Professional Documents
Culture Documents
Novel Func Material Based in Cellulose
Novel Func Material Based in Cellulose
Haisong Qi
Novel Functional
Materials Based
on Cellulose
123
SpringerBriefs in Applied Sciences
and Technology
Series editor
Janusz Kacprzyk, Polish Academy of Sciences, Systems Research Institute,
Warsaw, Poland
SpringerBriefs present concise summaries of cutting-edge research and practical
applications across a wide spectrum of elds. Featuring compact volumes of 50 to
125 pages, the series covers a range of content from professional to academic.
Typical publications can be:
123
Haisong Qi
State Key Laboratory of Pulp and Paper
Engineering, School of Light Industry
Science and Engineering
South China University of Technology
Guangzhou
People’s Republic of China
Cellulose is one of the oldest raw materials that have been used by human since
ancient times. Meanwhile, it is also the most common organic compound on earth.
Due to its unique structure and excellent properties, such as renewability, bio-
compatibility, biodegradability, chemical stability, and derivatizabilty, cellulose has
diverse applications, e.g., papers, textiles, building materials, composites, and so
on. However, there are still great challenges that hinder this readily available and
renewable natural polymer to be further used. One drawback of cellulose is its
limited processability, which is mainly caused by the large proportion of intra- and
inter-molecular hydrogen bonding systems. Until now, the traditional processes for
cellulose conversion such as viscose process still dominate the cellulose products
market.
Nowadays, the trend of science and technology is tending towards renewable
resources and eco-friendly processes. Materials based on natural polymers
including cellulose thus have attracted great attention. Especially, the development
of new and “green” solvents for cellulose provides efcient and eco-friendly plat-
forms for cellulose shaping and chemical modication. More recently, new frontiers
such as nanocelluloses and advancements in nanotechnologies also offer great
opportunities in the eld of functional materials over a broad range of applications.
This book is intended to review the novel functional materials based on cellulose
that were developed during the last few decades. Chapter 1 provides a general
introduction to the sources and structure of cellulose, including molecular struc-
tures, hydrogen bond systems, and crystalline structures as well as the hierarchical
organization of wood cellulose. In Chaps. 2 and 3, several dissolution-regeneration
processes (including viscose, Carbacell, N-methylmorpholine-N-oxide, aqueous
alkali system and ionic liquids) and the resulting regenerated cellulose products
(bers, lms, beads, etc.) are summarized. Chapter 4 covers the novel functional
and smart materials based on cellulose, such as electrically conducting materials,
v
vi Preface
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Structure of Cellulose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.1 The Molecular Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.2 Hydrogen Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.3 Crystalline Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Platforms for Functionalization of Cellulose . . . . . . . . . . . . . . . . . . . . 11
2.1 Derivate Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 Viscose Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2 Cellulose Carbamate Process . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Direct Solvents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.1 NMMO System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.2 Aqueous Alkali System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.3 Ionic Liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 Novel Regenerated Cellulosic Materials . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 Cellulose Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Regenerated Cellulose Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3 Regenerated Cellulose Films . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4 Regenerated Cellulose Beads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5 Other Regenerated Cellulosic Materials . . . . . . . . . . . . . . . . . . . . . 37
3.6 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
vii
viii Contents
Abstract As the most abundant polymeric raw material, cellulose has been
attractive to the global industry in many aspects over the past decades. Sources of
this ubiquitous biopolymer are mentioned, with attention to the special hierarchical
organization of wood cellulose. Details of its structure are given, including the
molecular structures, hydrogen bond systems, and crystalline structures.
Cellulose was isolated in 1838 for the rst time by the French chemist Anselme
Payen [1], who extracted it from green plants and reported its elemental composition
four years later. As the most common organic polymer on earth, cellulose represents
about 1.5 1012 tons of the total annual biomass production, and is considered an
almost inexhaustible source of raw material [2]. It has fascinating structure and many
attractive properties such as renewability, availability, non-toxicity, low-cost,
environmental friendliness, biocompatibility, biodegradability, thermal and chemi-
cal stability, and derivatizabilty. Versatile structuring of cellulose by various
physical and chemical methods has enabled its use in a variety of applications, e.g.,
papers, textiles, lms, llers, building materials, composites, and so on. Before the
discussion of the fabrication and application of cellulose-based materials, the sources
and structure of cellulose will be introduced briefly in this chapter.
1.1 Sources
Plants are the major source of cellulose, which contributes approximately 33% of
all plant materials. Within the plant kingdom, cellulose plays a key role in structural
support and the oriented deposition of cellulose microbrils is crucial to patterning
through anisotropic growth during development [3]. Fig. 1.1 shows the hierarchy of
cellulose for wood. Cell walls of wood are made with macrobers of cellulose,
hemicellulose, and lignin as well as small amounts of extractives, which form a
Fig. 1.1 Cellulose: hierarchical organization, applications and a closed carbon cycle
Table 1.1 The contents of cellulose, hemicellulose, and lignin in wood and common agricultural
residues
Lignocellulosic materials Cellullose (%) Hemicellulose (%) Lignin (%)
Hardwoods stems 40–55 24–40 18–25
Softwood stems 45–50 25–35 25–35
Nut shells 25–30 25–30 30–40
Corn cobs 45 35 15
Grasses 25–40 35–50 10–30
Paper 85–99 0 0–15
Wheat straw 30 50 15
Sorted refuse 60 20 20
Leaves 15–20 80–85 0
Cotton seed hairs 80–95 5–20 0
Table derived with permission from [5]
The chemical and physical properties of cellulose can only be properly understood
by acquiring knowledge of the chemical nature of the cellulose molecule in addition
4 1 Introduction
is greatly dependent on the method of isolation and treatment. Normally, the cel-
lulose used in practice has an average DP value ranging between 800 and 3000. The
average molecular mass results from the product of the DP and the molecular mass
of the repeating AGU. Besides viscosity measurements, there are several other
techniques such as size-exclusion chromatography and light scattering, which can
give information about the molar masses and their distribution.
Fig. 1.4 Symmetry and directions of hydrogen bonding in cellulose: a cellulose Ia; b cellulose Ib.
Images taken with permission from [9]
The intra- and inter-molecular hydrogen bonding networks in cellulose give rise to
various ordered three-dimensional arrangements, including different crystals. The
order of the polymer chains inside is not uniform throughout the whole structure.
A distinction between low-order (amorphous) and high-order (crystalline) regions
in cellulose is often made. It is normally interpreted by a two-phase model, the
fringed bril model, which neglects the rather small amount of matter with an
intermediate state of order [12]. Crystalline cellulose exists as different allomorphs.
X-ray diffraction patterns and solid-state 13C-NMR revealed cellulose conforma-
tions that were used to elucidate the detailed crystalline structure and the basis
for transformation in the various allomorphs [13]. Mainly, four polymorphs of
1.2 Structure of Cellulose 7
cellulose have been found and they are named as cellulose I, II, III, and IV.
Cellulose I has a parallel crystalline structure and is composed of two distinct
crystalline forms Ia and Ib [9, 14, 15]. Ia has a triclinic unit with one chain; whereas
Ib has a monoclinic unit with two chains. Compared to Ia, Ib is more thermody-
namically stable. The proportion between the two crystalline phases Ia and Ib
depends on the cellulose origin. Normally, Ia is found more in primitive organisms
(bacteria, algae, etc.); whereas Ib is the major form in higher plants (woody tissues,
cotton, ramie, etc.).
Besides cellulose I, cellulose II can easily be achieved by the so-called
mercerization process, i.e., soaking cellulose I in aqueous NaOH (17–20%, w/v)
followed by decomposition of the intermediate by neutralization or washing out the
NaOH [16]. Cellulose II has an antiparallel crystalline structure organized in a
monoclinic unit with two chains. In comparison to cellulose I, the cellulose II
molecules are more densely packed and strongly inter-bonded and, therefore, cel-
lulose II is more thermodynamically stable. The process of transformation of cel-
lulose I to cellulose II is generally considered to be irreversible. From a technical
and commercial point of view, cellulose II is the most important crystalline form of
cellulose. Man-made cellulose bers and lms are all cellulose II, which is
regenerated from the solution of cellulose in coagulation bath.
As shown in Fig. 1.5, the crystalline modication of cellulose III is obtained by
treating native cellulose with liquid ammonia or an organic amine such as ethylene
diamine [17–19]. Cellulose III can be divided into cellulose IIII and IIIII obtained
from cellulose I and cellulose II, respectively. The transformation of cellulose I to
Fig. 1.5 Transformation of cellulose into its various polymorphs. Reprinted with permission from
[17] Copyright (2004) American Chemical Society
8 1 Introduction
IIII and of cellulose II to IIIII is reversible. The unit cell for both cellulose IIII and
IIIII structures is the same but the meridional reflections differ. Heating of cellulose
III in a suitable liquid (such as glycerol) produces the crystalline structure of
cellulose IV, thermodynamically stable [20]. Similar to that for cellulose III, the two
allomorphs IVI and IVII originate from cellulose I and cellulose II, respectively.
Regarding the use of cellulose and its chemical derivatization, nevertheless, cel-
lulose I and II are the important crystal structures of cellulose.
1.3 Perspective
References
Keywords Cellulose solvents Viscose process Carbamate NMMO Aqueous
alkali system Ionic liquids
Due to its large proportion of intra- and intermolecular hydrogen bonding, cellulose
is difcult to process as a melt or solution. That is, the reason that only around 200
million tons of the 40 billion tons renewed annually are used as raw materials
(pulps) in the manufacture of materials and goods such as textile bers, packaging,
paper, and body care products [1]. Normally, the processing of regenerated cellu-
lose includes two ways: chemical derivatization and direct physical dissolution in a
suitable solvent, as shown in Fig. 2.1. The viscose process is the oldest and most
important derivate methods for producing cellulose bers and lms. An alternate
derivatization method without the use of sulfur-containing compounds is the
CarbaCell process, which retains the viscose spinning technology. Compared to
derivatization, the direct dissolution and shaping of cellulose is much simpler.
However, cellulose is not soluble in water or conventional organic solvents. As a
very early direct spinning route of cellulose (Cupro silk, Cuprophane), copper
ammonia technology is rarely used anymore for posing environmental hazards.
Some solvents such as DMA/LiCl, zinc chloride, and phosphoric acid are also
reported as direct solvents. More recently, new eco-friendly direct solvents, such as
N-methylmorpholine-N-oxide (NMMO), ionic liquids, and aqueous alkali system,
are developed and show great potential to shape cellulose or to produce functional
celluloses by chemical modication.
special care is taken in pulping and bleaching so that the pulp is of higher strength
with high cellulose content. Rayon is one of the most common and popular uses of
viscose, which is used for many types of clothing and other textile products. The
process of manufacturing viscose rayon consists of several steps, such as steeping,
pressing, shredding, aging, xanthation, dissolving, ripening, ltering, degassing,
spinning, and washing. Viscose bers have excellent properties for a broad product
range, from wet-strength cotton like textile bers (Modal bers) to technical bers
in the form of cord (Rayon) for use in high-performance tires. Besides the appli-
cation in textile industry, viscose technology is still in use today for lm (cello-
phane) production, which is particularly important for food casing products. In
addition, viscose process also rendered possible the utilization of cellulose in dif-
ferent elds such as construction, ceramics, paints, cosmetics, etc.
The viscose process has developed more than 100 years, and still dominates the
regenerated cellulose products market with an annual world production of about 2.2
million tons (2002) [2]. However, viscose process causes environmental pollution
and damage to human health due to the use of heavy metal salts (in the precipitation
process), CS2, and other harmful chemical substances. In addition, the viscose route
is technologically complex, and one produce cycle would last for more than one
week. Despite continuous improvement in the past decades, waste water and
exhaust air treatment is complex owing to tough environmental requirements. The
increased cost of viscose technology incurred by the purication of exhaust gas and
waste water is also a disadvantage. Due to the economic and ecological drawbacks
of the viscose process, scientists have long been engaged in efforts to make
cellulose-based materials production more cost effective and eco-friendly.
Fig. 2.4 Comparison of the viscose and carbamate process steps. Images taken with permission
from [5]
Many attempts have been made to invent new solvents to directly dissolve cellu-
lose; and some successful results have been reported. Indisputably, the most
industrially successful of all non-derivatizing solvents for cellulose is
N-methylmorpholine-N-oxide, commonly known as NMMO. This particular
organic solvent has proven to be a viable commercial solvent system, mainly due to
its ability to dissolve high concentrations of cellulose directly and without alteration
of the chemical properties of the cellulose chain. The rst patent involved the
dissolution of cellulose in tertiary amine oxides was issued to Greanacher and
Sallmann in 1936 [11]. About 30 years later, Johnson et al. led patents describing
solutions of different synthetic and natural polymers in different cyclic tertiary
amine oxides, including NMMO [12]. These compounds are better solvents than
tertiary amine oxides, since they can dissolve not only cellulose but also other
polymers. Nowadays, the NMMO process has ripened technically and has made its
technical breakthrough, leading to a new class of man-made cellulose bers [13].
Well known as an oxidizing agent in organic chemistry, NMMO is extremely
hygroscopic and completely soluble in water. NMMO in combination with water
can dissolve cellulose without prior activation or derivatization, mainly due to its
strong N–O dipoles (Fig. 2.5). There is not a very clear mechanism for dissolution
of cellulose and the structure of cellulose–water–NMMO solutions. Commonly, it
is agreed upon that the solvation power of NMMO originates in its ability to disrupt
the hydrogen bonding networks of cellulose, and to form solvent complexes by
establishing new hydrogen bonds between the polymer and the solvent [14]. There
are two stable hydrates of NMMO, the monohydrate (NMMOH2O) and the
2.5-hydrate (NMMO2.5H2O). The oxygen in NMMO is able to form hydrogen
bonds with nearby hydroxyl groups that in water or cellulose [15]. The competition
of water and cellulose for these hydrogen bonds thus determine the state of dis-
solution and precipitation of cellulose in the NMMO system. Figure 2.6 shows the
solubility of cellulose in the binary NMMO-water [13]. Cellulose is soluble all the
Fig. 2.6 Phase diagram of cellulose/NMMO/water. Images taken with permission from [13]
2.2 Direct Solvents 17
However, the NMMO process also has some shortcomings, which hinder it from
the replacement of the viscose process to date. For example, NMMO is thermally
unstable, which can cause deconstruct of the solvent molecule at high temperature.
