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Xps Ac
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1 2
Preventa
Select Preventa:
Ingenious and innovative, Preventa safety solutions provide maximum protection for all the
safety functions of your automation system. p To export your machines to any location in the world, you expect solutions that are both approved and conform to international standards. p To maintain productivity, you need solutions quickly to assist you, irrespective of the circumstances. p You seek universal solutions to respond to the diversity of your customers requirements and, at the same time, optimise your stock.
5
Since a perfect safety system does not exist, the latest standards relating to functional safety and voluntary application provide new risk management methods to be used from the design stage by applying principles such as the safety integrity level (SIL) as well as extensively using established operating safety concepts.
Design
Implementation / Certification
10
Safety relevant sensors
Acquire the information
Safe signal
Contents
Safety standard ..................................................9/2 to 9/9
........................................................... 9/6 to 9/11 p Safety PLCs p Safety controllers and modules
Automation
Motor control
p Switch disconnectors p TeSys motor starters
....................................................9/27 to 9/29
10
9/1
Software
2
EN IEC 61511 EN IEC 61508-3 EN IEC 62061 EN ISO 13849-1*
*Covering also the non-electrical technologies?e.g. hydraulics...
Risk reduction according to EN IEC 61508 b Safety is achieved by risk reduction (for those hazards that cannot be designed-out). b Residual risk is the risk remaining after protective measures have been taken. b Protective measures realised by E/E/PE safety related systems contribute to risk reduction.
4
Residual risk Tolerable risk
Necessary risk reduction Actual risk reduction Increasing risk Practical risk covered by external risk reduction facilities
Risk reduction achieved by all safety-related systems and external risk reduction facilities
7
For machinery, the probability of dangerous failures per hour of a control system is denoted in EN IEC 62061 as the PFHD
s = rate of safe failures, dd = rate of detected dangerous failures, du = rate of undetected dangerous failures In practice, detected dangerous failure are dealt with by fault reaction functions
= s+ dd +du
High demand or continuous mode of operation (Probability of a dangerous failure per hour) PFHD
10-8 to < 10-7 10-7 to < 10-6 10-6 to < 10-5
10
b The calculation of the PFHD for a system or subsystem depends on several parameters: p the dangerous failure rate (d) of the subsystem elements p the fault tolerance (e.g. redundancy) of the system p the diagnostic test interval (T2) p the proof test interval (T1) or lifetime whichever is smaller p the susceptibility to common cause failures () b For each of the four different logical architectures A to D there is a different formula to calculate the PFHD. (see EN IEC 62061) (The principal relationship is: PFHD = d x 1h)
9/2
Fr Pr Av
and
2
Machinery: Determination of the required SIL.
Example according to EN IEC 62061
3
Consequences Irreversible: death, losing an eye or arm Irreversible: broken limb(s), losing a finger(s) Reversible: requiring attention from a medical practitioner Reversible: requiring first aid Severity (Se) 4 3 2 1 Frequency of exposure Frequency and duration of exposure (Fr) Duration > 10 min 1h 5 5 > 1 h to 1 day 4 > 1 day to 2 weeks 3 > 2 weeks to 1 year 2 > 1 year Probability of occurrence Very high Likely Possible Rarely Negligible Probability (Pr) 5 4 3 2 1
5
Serial no. 1 2 Hazard Hazard x Se 4 Fr 5 + Pr 4 + Av 3 = Cl 12
6
Risk assessment and safety measures
Black area = Safetymeasures required Grey area = Safety mesures recommended
7
Frequency and duration Fr <= 1 hour > 1 h to <= 1 day > 1 day to <= 2 wks > 2 wks to <= 1 year > 1 year 5 5 4 3 2 Probability of hzd. Event Pr Common Likely Possible Rarely Negligible Avoidance Av 5 4 3 2 1 Impossible Possible Likely Safe 5 3 1
Consequences Death, losing an eye or arm Permanent, losing fingers Reversible, medical attention Reversible, first aid
(Se) 4 3 2 1
3-4 SIL 2
5-7 SIL 2 OM
No.
Hazard
Se
Fr
Pr
Av
Cl
Safety Measure
9
Comments
10
9/3
e
Cat. B DC avg = 0 Cat. 1 DC avg = 0 Cat. 2 DC avg = low Cat. 2 DC avg = medium Cat. 3 DC avg = low Cat. 3 DC avg = medium Cat. 4 DC avg = high
S = Severity of injury
S1 = Slight (normally reversible injury) S2 = Serious (normally irreversible) injury including death
Starting point for the evaluation of the contribution to the risk reduction of a safety function
F1 S1 F2 F1 S2 F2
P1 P2 P1 P2 P1 P2 P1 P2
a b c d e
High contribution to risk reduction
10
9/4
SafetySuite V2 software
SafetySuite V2 software incorporates 4 software applications for machine safety, it is available in 4 complete versions and 3 versions updated, adapted to your particular needs:
1
b Protect Area Design
Safety light curtains and sensing mats conguration software. SafetySuite V2 comprising Protect Area Design (full version) and demo versions of the 3 other software applications. Reference:
SISCD104200
3
b ASI SWIN
AS-Interface safety monitor conguration software. SafetySuite V2 comprising Protect Area Design and ASI SWIN (full versions) and demo versions of the other 2 software applications. Reference: ASISWIN2 ASISWIN update version comprising the new ASISWIN 2+, only if the previous version of Safety Suite V1 with ASISWIN2 version 2.0.3 (ref: ASISWIN) have been already installed. Reference: SSVASISWINUP
b XPS MCWIN
XPS MC safety controllers conguration software.
SafetySuite V2 comprising Protect Area Design, ASI SWIN and XPS MCWIN (full versions) and demo version of XPS MFWIN. Reference: XPSMCWIN XPSMCWIN update version comprising the new XPSMCWIN 2.10, only if the previous version of Safety Suite V1 with XPSMCWIN version 2.0 (ref: XPSMCWIN) have been already installed. Reference: SSVXPSMCWINUP
8
b XPS MFWIN
XPS MF safety PLCs programming software.
