the incorporation of a modified
concentric volute, compact shaft arrangement
and minimal dimensional width associated with
the single stage impeller.
Cornell’s hermetic pumps maintain a stainless
steel, reinforced, heliarc welded stator can and
hermetically sealed motor casing, providing the
security of double containment to ensure a leak
free unit. The conduit box is potted eliminating
the requirement for condensation drain holes and
potential for external leakage due to catastrophic
failure of the inner can.
INTERCHANGEABILITY
Cornell’s hermetic product offering was specifically
designed to be interchangeable with our standard
refrigerant pumps with Refrigerant Emission Free™
Sealing Technology. Interchangeability is
achievable between hermetic and standard
Cornell refrigerant pumps counterparts with minor
centerline and base bolting adjustments. The
intent was to maximize the product installation
options for the end user and provide a low cost
option for retrofit activities.
 P R O D U C T D A T A S H E E T

CORNELL PUMP COMPANY

Refrigerant Pump
1.5HT Semi-Hermetic

PUMP SPECIFICATION
• 1.5HT Semi-Hermetic, close-coupled refrigerant
pump
• 4” x 1.5” Class 150 Flanged suction & discharge
• 250 PSIG Maximum Working Pressure
• Constructed of ASTM A536 60-40-18 Ductile Iron
• Industry leading three year warranty
• Four pole (1800/1500RPM) operating speed

• Motor Specification:
• Totally enclosed Liquid Cooled
• 3/4" Flanged liquid coolant recirculation
connection with NPT tap
• Varied voltages available
• Stainless Steel motor liner
• 200°C Thermal protection
• Secondary containment
• Replaceable hydrodynamic carbon
motor bearings

FEATURES & BENEFITS Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
1720 VARIOUS ENCLOSED .43" 371 4" 1.5" 1.0
• Semi-Hermetic technology allows the pump to
SINGLE VOLUTE MOUNTING CONFIG.: CC
operate without the need for a mechanical
shaft seal
FEET
METERS

70 1.2 FT. (0.37 M.)

1.5 FT. (0.46 M.)
220
2.5 FT. (0.8 M.)
13" DIA. 4 FT. (1.2 M.)
60 200
7.5 FT. (2.4 M.) NPSH REQUIRED
• NPSHR 180
12" DIA.
• Exceptional NPSHR characteristics 50
TOTAL HEAD

160

• Characteristics are enhanced throughout 140

11" DIA.

40 10 HP
entire operating range due to the single 120
10" DIA.

stage impeller and four pole operating 30 100 7.5 HP

speed 80

20 5 HP
60 SPECIFIC GRAVITY: 1.0
(MULTIPLY CURVE
HORSEPOWER BY
40
• Vapor Handling 10
ACTUAL SPECIFIC
GRAVITY)
20
• Enhanced vapor handling abilities due to 0 20 40 60 80
CAPACITY
100 120 140
U.S. GALLONS PER MINUTE
5 10 15 20 25 30 35
single stage impellers with large eye areas CUBIC METERS PER HOUR

1/27/03
 150# DISCHARGE FLANGE
K
CP Z

AG Y

1.2
X
S

"M" NPT AND 3/4" O

FLANGE CONNECTION

T E E
4 - "H" DIA. F L LA20693
HOLES A
150# SUCTION FLANGE

Notes:
1. Flange connection dimension can vary ± .12 inch.
2. Do not use for construction unless certified.
3. Overall dimensions can vary ± .12 inch.

PUMP DIMENSIONS
Model HP RPM Disch Suct. A AG CP D E F H K L M S O T X Y
1.5HT 5 1800 1.5 4 7.50 15.38 20.12 11 3 8 0.44 17.75 4.5 0.75 0.5 25.16 2.75 8 4.75
7.5 1800 1.5 4 7.50 16.38 21.12 12.75 3 8 0.44 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75
15 1800 1.5 4 8.25 18 22.75 12.75 3.38 10 0.75 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75
2HT/2HTS 3 1800 2 4 7.50 14 18.50 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.50 7.5 4.5
5 1800 2 4 7.50 15.50 20 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.50 7.5 4.5
2.5HT 10 1800 2.5 5 9.50 17.88 23.38 13.75 4 10 0.75 19.25 5 0.75 0.61 27.85 2.62 9 5.5
15 1800 2.5 5 9.50 18.88 24.38 13.75 4 10 0.75 19.25 5 0.75 0.61 27.85 2.62 9 5.5
3HT 10 1200 3 6 10.50 18.75 25.75 13.75 4.50 10 0.75 22.50 6 0.75 0.44 29.50 3.50 10 7
15 1200 3 6 10.50 19.75 26.75 14.50 4.50 10 0.75 22.50 6 0.75 0.44 29.50 3.50 10 7

Cornell Pump Company

P.O. Box 6334
Portland, Oregon 97228-6334
Web: www.cornellpump.com
Phone (503) 653-0330 • Fax (503) 653-0338
 P R O D U C T D A T A S H E E T

CORNELL PUMP COMPANY

Refrigerant Pump
2HT Semi-Hermetic

PUMP SPECIFICATION
• 2HT Semi-Hermetic, close-coupled refrigerant
pump
• 4” x 2” Class 150 Flanged suction & discharge
• 250 PSIG Maximum Working Pressure
• Constructed of ASTM A536 60-40-18 Ductile Iron
• Industry leading three year warranty
• Four pole (1800/1500RPM) operating speed

• Motor Specification:
• Totally enclosed Liquid Cooled
• 3/4" Flanged liquid coolant recirculation
connection with NPT tap
• Varied voltages available
• Stainless Steel motor liner
• 200°C Thermal protection
• Secondary containment
• Replaceable hydrodynamic carbon
motor bearings

FEATURES & BENEFITS Speed

1760
Impeller Dia.
VARIOUS ENCLOSED
Style Solids Dia.
.37"
NS
697
Suction
4"
Discharge
2"
SG
1.0

• Semi-Hermetic technology allows the pump to SINGLE VOLUTE MOUNTING CONFIG.: CC

operate without the need for a mechanical

FEET

2 FT.(0.6 M.)
METERS

shaft seal 120 10.38" DIA. 40

1.5 FT. (0.5 M.)
45 2 FT. (0.6 M.)
35 50 3.5 FT. (1.1 M.)
10.09" DIA.
110 52
53 9 FT. (2.8 M.) NPSH REQUIRED
• NPSHR 30 100 53
52
• Exceptional NPSHR characteristics 90 9" DIA. 50
TOTAL HEAD

25
• Characteristics are enhanced throughout 80
45

entire operating range due to the single 20

70 8" DIA.

stage impeller and four pole operating 60 7.5 HP

3 HP 40
50
speed 15

40
5 HP
(MULTIPLY CURVE
10 HORSEPOWER BY
30
• Vapor Handling ACTUAL SPECIFIC
GRAVITY)
20
• Enhanced vapor handling abilities due to 0 40 80 120 160 200 220
CAPACITY U.S. GALLONS PER MINUTE
single stage impellers with large eye areas 10 20 30 40 50
CUBIC METERS PER HOUR

4/15/03
 150# DISCHARGE FLANGE
K
CP Z

AG Y

1.2
X
S

"M" NPT AND 3/4" O

FLANGE CONNECTION

T E E
4 - "H" DIA. F L LA20693
HOLES A
150# SUCTION FLANGE

Notes:
1. Flange connection dimension can vary ± .12 inch.
2. Do not use for construction unless certified.
3. Overall dimensions can vary ± .12 inch.

PUMP DIMENSIONS
Model HP RPM Disch Suct. A AG CP D E F H K L M S O T X Y
1.5HT 5 1800 1.5 4 7.50 15.38 20.12 11 3 8 0.44 17.75 4.5 0.75 0.5 25.16 2.75 8 4.75
7.5 1800 1.5 4 7.50 16.38 21.12 12.75 3 8 0.44 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75
15 1800 1.5 4 8.25 18 22.75 12.75 3.38 10 0.75 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75
2HT/2HTS 3 1800 2 4 7.50 14 18.50 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.50 7.5 4.5
5 1800 2 4 7.50 15.50 20 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.50 7.5 4.5
2.5HT 10 1800 2.5 5 9.50 17.88 23.38 13.75 4 10 0.75 19.25 5 0.75 0.61 27.85 2.62 9 5.5
15 1800 2.5 5 9.50 18.88 24.38 13.75 4 10 0.75 19.25 5 0.75 0.61 27.85 2.62 9 5.5
3HT 10 1200 3 6 10.50 18.75 25.75 13.75 4.50 10 0.75 22.50 6 0.75 0.44 29.50 3.50 10 7
15 1200 3 6 10.50 19.75 26.75 14.50 4.50 10 0.75 22.50 6 0.75 0.44 29.50 3.50 10 7