Although the stabilizers were added, there are no guarantees of avoiding dangerous
runaway reactions [14, 16]. Another reason is the severe brillation of the bers
manufactured and the ber prole which is closer to cotton. In addition, the high
viscosity of the cellulose solution in NMMO system sets limits in both the process
economy and the strength properties of the bers. Therefore, the extension of the
NMMO to direct cellulose solvents of high thermal and chemical stability com-
prising lower solution viscosity is very attractive from a safety, environmental, and
economic point of view.
In recent years, aqueous alkali systems have attracted much attention because they
can serve as eco-friendly and low-cost solvents for cellulose. Sodium hydroxide
(NaOH) as a common strong base is largely used in the pulp and paper industry.
NaOH can cause cellulose to swell and in a narrow range of the phase diagram,
even can dissolve cellulose. The earliest cellulose-NaOH-water phase diagram was
plotted by Sobue [17]. Cellulose would interact with NaOH in different way to form
different complex depended on the NaOH concentration and temperature. In the
region of NaOH concentration between 6 and 10% and temperature from −10 to 4 °C,
cellulose is highly swollen and form so-called “cellulose Q”.
Normally, cellulose can only be dissolved in NaOH aqueous solution (7–10%
NaOH) below room temperature. NaOH can penetrate the amorphous area of cel-
lulose, then solvate to cellulose and destruct the neighboring crystalline regions.
The amount of cellulose that is soluble in NaOH/H2O depends on DP, the con-
centration and the crystallinity of cellulose [18]. Some treated cellulose (such as
regenerated cellulose and steam-exploded cellulose) and microcrystalline cellulose
(MCC) can be dissolved in NaOH/H2O directly or by the method of freezing–thaw
(Table 2.1) [18–21]. It is found that cellulose with DP lower than 200 could easily
be dissolved completely in the NaOH solution, while that with higher DP might
only be partially dissolved. Cellulose bers were also prepared based on
NaOH/H2O. However, the quality of these bers is poor [19]. Consequently,
aqueous NaOH solutions are not suitable for technical applications.
More recently, Zhang and coworkers found that NaOH/urea can dissolve cel-
lulose more efciently than the binary NaOH/H2O system itself [22, 23]. For
example, 7 wt% NaOH/12 wt% urea aqueous system can dissolve cellulose within
2 min after precooled to −12 °C. The main advantage of this method is its rapid
dissolution, relative simplicity, and cost effectiveness; and it is an eco-friendly
process [24]. Especially, this solvent can dissolve cellulose with relatively high DP
(DP = 500 − 900) completely, which render it a good platform for fabrication of
cellulose materials with high performance. In addition, some other additives such as
18 2 Platforms for Functionalization of Cellulose
thiourea and poly(ethylene glycol) (PEG) were also used to enhance the solubility
of aqueous NaOH solutions for cellulose [25, 26]. Lithium hydroxide and potas-
sium hydroxide are expected to have a similar effect as sodium hydroxide. A strong
impact of the choice of salt has been observed, and the dissolution power of the
different systems is in the order LiOH/urea > NaOH/urea KOH/urea. Both LiOH
and NaOH in combination with urea are able to rapidly dissolve cellulose, while
KOH is not [23].
It should be noted that there are mainly three processes for dissolution of cel-
lulose in NaOH-based aqueous system (Table 2.1): (1) freezing–thaw; (2) direct
dissolution in solvents; (3) two-step dissolution process. Although the compositions
and dissolution conditions are different, furthermore, all NaOH-based aqueous
systems mentioned previously have similar NaOH concentrations (ranging from 6
to 10 wt%) and can only dissolve cellulose at low temperatures [27]. Figure 2.7
shows a schematic diagram of the solubility of cellulose in NaOH-based aqueous
-20
0 5 10 15 20
NaOH (wt%)
2.2 Direct Solvents 19
In the past decade, ionic liquids (ILs) have emerged as effective and green solvents,
mainly due to their high thermal and chemical stability, nonflammable nature, and
miscibility with many other solvent systems [30]. Liquids consisting only of ions
are called ILs. In the broader sense, this term includes all kind of salt melts, like
sodium chloride at temperatures above its melting point of 800 °C. Today, the term
“ionic liquid” refers particularly to salts composed of organic nitrogen inorganic
cations and inorganic anions, with a melting point below 100 °C. Salts with a
melting point below 25 °C are called “room-temperature ionic liquids” (RTILs)
[31].
In 1934, Graenacher found that liqueed quaternary ammonium salts, alone or
diluted in suitable solvents, could dissolve cellulose. In 2002, Swatloski et al.
discovered the ability of some ILs, in particular 1-N-butyl-3-methylimidazolium
([C4mim]+) combined with different anions, to dissolve cellulose, which opened
new paths for the shaping of polysaccharides and provoked a high interest in this
area [32]. In the following years, more ILs for dissolution of cellulose have been
reported, such as imidazolium salts (including 1-ethyl-3-methylimidazolium salts,
1-butyl-3-methylimidazolium salt, 1-allyl-3-methylimidazolium salt, etc) pyri-
dinium salts, and ammonium salts [33]. Among them, compounds based on
20 2 Platforms for Functionalization of Cellulose
dialkylimidazolium cations are the majority; while chloride and acetate are the most
frequently reported anions.
ILs appear to be highly polar due to their ionic character, resulting in their
enhanced biopolymer dissolving capacity [34]. It is thought that both anions and
cations are involved in the dissolution process. Figure 2.8 shows the proposed
dissolution mechanism of cellulose in ionic liquid ([BMIM]Cl) [35]. The oxygen
and hydrogen atoms of the cellulose form electron donor–electron acceptor com-
plexes with the charged species of the IL. The anion acts as a hydrogen bond
acceptor and the cation as a hydrogen bond donor. This interaction causes the
disruption of the hydrogen bonding networks in cellulose, leading to dissolution of
cellulose in IL.
A number of factors influence the cellulose dissolution, such as temperature,
time, cellulose source, DP, and the structure of ILs. Microwave was also applied as
a heating method instead of pretreatment to improve cellulose dissolution. This
internal heating may be responsible for the more effective breakdown of the H-bond
network between the microbrils, although care must be taken because heating
occurs rapidly and can easily lead to cellulose pyrolysis. Sonication-assisted dis-
solution, however, seems only to have little benign influence on the dissolution
[34]. The number of reported low melting organic salts for cellulose dissolution is
growing rapidly. More recently, a new generation of ILs as cellulose solvents has
been developed by conjugation of the organic acids and organic super-base
(1,1,3,3-tetramethylguanidine). It can be technically “distillable” to high purity
(>99% purity, >99% yield), not yet observed for earlier generations of ILs for
cellulose [36]. Furthermore, tetrabutylphosphonium hydroxides containing 30–50
wt% water are capable of dissolving cellulose rapidly at ambient temperature
without derivation or degradation. In particular, tetrabutylphosphonium hydroxides
containing 40 wt% water can dissolve cellulose and remain stable throughout the
process, treating a natural biomass containing a considerable amount of water [37].
Fig. 2.8 Proposed dissolution mechanism of cellulose in ionic liquid ([BMIM]Cl). Images taken
with permission from [35]
2.2 Direct Solvents 21
This relatively new class of solvent has already shown great versatility in the
eld of cellulose technology, including cellulose-regenerated materials, homoge-
neous derivatization, and biomass processing [38–40]. However, ILs also possess
various disadvantages for a commercial application, such as side products and
recycling of solvents [1]. Thus, further research and development is needed for both
economic and environmental sustainability, including the design of a “next gen-
eration” of cellulose dissolving ILs as well as the more conscious use of established
ones, based on their specic advantages and disadvantages [33].
2.3 Summary
By using the two main approaches, chemical derivatization and direct dissolution,
native cellulose can be converted into various regenerated cellulose products which
are used in our ordinary life. As the oldest and most important commercial method,
viscose process mainly involves a derivatization process of cellulose with sodium
hydroxide and CS2 to cellulose xanthogenate. However, viscose process causes
environmental pollution and damage to human health. CarbaCell process is an
eco-friendly derivatization method, which was developed recently as an alternate
process for viscose and can retain the viscose spinning technology. Compared with
the chemical derivatization methods, the direct solvents are much simpler in dis-
solution and shaping of cellulose. Especially, three new eco-friendly direct solvents,
e.g., NMMO, aqueous alkali system, and ILs, are developed more recently and
attracted much attention over the past decades. The dissolution mechanism and
regeneration process of these solvents were investigated by many researchers.
Although having the great potential to shape cellulose, these solvents also have
some challenges, which must be addressed before the nal replacement of the
viscose process. On the other hand, the development of other new efcient and
“green” solvents for cellulose is still an important issue in eld of cellulose science
and technology.
References
Abstract The regeneration and shaping process for man-made cellulosic materials
was introduced. The morphology, structure, properties, and potential applications of
the resulting regenerated cellulosic materials were summarized, including cellulose
regenerated bers, cellulose regenerated lms, cellulose regenerated beads, cellu-
lose hydrogels, cellulose aerogels, nonwoven membrane, cellulose sponges, ultra-
thin cellulose bers or mats, and cellulose-based bioplastics.
Keywords Regenerated cellulose Cellulose bers Cellulose lms Cellulose
beads Cellulose hydrogels
Cellulose aerogels
Cellulose membrane
Electrospinning
by an extremely rapid solvent depletion. The bulk of the polymer solution is still in a
fluid with nearly initial concentration. The growth of the sub-layer in the fluid region
is expected to occur by the rapid inflow of the coagulant through the weak points at
the skin interface [3]. Two predominant morphologies—nger-like and sponge-like
—are usually observed in the sub-layer, which are forming depends on the rate of
precipitation of the polymer [2]. Finger-like morphologies are formed when the
non-solvent enters into a polymer solution faster than the solvent diffuses out.
Sponge-like structures are formed when the solvent diffuses out faster than the
non-solvent diffuses in [4].
For the regeneration of cellulose from its solution, the exchange of solvent with
non-solvent leads to a desolvation of the cellulose molecules and to the supposed
reformation of the intra- and intermolecular hydrogen bonds [5]. While most types
of regenerated cellulose have crystal form of cellulose II, having antiparallel chain
packing, their mechanical and surface chemical properties are known to depend
strongly on the type of cellulose solvent and coagulant, as well as the conditions of
regeneration such as temperature and time. About the regeneration of cellulose from
NMMO system, for instance, several publications describing the morphological
features of bers and lms are available [2, 6, 7]. The regeneration of cellulose
using water as the coagulation system results from a phase separation process. The
type of morphology of a regenerated cellulose object is strongly dependent on the
state of the solution prior to regeneration. If the solution has crystallized, a dense
morphology is observed while a dense skin surrounding a core made of large voids
with cellulose walls is obtained from a molten solution. In this case, the cellulose
wall structure (small ordered spherical objects) is due to a spinodal decomposition
[3]. It was reported that bers precipitated in water show a dense cellulose network
structure with small nely distributed voids with dimensions ranging from 10 to
100 nm [6]. Comparison with a water bath, the microporosity of the bers increased
in a bath of isopropyl alcohol [7]. The regeneration of cellulose–NMMO system
was also investigated in various alcohols. It was observed that the increase of their
molecular mass leads to the formation of a distinct skin-core structure [6].
3.1 Cellulose Regeneration 27
The regeneration process for cellulose from NMMO system is a physical pro-
cess, with no accompanying chemical reaction. Similarly, the dissolved cellulose in
ILs can be coagulated and regenerated quantitatively by adding water or any other
solvents miscible with the ionic liquids, like methanol, ethanol, or acetone. In IL
systems, for example, the introduction of water over a set concentration range
induces changes in the ordered cation anion polar interaction network and disrupts
the interactions between ILs and cellulose [8]. While water diffuses inside the rst
solvation shell of cellulose, the number of hydrogen bonds among water molecules
and cellulose increases and the number of hydrogen bonds between the anion and
the sugar decreases [3, 8]. Thus, water acts as an anti-solvent and causes the
cellulose to be recovered. The regenerated cellulose object has almost the same DP
as the initial pulp, indicated that there are no obvious polymer degradation.
However, the morphology changes signicantly according to the coagulation bath
used. The degree of crystallinity can be manipulated by putting more or less stress
on the regenerating material. Without any loading of stress, cellulose is obtained as
nearly amorphous polymer, which offers the opportunity to produce amorphous
cellulosic materials.