SafetySuite V2 comprising Protect Area Design, ASI SWIN, XPS MCWIN and XPS MFWIN (full versions). Reference: SSV1XPSMFWIN XPSMFWIN update version comprising the new XPSMFWIN 4.1 build 6150, only if the previous version of Safety Suite V1 with XPSMFWIN version 4.1 (ref: SSV1XPSMFWIN) have been already installed. Reference: SSVXPSMFWINUP
Other versions: please consult your Schneider Electric agency.
10
9/5
Preventa
Automation
For all XPSMF PLCs
p Maximum category of the solution .................................. Category 4 (EN 954-1)
Safety PLCs
Compact
p Max performance level for the solution .......................... PL e (EN ISO 13849-1) p Max safety integrity level for the solution ........................ SIL 3 (EN IEC 62061)
Compact
Number of inputs/outputs Digital (congurable with XPSMFWIN software) 24 Pulsed (1) Memory capacity Supply Communication On Ethernet network with safe Ethernet protocol On Modbus TCP/IP On Modbus (Serial link) On Probus DP Input/output connections References (1) They outputs are not safety outputs. Application Data 2x4 250 Kb 250 Kb External 24 VDC supply (with separate protection conforming to IEC 61131-2) Integrated (2xRJ45) Integrated (2xRJ45) Integrated (2xRJ45) Integrated (2xRJ45) Integrated (2xRJ45) Integrated (2xRJ45) XPSMF4000 Integrated (2xRJ45) XPSMF4002 XPSMF4020 Integrated (2xRJ45) XPSMF4022 Integrated (2xRJ45) Integrated (1xRJ45) Integrated (1xRJ45)
Removable screw terminal blocks or removable cage clamp terminal blocks coded with locating device
Compact
6
Safety PLC type Compact
Digital Analogue Counting Number of outputs Digital Analogue Relay Memory capacity Supply Communication On Ethernet network (Modbus TCP/IP) On Modbus (Serial link) On Probus DP Input/output connections References (2) Application Data 20 8 250 Kb 250 Kb External 24 VDC supply (with separate protection conforming to IEC 61131-2) Integrated (4xRJ45) Integrated (4xRJ45) Integrated (4xRJ45) Integrated (4xRJ45) Integrated (4xRJ45) Integrated (SUB-D9) XPSMF3022 XPSMF31222 XPSMF3502 Integrated (SUB-D9) XPSMF3522 Integrated (SUB-D9) XPSMF3542 20 8 24 8 2 8 24 8 2 8 24 8 2 8
Number of inputs
(2) Products referenced XPSMF30/MF31/MF35 are marked Himatrix F30, F31 and F35.
10
9/6
1
CPU Power supply module
Screw terminal blocks XPSMFPS01
Type
Memory capacity Supply Communication Power connections Dimensions W x D x H References On Ethernet network (Modbus TCP/IP) On Modbus bus (Serial link) Application Data
Software
For XPSMF PLCs
500 Kb 500 Kb Integrated (4xRJ45) Integrated (SUB-D9) Screw terminal blocks XPSMFCPU22
External 24 VDC, integrated Complete version SSV1XPSMFWIN (1) Update version SSVXPSMFWINUP
4
I/O module type
Number of inputs Digital Analogue Counting Number of outputs Digital Analogue Relay Supply References
Relay
8
Removable screw terminal blocks, coded with locating device XPSMFCIO2401 XPSMFDI2401 XPSMFDIO241601 XPSMFDO801
Module type
Number of inputs Number of outputs Supply Communication Input/output connections References (2) Digital Digital Pulsed
Inputs/Ouputs Digital
16 4 8+2 8 2 16 8 2 20 8
External 24 VDC supply (with separate protection conforming to IEC 61131-2) On Safe Ethernet network (Modbus TCP/IP) Integrated (2xRJ45) Removable screw terminal blocks, coded with locating device XPSMF1DI1601 XPSMF3DIO8801 XPSMF3DIO16801 XPSMF3DIO20802
Relay
8 16
External 24 VDC supply (with separate protection conforming to IEC 61131-2) On Safe Ethernet network (Modbus TCP/IP) Integrated (2xRJ45) Removable screw terminal blocks, coded with locating device XPSMF3AIO8401 XPSMF2DO401 XPSMF2DO1601 XPSMF2DO801 XPSMF2DO1602
10
(1) To be ordered only if the previous version of have been already installed. (2) Products referenced XPSMF1/MF2/MF3 are marked Himatrix F1, F2 and F3.
Other versions: please consult your Schneider Electric agency.
9/7
Preventa
Automation
For all XPSMC controllers
p Max performance level for the solution (EN ISO 13849-1) ...................PL e p Max safety integrity level for the solution (EN IEC 62061) ....................SIL 3
1
Maximum category of the solution (EN 954-1)
Number of circuits
Univer
sal
Category 4
Safety Additional 2 x 2N/O + 6 solid-state 30 74 mm Modbus Modbus, CANopen Modbus, Probus DP 2 x 3N/O per function 3 solid-state 12 45 mm
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z (1) (2) XPSMC32ZC (1) (2) XPSMC32ZP (1) (2) XPSMP11123P (3)
3
coded magnetic switches enabling switch
4
Univer sal
Category 4
magnetic switches and enabling switch 2 x 2N/O + 6 solid-state 30 74 mm Modbus Modbus, CANopen Modbus, Probus DP 2 x 3N/O per function 3 solid-state 12 45 mm
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z (1)(2) XPSMC32ZC (1)(2) XPSMC32ZP (1)(2) XPSMP11123P (3)
7
safety mats and edging
8
Maximum category of the solution (EN 954-1)
Univer
sal
Category 3
Safety Additional 2 x 2N/O + 6 solid-state 30 74 mm Modbus Modbus, CANopen Modbus, Probus DP 2 x 3N/O per function 3 solid-state 12 45 mm
10
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z (1)(2) XPSMC32ZC (1)(2) XPSMC32ZP (1)(2) XPSMP11123P (3) (1) Version with 32 inputs. For version with 16 inputs, replace 32 in the reference by 16 (example: XPSMC32Z becomes XPSMC16Z). (2) Conguration software XPSMCWIN (complete version) or SSVXPSMCWINUP (update version), connecting cable, adaptor and set of screw terminal plug-in connectors XPSMCTS16 and XPSMCTS32 or set of spring clip terminal plug-in connectors XPSMCTC16 and XPSMCTC32 to be ordered separately. (3) For xed connector version, delete the letter P from the end of the reference (example: XPSMP11123P becomes XPSMP11123).