Cornell Pump Company

P.O. Box 6334
Portland, Oregon 97228-6334
Web: www.cornellpump.com
Phone (503) 653-0330 • Fax (503) 653-0338
Hermetic Pricing
HERMETIC
PRICING
 HERMETIC REFRIGERATION PUMP PRICING

Three Phase 230 or 460 Volt T.E.L.C. High Efficiency Hermetic Motors with Base and Accessories
TYPE 150 TYPE 150
FLAT FACE FLAT FACE
SUCTION DISCHARGE APPROX. Q-MIN Q-MAX
PUMP MODEL HP/RPM SIZE SIZE SHIP WT. LIST PRICE ($) ADDER ($) ADDER ($)
1.5 HT 5 - 4 4" 1.5" 360 7,845 250 250
1.5 HT 7.5 - 4 4" 1.5" 480 8,370 250 250
2 HT 3 - 4 4" 2" 290 6,725 250 250
2 HT 5 - 4 4" 2" 310 7,460 250 250
2 HTS 3 - 4 4" 2" 290 6,680 250 250
2.5 HT 10 - 4 5" 2.5" 755 10,150 250 250
2.5 HT 15 - 4 5" 2.5" 765 12,810 250 250
3 HT 20 - 4 6" 3" 845 11,670 250 250
3 HT 25 - 4 6" 3" 865 11,980 250 250
3 HT 10 - 6 6" 3" 765 10,755 250 250
3 HT 15 - 6 6" 3" 775 11,060 250 250

Maximum working pressure is 250 PSID.

Accessories include:
Volute vent valve
Volute drain valve
Motors are high efficiency and inverter capable
575 volt and other voltages are available, consult factory.
Q-min. and Q-max. orifices are strongly recommended to keep pump within
operational design parameters.

Optional Pump Guardian provides protection against cavitation, low liquid levels, insufficient pressure, pressure
loss and motor over-temperature. Non-volatile electronic memory. (Available through Hansen Technologies Corp.)

Hermetic pump motor bearing replacements

FRAME HP/RPM PART NUMBER** LIST PRICE EACH
P-66 3 -4 A15021T-20 $199
P-66 5 -4 A15021T-20 $199
P-66 7.5 - 4 A15021T-20 $199
P-215 10 - 4 A15021U-20 $285
P-215 15 - 4 A15021U-20 $285
P-215 20 - 4 A15021U-20 $285
P-215 25 - 4 A15021U-20 $285
P-215 10 - 6 A15021U-20 $285
P-215 15 - 6 A15021U-20 $285

**Requires 2 per motor.

CORNELL PUMP CO. 11

12 CORNELL PUMP CO.
 Hermetic
Ammonia Curves
60 Hertz
AMMONIA
60 HERTZ
CURVES
 CONTENTS

HERMETIC AMMONIA – 60 HZ

1 1/2 HT187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2 HT187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2 HTS187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2 1/2 HT187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3 HT187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3 HT127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

15
14
 Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1720 VARIOUS ENCLOSED .43" 371 4" 1.5" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
1.2 FT. (0.37 M.)
1.5 FT. (0.46 M.)
20 30 40 2.5 FT. (0.8 M.)

2
PSI
13" DIA.
60 45 4 FT. (1.2 M.)
400 50

KN/M
7.5 FT. (2.4 M.) NPSH REQUIRED
55
12" DIA. 50
350 50

(KPa)
45 11" DIA.
300
7.5 HP
40

250 10" DIA.

35
45
30 5 HP
200

TOTAL HEAD
25
150 AMMONIA
20 SPECIFIC GRAVITY 0.7
(PSI AND HORSEPOWER
3 HP
ADJUSTMENTS NECESSARY IF
100 15 OTHER THAN 0.70 SPECIFIC GRAVITY)

10
0 20 40 60 80 100 120 140
U.S. GALLONS PER MINUTE
CAPACITY
5 10 15 20 25 30 35
CUBIC METERS PER HOUR
15HT187

1/28/03

1 1/2 HT187
R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 1.5HT - 1800 RPM - 0.7 SG CORNELL
60 Hz
Efficient by Design

17
18
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1760 VARIOUS ENCLOSED .37" 697 4" 2" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
300 2 FT.(0.6 M.)

2
PSI
40 1.5 FT.(0.5 M.)
2 FT.(0.6 M.)

KN/M
250 10.38" DIA. 40 45
35 50 3.5 FT.(1.1 M.)
10.09" DIA. 52 53
9 FT.(2.8 M.) NPSH REQUIRED
64
30

(KPa)
200 62
9" DIA. 60
25
45
150
20
40
5 HP
100 15 3 HP

10
50

TOTAL HEAD
5

0 0
AMMONIA
SPECIFIC GRAVITY 0.7
(PSI AND HORSEPOWER
ADJUSTMENTS NECESSARY IF
OTHER THAN 0.70 SPECIFIC GRAVITY)

0 40 80 120 160 200

CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50
CUBIC METERS PER HOUR
2HT187
4/15/03

2 HT187
COMPANY • PORTLAND, OREGON
2HT - 1800 RPM - 0.7 SG CORNELL
R
60 Hz Cornell Pump Company CORNELL
Portland,
PUMPOregon
Efficient by Design
 CONSULT FACTORY

2 HTS187 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
60 Hz

19
20
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1760 VARIOUS ENCLOSED .44 485 5" 2.5" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
2 FT. (0.60 M.)
1.5 FT. (0.46M.)

PSI
2.5 FT. (0.77 M.)

2
500 14" DIA. 25 30 35 3.5 FT. (1.4 M.)
70 40
5 FT. (2.4 M.) NPSH REQUIRED

KPa (KN/M )
450 45
13" DIA.
60
400
45
12" DIA.
40 20 HP
350
50

11" DIA.

TOTAL HEAD
15 HP
300

40

250

7.5 HP 10 HP
200 30 AMMONIA
SPECIFIC GRAVITY 0.70
(PSI AND HORSEPOWER
ADJUSTMENTS NECESSARY IF
OTHER THAN 0.70 SPECIFIC GRAVITY)
150
20
0 40 80 120 160 200 240 280 320
CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50 60 70
CUBIC METERS PER HOUR
25HT187
9/15/03

2 1/2 HT187 CORNELL

R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 2.5HT - 1800 RPM - 0.7 SG
60 Hz
Efficient by Design
 CONSULT FACTORY

3 HT127 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
60 Hz

21
22
CONSULT FACTORY

3 HT187
CORNELL PUMP COMPANY • PORTLAND, OREGON CORNELL
60 Hz
 Hermetic
Fluorocarbon Curves
60 Hertz
FLUOROCARBON
60 HERTZ
CURVES
 CONTENTS

HERMETIC FLUOROCARBON – 60 HZ

1 1/2 HT181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

2 HT181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

2 HTS181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2 1/2 HT181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3 HT181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3 HT121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

25
14
 Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1720 VARIOUS ENCLOSED .43" 371 4" 1.5" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
70 1.2 FT. (0.37 M.)

FEET
1.5 FT. (0.46 M.)
220

METERS
2.5 FT. (0.8 M.)
20 30
13" DIA. 40 4 FT. (1.2 M.)
200 45
60 50 7.5 FT. (2.4 M.) NPSH REQUIRED

180
12" DIA.
50
50
160
11" DIA.
140
40 10 HP
10" DIA.
120

TOTAL HEAD
45
30 100 7.5 HP

80

20 5 HP
60 SPECIFIC GRAVITY: 1.0
(MULTIPLY CURVE
HORSEPOWER BY
40
ACTUAL SPECIFIC
10 GRAVITY)
20
0 20 40 60 80 100 120 140
CAPACITY U.S. GALLONS PER MINUTE
5 10 15 20 25 30 35
CUBIC METERS PER HOUR
15HT181

1/27/03

1 1/2 HT181 CORNELL

R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 1.5HT - 1800 RPM - 1.0 SG
60 Hz
Efficient by Design

27
28
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1760 VARIOUS ENCLOSED .37" 697 4" 2" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
2 FT.(0.6 M.)
1.5 FT. (0.5 M.)

FEET
120 10.38" DIA. 40 2 FT. (0.6 M.)
45
35 3.5 FT. (1.1 M.)