Regenerated cellulosics such as bers and lms were also prepared from alkali
aqueous systems recently. In a more or less similar way as mentioned above,
cellulose is not initially derivatized but directly dissolved and then regenerated due
to phase separation. The coagulation baths used include water, aqueous acid, salt
solutions, and some organic liquid combinations such as ethanol and acetone
[9–11]. The main principle is that the regenerating liquid must be miscible with the
aqueous NaOH solution and be a non-solvent for cellulose [12]. As suggested, the
inclusion complex associated with cellulose, NaOH and urea (or thiourea) hydrates
is disrupted by adding a non-solvent such as water, leading to the self-association of
cellulose. In the case of aqueous acid as non-solvent, the H+ assumes a key role to
trigger cellulose regeneration by neutralizing the alkaline content. Moreover,
heating can also cause the cellulose chains aggregate rapidly to form hydrogels, and
then regenerated cellulose materials may be obtained by drying [1]. Obviously, the
choice of coagulation bath and coagulating conditions will considerably influence
the nal properties of the regenerated cellulose materials. As reported, aqueous
H2SO4/Na2SO4 resulted in a high optical transmittance and homogeneous structure
as well as good mechanical properties. Since the regeneration mainly relates to the
diffusion between the coagulant and the solvent, the relatively higher temperature
leads to the increasing of the diffusion coefcient [13]. Therefore, the lower tem-
perature is demonstrated to be favorable for denser network structure than higher
temperature, as a result of compact and ordered arrangement of macromolecules.
Furthermore, Isogai and coworkers reported that the prepressing and press vacuum
drying procedure endowed the regenerated cellulose lms with high performance
compared with no orientation [14]. Thus, the structure and properties of the
regenerated cellulose materials can be controlled by varying the conditions of
regeneration process.
28 3 Novel Regenerated Cellulosic Materials
For a long time, cellulose bers have been involved in our daily life for textiles.
Cellulose bers are known to have good mechanical properties with relatively low
density, due to the hollow nature of the ber composition. Even although synthetic
polymer bers from fossil fuels are used widely now, regenerated cellulose ber
still remain unique among the mass-produced bers because they are the only ones
directly from the natural polymer, which is renewable, abundant, and biodegrad-
able. Different to that of natural bers, the properties of regenerated cellulose bers
are homogeneous and can be adjusted by processing parameters. Cuprammonium
rayon (Fig. 3.2) as the rst commercial regenerated ber is made from cellulose
dissolved in cuprammonium solution. The resultant solution is passed through the
spinnerets, and the cellulose is regenerated in the coagulations to remove the copper
and ammonia. However the relatively high costs associated with the need to use
copper salts prevented it from reaching a large scale of manufacture.
As one of oldest methods, the viscose process has developed more than
100 years, and still dominates the regenerated cellulose products market [16, 17].
Through this route cellulose pulp is converted in a series of controlled and coor-
dinated steps to a spinnable dope and then into longer laments which may be
Fig. 3.2 The SEM images of the viscose rayon (a) cuprammonium rayon (b) Lyocell ber (c) and
the novel cellulose laments based on NaOH/urea. Images taken with permission from [15]
3.2 Regenerated Cellulose Fiber 29
Fig. 3.3 Scheme of the dry jet wet ber spinning process for cellulose–NMMO solution. Images
taken with permission from [6]
30 3 Novel Regenerated Cellulosic Materials
Fig. 3.2c are attributed to the physical dissolution and regeneration. Compared with
the viscose bers, the Lyocell ber shows larger tenacity and modulus and lower
elongation [20]. Besides the traditional textile, Lyocell also demonstrates potentials
as technical textile, e.g., functional coating materials, technical knits, as well as a
high volume ber type for carpets, a brous powder for plastics as reinforcement, a
special textile ber for seat covers and a nonwoven application for battery sepa-
rators, etc. [1].
As another direct dissolution solvent, NaOH/urea aqueous system is also a
promising and eco-friendly platform of cellulose ber spinning. As shown in
Fig. 3.2d, the obtained cellulose multilaments have a circular cross section, which
is markedly different from the lobulate shape of the viscose rayon, but similar to
cuprammonium rayon and Lyocell bers [18]. This can be explained that the cel-
lulose multilaments were regenerated directly from cellulose ‘solution’ in a
quasi-gel state, which was formed mainly by physical cross-linking through
hydrogen bonds between cellulose chains [15]. The novel multilament bers are
easy to dye to deep vibrant colors. Moreover, the sulfate content in them was
determined to be essentially zero, while viscose rayon is about 8 mg/100 g cellu-
lose bers. The tensile strength values of the single ber are similar to that of
Lyocell. It is known that the mechanical properties depend on the micromorphology
structure which is influenced by the processing technology. With a drawing pro-
gress, the orientation factor increases and tensile strength of the multilament bers
are signicantly improved [21]. Figure 3.4 shows small-angle X-ray scattering
(SAXS) patterns of the laments and commercial viscose rayon. The sharp and long
equatorial streaks and very short meridional peaks indicate the presence of
Fig. 3.4 Small-angle X-ray scattering (SAXS) patterns of laments (a–e) from NaOH/urea
aqueous system and the commercial viscose rayon (f). Images taken with permission from [21]
3.2 Regenerated Cellulose Fiber 31
needle-shaped voids or a brillar structure aligned parallel to the ber direction and
with a periodic lamellar arrangement of crystalline and amorphous cellulose
regions. It is noted that the higher draw ratio could induce stronger lamellar
arrangements [21]. Recently, a pilot scale industrialized trial with a dissolution tank
of 1000 L capacity yielded regenerated bers spun successfully from the cellulose
dope based on NaOH/urea aqueous system [22]. In addition, NaOH/thiourea
aqueous solvent was successfully applied to pilot scale spinning, and to obtain
regenerated multilaments with tensile strength reached 19–22 cN/tex [23].
Cellulose dopes in ILs are also suitable for ber spinning [20, 24–26]. Similar to
Lyocell bers, the regenerated bers from ILs have a high degree of crystal ori-
entation and total crystallinity. The microvoids length and misorientation degree of
the bers were lower than that of viscose ber. Thus, the surface shape and cross
section of bers is regular and well-proportioned, and the bers presented strong
tear strength and initial modulus [20]. The spinning speed influenced the spinning
of cellulose/ILs solution. When higher spinning speeds applied the higher spinline
stress led to a higher capacity as well as higher tenacity of the regenerated bers, as
a result of the crystallinity and orientation enhancement [26].
Cellulose carbamate process as an alternate method to viscose process was also
investigated for production of regenerated cellulose bers. Industrial tests have
shown that cellulose carbamate can be processed without any problems on viscose
spinning machines [16]. Recently, a novel process for the synthesis of cellulose
carbamate by using of microwave irradiation was developed [27]. Based on this
method, novel regenerated cellulose laments (Fig. 3.5) were prepared from cellu-
lose carbamate in a NaOH/ZnO aqueous solution on a pilot scale [28]. The laments
Fig. 3.5 Photograph of the novel regenerated cellulose laments produced by a pilot machine
from cellulose carbamate. Reprinted with permission from [28] Copyright (2014) American
Chemical Society
32 3 Novel Regenerated Cellulosic Materials
alkali systems [6, 34–37]. By dissolving different celluloses (pine, cotton, bamboo,
MCC) in ionic liquids, regenerated cellulose lms were prepared by casting
method. The obtained lms exhibit excellent thermal stability and mechanical
properties [35]. It was found that the higher tensile stress of cellulose lms is
mainly ascribed to higher DP and crystallinity values combined with hydrophobic
forces.
Recently, Qi et al. reported a ‘green’ process to prepare a cellulose solution by
dissolving cotton into aqueous NaOH/urea solution, which was then casted on a
glass plate to fabricate regenerated cellulose lms [34]. As shown in Fig. 3.7, the
resultant lms with good tensile strength (100 MPa) possess homogenous structure
and excellent optical transmittance (about 90%) that matches the appearance of
plastics. It is reported that transparent regenerated cellulose lms prepared from
alkali (NaOH or LiOH)/urea aqueous solutions exhibit high oxygen barrier prop-
erties, which are superior to those of commercial cellophane, poly(vinyl chloride)
(PVC) lms, and poly(vinyl alcohol) (PVA) lms [37]. Water-swollen cellulose
lms prepared from LiOH/urea solution were uniaxially drawn to investigate the
effect of orientation on their supramolecular structure and properties [38].
A signicant orientation of cellulose chains is occurred in its amorphous regions
rather than in crystalline regions. The porosity and swelling degree of the lms
decrease with an increase of the draw ratios, indicating a dense structure as a result
of the orientation. With an increase of the drawn ratios from 1 to 1.22, the tensile
strength and modulus of elasticity of the cellulose lms increases from 89 to
213 MPa and 4.4 to 11 GPa at dry state, respectively, and from 2.9 to 33.9 and 3 to
208 MPa at wet state. In addition, the orientated cellulose lms are capable of
supporting cell adhesion and proliferation, which indicates the potential application
in biotechnology.
Regenerated cellulose beads are spherical particles with diameters in the micro- to
millimeter scale, which are used in many advanced applications ranging from
chromatography over solid supported synthesis and protein immobilization to
retarded drug release [39]. The rst attempt to prepare cellulose beads was
described in 1951 [40]. By simply hand dropping a viscose solution into an aqueous
coagulation bath, the spherical materials were prepared and named cellulose pellets.
Since then, various procedures have been developed using different solvents and
techniques to obtain cellulose beads. In principle, regenerated cellulose bead pro-
duction can be simplied into three steps: (i) dissolution of cellulose (or a cellulose
derivative), (ii) shaping of the polymer solution into spherical particles, and
(iii) sol–gel transition and solidication of the solution particles to beads. In
addition, several post- and pretreatments can be applied to ne-tune certain prop-
erties [39].
The procedures commonly used for the preparation of regenerated cellulose
beads are shown in Fig. 3.8. Despite the fact that various starting polymers, sol-
vents, and regeneration methods can be applied, the shaping of the beads from a
polymer solution is either achieved by dropping (Fig. 3.8a–d) or dispersion tech-
niques (Fig. 3.8e). For the dropping procedures, beads can be obtained by solidi-
cation of spherical droplets of a cellulose solution in a coagulation bath of a
non-solvent. The droplets can be formed by pressing the solution through a thin
opening such as a syringe nozzle. For example, cellulose beads were prepared based
on NaOH/urea aqueous system by this way [41]. Optimization of ejection speed,
falling height, and solution viscosity are consequently important for the preparation
of cellulose beads using a dropping technique [41, 42]. For smaller droplets, the
cellulose solution was transferred to the nozzle by applying pressurized nitrogen [43].
Fig. 3.8 Schematic drawings of different procedures for the preparation of regenerated cellulose
beads by different techniques: dropping (a), jet cutting (b), spinning drop atomization (c), spinning
disc atomization (d), and dispersion (e). Reprinted with permission from [39] Copyright (2013)
American Chemical Society
36 3 Novel Regenerated Cellulosic Materials
Centrifugation (spinning drop atomization) has also been applied to prepare cel-
lulose beads (shown in Fig. 3.9) having narrow particle-size distribution from
viscose solutions [44]. Nowadays, cellulose beads prepared from viscose by dis-
persion techniques are commercially available.
In general, the diameter of cellulose beads obtained by dropping techniques is
limited to a range of approximately 0.5–3 mm, since it is restricted to the size of
droplets that can be prepared [39]. Different technical devices can be applied to
obtain droplets of a dened size and shape. Especially for large batch productions,
the utilization of automated systems that work at higher operation speeds is
favorable, as shown in Fig. 3.8c. Adjusting the rotational speed, geometrical
parameters of the cup, and size of its outlets allows particle sizes to be controlled
efciently [45, 46]. With high forces applied to the cellulose solution, it is also
possible to obtain droplets of comparably small diameters of 500 lm or less. In
addition, regenerated cellulose spheral nanoparticles with diameter ranging from
100 to 300 nm can be electrospun from the cellulose solution in NaOH/urea
aqueous system [47].
While for dispersion procedures, the solution of cellulose (or cellulose deriva-
tive) was dispersed in an immiscible solvent under high rotational speed to form
emulsions that can be stabilized with the aid of surfactants. The resulting emulsions
can be solidied to obtain cellulose beads. The diameter of the droplets within the
dispersion ranges from about 10 to several 100 lm, which can be controlled by the
mixing speed, type and amount of surfactant, ratio of hydrophobic to hydrophilic
3.4 Regenerated Cellulose Beads 37
solvent, and viscosity of the dispersion medium and cellulose solution [39]. By
dispersion techniques, regenerated cellulose beads (Fig. 3.10) with diameters range
from 5 lm to 1 mm were prepared from cellulose in NaOH/urea aqueous system
[48]. A preparative size exclusion chromatography (SEC) column packed with
these beads and exhibited high efciency and large throughput in fractionations of
polymers.
Similarly, several other cellulose solvents such as NMMO and ILs as well as
cellulose carbamate have also been employed for the preparation of cellulose beads
via both dispersion and dropping techniques [49–52]. Different to dropping pro-
cedures, no special equipment is required to produce cellulose beads with repro-
ducible properties. And cellulose beads based on dispersion procedures has already
been commercialized and products with different sizes (about 30–250 lm) are
available on the market.
Besides the regenerated cellulose bers, lms and beads which were mentioned
above, a series novel regenerated cellulosic materials were also reported in the past
decades. Among them, cellulose hydrogels are attracting because they are bio-
compatible and biodegradable materials which are promising for a large number of
industrial uses, in particular the cases where environmental issues are concerned, as
well as in biomedical applications. In general, cellulose hydrogels are fabricated by
physical aggregation or chemical crosslinking, to obtain a three-dimensional net-
work of hydrophilic polymer chains, which is able to absorb and retain a signicant
amount of water. The solvent system provides great opportunities to prepare
regenerated cellulose hydrogel through physical cross-linking. By heating or
freezing process, cellulose hydrogels can be formed from the solution in
NaOH/urea aqueous system, which was due to destruction of stability of cellulose
38 3 Novel Regenerated Cellulosic Materials
higher [65]. Viscose cellulose sponges were investigated in connective tissue for-
mation [66]. By modifying the cellulose content and size of the sponge it is possible
to design suitable implants for various applications. The use of regenerated cellu-
lose as scaffolds for growing structurally mature and functional cardiac cell con-
structs in vitro was also demonstrated [67]. In addition, the nonwoven cellulose
fabrics were used as novel scaffold architectures for in vitro cartilage tissue engi-
neering. A homogeneous distribution of the seeded cells was possible and the
development of cartilaginous tissue could be proved [64].