Other versions: please consult your Schneider Electric agency.
9/8
1
Maximum category of the solution (EN 954-1)
Number of circuits Display (number of LEDs) Width of housing Safety Additional
Category 3
3N/O 1 solid-state 2 22.5 mm
Category 4
3N/O 3 22.5 mm 3N/O 4 45 mm 7N/O 4 90 mm 3N/O+3N/O time del. 2N/O+3N/O time del. 4 solid-state 4 45 mm 11 45 mm
(1) For version with non removable terminal block, delete the letter P from the end of the reference (example: XPSAV11113P becomes XPSAV11113).
Category 4
2 coded magnetic switches maximum 2N/O 2 solid-state 3 22.5 mm 6 coded magnetic switches maximum 2N/O 2 solid-state 15 45 mm 2N/O 2 solid-state 3 22.5 mm enabling switch
8
Maximum category of the solution (EN 954-1)
Number of circuits Display (number of LEDs) Width of housing Safety Additional
Category 3
3N/O 1N/C + 4 solid-state 4 45 mm
10
9/9
Preventa
Automation
For all XPSMC controllers
p Max performance level for the solution (EN ISO 13849-1) ...................PL e p Max safety integrity level for the solution (EN IEC 62061) ....................SIL 3
1
Maximum category of the solution (EN 954-1)
Number of circuits
Univer
sal
Category 4
Safety Additional 2 x 2N/O + 6 solid-state 30 74 mm Modbus Modbus, CANopen Modbus, Probus DP
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z (1)(2) XPSMC32ZC (1)(2) XPSMC32ZP (1)(2)
3
light curtains
4
Univer sal
Category 4
2 x 2N/O + 6 solid-state 30 74 mm Yes Modbus Modbus, CANopen
2 light curtains monitoring max. 2x3N/O per function 6 PNP solid-state 3 solid-state 12 45 mm No Modbus, Probus DP 1 PNP + 1 NPN 14 + double display units 100 mm Yes
Communication interface
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z(1)(2) XPSMC32ZC(1)(2) XPSMC32ZP(1)(2) XPSMP11123P (3) XPSLCM1150 (4) (1) Version with 32 inputs, for version with 16 inputs, replace 32 in the reference by 16 (example: XPSMC32Z becomes XPSMC16Z). (3) For version with non removable terminal block, delete the letter P from the end of the reference (example: XPSMP11123P becomes XPSMP11123).
8
1,0 0,8 0,6 0,4 0,2 0,0
Univer
sal
Category 4
Motor zero speed condition Safety Additional 2 x 2N/O + 6 solid-state 30 74 mm Modbus Modbus, CANopen Modbus, Probus DP
For monitoring Number of circuits Display (number of LEDs) Width of housing Communication interface
10
Universal solutions: safety controllers (for monitoring several safety functions simultaneously)
Supply voltage 24 VDC XPSMC32Z (5) (2) XPSMC32ZC (5) (2) XPSMC32ZP (5) (2) (2) Conguration software XPSMCWIN (complete version) or SSVXPSMCWINUP (update version), connecting cable, adaptor and set of screw terminal plug-in connectors XPSMCTS16 and XPSMCTS32 or set of spring clip terminal plug-in connectors XPSMCTC16 and XPSMCTC32 to be ordered separately. (5) Plug-in connector version only.
Other versions: please consult your Schneider Electric agency.
9/10
1
Maximum category of the solution (EN 954-1)
Number of circuits Display (number of LEDs) Width of housing Safety Additional
light curtains
4
Maximum category of the solution (EN 954-1)
Number of circuits Display (number of LEDs) Width of housing Integral Muting function Safety Additional
Category 2
2N/O 4 solid-state 4 45 mm Yes
Category 4
3N/O 3 22.5 mm No 3N/O 1N/C + 4 solid-state 4 45 mm No 7N/O 1N/C + 4 solid-state 4 90 mm No
8
1,0 0,8 0,6 0,4 0,2 0,0
Category 3
Motor zero speed condition Safety time delay 1N/O + 1N/C 2 solid-state 4 45 mm 1N/O time delay 2N/C + 2 solid-state 4 45 mm 1N/O pulse 2N/C + 2 solid-state 4 45 mm
Category 4
Lifts 2N/O 2 solid-state 4 45 mm
XPSVNE1142P (1)
XPSTSA5142P (2)
XPSTSW5142P (2)
XPSDA5142
10
(1) Motor frequency 60 Hz.. For frequencies 60 Hz, please refer to the Safety solution catalogue.