METERS
10.09" DIA. 50
110 52
53 9 FT. (2.8 M.) NPSH REQUIRED
30 100 53
52
90 9" DIA. 50
25 80
45

70 8" DIA.
20

TOTAL HEAD
60 7.5 HP

3 HP 40
15 50

40
5 HP
(MULTIPLY CURVE
10 HORSEPOWER BY
30 ACTUAL SPECIFIC
GRAVITY)
20
0 40 80 120 160 200 220
CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50
CUBIC METERS PER HOUR 2HT181

4/15/03

2 HT181 CORNELL
R
CORNELL
Cornell Pump Company PUMP COMPANY
Portland, 2HT - 1800 RPM - 1.0 SG
Oregon • PORTLAND, OREGON
60 Hz
Efficient by Design
 CONSULT FACTORY

2 HTS181
CORNELL PUMP COMPANY • PORTLAND, OREGON CORNELL
60 Hz

29
30
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1760 VARIOUS ENCLOSED .44" 485 5" 2.5" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
2 FT. (0.60 M.)
1.5 FT. (0.46M.)
2.5 FT. (0.77 M.)
80

FEET
3.5 FT. (1.4 M.)
250

METERS
14" DIA. 25 30 35 40 5 FT. (2.4 M.) NPSH REQUIRED
70
225
45
13" DIA.
60 200
45
175 12" DIA.
50 25 HP
150 11" DIA. 40

40 20 HP
125

15 HP
30 100 10 HP

TOTAL DYNAMIC HEAD

75
20 SPECIFIC GRAVITY 1.0
50 (MULTIPLY INDICATED
HORSEPOWER BY
10 ACTUAL SPECIFIC
25
GRAVITY)

0
0 40 80 120 160 200 240 280 320
CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50 60 70
CUBIC METERS PER HOUR 25HT181

4/15/03

2 1/2 HT181
PUMP COMPANY • PORTLAND, OREGON
2.5HT - 1800 RPM - 1.0 SG CORNELL
R
60 Hz Cornell Pump CompanyCORNELL
Portland, Oregon
Efficient by Design
 CONSULT FACTORY

3 HT181 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
60 Hz

31
32
CONSULT FACTORY

3 HT121 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
60 Hz
 Hermetic
Ammonia
Refrigerant Curves
50 Hertz
AMMONIA
50 HERTZ
CURVES
 CONTENTS

HERMETIC AMMONIA – 50 HZ

1 1/2 HT157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

2 HT157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

2 HTS157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

2 1/2 HT157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

3 HT157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3 HT107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

35
14
 Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1433 VARIOUS ENCLOSED .43" 371 4" 1.5" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE

2
PSI
1.8 FT. (0.6 M.)
350 50
2 FT. (0.6 M.)

KN/M
30 40 3 FT. (0.9 M.)
45 13" DIA.
300 50
55 5.5 FT. (1.7 M.)
40

(KPa)
12" DIA. 55 10 FT. (3.0 M.) NPSH REQUIRED
250
35
11" DIA.
30 50
200
10" DIA.
25 40
150 5 HP
20

15 3 HP
100
2 HP
AMMONIA

TOTAL HEAD
10 SPECIFIC GRAVITY 0.7
(PSI AND HORSEPOWER
50
ADJUSTMENTS NECESSARY IF
5 OTHER THAN 0.70 SPECIFIC GRAVITY)

0
0 20 40 60 80 100 120 140
U.S. GALLONS PER MINUTE
CAPACITY
5 10 15 20 25 30 35
CUBIC METERS PER HOUR
15HT157

1/28/03

1 1/2 HT157 CORNELL

R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 1.5HT - 1500 RPM - 0.7 SG
50 Hz
Efficient by Design

37
38
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1460 VARIOUS ENCLOSED .37" 697 4" 2" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
3 FT. (0.9 M.) NPSH REQUIRED
27.5
1.5 FT. (0.5 M.)

2
1 FT. (0.3 M.)

PSI
175 35
25 10.38" DIA. 45 55 2 FT. (0.6 M.)

KN/M
10.09" DIA. 60
22.5 62 6 FT. (1.8 M.)
150

(KPa)
20 62 60
9" DIA.
125
17.5 55

100 15
3 HP
12.5
1.5 HP 45
75 2.5 HP
10

TOTAL DYNAMIC HEAD

50 7.5 2 HP

AMMONIA
5 SPECIFIC GRAVITY 0.7
25 (PSI AND HORSEPOWER
ADJUSTMENTS NECESSARY
2.5 IF OTHER THAN
0.70 SPECIFIC GRAVITY)

0
0 20 40 60 80 100 120 140 160
U.S. GALLONS PER MINUTE
CAPACITY
5 10 15 20 25 30 35
CUBIC METERS PER HOUR 2HT157

4/15/03

2 HT157
COMPANY • PORTLAND, OREGON
2HT - 1500 RPM - 0.7 SG CORNELL
R
50 Hz Cornell Pump CompanyCORNELL
Portland,
PUMP Oregon
Efficient by Design
 CONSULT FACTORY

2 HTS157
CORNELL PUMP COMPANY • PORTLAND, OREGON CORNELL
50 Hz

39
40
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1466 VARIOUS ENCLOSED .44" 485 5" 2.5" 0.7
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
450

PSI

2
60
400
2 FT. (0.61 M.)

KPa (KN/M )
1.5 FT. (0.46 M.)
30 35 40 2.5 FT. (0.77 M.)
350 14" DIA. 45
50 3.5 FT. (1.4 M.)
50
13" DIA. 5 FT. (2.4 M.) NPSH REQUIRED
300
50
40
12" DIA.
250 10 HP

TOTAL HEAD
11" DIA.
30 7.5 HP
200
45

150
20 AMMONIA
5 HP SPECIFIC GRAVITY 0.70
(PSI AND HORSEPOWER
100 ADJUSTMENTS NECESSARY IF
OTHER THAN 0.70 SPECIFIC GRAVITY)

10
0 40 80 120 160 200 240 280 320
CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50 60 70
CUBIC METERS PER HOUR 25HT157

9/16/03

2 1/2 HT157 CORNELL

R
Cornell Pump CompanyCORNELL PUMP COMPANY
Portland, Oregon • PORTLAND, OREGON
2.5HT - 1500 RPM - 0.7 SG
50 Hz
Efficient by Design
 CONSULT FACTORY

3 HT151 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
50 Hz

41
42
CONSULT FACTORY

3 HT101 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
50 Hz
 Hermetic
Fluorocarbon
Refrigerant Curves
50 Hertz
FLUOROCARBON
50 HERTZ
CURVES
 CONTENTS

HERMETIC FLUOROCARBONS – 50 HZ

1 1/2 HT151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

2 HT151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

2 HTS151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

2 1/2 HT151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

3 HT151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
3 HT101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

45
14
 Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1433 VARIOUS ENCLOSED .43" 371 4" 1.5" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE

FEET
60 200

METERS
180 1.8 FT. (0.6 M.)
2 FT. (0.6 M.)
50
160 3 FT. (0.9 M.)
30
40
13" DIA. 50 5.5 FT. (1.7 M.)
140 55
40 10 FT. (3.0 M.) NPSH REQUIRED
12" DIA. 55
120
11" DIA. 50
30 100
10" DIA.
40
80
7.5 HP
20
60

TOTAL HEAD
5 HP
40 SPECIFIC GRAVITY: 1.0
10 (MULTIPLY CURVE 3 HP
HORSEPOWER BY
20
ACTUAL SPECIFIC
GRAVITY)
0
0 20 40 60 80 100 120 140
U.S. GALLONS PER MINUTE
CAPACITY
5 10 15 20 25 30 35
CUBIC METERS PER HOUR
15HT151

1/27/03

1 1/2 Ht151 CORNELL

R
Cornell Pump Company CORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMPOregon 1.5HT - 1500 RPM - 1.0 SG
50 Hz
Efficient by Design

47
48
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1460 VARIOUS ENCLOSED .37" 697 4" 2" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
3 FT. (0.9 M.) NPSH REQUIRED

FEET
30 100 1.5 FT. (0.5 M.)

METERS
1 FT. (0.3 M.)
90
35 2 FT. (0.6 M.)
45 55
25 10.38" DIA.
80 60
10.09" DIA. 62
6 FT. (1.8 M.)
70
62
20 60
9" DIA.
60
5 HP
55
15 50 8" DIA.