Compared to nonwoven cellulose fabrics, electrospun regenerated cellulose mats
have a larger specic surface area and small pore size. It is reported that nonwoven
mats of submicronsized cellulose bers (250–750 nm in diameter) can be obtained
by electrospinning cellulose from NMMO/water system [68]. Similar to other
regenerated process, electrospinning of cellulose was found to bring about the
transformation from cellulose I to cellulose II. The degree of crystallinity of mats
can be controlled by various process conditions including spinning temperature,
flow rate, and distance between the nozzle and collector. Electrospinning of native
cellulose has been attempted by using IL system as the solvent [69]. The size and
morphology of the electrospun cellulose bers were influenced by the concentration
of cellulose in ionic liquid which directly affected the viscosity for electrospinning
[70]. For the nonvolatile nature of ionic liquid systems, a rotating drum composed
of parallel copper wires was used as a collector in order to avoid the contraction of
the wet bers, thus smooth cellulose nanobers were successfully fabricated (as
shown in Fig. 3.11) [70]. With the addition of cosolvent such as dimethyl for-
mamide (DMF) and dimethyl acetamide (DMAc) and dimethyl sulfoxide (DMSO),
the electrospinnability of cellulose solution can be enhanced, resulting in ner bers
with better web uniformity, thermal stability and crystallinity [70–72]. For instance,
nonwoven nanosized cellulose bers with average diameters of 470 ± 110 nm
were electrospun by using [C2mim][CH3CO2], while bers with average diameters
3.6 Summary
Most regenerated cellulose materials have crystal form of cellulose II, which
converted from native cellulose with crystal form of cellulose I. Their mechanical
and surface chemical properties are known to depend strongly on the type of
cellulose solvent and coagulant, as well as the conditions of regeneration such as
temperature and time. By using different apparatus and technology, cellulose can be
shaped to a wide range of forms, such as bers, lms and beads. These regenerated
cellulose materials are now widely used in our ordinary life, such as textile,
medicine and packing materials. Especially, some new solvents provide novel
platform for regeneration of cellulose, which have unique structure and excellent
properties. Meanwhile, the design of regenerated cellulose materials with special
morphology, for instance, cellulose hydrogels, cellulose aerogels, nonwoven
membrane, cellulose sponges, ultrathin cellulose bers or mats, and even
cellulose-based bioplastics, also offers great potential for cellulosic materials to be
used in many applications.
References
4. Barton BF, Reeve JL, McHugh AJ (1997) Observations on the dynamics of nonsolvent-induced
phase inversion. J Polym Sci, Part B: Polym Phys 35:569–585
5. Zhang S, Fu CF, Li FX et al (2009) Direct preparation of a novel membrane from
unsubstituted cellulose in NaOH complex solution. Iran Polym J 18:767–776
6. Fink H-P, Weigel P, Purz H et al (2001) Structure formation of regenerated cellulose materials
from NMMO-solutions. Prog Polym Sci 26:1473–1524
7. Romanov VV, Sokira AN, Lunina OB et al (1988) Morphological features of the structure of
bres prepared from solutions of cellulose in methylmorpholine oxide. Fibre Chem 20:38–39
8. Liu HB, Sale KL, Simmons BA et al (2011) Molecular dynamics study of polysaccharides in
binary solvent mixtures of an ionic liquid and water. J Phys Chem B 115:10251–10258
9. Li R, Zhang L, Xu M (2012) Novel regenerated cellulose lms prepared by coagulating with
water: structure and properties. Carbohydr Polym 87:95–100
10. Mao Y, Zhou J, Cai J et al (2006) Effects of coagulants on porous structure of membranes
prepared from cellulose in NaOH/urea aqueous solution. J Membr Sci 279:246–255
11. Zhang S, Li F, Yu J (2011) Kinetics of cellulose regeneration from cellulose-NaOH/
thiourea/urea/H2O system. Cellul Chem Technol 45:593–604
12. Gavillon R, Budtova T (2007) Kinetics of cellulose regeneration from cellulose-NaOH-water
gels and comparison with cellulose-N-methylmorpholine-N-oxide-water solutions. Biomacro-
molecules 8:424–432
13. Cai J, Wang L, Zhang L (2007) Influence of coagulation temperature on pore size and
properties of cellulose membranes prepared from NaOH–urea aqueous solution. Cellulose
14:205–215
14. Yang Q, Fujisawa S, Saito T et al (2012) Improvement of mechanical and oxygen barrier
properties of cellulose lms by controlling drying conditions of regenerated cellulose
hydrogels. Cellulose 19:695–703
15. Qi H, Cai J, Zhang L et al (2008) Influence of nishing oil on structure and properties of
multi-lament bers from cellulose dope in NaOH/urea aqueous solution. Cellulose 15:81–89
16. Klemm D, Heublein B, Fink H-P et al (2005) Cellulose: fascinating biopolymer and
sustainable raw material. Angew Chem Int Ed 44:3358–3393
17. Fink H-P, Ganster J, Lehmann A (2014) Progress in cellulose shaping: 20 years industrial
case studies at Fraunhofer IAP. Cellulose 21:31–51
18. Woodings C (2001) Regenerated cellulose bres. Woodhead Publishing Ltd, England
19. Müller B, Gebert-Germ M, Russler A (2012) Viscont HT—the future of high performance
viscose laments and their textile applications. Lenzinger Ber 90:64–71
20. Jiang G, Huang W, Li L et al (2012) Structure and properties of regenerated cellulose bers
from different technology processes. Carbohydr Polym 87:2012–2018
21. Cai J, Zhang L, Zhou J et al (2007) Multilament bers based on dissolution of cellulose in
NaOH/urea aqueous solution: structure and properties. Adv Mater 19:821–825
22. Li R, Chang C, Zhou J, Zhang L et al (2010) Primarily industrialized trial of novel bers spun
from cellulose dope in NaOH/urea aqueous solution. Ind Eng Chem Res 49:11380–11384
23. Chen X, Burger C, Fang D et al (2006) X-ray studies of regenerated cellulose bers wet spun
from cotton linter pulp in NaOH/thiourea aqueous solutions. Polymer 47:2839–2848
24. Hauru LKJ, Hummel M, Michud A et al (2014) Dry jet-wet spinning of strong cellulose
laments from ionic liquid solution. Cellulose 21:4471–4481
25. Zhang H, Wang Z, Zhang Z et al (2007) Regenerated cellulose/multiwalled-carbon-nanotube
composite bers with enhanced mechanical properties prepared with the ionic liquid
1-allyl-3-methylimidazolium chloride. Adv Mater 19:698–704
26. Jiang G, Yuan Y, Wang B et al (2012) Analysis of regenerated cellulose bers with ionic
liquids as a solvent as spinning speed is increased. Cellulose 19:1075–1083
27. Guo Y, Zhou J, Song Y et al (2009) An efcient and environmentally friendly method for
the synthesis of cellulose carbamate by microwave heating. Macromol Rapid Commun
30:1504–1508
42 3 Novel Regenerated Cellulosic Materials
28. Fu F, Yang Q, Zhou J et al (2014) Structure and properties of regenerated cellulose laments
prepared from cellulose carbamate-NaOH/ZnO aqueous Solution. ACS Sustainable Chem
Eng 2:2604–2612
29. Bledzki AK, Gassan J (1999) Composites reinforced with cellulose based bres. Prog Polym
Sci 24:221–274
30. Gindl W, Keckes J (2006) Strain hardening in regenerated cellulose bres. Compos Sci
Technol 66:2049–2053
31. Hyden WL (1929) Manufacture and properties of regenerated cellulose lms. Ind Eng Chem
21:405–410
32. Fang Z, Zhu H, Preston C et al (2014) Development, application and commercialization of
transparent paper. Transl Mater Res 1:015004
33. Fink H-P, Weigel P, Bohn A (2006) Supermolecular structure and orientation of blown
cellulosic lms. J Macromol Sci B 38:603–613
34. Qi H, Chang C, Zhang L (2009) Properties and applications of biodegradable transparent and
photoluminescent cellulose lms prepared via a green process. Green Chem 11:177–184
35. Pang J, Wu M, Zhang Q et al (2015) Comparison of physical properties of regenerated
cellulose lms fabricated with different cellulose feedstocks in ionic liquid. Carbohydr Polym
121:71–78
36. Pang J, Liu X, Zhang X et al (2013) Fabrication of cellulose lm with enhanced mechanical
properties in ionic liquid 1-allyl-3-methylimidaxolium chloride (AmimCl). Materials
6:1270–1284
37. Yang Q, Fukuzumi H, Saito T et al (2011) Transparent cellulose lms with high gas barrier
properties fabricated from aqueous alkali/urea solutions. Biomacromolecules 12:2766–2771
38. Liu S, Zhang L, Sun Y et al (2009) Supramolecular structure and properties of high strength
regenerated cellulose lms. Macromol Biosci 9:29–35
39. Gericke M, Trygg J, Fardim P (2013) Functional cellulose beads: preparation, characteri-
zation, and applications. Chem Rev 113:4812–4836
40. O’Neill JJ, Reichardt EP (1951) Method of producing cellulose pellets. US 2543928
41. Trygg J, Fardim P, Gericke M et al (2011) Physicochemical design of the morphology and
ultrastructure of cellulose beads. Carbohydr Polym 93:291–299
42. Sescousse R, Gavillon R, Budtova T (2011) Wet and dry highly porous cellulose beads from
cellulose–NaOH–water solutions: influence of the preparation conditions on beads shape and
encapsulation of inorganic particles. J Mater Sci 46:759–765
43. Oliveira WD, Glasser WG (1996) Hydrogels from polysaccharides. I. Cellulose beads for
chromatographic support. J Appl Polym Sci 60:63–73
44. Ishimura D, Morimoto Y, Saito H (1998) Influences of chemical modications on the
mechanical strength of cellulose beads. Cellulose 5:135–151
45. Rosenberg P, Suominen I, Rom M et al (2007) Tailored cellulose beads for novel
applications. Cellul Chem Technol 41:243–254
46. Rosenberg P, Rom M, Janicki J et al (2008) New cellulose beads from biocelsol solution.
Cellul Chem Technol 42:293–305
47. Qi H, Sui X, Yuan J et al (2010) Electrospinning of cellulose-based bers from NaOH/urea
aqueous system. Macromol Mater Eng 295:695–700
48. Luo X, Zhang L (2010) Creation of regenerated cellulose microspheres with diameter ranging
from micron to millimeter for chromatography applications. J Chromatogr A 1217:5922–5929
49. Pinnow M, Fink H-P, Fanter C et al (2008) Characterization of highly porous materials from
cellulose carbamate. Macromol Symp 262:129–139
50. Twu Y-K, Huang H-I, Chang S-Y et al (2003) Preparation and sorption activity of
chitosan/cellulose blend beads. Carbohydr Polym 54:425–430
51. Liu M, Huang J, Deng Y (2007) Adsorption behaviors of l-arginine from aqueous solutions on a
spherical cellulose adsorbent containing the sulfonic group. Bioresour Technol 98:1144–1148
52. Du K-F, Yan M, Wang Q-Y et al (2010) Preparation and characterization of novel
macroporous cellulose beads regenerated from ionic liquid for fast chromatography.
J Chromatogr A 1217:1298–1304
References 43
53. Cai J, Zhang L (2006) Unique gelation behavior of cellulose in NaOH/urea aqueous solution.
Biomacromolecules 7:183–189
54. Kadokawa JI, Murakami MA, Kaneko Y (2008) A facile preparation of gel materials from a
solution of cellulose in ionic liquid. Carbohydr Res 343:769–772
55. Chang C, Zhang L, Zhou J et al (2010) Structure and properties of hydrogels prepared from
cellulose in NaOH/urea aqueous solutions. Carbohydr Polym 82:122–127
56. Qin X, Lu A, Zhang L (2013) Gelation behavior of cellulose in NaOH/urea aqueous system
via cross-linking. Cellulose 20:1669–1677
57. Vashist A, Vashist A, Gupta YK et al (2014) Recent advances in hydrogel based drug
delivery systems for the human body. J Mater Chem B 2:147–166
58. Cai J, Kimura S, Wada M et al (2008) Cellulose aerogels from aqueous alkali hydroxide-urea
solution. Chem Sus Chem 1:149–154
59. Gavillon R, Budtova T (2008) Aerocellulose: new highly porous cellulose prepared from
cellulose–NaOH aqueous solutions. Biomacromolecules 9:269–277
60. Innerlohinger J, Weber HK, Kraft G (2006) Aerocellulose: aerogels and aerogel-like materials
made from cellulose. Macromol Symp 244:126–135
61. Sescousse R, Gavillon R, Budtova T (2011) Aerocellulose from cellulose–ionic liquid
solutions: preparation, properties and comparison with cellulose–NaOH and cellulose–
NMMO routes. Carbohydr Polym 83:1766–1774
62. Wang Z, Liu S, Matsumoto Y et al (2012) Cellulose gel and aerogel from LiCl/DMSO
solution. Cellulose 19:393–399
63. Poustis J, Baquey C, Chauveaux D (1994) Mechanical properties of cellulose in orthopaedic
devices and related environments. Clin Mater 16:119–124
64. Müller F, Müller L, Hofmann I et al (2006) Cellulose-based scaffold materials for cartilage
tissue engineering. Biomaterials 27:3955–3963
65. Laurence S, Bareille R, Baquey C et al (2005) Development of a resorbable macroporous
cellulosic material used as hemostatic in an osseous environment. J Biomed Mater Res A
15:422–429
66. Martson M, Viljanto J, Laippala P et al (1998) Connective tissue formation in subcutaneous
cellulose sponge implants in the rat. The effect of the size and cellulose content of the implant.