9/11
Preventa
Safety monitors
Monitors
p Max performance level for the solution ......................... PL e (EN ISO 13849-1) p Max safety integrity level for the solution ........................ SIL 3 (EN IEC 62061)
Category 4
2N/O 1 solid-state 5 45 mm S.7.F V1 / V2.1 2 x 2N/O 2 solid-state 8 45 mm S.7.F V1 / V2.1 ASISAFEMON2B ASISAFEMON2
Number of circuits Display (number of LEDs) Width of housing AS-Interface prole Master module compatibility
Safety Auxiliary
ASISAFEMON1B ASISAFEMON1
5
Type Safety Suite Adjustment terminal (2) conguration software (1)
EN / FR / DE / ES / IT / PT ASISAFEMON1/2, ASISAFEMON1B/2B Media Environment Degree of protection CD-ROM PC Windows Complete version Update version (3) (1) CD-ROM with hardware and software user guides. (2) For addressing safety interfaces, use the infrared adaptor ASITERIR1 or the standard adaptor ASISAD1. ASISWIN2 SSVASISWINUP IP 20 4 x LR6 batteries 70 x 50 x 170 mm ASITERV2
AS-Interface Analyser
b Analysis and diagnostics of AS-Interface line and Safety at Work b Complements the diagnostic functions of the local AS-Interface master b Maintenance or validation of AS-Interface lines b Print-out of AS-Interface line tests 92 x 28 x 139 mm ASISA01
(3) To be ordered only if the previous version of have been already installed.
Accessories
9
Type Adaptor
for the adressing of safety interfaces
Cable
for monitor parametering, RS 232
Cable
for monitor to monitor transfer
10
IP 67 ASISAD1
IP 67 1m ASITERIR1
IP 67 2m XZCG0122
IP 20 2m ASISCPC
IP 20 0.2 m ASISCM
9/12
Safety interfaces
For 22 Emergency stop
1
Interface type
Degree of protection Dimensions W x D x H (mm) AS-Interface prole Consumption from AS-Interface Infrared addressing Connection on AS-Interface Reference with N/C + N/C contact (head not included) Reference of head (40 latching mushroom head, turn to release) (1) For installation in enclosures. (2) IDC: Insulation Displacement Connector. (3) Head to be ordered separately. For other heads, please refer to www.schneider-electric.com. (4) Turn to release latching mushroom head. (5) Key release (n 455) latching mushroom head.
For other safety products with M12 connector outputs or ISO M16/20
5
Type of entry
Degree of protection Dimensions W x D x H AS-Interface prole Consumption from AS-Interface Infrared addressing Connection on AS-Interface References
1 x M12 entry
IP 67 40 x 40 x 58 mm S.0.B.F.F 45 mA Yes IDC (1) ASISSLC1
(5) For connection using 2 pre-wired connectors, or 1 pre-wired connector + 1 connector. (6) For 1 x ISO M20 entry, use adaptor shown below.
Accessories
9
Type
Description Degree of protection Length of cable References
Tap-off for
Connectors
straight IP 67 XZCC12MDM40B
Pre-wired connector
straight IP 67 2m XZCP1541L2
Adaptor
(sold in lots of 5) ISO M16/M20 IP 67 DE9RI2016
10
9/13
Preventa
Detection
try ISO en 262) (to EN 50
Safety switches
and actuators
13
21
14
22
40,3 20/22
20/22
11
21
12
22
Without locking
Type XCSMP
pre-cabled, L = 2 m 0,05 m/s 1,5 m/s IP 67 30 x 15 x 87 mm XCSMP59L2 (3) XCSMP79L2 (3) XCSMP70L2 (3) XCSMP80L2 (3)
Type XCSTE
1 x ISO M16 cable entry (2) 0,1 m/s 0,5 m/s IP 67 AC 15, B 300 / DC 13, Q 300 110 x 33 x 93,5 mm 24 VAC/DC XCSTE5312 XCSTE7312
Actuation speed (min max) Degree of protection Rated operational characteristics (conforming to EN IEC 60947-5-1) Dimensions (body + head) W x D x H Solenoid supply voltage Complete switch N/C+N/O stag. slow break N/C+N/C slow break N/C+N/C+N/C slow break N/C+N/C+N/C snap action N/C+N/C+N/C slow break N/C+N/C+N/C snap action
(1) For locking on energisation of solenoid, please refer to www.schneider-electric.com. (2) With entry for n 11 (Pg 11) cable gland, replace the last digit in the reference by 1 (example: XCSPA592 becomes XCSPA591). (3) For other models, please refer to www.schneider-electric.com. 88
3-pole contact Slow break (N/C + N/O + N/O)
60
Without locking
Metal switches
Actuation speed (min max)
Type XCSA/B/C
1 x ISO M20 cable entry (2) 0.1 m/s 0.5 m/s IP 67 AC 15, A 300 / DC 13, Q 300 N/C + N/O + N/O slow break N/C + N/C + N/O slow break XCSA502 XCSA702 XCSB502 XCSB702 XCSC502 XCSC702
Degree of protection Rated operational characteristics (conforming to EN IEC 60947-5-1) Dimensions (body + head) W x D x H Solenoid supply voltage Complete switch
40 x 44 x 113.5 mm 52 x 44 x 113.5 mm 52 x 44 x 113.5 mm 98 x 44 x 146 mm 24 VAC/DC XCSE5312 XCSE7312 110/120 VAC/DC XCSE5332 XCSE7332 220/240 VAC/DC XCSE5342 XCSE7342
(1) For locking on energisation of solenoid, please refer to www.schneider-electric.com. (2) With entry for n 13 (Pg 13.5) cable gland, replace the last digit in the reference by 1 (example: XCSA502 becomes XCSA501).
Accessories
Straight actuator
Actuators
XCSZ81
9
References (1) For L = 29 mm, reference = XCSZ15.