45
40

10
30 3 HP

TOTAL DYNAMIC HEAD

20 2 HP
SPECIFIC GRAVITY 1.0
5 (MULTIPLY INDICATED
HORSEPOWER BY
10 ACTUAL SPECIFIC
GRAVITY)
0
0 20 40 60 80 100 120 140 160
CAPACITY U.S. GALLONS PER MINUTE

5 10 15 20 25 30 35
CUBIC METERS PER HOUR
2HT151
4/15/03

2 HT151 CORNELL
R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 2HT - 1500 RPM - 1.0 SG
50 Hz
Efficient by Design
 CONSULT FACTORY

2 HTS151 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
50 Hz

49
50
Speed Impeller Dia. Style Solids Dia. NS Suction Discharge SG
Feet x .305 = Meters
Inches x 25.4 = Millimeters
GPM x .227 = Cubic Meters/Hour
1466 VARIOUS ENCLOSED .44" 485 5" 2.5" 1.0
GPM x 3.785 = Liters/Minute
HP x .746 = KW :
SINGLE VOLUTE MOUNTING CONFIG.: CC

NEW PAGE
80

FEET
250

METERS
70
225
2 FT. (0.61M.)
200 1.5 FT. (0.46 M.)
60
2.5 FT. (0.77 M.)
30 35 40 3.5 FT. (1.4 M.)
175 14" DIA.
45 5 FT. (2.4 M.) NPSH REQUIRED
50 50
150 13" DIA. 50

40 12" DIA. 15 HP
125
11" DIA.
30 100
10 HP
5 HP 45

TOTAL DYNAMIC HEAD

75 7.5 HP
20
50 SPECIFIC GRAVITY 1.0
(MULTIPLY INDICATED
10 HORSEPOWER BY
25 ACTUAL SPECIFIC
GRAVITY)
0
0 40 80 120 160 200 240 280 320
CAPACITY U.S. GALLONS PER MINUTE

10 20 30 40 50 60 70
CUBIC METERS PER HOUR 25HT151

9/16/03

2 1/2 HT151 CORNELL

R
Cornell Pump CompanyCORNELL
Portland, COMPANY • PORTLAND, OREGON
PUMP Oregon 2.5HT - 1500 RPM - 1.0 SG
50 Hz
Efficient by Design
 CONSULT FACTORY

3 HT151 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
50 Hz

51
52
CONSULT FACTORY

3 HT101 CORNELL
CORNELL PUMP COMPANY • PORTLAND, OREGON
50 Hz
Hermetic Dimensions
DIMENSIONS
HERMETIC
 CONTENTS

Dimensions-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Dimensions-Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
 HT CLOSE COUPLED WITH CANNED MOTOR DIMENSIONS

NOTES:
1. Flange connection dimension can vary ± .12 inch.
2. Do not use for construction unless certified.
3. Overall dimensions can vary ± .12 inch.

PUMP DIMENSIONS
CONNECTION
MODEL HP RPM DISCH. SUCT. A AG CP D E F H K L M S O T X Y Z
1.5HT 5 1800 1.5 4 7.5 15.38 20.12 11 3 8 0.44 17.75 4.5 0.75 0.5 25.16 2.75 8 4.75 7
7.5 1800 1.5 4 7.5 16.38 21.12 12.75 3 8 0.44 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75 7
15 1800 1.5 4 8.25 18 22.75 12.75 3.38 10 0.75 17.75 4.5 0.75 0.5 26.91 2.75 8 4.75 7
2HT/2HTS 3 1800 2 4 7.5 14 18.5 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.5 7.5 4.5 5.5
5 1800 2 4 7.5 15.5 20 11 3 8 0.44 15 4.5 0.75 0.5 23.35 2.5 7.5 4.5 5.5
2.5HT 10 1800 2.5 5 9.5 17.88 23.38 12.75 4 10 0.75 19.25 5 0.75 0.61 26.85 2.62 9 5.5 7.47
15 1800 2.5 5 9.5 18.88 24.38 13.75 4 10 0.75 19.25 5 0.75 0.61 27.85 2.62 9 5.5 7.47
3HT 10 1200 3 6 9.5 19.75 26.75 13.75 4 10 0.75 22.5 6 0.75 0.44 28.75 3.5 10 7 8.5
15 1200 3 6 9.5 21.25 28.25 14.5 4 10 0.75 22.5 6 0.75 0.44 29.5 3.5 10 7 8.5
20 1800 3 6 9.5 21.25 28.25 14.5 4 10 0.75 22.5 6 0.75 0.44 29.5 3.5 10 7 8.5
25 1800 3 6 9.5 22.75 29.75 14.5 4 10 0.75 22.5 6 0.75 0.44 29.5 3.5 10 7 8.5

DIM2150 10/16/03

CORNELL Cornell Pump Company • Portland, Oregon DIM2150

57
58
 HT CLOSE COUPLED WITH CANNED MOTOR DIMENSIONS
(METRIC)

NOTES:
1. Flange connection dimension can vary ± 3 mm.
2. Do not use for construction unless certified.
3. Overall dimensions can vary ± 3 mm.

PUMP DIMENSIONS
CONNECTION
MODEL KW RPM DISCH. SUCT. A AG CP D E F H K L M S O T X Y Z
1.5HT 3.7 1500 38 102 190.5 391 511 279 76 203 11 451 114 19 13 639 70 203 121 178
5.6 1500 38 102 190.5 416 536 324 76 203 11 451 114 19 13 684 70 203 121 178
11.2 1500 38 102 209.6 457 578 324 86 254 19 451 114 19 13 684 70 203 121 178
2HT/2HTS 2.2 1500 51 102 190.5 356 470 279 76 203 11 381 114 19 13 593 64 191 114 140
3.7 1500 51 102 190.5 394 508 279 76 203 11 381 114 19 13 593 64 191 114 140
2.5HT 7.5 1500 64 127 241.3 454 594 324 102 254 19 489 127 19 15 682 67 229 140 190
11.2 1500 64 127 241.3 480 619 349 102 254 19 489 127 19 15 707 67 229 140 190
3HT 7.5 1000 76 152 241.3 502 679 349 102 254 19 572 152 19 11 730 89 254 178 216
11.2 1000 76 152 241.3 540 718 368 102 254 19 572 152 19 11 749 89 254 178 216
14.9 1500 76 152 241.3 540 718 368 102 254 19 572 152 19 11 749 89 254 178 216
18.6 1500 76 152 241.3 578 756 368 102 254 19 572 152 19 11 749 89 254 178 216
10/16/03

CORNELL Cornell Pump Company • Portland, Oregon DIM2150 metric

59
60 CORNELL PUMP CO.
 PARTS LIST

Parts List
 CONTENTS

1.5 HT, 2HT/HTS, 2.5HT and 3HT Semi-Hermetic Electric Motor Drive . . . . . . . .65
14
 1.5 HT, 2HT/HTS, 2.5HT and 3HT Semi-Hermetic
Electric Motor Drive

55 28 13 12 2

449 20 294B 294 3

June 2003 FA25237

Parts List
2. VOLUTE 28. IMPELLER KEY
3. IMPELLER 55. MOTOR
12. IMPELLER LOCK SCREW 294. O-RING (Back Side Plate)
13. IMPELLER WASHER 294B. O-RING (Back Side Plate)
20. BEARING (MOTOR) 449. O-RING (Motor)

CORNELL
Cornell Pump Company • Portland, Oregon
CORNELL PUMP CO. 65
66 CORNELL PUMP CO.
 MATERIAL
SAFETY

Material Safety
 CONTENTS

Sherwin-Williams KEM® 400 Enamel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

CORNELL PUMP CO. 69

14
 MATERIAL SAFETY DATA SHEET
KEM® 400 Enamel

MANUFACTURER INFORMATION TELEPHONE NO.

THE SHERWIN-WILLIAMS COMPANY (216) 566-2902
101 PROSPECT AVENUE N.W.
CLEVELAND, OH 44115

DATE OF PREPARATION EMERGENCY TELEPHONE NO.

6/28/01 (216) 566-2917

SECTION I - PRODUCT IDENTIFICATION

PRODUCT NUMBER PRODUCT CLASS
F75W403 Alkyd Enamel

PRODUCT NAME HMIS CODES

KEM® 400 Enamel, Blending White Health 2
Flammability 3
Reactivity 0

SECTION II - HAZARDOUS INGREDIENTS

CAS NO. INGREDIENT % by WEIGHT ACGIH-TLV OSHA-PEL UNITS V.P.

64742-89-8 V. M. & P. Naphtha 6 300 300 PPM 12.00

STEL 400 PPM
100-41-4 Ethylbenzene 6 100 100 PPM 7.10
STEL 125 125 PPM
1330-20-7 Xylene 35 100 100 PPM 5.90
STEL 150 150 PPM
95-63-6 1,2,4-Trimethylbenzene 1 25 25 PPM 2.03

136-52-7 Cobalt 2-Ethylhexanoate 0.1 Not Established Not Established 0.00

13463-67-7 Titanium Dioxide 21 10.0 10(5) mg/m3 as Dust*

*Total dust (Respirable fraction)

SECTION III - PHYSICAL DATA

PRODUCT WEIGHT- 9.34 lb/gal (1119 g/l) SPECIFIC GRAVITY - 1.12 EVAPORATION RATE - Slower than Ether
VAPOR DENSITY - Heavier than Air
BOILING POINT VOLATILE VOLUME VOLATILE ORGANIC COMPOUNDS (VOC Theoretical)
240° - 337° F 67.0% 4.73 lb/gal (567 g/l) Less Federally Exempt Solvents
115° - 169° C 4.73 lb/gal (567 g/l) Emitted VOC

SECTION IV - FIRE & EXPLOSION HAZARD DATA

FLAMMABILITY CLASSIFICATION
FLASH POINT-55° F PMCC LEL-0.9 UEL-7.0
RED LABEL - Flammable, flash below 100° F

EXTINGUISHING MEDIA
Carbon Dioxide, Dry Chemical, Foam

UNUSUAL FIRE AND EXPLOSION HAZARDS

Keep containers tightly closed. Isolate from heat, electrical equipment, sparks, and open flame. Closed containers may explode when
exposed to extreme heat. Application to hot surfaces requires special precautions. During emergency conditions overexposure to
decomposition products may cause a health hazard. Symptoms may not be immediately apparent. Obtain medical attention.