Eur Surg Res 30:419–425
67. Entcheva E, Bien H, Yin L et al (2004) Functional cadiac cell constructs on cellulose-based
scaffolding. Biomaterials 25:5753–5762
68. Kim CW, Kim DS, Kang SY et al (2006) Structural studies of electrospun cellulose
nanobers. Polymer 47:5097–5107
69. Quan S, Kang S-G, Chin I-J (2010) Characterization of cellulose bers electrospun using
ionic liquid. Cellulose 17:223–230
70. Xu S, Zhang J, He A et al (2008) Electrospinning of native cellulose from nonvolatile solvent
system. Polymer 49:2911–2917
71. Isik M, Sardon H, Mecerreyes D (2014) Ionic liquids and cellulose: dissolution, chemical
modication and preparation of new cellulosic materials. Int J Mol Sci 15:11922–11940
72. Freire MG, Teles ARR, Ferreira RAS et al (2011) Electrospun nanosized cellulose bers
using ionic liquids at room temperature. Green Chem 13:3173–3180
73. Wang Q, Cai J, Zhang L et al (2013) A bioplastic with high strength constructed from a
cellulose hydrogel by changing the aggregated structure. J Mater Chem A1:6678–6686
Chapter 4
Cellulose-Based Functional and Smart
Materials
Abstract To convert the traditional cellulose material into functional and smart
materials, a series of procedures involved modication or functionalization of
cellulose have been developed. By integrating nanoparticles or other functional
materials, the cellulose-based materials can achieve tailored properties such as
electrical conductivity, magnetic properties, photosensitivity, catalytic activity,
sensing ability, and other special properties. The fabrication processes, properties,
and applications of the recently reported cellulose-based functional materials are
summarized in this chapter.
Fig. 4.1 The CNT/cellulose composite lm (3 wt% CNT) as water sensor: a the photo and
b TEM image of the U-shaped sample; c the schematic of liquid sensing test; d relative resistance
change (Rrel) of the sample during immersion/drying (600/1200 s) cycle in water at 20 °C, where
R0 is the initial resistance of the sample and Rt is the transient resistance upon exposure to water.
Images taken with permission from [14]
contact with solvent molecules causes a local gap enlargement between conducting
llers, resulting in a detectable increase of electrical resistance. This direct trans-
duction of chemical information into an electrical signal when combined with
existing low power microelectronics and sensing technology makes it an attractive
material.
By using a lab-scale wet-spinning apparatus, CNT/cellulose composite bers
were spun based on NaOH/urea system [15]. The resulting bers (Fig. 4.2) are
lightweight, flexible, and exhibit good mechanical properties. Similar to that of
CNT/cellulose composite lms, the embedded CNT network introduces a high
electrical conductivity and multifunctional sensing abilities to composite bers.
However, composite bers exhibit a much higher sensitivity to water, and even can
be served as unique water “switches,” as shown in Fig. 4.3. Based on their unique
(structural) properties, the bers may be processed into “wearable electronic
devices” (textile sensors and actuators).
In addition, CNT/cellulose composite aerogels with good electrical conductivity
and excellent mechanical properties were reported [13, 16]. By combining the
nature of CNTs with the 3-D porous matrix, CNT/cellulose composite aerogels
show good sensitivity to ambient pressure; and they can also be served as simple,
reliable, highly sensitive, well reversible, and reproducible sensors for volatile
organic compounds (VOCs) analysis at room temperature. They provide a novel
concept for developing a new class of multifunctional chemical sensors [16].
48 4 Cellulose-Based Functional and Smart Materials
Fig. 4.2 SEM images of a, b surface and c, d cross section of a CNT/cellulose composite
multilament ber (3 wt% CNT). The right side in b shows the charge contrast imaging SEM of
the ber surface. Reprinted with permission from [15] Copyright (2014) American Chemical
Society
Fig. 4.3 CNT/cellulose composite bers as unique water sensors: a ber acts as sensor
(R = 12 X cm); b ber acts as switch (R = 230 X cm); c schematic diagram of CNT/cellulose
composite bers as a simple water detection device. Reprinted with permission from [15]
Copyright (2014) American Chemical Society
50 4 Cellulose-Based Functional and Smart Materials
Fig. 4.4 Photographs of CNT-cotton yarn: a comparison of the original and surface modied
yarn; b 1 m long piece as made; c demonstration of LED emission with the current passing
through the yarn. Reprinted with permission from [18] Copyright (2008) American Chemical
Society
aqueous solution in a reliable and efcient way, which can be widely used in water
monitoring or other elds such as smart textiles and wearable technology.
A humidity sensor on cellulose paper is demonstrated using CNTs functional-
ized with carboxylic acid [24]. As compared to the sensor made on a glass sub-
strate, the cellulose mediated charge transport on the paper substrate enhances the
sensitivity and provides a breakthrough toward future paper electronics for low cost
disposable applications. Similarly, regular paper and textiles can be turned into a
highly conductive medium by coating a thin layer of CNTs. These conductive paper
and textiles are highly porous, flexible, and even stretchable, and can serve as a
novel conductors to replace traditional electrodes. Due to their novel double porous
structure, high performance energy and environmental devices have been demon-
strated, including flexible thin energy storage devices, stretchable supercapacitors,
3-D energy textiles, microbial fuel cells using waste water, and high-speed water
ltration devices. These devices can be fabricated with simpler processes compared
to their counterparts with traditional conductors [25].
By using different approaches mentioned above, various CNT-integrated cellu-
lose materials are expected, including 1-D ber, 2-D lms, and 3-D aerogels. As
shown in Table 4.1, the creating of electrically conducting CNT network in poly-
mer matrix or on the surface, in combination of the inherent feature of cellulose,
offers the resulting materials unique and excellent properties, which render them
great potential to be used in many elds.
Fig. 4.5 Concept of EAPap bending actuator: a EAPap actuator, b cellulose microbril, and
c water molecules bonded with hydroxyls. Reprinted with permission from [28] Copyright (2006)
American Chemical Society
starch, is comparable to that in quartz crystal [26]. Recently, Kim et al. reported the
discovery of cellulose as a smart material that can be used for biomimetic
sensor/actuator devices and microelectromechanical systems. This smart cellulose
was termed as electro-active paper (EAPap) [27]. Considering the cellulose struc-
ture and processing of cellulose-based EAPap, its actuation mechanism is combi-
nation of ion migration and dipolar orientation. Figure 4.5 depicts the concept of
EAPap bending actuator [28]. Cellulose EAPap is a lm of regenerated cellulose
and morphologically, regenerated cellulose consists of ordered and disordered
regions. The ordered domains are composed of crystalline and amorphous sections,
and water molecules attached to hydroxyl groups can be found in large disordered
regions. During the fabrication process, sodium ions were injected in the ber.
When electric eld was applied, these ions migrate to anode, selective ionic, and
water transport across the polymer, which direct to bending of actuator.
Consequently, the large ordered region is responsible for the dipolar orientation,
leading to permanent polarization, which results into piezoelectric behavior [29].
The early investigation on EAPap actuator characterized by chemically treated
paper with thin electrodes on its both sides shows reasonable [27]. It was observed
that there is more than 3 mm tip displacement when 2 MV/m of excitation electric
eld was applied to the paper actuator with 30 mm length. However, the perfor-
mance is sensitive to the thickness of the EAPap material because the thickness is
associated with the bending stiffness that strongly affects the bending deformation
and the force output of the actuator. At an optimal thickness, the force and fre-
quency bandwidth was drastically improved in the EAPap material at the cost of
low actuation voltage and large bending displacement [30]. In order to enhance the
4.1 Cellulose-Based Electrically Conducting Materials 53
Fig. 4.6 Electro-active cellulose paper applications: a micro-flying object; b micro-insect robots;
c biodegradable MEMS. Reprinted with permission from [28] Copyright (2006) American
Chemical Society
used for both dissolution of cellulose and dispersing of graphene [37–40]. In these
cases, the graphene/cellulose composites exhibit good electrical properties and
excellent mechanical properties as well as enhanced thermal properties. Signicant
enhancement in gas barrier properties of the cellulose/graphene nanocomposites
was also observed [40]. The resulting nanocomposite may nd potential applica-
tions in the areas of carbon ber precursor, conductive bers, electrical tools, and
biodegradable composites.
The popular attempts conducting cellulose composites also include the cellulose
modication with conducting polymers, such as polyaniline (PANI) and polypyrrole
(PPy), by different techniques [41–44]. Dark green and transparent composite lms
were constructed facilely from PANI/cellulose solution, displaying highly homo-
geneous structure, good miscibility, excellent mechanical properties, and conduc-
tivity [41]. Furthermore, these flexible lms exhibit highly specic capacitance and
good cycle stability [42]. With the addition of CNTs, the specic capacitance of the
lms as supercapacitor materials was signicantly improved. PANI-cellulose
hydrogels with a homogeneous macroporous structure and good miscibility were
fabricated by the association of PANI chains with crosslinked cellulose networks.
The composite hydrogels display electromechanical actuation under a low voltage
electric eld, showing a continuous and linear crawling motion and the character-
istics of a rapid electrical response. This new avenue to construct hydrogels from
hydrophilic cellulose and hydrophobic PANI through new hydrogen bonding for-
mation is important for the fabrication of a soft intelligent system [43].
Electrically conductive nanoporous materials were fabricated by coating nano-
porous cellulose gels (NCG) with polypyrrole (PPy) nanoparticles [44]. After being
prepared from the aqueous alkali/urea solution, as shown in Fig. 4.7, the PPy/NCG
hydrogels were converted to aerogels by solvent exchanging with ethanol and drying
with supercritical CO2, resulting in materials with a low density, a large surface area, a
high mechanical strength, and sufcient electrical conductivity. While the PPy/NCG
composite hydrogels demonstrated good mechanical stability under bending, rolling,
and torsional loading (Fig. 4.7c–e), its aerogel was robust (Fig. 4.7f). In vitro studies
show that PC12 cells cultured on PPy/NCG composites have good adhesion and
proliferation. Furthermore, the cellular morphologies of PC12 cells show a remark-
able neuronal phenotype on the surface of PPy/NCG composite doped with dode-
cylbenzenesulfonic acid under electrical stimulation [44].
Some metal nanoparticles are also involved in the fabrication of electrically
conducting materials based on cellulose. For example, cellulose solution in
NMMO/DMSO co-solvent was spin-coated and then coagulated in an Au
nanoparticles aqueous colloid. The resultant cellulose composite lms are electri-
cally conductive with the Au loading higher than 20 wt%. In addition, they exhibit
either band-like or variable-range hopping conductivity, which depends on the
loading of Au nanoparticles. These properties lead to potentials in “smart” papers
and textiles, microelectronic components, catalysts, and chemical sensors [45].
4.2 Cellulose-Based Magnetic Materials 55
the pit apertures in the ber walls [51, 52]. It often results in a heterogeneous
composite with deleterious particle dispersion, aggregation and therefore inferior
performance.
By precipitation of magnetic nanoparticles with the presence of cellulose bers
from a premixed precursor, more uniform dispersion can be obtained for the
resulting materials. Composite lms prepared through this way with nano-sized
ferrite (Fe3O4 and CoFe2O4) particles exhibit better magnetic properties [53]. It was
found that the magnetic property of the lms increases with the loading of the
magnetic particles. The coercivity of the magnetic lms prepared with CoFe2O4 is
higher than that with Fe3O4, and the thermal stability of the magnetic lm depends
on the degree of crystallinity of the precipitated particles. The magnetic particles
deposited on the surface of the bers have detrimental effects on the lm strength.
Another approach to prepare magnetic cellulose materials involves synthesis of
iron oxide particles within the cellulosic matrix itself. In this so-called in situ
co-precipitation process, iron ions are converted to iron oxide particles within
cellulosic matrix by the addition of an excess NaOH solution. It was found that the
processing conditions have a major effect on size distribution of magnetic
nanoparticles. In order to make homogeneous dispersion and control the crystalline
phase of magnetic nanoparticles in cellulose matrix, ammonia gas-enhancing in
co-precipitation method operated in a closed system without oxygen has been used
[54]. By this method, magnetic particles in the crystal form of magnetite (Fe3O4)
can be obtained, with the average particle size in the range of 20–39 nm. Moreover,
the particle size and particle size distribution of magnetic nanoparticles are con-
trollable by adjusting the concentration of aqueous iron ion solution.
Besides the natural cellulose ber and bacterial cellulose, regenerated cellulose
is also used as the matrix for in situ co-precipitation. For instance, the regenerated
cellulose is hydrogels prepared from LiOH/urea and NaOH/urea aqueous solution
have unique brous network structure, which offers macro/mesoporous spaces.
Thus, it can be used as reaction chambers for precipitation of nanoparticles, with the
cellulose matrix providing a support structure to hold the particles [55–60]. As
shown in Fig. 4.8, magnetic Fe2O3 nanoparticles can be synthesized in situ in the
cellulose bers for the preparation of magnetic cellulose bers [55, 56]. The syn-
thesized Fe2O3 nanoparticles with a mean diameter of 18 nm are uniformly dis-
persed in the cellulose matrix. There has strong interaction between Fe2O3
nanoparticles and cellulose matrix. The composite bers with enhanced mechanical
strength exhibit superparamagnetic properties, relatively high dielectric constant
and a strong capability to absorb UV rays. The magnetic composite bers can be
used as protective materials for low frequency magnetic shielding.