95
30
Type XCSE
2 x ISO M20 cable entries (2) 0.1 m/s 0.5 m/s IP 67 AC 15, B 300 / DC 13, Q 300
Straight actuator
Guard/door retainer
Actuators
XCSZ11
Retaining device
XCSZ21
10
Straight actuator Wide actuator XCSZ02 Pivoting actuator
Actuators
XCSZ01 XCSZ03
Door lock
XCSZ05
9/14
Safety switches
try ISO en 262) (to EN 50
13
21
14
22
20/22
Plastic switches
Minimum torque (actuation / positive opening) Degree of protection Rated operational characteristics Dimensions (body + head) W x D x H Tripping angle Complete switch N/C+N/O stag. slow break N/C+N/C slow break N/C+N/C+N/C slow break N/C+N/C+N/C slow break
12
22
1
Stainless steel, elbowed (ush with rear of switch) lever Stainless steel straight lever Lever to left or right Lever centred Lever to left Lever centred Lever to right Stainless steel spindle, L = 30 mm
11
21
(1) With entry for n 11 (Pg 11) cable gland, replace the last digit in the reference by 1 (example: XCSPL592 becomes XCSPL591). (2) For entry for ISO M20 cable gland, also order adaptor DE9RA1620 (sold in lots of 5).
4
3-pole contact Slow break (N/C + N/O + N/O)
40,3 20/22
Stainless steel, elbowed (ush with Stainless steel straight lever rear of switch) lever - Lever centred Lever centred
Plastic switches
Minimum torque (actuation / positive opening) Degree of protection Rated operational characteristics Dimensions (body + head) W x P x H Tripping angle Complete switch N/C + N/C + N/O, N/O staggered slow break
(1) With entry for n 11 (Pg 11) cable gland, replace the last digit in the reference by 1 (example: XCSTL582 becomes XCSTL581).
10
9/15
Preventa
Detection
(1)
F1 1/BN NO O1 4/BK I2 6/PK + 2A I1 7/GY + +
1/BN
XCSDM3
Diag
+ Er 7/VT
2A
XCSDM4
5
NO
6 7 1
4 3 2
NO
O2 2/WH K2
K1
6 7
4 3 2
NO
3/BU
3/BU 8/OG K2 K1 +
SIL2/Category 3 XCSDM3
Face to face, face to side, side to side Pre-cabled: IP66 / IP67, IP69K, connector: IP67
Sil3/Category 4 XCSDM4
Switches for actuation Degree of protection Type of contact Rated operational characteristics Dimensions W x D x H Operating zone
2 solid-state output PNP/NO, 1,5 A / 24VDC (2 A up to 60C) Ub: 24 VDC +10% - 20% 34 x 27 x 100 mm Sao= 10 mm / Sar= 20 mm Connection for cable L= 2m for cable L= 5m for cable L= 10m for connector M12 XCSDM379102 XCSDM379105 XCSDM379110 XCSDM3791M12 XCSDM480102 XCSDM480105 XCSDM480110 XCSDM4801M12
References
4
Coded magnetic
(1)
Contact (N/C + N/O, N/C staggered) Contact (N/O + N/O, 1N/O staggered)
WH BN
5
(1)
Contact (N/C + N/C + N/O, 1N/C staggered) Contact (N/C + N/O + N/O, 1N/O staggered)
GY WH BK WH BN BN BU
WH
BN
GY
BU
BK
PK
Rectangular Cylindrical Rectangular Rectangular Cylindrical Without LED (2) Without LED (2) Without LED (2) Without LED (2) Without LED (2) Connector on ying lead, L = 10 cm (3) Face to face Face to face, face to side, side to side Face to face IP 66 + IP 67 REED Ue = 24 VDC, Ie = 100 mA 16 x 7 x 51 mm 25 x 13 x 88 mm M30 x 38.5 mm Sao = 5 / Sar = 15 Sao = 8 / Sar = 20 XCSDMR5902 XCSDMR7902 XCSDMC590L01M8 XCSDMP590L01M12 XCSDMR590L01M12 XCSDMC790L01M8 XCSDMP790L01M12 XCSDMR790L01M12 XCSDMP500L01M12 XCSDMP700L01M12 25 x 13 x 88 mm M30 x 38,5 mm XCSDMP5902 XCSDMR7902 XCSDMP5002 XCSDMP7002
PK
Plastic switches
BU
BK
BK
BU
Switches for actuation Degree of protection Type of contact Rated operational characteristics Dimensions W x D x H
(1) NB. Contact states shown are with the magnet present. (2) For version with LED indicator, replace the last 0 in the reference by 1 (example: XCSDMC5902 becomes XCSDMC5912). (3) For associated pre-wired female connectors, please refer to the Safety solution catalogue. (4) Sao: assured operating distance. Sar: assured release distance.
10
9/16
Preventa
Detection
BK RD BU
Limit switches
Safety limit switches
GN-YE
RD RD-WH
BK BK-WH
BU
BN
GN-YE
RD-WH
BK-WH
BN
1
Metal end plunger Roller plunger Thermoplastic roller lever
Miniature switches
Maximum actuation speed Minimum force or torque (actuation / positive opening) Degree of protection Dimensions (body + head) W x D x H Complete switch N/C + N/C + N/O snap action N/C + N/C + N/O slow break
(1) For a 2 m long cable, replace the last digit of the reference by 2 (example: XCSM3910L1 becomes XCSM3910L2). For a 5 m long cable, replace the last digit of the reference by 5 (example: XCSM3910L1 becomes XCSM3910L5).
5
3-pole contact N/C + N/C + N/O Snap action
6
Metal end plunger Roller plunger Thermoplastic roller lever Metal end plunger Roller plunger Thermoplastic roller lever
Compact switches
Maximum actuation speed Minimum force or torque (actuation / positive opening) Degree of protection Dimensions (body + head) W x D x H (mm) Complete switch N/C + N/C + N/O snap action N/C + N/C + N/O slow break
(2) For Pg 13.5 and 1/2" NPT cable entries, refer to www.schneider-electric.com.