SPECIAL FIRE FIGHTING PROCEDURES

Full protective equipment including self-contained breathing apparatus should be used. Water spray may be ineffective. If water is
used, fog nozzles are preferable. Water may be used to cool closed containers to prevent pressure build-up and possible auto-igni-
tion or explosion when exposed to extreme heat.

SECTION V - HEALTH HAZARD DATA

ROUTES OF EXPOSURE
Exposure may be by INHALATION and/or SKIN or EYE contact, depending on conditions of use. To minimize exposure, follow
recommendations for proper use, ventilation, and personal protective equipment.

CORNELL PUMP CO. 71

EFFECTS OF OVEREXPOSURE
SIGNS & SYMPTOMS:
Headache, dizziness, nausea, and loss of coordination are indications of excessive exposure to vapors or spray mists.
Redness and itching or burning sensation may indicate eye or excessive skin exposure.

SECTION V - HEALTH HAZARD DATA (continued)

ACUTE:
Irritation of the eyes, skin and respiratory system. May cause nervous system depression. Extreme
overexposure may result in unconsciousness and possibly death.

CHRONIC:
Prolonged overexposure to solvent ingredients in Section II may cause adverse effects to the liver, urinary and reproductive
systems. Reports have associated repeated and prolonged overexposure to solvents with permanent brain and nervous system
damage.

Ethylbenzene is classified by IARC as possibly carcinogenic to humans (2B) based on inadequate evidence in humans and
sufficient evidence in laboratory animals. Lifetime inhalation exposure of rats and mice to high ethylbenzene concentrations resulted
in increases in certain types of cancer, including kidney tumors in rats and lung and liver tumors in mice. These effects were not
observed in animals exposed to lower concentrations. There is no evidence that ethylbenzene causes cancer in humans.

Cobalt and cobalt compounds are classified by IARC as possibly carcinogenic to humans (group 2B) based on experimental animal
data, however, there is inadequate evidence in humans for its carcinogenicity.

EMERGENCY AND FIRST AID PROCEDURES:

If INHALED: If affected, remove from exposure. Restore breathing. Keep warm and quiet.
If on SKIN: Wash affected area thoroughly with soap and water. Remove contaminated clothing and launder before re-use.
If in EYES: Flush eyes with large amounts of water for 15 minutes. Get medical attention.
If SWALLOWED: Do not induce vomiting. Get medical attention immediately.

SECTION VI - REACTIVITY DATA

STABILITY – Stable CONDITIONS TO AVOID – None Known

HAZARDOUS DECOMPOSITION PRODUCTS INCOMPATIBILITY – None Know

By fire: Carbon Dioxide, Carbon Monoxide

HAZARDOUS POLYMERIZATION - Will Not Occur

SECTION VII - SPILL OR LEAK PROCEDURES

STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED
Remove all sources of ignition. Ventilate and remove with inert absorbent.

WASTE DISPOSAL METHOD

Waste from this product may be hazardous as defined under the Resource Conservation and Recovery Act (RCRA) 40 CFR 261.
Waste must be tested for ignitability to determine the applicable EPA hazardous waste numbers. Incinerate in approved facility. Do
not incinerate closed container. Dispose of in accordance with Federal, State, and Local regulations regarding pollution.

SECTION VIII - PROTECTION INFORMATION

PRECAUTIONS TO BE TAKEN IN USE
Use only with adequate ventilation. Avoid breathing vapor and spray mist. Avoid contact with skin and eyes. Wash hands after using.
This coating may contain materials classified as nuisance particles (listed as Dust in Section II) which may be present at hazardous
levels only during sanding or abrading of the dried film. Protect against dust which may be generated by sanding or abrading the
dried film.

VENTILATION
Local exhaust preferable. General exhaust acceptable if the exposure to materials in Section II is maintained below applicable
exposure limits. Refer to OSHA Standards 1910.94, 1910-107, 1910.108.

RESPIRATORY PROTECTION
If personal exposure cannot be controlled below applicable limits by ventilation, wear a properly fitted organic vapor/particulate
respirator approved by NIOSH/MSHA for protection against materials in Section II. When sanding or abrading the dried film, wear a
dust/mist respirator approved by NIOSH/MSHA for dust that may be generated from this product, underlying paint or abrasive.

PROTECTIVE GLOVES
Wear gloves which are recommended by glove supplier for protection against materials in Section II.

EYE PROTECTION
Wear safety spectacles with unperforated side shields.

72 CORNELL PUMP CO.

 SECTION IX - PRECAUTIONS
DOL STORAGE CATEGORY - 1B

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING

Contents are FLAMMABLE. Keep away from heat, sparks, and open flame. During use and until all vapors are gone: Keep area
ventilated - Do not smoke - Extinguish all flames, pilot lights, and heaters - Turn off stoves, electric tools and appliances, and any
other sources of ignition. Consult NFPA Code. Use approved Bonding and Grounding procedures. Keep container closed when not
in use. Transfer only to approved containers with complete and appropriate labeling. Do not take internally. Keep out of the reach
of children.

OTHER PRECAUTIONS
Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal.

SECTION X - OTHER REGULATORY INFORMATION

SARA 313 (40 CFR 372m.65C) Supplier Notification

CAS NO. CHEMICAL/COMPOUND % by WEIGHT % ELEMENT

100-41-4 Ethylbenzene 6
1330-20-7 Xylene 35
95-63-6 1,2,4-Trimethylbenzene 1
Cobalt Compound 0.1 0.00

CALIFORNIA PROPOSITION 65
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive
harm.

TSCA CERTIFICATION
All chemicals in this product are listed, or are exempt from listing, on the TSCA Inventory.

The above information pertains to this product as currently formulated, and is based on the information available at this time. Addition
of reducers or other additives to this product may substantially alter the composition and hazards of the product. Since conditions of
use are outside our control, we make no warranties, express or implied, and assure no liability in connection with any use of this
information.

EMERGENCY PHONE
(216) 566-2917

CORNELL PUMP CO. 73

74 CORNELL PUMP CO.
Hermetic Instructions
INSTRUCTIONS
HERMETIC
 CONTENTS

Warning Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Installation Instructions – Refrigerant Pump Series “HT” . . . . . . . . . . . . . . . . . . . . . . . . .90
Start Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Static Pressure Testing – Refrigerant Pump Series “HT” . . . . . . . . . . . . . . . . . . . . . . . . .85
Refrigerant Pump Bearing Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Impeller Lockscrew Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Procedures for Ordering a Cornell Pump Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Refrigerant Pump Application Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Hermetic Pump Troubles – Their Causes and Corrections . . . . . . . . . . . . . . . . . . . . . . . .94
14
Supersedes 3500-006
None May 2003

WARNING PAGE

Installation Instructions page 81

WARNING: The pump discharge must maintain a 15 PSI differential pressure over the LPR pressure at all
times while operating. Failure to maintain this differential will result in inadequate coolant
flow through the motor and may result in damage to the motor, coolant leakage, and possible
serious personal injury.

WARNING: The motor coolant/recirculation line valve should be open at all times when the pump is
powered. Failure to open this valve prior to pump operation may result in damage to the
motor, coolant leakage, and possible serious injury.

Start-up Instructions page 84

WARNING: If the pump is isolated from the system by closing valves in the suction and discharge lines,
the vent valve (246D) is to be opened. Otherwise, ambient heat may cause excessive pressure
in the pump, leading to casing failure and possible serious personal injury.

Static Pressure Testing page 85

WARNING: Do not operate pump when at test pressure. Failure to follow instructions may seriously
damage pump and possibly result in refrigerant leakage and serious personal injury.

Bearing Replacement Instructions page 86

WARNING: Disconnect electrical power before working on the pump. Refrigerant gases are hazardous.
Obey safety regulations, or personal injury may result.

WARNING: Vent valve (246D) must be opened prior to isolating pump to avoid over pressurization that
could result in casing failure and serious personal injury.

Impeller Lock Screw Installation page 91

CAUTION: Lock screw failure can damage impeller and volute. Proper torque during installation
is important.

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INSTALLATION INSTRUCTIONS
REFRIGERANT PUMP SERIES “HT”
Inspection
Examine pump for freight damage.

Pump Location
The pump must be located a vertical distance below the receiver minimum liquid level an amount at least equal
to the pump’s NPSHR plus 2 feet. The NPSHR is read from the pump performance curve for the highest flow rate
at which the pump is anticipated to operate. Place the pump as close to the drop leg as is practical while allowing
for two to three pipe diameters between the suction stop valve and the pump suction flange. Consider access
requirements for normal servicing.