Similarly, magnetic cellulose lms and microspheres can also be fabricated by
in situ co-precipitation. The obtained Fe2O3 nanoparticles in the composite lms
prepared from FeCl2 or FeCl3 solution are c-Fe2O3. The Fe2O3 nanoparticles are
plate-like, and distribute randomly in the cellulose matrix before drying [57]. The
possible mechanism for the formation of plate-like magnetic nanoparticles is
ascribed to the non-negligible magnetic dipole–dipole interactions between the
magnetic nanoparticles, transforming from Fe(OH)3 or Fe(OH)2 to Fe2O3. While
4.2 Cellulose-Based Magnetic Materials 57
Fig. 4.8 SEM images of regenerated cellulose ber (a and b) and photographs of the composite
bers (c–e). Reprinted with permission from [55] Copyright (2008) American Chemical Society
Fig. 4.9 Photos of magnetic cellulose microspheres in water at a magnetic eld (left) and the
magnetic hysteresis loop at 25 °C (right). The inset illustrates SEM image of the morphology of
magnetic cellulose microspheres. Images taken with permission from [59]
In this method, other llers, such as activated carbon (AC) can be added into the
mixed solution for the preparation of composite cellulose beads with improved
properties [60]. The cellulose beads containing Fe2O3 nanoparticles exhibit sensi-
tive magnetic response, and their recovery can be facilitated by applying a magnetic
eld. Dyes are adsorbed effectively by the AC/magnetic cellulose beads. The Fe2O3
nanoparticles and AC in the AC/magnetic cellulose beads can play important roles
in both the formation of spherical shape beads and the improvement of the
adsorption capacity. Furthermore, the sorbent can be regenerated and used
repeatedly. The magnetic properties of the beads allow the separation from the
effluent by applying a magnetic eld, leading to the development of a clean and safe
process for water pollution remediation.
Apart from the procedure mentioned above, magnetic cellulose materials can
also be prepared by adding ferromagnetic powders into the cellulose solution, and
then regenerated in coagulation bath. This technique is one of the most effective
methods of imparting new features to materials as it guarantees stability of their
properties, due to the fact that the stabile magnetic modier is rmly integrated in
the polymer matrix. Based on NMMO system, a ferromagnetic compound can be
added into the solution, and magnetic cellulose bers can be spun directly from the
mixed solution [61]. The obtained composite bers can be used to build textile
magnetic coils with a textile core. The magnetic properties of the composite bers
depend on the kind of implemented magnetic ller and the percentage content by
volume in the ber matter, and the composite bers have an increase in the ef-
ciency of shielding the magnetic eld.
4.3 Photofunctional Cellulosic Materials 59
Fig. 4.10 After-glow decay curve (left) and photograph (right) of after-glow of luminescent lms.
Samples were irradiated by 365 nm UV light for 10 min before measurement (at time of 5 s).
Reproduced from Ref. [64] with permission from The Royal Society of Chemistry
60 4 Cellulose-Based Functional and Smart Materials
hydrolysis of the QDs ligands. As shown in Fig. 4.11, the QD-cellulose hydrogels
emit strong fluorescence with different colors of green, greenish-yellow, yellow and
red, depending on the size of the CdSe/ZnS nanoparticles, and exhibit relatively
high PL quantum yields. These QD-cellulose hydrogels are promising for appli-
cations in the elds of fluoroimmunoassay and biological labeling. Based on the
LiOH/urea aqueous system, QD-cellulose composites have been fabricated by
studying the surface ligand dynamics of aqueous QDs, and applied as the color
conversion layer to fabricate light-emitting diodes (LEDs) [66]. The as-prepared
QD-cellulose composites possess narrow full width at half maximum, excellent
stability, high PL quantum yields, tunable composition, and emission color, which
permit to fabricate LEDs with high color purity and controllable emission color. By
dip coating of regenerated cellulose lms in the as-prepared solution of QDs,
metal-free transparent luminescent cellulose lms are fabricated with N and S
doping carbon quantum dots (C-QDs) as the high-efciency luminescent materials
[67]. Similarly, luminescent biocompatible transparent membranes can be obtained
by the inclusion of SiQDs in the structure of a regenerated cellulose support
membrane [68].
In recent years, several visible light-driven photocatalytic semiconductors were
used for development of cellulose functional materials. For instance,
Ag3PO4/cellulose nanocomposite hydrogels has been synthesized in situ in two
steps using the cellulose reduction itself and H2O2 oxidation capacity [69]. These
nanocomposite hydrogels have good degradation efciency in the photocatalytic
degradation on Rh B, which provides the potential for application in the eld of
visible light photocatalytic water treatment and solar energy conversion.
Regenerated N-TiO2/cellulose nanocomposite thin lm is prepared by phase
4.3 Photofunctional Cellulosic Materials 61
Fig. 4.12 SEM analysis of pure cellulose aerogel (a) and Ag-cellulose aerogel composite (b); and
TEM analysis of the Ag-cellulose aerogel composite in different magnication (c and d). The
insets show the EDX analysis (c the Cu signal stems from the TEM grid) and the particle size
distribution (d n = 200). Images taken with permission from [74]
well as the low density is retained in the cellulose-metal aerogel composite. This
approach can be extended to other metals (Au, Pt) and other substrate aerogels to
realize aerogel-metal composites of varying morphology, which can be employed in
plasmonic, sensing, and catalytic applications.
“Smart” materials based on cellulose have vast applications in the sensing eld
as a result of their behavior changes in response stimulus. Simple optical pH
sensors are fabricated by immobilizing pH-indicator Methyl Red on cellulosic
textile fabrics using a sol-gel technique [75]. These materials are found to show a
fast and clearly visible color change in response to pH-variation. This method offers
a highly effective technique for the development of flexible pH sensors. A simple
and novel paper-based pH sensor based on the cellulose-tin oxide hybrid composite
was investigated [76]. Cellulose-tin oxide hybrid composite is prepared by wet
chemical method, which involves immersion of a wet regenerated cellulose lm
into a solution of SnF2. The sensitivity (which dened as the change of resistance
the pH level) of this pH sensor is associated with three response regions with
different slope rates depending on the pH value. Specially, the relatively good
sensitivity in the pH range of 4–8 indicates the feasibility and potential of the tin
oxide-cellulose hybrid composite for disposable, cheap, and environment friendly
pH sensor applications.
4.4 Other Functional Materials Based on Cellulose 63
Flexible humidity sensors based on cellulose and PPy are also reported [77]. As
the humidity sensitive layer, nanoscaled PPy is introduced onto a cellulose surface
to fabricate PPy-cellulose nanocomposite via an in situ polymerization technique
without disrupting the cellulose structure. The capacitance of the humidity sensors
increases with increasing the humidity. Due to the polymerized surface, the
adsorption and of desorption of water molecules shows good repeatability with
cyclic humidity testing. Similarly, hybrid gallium nitride (GaN) coated cellulose
nanocomposite can be used as chemical gas sensor [78]. As gas sensor for NO2 and
NH3 gases, this nanocomposite shows good sensitivity, fast response, and recovery
times. The gas sensing mechanism of the GaN-cellulose gas sensor is explained as a
defect-related charge depletion layer for NO2 gas and a surface adsorption of
oxygen species of GaN nanoparticles for NH3 gas.
Using cellulose paper, glucose oxidase (GOx) immobilized SnO2-cellulose
hybrid nanocomposite has been developed as a glucose biosensor [79]. Porous GOx
is attached to the SnO2-cellulose hybrid nanocomposite via covalent bonding
between GOx and SnO2. Upon exposing the GOx immobilized SnO2-cellulose
hybrid composite to glucose, an enzymatic reaction occurs between GOx and
glucose. With immobilizing urease on the SnO2 layers by physical absorption
method, tin oxide-cellulose nanocomposite can be used as a urea detecting sensor,
which is found to be sensitive in the 0–42 mM urea concentration and can detect as
low as 0.5 mM [80]. By using an ionic liquid as solvent, 1-(2-pyridylazo)-
2-naphthol as a valuable extractant and indicator for metal ions was dissolved and
blended homogeneously to give cellulose hybrid lms, that could be applied to the
colorimetric determination of Hg2+, Zn2+, Mn2+, and Ni2+ in aqueous solution [81].
By adding metal oxide or other functional materials into a cellulose matrix, the
material properties in terms of chemical stability, electrical conductivity,
photo-catalytic activity and photosensitivity can be enhanced, leading to various
paper-based flexible and disposable sensors [82]. Therefore, there are great
opportunities to combine advantages of them, and further to develop novel func-
tional materials for tailored applications.
4.5 Summary
References
20. Panhuis MIH, Wu J, Ashraf SA et al (2007) Conducting textiles from single-walled carbon
nanotubes. Synth Met 157:358–362
21. Zhuang R, Doan TTL, Liu J et al (2011) Multi-functional multi-walled carbon nanotube-jute
bres and composites. Carbon 49:2683–2692
22. Qi H, Liu J, Mäder E (2014) Smart cellulose bers coated with carbon nanotube networks.
Fibers 2:295–307
23. Qi H, Liu J, Deng Y et al (2014) Cellulose bres with carbon nanotube networks for water
sensing. J Mater Chem A 2:5541–5547
24. Han JW, Kim B, Li J et al (2012) Carbon nanotube based humidity sensor on cellulose paper.
J Phys Chem C 116:22094–22097
25. Hu L, Cui Y (2012) Energy and environmental nanotechnology in conductive paper and
textiles. Energy Environ Sci 5:6423–6435
26. Khan A, Abas Z, Kim HS et al (2016) Recent progress on cellulose-based electro-active
paper, its hybrid nanocomposites and applications. Sensors 16:1172
27. Kim J, Seo YB (2002) Electro-active paper actuators. Smart Mater Struct 11:355–360
28. Kim J, Yun S, Ounaies Z (2006) Discovery of cellulose as a smart material. Macromolecules
39:4202–4206
29. Abas Z, Kim HS, Kim J et al (2014) Cellulose electro-active paper: from discovery to
technology applications. Front Mater 1:1–4
30. Yun S, Kim J, Song C (2007) Performance of electro-active paper actuators with thickness
variation. Sens Actuat A Phys 133:225–230
31. Deshpande SD, Kim J, Yun SR (2005) Studies on conducting polymer electroactive paper
actuators: effect of humidity and electrode thickness. Smart Mater Struct 14:876–880
32. Yun SY, Kim J, Ounaies Z (2006) Single-walled carbon nanotube/polyaniline coated cellulose
based electro-active paper (EAPap) as hybrid actuator. Smart Mater Struct 15:N61–N65
33. Yun S, Kim J (2007) A bending electro-active paper actuator made by mixing multi-walled
carbon nanotubes and cellulose. Smart Mater Struct 16:1471–1476
34. Kim J, Jung W, Kim HS (2007) In-plane strain of electro-active paper under electric elds.
Sens Actuat A Phys 140:225–231
35. Luong ND, Pahimanolis N, Hippi U et al (2011) Graphene/cellulose nanocomposite paper
with high electrical and mechanical performances. J Mater Chem 21:13991–13998
36. Gao K, Shao Z, Li J et al (2013) Cellulose nanober–graphene all solid-state flexible
supercapacitors. J Mater Chem A 1:63–67
37. Mahmoudian S, Reza Sazegar M, Afshari N et al (2015) Graphene reinforced regenerated
cellulose nanocomposite bers prepared by lyocell process. Polym Compos. doi:10.1002/pc.
23864
38. Zhang X, Liu X, Zheng W et al (2012) Regenerated cellulose/graphene nanocomposite lms
prepared in DMAC/LiCl solution. Carbohyd Polym 88:26–30
39. Zhang T, Liu X, Jiang M et al (2015) Effect of cellulose solubility on the thermal and
mechanical properties of regenerated cellulose/graphene nanocomposites based on ionic
liquid 1-allyl-3-methylimidazoliun chloride. RSC Adv 5:76302–76308
40. Mahmoudian S, Wahit MU, Imran M et al (2012) A facile approach to prepare regenerated
cellulose/graphene nanoplatelets nanocomposite using room-temperature ionic liquid.
J Nanosci Nanotechnol 12:5233–5239
41. Shi X, Zhang L, Cai J et al (2011) A facile construction of supramolecular complex from
polyaniline and cellulose in aqueous system. Macromolecules 44:4565–4568
42. Shi X, Hu Y, Li M et al (2014) Highly specic capacitance materials constructed via in situ
synthesis of polyaniline in a cellulose matrix for supercapacitors. Cellulose 21:2337–2347
43. Shi X, Hu Y, Tu K et al (2013) Electromechanical polyaniline–cellulose hydrogels with high
compressive strength. Soft Matter 9:10129–10134
44. Shi Z, Gao H, Feng J et al (2014) In situ synthesis of robust conductive cellulose/polypyrrole
composite aerogels and their potential application in nerve regeneration. Angew Chem Int Ed
53:5380–5384
66 4 Cellulose-Based Functional and Smart Materials
70. Mohamed MA, Salleh WNW, Jaafar J et al (2015) Incorporation of N-doped TiO2 nanorods
in regenerated cellulose thin lms fabricated from recycled newspaper as a green portable
photocatalyst. Carbohydr Polym 133:429–437
71. Mohamed MA, Salleh WNW, Jaafar J et al (2016) Regenerated Cellulose Membrane as
bio-template for in-situ growth of visible-light driven C-modied mesoporous titania.
Polymers 146:166–173
72. Cai J, Kimura S, Wada M et al (2009) Nanoporous cellulose as metal nanoparticles support.
Biomacromolecules 10:87–94
73. Li R, He M, Li T (2015) Preparation and properties of cellulose/silver nanocomposite bers.
Carbohydr Polym 115:269–275
74. Schestakow M, Muench F, Reimuth C (2016) Electroless synthesis of cellulose-metal aerogel
composites. Appl Phys Lett 108:213108
75. Schueren LVD, Clerck KD, Brancatelli G et al (2012) Novel cellulose and polyamide
halochromic textile sensors based on the encapsulation of Methyl Red into a sol-gel matrix.