10
9/17
Preventa
Detection
Mats
1
(1) For simplication of installation, see the Protect Area design software conguration tool. Reference: SISCD104200
Category 3
IP 67 Mat itself: 20 ms, with module: XPSAK 40 ms, XPSMP < 30 ms Single mat > 20 kg / Group of mats > 35 kg 2000 N/cm2 By M8 jumper cable (1 male / 1 female), L = 100 mm 500 x 500 x 11 mm 500 x 750 x 11 mm 750 x 750 x 11 mm XY2TP3 750 x 1250 x 11 mm XY2TP4
Degree of protection Response time (s) Sensitivity Maximum load Connection (2) Dimensions W x D x H
References XY2TP1 XY2TP2 (2) For associated jumper cable and pre-wired connector, please refer to www.schneider-electric.com www.Schneider-electric.com.
Accessories
Rails (set of 2) References Length 194 mm XY2TZ10 394 mm XY2TZ20 444 mm XY2TZ30 494 mm XY2TZ40 644 mm XY2TZ50 694 mm XY2TZ60 744 mm XY2TZ70 1194 mm XY2TZ80 1244 mm XY2TZ90
10
9/18
Light curtains
Light curtain functions Auto/Manual, Monitoring of external switching devices (EDM: External Devices Monitoring), LED display of operating modes
1
Multi-beam, infrared transmission Manual starting
0.315 m 30 mm hand 2 solid-state PNP 1424 ms M12 Connector 150 300 450 600 750 900 1050 1200 1350 1500 XUSLNG5D0150 XUSLNG5D0300 XUSLNG5D0450 XUSLNG5D0600 XUSLNG5D0750 XUSLNG5D0900 XUSLNG5D1050 XUSLNG5D1200 XUSLNG5D1350 XUSLNG5D1500 XUSLNG5C0150 XUSLNG5C0300 XUSLNG5C0450 XUSLNG5C0600 XUSLNG5C0750 XUSLNG5C0900 XUSLNG5C1050 XUSLNG5C1200 XUSLNG5C1350 XUSLNG5C1500
Automatic starting
Accessories
Cable length Pre-wired connector for XUSLN For receiver (screened cable) For transmitter 3m XSZNCR03 XSZNCT03 10 m XSZNCR10 XSZNCT10 30 m XSZNCR30 XSZNCT30
6
Type 2 conforming to IEC 61496-1 et 2
Light curtain functions Auto/Manual, Monitoring of external switching devices (EDM: External Devices Monitoring), LED display of operating modes Integral muting function.
Type
Height protected (conforming to prEN 999) Nominal sensing distance (Sn) Number of circuits Response time Modules (integral muting function) Thru-beam pairs, axially aligned Pre-cabled, L = 5m M12 connector 24 VDC PNP PNP Safety Additional
(1) For version with non removable terminal block, delete the letter P from the end of the reference. Example: XPSCM1144P becomes XPSCM1144). (2) For alignment at 90 to the mounting axes, insert the letter W in the reference before the last letter. Example: XU2S18PP340L5 becomes XU2S18PP340WL5).
10
9/19
Preventa
Detection
Light curtain functions Auto/Manual/Manual 1st cycle Monitoring of external switching devices (EDM: External Devices Monitoring), Test input (MTS: Monitoring Test Signal), Blanking (ECS/B), Floating Blanking (FB), Blanking + Floating Blanking, Alignment aid by LED display of each light beam broken, LED display of operating modes and alarms.
Light curtains
Transmitter + receiver
10
9/20
Light curtain functions Auto/Manual/Manual 1st cycle Monitoring of external switching devices (EDM: External Devices Monitoring), Test input (MTS: Monitoring Test Signal), Alignment aid by LED display of each light beam broken, LED display of operating modes and alarms, Coding of the beams
1
Single-beam and multi-beam, infrared transmission Transmitter/receiver Transmitter/passive receiver
0.820 ou 70 m (according to cong) Body 0.88 m
2 solid-state PNP 1 solid-state PNP 1624 ms M12 Connector (1) 1 XUSLPZ1AM 4 XUSLPZ4A300M 5 XUSLPZ5A300M 6 XUSLPZ6A300M M12 Connector XUSLPB2A500M XUSLPB2A600M
(1) Light curtain with M12 connector output, for terminal block output, replace M from the end of the reference by B. Example : XUSLPZ1AM becomes XUSLPZ1AB
5
Accessories
Cable length Pre-wired connector for (screened cable) XUSLT XUSLM XUSLP For receiver For transmitter For receiver For transmitter For receiver For transmitter 3m XSZMCR03 XSZMCT03 5m XSZTCR05 XSZTCT05 XSZPCR05 XSZPCT05 10 m XSZTCR10 XSZTCT10 XSZMCR10 XSZMCT10 XSZPCR10 XSZPCT10 15 m XSZTCR15 XSZTCT15 XSZPCR15 XSZPCT15 30 m XSZTCR30 XSZTCT30 XSZMCR30 XSZMCT30 XSZPCR30 XSZPCT30
9
Protect Area Design (2)
For light curtains Reference (2) "Protect Area Design" sofware is integrated in SafetySuite V2 XUSLT, XUSLM SISCD104200
10
9/21
Preventa
Operator dialogue
N/C + N/O contact
Emergency stops
21 22
14
13
21
13
31
22
14
Pushbuttons
32
Turn to release
Turn to release
Metal
0.3 10 gn / 5 gn IP 65 40 x 82 mm N/C + N/O 2 N/C + 1 N/O XB4BS8445 XB4BS84441 40 x 104 mm XB5AS8445
Plastic
0.3 10 gn / 5 gn IP 65 40 x 81.5 mm XB5AS8445 40 x 103 mm XB5AS9445 ZB5AS944 + ZB5AZ141
Mechanical life (millions of operating cycles) Shock / vibration resistance Degree of protection Rated operational characteristics Dimensions x Depth Contact
4
N/C + N/O contact
21 22 21
31
14
13
22
32
21
13 14
22
32
31
Turn to release
Enclosure
Mechanical life (millions of operating cycles) Shock / vibration resistance Degree of protection Rated operational characteristics
Plastic
2 x ISO M20 cable entries or n 13 (Pg 13.5) cable gland 0.1 10 gn / 5 gn IP 65 68 x 91 x 68 mm N/C + N/O N/C + N/C 2 N/C + 1 N/O XALK178E XALK178F 0.1 10 gn / 5 gn IP 65 68 x 113 x 68 mm XALK188E XALK188F XALK188G
Dimensions W x D x H Contact
Accessories
9
With legend holder
Type
Colour Dimensions
tiquettes
Red with white lettering 30 x 40 mm (1) Marking: Emergency stop Arrt d'urgence Not Aus ZBY2130 ZBY2330 ZBY2230 Yellow with black lettering 60 mm ZBY9130 ZBY9330 ZBY9230
Padlocking kit
Yellow ZBZ3605
Bellows seals
Red Silicone ZBZ48 Black EPDM ZBZ28
10
Rfrences
9/22
Emergency stops
try ISO en 262) (to EN 50
N/C + N/O contact slow break
12
14
13
11
1
Booted pushbutton reset 1 x ISO M20 cable entry (1) Key release pushbutton reset (key n 421)
12
22
21
11
XY2CH13253 XY2CH13273
(1) With entry for n 13 (Pg 13.5) cable gland, delete H29 from the end of the reference (example: XY2-CH13250H29 becomes XY2-CH13250).