Electrical Specifications
PUMP MODEL HP RPM FULL LOAD AMPS LOCKED ROTOR AMPS FRAME SIZE
1.5 HT 5 1800 8.4 41 P66K
7.5 1800 11.3 52 P66V
2HT/HTS 3 1800 6 28 P66K
5 1800 8.4 41 P66K
7.5 1800 11.3 52 P66V
2.5HT 10 1800 15.5 70 P215M
15 1800 21.8 109 P215V
3HT 10 1200 17 56 P254UN
15 1200 28 100 P254UN

Piping Connection and Support

The minimum pump leg pipe diameter should be the same size as the pump suction but otherwise should be
sized for an optimum velocity of 2 feet per second. A low loss suction stop valve, such as a full port ball valve,
angle valve or butterfly valve, should be located as close to the drop leg as practical and, again, two to three pipe
diameters from the pump suction flange. Piping must be lined up squarely so that pipe flanges and pump flanges
are parallel and not offset. Piping must be supported and expansion joints or bends employed so that strain is not
transmitted to the pump. The pump base should be mounted in such a way as to permit removal of the rotating
element of the pump without removing the volute from the system piping. Pipe flanges connecting to the pump
should be flat faced and have the same size and rating as those of the pump.

Vent Lines
A 3/8- inch refrigeration duty globe valve is mounted on the top of the pump volute for connection to a vent line.
The volute vent line must be connected to the receiver above the maximum liquid level and should be sloped so
that no liquid can become trapped in the line. For best results, the volute vent should not be connected to a
compressor wet suction line. Systems with widely or rapidly varying loads and those using horizontal receivers
should have pump suction vent lines for limiting vapor entrainment into the pump. The suction vent line should
be connected to the top of the suction pipe, just ahead of the pump suction flange. If the suction pipe size is
reduced ahead of the pump by means of an eccentric reducer this reducer may be installed with the flat on the
bottom. This provides a high point where vapor can be trapped and piped away. The suction vent line should
be of at least 1.5- inch diameter and should include a valve for isolation. The suction vent must not be connected to
a compressor wet suction and must be connected to the receiver above the maximum liquid level. A suction vent
should not be teed into a volute vent line.

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Bypass Line
A bypass line is required to maintain a minimum flow through the pump during periods of reduced or zero system
liquid demand. The bypass should be connected from the pump discharge, upstream of any check valve, to the
receiver. It may be connected to a compressor wet suction line. The bypass should be at least 3/4- inch diameter
and should include an isolation valve for service. The flow through the bypass can be controlled with a throttling
valve such as a hand expansion valve, with a fixed orifice or with a constant flow regulating device. If a fixed orifice
or flow regulator is to be used, consult Cornell for minimum flow requirement for the particular pump model
and application.

Adjustment of Bypass Valve: Start with the bypass valve completely open. Close the pump discharge stop valve and
volute vent valve fully. Slowly close the bypass valve until the pump discharge pressure gauge becomes “shaky” or
unsteady or other unsteady pumping conditions are noted. Slowly open the bypass valve until conditions become
stable. Observe the pump long enough to be certain pump operation is stable, then open the discharge stop valve.

Motor Coolant/Recirculation Line

WARNING
The pump discharge must maintain a 15 PSI differential pressure over the LPR pressure at all times while
operating. Failure to maintain this differential will result in inadequate coolant flow through the motor and may
result in damage to the motor, coolant leakage, and possible serious personal injury.

The back of the motor (non-drive end) has a 3/4" FNPT and holes to accommodate a standard 3/4" gasketed
flange. This connection must be piped back to the receiver in the same fashion as the volute vent line. It should
enter the receiver above the liquid level, be sloped so that no liquid can become trapped in the line, and not
be tied into any other line. A stop valve should be present in the line for isolation when removing the pump
for servicing.

WARNING
The motor coolant/recirculation line valve should be open at all times when the pump is powered. Failure to
open this valve prior to pump operation may result in damage to the motor, coolant leakage, and possible
serious personal injury.

Gauges
Install gauge valves on the suction side of the pump between the suction stop valve and pump suction flange and
on the discharge side between the pump discharge flange and the first valve (check or stop). When possible locate
the gauge valves at least two pipe diameters away from the pump or the nearest valve, bend or fitting.

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Relief Valves
The pump must be protected from over pressurization by a relief valve in the system set at no higher than 250
PSIG. The pump must not be isolated from this valve while it contains liquid or gaseous refrigerant. During normal
operation the receiver relief valves may serve to protect the pump, but where the pump may be isolated from the
vessel while containing refrigerant
(such as during preparation for DUAL RELIEF
servicing) other relief devices must VALVE ASSY.
protect the pump. As a manufacturer RETURN FROM
of a single component of the EVAPORATORS
refrigeration system Cornell cannot COMPRESSOR
design or dictate the design or SUCTION
VOLUTE MOTOR
installation of relief systems, but VENT COOLANT/RECIRC.
as a minimum Cornell recommends LINE
adherence to ANSI/IIAR 2-1999 PUMP
“Equipment, Design and Installation SUCTION
EXPANSION VENT LINE
of Ammonia Mechanical Refrigerating α 11/ "
Systems,” Section 5.11.1.2 except VALVE 4
GAUGE
where this standard is superseded
α 3/ "
by more stringent standards or MINIMUM 8
code requirements governing the LIQUID
particular site into which the LEVEL
NPSHR + 2 ft.
pumps are being installed. TO RELIEF

PUMP C.L.

LD20084

Electrical Connections
Motors: Standard Cornell factory supplied motors are dual rated and are either 230 volt, 60 Hz service and 190
volt, 50 Hz service or 460 volt 60 Hz service, and 380 volt, 50 Hz service. The motor name plates will indicate
which voltages are applicable.

Thermal Protectors: The thermal protector is N/C (normally closed). The thermal protector will open circuit as
the motor approaches the thermal limit (200°C). The thermal protector must be connected in series with hold-in
coil of magnetic contactor or connected to a warning device to sound an alarm. DO NOT apply line voltage across
the thermal protector leads. Thermal protector rating is maximum 5 amps at 120 VAC. If the current through the
thermal protector will exceed this value and intermediate control circuit relay must be used to reduce the current
or the thermal protector will not work properly.

Condensation Protection:
Wiring Diagram
Once correct rotation has been T1
determined (see START-UP instructions),
and all connections to the motor have
been made, the junction box on the
motor should be packed with a water Thermal Protector
repelling substance to inhibit the Connect as described
collection of condensed water around above. DO NOT apply
T3 T2
the motor leads. Grease, spray-in foam, line voltage across the
or any other substance that will expand thermal protector leads.
T1 T2 T3 K1 K2 Thermal protector rating
to fill the junction box cavity and deter
the entrance of water can be used. is maximum 5 amps at
Line
120 VAC.

82 CORNELL PUMP CO.

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START-UP INSTRUCTIONS
Parts List 240
240. VENT LINE 246D
246D. PUMP VOLUTE VENT VALVE (normally closed)
OPEN TO REMOVE VAPOR FROM PUMP
246E. VENT DRAIN (normally closed)

Before Starting The Pump

Adjust valves in following order:
1. Close drain valve (246E).
2. Open vent valve (246D).
3. Open valve in discharge line one quarter.
4. Slowly open valve in suction line fully.
5. Open valve in motor coolant line fully.
6. Open suction vent valve (if present) fully.
7. Fill pump with liquid.
8. Open valve in bypass line.
9. Check wiring of motor.
10. Allow pump to cool down for approximately one hour. 246E

Starting the Pump

1. Leak Check. If not already done, check for leaks once pump and associated piping is pressurized.
2. Check for pump rotation. Make sure bypass line is open. Make sure motor coolant line valve is open.
Close vent valve. Open discharge stop valve 1/2 turn. Start pump and observe discharge pressure. Pressure
should fluctuate briefly and then remain steady as liquid enters the pump. Stop pump and reverse two of the
three power leads to the motor. Start pump again and observe the discharge pressure. Stop pump. Wire the
pump leads to the position that produces the highest discharge pressure, this ensures proper rotation. Open
vent valve.
3. Once correct rotation has been determined, and connections to the motor have been made, the junction box
on the motor should be packed with a water repelling substance to inhibit the collection of condensed water
around the motor leads. Grease, spray- in foam, or any other substance that will expand to fill the junction
box cavity and deter the entrance of water can be used.
4. Close discharge valve. NOTE: If there is no bypass line, leave discharge valve 1/4 open.
5. Start pump. Close vent valve (246D) completely. NOTE: The vent valve will not vent gasses while the
pump is running.
6. Slowly open pump discharge stop valve while observing discharge pressure and pump behavior. If
discharge pressure becomes unstable or cavitation is heard, close discharge stop valve down to the point
where pressure stabilizes.
7. Wait approximately five minutes, then start slowly opening discharge stop valve again. As system becomes
full, further opening of discharge stop valve should not result in unstable pump performance. If, upon fully
opening discharge stop valve, the pump differential pressure* drops more than two to three PSI below the
design differential, it will be necessary to turn down hand expansion valves or other control devices to bring
the pump back up to design differential.