Sens Actuators B Chem 162:27–34
76. Mahadeva SK, Ko HU, Kim J (2013) Investigation of cellulose and tin oxide hybrid
composite as a disposable pH sensor Z Phys Chem 227:419–428
77. Mahadeva SK, Yun S, Kim J (2011) Flexible humidity and temperature sensor based on
cellulose–polypyrrole nanocomposite. Sens Actuator A-Phys 165:194–199
78. Chen Y, Jang SD, Kim J (2012) Gas sensing properties of gallium nitride-coated cellulose
nanocomposite. Sensor Lett 10:748–753
79. Mahadeva SK, Kim J (2011) Conductometric glucose biosensor made with cellulose and tin
oxide hybrid nanocomposite. Sens Actuator B-Chem 157:177–182
80. Mahadeva SK, Kim J (2013) Porous tin-oxide-coated regenerated cellulose as disposable and
low-cost alternative transducer for urea detection. IEEE Sensors J 13:2223–2228
81. Poplin J, Swatloski R, Holbrey J et al (2007) Sensor technologies based on a cellulose
supported platform. Chem Commun 20:2025–2027
82. Kim J-H, Mun S, Ko H-U et al (2014) Disposable chemical sensors and biosensors made on
cellulose paper. Nanotechnology 25:092001
Chapter 5
Nanocellulose-Based Functional Materials
Keywords Nanocellulose Cellulose nanocrystals Microbrillated cellulose
Bacterial nanocellulose Functional materials Biomaterials Nanocomposites
have limited ability to disperse and are tend to flocculate in their aqueous sus-
pensions. While for sulfuric acid as hydrolyzing agent, the chemical reaction with
hydroxyl groups occurred on the surface of CNC allow the grafting of anionic
sulfate ester groups. The presence of these negatively charged groups induces the
formation of a negative electrostatic layer covering the nanocrystals and promotes
their dispersion in water [2].
CNCs can be prepared from a variety of sources, such as wood, cotton, sisal,
hemp, ramie, microcrystalline cellulose, tunicin, algal cellulose, and bacterial cel-
lulose. To a certain extent, geometrical characteristics such as size, dimensions, and
shape of CNCs depend on the origin of the cellulosic substrate and conditions under
which the hydrolysis is performed. The morphological characteristics are usually
studied by microscopy (TEM, AFM, E-SEM, etc.) or light scattering techniques,
including small angle neutron scattering and polarized and depolarized dynamic
light scattering [3]. Nevertheless, acid-hydrolyzed CNCs take elongated rod-like
shapes with a typical width of a few nanometers and length of the order of hundreds
of nanometers [4]. Figure 5.2 shows TEM images of three types of CNCs obtained
from different cellulosic sources [5]. Since the CNCs are devoid of chain folding,
they contain only a small number of defects. An important parameter for CNCs is
Fig. 5.2 TEM images of CNCs obtained by sulfuric acid hydrolysis of a cotton b avicel
c–e tunicate cellulose. Reprinted with permission from [5] Copyright (2008) American Chemical
Society
72 5 Nanocellulose-Based Functional Materials
the aspect ratio, which is dened as the ratio of the length to the diameter (L/d). As
reported, CNCs derived from tunicate and bacterial cellulose is usually larger in
dimension compared to those obtained from wood and cotton [6, 7]. This is because
tunicate and bacterial cellulose are highly crystalline, hence there are lower frac-
tions of amorphous regions that need to be cleaved resulting in the production of
larger nanocrystals [8].
Apart from the classical way of acid hydrolysis, several methods allowing the
release of crystalline domains from cellulosic bers have been reported more recently,
including enzymatic hydrolysis treatment [9], 2,2,6,6-tetramethylpiperidine-
1-oxyl (TEMPO) oxidation [10], and treatment with ionic liquids [11].
The chemical functionality of CNC surfaces dictates its suspension properties and
the composites or other materials fabricated based on it. When extracted from the
native bers, CNCs generally are functionalized by the acid. As mentioned above,
for instance, sulfate ester units are introduced for CNCs during hydrolysis with
sulfuric acid. Hydrolysis by the sulfuric acid forms sulfate esters that give the
surface a high acid content. CNCs are derived using different methods and show
different surface chemistries. In order to enhance the dispersibility of CNCs in
organic media and polymers, some surfactants as electrostatics are used to stabilize
the nanoparticles. Another common method for adsorptive modication involves
the use of electrostatic adsorption of macromolecules, which is borrowed from the
manufacture of paper [12].
Because of a natural advantage of an abundance of hydroxyl groups at the
surface of CNCs, chemical modication and/or covalent attachment of molecules
can be used to directly modify them. As shown in Fig. 5.3, techniques that react
with alcohols, e.g., isocyanates, epoxides, acid halides, and acid anhydrides are the
most common for direct attachment [12]. These reactions can be used to form a host
of alternate surface chemistries such as amine, ammonium, alkyl, hydroxyalkyl,
ester (acetate, propionate, etc.), acid, etc. Rather than surfactant or polymer coating,
the covalent attachment paradigms used can lead to covalently link polymers to the
surface of the cellulose nanocrystals, which further to increase their compatibility
with a polymer resin. Alternatively, grafting-from approaches to grow polymers
from CNC surface have been performed [13]. For example, acid halides have been
used to attach bromoesters as initiators for atom transfer radical polymerization
(ATRP) of styrene and single-electron transfer living radical (SET-LP) of N,
N-dimethylaminoethylmethacrylate [14, 15]. Most of these surface modication
approaches are focused on the improvement of their dispersability and compatibility
in different solvents or matrices that are suitable in the production of nanocom-
posites. In addition, the modication of CNCs also renders them great potential to
be used in other elds such as personal care and biomedical.
5.1 Cellulose Nanocrystals 73
Fig. 5.3 Common modication chemistries of CNC surfaces: (clockwise from top-right) sulfuric
acid treatment provides sulfate esters, carboxylic acid halides create ester linkages, acid anhydrides
create ester linkages, epoxides create ether linkages, isocyanates create urethane linkages,
TEMPO-mediated hypochlorite oxidation creates carboxylic acids, halogenated acetic acids create
carboxymethyl surfaces, and chlorosilanes create an oligomeric silylated layer. Images taken with
permission from [12]
The Young’s modulus of CNCs is in the range of 100–130 GPa, with a density of
around 1.5–1.6 g cm−3. This is much higher than that of glass bers, around
70 GPa with a density around 2.6 g cm−3, which are classically used in composite
applications [2]. Due to these features, CNCs are often used as high-quality rein-
forcing llers for polymers. It should be noted that, the homogeneous dispersion of
cellulose nanocrystals within a continuous polymeric matrix is the key step to
benet from their outstanding properties [16]. Due to the hydrophilic character of
CNCs, aqueous medium is the most suitable processing medium to form stable
colloidal dispersions of such nanoparticles. After mixing the CNC dispersion with
polymer solution/dispersion, a solid nanocomposite lm can be obtained by simple
casting. Apart from water, other polar liquid media can also be used for dispersing
CNCs and processing medium, such as N,N-dimethyl sulfoxide (DMF), dimethyl
sulfoxide (DMSO), N-methyl pyrrolidine (NMP), and formic acid [16]. A solvent
exchange procedure can be applied to suspend cellulosic nanoparticles in the proper
liquid medium for further surface chemical modication, or mixing with a polymer
solution or monomer for subsequent in situ polymerization [17].
74 5 Nanocellulose-Based Functional Materials
Until now, several polymer matrices were explored, including starch, PLA, poly
(hydroxyalkanoate) (PHA), soy protein, chitosan, regenerated cellulose, and silk
broin as natural matrices, and poly(oxyethylene), polycaprolactone (PCL)-based
water-borne polyurethane (WPU), polypropylene (PP), PVC, and PVA as synthetic
polymers. For example, nanocomposite lms were prepared from a suspension of
CNCs as the ller and a PCL-based WPU as the matrix. The lms show a sig-
nicant increase in Young’s modulus and tensile strength from 0.51 to 344 MPa
and 4.27 to 14.86 MPa, respectively, with increasing ller content from 0 to 30 wt%
[18]. All-cellulose nanocomposite lms were fabricated by blending CNCs and
cellulose solution in NaOH/urea with cooling on the basis of the solubility
dependence on the temperature. The regenerated cellulose composite lms exhibit
high tensile strength (124 MPa) and elastic modulus (5 GPa), and the tensile
strength can reach 157 MPa through a simple drawing process [19]. Nevertheless,
the properties of composites depend on the nature of the matrix and the CNCs, and
on the strength and extent of their interfacial interactions.
CNCs can also be used to develop functional and smart composite materials,
which have potential applications in drug release, actuator, sensors, etc. CNC/poly
(sodium acrylate) hydrogels were investigated as wound dressing lms with con-
trollable drug release properties [20]. The release of an antibiotic drug (minocy-
cline, Mic) from the composite hydrogel can be controlled mainly by the variation
of CNC content. Moreover, the Mic-loaded lms showed fair antifungal and
antibacterial properties, which are fundamental properties for wound healing
applications. It was reported that CNC-reinforced all-cellulose composite gels can
be used as a high-performance porous material for drug delivery systems [21]. As
reinforcement in shape memory materials, CNC can change their shape upon
external stimulus. The rigidity of shape memory polymers by adding small amounts
of well-dispersed CNCs is improved signicantly [22]. A stimuli-responsive
mechanically adaptive CNCs composite was inspired by biological sea cucumbers,
which has the potential to reversibly change the stiffness [23]. In addition,
nanocomposites of poly(vinyl acetate) (PVA) and cotton CNCs demonstrated a
mechanically adaptive behavior in response to thermal and chemical stimuli [24].
Functionalization of the surface of CNC by either carboxylic acid (–COOH) or
amine (–NH2) renders the CNCs pH-responsive [25]. These modied CNCs can be
incorporated into a PVA matrix to yield mechanically adaptive pH-responsive
nanocomposite lms.
Cellulose-based electroconductive nanocomposites can be prepared by com-
bining conducting electroactive materials with CNCs. The deposition of conductive
polymers, such as PANI, PPy and poly(3,4-ethylenedioxythiophene) (PEDOT), on
the surface of CNCs have been widely investigated in the last few years due to its
potential to the fabrication of new functional devices, including flexible electronic
devices, batteries, sensors, and supercapacitor [26–28]. Another approach regards
the preparation of electroconductive cellulose-based nanocomposites. For instance,
CNT/CNC nanocomposites with tailorable electrical conductivity can be fabricated
via an aqueous suspension vacuum ltration method [29]. The surface electrical
resistivity for the hybrid lms can be tuned within a range from 102 to 1011 X/sq by
5.1 Cellulose Nanocrystals 75
Fig. 5.4 Scheme of preparation of CNC microcapsules via LbL assembly and their
encapsulation/release behavior under different pH conditions. Reprinted with permission from
[33] Copyright (2015) American Chemical Society
76 5 Nanocellulose-Based Functional Materials
microcapsules are capable of loading and unloading large solid particles with a
diameter up to 100 nm, in contrast to traditional ultrathin shell polymer micro-
capsule with random porous morphology and pore sizes below 10 nm with limited
molecular permeability of individual macromolecules. Moreover, the transport
properties of solid nanoparticles through these shells can be pH-triggered without
disassembly of these shells. These CNC microcapsules present a novel candidate
for functional materials relevant to prospective applications in bioengineering for
controlled encapsulation of solid nanoparticles with nanoscale and submicron
dimensions.
Fig. 5.5 TEM images of MFCs disintegrated after TEMPO-mediated oxidation of never-dried
samples: a bleached sulte wood pulp, b cotton, c tunicin, and d bacterial cellulose. The
preparations were negatively stained with uranyl acetate. Reprinted with permission from [37]
Copyright (2006) American Chemical Society
only in low quantities [35]. With lignin-containing pulp, the diameter of MFC
produced is larger, regardless of the origin of the pulp used. Moreover, hemicel-
luloses also influence the MFC diameter distribution by limiting the association
between cellulose nanobers.
MFC possesses high strength, aspect ratio, specic area, and flexibility, as well as a
high amount of hydroxyl groups. These intrinsic properties make it attractive for
many applications. For example, cellulose nanopaper lms can be fabricated
directly from MFCs in water suspension [38]. These lms exhibit high toughness
with a strain-to-failure as high as 10%. Despite a porosity of 28% for the toughest
nanopaper, the Young’s modulus (13.2 GPa) and tensile strength (214 MPa) are
remarkably high. Optically transparent nanober paper can be prepared from 15 nm
MFC, as shown in Fig. 5.6 [39]. Using TEMPO-oxidized MFCs, nanopaper with
78 5 Nanocellulose-Based Functional Materials
Fig. 5.6 Optically transparent nanober paper (left) composed of 15 nm cellulose nanobers
(upper left, scale bar in inset: 100 nm) and conventional cellulose paper (right) composed of
30 mm pulp bers (upper right, scale bar in inset: 200 mm). Images taken with permission from
[39]
higher transmittance (84–89%) and surface smoothness can also be obtained [40].
In contrast to conventional cellulose paper which composed of 30 mm pulp bers,
nanopaper shows much lower surface roughness and much higher transparency.
These novel nanopapers could play the same role as or an even greater role than
conventional paper in information storage and transfer.