4
N/C + N/O contact slow break
13
11
5
N/C + N/C contact slow break
12 11 12
22
21
14
(2) With 24V, 48 V, 130 V pilot lights, BA9S bulb not included, add 6 at the end of the reference. (example : XY2CE1A290 becomes XY2CE1A296). With 230 V pilot lights, BA9S bulb included, add 7 at the end of the reference. (example : XY2CE1A290 becomes XY2CE1A297).
10
9/23
Preventa
Operator dialogue
try ISO en 262) (to EN 50
1
Type Foot switches without protective cover
2 cable entries for n 16 (Pg 16) cable gland (1) With (positive operating action reqd.) Without Orange 15 IP 66 100 joules AC 15, A 300 / DC 13, Q 300 (conforming to EN IEC 60947-5-1) 104 x 172 x 59 mm 1 step 2 step Analogue output 1 N/C + N/O 2 N/C + N/O 2 N/C + N/O 2 N/C + N/O XPER810 XPER811 XPER911 XPER929 XPEM110 XPEM111 XPEM211 XPER110 XPER111 XPER211 XPER229 Blue Orange
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance Rated operational characteristics
(1) For entry for ISO M20 cable gland, also order adaptor DE9RA1620 (sold in lots of 5).
4
Type
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance Rated operational characteristics Dimensions W x D x H Contact operation 1 step 1 step latching
(1) For entry for ISO M20 cable gland, also order adaptor DE9RA1620 (sold in lots of 5).
8
Type
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance
10
(1) For entry for ISO M20 cable gland, also order adaptor DE9RA1620 (sold in lots of 5).
Other versions: please consult your Schneider Electric agency.
9/24
1
Type
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance Rated operational characteristics Dimensions W x D x H Contact operation 1 step 2 step 1 N/C + N/O 2 N/C + N/O 2 N/C + N/O
AC 15, A 300 / DC 13, Q 300 (conforming to EN IEC 60947-5-1) 160 x 280 x 70 mm XPEY110 XPEY211 160 x 280 x 162 mm XPEY310 XPEY311 XPEY611 160 x 280 x 162 mm XPEY510 XPEY511 XPEY711
4
Foot switches without protective cover
2 cable entries for ISO M20 cable gland 1 entry (1) Without Grey Black 2 IP 43 With (positive operating action reqd.) Without Grey+ 10 IP 66 100 joules AC 15, A 300 / DC 13, Q 300 (conforming to EN IEC 60947-5-1) 160 x 280 x 70 mm 94 x 161 x 54 mm XPEB110 XPEB111 XPEB211 XPEG110 XPEG111 XPEG211 XPEA110 XPEA111 Blue
Type
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance Rated operational characteristics Dimensions W x D x H Contact operation 1 step 2 step 1 N/C + N/O 2 N/C + N/O 2 N/C + N/O
XPEG810 XPEG911
(1) Cable entry for ISO M16 or n 9 (Pg 9) cable gland and for ISO M20 or n 13 (Pg 13.5) cable gland.
8
Foot switches with protective cover
2 cable entries for ISO M20 cable gland With (positive operating action reqd.) Grey 10 IP 66 100 joules AC 15, A 300 / DC 13, Q 300 (conforming to EN IEC 60947-5-1) 180 x 280 x 162 mm Blue Without Grey Blue
Type
Trigger mechanism Colour Mechanical life (millions of operating cycles) Degree of protection Shock resistance Rated operational characteristics Dimensions W x D x H Contact operation 1 step 2 step 1 N/C + N/O 2 N/C + N/O 2 N/C + N/O
10
XPEB310 XPEB311 XPEB611
9/25
Preventa
Operator dialogue
try ISO en 262) (to EN 50
Control units
Two-hand control
1
2 control pushbuttons and 1 mushroom head Emergency stop or Lock out pushbutton 2 control pushbuttons and 1 mushroom head Emergency stop or Lock out pushbutton, with pre-wired terminal block
Type
Mechanical life (millions of operating cycles) Degree of protection Rated operational characteristics Dimensions W x D x H Red emergency stop (N/C + N/C slow break) Yellow lock out (N/C + N/O break before make)
(1) To order a two-hand control station with pedestal XY2SB90, add 4 to the end of the reference (example: XY2SB71 becomes XY2SB714). (2) For entry for ISO M25 cable gland, also order adaptor DE9RA2125 + xing nut DE9EC21 (sold in lots of 5).