* Pump discharge pressure minus pump suction pressure.

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Recommendations
On initial start- ups or after complete defrost, always start the pump before the compressor unless the system has
a method of flow control to limit start- up capacity within the limits of NPSH requirements. In installations
where a standby pump is used, it is best to rotate the standby/duty pump assignment at least every three months.

WARNING
If the pump is isolated from the system by closing valves in the suction and discharge lines, the vent valve
(246D) is to be opened. Otherwise, ambient heat may cause excessive pressure in the pump leading to casing
failure and possible serious personal injury.

84 CORNELL PUMP CO.

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STATIC PRESSURE TESTING

REFRIGERANT PUMP SERIES “HT”
Every Cornell refrigerant pump is tested at the factory using nitrogen gas. While at pressure every pressure
containing component is checked with a leak detecting solution for joint and casting integrity. If the pump is to
be further pressure tested as part of the refrigeration system, the maximum test pressure is to be no higher than
300 PSIG. This test may be performed with liquid or gas.

WARNING
Do not operate pump when at test pressure. Failure to follow instructions may seriously damage pump and
possibly result in refrigerant leakage and serious personal injury.

VOLUTE VENT
VALVE

VENT LINE TO
ACCUMULATOR

VOLUTE
DRAIN
VALVE

LA20697

Static Test Procedure

A. Open all valves connected between the volute and accumulator starting with the vent valve as shown. Do
not open volute drain valve.
B. Introduce liquid or gas gradually, and slowly raise pressure. Do not exceed maximum test pressure as stated
above.

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REFRIGERANT PUMP BEARING REPLACEMENT INSTRUCTIONS

MODELS 1.5HT, 2HT, 2HTS, 2.5HT, 3HT

Parts List 55 28 13 12 2
2. VOLUTE
3. IMPELLER
12. IMPELLER LOCKSCREW
13. IMPELLER WASHER
20. BEARING
28. IMPELLER KEY
55. MOTOR
294. O-RING (BACK SIDE PLATE)
294B. O-RING (BACK SIDE PLATE)

449 20 294B 294 3

June 2003

WARNING
Disconnect electrical power before working on the pump. Refrigerant gasses are hazardous. Obey safety
regulations or personal injury may result.

WARNING
Vent valve (246D) must be opened prior to isolating pump to avoid over pressurization that could result in
casing failure and serious personal injury.

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Bearing Wear
Before motor disassembly, measure the shaft endplay. Compare the measured endplay with the maximum values
listed in the table below. If the measurement exceeds the dimension in the table, the bearings should be replaced.

After disassembly of motor, measure the inside diameter of the bearings at the point of maximum wear. Compare
this measurement with the maximum values listed in the table below. If the measured diameter exceeds the
diameter in the table, the bearings should be replaced.

MOTOR FRAME SIZE NOM. BEARING I.D. MAX BEARING I.D. NOM. SHAFT ENDPLAY MAX. SHAFT ENDPLAY
P66 1.1265” 1.132” .094” .125”
P215 1.3765” 1.382” .094” .125”
P256 1.3765” 1.382” .094” .125”

Draining the Pump

Open vent valve (246D). Close suction, discharge, and motor coolant stop valves and bypass valve. Allow ice to melt
off. As the pump warms, gas forming in the casing will escape through the vent line. Refrigerant can be removed
through drain valve (246E). All liquid and gaseous refrigerant must be removed from the pump before opening
the case.

Removal of Rotating Assembly from Volute

It is not necessary to disconnect the volute (2) from the piping. The “back pullout” design enables the removal
of the rotating assembly to a workbench for servicing.
Prior to disassembly, prepare a clean workbench where the necessary tools can be laid out and ready. Have a
supply of clean rags handy and the following tools.
Box of end/open end wrenches:
5/16" Small adjustable wrench (6" or 8")
3/8" 5/16” Allen wrench
9/16" Blade type screwdriver, approximately 8"
5/8" Small pipe wrench (8" or 10")
11/16" Oil filter wrench or strap wrench
3/4" “Channel-lock” pliers
7/8" Two small pry bars
15/16"
Once the pump has been valved off and drained of refrigerant, the motor coolant/re-circulation line can be
disconnected. Next, remove the bolts connecting the motor (55) to the volute (2).

The formed pump support base, has slots where it is bolted to the foundation. It should be possible to loosen the
foundation bolts and slide the pump, rotating assembly free of the volute.

If there is a misalignment between the volute and the rotating assembly, this will have to be corrected before the
rotating assembly will slide out of the volute. If there is no misalignment and the motor will not easily separate
from the volute, then thread two volute bolts into two threaded jackscrew holes on the motor flange, and tighten

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them evenly. The motor will be pushed free of the volute. The entire pump assembly (rotating), less volute, can now
be moved to the workbench for the remaining disassembly.

Disassembly for Bearing Removal

Remove the impeller lockscrew (12) using the 5/16-inch Allen wrench; the impeller (3) can be held stationary by
gripping the outside of the impeller eye with an oil filter wrench or strap wrench.

Insert the two pry bars between the impeller backshroud and the motor flange, and apply even pressure. The
impeller should slide off without excessive force. Be sure that someone is holding onto the impeller; if it hits the
floor it may break. Remove the impeller key (28).

Remove the 3/8- inch bolts on the non-drive end of the motor. Three of these bolts are supporting the pump base.
Remove the bearing housing; this may require twisting the bearing cover to free it before it will come off. Be careful
when removing either bearing housing as the shaft/rotor assembly may come out as well. The rotor/shaft assembly
is only held in place by the two thrust bearings contained in the bearing housings.

Remove the four recessed 3/8- inch bolts holding the drive end bearing cover on. Remove the bearing housing; this
may require twisting the bearing cover to free it before it will come off. Be careful when removing either bearing
housing as the shaft/rotor assembly may come out with it. The shaft/rotor assembly is only held in place by the two
thrust bearings contained in the bearing housings.

The bearings can now be knocked out of the bearing housings with a block of wood and a mallet. The bearing
housings should be cleaned of residual adhesive prior to installation of the new bearings.

Bearing Installation

NOTE: The bearings must be installed with the grooved (thrust) face toward the center of the motor.

Bearings are held into place with LocTite adhesive. Primer bearing and bearing housing surfaces with LocTite
primer 7649. Wait 5 – 10 minutes for primer to adhere to surfaces. Apply LocTite adhesive 680 to both parts and
assemble pump end bearing to dimension shown on the following page. Non-pump end bearing should be
installed flush with the bottom surface of the bore. Install bearing very quickly with turning motion. Remove excess
LocTite from surrounding surfaces. Adhesive will begin to set-up immediately. Allow 24 hours for adhesive to cure
before re-assembly of pump.

88 CORNELL PUMP CO.

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GROOVED FACE
INWARD
A GROOVED FACE
INWARD

BEARING TO BOTTOM
OUT IN BORE

PUMP END BEARING NON-PUMP END BEARING

June 2003
MOTOR FRAME SIZE A
P66 1.125”
P215 2.032”
P256 2.086”

Reassembly
After the LocTite has been given the proper amount of time to cure, the pump may be reassembled. Clean the
O-ring groove in the non-pump end bearing housing and install new O-ring. Install the non-pump end bearing
housing by positioning in place and attaching using the 3/8- inch bolts. Make sure to note that the O-ring is
properly positioned in the bearing housing so that it will not be damaged when tightening the bolts. Also, make
sure the base is properly positioned before tightening the bolts attaching it.

If the shaft/rotor was removed from the pump re- install it now. Clean the interior motor liner and remove any
debris before inserting the shaft/rotor. Be very careful when sliding the shaft/rotor inside the motor or bearings;
damage can result from forcing due to an improper fit or obstructions.

Once the shaft/rotor has been positioned inside the motor, the pump end bearing housing can be installed and
attached using the 3/8- inch bolts.

Install the impeller onto the shaft and tighten the lockscrew. Do not forget to install the key.

Spin the impeller by hand while listening for any rubbing inside the motor, or on the wear ring of the impeller.

CORNELL PUMP CO. 89

Supersedes 3200-949
None June, 2003

Final Reassembly
Now the pump rotating assembly can be reinstalled into the volute. At this point, the volute O-ring groove on the
motor flange should be cleaned and new O-rings installed. Apply a coat of heavy consistency oil to the O-rings to
aid in installing the backplate into the volute.

Tighten all the volute bolts in an alternating pattern. If, after bolting the motor to the volute, there is a gap between
the pump support base and the foundation, do not bolt the base down. Shim under the support base before bolting
down so that no bending stress is applied to the volute or motor.

Reconnect the motor coolant/re-circulation line. Check all fittings for tightness. The pump is now ready to be
flooded with refrigerant.

Carefully follow the start- up procedures outlined in your manual. If the manual is not available, please contact
Cornell Pump Company at (503) 653-0330, and arrangements will be made to provide you with the necessary
manual pages.