As a reinforcing phase in nanocomposites, MFC has numerous well-known
advantages, such as low density, renewable nature, high specic properties,
biodegradability, relatively reactive surface which can be used for grafting specic
groups, and almost unlimited availability. Similar to that of CNCs, the production
process of nanocomposites normally involves the dispersion of MFC and casting of
lms from a medium in which the matrix material can be dissolved. Several
matrices, such as starch, hydroxypropylated cellulose (HPC), regenerated cellulose,
and phenol–formaldehyde resin, were reinforced by MFCs. The mechanical per-
formance of MFC-reinforced polymer nanocomposites can be enhanced [41]. In
addition, MFCs can be chemically modied with different reagents, including
N-octadecyl isocyanate and others that enable combination with synthetic polymers
and produce precursor materials for lm casting [17]. Charged groups, reactive vinyl
moieties, and polymer chains can be installed on the surface of MFC via treatment
with maleic anhydride, glycidyl methacrylate, and succinic anhydride [42].
In order to render electrical conductivity in cellulose paper, conducting materials
such as conductive metal oxide, graphene, CNTs, metal nanowires, and conductive
5.2 Microbrillated Cellulose 79
Besides natural plant, cellulose can also be produced through a new process that
reduces the environmental impact to a minimum, using a biotechnology technique
(microorganisms). That is bacterial nanocellulose (BNC, also known as bacterial
cellulose, microbial cellulose, biocellulose), which is synthesized by bacteria
belonging to the genera Acetobacter, Rhizobium, Agrobacterium and Sarcina [48].
The Acetobacter xylinum (A. xylinum) was reported as the most efcient producer.
The production of BNC could be carried out in either solid-phase cultivation or
submerged culture. The quality and quantity of the cellulose highly depend on the
methods of production process. From the viewpoint of constituents, BNC is pure
cellulose free from other plant components such as hemicelluloses, lignin, and
80 5 Nanocellulose-Based Functional Materials
pectin [49]. However, the BNC obtained is not completely pure and contains some
impurities, such as culture broth components and whole bacteria cells. Some
purication methods are required to remove these unwanted impurities.
Macroscopically, the BNC network is constructed as a pellicle that acquires the
shape of the recipient where the bacteria are grown. As shown in Fig. 5.7, the BNC
produced in a static cultivation method exhibits a hydrogel sheet [49]. In terms of
microstructure, BNC possesses a unique and sophisticated 3D porous network
structure, which consists of cellulose nanobers of around 20–100 nm in diameter
and around 100 lm in length. These ribbons are made up of bundles of cellulose
microbrils of 2–4 nm in diameter [50, 51]. Additionally, BNC also demonstrates
some other unique physical properties, including high crystallinity (60–90%), high
degree of polymerization (up to 8000), high water content to 99%, and mold ability
[52, 53]. Meanwhile, as a type of cellulose, BNC also exhibits good biocompati-
bility, hydrophilicity, and nontoxicity. Due to the aforementioned characteristics,
BNC has been employed as raw materials to fabricate diverse BNC-based materials,
which are widely used in many elds such as biological and medical elds, envi-
ronmental sciences, and optoelectronics.
Due to the hydrophilic nature of cellulose, BNC can bind water strongly and behave
as hydrogels. In addition, BNC also exhibits good biocompatibility and tissue
integration, as well as unique mechanical properties which are similar to soft tis-
sues. All these features enable BNC to serve as a natural scaffold material for the
regeneration of a wide variety of tissues. As reported, a new mammalian cell culture
substrate was developed with BNC. The results showed that a serum-soaked BNC
membrane was an effective substrate for use in tissue engineering [54]. The
Fig. 5.7 Photograph a and SEM image b of BNC produced in static cultivation. Images taken
with permission from [49]
5.3 Bacterial Nanocellulose 81
Fig. 5.8 A never-dried BNC membrane used for wound healing. Reprinted with permission from
[57] Copyright (2007) American Chemical Society
82 5 Nanocellulose-Based Functional Materials
Due to their unique 3D structure, BNC can contain other monomeric, reactive, and
potentially polymerizable monomers within its networks, occupying its void vol-
ume and interacting with nanober chains. Therefore, diverse BNC-based electrical
conducting materials can be fabricated by combing with inorganic nanoparticles,
metal ions and oxides, carbon nanotubes, graphene and graphene oxide, conducting
polymers, and ionic liquids [65]. For instance, electrically conducting polymeric
membranes were prepared by incorporating CNTs into bacterial cellulose pellicles
produced by Gluconacetobacter xylinum [66]. Transparent and electrically con-
ducting lms were also fabricated by the adsorption of CNTs on BNC membranes
embedded in silk broin [67]. The light transmittance and electrical conductivity
varied according to the concentration of the CNT dispersion. In addition, the
composite lms showed remarkable flexibility without any loss of their initial
properties. By using the three-dimensional structure of BNC as a template for
polymerization of aniline, flexible PANI/BNC composites were prepared, with a
high conductivity (5.0 10−2 S/cm) and good mechanical properties, which could
be applied in sensors and flexible electrodes [68].
5.3 Bacterial Nanocellulose 83
Flexible displays have been produced by using BNC as the substrate or the basic
optical lm [69]. The device has the potential to be extended to various applica-
tions, such as e-book tablets, e-newspapers, dynamic wall papers, rewritable maps,
and learning tools. Organic light-emitting diodes were fabricated by deposition of
indium tin oxide (ITO) thin lms onto the BNC membrane using radio frequency
magnetron sputtering [70]. Visible light transmittance of about 40% was observed.
Resistivity, mobility, and carrier concentration of deposited ITO lms were com-
parable with commercial ITO substrates. To improve the light transmittance,
BNC-based composites were developed by reinforcing various types of resins [71].
The resulting nanocomposites exhibit a low coefcient of thermal expansion
comparable to silicon and mechanical strength comparable to mild steel. Due to the
nanober size effect, high transparency was obtained against a wide distribution of
resin refractive, being also less sensitive to refractive index variations caused by the
elevation of ambient temperature up to 80 °C. Moreover, they have succeeded in
depositing an electroluminescent layer on these transparent BNC nanocomposites,
as shown in Fig. 5.9 [72].
Electroactive biopolymer actuator based on BNC was developed to be activated
in the wet environment for biomedical applications [73]. It was found that the
LiCl-treated BNC can be adjusted to achieve a better actuation performance by
controlling the crystallinity and stiffness of the pristine BNC. Freeze-dried BNC
aerogels can be used as templates for making lightweight porous magnetic aerogels
[74]. Unlike solvent-swollen gels and ferrogels, this magnetic aerogel is dry,
lightweight, porous (98%), flexible, and can be actuated by a small household
magnet. Moreover, it can absorb water and release it upon compression. Owing to
their unique features, these aerogels are expected to be useful in microfluidics
devices and as electronic actuators. BNC layers have also been investigated as
loudspeaker vibration lms, which can be simply manufactured by bacterial bio-
fabrication. Apart from the good fundamental characteristics of a sound-vibration
lm, these lms also have the several advantages, such as good mechanical
properties, thermal stability, high specic elasticity and loss factor, long service life,
and environmental friendliness [1].
5.4 Summary
References
34. Nakagaito AN, Yano H (2005) Novel high-strength biocomposites based on microbrillated
cellulose having nano-order-unit web-like network structure. Appl Phys A 80:155–159
35. Lavoine N, Desloges I, Dufresne A et al (2012) Microbrillated cellulose—its barrier
properties and applications in cellulosic materials: a review. Carbohydr Polym 90:735–764
36. Uetani K, Yano H (2011) Nanobrillation of wood pulp using a high-speed blender.
Biomacromolecules 12:348–353
37. Saito T, Nishiyama Y, Putaux J-L et al (2006) Homogeneous suspensions of individualized
microbrils from TEMPO-catalyzed oxidation of native cellulose. Biomacromolecules
7:1687–1691
38. Henriksson M, Berglund LA, Isaksson P et al (2008) Cellulose nanopaper structures of high
toughness. Biomacromolecules 9:1579–1585
39. Nogi M, Iwamoto S, Nakagaito AN et al (2009) Optically transparent nanober paper. Adv
Mater 21:1595–1598
40. Huang J, Zhu H, Chen Y et al (2013) Highly transparent and flexible nanopaper transistors.
ACS Nano 7:2106–2113
41. Lee KY, Aitomäki Y, Berglund LA et al (2014) On the use of nanocellulose as reinforcement
in polymer matrix composites. Compos Sci Technol 105:15–27
42. Stenstad P, Andresen M, Tanem BS et al (2008) Chemical surface modications of
microbrillated cellulose. Cellulose 15:35–45
43. Hu L, Liu N, Eskilsson M et al (2013) Silicon-conductive nanopaper for Li-ion batteries.
Nano Energy 2:138–145
44. Nyström G, Mihranyan A, Razaq A et al (2010) A nanocellulose polypyrrole composite based
on microbrillated cellulose from wood. J Phys Chem 114:4178–4182
45. Carlsson DO, Nyström G, Zhou Q et al (2012) Electroactive nanobrillated cellulose aerogel
composites with tunable structure and electrochemical properties. J Mater Chem 22:
19014–19024
46. Hu L, Zheng G, Yao J et al (2013) Transparent and conductive paper from nanocellulose
bers. Energy Environ Sci 6:513–518
47. Zheng G, Cui Y, Karabulut E et al (2013) Nanostructured paper for flexible energy and
electronic devices. MRS Bull 38:320–325
48. El-Saied H, Basta AH, Gobran RH (2004) Research progress in friendly environmental
technology for the production of cellulose products (bacterial cellulose and its application).
Polym-Plast Technol Eng 43:797–820
49. Huang Y, Zhu C, Yang J et al (2014) Recent advances in bacterial cellulose. Cellulose 21:
1–30
50. Hirai A, Tsuji M, Horii F (2002) TEM study of band-like cellulose assemblies produced by
Acetobacter xylinum at 4 & #xB0;C. Cellulose 9:105–113
51. Torres FG, Commeaux S, Troncoso OP (2012) Biocompatibility of bacterial cellulose based
biomaterials. J Funct Biomater 3:864–878
52. Klemm D, Heublein B, Fink H-P et al (2005) Cellulose: fascinating biopolymer and
sustainable raw material. Angew Chem Int Ed 44:3358–3393
53. Hu W, Chen S, Yang J et al (2014) Functionalized bacterial cellulose derivatives and
nanocomposites. Carbohydr Polym 101:1043–1060
54. Watanabe K, Eto Y, Takano S et al (1993) A new bacterial cellulose substrate for mammalian
cell culture. A new bacterial cellulose substrate. Cytotechnology 13:107–114
55. Saska S, Teixeira LN, de Oliveira PT et al (2012) Bacterial cellulose-collagen nanocomposite
for bone tissue engineering J Mater Chem 22:22102–22112
56. Wan Y, Gao C, Han M et al (2011) Preparation and characterization of bacterial
cellulose/heparin hybrid nanober for potential vascular tissue engineering scaffolds. Polym
Adv Technol 22:2643–2648
57. Czaja WK, Young DJ, Kawecki M et al (2006) The future prospects of microbial cellulose in
biomedical applications. Biomacromolecules 8:1–12
58. Czaja W, Krystynowicz A, Bielecki S et al (2006) Microbial cellulose the natural power to
heal wounds. Biomaterials 27:145–151
References 87
59. Petersen N, Gatenholm P (2011) Bacterial cellulose-based materials and medical devices:
current state and perspectives. Appl Microbiol Biotechnol 91:1277–1286
60. Maneerung T, Tokura S, Rujiravanit R (2008) Impregnation of silver nanoparticles into
bacterial cellulose for antimicrobial wound dressing. Carbohydr Polym 72:43–51
61. Klemm D, Schumann D, Udhardt U et al (2001) Bacterial synthesized cellulose: Articial
blood vessels for microsurgery. Prog Polym Sci 26:1561–1603
62. Schumann DA, Wippermann J, Klemm DO et al (2009) Articial vascular implants from
bacterial cellulose: preliminary results of small arterial substitutes. Cellulose 16:877–885
63. Gatenholm P, Klemm D (2010) Bacterial nanocellulose as a renewable material for
biomedical applications. MRS Bull 35:208–213
64. Bodin A, Bharadwaj S, Wu S et al (2010) Tissue-engineered conduit using urine-derived stem
cells seeded bacterial cellulose polymer in urinary reconstruction and diversion. Biomaterials
31:8889–8901
65. Shi Z, Phillips GO, Yang G (2013) Nanocellulose electroconductive composites. Nanoscale
5:3194–3201
66. Yoon SH, Jin HJ, Kook MC et al (2006) Electrically conductive bacterial cellulose by
incorporation of carbon nanotubes. Biomacromolecules 7:1280–1284
67. Jung R, Kim HS, Kim Y et al (2008) Electrically conductive transparent papers using
multiwalled carbon nanotubes. J Polym Sci Polym Phys 46:1235–1242
68. Hu W, Chen S, Yang Z et al (2011) Flexible electrically conductive nanocomposite
membrane based on bacterial cellulose and polyaniline. J Phys Chem B 115:8453–8457
69. Shah J, Brown RM (2005) Towards electronic paper displays made from microbial cellulose.
Appl Microbiol Biotechnol 66:352–355
70. Legnani C, Vilani C, Calil VL et al (2008) Bacterial cellulose membrane as flexible substrate
for organic light emitting devices. Thin Solid Films 517:1016–1020
71. Yano H, Sugiyama J, Nakagaito AN et al (2005) Optically transparent composites reinforced
with networks of bacterial nanobers. Adv Mater 17:153–155
72. Nogi M, Yano H (2008) Transparent nanocomposites based on cellulose produced by bacteria
offer potential innovation in the electronics device industry. Adv Mater 20:1849–1852
73. Jeon JH, Oh IK, Kee CD et al (2010) Bacterial cellulose actuator with electrically driven
bending deformation in hydrated condition. Sens Actuators, B 146:307–313
74. Olsson RT, Azizi Samir MA, Salazar-Alvarez G et al (2010) Making flexible magnetic
aerogels and stiff magnetic nanopaper using cellulose nanobrils as templates. Nat
Nanotechnol 5:584–588