Contact states
0 1 2
Enabling switch
1 1 3 3 4 5
012
Contact closed Contact open
012
(XY2-AU2)
Type
Number of contacts Type of contacts
Plastic grip
Entry for 7 to 13 mm cable 3 2 NO + 1 NC 3 positions 10 gn / 6 gn IP 66 46 x 58 x 261 mm XY2AU1 IP 65 46 x 58 x 269 mm XY2AU2 AC 15, C300 / DC 13, R300 (conforming to EN IEC 60947-5-1) 3 2 NO + 1 NC 1 "NO" auxiliary 3 positions with button for N/O contact (auxiliary)
Description Shock / vibration resistance Degree of protection Rated operational characteristics Dimensions W x D x H References
10
9/26
Vario
Motor control
Switch disconnectors
Front mounting
1/L1
3/L2
5/L3
Door mounting
2/T1
4/T2
Type
Front plate dimensions (mm) Fixing Degree of protection Rated operational voltage (Ue) Thermal current in open air (Ith) 12 A 20 A
6/T3
3
1/L1 3/L2 5/L3
Door mounting
4
60 x 60 4 screws IP 20 690 V VCCF02 VCCF01 VCCF0 VCCF1 VCCF2 VCCF3 VCCF4 90 x 90 4 screws IP 20 690 V VCCF5 VCCF6
2/T1
4/T2
Type
Front plate dimensions (mm) Fixing Degree of protection Rated operational voltage (Ue) Thermal current in open air (Ith) 12 A 20 A 25 A 32 A 40 A 63 A 80 A 125 A 175 A
6/T3
Enclosed
1/L1 3/L2 5/L3
2/T1
4/T2
6/T3
Type
Front plate dimensions (mm) Dimensions W x D x H Degree of protection Rated operational voltage (Ue) Thermal current in enclosure (Ithe) 10 A 16 A 20 A 25 A 32 A 50 A 63 A 100 A 140 A (1) Dimensions W x D x H: 150 x 152 x 170 mm.
Mini-Vario
60 x 60 82.5 x 106 x 131 mm IP 55 690 V VCFN12GE VCFN20GE VCFN25GE VCFN32GE VCFN40GE
Vario
60 x 60 90 x 131 x 146 mm IP 65 690 V VCF02GE VCF01GE VCF0GE VCF1GE VCF2GE VCF3GE (1) VCF4GE (1) 90 x 90 220 x 191 x 280 mm IP 65 690 V VCF5GE VCF6GE
10
9/27
TeSys
Motor control
3/L2 1/L1 5/L3
Motor starters
Enclosed thermal-magnetic motor circuit-breakers
1
T1
Complete circuit-breaker: circuit-breaker + enclosure + safety device. Ex.: GV2ME01 + GV2MC02 + GV2K04.
Type
T2
T3
Motor power Setting range Current Id 20% Current Ithe (in enclosure) Reference Motor power
Setting range Current Id 20% Current Ithe (in enclosure) Reference Motor power Setting range
Enclosure
6
Type
Mounting
Empty enclosure
Surface mounting IP 55 93 x 145.5 x 147 mm GV2MC02 Flush mounting IP 55 (front face) 93 x 55 x 126 mm GV2MP02
Degree of protection Dimensions W x D x H (1) References (1) Dimensions with safety device GV2K04 tted.
Safety device
9
Type Safety devices
Turn to release Padlockable in Off position References GV2K04 GV2K031 Turn to release Key release (key n 455) GV2K021 With red mushroom head
10
9/28
TeSys
Motor control
Motor starters
Enclosed 3-phase motor starters
1
Type
Degree of protection Standard motor power ratings (kW), category AC3 Ith setting 220/230 V 0.06 0.12 0.25 0.37 0.75 1.1 1.5 3 4 4 400/415 V 0.06 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4 5.5 7.5 9 440 V 0.06 0.12 0.18 0.25 0.55 1.1 1.5 3 4 5.5 9 9 range (A) 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 1318 1723 LG1K065 pp02 LG1K065pp03 LG1K065pp04 LG1K065pp05 LG1K065pp06 LG1K065pp07 LG1K065pp08 LG1K065pp10 LG1K095pp14 LG1D122pp16 LG1D182pp20 LG1D182pp21 LG7K06pp02 LG7K06pp03 LG7K06pp04 LG7K06pp05 LG7K06pp06 LG7K06pp07 LG7K06pp08 LG7K06pp10 LG7K09pp14 LG7D12pp16 LG7D18pp20 LG7D18pp21 LG8K06pp02 LG8K06pp03 LG8K06pp04 LG8K06pp05 LG8K06pp06 LG8K06pp07 LG8K06pp08 LG8K06pp10 LG8K09pp14 LG8K12pp16
Non reversing
IP 657 IP 657
Reversing
IP 657
Type
Degree of protection Standard motor power ratings (kW), category AC3 Ith setting 380/400 V 0.06 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4 range (A) 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610
Non reversing
IP 657 Basic references
Reversing
IP 657
(The code Q7 (380/400 V) designates the power supply voltage to which the starter will be connected) LJ7K06Q702 LJ7K06Q703 LJ7K06Q704 LJ7K06Q705 LJ7K06Q706 LJ7K06Q707 LJ7K06Q708 LJ7K06Q710 LJ7K09Q714 LJ8K06Q702 LJ8K06Q703 LJ8K06Q704 LJ8K06Q705 LJ8K06Q706 LJ8K06Q707 LJ8K06Q708 LJ8K06Q710 LJ8K09Q714
9
Control circuit voltages available
Volts 50/60 Hz (1) Voltage code The control circuit must be cabled by the user. 24 V B7 230 V P7 400 V V7 415 V N7
10
9/29