90 CORNELL PUMP CO.

Supersedes 3200-14
Dec., 96 July, 2001

IMPELLER LOCKSCREW INSTALLATION

Impeller lockscrews are always right hand socket head capscrews. Stainless steel lockscrews are supplied with
Loctite 262, which should be applied to lockscrew thread and shaft thread prior to installation.

Torque for Impeller Lockscrews

First determine size and material of lockscrew, then torque to the appropriate value listed in the table below.

STAINLESS STEEL LOCKSCREW – NON-MAGNETIC

Size (302, 303, 304, 316 Series)

.38 – 16UNC 20 Ft-lb

.50 – 13UNC 40 Ft-lb
.62 – 11UNC 90 Ft-lb
.75 – 10UNC 135 Ft-lb
1.00 – 8UNC 265 Ft-lb
1.12 – 7UNC 360 Ft-lb
1.25 – 7UNC 510 Ft-lb
1.50 – 6UNC 875 Ft-lb

Lubrication
Do not lubricate impeller lockscrew or tapped hole or between the lockscrew and the impeller washer or between
the impeller washer and the impeller. Make sure parts are clean and dry; however, it is not necessary to remove the
protective coating from the screw. Lubricated bolts can be over stressed with the torques indicated.

DO NOT USE LOCKSCREW TO INSTALL THE IMPELLER

CAUTION
Lockscrew failure can damage impeller and volute. Proper torque during installation is important.

The impeller screw must be of the best material, properly forged and machined to rigid specifications not
available from local suppliers.

Buy only lockscrews available from Cornell to be sure of quality.

CORNELL PUMP CO. 91

Supersedes 3000-2
Jan., 1992 March., 1993

PROCEDURES FOR ORDERING A CORNELL PUMP PART

In order to assure the correct parts are supplied, please provide the following information at the time order
is placed.

1. Pump Model
Example: 2CB-5-4

2. Cornell Serial Number

Example: #36442

3. Parts Description
Example: Impeller (and impeller trim diameter)

4. Any Desired Changes to the Pump From What was Originally Supplied
(This especially applies to material or impeller trim)

5. When You Need the Part

Example: Four weeks

6. Special Shipping Instructions

Example: Prepaid and add; collect; air freight; or carrier desired

7. Any Special Billing Instructions

Example: COD

8. The Design Conditions (see worksheet, page 3000-3)

Flow rate: Gallons per minute (GPM)
Differential Pressure: Required discharge pressure minus pump suction pressure
Pressure in vessel from which pump takes suction, if not approximately equal to vapor pressure at pumping
temperature
Pumpage temperature
Pumpage: Ammonia, R-22, R-12, etc.
Net positive suction head available (NPSHA) or minimum liquid level above pump suction centerline

Unless Otherwise Specified

Pricing in the Cornell catalog reflects the current engineering designs. Obsolete or suspended parts may cost more
and require additional manufacturing time.
For additional questions, please contact the Cornell Factory.

Cornell Pump Company

P.O. Box 6334
Portland, OR 97228 USA
Phone (503) 653-0330
Fax (503) 653-0338

92 CORNELL PUMP CO.

 3000-3
Jan., 1992

RECEIVER 5 REFRIGERATION PUMP APPLICATION WORKSHEET

3

TO
EVAPORATOR

4
6 2

1
LIQUID PUMPED SPECIFIC GRAVITY

GPM LIQUID TEMPERATURE °F

∆P REQUIRED OF PUMP (3) ❐ PSI ❐ FEET

PRESSURE IN VESSEL ❐ PSI ❐ FEET

IS LIQUID SUB-COOLED? ❐ YES ❐ NO

TOTAL DISCHARGE PRESSURE (1) ❐ PSI ❐ FEET

MINIMUM SUCTION LIQUID LEVEL (5) FEET

If available, the following information provides Cornell with a double check on design flow rate in order to assure
the best possible pump selection.

Design recirculation rate (example: 4:1, 3:1, etc.) (4) _________

TONS AT °F EVAPORATING

TONS AT °F EVAPORATING

TONS AT °F EVAPORATING

TONS AT °F EVAPORATING

TONS AT °F EVAPORATING

TONS AT °F EVAPORATING

NOTES:
1. Pd is total pressure required or measured at pump discharge.
2. Ps is pressure measured at suction flange of pump (approximately the pressure in the vessel).
3. ∆P is the pressure boost required of the pump (Pd -Ps ).
4. Recirculation rate is the ratio, by weight, of liquid supplied to an evaporator to vapor leaving the evaporator.
5. NPSHA is the amount of liquid (vertical height) over the horizontal suction centerline of the pump, less suction
piping losses.

CORNELL PUMP CO. 93

Supersedes
None
Hermetic Pump Troubles
Their Causes and Corrections
Problem Probable Cause
Loss of prime at start-up. Vent line has liquid trap, preventing gas 1. Slope the vent line from the pump to
movement to separator.
Vent line feeds to another line instead
of directly into separator
Vent line closed.
Pump started before completely filled
with liquid or before cooled down.
Pump started with discharge valve
fully open.
Suction valve not fully open or
partly plugged.
Loss of prime while pump System demand reduced to zero
is running. because all coil, etc., shut-off. Pressure
gage goes to shut-off pressure and
loss of prime is slow.
System demand increased (as after a
defrosting cycle), raising the NPSH
required above the maximum NPSH
available.
Compressor lowers pressure in separator 9. Reduce rate of temperature draw down.
(for a fast temperature draw down) to a
point where pressure in the suction piping
is lower than the vapor pressure of the
94 CORNELL PUMP CO. liquids. This results in instant boiling.
3200-951
May, 2003
Corrective Measure
the separator so all horizontal portions
have slope with no sagging, which
could cause a liquid trap.
2. Vent piping should be directly into
separator above the maximum liquid
level. If lines are combined, arrange
valves and slopes so pump being
primed has no liquid in vent line and
has separator pressure.
3. Open valves.
4. Follow “Start-up Instructions” carefully
and allow ample time for system to
balance and pump to cool down.
5. Throttle discharge valve at start up
to almost shut-off and open it very
gradually. Maintain pressure just less
than shut-off pressure.
6. Open valve. Compare vacuum gage
readings at pump suction and at
separator when pump is running
(but before it loses its prime). Reading
at pump adjusted for liquid level in
separator should be almost same as
separator pressure.
7. Energy used to circulate liquid within is
the pump raises temperature of liquid
until it boils and forms gas at eye of
impeller. Open the valve in the by-pass
line. Make sure the by-pass line does
not contain a relief valve (which would
normally be closed). A minimum flow
of approximately 10 GPM is required to
keep NPSHR down.
8. Make suction line as large as pump
suction and use low loss valve, properly
located. Change system cycling to avoid
periods of high capacity pumping.
Install flow control to limit flow so
NPSH available will be greater than
NPSHR. Raise minimum level in
separator or raise separator.
Supersedes
None
Hermetic Pump Troubles
Their Causes and Corrections
Problem Probable Cause
Loss of prime while pump Compressor lowers pressure in
is running. separator (for a fast temperature draw
down) to a point where pressure in
the suction piping is lower than the
vapor pressure of the liquids. This
results in instant boiling.
Re-priming difficult. One of a combination of above
probable causes.
Low pressure. Over capacity if a new system or
if system has been changed.
Plugged pump vane(s).
Restricted suction system.
Oil in pump from drop leg.
Motor overloading – new Incorrect rotation.
installation.
Motor overloading – Pump Selection wrong.
existing installation.
Oil in pump.
Bearing Failure. Pump running in reverse.
Excessive pump cavitation.
Motor Failure Can lining rupture due to excessive
bearing wear.
Single phasing.
Lack of motor cooling.
Improper voltage.
3200-951
May, 2003
Corrective Measure
10. Frequently temperature draw down and
increased system demand occur together
after defrost and combined corrective
measures are required.
11. When as many of the above measure as
practical have been tried without
success, an ejector system may be of
assistance. For information on this,
consult the factory.
12. Check amperage and voltage. Compare
with normal power demand. Higher
capacity will require higher power.
Evaluate system requirement.
13. Check power – lower if less liquid being
pumped. Clean impeller.
14. Make vacuum gage check as for
Corrective Measure #6 and power check.
15. Check amperage and voltage. Comp
are with normal power. Oil in pump
will increase power requirement and
reduce pump capacity, thus reducing
refrigeration capability. Drain off the
oil. Locate oil source and correct.
16. Check rotation – refer to ”Start-up
Instructions.”
17. Review system and consult factory.
18. See Corrective Measure #15.
19. Switch two leads of pump and
check pressure. Take the higher of the
two readings.
20. See Corrective Measures #7, #8, #9.
21. Replace motor and bearings.
22. Check 3 phases.
23. Excessive dirt in system.
24. Check voltage.
CORNELL PUMP CO. 95
96 CORNELL PUMP CO.